A Review Paper On CMOS, SOI and FinFET Technology
A Review Paper On CMOS, SOI and FinFET Technology
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In 1958, the first integrated circuit flip-flop was built using two transistors at
Texas Instruments. The chips of today contain more than 1 billion
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accounting system is now what a teenager carries in his smartphone. This
scale of growth has resulted from a continuous scaling of transistors and 16,000 IP Cores from 450 Vendors
other improvements in the Silicon manufacturing process.
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I. HISTORY:
Texas Instruments built the first Integrated Circuit consisting of two bipolar Distorted Waveform Phenomena in 7nm
transistors connected on a single piece of silicon, thereby initiating the Technology Node and its Impact on Signoff
Timing Analysis
“Silicon Age”. Early ICs used bipolar junction transistors. One of the
drawbacks of BJT is a problem due to more static power dissipation. It System Verilog Macro: A Powerful Feature
for Design Verification Projects
means that power is drawn even when the circuit is not switching. This limits
the maximum numbers of transistors that can be integrated into a single
silicon chip. See eInfochips Latest Articles >>
In 1963, Frank Wanlass and C.T.Sah of Fairchild unveiled the first logic gate
in which n-channel and p-channel transistors were used in a complementary
symmetric circuit configuration. This is what is known as CMOS today. It NEW ARTICLES
draws almost zero static power dissipation.
Time Sensitive Networking: An
Early ICs used NMOS technology, because the NMOS process was fairly Introduction to TSN
simple, less expensive and more devices could be packed into a single chip Configure, Confirm, Ship: Build Secure
compared to CMOS technology. The first microprocessor was announced by Processor-Based Systems with Faster
Time-to-Market
Intel in 1971.
How to use snakes to speed up software
As static power dissipation of NMOS transistor is more compared to CMOS, without slowing down the time-to-market?
the power consumption of ICs became a serious issue in the 1980s as
thousands of transistors were integrated into a single chip. Due to features See New Articles >>
like low power, reliable performance and high speed, CMOS technology would
adopt and replace NMOS and bipolar technology for nearly all digital
applications.
MOST POPULAR
Throughout the next few years, CMOS scaling and improvement in 1. Dynamic Memory Allocation and
Fragmentation in C and C++
processing technologies have led to continuous enhancement in circuit
2. Using SystemVerilog Assertions in RTL
speeds, along with further improvement in packaging densities of chips and Code
performance-to-cost ratios of microelectronics-based products. 3. Design Rule Checks (DRC) - A
Practical View for 28nm Technology
Here, we discuss Bulk-Si CMOS technology, the need and importance of 4. Method for Booting ARM Based Multi-
Core SoCs
scaling, their various effects and associated solutions. We also address the
5. Why using Single Root I/O
physical scaling limits of transistor materials and any new materials used in Virtualization (SR-IOV) can help
advanced technology node. Nowadays, the industry is moving from the improve I/O performance and Reduce
Costs
usage of planner transistor technology due to various limitations
encountered below 32nm technology node. We discuss new device
structures: SOI and FinFET which replaced planner bulk transistor. See the Top 20 >>
A. Structure of MOS:
Based on the type of conducting channel, two kinds of MOS structures are
evident: n-channel and p-channel MOS. Here, we will only overview the
NMOS transistor because both transistors are complementary in nature.
The early MOS fabrication process started with the definition and doping of
source and drain regions. Then, the gate mask was used which defines the
gate oxide region which would later form the aluminum metal gate.
One of the major drawbacks of such a fabrication process is that if the gate
mask is misaligned, it creates a parasitic overlap input capacitance Cgd and
Cgs, as shown in figure-2(a). The capacitance Cgd is more harmful because it
is a feedback capacitance. As a result of miller capacitance, there is a
reduction in the transistor’s switching speed.
