Predicting Spud Can Extraction Resistanc
Predicting Spud Can Extraction Resistanc
ABSTRACT: Jack-ups are mobile offshore structures that are frequently relocated to new operation sites. To be relocated, the jack-up
footings, known as spudcans need to be extracted from the seabed, using essentially the buoyancy of the hull as extraction force. This
operation may be time consuming or even jeopardised if the spudcan extraction resistance is higher than the available extraction force. The
maximum extraction (or breakout) resistance consists of suction at the spudcan base, weight of the soil above the spudcan, and soil shear
resistance above the spudcan, with the contribution of the suction at the spudcan invert being the dominant component of the breakout
resistance. This paper reviews an existing prediction method used to estimate spudcan extraction resistance and proposes an update of some
of the input parameters based on insights obtained from a large database of experimental model data on two types of clays and for spudcan
embedment up to three diameters.
KEYWORDS: Spudcan, Extraction resistance, Centrifuge modelling, Soft clay, Prediction method
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spudcan. It is noteworthy that the effect of operation load is less This has been identified by both PIV analysis (Purwana et al.,
significant than that of operation duration (Purwana et al., 2005). 2006a) and numerical analysis (Zhou et al., 2009) of spudcan
Finally, in the third stage, spudcan extraction was performed in extraction in normally consolidated clay. Kohan et al. (2013b)
displacement control at a rate, v, resulting in a normalised velocity demonstrated that this mechanism is also relevant for initial
V=vD/cv greater than 30, where cv is the virgin consolidation embedment ratio up to 3 times the spudcan diameter.
coefficient and D is spudcan diameter. This ensured that spudcan The components involved in the spudcan extraction resistance
extraction was also performed under undrained conditions (Finnie are influenced by the duration of the jack-up operation, i.e. by the
and Randolph, 1994). The maximum extraction loads are reported in degree of dissipation of excess pore pressures generated during
Table 1. installation, in the soil surrounding the spudcan. This results in the
Centrifuge studies on spudcan extraction employed for shear strength of the soil surrounding the spudcan increasing with
assessment of the spudcan extraction resistance were performed in operation time, and consequently, an increase in extraction
two different soils: UWA kaolin clay and Malaysian kaolin clay resistance, as already demonstrated by Purwana et al. (2005).
with a coefficient of consolidation cv of approximately 2.8 to 4.8 It is noted that this mechanism may not apply for spudcans that
m2/year for UWA Kaolin clay and 40 m2/year for Malaysian kaolin have not seen any dissipation of excess pore pressures at immediate
clay at a stress level consistent with the spudcan embedment. Soil extraction. In this case, a reverse flow mechanism is more likely to
characteristics including soil shear strength, soil unit weight, and develop.
soil effective stress at the spudcan installation depth for each
centrifuge test are also provided in Table 1. 4. EVALUATION OF THE REFERENCE METHOD
3. EXTRACTION FAILURE MECHANISM The method proposed by Purwana et al. (2009) (reference method)
is based on the aforementioned breakout failure mechanism,
The spudcan extraction failure mechanism was described in detail identified using Particle Image Velocimetry (PIV) analysis for
by Purwana et al. (2009) and Gaudin et al. (2011) for embedment undrained extraction of a 12.5 m in diameter spudcan (prototype
ratios up to 1.5 times the spudcan diameter. The mechanism at peak scale) from a depth of approximately 1.5 spudcan diameters in
extraction resistance is a combination of an uplift mechanism of the Malaysian kaolin clay (Purwana, 2006b). The vertical uplift force
soil at the top of the spudcan, and a reverse end bearing at the equilibrium condition assumed by Purwana et al. (2009) is
spudcan invert associated with the development of negative excess illustrated in Figure 2.
pore pressure, namely suction (Figure 2). The main soil resistance is The method has been presented in details in Purwana et al.
comprised of the weight of the soil above the spudcan, the resistance (2009). It computes the uplift resistance as the sum of a resistance at
along a shear plane generated above the spudcan, and the suction the base Qbase (which accounts for overburden stresses), at the top
pressure at the spudcan base. Qtop and the submerged weight of the spudcan Weff. Table 2 (see
also Figure 3 and Figure 4) details the calculation of the first two
components and summarises the parameters used in the method.
