85ton Open Loop Power Swivel
85ton Open Loop Power Swivel
Overview................................................................................2
Uses.......................................................................................2
Important Safety Information..................................................2
Construction...........................................................................3
Power Swivel Assembly......................................................3
Control Units.......................................................................3
Basic Power System...........................................................4
Hydraulic System................................................................4
Power Unit..........................................................................4
Trailer-Mounted Unit........................................................4
Skid-Mounted Unit...........................................................4
Installation..............................................................................4
Rig Up.................................................................................4
Pre-operation Start-up Procedure.......................................5
Operation............................................................................6
General Rules.....................................................................6
Air Controls.........................................................................6
Electric Controls..................................................................6
Maintenance.......................................................................7
Power Swivel Maintenance.................................................7
Lubrication.......................................................................7
Breaking-In......................................................................7
Storage............................................................................7
Replacing the Floating Washpipe Assembly
and Packing..............................................................7 – 8
Power Unit Maintenance.....................................................7
Swivel Disassembly..............................................................10
Swivel Reassembly..............................................................16
Troubleshooting....................................................................18
Specifications.......................................................................19
The electric control panel consists of All hydraulic hoses are reel-mounted Skid-Mounted Unit
a joy stick for controlling swivel direc- on the power unit. They are connected Skid units are rugged and made of
tion and speed, an engine rpm control to the power swivel hydraulic motor with heavy-duty structural tubing with weld-
switch, a torque gauge, and a master swivel joints and quick disconnects. ed construction. Both ends are rounded
kill switch. An emergency kill switch is for easy skidding. Ends are fitted with
A swivel carrying rack allows the swivel
available for hazardous locations. an integral pipe that may be used to
to be loaded and unloaded without
attach boom lines or hoist slings. These
Torque limits can be easily and accu- breaking the hose connections.
pipes are flush with the sides of the
rately set on both air and electric control
Power Unit skid. Main runners, running the length
units. A torque control unit mounted
The compact, easily transportable of the skid, are strengthened by cross-
on the fuel tank can be preset to the
Power Swivel units may be mounted on members for additional rigidity. The
desired torque limit with the turn of
a trailer or skid. All units consist of an entire frame is covered with diamond-
a knob. Torque will be indicated on the
engine with a hydraulic pump, hydrau- patterned deck plate to provide a solid,
control panel dial in ft-lbs.
lic piping, a hydraulic fluid reservoir, a skid resistant floor.
Basic Power System hose reel assembly and hoses neces-
To meet environmental regulations,
The Logan 85-Ton Open Loop Power sary for supplying hydraulic power to
both trailer- and skid-mounted units are
Swivel is equipped with a diesel engine the power swivel motor. Brackets to
equipped with skirts to eliminate fluid
to pro-vide power. The engine is sized hold and transport the swivel and the
spills.
to provide sufficient horsepower to control panel are included.
operate the swivel to full torque and rpm
Trailer-Mounted Unit INSTALLATION
limits. Control systems may be either air
The compact, four-wheel trailer units
or electric. Rig Up
meet all ICC regulations and are
Check all components to ensure that
On units equipped with air control sys- equipped with heavy-duty springs and
all accessory items (especially the port-
tems, an air compressor rated at 7.4 electric brakes. The trailer is equipped
able control panel) and spare parts
cfm, a three-gallon receiver tank, and with a gooseneck or bumper pull.
are packed, and that all equipment is
an air filter-lubricator are also provided. Tongue weight is designed to ensure
in serviceable condition. If time per-
on-road stability and eliminate fishtail-
A torque gauge, calibrated in ft-lbs, is mits, the operator should run the power
ing. Diamond-patterned deck plate
located on the remote control panel. swivel for a short time to check control
provides solid, skid resistant flooring
indicators, filter, and response of con-
Hydraulic System over the all welded, steel frame.
trols, etc. before leaving for the job site.
The hydraulic system includes a direct
driven, variable displacement hydraulic
pump that is mounted directly on the
engine flywheel housing. All piping,
valves, fittings, reservoirs, and other
components required to complete the
system are included. The hydraulic
system is designed and rated at 5,000
psi working pressure.
