ICS 75.180.

10

E 92 GB
National Standard of the People's Republic of China
中华人名共和国国家标准
GB/T 16750-2008

Replaces GB/T 16750.1~16750.3-1997, GB/T 14816-1993

Electrical Submersible Pump Units

潜油电泵机组

Issue on August 28, 2008 Implemented on March 1, 2009

Jointly issued by the General Administration of Quality Supervision, Inspection
and Quarantine (GAQSIQ) and Standardization
Administration (SAC) of the People's Republic of China
 Contents
Foreword .........................................................................................................................................IV
1 Scope .............................................................................................................................................. 1
2 Normative References .................................................................................................................... 1
3 Terms and Definitions .................................................................................................................... 2
4 Types and Models .......................................................................................................................... 3
4.1 Electrical submersible pump units ...................................................................................... 3
4.1.1 Types ........................................................................................................................ 3
4.1.2 Model designations .................................................................................................. 5
4.1.3 Applicable well temperature..................................................................................... 5
4.1.4 Electrical submersible pump series .......................................................................... 5
4.2 Motor................................................................................................................................... 6
4.2.1 Type .......................................................................................................................... 6
4.2.2 Model designations .................................................................................................. 6
4.3 Protect ................................................................................................................................. 6
4.3.1 Types ........................................................................................................................ 6
4.3.2 Model designations .................................................................................................. 6
4.4 Suction and processing unit ................................................................................................ 6
4.4.1 Types ........................................................................................................................ 6
4.4.2 Model designations .................................................................................................. 7
4.5 Pump ................................................................................................................................... 7
4.5.1 Model designations .................................................................................................. 7
4.5.2 Selection of the pump discharge connector .............................................................. 7
4.6 Cable ................................................................................................................................... 7
4.6.1 Shape characteristic code ......................................................................................... 7
4.6.2 Insulant code ............................................................................................................ 7
4.6.3 Sheath (including inner sheath) material code ......................................................... 7
4.6.4 Armored sheath code ................................................................................................ 8
4.6.5 Model designations .................................................................................................. 8
4.7 Transformer ......................................................................................................................... 8
4.7.1 Type .......................................................................................................................... 8
4.7.2 Model designations .................................................................................................. 8
4.7.3 Voltage...................................................................................................................... 9
4.7.4 Additional winding ................................................................................................... 9
4.8 Control cabinet .................................................................................................................... 9
4.8.1 Type .......................................................................................................................... 9
4.8.2 Model designations .................................................................................................. 9
4.9 Junction box ........................................................................................................................ 9
4.9.1 Type .......................................................................................................................... 9
4.9.2 Model designations .................................................................................................. 9
5 Requirements ................................................................................................................................. 9
5.1 Requirements for electrical submersible pump units ........................................................ 10
5.1.1 Underground working condition ............................................................................ 10
5.1.2 Ground environmental conditions .......................................................................... 10

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 5.2 Parts requirements ............................................................................................................. 10
5.2.1 Motor...................................................................................................................... 10
5.2.2 Protect .................................................................................................................... 13
5.2.3 Suction and processing unit.................................................................................... 13
5.2.4 Pump ...................................................................................................................... 14
5.2.5 Cable ...................................................................................................................... 16
5.2.6 Transformer ............................................................................................................ 23
5.2.7 Control cabinet ....................................................................................................... 24
5.2.8 Junction box ........................................................................................................... 25
5.3 Vibration test ..................................................................................................................... 26
6 Test Method and Test Rules ......................................................................................................... 26
6.1 Test Method....................................................................................................................... 26
6.1.1 Selection requirements of instrument and meter .................................................... 26
6.1.2 Motor...................................................................................................................... 26
6.1.3 Protect .................................................................................................................... 40
6.1.4 Electrical submersible pump units ......................................................................... 41
6.1.5 Cable ...................................................................................................................... 47
6.1.6 Cable head .............................................................................................................. 58
6.1.7 Transformer ............................................................................................................ 59
6.1.8 Fixed-frequency control cabinet............................................................................. 66
6.1.9 Variable frequency control cabinet ......................................................................... 68
6.1.10 Junction box ......................................................................................................... 68
6.2 Test rules ........................................................................................................................... 69
6.3 Factory inspection ............................................................................................................. 69
6.3.1 Motor...................................................................................................................... 69
6.3.2 Protect .................................................................................................................... 69
6.3.3 Suction and processing unit.................................................................................... 69
6.3.4 Pump ...................................................................................................................... 69
6.3.5 Cable ...................................................................................................................... 69
6.3.6 Transformer ............................................................................................................ 69
6.3.7 Control cabinet ....................................................................................................... 70
6.3.8 Junction box ........................................................................................................... 70
6.4 Preconditions of type inspection ....................................................................................... 70
6.5 Items for type inspection ................................................................................................... 70
6.5.1 Motor...................................................................................................................... 70
6.5.2 Protect .................................................................................................................... 70
6.5.3 Suction and processing unit.................................................................................... 70
6.5.4 Pump ...................................................................................................................... 70
6.5.5 Cable ...................................................................................................................... 70
6.5.6 Transformer ............................................................................................................ 71
6.5.7 Control cabinet ....................................................................................................... 71
6.5.8 Sampling ................................................................................................................ 71
7 Identification, protection, transport and storage........................................................................... 71
7.1 Identification ..................................................................................................................... 71

II
 7.1.1 Nameplate of the motor .......................................................................................... 71
7.1.2 Nameplate of the protect ........................................................................................ 71
7.1.3 Nameplate of the suction and processing unit ........................................................ 71
7.1.4 Nameplate of the pump .......................................................................................... 71
7.1.5 Nameplate of the cable ........................................................................................... 72
7.1.6 Nameplate of the transformer................................................................................. 72
7.1.7 Nameplate of the control cabinet ........................................................................... 72
7.2 Protection .......................................................................................................................... 72
7.3 Transport ........................................................................................................................... 73
7.4 Storage .............................................................................................................................. 73
Annex A (Informative) Calculation for the Maximum O.D. of the Routine Electrical Submersible
Pump Unit ....................................................................................................................................... 74
Annex B (Informative) The Minimum Insulation Resistance of Usual Cables .............................. 75

III
 Foreword

This standard will replace GB/T 16750.1-1997 "The Types, General Parameters and
Conjunction Sizes of Electrical Submersible Pumping Equipment", GB/T 16750.2-1997
"Electrical Submersible Pump-Technical Specifications", GB/T 16750.3-1997 "The Test
Method for Electrical Submersible Pump Units" and GB/T 14816-1993 "Three-phase
Asynchronous Submersible Electric Motors for Oil Well-General Specification".
There have been mainly the following changes in this standard over GB/T
16750.1~16750.3-1997 and GB/T 14816-1993:
a) Over GB/T 16750.1-1997
——"Oil-gas separator" has been renamed "suction and processing unit" which is
divided into "intake", "separator" and "assistant handling device" accompanied with
respective requirements:
——Requirements on connection dimension of up and down connectors of pumps,
suction and processing units, protect and electrical motors have been deleted;
——Requirements for pump barrel inside diameter and shell outside dimension have
been deleted;
——Model designations have been revised for pump, suction and processing units,
protect, electrical motor, cable, transformer and control cabinet;
——Classification of the applicable well temperature for electrical submersible pump
units has been revised: "50℃ (D)" has been deleted and 180℃ (G) has been increased;
——Some basic parameters of units and parts have been revised.
b) Over GB/T 16750.2-1997
——"Environmental factors" and corresponding indexes in the "underground working
conditions" have been revised: "water content" has been deleted and "well inclination" has
been changed to "rate of over-all angle change". In addition, "corrosive gases" and "dirt" have
also been increased;
——"Operating indexes of electrical submersible pumps" has been deleted;
——Electrical motor interphase and grounding insulation ohmic value has been revised
to be 1,000 MΩ from 500 MΩ;
——Requirements on motor insulation class and maximum operating temperature have
been revised;
——Mechanical loss of the protect with different specifications and model has been
respectively specified;
——Tolerance of the pump discharge, pump efficiency and pump lift has been revised
and requirements for shaft power tolerance have been increased;
——Test accuracy class in the previous edition is class B and class C, while it
corresponds class 1 and class 2 in this standard;
——"Control cabinet" is classified into "fixed-frequency control cabinet" and
"variable-frequency control cabinet". Technical requirements for "variable-frequency control
cabinet" have also been increased;
——Annex A "Correction Coefficient of Pump Performance due to Viscosity Changes"

IV
has been deleted;
——Calculation methods for standard insulation resistance of submersible cables have
been revised.
c) Over GB/T 16750.3-1997
——Two decision methods for inspection results of submersible pumps have been
revised;
——Test methods for simulation run of fixed-frequency control cabinet and calculation
methods for display error of three-phase current have been revised.
d) Over GB/T 14816-1993
——Motor model designations have been revised;
——Motor connection dimensions have been revised;
——"Underground work environmental conditions" of motor have been deleted and the
relevant contents have been incorporated into "underground working conditions" of electrical
submersible pump units;
——Motor interphase and grounding insulation ohmic value has been revised to be
1,000MΩ from 500MΩ;
——Motor performance parameters have been revised;
——Requirements on motor insulation class and maximum operating temperature have
been revised;
——Annex A "Basic Technical Requirements for Sealed Protect" has been deleted and
the relevant contents have been incorporated into the corresponding terms;
——Annex B "Oil/water-proof Test Methods for Insulation Structures of Oil
Submersible Motors" has been deleted.
e) Terms and Definition have been increased;
f) Characteristic codes of pump, suction and processing units, protect and motor have
been increased;
g) Technical requirements for 143 series motor, 185/188 series motor and 172 series
motor have been increased;
h) Requirements for temperature correction factor of motor winding insulation resistance
have been increased;
i) Calculation of the cable's minimum insulation resistance value and resistance constant
table of the insulant have been increased;
j) Requirements for DC voltage withstanding test values of cables have been increased;
k) Requirements for DC voltage withstanding test values of cable heads have been
increased;
l) Requirements for characteristic value of cable conductor DC resistance at 20℃ have
been increased;
m) Requirements for temperature rating of adopted cable materials have been increased;
n) Technical requirements for chlorosulfonated polyethylene sheath and lead sheath of
cables have been increased;
o) Technical requirements for polyimide-F46 composite film have been increased;
p) Technical requirements for Polyfluorinated Ethylene Propylene (PEP) have been
increased;
q) Conveying requirements for the submersible motor, motor protect, suction and

V
processing unit, submersible pump, cable, control cabinet and transformer have been
increased;
r) Models, basic parameters, technical requirements and test methods of the "junction
box special for the electrical submersible pump" have been increased;
s) Test methods for submersible variable-frequency control cabinets have been increased;
t) "Minimum Insulation Resistance of Common Cables" (see Annex B) has been
increased.
Annexes A and B are informative.
This standard was proposed and is under the jurisdiction of National Technical
Committee for Standardization of Oil Drilling and Production Equipments and Tools.
Chief drafting organizations of this standard are: Daqing Oilfield Powerlift Pump
Industry Co., Ltd., Rodless Pumps Inc., State Bureau of Quality Supervision and Inspection of
Electrical Submersible Pumps and Zhongcheng Machinery Manufacturing Co., Ltd. of
Dagang Oilfield Group.
Chief drafting staffs of this standard are: Shao Yongshi, Zhou Maoqun, Liu He, Liu Jun,
Deng Hui, Wang Wei, Liu Yulei, Liu Wei, Zhang Hongcheng, Wang Zhaolan, Du Xiangzhi,
Shi Zhongwu, Fu Mingsen, Zheng Gui, Yin Hongwen, Jiang Haifeng, Chen Hong, Xu Fujun,
Meng Xianjun, Wang Weijun, and Wang Lei.
This standard replaces the following editions in turn:
——GB/T 16750.1-1997;
——GB/T 16750.2-1997;
——GB/T 16750.3-1997;
——GB/T 14816-1993.

