MINI ZAYED FISHER’S MAN WHARF FISH MARKET

Commissioning Method Statement

FOAM SUPPRESSION SYSTEM

Subject / System: FOAM SUPPRESSION SYSTEM

Contractor: AMANA

Method statement for commissioning of FOAM

Title:
SUPPRESSION SYSTEM

Document No.:

Revision: R00

Date: 12/9/2020

APPROVAL & AMMENDMENT HISTORY

Rev. No. Date Prepared by Checked by Approved by Approval

Status

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 MINI ZAYED FISHER’S MAN WHARF FISH MARKET
Commissioning Method Statement
FOAM SUPPRESSION SYSTEM

Table of Contents
1. Introduction......................................................................................................................................3
2. Pre-requisites to Procedures.......................................................................................................3
3. Design Parameters.........................................................................................................................3
4. Reference Documents / Drawings..............................................................................................3
5. Pre-Start Checks / Pre-Commissioning.....................................................................................4
6. Commission / Test Procedures / Inspection Plan...................................................................4
6.3. Acceptance Criteria........................................................................................................................4
7. Interface Procedures......................................................................................................................5
8. Documentation................................................................................................................................5
9. Demonstrate Procedures..............................................................................................................5
10. Instrumentation...............................................................................................................................6
11. Staffing..............................................................................................................................................6
12. Safety Aspects and Permit to Work Requirements................................................................7
13. Appendices......................................................................................................................................7
13.1. Appendix 1 – Pre-Commissioning check list...................................................................7
13.2. Appendix 2 – Test Report Format.......................................................................................7
13.3. Appendix 3 – ITP.....................................................................................................................7
13.4. Appendix 4 – HSE risk assessment...................................................................................7
13.5. Appendix 5 - Any Specific manufactures/regulation documents (where
necessary)................................................................................................................................................7

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 MINI ZAYED FISHER’S MAN WHARF FISH MARKET
Commissioning Method Statement
FOAM SUPPRESSION SYSTEM

1. Introduction
This method statement is applicable to all activities related to installation of FOAM Suppression System
installed in Generator room. Works shall be conducted in conformance with relevant project drawings/
specifications, authorities concerned, Manufacturer Recommendations and good industry practices .

1.1. Purpose

This document includes the procedures for the testing of the FOAM Suppression System within the frame of
the Mina Zayed Fish Market (MZFM) project, located in Abu Dhabi.

1.2. Scope

The testing of the FOAM Suppression System shall be carried out by Al Rasheediah Safety & Security as per the
procedures set out within this document.

2. Pre-requisites to Procedures
Contractor to list all dependencies in exact detail including when this will be required in the sequence of their
commissioning activities. Consequences of failure to achieve these dependencies should also be highlighted
here. Below samples

2.1. Ensure test and commissioning method statement is approved (as detailed in the attached ITP)
2.2. Ensure material submittals are approved (as detailed in the attached ITP)
2.3. Ensure the shop drawings/schedules are approved (as detailed in the attached ITP)
2.4. Ensure the MIR and installation is complete and approved as per the approved drawings (as detailed
in the attached ITP)
2.5. Ensure the test equipment is provided with valid calibration and in good working order complete
with all necessary equipment.
2.6. Ensure the test equipment has undergone monthly equipment check in line with project HSE
procedures to ensure operational and in safe working order
2.7. Ensure the calibration certificate is present throughout testing and witnessing activities.
2.8. Ensure those responsible for carrying out the test have fully read and understood the test
procedures by the use of tool box talk.
2.9. Ensure all HSE (where necessary) have been met and complied with prior to commencement of
testing.
2.10. Ensure any safety controls are adhered to (such as LOTO, permits etc.)

3. Design Parameters

3.1. Solution: 3 percent foam-water solution.

3.2. Sprinkler Spacing: Maximum of 9.5 SqM per sprinkler, and maximum 12- 3.7-M spacing.
3.3. Design Density: Minimum 0.108 L/s per sq. m.
3.4. Foam Supply: Minimum 10-minute discharge time.
3.5. Water Supply: Minimum 60 minutes.
3.6. Remote Area: Open-sprinkler systems shall discharge over the entire system area.
3.7. Sprinkler Temperature Rating: Maximum 121 to 149 deg C at a roof or ceiling, and 57 to 77 deg C for
intermediate sprinklers.