When determining the net extraction resistance, Weff is considered
as zero.
To evaluate the performance of the method, the peak extraction
resistance was calculated for each case, based on the input
parameters reported in Table 3. Additional assumptions were made
when data were missing, as explained below:
i) To compute the top soil resistance, the height of the soil flowing
back onto the top of the spudcan, which is a function of the depth of
cavity formed during deep installation, needs to be assessed For
Figure 2 Observed spudcan breakout failure mechanism and cases where the cavity depth Hc was not reported, the solution
diagram of breakout force components (after Purwana et al., 2009) developed by Hossain et al. (2006) was used as expressed in Table
2.
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Table 1 Database
Test Reference Ratio of the Spudcan Spudcan Operation Operation Breakout Soil Soil shear Soil
name centrifugal diameter depth time load level load unit strength at effect
acceleration ratio of the weight installation depth ive
to the earth maximum stress
gravity installation
load
D H/D t Vop/Vp Qc ' su 'v
(m) (-) (day) (-) (MN) (kN/m3) (kPa) (kPa)
Kohan et al.
3.0D2.0Y 200 6.00 3.02 730 85% -6.14 6.20 1.10 H 112.41
(2013b)
Kohan et al.
2.5D2.0Y 200 6.00 2.50 730 85% -5.62 6.20 1.10 H 93.06
(2013b)
Kohan et al.
2.0D2.0Y 200 6.00 1.99 730 85% -4.13 6.05 1.10 H 72.06
(2013b)
Kohan et al.
1.5D2.0Y 200 6.00 1.48 730 85% -3.29 6.05 1.10 H 53.54
(2013b)
Kohan et al.
1.5D3.0Y 200 6.00 1.48 1095 85% -3.43 6.05 1.10 H 53.66
(2013b)
Kohan et al.
1.5D1.0Y 200 6.00 1.47 365 85% -2.82 6.05 1.10 H 53.48
(2013b)
Kohan et al.
1.5D0.5Y 200 6.00 1.47 183 85% -2.42 6.05 1.10 H 53.48
(2013b)
Kohan et al.
1.5D0.0Y 200 6.00 1.47 5 0% -1.58 6.05 1.10 H 53.48
(2013b)
Kohan et al.
Nojet2 200 8.00 3.02 730 85% -13.91 7.50 1.04 H 180.79
(2014)
Kohan et al.
Nojet1 200 8.00 2.50 730 85% -14.24 7.50 1.08 H 182.01
(2013a)
Gaudin et al.
S1UEnJ 200 17.11 1.46 1664 90% -80.52 6.00 1.17 H 150.00
(2011)
Gaudin et al.
S2UEnJ 200 17.11 1.05 1664 90% -46.97 6.00 1.17 H 108.00
(2011)
Purwana et al.
GS1 100 12.50 1.45 <1 0% -17.57 6.50 1.56 H 117.65
(2005)
Purwana et al.
GS2 100 12.50 1.51 53 75% -19.60 6.50 1.56 H 122.85
(2005)
Purwana et al.
GS3 100 12.50 1.51 126 75% -24.62 6.50 1.56 H 122.85
(2005)
Purwana et al.
GS4 100 12.50 1.47 244 75% -27.69 6.50 1.56 H 119.60
(2005)
Purwana et al.
GS5 100 12.50 1.52 423 75% -31.26 6.50 1.56 H 123.50
(2005)
Purwana et al.
GS6 100 12.50 1.50 843 75% -36.19 6.50 1.56 H 122.20
(2005)
Purwana et al.
D-01 100 12.50 1.21 400 50% -23.57 6.50 1 + 1.60 H 98.54
(2009)
Purwana et al.
D-02 100 12.50 1.51 400 50% -31.89 6.50 1 + 1.60 H 122.85
(2009)
Purwana et al.
D-03 100 12.50 1.77 400 50% -37.93 6.50 1 + 1.60 H 143.59
(2009)
Purwana et al.
C-03 100 12.50 1.71 <1 0% -20.12 6.50 1 + 1.60 H 138.65
(2009)
Purwana et al.