Pre-Operation Start-up Procedures 6. Check the suction vacuum gauge Air Controls
Electric Controls mounted near the pump. It should 1. Move the engine throttle control
1. Move the engine throttle handle to not read over 5" Hg. lever to neutral position (center).
full “decrease” position.
7. Set the torque control to the desired 2. Move the swivel control lever to
2. Move the swivel control handle to maximum torque. The adjustment neutral position (center).
neutral position (center). knob and torque indicator gauge are
3. Press and release the start button
3. Start the engine: calibrated in ft-lbs. Turn the adjust-
on the power unit engine
ment knob until the desired maxi-
a. Turn the engine ignition switch
mum torque is indicated on the NOTE: If the engine fails to start
to “on.”
gauge. promptly, reset the trip lever on the
b. Hold the engine throttle control in air intake manifold located inside
“decrease” for 15 to 20 seconds. 8. Move the swivel control handle
the right-hand engine panel if it has
to the “forward” position.
c. Hold the engine ignition in “start.” been tripped.
Release the switch when the en- 9. Increase engine throttle until the
4. Adjust the engine throttle to 800
gine starts and allow it to return desired swivel rpm is attained and
to 1,000 rpm.
to the “on” position. the engine runs smoothly.
5. Check condition of suction filter.
4. Adjust the engine throttle to 800 to 10. Check the high pressure filter.
The filter indicator is located on top
1,000 rpm. Charge pressure should be 100
of the hydraulic reservoir. Replace
to 200 psi.
5. Check condition of suction filter. The the filter if the suction gauge reads
filter indicator is located on top of NOTE: If the engine fails to start more than 5" Hg.
the hydraulic reservoir. Replace the promptly, reset the trip lever on the
6. Check the suction vacuum gauge
filter if the suction gauge reads more air intake manifold located inside
mounted near the pump. It should
than 5" Hg. the right-hand engine panel if it has
not read over 5" Hg.
been tripped.
Air Controls
The air control system utilizes a single
lever-type control valve that is mounted
on the remote control panel. This con-
trol provides variable air pressure from
0 to 100 psi to the actuator positioner
to control both engine speed and the
direction of swivel rotation.
2" NPT
3 2
5 2-1/2 API
LINE PIPE
6
7
15
16
17
8
9
18
10 11
11 19
12
8
7
13 14 20
Body
PS54075
Item Logan Part No. Qty Description Item Logan Part No. Qty Description
1 PS09028 1 Gooseneck 11 PS72327 1 Packing Set
2 ACSA8-500-13-150 4 1/2" - 13 x 1-1/2" Socket Head Cap Screw 12 PS39028 1 Upper Packing Nut
3 LKWA-500 4 1/2" Lock Washer 13 ACSA8-625-13-150 4 5/8" - 13 x 1-1/2" Socket Head Cap Screw
4 PS19028 1 Bonnet 14 LKWA-625 4 5/8" Lock Washer
5 568-236 2 O-Ring 15 PS49028 1 Washpipe
6 PS79028 1 Upper Packing Nut Ring 16 PS69028 1 Spacer and Lantern Ring
7 PS50732-003 8 1/2" - 13 NC x 3/4 Socket Set Screw 17 PS63672 1 Packing Nut Grease Fitting
8 PS20128 8 Washpipe Packing Nut Screw Retainer 18 PS62327 1 Plain Spacer Ring
9 PS99028 3 Washpipe Locking Pin 19 PS42327 1 Packing Bottom Ring
10 568-010 3 O-Ring 20 PS29028 1 Lower Packing Nut
Hoses Thoroughly clean the power unit when Open the relay cabinet at least once
Lubricate the hose reel swivel joints the job has been completed. Replenish a year (more often in humid climates)
with automotive chassis grease the engine fuel and hydraulic oil sup- for cleaning. All exposed terminals and
monthly. plies. Make any necessary repairs at metal parts should be cleaned, dried,
this time. Hoses should be reeled after and sprayed with silicone or varnish.