VI
 Electrical Submersible Pump Units

潜油电泵机组

1 Scope

This standard specifies the types, basic parameters, technical requirements, assembling
requirements, test methods and marking, packing, transportation and storage of the electrical
submersible pump units. The electrical submersible pump units include submersible motor
("motor" for short), motor protect ("protect" for short), suction and processing units,
submersible pump ("pump" for short), submersible cable ("cable" for short), special electrical
submersible pump control cabinet ("control cabinet" for short), special electrical submersible
pump transformer ("transformer" for short) and special electrical submersible pump junction
box ("junction box" for short).
This standard is applicable to the design, manufacture, test and acceptance of electrical
submersible pump units.

2 Normative References

The following normative documents contain provisions which, through reference in this
standard, constitute provisions of this standard. For dated reference, subsequent amendments
to, or revisions of, any of these publications do not apply. However, all parties coming to an
agreement according to this standard are encouraged to study whether the latest edition of
these documents is applicable. For undated references, the latest edition of the normative
document referred to applies.
GB/T 191 Packaging-Pictorial Marking for Handling of Goods (GB/T 191-2008, ISO
780: 1997, MOD)
GB 1094.1 Power Transformers - Part 1: General
GB 1094.2 Power Transformer - Part 2: Temperature Rise
GB 1094.3 Power Transformers - Part 3: Insulation Levels, Dielectric Tests and External
Clearances in Air
GB 1094.5 Power Transformer - Part 5: Ability to Withstand Short Circuit
GS/T 2900.1 Electrotechnical Terminology - Fundamental Terms
GB/T 2900.15 Electrotechnical Terminology - Transformer, Instrument Transformer,
Voltage Regulator and Reactor
GB/T 2900.25 Electrotechnical Terminology - Rotating Electrical Machines
GB/T 3797—2005 Electrical Control Assemblies
GB 3836.1 Electrical Apparatus for Explosive Gas Atmosphere - Part 1: General
Requirements (GB 3836.1-2000, eqv IEC 60079-0: 1998)
GB 3836.3 Electrical Apparatus for Explosive Gas Atmosphere - Part 3: Increased Safety

1
"e" (GB 3836.3-2000, eqv IEC 60079-7: 1990)
GB/T 6451 Specification and Technical Requirements for Oil-immersed Power
Transformers
GB/T 8423 Glossary of Oil Field Drilling and Production Equipment and Oil Country
Tubular Goods Terminology
GB/T 12668.1 Adjustable Speed Electrical Power Drive Systems - Part 1: General
Requirements - Rating Specifications for Low Voltage Adjustable Speed D.C Power Drive
Systems (GB/T 12668.1-2002, IEC 61800-1: 1997, IDT)
GB/T 12668.2 Adjustable Speed Electrical Power Drive Systems - Part 2: General
Requirements - Rating Specifications for Low Voltage Adjustable Frequency A.C Power
Drive Systems (GB/T 12668.2-2002, IEC 62800-2: 1998, IDT)
GB 12668.3 Adjustable Speed Electrical Power Dive Systems - Part 3: EMC Product
Standard Including Specific Test Methods (GB 12668.3-2003, IEC 61800-3: 1996, IDT)
GB/T 12668.4 Adjustable Speed Electrical Power Drive Systems - Part 4: General
Requirements - Rating Specifications for A.C. Power Drive Systems above 1000V A.C. and
not Exceeding 35kV (GB/T 12668.4-2006, IEC 61800-4: 2002, IDT)
GB/T 14549 Quality of Electric Energy Supply - Harmonics in Public Supply Network
GB/T 17389 Recommended Practice for Application of ESP Submersible Cable Systems
GB/T 18050 Tests of Electric Submersible Pump Cable Systems
GB/T 18051-2000 Tests of Electric Submersible Pump System Vibration
SY/T 5313 Terms of Well Drilling Engineering
SY/T 6598 Recommended practice on Application and Testing of Electric Submersible
Pump Seal Chamber Sections
SY/T 6599-2004 Recommended Practice for Electric Submersible Pump Testing
JB/T 5331 Polyimide - F46 Composite Film Wrapped Round Copper Wire

3 Terms and Definitions

The following terms and definitions as well as those specified in GD/T 2900.1, CB/T
2900.15, GB/T 2900.25, GB/T 8423, GB/T 17389, GB/T 18050, SY/T 5313, SY/T 6598 and
SY/T 6599 are applicable to this standard.
3.1
Operating test of the protect
No-load mechanical loss test is carried out under the specified power frequency rotation
speed after the protect is charged.
3.2
Mechanical loss of the protect
It is the sum of mechanical friction loss of internal thrust bearing, mechanical seal and
other parts at the protect runtime.
3.3
Intake
A kind of equipment connects the underground liquid and pump cavity.
3.4

2
 Assistant handling device
Underground equipment is used for electrical submersible pump in gas well. It can
change the gas state in the well fluid.
3.5
Joint size
Dimension of the stub and joint flange face is required for connection of various
underground parts of the electrical submersible pump.
3.6
Running testing torque
Torque rating of the underground parts of the electrical submersible pump is measured
by special torque wrench after those parts are assembled and horizontally placed.
3.7
Sliding time of the motor rotors
It refers to time from the beginning of deenergization to dead stop of the motor rotor
after no-load test is conducted for the submersible motor.
3.8
The maximum O.D. of the total unit
It refers to the maximum diameter of accurately assembled electrical submersible pump
units, including underground units, cables and cable guard.

4 Types and Models

4.1 Electrical submersible pump units

4.1.1 Types
Drive mode: motor drive.
Operating mode: continuous working system.
Conventional installation diagram of the electrical submersible pump units is shown in
Figure 1.

3
1——Centralizer;
2——Casing;
3——Motor;
4——Protect;
5——Suction and processing unit;
6——Cable guard;
7——Pump;
8——Pump outlet connector;
9——Connect cable;
10——Oil pipe;
11——Check valve;
12——Oil drain valve;
13——Power supply cable;
14——Land cable;
15——Wellhead assembly;
16——Junction box;
17——Control cabinet;
18——Transformer.

Figure 1 Installation Diagram of Electrical Submersible Pump Units

4
4.1.2 Model designations

Applicable well temperature code

Rated lift, m

Rated discharge, m3/d

The maximum O.D. of the total unit, mm

Electrical submersible pump code

NOTE calculation methods for the maximum O.D. of the total unit are specified in Annex A.

Illustration: The electrical submersible pump whose rated discharge is 200 m3/d, rated
lift is 1500m, applicable well temperature is 120℃ and maximum O.D. is 152 mm can be
indicated as:
QYDB152-200/1500 E.
4.1.3 Applicable well temperature
Applicable well temperature to the electrical submersible pump is classified into five
classes.
The well temperature class codes are:
——90℃, indicated by A;
——120℃, indicated by E;
——150℃, indicated by F;
——180℃, indicated by G.
4.1.4 Electrical submersible pump series
Conventional electrical submersible pump series shall be in accordance with those
specified in Table 1.
Table 1 Conventional Electrical Submersible Pump Series
Conventional Electrical Submersible Pump Series Applicable minimum casing
Motor Pump Protect Suction and processing unit mm/(in-lb/ft)

95/98 86/88 86/88 86/88  127.00/(5-18)

107 95/98 95/98 95/98  139.70/(51/2-23)

114 98/101/102 98/101/102 98/101/102  139.70/(51/2-20)

116 98 98 98  139.70/(51/2-20)

138 130 130 130  168.28/(65/8-24)

143 130 130 130  177.80/(7-32)

185/188 172 172 172  244.48/(95/8-75)

NOTE 1: Figures in the forth column from the left are nominal outside diameter, mm.
NOTE 2: Unconventional electrical submersible pump series shall be matched according to the agreement.

5
4.2 Motor
4.2.1 Type
Three-phase squirrel cage asynchronous motor.
4.2.2 Model designations

Characteristic code: GX-high efficiency type; FF-corrosion protection type; GZ-high-load

Position code: D-single section; S-upper section; T-universal section; X-lower section

Power, kW

Motor series

Motor code

Characteristic code: indicated by letters. When multiple characteristics coexist, the

corresponding multiple characteristic codes may be adopted and separated by left slash.
Illustration: 45kW-power, 114 series upper-section anti-corrosive and high-load motor
used for electrical submersible pump is indicated as: YQY114-45S-FF/GZ.
4.3 Protect
4.3.1 Types
Protect types are classified into the following types according to structures:
a) Precipitation type (indicated by C);
b) Capsule type (indicated by J).
4.3.2 Model designations

Characteristic code: FF-corrosion protection type; FS-sand prevention type; GZ-high-load

Position code: S-upper section; X-lower section

Structure: C-precipitation type; J-capsule type

Protect series

Protect code

Characteristic code: indicated by letters. When multiple characteristics coexist, the

corresponding multiple characteristic codes may be adopted and separated by left slash.
Illustration: 130 series capsule-type anti-corrosive high-load upper-section protect used
for electrical submersible pump can be expressed as: QYH130J/S-FF/GZ.
4.4 Suction and processing unit
4.4.1 Types
The unit types are classified into the following types according to structures:
a) Separator (indicated by F);
b) Intake (indicated by K);
c) Assistant handling device (indicated by Q).

6
4.4.2 Model designations

Characteristic code: HZ-with guard; SJ-two-stage tandem type; FS-sand prevention type; FF-corrosion
protection type; GX-high efficiency type; C-settlement type; X-rotary type

F-separator; K-intake; Q-assistant handling device

Suction and processing unit series

Suction and processing unit code

Characteristic code: indicated by letters. When multiple characteristics coexist, the

corresponding multiple characteristic codes may be adopted and separated by left slash.
Illustration: 98 series rotary sand-preventive separator used for electrical submersible
pump units can be expressed as: QYX 98F-X/FS.
4.5 Pump
4.5.1 Model designations

Characteristic code: FS-sand prevention type; FF-corrosion protection type; XJ-for

deviated well; FG-anti-scaling type; CY-for viscous crude

Position code: S-upper section; T-universal section; X-lower section

Rated lift, m

Rated discharge, m3/d

Pump series

Pump code

Characteristic code: indicated by two letters. When multiple characteristics coexist, the
corresponding multiple characteristic codes may be adopted and separated by left slash.
Illustration: 98 series sand-preventive anti-corrosive upper-section pump whose rated
discharge is 250m3/d and rated lift is 1500 m can be expressed as: QYB98-250/1500S-FS/FF.
4.5.2 Selection of the pump discharge connector
According to customer requirements, internal threads with different oil pipe
specifications and dimension may be adopted for the pump discharge connectors.
4.6 Cable
4.6.1 Shape characteristic code
a) Round, indicated by Y;
b) Flat, omitted.
4.6.2 Insulant code
a) Polypropylene (including modified polypropylene), indicated by P;
b) Ethylene-propylene rubber (EPR), indicated by E;
c) Crosslinked polyethylene, indicated by YJ;
d) Polyimide - F46 composite film /EPR composite insulation, indicated by YE;
e) Polyimide - F46 composite film /Polyfluorinated Ethylene Propylene (PEP) composite
insulation, indicated by YF;
4.6.3 Sheath (including inner sheath) material code

7
 a) Lead (lead alloy), indicated by Q;
b) Ethylene-propylene rubber (EPR), indicated by E;
c) Chlorosulfonated polyethylene, indicated by H;
d) Butyronitrile PVC compound, indicated by F;
e) Nitrile-butadiene rubber, indicated by N.
4.6.4 Armored sheath code
a) Monel steel-tape armouring, indicated by M;
b) Galvanized steel-tape armouring, omitted;
c) Stainless steel-tape armouring, indicated by X.
4.6.5 Model designations