One of the solutions to the misalignment of the gate mask is what is known
as a “Self-aligned Gate Process”. This process starts with the creation of the
gate region followed by the creation of the drain and source regions using
ion-implantation. The thin gate oxide under the gate acts as a mask for
doping process preventing further doping under gate region (channel). So,
this process makes the gate self-aligned with respect to the source and
drain. As a result of all this, the source and drain do not extend under the
gate. Thereby reducing Cgd and Cgs as shown in figure 2(b).
Figure 2. (a) Cgd – Cgs Parasitic Cpacitances, (b) Reduced Cgd and Cgs as a
result of Self aligned process
The doping process of the drain and source require very high temperature
annealing methods (>8000*C). If aluminum is used as a gate material, it
would melt under such high temperature. This is because the melting point
of Al is approximately 660 degree C. But, if polysilicon is used as a gate
material, it would not melt. Thus, the self-alignment process is possible with
polysilicon gate. While in the case of Al-gate, it is not possible, which results
in high Cgd and Cgs. Undoped polysilicon has very high resistivity,
approximately 108 ohm/Cm. So, polysilicon is doped in such a way that its
resistance is reduced.
The other reason for selecting poly is that the threshold voltage of MOS
transistor is correlated with the work function difference between the gate
and the channel. Earlier, metal gates were used when operating voltages
were in the range of 3-5 volts. But, as the transistors were scaled down,
which ensured that the operating voltages of the device were also brought
down. A transistor with such high threshold voltage becomes non-operational
under such conditions. Using metal as gate material resulted in high
threshold voltage compared to polysilicon, since polysilicon would be of the
same or similar composition as the bulk-Si channel. Also, as polysilicon is a
semiconductor, its work function can be modulated by adjusting the level of
doping.
For MOS transistor, the gate voltage determines whether a current flow
between the drain and source will happen or not. Let’s see further. When a
sufficiently positive Vgs voltage is applied to the gates of NMOS, the positive
charges are placed over the gate as shown in figure-3. These positive
charges will repel the minority carriers of p-type substrate i.e. holes from the
substrate, leaving behind negative charge acceptor ions which create
depletion region. If we increase Vgs further, at some potential level it will
even make the surface attractive to electrons. So, plenty of electrons are
attracted to the surface. This situation is called inversion because the surface
of p-type body normally has a large number of holes but the newer surfaces
have a large numbers of electrons.
For long channel devices, “edge effects” along the four sides of the channel
are really negligible. For long channel devices, the electric field lines are
everywhere perpendicular to the surface of the channel. These electric fields
are controlled by gate voltage and back gate voltage. But, for short channel
devices, the drain and source structure are closer to the channel, especially
when the longitudinal electric field in the channel comes into picture. The
longitudinal electric field is controlled by drain-source voltage. The
longitudinal electric field is parallel to the current flow direction. The device
is called short channel device if channel length is not much larger than the
sum of source and drain depletion widths.
The electron drift velocity in the channel is proportional to the electric field
for lower electric field values. These drift velocities tend to saturate at high
electric fields. This is called velocity saturation. For short channel devices,
the longitudinal electric field typically also increases. At such high electric
fields, a velocity saturation occurs which affects I-V characteristics of the
MOSFET. It has been observed that, for the same gate voltage, the
saturation mode of MOSFET is achieved at smaller values of drain-source
voltage and saturation current reductions.
Due to higher vertical electric fields, the carriers of the channel scatter off of
the oxide interface. This results in the degradation of carrier mobility and the
reduction in drain current.
Another short channel effect is called DIBL which refers to the reduction of
threshold voltage at higher drain voltage. If the gate voltage is not sufficient
to invert the surface (i.e. gate voltage < threshold voltage), the carriers in
the channel will face a potential barrier that could block the flow. By
increasing gate potential, we eliminate this potential barrier. But, for short
channel devices, such a potential barrier is controlled by both Vgs and Vds. If
this drain voltage is increased, the depletion region of the drain-body
increases in size and extends under the gate. So, the potential barrier in the
channel decreases leading to carriers (electrons) flowing between source and
drain, even at Vgs lower than Vt. The concept of drain lowering the channel
barrier and reducing the threshold voltage is called DIBL. This reduction in
threshold voltage with channel length is called Vt roll-off. The current that
flows under such conditions is called sub-threshold current (off-state
current). DIBL causes drain current to increase with a rise in drain bias even
in saturation mode.