C-02 100 12.50 1.51 <1 0% -19.05 6.50 1 + 1.60 H 122.66
(2009)
Purwana et al.
C-01 100 12.50 1.45 <1 0% -17.39 6.50 1 + 1.60 H 117.59
(2009)
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if t 1 3.5489 * 1
D D ( s u ,top ) ave . f g ,top
1. It should be noted that in calculation of breakout factor for top soil resistance, parameter fg,top was not mentioned in the original
formulae presented by Purwana et al. (2009) and Purwana et al. (2010). However, the first author was informed by the personal
correspondence that it is included in the overburden pressure term for determination of top soil resistance breakout factor (Purwana, 2010).
2. It is noted that for immediate or short consolidation periods fg,base will be 1 or close to 1 and Qbase can predict a negative value. This is
inappropriate and reflects that the mechanism for this case is not realistic.
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0.55
H c suHc 1 s (1)
uHc
D '.D 4 '.D
iii) The change in soil shear strength at the top of the spudcan
due to installation is characterised by the parameter fg,top. Purwana et
al. (2009) performed a series of T-bar tests in Malaysian kaolin clay
to measure the shear strength of the remoulded soil at the spudcan
top during the operation period. The shear strength was measured to
reduce to 67% of the undisturbed shear strength immediately after
spudcan installation, but increased by 30% (or 87% of the Figure 7 Predicted uplift force based on the reference method
undisturbed soil shear strength) after 400 days reconsolidation proposed by Purwana et al. (2009)
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Test name Cavity Soil Soil Shear Shear Bearing Bearing Top Base Predicted Measured Error
depth shear shear strength strength factor at factor at resistance resistance breakout breakout
strength strength gain at gain at top base
at top at base top base
- Dc (m) su,top su,base fg,top fg,base Nc,top Nc,base (-) Qtop Qbase Qbreakout Qc -
(kN/m2) (kN/m2) (-) (-) (-) (MN) (MN) (MN) (MN) (%)
3.0D2.0Y 0.43 9.16 19.94 0.92 1.45 12.56 5.20 -3.25 -1.07 -4.32 -6.14 -42.05
2.5D2.0Y 0.43 8.03 16.51 0.97 1.54 12.56 5.20 -2.85 -1.12 -3.97 -5.62 -41.56
2.0D2.0Y 0.43 6.09 13.10 0.93 1.47 12.56 5.20 -2.16 -0.79 -2.95 -4.13 -39.91
1.5D2.0Y 0.43 4.25 9.74 0.87 1.36 12.56 5.18 -1.51 -0.46 -1.97 -3.29 -67.33
1.5D3.0Y 0.43 4.50 9.76 0.92 1.45 12.56 5.18 -1.60 -0.58 -2.18 -3.43 -57.27
1.5D1.0Y 0.43 3.97 9.72 0.81 1.26 12.56 5.18 -1.41 -0.31 -1.72 -2.82 -63.78
1.5D0.5Y 0.43 3.50 9.72 0.72 1.08 12.56 5.18 -1.24 -0.07 -1.31 -2.42 -85.23
1.5D0.0Y 0.43 3.27 9.72 0.67 1.00 12.56 5.18 -1.16 0.05 -1.11 -1.58 -42.56
Nojet2 0.46 11.04 25.14 0.89 1.39 12.56 5.20 -6.97 -0.06 -7.04 -13.91 -97.78
Nojet1 0.46 11.46 26.21 1.01 1.62 12.56 5.20 -7.23 -0.34 -7.58 -14.24 -87.90
S1UEnJ 2.09 13.29 29.25 0.87 1.36 12.56 5.17 -38.38 -13.80 -52.18 -80.52 -54.32
S2UEnJ 2.21 9.80 21.06 0.87 1.36 11.53 4.84 -26.92 -16.63 -43.55 -46.97 -7.86
GS1 1.92 9.42 28.24 0.67 1.00 12.56 5.16 -14.51 -4.09 -18.60 -17.57 5.56
GS2 1.92 10.55 29.48 0.72 1.09 12.56 5.20 -16.27 -5.41 -21.68 -19.60 9.59
GS3 1.92 11.63 29.48 0.79 1.22 12.19 5.20 -17.41 -7.92 -25.32 -24.62 2.78
GS4 1.92 12.03 28.70 0.84 1.31 11.52 5.18 -17.00 -9.59 -26.59 -27.69 -4.12
GS5 1.92 12.84 29.64 0.87 1.36 11.55 5.20 -18.19 -10.61 -28.80 -31.26 -8.53
GS6 1.92 12.79 29.33 0.88 1.37 11.41 5.20 -17.91 -10.70 -28.61 -36.19 -26.48
D-01 2.50 11.77 25.26 0.87 1.36 8.86 4.97 -12.79 -11.92 -24.71 -23.57 4.61
D-02 2.50 14.37 31.24 0.87 1.36 10.27 5.20 -18.12 -12.08 -30.20 -31.89 -5.58
D-03 2.50 16.59 36.34 0.87 1.36 11.60 5.20 -23.62 -13.98 -37.60 -37.93 -0.89
C-03 2.50 12.37 35.13 0.67 1.00 12.56 5.20 -19.07 -5.40 -24.47 -20.12 17.78