Temperature level

Core wire × section, mm2

Rated voltage, kV

Shape characteristic code

Armored sheath code

Inner sheath code

Insulation code

Cable code (connect cable, indicated by QYJ)

Temperature level: the maximum operating temperature of conductor is classified into

90℃ (90), 120℃ (120), 150℃ (150), 180℃ (180), 204℃ (204).
Illustration 1: flat submersible cable whose rated voltage is 3kV with polypropylene
insulation and nitrile-butadiene rubber inner sheath, Monel steel-tape armouring is 3×16 mm2
and maximum operating temperature of the conductor is 90℃ can be expressed as:
QYPNM3-3×16/90.
Illustration 2: round submersible cable whose rated voltage is 6kV with EPR insulation
and EPR sheath, whose galvanized steel-tape armouring is 3×20mm2 and maximum
operating temperature of the conductor is 120℃ can be expressed as: QYEEY6-3×20/120.
Illustration 3: connect cable whose rated voltage is 6 kV with polyimide - F46 composite
film /EPR composite insulation and lead inner sheath, whose Monel steel-tape armouring is
3×10 mm2 and maximum operating temperature of conductor is 120℃ can be expressed as:
QYJYEQM6-3×10/120.
4.7 Transformer
4.7.1 Type
Three-phase oil-immersed type.
4.7.2 Model designations

8
 Secondary voltage, kV

Primary voltage, kV

Capacity, kV, A

Transformer code

Illustration: three-phase oil-immersed three-winding transformer, used for electrical

submersible pump, whose capacity is 100 kV·A, primary voltage is 6kV and secondary
voltage is 1.5 kV can be expressed as: QYSS100-6/1.5.
4.7.3 Voltage
Primary voltage of the transformer shall be suited to local power grid conditions, while
the secondary voltage shall be multi-gear in order to compensate the voltage drop of
submersible cable under different pump setting depths.
4.7.4 Additional winding
Additional windings may be added for the transformer when the user needs.
4.8 Control cabinet
4.8.1 Type
High-voltage type.
4.8.2 Model designations

Rated current, A

Rated voltage, kV

Characteristic code: SN-indoors, SW-outdoors, HP-offshore platform

Control cabinet code

Illustration: control cabinet (special for electrical submersible pump) whose rated current
is 60A and rated voltage is 3kV can be expressed as: QYKSN 3-60.
4.9 Junction box
4.9.1 Type
Outdoor high-voltage type.
4.9.2 Model designations

Rated current, A

Rated voltage, kV

Characteristic code: common (omitted); H (offshore platform)

Junction box code

Illustration: junction box (special for offshore electrical submersible pump) whose rated
current is 60A and rated voltage is 3kV can be expressed as: CJXH 3-60.

5 Requirements
9
5.1 Requirements for electrical submersible pump units
5.1.1 Underground working condition
Underground working conditions are described in Table 2.
Table 2 Underground Working Conditions
Technical
Environmental factor Unit Remarks
specifications

Execute according to the agreement when

Underground ambient temperature ℃ 90,120,150,180
the temperature is larger than 180℃

Correction shall be made in accordance

2
Well fluid viscocity at the pump inlet mm / s ≤7 with the agreement when the well fluid
viscocity is larger than 7 mm2/s

Execute according to the agreement when

Gas liquid ratio GLR at the pump inlet — ≤0.3
it is larger than 0.3

Well fluid flow velocity v of the motor

Execute according to the agreement when
shell at runtime of the electrical m/s ≥0.3
it is less than 0.3
submersible pump

Execute according to the agreement when

Sand content in the well fluid g/m3 ≤500
it is larger than 500g/m3

Execute according to the agreement when

Rate of over-all angle change (°/30m) ≤3
it is larger than 3°/30 m

Execute according to the agreement if

Corrosive gas None
there is corrosive gas

Execute according to the agreement if

Dirt None
there is dirt

5.1.2 Ground environmental conditions

a) Ambient temperature: -40℃~+40℃;
b) Relative humidity: annual mean humidity not larger than 85%;
c) Altitude not exceeding 1,000m;
d) Execute according to the agreement reached between the manufacturer and the user
when the ground environmental conditions are special.
5.2 Parts requirements
5.2.1 Motor
5.2.1.1 Motor shall be provided with excellent sealability and its various tight connection
positions shall be tested with no leaking for 5 min under 0.35 MPa gas pressure.
5.2.1.2 Interphase and ground insulation resistance at 25℃ ambient temperature shall be
larger than 1,000 MΩ. Insulation resistance measured at other temperature shall be converted
and determined in accordance with those specified in Table 3. In addition, at the motor
thermal state or after temperature rise test, its insulation resistance shall be in accordance with
this requirement.

10
 Table 3 Motor Winding Insulation Resistance at Thermal State or after Temperature Rise Test
Temperature/℃ Temperature coefficient

100 188

90 94

80 47

70 23.5

60 11.8

50 5.6

40 2.8

30 1.4

25 1

20 0.76

10 0.395

0 0.183

NOTE Corresponding insulation resistance at 25℃ room temperature is obtained by the insulation resistance measured at a
certain temperature multiplying by the temperature coefficient. And based on this value, the insulation resistance can be
determined.

5.2.1.3 Three-phase winding DC resistance unbalance ratio shall not be larger than 2%.
5.2.1.4 Joint size and drive shaft shall be inspected after the motor is assembled. As for the
inspection, the motor shall be horizontally placed, its joint size shall be in accordance with the
drawing requirements and running testing torque shall not be larger than 20 N·m. Furthermore,
there also shall be no blockage phenomenon.
5.2.1.5 After the motor inspection, AC voltage withstanding test shall be carried out by
sampling the motor oil, which shall not be punctured for 1 min in the condition of 10 kV/2.5
mm.
5.2.1.6 After the no-load test, the measured sliding time of the motor rotors shall not be lower
than those specified in Table 4.
5.2.1.7 At the rated operating condition, the performance parameters of motor shall be in
accordance with those specified in Table 4. Pump load method test is allowed for the motor,
while the performance indexes of the specified discharge points also shall be in accordance
with those specified in Table 4.

11
 Table 4 Motor Performance Parameters and Tolerances
Item name Motor series Guarantee value Tolerance

95/98 66
107 75 -0.10 (1-η) when the rated
114/116 77 power is above 50kW;
Efficiency/%
138 80 -0.15(1-η) when the rated
143 80 power is under 50kW
188/185 84

95/98 0.74
107 0.79
-(1-cos  )/6
114/116 0.82
Power factor
138 0.84 Minimum: -0.02
143 0.84 Maximum: -0.07
185/188 0.85

95/98 1.8
107 1.8
114/116 1.8
Locked-rotor torque factor -15%
138 1.6
143 1.6
185/188 1.6

95/98 2.0
107 2.0
Maximum running torque 114/116 2.0
-10%
factor 138 2.0
143 1.7
185/188 1.7

95/98 7.0
107 6.0
114/116 6.0
Slip/% +20%
138 6.0
143 6.0
185/188 6.0

95/98 7.0
107 7.0
114/116 7.0
Locked-rotor current factor +20%
138 7.0
143 7.0
185/188 7.0

95/98 ≥1.6
107 ≥2.5
Sliding time of the motor 114/116 ≥3.0
rotors 138 ≥3.0
143 ≥3.0
185/188 ≥3.0

12
5.2.1.8 Motor temperature shall be in accordance with those specified in Table 5.
Table 5 Motor Temperature Limit
Temperature classification E F H

Maximum operating temperature of the motor/℃ 120 155 180

5.2.1.9 After the overspeed test, the motor shall be involved with no permanent deformation
and other defects hindering its normal operation.
5.2.1.10 When three-phase voltage is in balance, the absolute value of the deviation between
any phase value and the three-phase mean value in the three-phase no-load current shall not
be larger than 10% of the three-phase mean value.
5.2.1.11 Deviation between the voltage and frequency during the motor operation period
a) Deviation of the voltage and rated value shall not exceed ±5%;
b) Deviation of the frequency and rated value shall not exceed ±1%;
c) If the voltage and frequency deviates simultaneously (the deviation is
respectively±5% and±1%), when both of the deviation are positive values, their sum shall not
exceed 6%; when both of them are negative values or respectively positive and negative
values, the sum of their absolute values shall not exceed 5%.
5.2.1.12 Downhole pressure and temperature monitoring plants may be installed for the motor
when the user requests.
5.2.1.13 Adjustable frequency drive may be applied for the motor.
5.2.1.14 Motors may be used in tandem.
5.2.1.15 Single-section motor length shall meet the customer installation and application
requirements.
5.2.2 Protect
5.2.2.1 Joint size and drive shaft shall be inspected after the protect is assembled. As for the
inspection, the protect shall be horizontally placed, its joint size shall be in accordance with
the drawing requirements and running testing torque shall not be larger than 7.5 N·m.
Furthermore, there also shall be with no blockage phenomenon.
5.2.2.2 Protect shall be provided with excellent sealability and connections of its connectors
and shell and plugs shall be tested with no leaking for 5 min under 0.35 MPa gas pressure.
5.2.2.3 Mechanical seals of the protect shall be able to withstand air voltage withstanding test
of no less than 0.035 MPa in a static condition and shall be involved with no leaking after
kept for 5min.
5.2.2.4 Keeping operating test of the protect for 5min, the current of the drive motor shall be
stable. Mechanical loss of QYH86, QYH95, QYH98 and QYH101 single-section protects
shall be less than 1.0 kW; and that of QYH130 and QYH172 single-section protects shall be
less than 3.0 kW.
5.2.2.5 After the operating test of the protect, AC voltage withstanding test shall be carried out
for motor oil in the thrust bearing cavity and the motor oil shall not be punctured for 1 min in
the condition of 10 kV/2.5 mm.
5.2.3 Suction and processing unit
5.2.3.1 Intake
Intake shall be used under the conditions that there is no gas or few gas in the oil well.
5.2.3.2 Separator
5.2.3.2.1 Single-stage rotary separator is applicable to mixtures in which gas volume is less

13
than 30% of total three-phase volume under the pump intake pressure.
5.2.3.2.2 Two-stage rotary separator is applicable to mixtures in which gas volume is less than
40% of total three-phase volume under the pump intake pressure.
5.2.3.2.3 Joint size and drive shaft shall be inspected after the separator is assembled. As for
the inspection, the separator shall be horizontally placed, its joint size shall be in accordance
with the drawing requirements and running testing torque shall not be larger than 5 N·m.
Furthermore, there also shall be with no blockage phenomenon.
5.2.3.3 Assistant handling device
5.2.3.3.1 Assistant handling device is used in the condition that gas liquid separation is not
permitted or the user requests. It is applicable to mixtures in which gas volume is less than
50% of total three-phase volume under the pump intake pressure. When the gas content is
much higher, then the separator and assistant handling device may be jointly used in order to
improve the gas processing ability.
5.2.3.3.2 Joint size and drive shaft shall be inspected after the assistant handling device is
assembled. As for the inspection, the assistant handling device shall be horizontally placed, its
joint size shall be in accordance with the drawing requirements and running testing torque
shall not be larger than 5 N·m. Furthermore, there also shall be with no blockage
phenomenon.
5.2.4 Pump
5.2.4.1 Joint size and drive shaft shall be inspected after the pump is assembled. As for the
inspection, the pump shall be horizontally placed, its joint size shall be in accordance with the
drawing requirements and running testing torque shall not be larger than 10 N·m. Furthermore,
there also shall be with no blockage phenomenon.
5.2.4.2 Hydraulic performance test shall be carried out when the pump is delivered. The test
medium shall be clear water and the relative density shall be 1.0. If other medium is adopted
for the test, then the test results shall be converted to the results of clear water. The conversion
shall be conducted according to those specified in 4.5 of SY/T 6599-2004.
5.2.4.3 Hydraulic model test shall be carried out for the impellers and shells according to the
product specifications and the test results shall be in accordance with class 1 requirements
specified in Table 6.
5.2.4.4 Standard motors shall be adopted for the hydraulic performance test of pump and the
test results of rated parameters shall be in accordance with class 2 requirements specified in
Table 6. In addition, other operating point pump lift and power test curve tolerance in the
recommended pump operation area by the manufacturer also shall be in accordance with class
2 requirements specified in Table 6.
5.2.4.5 As for coating impellers and shells, their performance test results also shall be in
accordance with those specified in Table 6.