Inspect the torque control mechanism
cleaning and the hose ends covered.
every six months and coat all moving Power Swivel
parts with automotive chassis grease. Power Units with Air Controls Power Swivels should not be started
Expel water condensate from the tank or operated in freezing weather until
Avoid contaminating the hydraulic fluid
daily by opening the drain valve on the the hydraulic system has been properly
and hydraulic system, including the
bottom of the air receiver. Pressurize prepared for cold weather service by:
hoses and couplings, with dust, water,
the tank before opening the valve.
or other foreign matter. Introduction of 1. Charge the hydraulic system with
foreign materials into the system will Visually inspect the filter/lubricator valve hydraulic oil rated for cold weather.
damage the machinery. twice a day. Drain any water that has 2. Prepare the engine according to the
collected in the filter bowl and maintain manufacturer's recommendations.
Torque gauge hose end connec-
the lubricating oil at the proper operat-
tions should be kept clean at all times 3. Ensure the hydraulic system is
ing level with SAE 10W motor oil.
through the use of dust covers or by moisture-free.
wrapping them with a clean cloth when Always keep the pump stroke cylinder
Never allow the power unit to vibrate.
not in use. Open, loose ends, especially rod, rod bearing, and clevis coated with
Vibration indicates mechanical mis-
those that have been dropped on the chassis grease.
alignment or that the unit is not prop-
ground, should be thoroughly cleaned
Power Units with Electric Controls erly supported. The power unit should
inside and out, and flushed prior to use.
The electrical cable should be coiled be shutdown until the cause can be
Extend the life of the hoses by never and stored on the cable bracket when determined and eliminated. Continued
allowing them to become twisted or not in use. Cover the open end with excessive vibration will cause severe
kinked, or unnecessarily stretched. Do the provided dust cap. Avoid kinking damage to the hydraulic pump and
not allow any sharp or heavy objects or placing undue tension on the cable. other components.
to drop or lay on the hoses. Doing so Do not allow equipment to run over the
may cut or crush them. cable.
Power Unit
Inspect trailer-mounted units prior to
use to ensure that it is safe and road-
worthy. Pay particular attention when
inspecting the following items:
SWIVEL DISASSEMBLY 7. Remove the packing assembly parts 16. Remove the oil seal from the upper
from inside both nuts. (The lower cover plate. Using the inside bearing
Care should be taken to ensure that
packing assembly consists of an puller, pull the outer track of the
no foreign material enters the interior
o-ring, packing bottom ring, plain stem upper bearing from the top
machinery of the swivel. All disassembly
spacer ring, spacer and lantern ring, cover plate. This will free the stem
and major repairs should be conducted
and three packing rings. The upper for removal.
in a clean, well-equipped shop.
packing assembly consists of an
17. The inner tracks of the stem’s upper
1. Remove all hydraulic hoses from the o-ring, upper packing nut ring, and
and lower bearings and seal wear
swivel. Hose ends should be covered one packing ring.) When replacing
ring at the bottom of the stem may
to help prevent foreign matter from the packing, it is important that both
be removed with a bearing puller.
entering the interior. packing nuts are clean and free of all
The final reduction gear is removed
old packing residue. Make sure both
NOTE: When not in use, all hydrau- by first removing the six ring groove
packing nuts are clean and free of
lic hoses should be reeled up to pins and then forcing the gear off the
foreign matter.
prevent kinking and other damage. main stem.
Damaged hoses may cause blockage 8. Remove and set aside the goose
18. Remove the screws from the lower
or other interference that the unit neck and bonnet.
gear cover plate. Tap the cover plate
may not function properly.
9. Turn the swivel upside down. Re- gently with a rubber mallet to break
2. Place the swivel on a suitable rack move the hydraulic motor and set it the seal if necessary. Scrape off
(similar to the bracket on the skid or aside. remaining residue with a putty knife.
trailer) that supports the swivel on its
NOTE: Do not disassemble the hy- 19. Remove the first reduction pinion
bail pins.
draulic motor. If trouble with the mo- bearing spacer and the first reduc-
3. Remove the hydraulic motor guard. tor is known or suspected, carefully tion pinion lower bearing from the
plug the ports and return the motor swivel body.
4. Place an open container under the
to Logan Oil Tools for inspection and
magnetic drain plug and remove 20. Lift out the final reduction pinion,
repair.
the plug. Check the drain plug and main thrust bearing, second reduc-
drained hydraulic fluid for metal filings 10. Remove the piping that runs from tion pinion, and first reduction
and other foreign matter. the oil filler plug opening in the top pinion. The gears may require
plate to the side of the swivel body rotation to facilitate removal.