C-02 2.50 11.05 31.19 0.67 1.00 12.06 5.20 -16.35 -4.85 -21.20 -19.05 10.16
C-01 2.50 10.63 29.94 0.67 1.00 11.65 5.16 -15.20 -5.19 -20.38 -17.39 14.69
5. UPDATING THE INPUT PARAMETERS 5.2 Unit weight of soil above the spudcan, ’top
The reference method is based on a rigorous description of the The unit weight of the soil above the spudcan is slightly lower than
failure mechanism, incorporating the change in strength at the base that of the undisturbed soil due to the heavy remoulding occurring
and top of the spudcan resulting from installation and operation. during penetration. Purwana et al. (2009) assumed the remoulded
They are estimated via two empirical factors fg,base and fg,top, with unit weight of Malaysian clay was about 92% of the virgin soil.
limited insights into the values to adopt for intermediate operational Without indications about the variation of unit weight with the level
times (i.e. between no and full consolidation) and different type of of remoulding or estimated values for other types of clay, it is
clays. The lower performance of the method for kaolin clay suggested for the updated method to use the virgin soil unit weight
indicates that some aspects of the soil characteristics, which are not for all predictions. The impact of such a simplification on the
accounted for in the method, require a closer examination. Potential performance of the method is limited, especially for shallow
candidates include soil sensitivity, undrained bearing capacity penetrations (and limited volume of soil). It is made for ease of
factor, operation load, and consolidation coefficient. calculation.
The database gathered enables additional insights into each
parameters involved in the reference method, although it is noted 5.3 Change in soil shear strength above the spudcan, fg,top
that a range of parameter combinations can be derived to fit
individual test data (non-unique solution) and a holistic view of the During installation, the soil is experiencing heavy remoulding and
fit to the database must be taken. Accordingly, the paper proposes softening, resulting in a reduction of the shear strength of the soil
updated recommendations to estimate the model parameters, notably resting above the spudcan. The reduction in shear strength is a
the values of fg,top and fg,base as a function of the operation time and function of the soil sensitivity St, which may vary between 2 to 2.5
the type of clay used. Two plots are suggested that enable the for UWA kaolin clay and between 2 to 4 for the Malaysian clay.
assessment of gain in shear strength of soil at top and base of Regardless of the soil sensitivity, the remoulded soil regains some of
spudcan depending on the operation time. Additional its shear strength during operation through consolidation.
recommendations relate to the estimation of the cavity depth, the The evolution of the factor fg,top with operation time has been
unit weight of the soil on top of the spudcan, the overburden back calculated from the experimental data presented in Table 1.
adjustment factor, and the introduction of two additional factors to The process results in solving one linear equation with two
account for the effects of the strength ratio and operation load. The unknowns, fg,top and fg,base, requiring additional assumptions on both
updated recommendations for the input parameters are explained in parameters. Accordingly, the following criteria were used to
detail below and are summarised in Table 2. determine soil shear strength at top (and base as explained in next
section) of the spudcan:
5.1 Cavity depth, Hc 1. The lower bound of fg,base is 1, corresponding to the value
immediately after extraction, before any consolidation occurs.