14
 Table 6 Performance Parameters and Tolerances of Pump and Impellers

Tolerance/% Tolerance/% Rated Tolerance/% Shaft power

Rated Pump
Series speed Rated lift/m tolerance
discharge/(m3/d) Class Class efficiency/% Class Class Class Class
(r/min) class 2/%
1 2 1 2 1 2

30 35

50 42

86 100 49

/88 150 52

200 44

250 48

300 53

30 36

50 44

100 52

150 56
95 200 58

250 59

300 60

400 61

500 59
Determine
30 38
according to the
±4 ±5 -2.8 -10 2 850 ±2 ±5 ±8
50 45 customer
requirements
80/70 52

100 53

150 58
98 200 59
/101 250 60
/102
300 61

400 61

500 60

600 58

700 56

800 54

150 54

130 200 59

250 59

15
 300 60

350 60

400 63

450 63

550 63

600 65

700 64

800 64

900 64

1 000, 62

1 200 60

1 600 63

1 300 66

2 000 68

172 2 700 68

3 500 75

4 700 72

NOTE When the rated discharge is inconsistent with the provisions specified in this standard, then the delivery capacity and
pump efficiency may be adopted in line with the agreement reached between the user and the manufacturer.

5.2.4.6 Special pump performance indexes such as sand prevention shall be executed
according to the agreement.
5.2.5 Cable
5.2.5.1 Cable specifications, basic parameters shall be in accordance with those specified in
Table 7.

16
 Table 7 Cable Specifications and Basic Parameters
Conductor Outerdimensions, not larger than

Number Nominal number/single Round Connect cable/(mm ×

Flat cable/(mm × mm)
2 2
of cores section/(mm AWG) nominal cable/mm mm)
diameter/mm 3 kV 6 kV 3 kV 6 kV 3 kV 6 kV

3 10/7 1/3.57 — — — — 11.5×28.5 12.5×32

3 13/6 1/4.12 — — 14.5×37.5 — 11.5×29.5 13×34

3 16/5 1/4.62 33 35 15×39 16×41 13×31.5 13.5×35

3 20/4 1/5.19 34 36 16×40 17×42.5 14×33 15×37

3 33/2 1/6.54;7/2.50 38 40 18×46 18.5×48.5 — —

3 42/1 1/7.35;7/2.85 40 42 19×49 19×51 — —
3 53/0 7/3.16 42 44 20×50 20.5×53 — —

5.2.5.2 Minimum insulation resistance of the cable shall be calculated according to formula (1)
with the calculation results stated in Annex B:
R=Klg(D/d) (1)
Where,
R——the insulation resistance, (MΩ·km);
K——the resistance constant of the insulant, see Table 8;
D——the outside diameter of the cable insulation, (mm);
d——the nominal diameter of the cable conductor (see Table 7), (mm).
Outside diameter of the cable insulation (D) in the formula shall be calculated according
to formula (2):
D=d+2t (2)
Where,
t——the minimum thickness of the insulation layer (see Table 20), (mm).
Table 8 Resistance Constant of Insulant (15.6℃) MΩ·km
Insulation type Manufacturing cables 100%K Accepting cables 80%K

Thermoplastic (polypropylene) 15240 12192

Thermosetting resin (EPT) 6096 4876

Thermoplastic (PEP) 36647 29318

Thermoplastic (crosslinked
5460 4368
polyethylene)

5.2.5.3 Test voltage of cable DC voltage withstanding test is described in Table 9. Cables shall
not be punctured under the condition that the test voltage maintains for 5min and the
corrected leakage current measured under the test voltage shall not be larger than the
characteristic value, which is calculated and obtained according to the ratio of the
corresponding test voltage to the minimum insulation resistance at 15.6℃.
Table 9 Test Voltage of Cable DC Voltage withstanding test
Cable voltage withstanding Insulation layer
Manufacturing cables /kV Accepting cables/kV
class/kV thickness/mm

3 1.9 27 22

6 2.3 35 28

5.2.5.4 Three-phase DC resistance unbalance ratio shall not be larger than 2%.
5.2.5.5 When polyimide thin film cover is adopted as the cable inner insulation outside the

17
conductor, the covered cable cores shall be in accordance with those technical requirements
stipulated in JB/T 5331.
5.2.5.6 Cables shall not be punctured for 5min in 50Hz AC pressure test. The test voltage is
described in Table 10.
Table 10 Test Voltage of Cable Ac Voltage Withstanding Test kV
Rated voltage of cables (relative phase) Test voltage

3 9

6 13

5.2.5.7 Characteristic value of the conductor DC resistance at 20℃ is described in Table 11.
Table 11 Characteristic Value of Conductor Dc Resistance at 20℃
Conductor nominal Conductor Conductor DC Resistance at 20℃/(Ω/km)≤
Actual conductor
section/ number/conductor
section/mm2
(mm2/AWG) nominal diameter/mm Non-tinned Tinned

10/7 1/3.57 10.6 1.83 1.84

13/6 1/4.12 13.3 1.39 1.40
16/5 1/4.62 16.8 1.15 1.16
20/4 1/5.19 21.1 0.84 0.86
33/2 1/6.54 33.5 0.54 0.56
42/1 1/7.35 42.4 0.43 0.44
53/0 1/8.25 53.4 0.34 0.35

5.2.5.8 Cable length shall not be less than the nominal length.
5.2.5.9 Cable weld bonds shall be flat and firm with no armouring-tape crack and release
phenomenon; the post-armouring width and thickness shall be in accordance with those
specified in Table 7.
5.2.5.10 Underground cables are composed by power cables and connect cables. Generally,
length of the connect cables shall not be 20 exceeding the pump outlet, it may also be in line
with the customer requirements.
5.2.5.11 Before the connect cables with cable heads are connected with the power cables,
their thermoplastic insulation resistance shall be measured larger than 1000 MΩ·km and
thermosetting resin insulation resistance shall be measured larger than 800 MΩ· km.
5.2.5.12 Sealability delivery test of the cable heads shall be carried out in water at ambient
temperature and type test shall be carried out in turbine oil HU-20, HU-30 or silicone oil at
the working temperature with the test pressure of 0.35 MPa. The cable heads shall be
involved with no leakage with the test maintaining for 5min;
5.2.5.13 Nominal diameter tolerance of the cable conductors shall be subject to the following
requirements:
Round conductor: ±1% of the conductor nominal diameter.
2%
Tinned round conductor: 1% of the conductor nominal diameter (d≤4mm);

3%
1% of the conductor nominal diameter (d>4mm).

5.2.5.14 Interphase and ground AC voltage withstanding test shall be respectively conducted
for cable heads by immerging them in the motor oil. The test voltage shall be two times of the
maximum working voltage of the motor plus 1kV. Cable heads shall not be punctured with the

18
test voltage maintaining for 1min at 50Hz.
5.2.5.15 Cable heads (with connect cable) shall not be punctured with the DC voltage
withstanding test maintaining for 5min. The test voltage is described in Table 12.
Table 12 Test Voltage of Cable Head DC Voltage Withstanding Test kV
Rated voltage of cables (relative phase) Test voltage

3 18

6 24

5.2.5.16 As for power cables and cable heads, HTHV short specimen inspection test shall be
carried out by simulating the oil well temperature and pressure. Their insulation resistance
shall be larger than thermoplastic insulation of 1000MΩ and thermosetting resin insulation of
500MΩ.
5.2.5.17 Power cables shall be tested through 4h high-voltage test with the test voltage to be
3U0 (U0 is the phase voltage). They shall be involved with no puncture.
5.2.5.18 Mechanical and physical property test shall be carried out for the cable insulation
layers and sheath layers. The technical indicators shall be in accordance with those specified
in Table 13, Table 14, Table 15, Table 16, Table 17, Table 18 and Table 19.
5.2.5.19 Lead sheath is made of pure lead or lead alloy and it shall have no crush, crack and
impurity as well as other defect.
5.2.5.20 Outside the flat cable sheath layer shall be covered with a layer of teflon tension film
or polyester film with the film nominal thickness being 0.05 mm and lap ratio being≥50%.
Dacron or nylon filaments shall be adopted and woven outside the covered layer with the
weaving density larger than 90%. Coating of stable structures is allowed to be adopted to
replace the woven layer as required by the user.
5.2.5.21 There shall be Z type and S type steel-tape locked armouring layer respectively
outside the flat cable core and round cable sheath. Armouring steel tapes include galvanized
armouring steel tape, stainless steel armouring steel tape and Monel armouring steel tape.

19
 Table 13 Technical Indicators of EPR and Crosslinked Polyethylene
Indicator

Serial number Item Unit EPR

Crosslinked polyethylene
E1 E2

Specimen before aging

5 6 12.5
1 Tensile strength intermediate value min MPa%
150 90 200
Breaking elongation intermediate value min

Air-oven thermal ageing test

Aging condition Temperature ℃ 135±2 135±2 135±2
Time h 168 168 168
2
Tensile strength after aging Variation max % 30 30 25
Breaking elongation after aging Variation % 30 30 25
max

Thermal elongation test

℃ 250±3 250±3 200 ±3
Test conditions Air temperature
min 15 15 15
Loading time
3 kPa 200 200 200
Mechanical stress
% 175 175 175
Elongation under load max
% 15 15 15
Permanent deformation after being cooled max

Oil-proof test (adopting No.20 motor oil)

℃ 121±2 121±2 —
Test conditions Temperature
h 18 18 —
4 Time
% 45 40 —
Tensile strength Variation max
% 45 40 —
Breaking elongation Variation max

NOTE 1: E1 shall be used when the well temperature is less than or equal to 120℃.
NOTE 2: E2 shall be used when the well temperature is above 120℃ and under 150℃.