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 MINI ZAYED FISHER’S MAN WHARF FISH MARKET
Commissioning Method Statement
FOAM SUPPRESSION SYSTEM

1. Arcadis specification Ref: MZ-04-00001-01-11-MF-ARC-ME-PE-000001, section: 21 1339 - FOAM-WATER

SYSTEMS

Contractor to detail all relevant drawings, schematics, or any other reference documents (i.e. BS documents,
CIBSE/BSRIA codes, manufacturer’s literature etc.) relevant to this method statement.

1.1. Refer to the latest approved revision of the following documents: -

1.1.1. Approved layouts (Ref ****)
1.1.2. Approved Single line diagrams (Ref ****)
1.1.3. Approved equipment schedules (Ref ****)
1.1.4. Approved material submittal for refrigerant pipework (Ref ****)
1.1.5. Approved installation method statement (Ref ****)

2. Pre-Commissioning Procedure

2.1. Ensure Entire system is installed according to drawings and specifications.

2.2. Check installation of deluge valve trims and drain pipes
2.3. Ensure all preceding installations/activities are completed, inspected and approved
2.4. Check all nozzles and sprinklers are fixed properly

3. Commissioning Procedure

3.1. Commissioning of Deluge Valve

Testing of deluge system is done initially with foam valve isolated. This is to prevent damage to the
protected area by the discharge of foam.
3.1.1. Outlet valve of foam concentrate tank must be closed for this test.
3.1.2. Testing of deluge system involves the activation of deluge valve by manual release valve.
3.1.3. Ensure that both pressure gauges in the trim of the deluge valve show steady reading.
3.1.4. Open the manual release valve.
3.1.5. Observe for the operation of the deluge valve and audible alarm from the fire alarm system.
3.1.6. Record the test results on the attached sheets.

3.2. Commissioning of Foam system

3.2.1. Remove the open nozzles in the foam deluge system and plug the outlets to prevent the
discharge of foam.
3.2.2. Keep one nozzle at the remote end of the deluge system for conducting the test. Remove the
nozzle and extend the pipe to a safe area where the foam can be discharged.
3.2.3. A barrel (drum) is to be kept at the end this pipe to collect the foam without spilling into the
floor.
3.2.4. Reset the deluge valve and keep the system in operational readiness actuating valve to the
foam tank.
3.2.5. Open the outlet valve of the foam concentrate tank and also pressure actuating valve to the
foam tank.
3.2.6. Activate the deluge valve by manual release valve.
3.2.7. Observe for the operation of deluge valve and audible alarm from fire alarm system.

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 MINI ZAYED FISHER’S MAN WHARF FISH MARKET
Commissioning Method Statement
FOAM SUPPRESSION SYSTEM

3.2.8. Allow the foam water solution to flow through the test line only for 15-20 seconds as the barrel
may overflow and spill the contents into the floor.
3.2.9. Record the test results on the form.
3.2.10. After conducting testing in a satisfactory manner reset the deluge valve and keep the system
in operational readiness by keeping the isolation valves in open position.
3.2.11. Fix the nozzle of the deluge system back and put the system back to normal condition.
3.2.12. After conducting testing in a satisfactory manner reset the deluge valve and keep the system
in operational position.

3.3. Testing the Interface Unit

3.3.1. Isolate Deluge valve from mains system
3.3.2. Make sure solenoid is connected to main fire alarm system
3.3.3. Activate the deluge valve by manual release valve
3.3.4. Check if signal is received in main fire alarm system
3.3.5. Re-Connect the valve to main system and set to normal position

4. Documentation
A list of all required documentation to be used in the procedures detailed is required here, giving test sheet
references and descriptions. A copy of each pro-forma, including check lists, test sheets, responsibility matrix
and authorized signatory, is to be attached to the method statement.