5. Remove the four retaining screws
next to the first reduction gear.
and their retainers from the lower 21. Remove the remaining roller bear-
packing nut. Secure the lower stem 11. Remove the lower bearing retainer ings, second reduction lower bear-
of the swivel to keep the upper stem screws. Set the retainer aside and ing with its retainer ring, and first
from turning while loosening the lower remove the gasket. reduction pinion upper bearing. As
packing nut. Turn the lower packing with all bearings, exercise caution
12. Remove the seal retainer snap ring
nut in a clockwise direction until it when handling to guard against
from the bearing retainer and the
turns freely. Back the lower packing possible damage.
two lower oil seals.
nut completely off the upper stem.
NOTE: Each part should be thor-
13. Turn the swivel upright and remove
Repeat the above procedure to oughly cleaned (with steam or a high
the upper seal protector from the top
remove the upper packing nut and pressure washer for metal parts, or
of the stem.
back it completely off the gooseneck. with a good grade solvent applied
Remove the floating washpipe and 14. Remove the cap screws from the with a clean brush) as it is removed.
packing assembly. top cover plate. A rubber mallet may Check parts for repair or replace-
be used to break the gasket seal ment as they are cleaned. Dry all
6. Press the washpipe out of the lower
if necessary. Lift off the top cover cleaned parts with compressed air
packing nut and slide the upper nut
plate. or a clean, soft cloth. Coat all clean,
off. Remove the three upper packing
dry parts with a thin coat of lubricat-
locking pins and press the upper 15. Remove the upper gear cover shim
ing oil. Never leave parts exposed
packing off the washpipe. Replace and gasket. A putty knife or other
overnight without a coating of pro-
the washpipe if it shows any signs of thin tool may be used for prying and
tective oil.
wear (scoring or surface abrasion). cleaning.
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 PS09028 1 Gooseneck 49 PS77322 1 Gooseneck Pipe Plug
2 ACSA8-500-13-150 14 1/2" - 13 x 1-1/2" Long, Socket Head Cap Screw 50 PS20213 1 Elevator Bail
3 LKWA-500 16 1/2" Lockwasher 51 PS28444 1 Seal Protector
4 PS19028 1 Bonnet 52 PS34813-001 1 Bolt and Nut for Bail Pin
5 568236 2 O-Ring 53 PS65115 1 Bail Pin
6 PS79028 1 Upper Packing Nut Ring 54 PS12965 1 Final Reduction Gear
7 PS50732-003 8 1/2" - 13 NC x 3/4" Long, Socket Set Screw 55 PS64702 6 Ring Gear Groove Pin
with Brass Point 56 PS98402 1 Main Thrust Bearing
8 PS20128 8 Washpipe Packing Nut Screw Retainer 57 PS04685 1 Lower Stem Bearing Spacer
9 PS99028 3 Washpipe Locking Pin with 56810 O-Ring 58 PS70602 1 Lower Stem Bearing
10 568010 3 O-Ring 59 PS54075 1 Body
11 PS72327 1 Set Packing 60 PS14685 1 Lower Stem Bearing Retainer
12 PS39028 1 Upper Packing Nut 61 PS22602 2 Lower Oil Seal
13 ACSA8-625-13-150 4 5/8" - 11 x 1-1/2" Long, Socket Head Cap Screw 62 PS16303 1 Seal Retainer Snap Ring