Table 14 Technical Indicators of Polypropylene (Including Modified Polypropylene)

Serial number Item Unit Indicator

Specimen before aging

MPa 21
1 Tensile strength min
% 200
Breaking elongation min

Air-oven thermal ageing test

℃ 135±2
Aging condition Temperature
h 168
2 Time
% 30
Tensile strength after aging Variation max
% 30
Breaking elongation after aging Variation max

3 Oxidation induction period, 200℃coppermin min 30

Electrical property
1016
Volume resistivity, 20℃ ≥
Ω·cm 0.005
4 Dielectric loss tangent (tan δ) at 50 Hz or 1MHz ≤
kV/mm 2~3
Dielectric constant at 50 Hz or 1 MHz
25
Puncture strength, at room temperature ≥

5 Melt index ≤ 3.0

20
 6 Brittle temperature ≤ ℃ -5

High temperature pressure test

℃ 150
Test temperature
7 h 4
Test time
% 35
Depth of indentation ≤

Table 15 Technical Indicators of Nitrile-butadiene Rubber and Butyronitrile PVC Compound Sheath
Indicator
Serial number Item Unit Butyronitrile PVC
Nitrile-butadiene rubber
compound

Specimen before aging

MPa 21 10
1 Tensile strength min
% 300 250
Breaking elongation min

Air-oven thermal ageing test

Aging condition Temperature
℃ 100±2 121±2
Time
h 168 168
2 Tensile strength after aging Variation
% 50 20
max
% 50 30
Breaking elongation after aging
Variation max

Oil-proof test (adopting No.20 motor oil)

℃ 121±2 121±2
Test conditions Temperature
h 18 18
3 Time
% 40 40
Tensile strength Variation max
% 40 40
Breaking elongation Variation max

Table 16 Technical Indicators of EPR Sheath

Serial
Item Unit Indicator
number

2.2
1 Tensile strength at 100% elongation (at definite elongation) min MPa

Specimen before aging

MPa 5.5
2 Tensile strength min
% 60
Breaking elongation min

Air-oven thermal ageing test

Aging condition Temperature ℃ 135±2
3 Time h 168
Tensile strength after aging Variation max % 30
Breaking elongation after aging Variation max % 50

Oil-proof test (adopting No.20 motor oil)

Test conditions Temperature ℃ 121±2
4 Time h 18
Tensile strength Variation max % 40
Breaking elongation Variation max % 40

Table 17 Technical Indicators of Chlorosulfonated Polyethylene Sheath

21
Serial number Item Unit Indicator

Specimen before aging

1 Tensile strength Intermediate value min MPa 10
Breaking elongation Intermediate value min % 250

Air-oven thermal ageing test

Aging condition Temperature ℃ 120±2
Time h 168
2
Tensile strength after aging Variation max % 30
Breaking elongation after aging Intermediate value min % -
Variation max % -40

Thermal elongation test

Test conditions Air temperature ℃ 200±3
Loading time min 15
3
Mechanical stress kPa 200
Elongation under load max % 175
Permanent deformation after being cooled max % 15

Oil immersion test (adopting No.20 motor oil)

℃ 100±2
Test conditions Oil liquid temperature
h 24
4 Oil immersing time
% -40
Post-immersed tensile strength Variation max
% -40
Post-immersed breaking elongation Variation max

Table 18 Technical Indicators of Polyimide - F46

Serial
Item Unit Indicator
number

Transparent or semi-transparent golden yellow thin film, with smooth surface, no

1 Appearance
pinhole, bubble and conduction impurity, regular and undamaged edge

0.045~0.075
2 Thickness mm
(±0.006)

3 Length m ≥40

FHF: ≥80
4 Tensile strength MPa
HF: ≥90

5 Breaking elongation % ≥40

6 Peel strength N/2.5cm ≥6

7 Puncture strength MV/m ≥120

Mass resistivity (at room

8 Ω·cm ≥1015
temperature)

9 Surface resistivity Ω ≥1013

10 Dielectric constant 106Hz 2~3

6
11 Dielectric loss tangent At room temperature10 Hz 0.001

NOTE FHF indicates bifacial composite film, HF indicates single-face composite film.

22
 Table 19 Technical Indicators of PEP
Serial number Item Unit Indicator

1 Tensile strength MPa ≥17

2 Elongation % ≥275
6
3 Dielectric constant 10 Hz ≤2.15
6
4 Dielectric loss tangent 10 Hz ≤7×10-4

5.2.5.22 Nominal thickness and tolerance of the cable insulation and sheath layer shall be in
accordance with those specified in Table 20.
Table 20 Nominal Thickness and Tolerance of the Insulation Layer and Sheanth Layer mm
Insulation layer Inner sheath layer Typical
Cable Steel tape
Specification Nominal Nominal steel tape
type Tolerance Tolerance thickness
value δ value δ width

Connect 3 kV 1.0 0.8 ≥0.3 13

cable 6 kV 1.5 Mean thickness 0.8 Mean thickness ≥0.4 13

Flat 3 kV 1.9 value ≥δ 1.3 value ≥δ ≥0.5 15

cable 6 kV 2.3 Thinnest 1.3 Thinnest ≥0.5 15

Round 3 kV 1.9 thickness≥0.9δ-0.1 2.0 thickness≥0.8δ-0.2 ≥0.5 15

cable 6 kV 2.3 2.0 ≥0.5 15

NOTE 1: When lead is adopted for the materials of flat cable inner sheath layer, the nominal thickness 1.0mm.
NOTE 2: When PEP is adopted for the materials of cable insulation, the nominal thickness is 0.8 mm.

5.2.6 Transformer
5.2.6.1 Rated capacity
The rated capacities hereof are specified as: 30kV·A, 40 kV·A, 50 kV·A, 63 kV·A, 80 kV·A,
100 kV·A, 125 kV·A, 160 kV·A, 200 kV·A, 250 kV·A, 315 kV·A, 400 kV·A, 500 kV·A, 630
kV·A, 800 kV·A, 1 000 kV·A.
5.2.6.2 The general requirements of transformer shall meet provisions of GB 1094.1, the
temperature rise hereof shall meet the provisions of GB 1094.2, the insulation level,
insulation test and outer insulation air interstice hereof shall meet the provisions of 1094.3,
and the short circuit withstand capacity shall meet the provisions of GB 1094.5. When the
ambient temperature is under -25℃, the test shall comply with the agreement.
5.2.6.3 The properties of transformer shall meet the provisions of Table 21.

23
 Table 21: Technical index of transformer
Item Unit Index

Resistance between winding coils, and grounding insulation resistance: MΩ >2 000
High Voltage to medium voltage, low voltage and the ground >1 000
Medium voltage to low voltage and the ground >500
Low voltage to the ground

Triphase unbalance ratio of direct-current resistance % ≤2

Deviation of voltage transformation ratio % ≤±0.5

Actual impedance voltage under the rated current ≤Specified value±10

Outside-applied withstand voltage not puncture min 1

Induced withstand voltage not puncture min 1

No-load current % <Specified value+30

No-load loss <Specified value+15

Load loss % <Specified value+15

Temperature rise test K <55

Winding temperature rise <65
Average temperature rise of winding coil

Puncture voltage of transformer oil kV ≥35

Sealability (no leakage) MPa 0.02(≤315 kV·A)

h 0.015(≥400 kV·A)
12

Note: the specified values are detailed in GB/T 6451.

5.2.6.4 The secondary winding of transformer shall comply with the provisions of 4.7.3 (if
user has special requirements, it may be negotiated with the manufacturing plant), and the star
points in secondary winding is unearthed; the star points in additional winding are led out.
5.2.6.5 Safety protection system: pressure relief valve shall be equipped for transformer.
5.2.6.6 Oil temperature measuring device: the pipe saddle for glass-stem thermometer shall be
installed on the cover of transformer tank.
5.2.6.7 Technical requirements of transformer oil tank and the accessories
5.2.6.7.1 Waved tank structure shall be adopted for transformer tank body.
5.2.6.7.2 Oil sample valve shall be installed in the wall of the lower part of the oil tank, and
oil drain valve shall be installed on the lower part of the oil tank.
5.2.6.7.3 Transformer core and larger metal parts shall be earthed by oil tank. Two earth
points shall be arranged on the shell of the tank body.
5.2.7 Control cabinet
5.2.7.1 Fixed frequency control cabinet
5.2.7.1.1 Basic parameter
a) Rated operational voltage: 1.2 kV, 2 kV, 2.5 kV, 3 kV, 3.6 kV, 5 kV, 6 kV;
b) Rated operating current: 40 A, 60 A, 100 A, 150 A, 200 A, 250 A.
5.2.7.1.2 The technical requirements of control cabinet shall comply with the provisions of
Chapter 4 in GB/T 3797- 2005. When regular service conditions of control cabinet cannot
satisfy the provisions of 4.2 in GB/T 3797- 2005, it shall comply with the agreements reached
with user.
5.2.7.1.3 The control cabinet shall have the following functions at least:

24
 a) Electric machine protection against running current imbalance, short circuit,
single-phase and overcurrent stop;
b) Automatic recording of load current;
c) Underload automatic stop and delay automatic restart;
d) Manual and automatic operating.
5.2.7.1.4 The main and control circuits of control cabinet shall be treatedwith 50 Hz withstand
voltage test. The circuits shall not be boken down and the effective value of testing voltage
shall be two times of the rated voltage added by 1,000V.
5.2.7.1.5 The resistance between the main circuit phases of control cabinetm and the
grounding insulation resistance shall be larger than 500 MΩ.
5.2.7.1.6 The insulation resistance of the control cabinet control circuit to case body shall be
larger than 2 MΩ.
5.2.7.1.7 The display error of control cabinet three-phase current must not be larger than 5%.
5.2.7.1.8 The high voltage zone and the Low Voltage zone of control cabinet shall be
separated, and the clear typeface or mark "Danger of High Voltage" shall be marked on the
control cabinet.
5.2.7.1.9 The galvo-recorder is disc type (if the user has special requirements, it may be made
as required).
5.2.7.2 Adjustable frequency control cabinet
5.2.7.2.1 Adjustable frequency control cabinet the using requirements of standard submersible
motor (without any special insulation measure or degradation).
5.2.7.2.2 Adjustable frequency control cabinet shall be able to adapt to the power cable of
random length, and guarantee that the motor and electrical cable are free from the effect of
common mode voltage and dV/dt (voltage changing rate) stress. If necessary, output filter
may be adopted to satisfy this requirement.
5.2.7.2.3 The maximal allowable noise of the Adjustable frequency control cabinet within a
distance of 1 m under any speed and load shall be 75 dB.
5.2.7.2.4 Harmonic wave feedback to the power grid shall meet the requirements of GB/T
14549 on harmonic distortion.
5.2.7.2.5 Besides the conventional functions, Adjustable frequency control cabinet shall also
have the following functions:
a) Overvoltage protection;
b) Low-voltage protection
c) Overfrequency protection
d) Automatic (when required by user)/ manual frequency modulation;
e) Power recovery self starting after power failure
5.2.8 Junction box
5.2.8.1 Basic parameter
a) Rated operational voltage: 1.2 kV, 2 kV, 2.5 kV, 3 kV; 3.6 kV, 5 kV, 6 kV;
b) Rated operating current: 40 A, 60 A, 100 A, 150 A, 200 A, 250 A.
5.2.8.2 The universal requirements of junction box shall comply with the provisions of GB
3836.1.
5.2.8.3 The protection level of shell shall not be lower than IP23.
5.2.8.4 The binding posts of junction box shall be jointed in push-in type (or terminal type).

25
5.2.8.5 The resistance between binding posts and the grounding insulation resistance shall be
larger than 1,000 MΩ.
5.2.8.6 The door of junction box is mobile, and connected to the shell body with shaft.
5.2.8.7 The device to prevent self-uncoupling shall be arranged for the fasteners of junction
box.
5.2.8.8 All spares of junction box, made of ferrous metal, shall be treated with rust protection.
5.2.8.9 The metal shell of junction box shall be set up with earthing bolt, and the
specifications hereof shall meet the provisions of GB 3836.1. The earthing symbol shall be
marked.
5.2.8.10 The electric clearance between the naked current-carrying parts (with different
electric potential) of junction box shall meet the provisions of GB 3836.3.
5.3 Vibration test
5.3.1 Non-load vibration test shall be done for the motor and the protect, and load vibration
test shall be done for intake / processing unit and pump.
5.3.2 The vibration measurement positions shall include at least: middle point of shell, top
radial bearing and bottom bearing. The speed of the pump during the measurement shall be
kept constant.
5.3.3 The grading of mechanical vibration intensity is detailed as Annex C of GB/T
18051-2000.

6 Test Method and Test Rules

6.1 Test Method
6.1.1 Selection requirements of instrument and meter
The accuracy of voltage and current transformer used in the tests shall not be lower than Class
0.2; the accuracy of electrical measurement meter (exclusive megger), and torque
magnetometer shall not be lower than Class 0.5; the accuracy of frequency meter and
tachometer shall not be lower than Class 0.1; the accuracy of direct current leakage meter
shall not be lower than Class 0.2; the accuracy of flow and lift (pressure) meters shall not be
lower than Class 1.0; The accuracy of direct-current resistance meter shall not be lower than
Class 0.2l the accuracy of vibration test sensor shall not be lower than Class 0.2; the accuracy
error of thermometer shall be within±1℃; and the accuracy of other unspecified meters shall
not be lower than T/3 (t is the allowable error of testes parameter).
6.1.2 Motor
6.1.2.1 Winding DC resistance imbalance ratio
6.1.2.1.1 Measurement requirements
The measurement of winding DC resistance shall be done under actual cold state
(measured motor is placed indoor, and the temperature difference of the coil and room is not
larger than 2K).
6.1.2.1.2 Measuring method
During the measurement, the electric machine rotor shall hold still, and the resistance is
measured from per two leading-out terminals of motor.
6.1.2.1.3 Calculation of measuring results
6.1.2.1.3.1 The sum of resistance of triphase direct current is calculated according to formula
(3).