C. Punch-through:
For smaller geometric devices, the electric field increases especially near the
drain. As a result, the electrons (carriers) get a significant amount of energy
which are called hot carriers.
Some of them get nearly enough energy which lead to impact ionization near
drain, whereby new electron-hole pairs are generated. As an effect, it gives
rise to drain-to-body current (Idb). A small numbers of hot electrons may
tunnel through oxide and collect themselves by gate. While some hot carriers
can even damage the oxide resulting in device degradation.
Where,
For Intel’s process nodes in the last 25 years, it has been observed that the
oxide has been scaled roughly in proportion to the channel length in order to
limit SCE. The relationship between channel length and oxide thickness for
Intel’s technology nodes is given in Equation-2.
L = 45 X TOX (Equation - 2)
Where,
L: Channel Length,
TOX : Oxide Thickness
One of the key scaling problems in nano scale transistors is the mobility
degradation caused by the larger vertical electric field. There are many ways
to enhance transistor performance and mobility. One way is to use thin
germanium film in the channel because germanium has higher carrier
mobility. Another way is to use strained silicon by introducing mechanical
strain in the channel.
For making compressive strain in the silicon channel, the source and drain
regions are filled with Si-Ge film by an epitaxial growth. Si-Ge typically
comprises of 20% germanium and 80% silicon mixture. The number of Si
and Ge atoms are equal to original Si atoms. Germanium atoms are larger
than silicon atoms. So when a force is created, it pushes the channel and
raises the hole mobility. Increasing the mobility of the semiconductor
improves drive current and transistor speed.
The strained silicon techniques for MOS transistor were first used by Intel in
their 90nm process technology in 2003. In this technology node, the Si-Ge
source drain structure used for PMOS transistor induces compressive strain
in the channel, improving current by 25%. While NMOS strain is introduced
by adding high stress Si3N4 capping layer around transistor, improving
current by 10%.
EOT is given by equation 3. The equation 3 implies that 6nm thick HfO2
provides EOT of approximately 1nm.
Where,
Moreover, poly gates can also be incompatible with high-K dielectric because
of effects such as threshold voltage pinning and photon scattering which
make it difficult to obtain low threshold voltage and reduce the channel’s
mobility.
Intel had first introduced 45nm node using high-K dielectric and metal gate
technology. Different metals are used for NMOS and PMOS as different work-
functions are required for NMOS and PMOS.
A transistor process flow starts with the deposition of high-K dielectric and
dummy poly-silicon. After the high temperature annealing process, the inter
layer dielectric is deposited and polished to expose poly-silicon. Then, a
dummy poly-silicon is removed. At last, PMOS and then NMOS work function
metals are deposited in the gate trenches.
For conventional MOS structure, as the channel length shrinks, the gate does
not have full control over the channel which is not desirable. One of its
effects is to cause more sub-threshold leakage from drain to source, which is
not good from power consumption point of view. In conventional MOS, the
gate cannot control leakage path which is far removed from the it. This can
be improved using various MOS structures which allow the scaling of a
transistor beyond conventional MOS scaling limit. In this section, we will
discuss two new MOS structures, SOI and FinFET. The main objective of both
the structures is to maximize gate-to-channel capacitance and minimize
drain-to-channel capacitance.
A. Silicon-On-Insulator (SOI):
The main difference between conventional MOS structure and SOI MOS
structure is that SOI device has a buried oxide layer, which isolates the body
from the substrate. As shown in the Figure 7, SOI transistor is a planner
device.