14 LKWA-625 4 5/8" Lockwasher 63 PS51602 1 Lower Seal Wear Ring
15 PS49028 1 Washpipe 64 PS18444-001 1 Stem
16 PS69028 1 Spacer and Lantern Ring 65 PS64165 1 Second Reduction Pinion
17 PS63672 1 Packing Nut Grease Fitting 66 PS05775 1 Second Reduction Gear Key
18 PS62327 1 Plain Spacer Ring 67 PS15165 1 First Reduction Pinion Upper Bearing
19 PS42327 1 Packing Bottom Ring 68 PS37965 1 First Reduction Pinion Upper Gear
20 PS29028 1 Lower Packing Nut 69 PS05165 1 First Reduction Pinion Lower Bearing
21 HCSA8-625-13-150 9 5/8" - 13 x 1-1/2" Long, Hex Head Cap Screw 70 PS44685 1 First Reduction Pinion Bearing Spacer
22 PS44322 2 Dowel Pin 71 PS12685 1 Lower Gear Cover Gasket
23 AHSS-625-11-625 4 5/8" - 11 x 5/8" Long, Allen Head Set Screw 72 PS25165 1 First Reduction Pinion Oil Seal
24 PS77122 1 Filler Plug Relief Fitting 73 PS62516 1 Hydraulic Motor Adapter
25 PS98352 1 Oil Filler Plug 74 PS08327 1 Retainer Ring
26 PS72602 1 Magnetic Drain Plug 75 PS97327 1 Motor Adapter Sleeve
30 PS78103 1 1" Wing Nut Quick Disconnect 76 PS45165 1 Retainer Ring
31 PS22196 1 1-1/4" Quick Disconnect Set 77 PS85152 1 Second Reduction Shaft Lower Bearing
33 PS55164 1 Lower Bearing Retainer Gasket 78 PS65165 1 Reduction Gear Key
34 HCSA8-625-11-175 6 5/8" - 11 x 1-3/4" Long, Hex Head Cap Screw 79 PS95675 1 Lower Gear Cover Plate
35 PS50602 1 Saver Sub 80 PS27965 1 First Reduction Gear
36 HCSA8-500-13-150 4 1/2" - 13 x 1-1/2" Long, Hex Head Cap Screw 81 PS84165 3 Roller Bearing
37 PS91764 4 1/2" Special Flat Washer 82 PS55935 1 Oil Seal Grease Fitting
38 PS93456 2 1-1/4" Swivel Joint 83 PS90137 1 Oil Level Indicator Plug
39 PS55115-003 1 Shackle 84 PS88402 1 Upper Stem Bearing
40 PS55115-003 1 Torque Rein Assembly 85 PS02685 1 Upper Oil Seal
41 PS697702 1 Torque Rein Eye 86 PS12165 1 Second Reduction Gear
42 PS21415 1 Torque Rein Pull Pin 87 PS53775 1 Upper Gear Cover Plate
43 PS91875 1 Upper Gear Cover Shim 88 PS03165 1 Final Reduction Pinion
44 PS85-OL-KM40.109 1 Hydraulic Motor (Open Loop Gear) 89 PS95516-001 1 Motor Guard
45 PS65895-OL 2 Hydraulic Motor Manifold Assembly 90 PSWB3 3 Hose Safety Cable
47 ACSA8-375-13-275 8 3/8" - 13 x 2-3/4" Long, Socket Head Cap Screw 91 G14085-001 2.5 Gal HD-85W-140 Gear Lube
48 LKWA-375 8 3/8" Lockwasher
49
50
2
3
41
42 51
39
43
40
52
53
54
55
56
57
58
59
44
60
61
62
45 63
47
64
48
31
24
25
33
13
26
34
64
35
3 13 2
36 14 3
37
30
38
13 14
24 25
13 21
22
23
A
(See page 15 for Section A-A)
23
85
86 87 88 81
84
83
43
65
66
67
64
68
69
33
70
71
82
72
81 80 79 78 77 76 75 74 73
22. Remove the bail only when abso- 1. Place the swivel on a suitable rack 8. Position the upper cover plate over
lutely necessary. Lay the bail and (similar to the bracket on the skid the stem and into place on the
swivel body down so the holes at or trailer) that supports the swivel body. Insert cap screws with lock
the bottom of the bail pockets in the on its bail pins. washers into the upper plate and
body can be reached. Set a 10- tighten.