4.1. Standard Pre-commissioning inspection checklists (Appendix A)

4.2. Test report formats are to be strictly followed, completed and signed by all designated parties prior
to witnessing and approval parties upon completion of successful demonstration in line with this
document (Appendix B).
4.3. Manufacturers procedures and recommendations (Appendix **)

5. Demonstrate Procedures

5.1. Al-Rasheediah to be conducting 100% testing internally prior to offering to witnessing authority and
verified by internal QC.
5.2. All tests shall be offered for witnessing and agreement can be made on the level (percentage) of
witnessing at the time of WIR submission, the percentages below are recommended witnessing
levels for the tests carried out on site.
5.3. FLS systems to be 100% witnessed.
5.4. The recommended level of witnessing for the testing detailed within this document shall be: -

Arcadis / Core Emirates

Inspection Internal Testing Local Authority Witness
Witnessing
Pre-commissioning 100% 20% n/app
Pre-functional tests 100% 20% n/app
Functional performance
100% 100% n/app
tests
Note 1: Should tests within the 20% be deemed to be unsatisfactory this shall allow the witnessing party to
request 100% for that test in line with Arcadis specification.

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Commissioning Method Statement
FOAM SUPPRESSION SYSTEM

6. Instrumentation

6.1. General tools

6.1.1. Valve keys
6.1.2. Testing Kit
6.1.3. Tool provided by supplier for fixing solenoid
6.2. All the above to be calibrated and accompanied with valid certificate and in good working order. A
copy of the calibration certificate shall be present during testing and witnessing activities.
6.3. All tools and equipment to have a safety monthly inspection record sticker to identify the item has
been checked and confirmed in good working order.

7. Staffing
7.1. Commissioning Manager: - Responsible for overseeing the commissioning activities to ensure all
coherence to the AMANA commissioning standards. The Commissioning Manager shall be
responsible for auditing the commissioning process.
7.2. Project Manager: - Responsible for managing the daily site activities to ensure successful project
delivery. The Project Manager shall be responsible for ensuring that all services installations are
commissionable and handed over for commissioning within the commissioning programme.
7.3. Discipline Engineers: - Responsible for co-ordinating the commissioning activities. The Discipline
Engineers shall be responsible for all deliverables related to engineering, construction,
commissioning and handover of all systems under their designated discipline.
7.4. AMANA Testing technicians: - Responsible for testing of AL-Rasheediah's installations such as the
static/dead testing of the installation.
7.5. AMANA QA/QC – QA/QC engineers shall support the test and commissioning process by conducting
internal witnessing and then prepare/submit the test pack documentation under cover of WIR.
7.6. Al-Rasheediah Testing Technicians – Conducts system pre-commissioning, testing, commissioning,
setting to work and fine tuning of the provided equipment/system in line with this document,
specification, drawings and specialist recommendations.

8. Safety Aspects and Permit to Work Requirements

8.1. All safety precautions shall be followed as per established and approved project safety plan &
Procedure.
8.2. Only experienced and skilled technicians shall be engaged for carrying out above testing work.
8.3. All the operatives / staff involved in the work shall use PPE such as coverall, safety helmets, safety
shoes, high visibility vest, safety harness, hand gloves, safety glasses, etc., as required.
8.4. Safety officer shall check and ensure that all safety procedures are followed.
8.5. Lifting / Handling of cylinders shall be as per supplier’s recommendations.
8.6. Implement employee induction procedures and tool box talks for ongoing risk assessment and
identifications, and method statement shall be communicated to all workforce.
8.7. All works associated with the testing shall be recorded to the workforce through toolbox talks
8.8. Avoid direct contact with electrical cables

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 MINI ZAYED FISHER’S MAN WHARF FISH MARKET
Commissioning Method Statement
FOAM SUPPRESSION SYSTEM

9. Appendices
9.1. Appendix 1 – Pre-Commissioning check list
9.2. Appendix 2 – Test Report Format
9.3. Appendix 3 – ITP
9.4. Appendix 4 – HSE risk assessment
9.5. Appendix 5 - Any Specific manufactures/regulation documents (where
necessary)
9.6. Appendix 6 – Project Specific testing Organization diagram

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