The top soil resistance is a function of the height of the soil flowing 2. The upper bound of fg,top is equal to 1, corresponding to full
back onto the top of the spudcan and of the depth of the cavity strength recovery of the soil above the spudcan after full
formed during installation. The solution developed by Hossain et al. reconsolidation.
(2006) is therefore recommended to estimate the cavity depth as
explained in the previous section.
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The values of fg,top that were considered a best-fit of the database are data and therefore may be applicable only for Malaysian clay. In the
plotted in Figure 8 against the degree of consolidation U for all tests, present study, to cover all embedment, the two types of clay, and to
excluding tests S1UEnJ, S1UEnJ, GS2 to GS4, and GS6, for which simplify the approach, it is assumed that the overburden stress is
U is unknown. All points fall within in single logarithmic curve fully mobilised at any spudcan embedment depth, resulting in an
demonstrating a loss of strength of 40% immediately after adjustment factor equal to one.
installation and a rapid recovery to a value of about 78-85% of the
initial shear strength after 10% of consolidation. This indicates that
a fairly complex soil hardening process is taking place, which may
involve mechanisms other than consolidation. For prediction
purposes, it is suggested to adopt a value of fg,top of 0.6 for
immediate extraction and a value of 0.78 to 0.85, increasing linearly
between 10 and 100% consolidation. If more detailed knowledge of
an offshore soil is known these limits may potentially be altered.
However, without such knowledge the suggested values are a good
guide that fits the experimental database well.
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5.7 Effect of the strength ratio on the breakout factor for base 6. DISCUSSION
soil resistance, fsr
Figure 11 illustrates the performance of the improved method
Figure 8 and Figure 9 demonstrate that a consistent set of through comparison between the predicted and experimental net
parameters could be chosen for representing the consolidation extraction resistance. The method predicts the peak extraction
characteristics and sensitivity of the two soils. However, the resistance equally well in both types of clay (Figure 12), with a
different performance of the two clays still requires differentiation mean difference of about 8% (Table 4).
and a parameter is required to explain the lower performance of the Although the method was used here to simulate test of
reference method for the UWA Kaolin clay. immediate extraction (i.e. no load hold and therefore no excess pore
One component of the increased extraction resistance measured pressure dissipation and consolidation), and was found to provide a
in the UWA tests may be because of the difference in undrained resistance similar to the experiment, it is questioned if the
shear strength profile; with the UWA tests having lower increasing mechanism that the reference method if based on is appropriate for
strength with depth compared to the Malaysian clay tests. Usually this case. It is more likely a localised reverse flow mechanism for
for shallow foundations, considering their behaviour in deep embedments and this mechanism should be the basis of a
compression, this would lead to a lower bearing capacity factor. method to predict immediate extraction.
However, close inspection of the lower bound bearing capacity
factors of Houlsby and Martin (2003) for spudcans in an open cavity
actually shows on increase in the bearing capacity factors with
decreased strength gradient once the spudcan becomes embedded
more than one diameter. As the mechanism of the reference method
has a spudcan bottom contribution as the reverse of the Houlsby and
Martin (2003) solution (i.e. uplift rather than penetration) it can be
assumed that a lower strength gradient can increase the bearing
capacity factor. This is accounted for by introducing a new factor fsr.