2. Install component parts on the
inch-long dowel rod with a diameter
stem: 9. Place a small hydraulic jack under
slightly smaller than the bail pocket
a. Press final reduction gear back the lower end of the stem and a
holes against the pin. Strike the
on the stem and install groove micrometer against the top of the
dowel with a hammer. Once the
pin. stem to detect and measure any
grooved pin has been removed,
vertical movement (end-play). Apply
insert a rod in the pull pin hole. Use b. Press on upper stem bearing.
lift to the stem with the jack and
a rubber mallet to loosen the bail c. Install main thrust bearing. note any movement shown on the
pin by tapping it in alternate direc-
d. Install stem lower bearing spacer. micrometer.
tions. Pour penetrating oil around
the pin to aid the loosening process. e. Press on lower stem bearing 10. Remove the jack, micrometer, and
While pulling on the pin, repeat the inner race. the top cover plate. Remove the
loosening process until the pin is f. Press on lower seal wear ring. shims and replace them with a
removed. Lift out the bail. combination of shims that will allow
3. Install component parts onto shafts:
a sufficient total amount of end-play
NOTE: In the event hydraulic mo- a. Install key and second reduction between .004" and .005".
tors, hoses, or similar items are to be gear onto final reduction pinion.
stored or shipped for repair, all ports NOTE: Do not tighten the cover
b. Press roller bearings onto each
and openings should be carefully plate without sufficient shims or
end of final reduction pinion.
sealed to prevent foreign matter from over-tighten the upper plate cover
entering interior parts. c. Press roller bearing on upper end screws. Doing so will cause the bear-
of second reduction pinion. ings to bind.
SWIVEL REASSEMBLY d. Press first reduction pinion lower
11. Press the second reduction pinion
bearing onto first reduction
Care should be taken to ensure that lower bearing into the lower cover
pinion.
no foreign material enters the inte- plate. Set the retainer ring into posi-
rior machinery of the swivel. All major 4. With the stem lower bearing in tion above the bearing and press
repairs and reassembly should be con- place, set the main stem through the first pinion upper bearing into
ducted in a clean, well-equipped shop. the stem lower bearing into position place in the body.
in the body.
In the event hydraulic motors, hoses, or 12. Set the first reduction pinion, first
similar items are to be stored or shipped 5. Check the top face of the body, reduction gear, and first reduction
for repair, all ports and openings should making sure that the surface is pinion bearing spacer into place in
be carefully sealed to prevent foreign clean and free of burrs. Place a the swivel body.
matter from entering. gasket on the face of the body.
13. Remove the top cover plate and
NOTE: All parts should be thorough- 6. Place a set of three shims (one set the final and second reduction
ly cleaned, dried, oiled, and in good each in thicknesses of .005", .007", pinion into place. Rotate the shafts
operating condition. Never reuse the and .020") on the body face. in order to mesh the gears. Rein-
gear lubricating oil drained from the stall the top cover plate and tighten
7. With the upper cover plate upright,
swivel. Always use new, fresh oil of the screws.
press the upper oil seal into posi-
the recommended type and grade.
tion. Press the outer race of the 14. Turn the swivel upside down. Check
O-rings should never be reused. It is
stem upper bearing into the top the bottom surface of the body for
also recommended that all oil seals
cover plate. burrs and flatness. Lay the lower
be replaced.
cover gasket on the face. Position
the lower cover plate on the body
and insert the cap screws with lock
washers. Tighten the screws.
15. Place the two lower stem oil seals 20. Coat the packing elements (o-rings,
into position on the stem’s lower upper packing nut ring, packing,
bearing retainer. Set the seal retain- spacer and lantern ring, plain
er snap ring on the bearing retainer. spacer ring, and packing bottom
When properly assembled, the lips ring) generously with Logan packing
of the oil seals should point upward. lubricant and install them into their
Exercise caution when assembling respective packing nuts. Reassem-
the oil seals over the wear ring, ble the floating washpipe assembly
being careful not to tear or turn and packing in reverse of the dis-
back the lips of the oil seals or assembly procedure outlined on
cause other damage to the seals. page 7. Reinstall the packing nuts,
Dam aged seals will cause leakage. retainers, and retainer screws, tight-
Set the lower bearing retainer over ening and locking the packing nuts
the stem and in place on the body. securely.