26
 RUV  RVW  RWU
Rmed  (3)
2
Where,
RUV, RVW, RWU——Ohmic value (Ω) measured between winding terminals U and V; V
and W; and W and U;
Rmed——Sum of resistance of triphase direct current (Ω).
6.1.2.1.3.2 The sum of resistance of triphase direct current with star connection is calculated
according to formula (4).
RU  Rmed  RVW 

RV  Rmed  RWU  (4)
RW  Rmed  RUV 
Where,
RU, RV, RW——Ohmic values of phases of winding coil (Ω).
6.1.2.1.3.3 The sum of resistance of triphase direct current with angle connection is calculated
according to formula (5).
RVW  RWU 
RU   RUV  Rmed 
Rmed  RUV 
RWU  RUV 
RV   RVW  Rmed  (5)
Rmed  RVW 
RUV  RVW 
RW   RWU  Rmed 
Rmed  RWU 
6.1.2.1.3.4 The mean value of three terminal direct-current resistances is calculated according
to Formula (6).
RUV  RVW  RWU
Rmav  (6)
3
Where,
Rmav——Mean value of three terminal direct-current resistances (Ω).
6.1.2.1.3.5 The one-phase resistance of winding coil with star connection is calculated
according to formula (7), and the one of winding coil with delta connection is calculated
according to formula (8).
1
R Rmav (7)
2
3
R  Rmav (8)
2
Where,
R——One-phase resistance of winding coil (Ω).
6.1.2.1.3.6 The Unbalance ratio of triphase direct current is calculated according to formula
(9).
Determine Rmax and Rmin in RU, RW and RV
Rmax  Rmin
 mR   100 (9)
R
Where,

27
  mR ——Unbalance ratio of triphase direct-current resistance (%).

Rmax ——Maximum value in RU, RV and RW, (Ω);

Rmin——Minimal value in RU, RV and RW, (Ω).

6.1.2.1.4 Judgment of test result
The Unbalance ratio of triphase direct-current resistance shall meet the provisions of 5.2.1.3.
6.1.2.2 Insulation resistance of coil under cold state
6.1.2.2.1 Measurement requirements
6.1.2.2.1.1 The megger is selected from Table 22 according to the Working Voltage of
measured motor.
6.1.2.2.1.2 The measurement of cold insulation resistance shall be done under actual cold
state.
Table 22: specification of megger (volt)
Working Voltage of motor Specification of megger

<500 500

500~3 000 1000

>3 000 2000

6.1.2.2.2 Measuring method

6.1.2.2.2.1 For single node or lower node motor (with star point on tail), the insulation
resistance of a phase to shell shall be measured.
6.1.2.2.2.2 For universal node and upper node motors, the insulation resistance of three
phases to shell and the insulation resistance between three phases winding coils shall be
measured respectively.
6.1.2.2.2.3 The winding coils shall be earthed with the ground for electric discharge after the
measurement.
6.1.2.2.3 Judgment of test result
The cold insulation resistances of three phases to the ground and between phases shall
meet the provisions of 5.2.1.2.
6.1.2.3 No-load test
6.1.2.3.1 Measurement requirements
Provide circulating cooling media with corresponding temperature according to the
temperature of motor working in oil well; the flow rate of cooling medium shall be the real
working flow rate (hereafter referred to as working flow rate) of the pump matching this
motor; the working flow rate mentioned in this standard is larger than or equal to the flow rate
specified in Table 2; the delivery inspection (test) may be taken out at room temperature
without circulating cooling media.
6.1.2.3.2 Measuring method
6.1.2.3.2.1 Measuring method of ex-works no-load test
The motor starts op and runs under rated voltage without load, and the consumption is
stabilized; namely, do measurement when the difference of two readings (input power) within
5 min is not larger than 3% of the last reading.
Firstly, set the Working Voltage of the motor to the rated voltage, and measure
three-phase voltage, three-phase current, input power and frequency.

28
6.1.2.3.2.2 Measuring method of type no-load test
The motor starts pp and runs under the rated voltage without load, and the consumption is
stabilized; namely, do measurement when the difference of two readings (input power) within
about 30 min is not larger than 3% of the last reading.
Raise the Working Voltage of the motor to 1.1 ~ 1.3 times of the rated voltage, then
gradual decrease the Working Voltage to the minimal value (up to the bottom out of electric
current), and measure 7 ~ 9 points; measure three-phase voltage, three-phase current input
power and frequency for each point; the rated voltage must be measured. At the end of the test,
immediately measure direct-current resistance (with test cable) from the leading-out terminals
of the motor.
6.1.2.3.3 Calculation of measuring results
6.1.2.3.3.1 The stator winding copper loss under non-load state shall be calculated according
to Formula (10):

P0 Cul  3I 02 R10 (10)

Where,
P0Cul——Stator winding copper loss under non-load state (W);
I0——Phase current of non-load stator (A);
R10——Stator winding phase resistance after test (Ω).
6.1.2.3.3.2 The sum of iron loss and machine loss is calculated according to Formula (11):

P0  PFe  Pfw

 P0  P0 Cul (11)

Where,

P0 ——Sum of iron loss and machine loss (W);

P0——Input power under non-load state (W);

PFe——Iron loss (W);
Pfw——Machine loss (W);

Draw up the No-load current characteristic curve I 0  f (U 0 / U N ) [ U 0 - un-load testing

voltage, UN - rated voltage, (V)] And non-load input power characteristic curve

P0  f (U 0 / U N ) ; For separating iron loss and machine loss, draw up the

curve P0  f (U 0 / U N ) 2 ], prolong the straight part of Curve P0 , and intersects with The

longitudinal axis at Point P (See Figure 2), The ordinate of Point P is machine loss.

29
 Figure 2: no-load characteristic curve
6.1.2.3.3.3 The Unbalance ratio of any phase among three phases of no-load current, to the
mean value of three phases of no-load current is calculated according to Formula (12):
I 0  I av
 mI   100 (12)
I av
Where,

 mI ——Unbalance ratio of three-phase current (%);

I av ——Mean value of three-phase current (A).

6.1.2.3.4 Judgment of test result

The Unbalance ratio of three-phase current shall meet the provisions of 5.2.1.10.
6.1.2.4 Sliding time of the motor rotors
6.1.2.4.1 Measurement requirements
The measurement for the sliding time of the motor rotors shall be done after motor
no-load test.
6.1.2.4.2 Measuring method
The motor runs without load and becomes stable (or after no-load test), power off, and
start timing until that the electric machine rotor stops running completely; the timed time is
the sliding time of the motor rotors.
6.1.2.4.3 Judgment of test result
The sliding time of the motor rotors shall meet the provisions of 5.2.1.6.
6.1.2.5 Overspeed test
6.1.2.5.1 Measurement requirements
The overspeed test shall be done under no-load condition.
6.1.2.5.2 Measuring method

30
 The motor starts up and runs under the rated voltage and 1.2 times of the rated speed for 2
min, and monitor motor speed, electric current and voltage hereof. For any abnormity, shut
down the motor immediately.
6.1.2.5.3 Judgment of test result
The overspeed test shall meet the provisions of 5.2.1.9.
6.1.2.6 Locked-rotor test
6.1.2.6.1 Measurement requirements
The locked-rotor test shall be taken out under the state close to the actual cold state; firstly,
test the phase sequence and determine the direction of rotation of the rotor; lock the rotor, and
measure the locking characteristic. The continuous switch-on time of each locking must not
exceed 10 s.
6.1.2.6.2 Measuring method
Begin the test from the maximum voltage applied on motor (50% of the rated voltage),
gradually cut the voltage, and observe ammeter, until that the value of the ammeter is less
than the rated current; during this period, measure 5 ~ 7 points, for their three-phase voltage
Uk, three-phase current Ik, input power Pk, frequency f and torque moment Tk; and measure the
stator winding direct-current resistance R after shutdown.
The pie chart calculation is adopted to gain the maximum running torque, and the
locked-rotor test shall be taken out at a current value within 2.0 ~ 2.5 times of the rated
current.
6.1.2.6.3 Calculation of measuring results
6.1.2.6.3.1 The locking electric current under the rated voltage IkN (A) is worked out
according to the following graphing method.
Because the maximal voltage in the locked-rotor test is less than 0.9 times of the rated

voltage, draw up the curve lg I k  f (lg U k ) , find out I kN (see Figure 3) and locking

characteristic curve (Figure 4) from the extension line of the maximum current.

Figure 3: locking current characteristic curve Figure 4: locking characteristic curve

6.1.2.6.3.2 The locked-rotor torque under the rated voltage TkN Is calculated according to
Formula (13).
2
I 
TkN  Tk  kN  (13)
 Ik 
Where,

31
  Pk  PkCul  PkS 
Tk——Measured locked-rotor torque (N·m); or Tk  9.55    ;
 ns 
Pk——Input power during locking (kW);
PkCul——Stator winding loss during locking (kW);
IkN——Locking current under the rated voltage (A);
PkS——Stray loss during locking, PkS=0.05Pk, (kW);

60 f
ns——Synchronous speed of motor, ns  , (r/min);
p
f——Measured supply frequency (Hz);
p——Number of pole-pairs of motor
6.1.2.6.4 Judgment of test result
I kN T
and kN are qualified upon meeting the requirements in Table 4.
IN TN
6.1.2.7 Temperature rise test
6.1.2.7.1 Measurement requirements
Pump load method or dynamometer method is adopted to do temperature rise test. The
winding DC resistance under thermal and cold state shall be measured from same leading-out
terminals.
6.1.2.7.2 Measuring method
Before the test, fix the thermodetector between the motor and the protect, and place into
the test well; stay for a time to make the temperature of winding coil same to the cooling
medium temperature (the staying time is determined according to the temperature difference);
If the high temperature motor is tested under the specified service temperature, the
temperature of the cooling medium shall be raised to the specified temperature, and make the
temperature of winding coil same to the cooling medium temperature. Measure and record the
temperatures of winding resistance (with test cable) and cooling medium.
The motor is loaded under pump or the dynamometer runs under the rated conditions for
2h ~ 4h, and it is ensured that the temperature of the medium in wall is within (room
temperature ±2) ℃ or (specified hole temperature ±5)℃; the motor reaches stabilized
temperature rise and the power is cut; measure the temperatures of winding resistance (with
test cable) and cooling medium. Measure the winding DC resistance after poweroff within the
shortest time, and then measure and record the winding resistance and corresponding time at
same time interval. Adopt extrapolation method to draw up the curve lgR=f(t), , and intersect
the curve on the longitudinal axis, The data of the intersecting point is the direct-current
resistance of the winding coil under thermal state in the moment of poweroff Rt(See Figure 5).

32
 Figure 5: the measuring curve for direct-current resistance of the winding coil under
thermal state
6.1.2.7.3 Calculation of measuring results

The average temperature rise of stator winding coil 1 is calculated according to

Formula (14).
Rf  R0
1  (Ka  0 )  0  f (14)
R0
Where,

1 ——Average temperature rise of stator winding coil (K);

Rf——Off-test winding DC resistance (Ω);
R0——On-test winding DC resistance (Ω);

 f ——Off-test cooling medium temperature (℃);

 0 ——On-test cooling medium temperature (℃);

K a ——Constant, 235 for copper winding coil, and 225 for aluminium winding coil.