The basic idea behind buried oxide layer is, that it will reduce the parasitic
junction capacitance. And the smaller the parasitic capacitance, the faster
will the transistor work. Giving higher performance. Due to BOX layer, there
is no unwanted leakage paths which are far from the gate. This leads to
lower power consumption.
Depending on the condition of the thin body during operation, SOI devices
are categorized as Partially Depleted (PD) SOI and Fully Depleted (FD) SOI.
Compared to PD SOI, FD SOI have very thin body structures, hence the body
is fully depleted during operation. This FD SOI also called Ultra-Thin-Body
SOI. For PD SOI, body is 50 nm to 90 nm thick. While for FD SOI, the body
is about 5 nm to 20 nm thick.
Figure 7. Structure of SOI FET
One of the drawbacks of PD SOI device is that they suffer from history
effect. In PD SOI, as the body becomes thicker, a floating body is
evident. So, the body voltage is dependent on the previous state of the
device. This floating body voltage can change the threshold voltage of
the device. It could cause significant mismatch between two identical
transistors.
The other problem with an SOI device is self-heating. In SOI device,
the active thin body is on silicon oxide which is good thermal insulator.
During an operation, the power consumed by the active region cannot
be dissipated easily. As a result, the temperature of the thin body rises
which decreases the mobility and current of the device.
One of the challenges with FD SOI is the difficulty in manufacturing thin
body SOI wafers.
B. FinFET:
Former TSMC CTO and Berkeley professor Chenming Hu and his team
presented the concept of FinFET in 1999 and UTB-SOI (FD SOI) in 2000. The
main principle behind both the structures is a thin body, so the gate
capacitance is closer to whole channel. The body is very thin, around 10nm
or less. So, there is no leakage path which is far from the gate. The gate can
effectively control the leakage.
Modern FinFETs are 3D structures as shown in the Figure 9 also called tri-
gate transistor. FinFETs can be implemented either on bulk silicon or SOI
wafer. This FinFET structure consists of thin (vertical) fin of silicon body on a
substrate. The gate is wrapped around the channel providing excellent
control from three sides of the channel. This structure is called the FinFET
because its Si body resembles the back fin of a fish.
Figure 9. Fin-FET Structure
The drive current of the FinFET can be increased by increasing the width of
the channel i.e. by increasing the height of the Fin. We can also increase the
device drive current by constructing parallel multiple fins connected together
as shown in the Figure 10. It implies that for a FinFET, the arbitrary channel
width is not possible, since it is always a multiple of fin height. So, effective
width of the device becomes quantized. While in planner devices, there is the
freedom to choose the device’s drive strength by varying channel width.
The primary limitation of SOI technology is the cost of an SOI wafer which is
higher than a bulk Silicon wafer because it is very difficult to control the tin
silicon film throughout the wafers. Another stumbling block for SOI adoption
is a limited number of SOI wafer suppliers. According to Intel, SOI wafer
adds approximately 10% to the total process cost.
X. WHAT NEXT?:
Both FinFET and SOI structure have better gate control and lower threshold
voltage with less leakage. But, when we move to lower technology node say
below 10nm node, the issue of leakage starts again. This leads to many
other issues like threshold flattening, increase in power density, and thermal
dissipation. FinFET structure is less efficient in terms of heat dissipations, as
heat can easily be accumulated on the fins. These concerns can lead to a
new class of design rule - Design for Thermal, unlike other design rule like
Design for Manufacturability. As these devices are approaching their
limitations, eInfochips is working with Academia to come with potential
solutions which include modification in device structure, replacing existing
silicon material with new materials. Among them, Carbon Nanotube (CNT)
FET, Gate-All-Around Nanowire FET or FinFETs with compound
semiconductors may prove as promising solutions in future technology
nodes.
XI. REFERENCES:
1. C. Hu, "Modern Semiconductor Devices for Integrated Circuits”,
Pearson/Prentice Hall, New Jersey, 351 pages, 2010.
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