An approach is proposed here whereas the effect of soil strength
defined as the soil shear strength normalised by effective stress is
considered. As the reference method was developed based on the
results of the centrifuge tests in Malaysian clay, an additional factor
fsr (’v / su) is defined as a function of the ratio of the effective stress
normalised by soil shear strength for any soft soils to that of
Malaysian kaolin clay. The effective stress normalised by soil shear
strength for Malaysian kaolin clay is approximately 4; therefore,
after performing a holistic fit of the database, fsr can be expressed as Figure 11 Results of improved prediction method
below:
fsr =1 + ((’v / su) / 4 – 1) (3)
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Test Shear Shear Bearing Bearing Normalised Factor of Factor of Top Base Predicted Error
name strength strength factor at factor at strength strength operation resistance resistance breakout
gain at gain at top base ratio load
top base
- fg,top fg,base Nc,top Nc,base (- 'v/su fsr fol Qtop Qbase (MN) Qbreakout -
(-) (-) (-) ) (-) (-) (-) (MN) (MN) (%)
3.0D2.0Y 0.84 1.75 12.56 5.20 5.64 1.16 1.14 -2.84 -3.63 -6.47 5%
2.5D2.0Y 0.84 1.75 12.56 5.20 5.64 1.16 1.14 -2.33 -3.00 -5.33 -5%
2.0D2.0Y 0.84 1.75 12.56 5.20 5.50 1.15 1.14 -1.82 -2.38 -4.20 2%
1.5D2.0Y 0.84 1.75 12.56 5.20 5.50 1.15 1.14 -1.32 -1.76 -3.07 -7%
1.5D3.0Y 0.86 1.84 12.56 5.20 5.50 1.15 1.14 -1.35 -1.93 -3.28 -4%
1.5D1.0Y 0.81 1.66 12.56 5.20 5.50 1.15 1.14 -1.27 -1.59 -2.85 1%
1.5D0.5Y 0.77 1.54 12.56 5.20 5.50 1.15 1.14 -1.21 -1.36 -2.57 6%
1.5D0.0Y 0.60 1.00 12.56 5.20 5.50 1.15 1.14 -0.94 -0.35 -1.29 -18%
Nojet2 0.83 1.75 12.56 5.20 7.21 1.32 1.14 -6.26 -8.18 -14.44 4%
Nojet1 0.83 1.75 12.56 5.20 6.94 1.29 1.14 -6.54 -8.54 -15.09 6%
S1UEnJ 0.88 1.85 12.56 5.17 5.13 1.11 1.16 -32.79 -48.54 -81.33 1%
S2UEnJ 0.88 1.85 12.56 4.84 5.13 1.11 1.16 -22.20 -31.16 -53.36 14%
GS1 0.60 1.00 12.56 5.16 4.17 1.02 1.10 -10.23 -5.55 -15.78 -10%
GS2 0.68 1.25 12.56 5.20 4.17 1.02 1.10 -12.25 -11.23 -23.47 20%
GS3 0.74 1.45 12.56 5.20 4.17 1.02 1.10 -13.33 -15.43 -28.76 17%
GS4 0.78 1.58 12.56 5.18 4.17 1.02 1.10 -13.58 -17.55 -31.13 12%
GS5 0.82 1.69 12.56 5.20 4.17 1.02 1.10 -14.87 -20.59 -35.46 13%
GS6 0.86 1.80 12.56 5.20 4.17 1.02 1.10 -15.39 -22.68 -38.06 5%
D-01 0.81 1.68 12.45 4.97 3.90 0.99 1.00 -11.94 -13.53 -25.47 8%
D-02 0.81 1.68 12.56 5.20 3.93 0.99 1.00 -15.78 -18.19 -33.97 7%
D-03 0.81 1.68 12.56 5.20 3.95 1.00 1.00 -18.97 -21.15 -40.12 6%
C-03 0.60 1.00 12.56 5.20 3.95 0.99 1.00 -13.49 -5.28 -18.77 -7%
C-02 0.60 1.00 12.56 5.20 3.93 0.99 1.00 -11.67 -4.72 -16.38 -14%
C-01 0.60 1.00 12.56 5.16 3.93 0.99 1.00 -11.09 -4.38 -15.47 -11%
7. CONCLUSION 9. REFERENCES
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Hossain, M.S., Randolph, M.F., Hu, Y. and White, D.J. (2006)
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science, engineering and technology for public benefit, worldwide. Vol. 53, No. 5, pp 513-520.
This research is supported by the Robert and Maude Gledden Osborne, J.J., Teh, K.L., Houlsby, G.T., Cassidy, M.J., Bienen, B.,
Postgraduate Research Scholarships and the Centre for Offshore and Leung, C.F. (2011) "InSafeJIP : Improved guidelines for
Foundation Systems (COFS). The fourth author is the recipient of an the prediction of geotechnical performance of spudcan
Australian Research Council (ARC) Postdoctoral Fellowship foundations during installation and removal of jack-up units".
(DP110101603). This support is gratefully acknowledged. Joint Industry-funded Project.
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Geotechnical Engineering Journal of the SEAGS & AGSSEA Vol. 45 No.4 December 2014 ISSN 0046-5828
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