Insert the six lower bearing retainer
Securely tighten the packing nuts
cap screws with lock washers.
and lock into place with their re
Tighten the screws.
spective retainers and retainer
16. Insert the first reduction pinion oil screws.
seal. Place the hydraulic motor
21. Lay the unit flat on a workbench
with the hydraulic motor adapter
and insert the bail into the bail
attached into position. Insert the
pockets of the body. Align the bail
eight cap screws with lock washers.
pins with the lock pin holes in the
Tighten the screws. Attach the
body. Secure the bail by driving
hydraulic motor guard.
the bails pins into place with a rub-
17. Turn the body upright. ber mallet. As the lock pins come
into alignment, drop a drift punch
18. Grease the upper oil seal and place
through them, driving lightly to
the upper seal protector in position
laterally align them.
on the stem. Make sure the seal
protector is right-side up with the lip 22. Drop the bail pin grooves into place
against the upper cover plate. and snug-up with a hammer. Hang
up the swivel by the bail and sup-
19. Assemble the bonnet to the upper
port the underside of the swivel.
cover plate and bolt the gooseneck
Using a medium weight (2-1/2 lbs)
to the bonnet. Insert the gooseneck
sledge hammer, drive the pins in
pipe plug and tighten.
straight through until the heads are
flush with the top of the bail pock-
ets.
TROUBLESHOOTING
GENERAL
Loss of charge pressure — Charge pressure gauge registers zero. Gauge may be defective. Remove charge
pump in neutral. pump and inspect for broken parts.
Loss of charge pressure — Vacuum gauge reading is high Suction strainer may be clogged.
pump in neutral. (10" Hg or more). Replace filter.
Loss of charge pressure — Charge pressure is less than 60 psi when Pump or motor may be defective. Close
pump on stroke. power swivel is rotating at full rpm. the ball valve in the high pressure line.
Put pump stroke on stroke. If charge pres-
sure is normal, the motor is defective.
Replace valve and bearing plates.
If charge pressure is not normal, the pump
is defective. Replace valve and bearing
plates in the pump.
Hydraulic oil overheats Temperature gauge registers 190°F Hydraulic oil has been aerated (a milky ap-
or higher. pearance indicates presence of air in the oil).
Check suction connections on charge pump.
Check oil level in reservoir.
CAUTION: Before installing a Logan 85-Ton Open Loop Power Swivel on a rig,
refer to the installation procedure on page 4. Failure to install the Power Swivel
properly can result in injury to the operator and rig floor personnel
Ø5
Ø 2-7/8
20-17/32
53-15/16
4-1/32
13-23/32
23-5/32 19-1/2
2-1/2 API
LINE PIPE
18-1/2
20-15/16
32-7/16
16-5/32
2-7/8 API IF
41-7/32 CLOSED
58-17/32 OPEN
LOGAN PART NO. QTY DESCRIPTION LOGAN PART NO. QTY DESCRIPTION
PS911712 1 14 ft Gooseneck Trailer HOSE REEL
PS811712 1 14 ft Bumper Pull Trailer PS670712-OL 1 Hose Reel Assembly with Hydraulic Winch
PS81795 1 14 ft Skid PS97556 1 100 ft High Pressure Hose Assembly
PS24376 1 100 ft, 3/4" Case Drain Hose
ENGINES PS195412 1 Hydraulic Valve for Reel
PS290412-007 1 Cummins T-II with Compressor PS85-OL-HR/HW Valve 1 Hydraulic Valve for Reel with Hydraulic Winch
PS290413-003 1 Caterpillar T-II with Compressor PS220712 1 Hydraulic Motor Hose Reel
PS290414-001 1 John Deere T-II with Compressor PS89638-002 1 Flow Control Hose Reel
PS290412-001 1 Perkins T-II with Compressor PS490412 1 Three-Port Coupling Hub
