Preprints202004 0099 v1
Preprints202004 0099 v1
v1
1
Korean Railroad Research Institute, 176 Cheoldobakmulkwan-ro, Uiwang-si, Gyeonggi-do 16105,
Republic of Korea
2
Kongju National University, 1223-24 Cheonan-daero, Cheonan-si, Chungcheonanam-do 31080, Republic
of Korea
Corresponding author:
Hyunmoo Hur
Advanced Railroad Vehicle Division, Korea Railroad Research Institute,
176 Cheoldobakmulkwan-ro, Uiwang-si, Gyeonggi-do 16105, Republic of Korea
Email : [email protected]
Tel : +82-31-460-5245
Abstract
The steering performance according to the steering angle control was tested by using the active steering
bogie developed to reduce excessive wheels and rail wear and noise generated when the railway vehicle
run in a curved section. As a result of the test of increasing the steering angle in accordance with the
target steering angle in the 300m radius of curvature, the bogie is gradually aligned in the radial steering
position, and when the control is carried out to 100% of the target steering angle, the bogie angles of the
front and rear bogies appeared almost the same. As the steering angle increased, wheel lateral force and
derailment coefficient also decreased. Therefore, the validity of the radial steering position control
method applied in this paper was confirmed experimentally. This test results will be used for future
research on active steering bogie commercialization.
Keywords: Active Steering bogie, Steering angle, Steering Performance, Bogie angle, Lateral force,
Derailment coefficient
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1. Introduction
When a railway vehicle run in curve sections, severe wheel wear and noise occur between the wheel and
the rail. This is because the railway vehicle is not equipped with a steering device, so it is difficult to
smoothly run in the curve section. That is, attack angle is generated between the wheel and the rail, which
causes unnecessary force in the running and lateral direction of the wheel, which causes wheel wear and
noise.
Active steering bogie technology has been actively studied to improve the poor steering performance of
conventional railway vehicles.[1-5] Recently, a railway vehicle with active steering technology have been
commercialized.[6]
The direct effect of applying active steering technology is to reduce wheel wear However, to verify this, it
is necessary to measure the wear shape of the wheel of the test train through a long term test run.
Therefore, in the stage of development, it is efficient to measure the lateral force of wheel which directly
affects the wheel wear and analyze the lateral force reduction according to the active steering control.
Umehara has performed active steering control tests in the curve section of the factory test line using
active steering bogie prototypes equipped with an electro-hydraulic actuators, and analyzed the reduction
of wheel lateral force.[7] Suzuki tested the wheel lateral force reduction according to active steering
control in the steep curve of the factory test line for a prototype steering bogie with a pneumatic active
steering system.[8] Hur developed an active steering bogie prototype for EMU (electric multiple unit)
train installed an electro-mechanical actuator and conducted steering performance test according to active
steering control on an commercial line rather than the factory line.[9-12]
All these papers apply radial steering position steering control to reduce attack angle between wheel and
rail. In other words, if the steering angle formed between the front and rear wheelsets in the bogie is
implemented as the target steering angle, the bogie is geometrically aligned with the center of curvature
of the curve section and the attack angle is zero. The wheel lateral force is then minimized as the attack
angle disappears. Therefore, running performance such as wheel lateral force and derailment safety may
vary depending on the degree of steering angle implementation.
Therefore, in this paper, we analyze steering performance according to steering angle implementation
level that affect steering performance of active steering bogie. Steering control tests were performed in
the steep curve section with curvature radius of 300m for the active steering bogie prototype for the EMU.
This study analyzes the bogie angle, wheel lateral force reduction and derailment safety under the steering
angle control of the active steering bogie and describes the results.
Preprints (www.preprints.org) | NOT PEER-REVIEWED | Posted: 7 April 2020 doi:10.20944/preprints202004.0099.v1
When the railway vehicle run in the curve section, attack angle between the wheel and the rail are
generated as shown in Fig. 1 due to the lack of steering function of the wheel.[13] This causes
unnecessary force in the driving direction and the lateral direction of the wheel, which is a major factor
causing the wear of the wheels and rails and the generation of noise.
Therefore, in order for the railway vehicle smoothly run the curve section, the angle of attack becomes
“0” if the wheelset is aligned with the center of curvature as shown in Fig. 2 using active steering
control technology. At this time, this geometric position is called the radial steering position.
Fig. 3 shows the geometrical relationship between the body and the bogies, assuming the vehicle is in the
radial steering position in the curve section. In Fig. 3, the angle (2δ) formed between two wheelsets is
called the steering angle, and the angle (θ) at which the bogie is rotated with respect to the vehicle body is
called the bogie angle.