When the motor cannot reach the rated current in the test, the average temperature rise of
stator winding coil shall be converted to the winding temperature rise under the rated
capacity*.
It  IN
When is within ±10%, the winding temperature rise under the rated capacity is
IN
converted according to Formula (15).

  IN 
2

2 1    1 
I    It  
 N  1  N  1   (15)
I
 t   K     
a 1 f

 

33
 It  IN
When is within ±5%, It is converted according to Formula (16).
IN
2
I 
 N  1  N  (16)
 It 
Where,

 N ——Winding temperature rise under the rated capacity;

IN——Full load current (A), namely, electric current under the rated capacity; gained
from the operating characteristic curve;
It——Electric current (A) in temperature rise test; the mean value of the several electric
currents measured at same time interval within the last 1/4 time of the whole test.
6.1.2.7.4 Judgment of test result
The winding temperature rise under the rated capacity shall meet the provisions of
5.2.1.8.
6.1.2.8 Efficiency, power factor and slip ratio
6.1.2.8.1 Measurement requirement
The performance curve of the motor shall be measured by adopting the pump load
method or the dynamometer, which is the relation curve of the actual input power Pmi of the

motor, the stator current I1, efficiency  m , power factor cos  and slip ratio Sref with the

output power Pmu of the motor when the motor is with the rated voltage and rated frequency
(see Figure 6).

Figure 6 Performance Curve of Motor

6.1.2.8.2 Measuring method
6.1.2.8.2.1 Pump load method
The motor shall be started and run for 2h~4h at the rated voltage, rated frequency,
specified discharge, specified working temperature and flow rate, and the well-in cooling

34
medium temperature during the operating period shall be ensured within the scope of±5℃ of
the specified working temperature. The measurement shall be started after the input power is
stable.
The test of centrifugal pump should be started from zero flow, and shall be tested up to at
least 115% of the high flow point (the high flow point refers to the boundary point that is
larger than the specified flow within the working range of the pump).
The test of mixed-flow pump, axial flow pump and vortex pump shall be started from the
fully open position of valve to at least 85% of the low flow point (the low flow point refers to
the boundary point that is less than the specified flow within the working range of the pump).
Qmin, low flow point, rated point, high flow point, and Qmax, thereinto, at least thirteen points
shall be measured. The low floe point, rated point and high flow point are the ones that must
be measured.
At each point, the triphase voltage, triphase current, input power, rotation speed,
frequency, flow, pump discharge pressure, and pump inlet medium temperature shall be
recorded at the same time.
The measurement of rotating speed is suggested to be adopted with the induction coil
method or vibration velometer: The induction coil method is to seal one iron-cored
multisection coil and required time clung it to the upper end or lower end of the tested motor,
the coil shall be connected with the magnetoelectric galvanometer, and then the swing times
of the pointer of galvanometer and the required time shall be measured; the vibration
velometer is to adhere the instrument transformer of vibration velometer into the
developmental tube to measure the motor speed.
After the motor tops, the wire-wound resistor of the stator shall be measured and also
shall be corrected to the instantaneous resistance when cutting off the power.
6.1.2.8.2.2 Dynamometer method
In the test, the tested motor shall reach the thermostabilization state and also shall be
injected with the cooling water of the specified working temperature in the working flow rate.
The motor shall be applied with 1.25 times of the rated power, and then the power shall be
gradually decreased until to 0.25 times of the rated power, 6~8 points shall be measured, in
which, the rated power point is one that must be measured. In the measurement, the triphase
voltage, triphase current, input power, rotation speed, rotary moment and cooling medium
temperature shall be recorded at the same time.
6.1.2.8.3 Calculation of test result
6.1.2.8.3.1 The efficiency shall be calculated according to formula (17).
Pmu
m   100 (17)
Pmi
Where:

 m ——the efficiency, %;
Pmi——the actual input power of the motor, the unit is kilowatt (kW);
Pmu——the output power of motor, the unit is kilowatt (kW), and it shall be calculated
according to formula (18);

Pmu  Pmi   P (18)

35
Where:
∑P——the total losses, kilowatt (kW):

 P  ( PFe  Pfw  PCul  PCu2  Ps )  10-3

PFe——the iron loss, which shall be calculated through no-load test, the unit is watt (W);
Pfw——the mechanical loss, which shall be calculated through no-load test, the unit is
watt (W);
PCul——the stator copper loss, the unit is watt (W):

PCul  3I12 R1ref

R1ref——the converted direct-current resistance at reference working temperature, the
unit is ohm (Ω) (it is unnecessary to be converted when the test is carried out at the specified
temperature):
K a   ref
R1ref  Rf
Ka  f

 ref ——the reference working temperature, which is 75℃ for the E-class insulation,
115℃ for the F-class insulation and 130℃ for the H-class insulation;
PCu2——the rotor copper loss, the unit is watt (W):

PCu2  ( Pmi  PCu1  PFe )  S ref

Sref——the converted slip ratio at the reference working temperature (it is unnecessary to
convert it when the test is carried out at the specified temperature);
K a   ref
S ref  St
K a  1   f
St——the slip ratio at actual discharge capacity;
Ps——the stray loss, the unit is watt (W).
As for the motors that has stray loss can not be actually measured, the stray loss shall be
taken as 0.5% of its input power
6.1.2.8.3.2 The slip ratio shall be calculated according to formula (19).
N n n
St  or S t  s (19)
f t ns
Where:
St——the slip ratio;
t——the time for the galvanometer swinging for N times, the unit is second (s);
N——the swinging times of galvanometer;
f——the actual supply frequency, the unit is hertz (Hz);
ns——the synchronous speed of motor, the unit is the rotation per minute (r/min);
n——the actual rotation speed, the unit is the rotation per minute (r/min).
6.1.2.8.3.3 The power factor shall be calculated according to formula (20).

36
 Pmi  103
cos   (20)
3I tU1
Where:

cos  ——the power factor;

Pmi——the input power, the unit is kilowatt (kW);

I1——the line current in stator, the unit is Ampere (A);
U1——the line voltage, the unit is volt (V).
6.1.2.8.4 Judgment of test result
At the rated output power, the efficiency (ηm), power factor (cos) and slip ratio (Sref)
shall comply with those specified in Table 4.
6.1.2.9 Hot insulation resistance
6.1.2.9.1 Measurement requirement
6.1.2.9.1.1 The tramegger shall be selected according to 6.1.2.2.1.1.
6.1.2.9.1.2 The measurement shall be taken at power breakdown state after the test.
6.1.2.9.1.3 The time from the power breakdown to the measurement shall not exceed 60s.
6.1.2.9.2 Measuring method
6.1.2.9.2.1 The one-phase grounding insulation resistance shall be measured at the supply
terminal of test cable.
6.1.2.9.2.2 The cable shall discharge over the ground after finishing the measurement.
6.1.2.9.3 Judgment of test result
The hot insulation resistance (including the test cable) shall comply with those specified
in 5.2.1.2.
6.1.2.10 Maximum running torque
It shall be measured actually by adopting the circle diagram calculation method or
dynamometer.
6.1.2.10.1 Measurement requirement
When adopting the circle diagram calculation method, the motor shall be tested
according to those specified in 6.1.2.6.2
6.1.2.10.2 Measuring method
In the circle diagram calculation formulae, the voltage, current and resistance are the
three-phase mean value of phase voltage, phase current and phase resistance, and the power is
the three-phase power value.
The parameters required in the circle diagram calculation method include;
a) The winding resistance of stator, which is converted into the ohmic value at reference
working temperature;
b) The parameter got through no-load test;
c) The parameter got through lock test.
6.1.2.10.3 Calculation of measurement result
6.1.2.10.3.1 The active component of no-load current shall be calculated according to formula
(21):
P0  Rfw
I OR  (21)
3U N

37
6.1.2.10.3.2 The reactive component of no-load current shall be calculated according to
formula (22):

I OX  I 02  I 02R (22)

6.1.2.10.3.3 The locked rotor current shall be calculated according to formula (23):
UN
I kN  I k (23)
UK
6.1.2.10.3.4 The locked rotor power shall be calculated according to formula (24):
2
U 
PkN  Pk  N  (24)
 Uk 
6.1.2.10.3.5 The active component of locked rotor current shall be calculated according to
formula (25):
PkN
I kR  (25)
3U N
6.1.2.10.3.6 The reactive component of locked rotor current shall be calculated according to
formula (26):

I kX  I kN
2
 I kR
2
(26)

6.1.2.10.3.7 The multiple KT of the maximum running torque shall be calculated according to
formula (27):
CT
KT  (27)
Pm
KT——the multiple of maximum running torque;
PN  Pfw  Ps
Pm 
1  S ref

0
T  3rU N tan
2
1
r (H  K 2 / H )
2
H  I kX  I 0X

K  I kR  I OR

H 
tan   the  and tan shall be calculated out.
K1 2

I 32K R1ref
K1 
UN

38
 I 2K  K 2  H 2
6.1.2.10.3.8 The maximum running torque shall be calculated according to formula (28):

Tmax  KT  TN (28)

Where:
Tmax——the maximum running torque, the unit is Newton meter (N·m);
TN——the nominal torque, the unit is Newton meter (N·m), and it shall be calculated
according to TN=9550P/n.
6.1.2.10.3.9 Judgment of test result
Tmax
is in accordance with those specified in Table 4.
TN
6.1.2.11 AC Voltage endurance of motor oil
6.1.2.11.1 Measurement requirement
After the no-load test of motor, the oil sample shall be taken at the motor tail for AC
voltage withstanding test.
6.1.2.11.2 Measuring method
Taking 800mL oil sample with a dried 1000 mL stoppered bottle and pouring the oil
sample into the oil tester for the AC voltage withstanding test. The electrode shall be fitted on
the horizontal axis with a discharging gap of 2.5mm. The clearance between electrodes shall
be calibrated with gage block to the precision of 0.1 mm. The depth of the electrode shaft
immerged into the test oil shall be about 40mm. If the electrode surface is with drop pit
caused by the electric discharge, the electrode shall be replaced.
6.1.2.11.3 Judgment of test result
The judgment shall comply with those specified in 5.2.1.5.
6.1.2.12 Leakage test
6.1.2.12.1 Measurement requirement
The motor shall be sealed with dedicated protecting cover at its joints.
6.1.2.12.2 Measuring method
The cavity of the motor shall be injected with dry gas from its one end, the test air
pressure is 0.35 MPa and the test time is 5 min. Therewith, the joints and pipe plugs shall be
smeared with soapy water and observe whether the bubble and leakage appear.
6.1.2.12.3 Judgment of test result
The judgment shall comply with those specified in 5.2.1.1.
6.1.2.13 Vibration test of unloaded motor
6.1.2.13.1 Before entering into the well, vibration measuring frame shall be installed on the
enclosure of the motor (lower, middle and upper measuring points on the radial bearing), and
the instrument transformer shall be fixed so as to prevent it from loosening and shedding.
When the motor is at the vertical running position, the specific positions of the measuring
points are as follows: The upper measuring point is at the corresponding top radial bearing
cover that is at the upper part of the motor enclosure; the middle measuring point is at the
middle part of the enclosure; and the lower measuring point is at the position on the
corresponding bottom radial bearing cover of the lower part of the enclosure.