PS290412-005 1 Cummins T-II without Compressor PS120712 1 Torque Hub
PS290414-002 1 John Deere T-II without Compressor
PS290412-005 1 Perkins T-II without Compressor AIR TORQUE SET PANEL
PS223612-OL 1 Torque Set Panel Assembly
HYDRAULIC PUMP PS22236-OL 1 0 – 3,356 ft/lbs Torque Gauge
PS85-OL-KP40/KP20 1 Hydraulic Pump for Air Controls PS98126 1 Torque Set Relief Valve
PS85-OL-Main Valve 1 Control Valve PS220512 1 Torque Set Air Override Valve
PS255002 1 Pump Motor Adapter
AIR CONTROL PANEL
HYDRAULIC RESERVOIR PS09966-003 1 Pump Control Valve
PS89046-OL-Assy. 1 125 gal Hydraulic Tank Reservoir PS29966 1 Engine Throttle Control Valve
Consisting of: PS22236-OL 1 0 – 3,356 ft/lbs Torque Gauge
PS780412 1 Hydraulic Suction Strainer PS220512 1 Engine Kill Valve
PS754T08N 1 Hydraulic Suction 2" Ball Valve PS80345-003 5 1/4" Quick Disconnect, Air Male x Male Pipe
PS099612 1 Hydraulic Return Filter Assembly PS70345 1 1/4" Quick Disconnect, Hydraulic Male x Male Pipe
PS099612-001 1 Hydraulic Return Filter Element Only PS217752 1 Control Umbilical Bundle
PS80602 1 Hydraulic Vacuum Gauge PS70345-001 5 1/4" Quick Disconnect, Air Female
PS02311 1 Filler Breather Cap PS80345-003 1 1/4" Quick Disconnect, Hydraulic Female
PS30795-002 1 Oil Level Gauge with Temperature
PS89046-OL 1 Hydraulic Reservoir Only AIR PREPARATION PACKAGE
PS233612 1 Relief Back Pressure Orifice PS81455-002 1 Air Preparation Package
PS81455 1 3 Gallon Air Receiver
FUEL TANK PS24695 1 Gauge
PS96892-001 1 60 gal Fuel Tank Assembly PS73585 1 Safety Pop-Off Valve
Consisting of: PS93646-001 1 Filter Regulator/Lubricator
PS96892 1 Fuel Tank Only PS81455-003 1 Tank Guard
PS96892-2 2 Fuel Sight Tube PS57196-OL 1 Heat Exchanger
PS94626 1 1-1/4" High Pressure Ball Valve
PS61648 2 High Pressure Filter Assemblies FILTERS
Consisting of: PS290412-009A 1 Cummins Oil Filter
PS921512-001 2 High Pressure Filter Element Lng PS290412-009B 1 Cummins Fuel Filter
PS921412-002 2 High Pressure Filter Housing PSAF1640 1 Cummins Primary Air Filter
PS921412-003 2 High Pressure Filter Head PSAF1641 1 Cummins Secondary Air Filter
PS02311 1 Filler Breather Cap PS2654407 1 Caterpillar Oil Filter
PS811412 1 Fuel Suction Tube PS26560201 1 Caterpillar Fuel Filter
PS811412-A 1 Fuel Return Tube PS26510380 1 Caterpillar Primary Air Filter
PS96892 1 Fuel Tank Weldment PS26510381 1 Caterpillar Secondary Air Filter
PSP550779 1 John Deere Oil Filter
MISCELLANEOUS PSP550759 1 John Deere Fuel Filter
PSMM9000-002 1 Electric Winch PSAF1640 1 John Deere Primary Air Filter
PS558612-001 1 Hydraulic Winch
PSBattery Box 1 Battery Box
PSTool Box 1 Tool Box
PS211412 1 Power Swivel Stand
97-3/4"
79-1/2"
232-1/2"
The hydraulic system has been omitted from the drawing for clarity.
Please refer to the hydraulic schematic on page 24.
87"
79-1/2"
74"
187"
The hydraulic system has been omitted from the drawing for clarity.
Please refer to the hydraulic schematic on page 24.
PUMP STROKE
psi
ft lbs of Torque
TORQUE SET
Item Logan Part No. Qty Description Item Logan Part No. Qty Description
1 PS22236-OL 1 0 - 3,356 ft/lbs Torque Gauge 6 PS2405-04-08 1 1/4" Male x 1/2" Female Bushing
2 PS223612-001 1 Torque Set Panel 7 PS2501-04-04 1 1/4" Male x 1/4" Male 90 Degree
3 PS220512 1 Air Valve Push Button 8 PS2404-04-02 1 1/4" Male x 1/8" Male Connector
4 PS98126 1 Torque Release Valve 9 LKWA-625 1 1/4" MT x 1/4" MT x 1/4" MP Tee
5 PS2501-04-02 1 1/4" Male x 1/8" Male 90 Degree