When the bogie and wheelset are aligned with the radial steering position, the bogie angles of the front
and rear bogies are the same. At this time, from the geometric relationship of Fig. 3, the target values for
wheelset steering angle and bogie angle for the ideal wheelset steering in the curve section of radius R are
derived as shown in Equations (1) and (2).[12]
2𝛿 = 2𝑑/𝑅 (1)
𝜃 = 𝐿/𝑅 (2)
where, 2δ : steering angle(rad)
R : radius of curve(m)
2d : wheel base(m)
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3.5
3
Curvature(1/km)
2.5
1.5
0.5
0
5650 5700 5750 5800 5850 5900 5950 6000 6050 6100 6150
Distance(m)
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0.7
Target steering angle
Passive
0.6
Active(25%)
Active(50%)
Steering angle(deg.)
0.5 Active(75%)
Active(100%)
0.4
0.3
0.2
0.1
0
5650 5700 5750 5800 5850 5900 5950 6000 6050 6100 6150
Distance(m)
Table 3 Mean steering angle for the circular section of the test section
Case Steering angle(deg) Ratio to target steering angle(%)
2.5
Passive
Active(25%)
Active(50%)
2
Active(75%)
Front bogie angle(deg.)
Active(100%)
1.5
0.5
0
5650 5700 5750 5800 5850 5900 5950 6000 6050 6100 6150
Distance(m)
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2.5
Passive
Active(25%)
Active(50%)
2
Active(75%)
1.5
0.5
0
5650 5700 5750 5800 5850 5900 5950 6000 6050 6100 6150
Distance(m)
0.6
Passive
Active(25%)
0.5
Active(50%)
Bogie angle difference(deg.)
Active(75%)
0.4 Active(100%)
0.3
0.2
0.1
-0.1
5650 5700 5750 5800 5850 5900 5950 6000 6050 6100 6150
Distance(m)
Table 4 Mean bogie angle for the circular section of the test section
Bogie angle(deg.)
Case
front rear difference
25
Passive
Active(25%)
Active(50%)
20
Active(75%)
Active(100%)
Lateral force(kN)
15
10
0
5700 5750 5800 5850 5900 5950 6000 6050 6100 6150
Distance(m)
Fig. 13 Wheel lateral force test data according to steering control test conditions
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25 25
Passive Passive
Active(25%) Active(50%)
20 20
Lateral force(kN)
Lateral force(kN)
15 15
10 10
5 5
0 0
1 2 3 4 5 6 7 1 2 3 4 5 6 7
Section Section
25 25
Passive Passive
Active(75%) Active(100%)
20 20
Lateral force(kN)
Lateral force(kN)
15 15
10 10
5 5
0 0
1 2 3 4 5 6 7 1 2 3 4 5 6 7
Section Section
Fig. 14 Analysis results for wheel lateral force according to steering control test conditions
Table. 5 Mean lateral force for the circular section of the test section
Case Force (kN) Reduction (%)
Passive 14.99 -
0.9
Passive
0.8 Active(25%)
Active(50%)
0.7 Active(75%)
Derailment coefficent
Active(100%)
0.6
0.5
0.4
0.3
0.2
0.1
0
5650 5700 5750 5800 5850 5900 5950 6000 6050 6100 6150
Distance(m)
Fig. 15 Derailment coefficient test data according to steering control test conditions
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1 1
Passive Passive
0.9 0.9
Active(25%) Active(50%)
0.8 0.8
Derailment coefficient
Derailment coefficient
0.7 0.7
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
1 2 3 4 5 6 7 1 2 3 4 5 6 7
Section Section
1 1
Passive Passive
0.9 0.9
Active(75%) Active(100%)
0.8 0.8
Derailment coefficient
Derailment coefficient
0.7 0.7
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
1 2 3 4 5 6 7 1 2 3 4 5 6 7
Section Section
Table. 6 Mean Derailment coefficient for the circular section of the test section
Case derailment coefficient Reduction (%)
Passive 0.537 -
5. Conclusions
The results of the steering test according to the steering angle implementation level of the active steering
bogie developed to reduce the severe wear and noise of the wheels generated during the railway vehicle
running in the curve section are as follows.
As the steering angle was increased to match the target steering angle, the bogie angle difference between
the front and rear bogies was gradually decreased. When steering control was conducted at 100% level, the
bogie angles of the front and rear bogie were almost the same, and the difference was only 0.014 deg. This
means that the bogie is aligned in the radial steering position in the curve section. Wheel lateral force also
tended to decrease significantly with increasing steering angle. When steering control was performed at 25%,
50%, 75%, and 100% of the target steering angle, respectively, 49.8%, 68.8%, 78.6%, and 83.6% decreased
compared to passive conditions.
The above results indicate that the bogie is aligned in the radial steering position in the curve section as
the steering angle increases according to the target steering angle by active steering control. Therefore, the
validity of the radial steering position control method applied in this paper was confirmed experimentally.
This test results will be used for future research on active steering bogie commercialization.
References
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Preprints (www.preprints.org) | NOT PEER-REVIEWED | Posted: 7 April 2020 doi:10.20944/preprints202004.0099.v1
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