39
6.1.2.13.2 Two vibrating sensors shall be installed on each vibration measuring frame in order
to measure the undulating quantity at the X and Y directions.
6.1.2.13.3 In the well, the motor shall run for half an hour at the rated speed, and then the
undulating quantity at each point shall be measured respectively, and the measured data
record shall be done well. After completing the test, the generated data shall be analyzedto get
the virtual value of the vibration velocity at each point, and the maximum value shall be taken
as the vibration severity for the reference in examination.
6.1.2.13.4 Judgment of test result
The test result shall be judged according to the Annex C in GB/T 18051-2000.
6.1.3 Protect
6.1.3.1 Air pressure test
The air pressure test is carried out with a purpose of inspecting the sealability of the
protect, such as the property of the contact seal and the connecting thread seal.
6.1.3.1.1 Measuring method
The dry gas shall be adopted to increase the pressure. In the mechanical leakage
inspection, the dry gas with pressure of 0.035 MPa shall be feed into the seal cavity for 5 min;
in the thread leakage inspection, the dry gas with pressure of 0.35 MPa shall be feed into the
cavity from the lower end of the protect, and the joints and pipe plugs shall be smeared with
soapy water at the same time, the duration time is 5 min.
6.1.3.1.2 Judgment of test result
The judgment shall comply with those specified in 5.2.2.3.
6.1.3.2 Dynamic test
6.1.3.2.1 Measuring method
6.1.3.2.1.1 Motor calibration method: The Grade II calibrated motor (motor certified by the
legal inspection organization and given with the performance curve) and the protect shall be
connected and fixed onto the operating test frame of the protect, and also shall be oiled as
required. The calibrated motor shall be started and run for 5 min to observe and record the
voltage and current, and the current shall be stable during the operating period.
6.1.3.2.1.2 Rotating torque- rotation speed method: The three-phase machine, torque speed
instrument transformer and protect shall be adopted to be connected and fixed onto the
operating test frame of the protect, and also shall be oiled as required. When adopting the
rotating torque-rotation speed method, the equipment shall be reset to zero as required, and
the protect must be winded with shaft flexibly. The test motor shall be started to observe the
rotation speed, power of the protect and the temperature in the thrust bearing cavity. After the
motor running for 5 min, the rotation and speed of the protect as well as the temperature in the
thrust bearing cavity shall be measured and recorded.
6.1.3.2.2 Calculation of test result
6.1.3.2.2.1 When carrying out the test according to 6.1.3.2.1.1, the mechanical power of the
protect shall be looked up from the curve of the calibrated motor.
6.1.3.2.2.2 When carrying out the test according to 6.1.3.2.1.2, it shall be calculated according
to T=9550P/n.
6.1.3.2.3 Judgment of test result
The judgment shall comply with those specified in 5.2.2.4.
6.1.3.3 AC voltage withstanding test of the oil in running motor

40
6.1.3.3.1 Measurement requirement
After the operating test of the protect, the oil sample shall be taken at the tail of the
motor for the AC voltage withstanding test.
6.1.3.3.2 Measuring method
The measurement shall be carried out according to 6.1.2.11.2.
6.1.3.3.3 Judgment of test result
The judgment shall comply with those specified in 5.2.2.5.
6.1.3.4 No-load vibration test of protect
6.1.3.4.1 The to-be-tested protect and the motor shall be butted well, and the vibration test of
protect at no load condition shall be carried out as long as the motor is started. The
assembling method of the vibration measuring frame and the instrument transformer shall be
same as the no-load vibration test of motor specified in 6.1.2.13.
6.1.3.4.2 Judgment of test result
The test result shall be judged according to the Annex C in GB/T 18051-2000.
6.1.4 Electrical submersible pump units
6.1.4.1 Performance test of complete set of electrical submersible pump units
6.1.4.1.1 Measurement requirement
6.1.4.1.1.1 The submersible motor (the trail phase sequence shall be conform to the rotation
direction of the pump), protect, suction and processing unit, and all the sections of pump shall
be put down into the test well as required, and the cooling medium shall be supplied at the
specified service temperature (the cooling medium is clear water). The pre-delivery inspection
may be carried out at the room temperature.
6.1.4.1.1.2 The submersible electric pump shall be started and run at rated voltage, rated
frequency, and specified discharge, and its running time shall not be less than 0.5h.
6.1.4.1.2 Measuring method
The measurement shall be carried out according to 6.1.2.8.2.1.
6.1.4.1.3 Calculation of measurement result
6.1.4.1.3.1 When the conditions of the well are shown as Diagram seven, the lift shall be
calculated according to formula (29):

P2 V2
H  ( Z 2  Z1 )  2 (29)
g 2g
Where:
H——the lift in meter (m);
P2——the pump discharge pressure, and the unit is pascal (Pa).
In the pre-delivery inspection, the second and the third items in the above formula may
be neglected.
When the conditions of the well are shown as Diagram 8, the lift shall be calculated
according to formula (30):

P2  P1 V 2  V12
H  ( Z 2  Z1 )  2 (30)
g 2g
Where:
P1——the inlet pressure of pump, and the unit is pascal (Pa).

41
 ρ——the density of the liquid delivered by the pump, and the unit is kilogram per cubic
meter (kg/m3);
g——the gravity acceleration, g=9.81m/s2;
Z2——the distance for measuring the pressure from the pump inlet to the well ground,
and the unit is meter (m);
Z1——the distance from the pump inlet to the liquid surface at wellhead, and the unit is
meter (m);
V2——the flow velocity of liquid in the outlet line at wellhead, and the unit is meter per
second (m/s);
V1——the flow velocity of liquid in the well bore, and the unit is meter per second (m/s).
If the temperature is not increased in the pre-delivery inspection, the second and the third
items in the above formula may be neglected.

Pump Separator Protect

Pump Separator Protect

Motor
Motor

Figure 7 Diagram of the Well #I Conditions Figure 8 Diagram of the Well #II Conditions
6.1.4.1.3.2 Flow Q
Q is the measured flow, and its unit is cubic meter per day (m3/d).
6.1.4.1.3.3 The performance curve of submersible pump shall be drafted, which also is the
relation curve of H, Ppi, ηp and Q (See Figure 9).

42
 Figure 9 Performance Curve of Submersible Pump
6.1.4.1.3.4 The power of pump shaft shall be calculated according to formula (31).
Ppi  Pmu  Ppfw
(31)
Where:
Ppi——the power of pump shaft, and the unit is kilowatt (kW);
Ppfw——the consumption of protect, and the unit is kilowatt (kW);
Pmu——the output power Pmu of motor, the unit is kilowatt (kW), and it shall be
calculated according to formula (16);
6.1.4.1.3.4 The pump efficiency shall be calculated according to formula (32).
Ppu
p   100 (32)
Ppi
Where:
ηp——the pump efficiency, %;
QHg
Ppu——the pump output, the unit is kilowatt (kW); ppu  ;
86400
ρ—the water density, and the unit is kilogram per cubic meter (kg/m3);
g——the gravity acceleration, g=9.81 m/s2.
6.1.4.1.3.6 When inspecting the pump performance, the pump lift, flow and shaft power
converted to the specified rotation speed shall be calculated according to formula (33) (the
performance test of complete set of units may not be converted).

nsp 
Q0  Q 
n 
2 
 nsp  
H 0     H  (33)
 n  
3 
 nsp 
Ppi0     Ppi 
 n  
Where:
H0——the pump lift, and the unit is meter (m);
Q0——the pumping capacity, and the unit is m3;
Ppi0——the power of pump shaft, and the unit is kilowatt (kW);
nsp——the specified rotation speed, the unit is the rotation per minute (r/min);
n——the actual rotation speed, the unit is the rotation per minute (r/min).
6.1.4.1.4 Judgment of test result
6.1.4.1.4.1 Method 1: confirmation of the assured flow, lift and efficiency
The measurement result shall be converted into the specified rotation speed (or
frequency), and then its relation curve with the flow Q shall be drafted. The curve that fits to
the measuring points best represents the performance curve of the pump. It is suggested to
take the tolerance coefficient in order to simplify the confirmation of guarantee value. tQ, tH
and tq respectively are the tolerance coefficients of flow, lift and pump efficiency, and they
shall be applicable to the guarantee points Qsp and Hsp. If no special agreement is specified on

43
what kind of tolerance coefficient value may be adopted, the values specified in Table 23 shall
be adopted. Table 23 Tolerance Coefficients of Flow, Lift and Efficiency
Parameter Tolerance coefficient value / %
Flow tQ ±5
Lift tH ±5
Efficiency tq -10
The cross curve of tolerance shall be drafted out with the horizontal segment ±tQ and Qsp
as well as the vertical segment ±tH and Hsp passing through the guarantee points Qsp and Hsp.
If the H(Q) curve intercrosses or at least osculates with the vertical segment and/or
horizontal segment (see Figure 10), then the guarantee on lift and flow shall be met.
The efficiency value shall be obtained by drafting one vertical line passing through the
intersection point of the straight line that passes through the base point of the coordinate axes
composed of the specified operating points Qsp, Hsp and QH and the measured H(Q) curve to
intercross with the η(Q) curve.
If the efficiency value at this intersection point is larger than or at least equal to ηsp(1-tη)
(see Figure 10), then the guaranteed conditions of efficiency is met only within the range of
tolerance.
Note: If the measured Q and H value are larger than the guarantee values Qsp and Hsp but is will be within the range of
Qsp+(tQ·Qsp) and Hsp+(tH·Hsp), and the efficiency also is within the range of tolerance, the actual input power mat be larger than
the value recorded in the data sheet.
Efficiency /%
Lift /m

Flow / (m3/d)

Figure 10 Confirmation of the Guarantee on Flow, Lift Head and Efficiency

6.1.4.1.4.2 Method 2: Limit deviation
Table 24 is the acceptance limit table of test got by the declared performance curve, and
the limit deviation listed in the table is used for the performance curve declared by the
manufacturers. These limit deviation are represented in figure, see Figure 11 and Figure 12.

44
 Efficiency /%
Power/kW
Recommended

Lift /m
running time
Lift

Allowable pressure head-flow

performance range

Efficiency
Efficiency limit
Power

Allowable power-flow performance range

Flow / (m3/d)

Figure 11 Typical Performance Curve of Pumps Represented with Tolerance

6.1.4.1.4.3 Judgment of test result
The judgment of pre-delivery inspection shall be determined by the manufacture itself,
the supervision inspection shall be adopted with on uniform judgment, and the arbitration
inspection shall be judged according to the agreement.
Table 24 Acceptance Limit of Pump Test
Curve Limit value Acceptance region
Lift-flow curve Lift ±5% and flow ±5% Recommended operation range
Shaft power-flow curve Shaft power ±8% Recommended operation range
Pump efficiency-flow curve Efficiency: 90% Rated flow point
Note: The recommended operation range is the maximum operation range declared by the manufacturer. If this range is
uncertain, it shall be determined with±20% of the rated flow.
Principles of acceptance check
If the pump lift at the acceptance test point is within the allowable pump lift-flow
performance range, then the pump lift-flow performance is qualified.
If the shaft power of the pump at the acceptance test point is within the allowable limit
deviation of shaft power, then the performance of the shaft power of pump is qualified.
If the pump efficiency at the rated flow point calculated with the test results is larger than
the specified limit value, then the pump efficiency is qualified.
6.1.4.2 AC voltage withstanding test of motor oil
6.1.4.2.1 Measurement requirement
The electrical submersible pump units shall be pulled out after running for a period of
time (recording the running time), 800 mL oil sample shall be taken from the motor tail as
required, and the time from the end of the running to the sampling shall be recorded.
6.1.4.2.2 Measuring method
The measurement shall be carried out according to 6.1.2.11.2.
6.1.4.2.3 Judgment of test result
The judgment shall comply with those specified in 5.2.1.5.
6.1.4.3 Vibration test of loaded pump
The to-be-tested suction and processing units shall be butted with the pump and protect
well, the motor shall be started, and then the vibration value at each point at the rated speed
and rated flow shall be measured. The assembling method of the vibration measuring frame

45
and the instrument transformer shall be same as the no-load vibration test as specified in
6.1.2.13.
6.1.4.3.1 Vibrating frequency test at measuring point
If the vibration value appears with abnormal conditions or needs to be analyzed, the
vibrating frequency at this measuring point shall be taken and recorded with a view to
analyzing the reason for vibration.
6.1.4.3.2 Judgment of test result
The test result shall be judged according to the Annex C in GB/T 18051-2000.

46
 Declared pump
efficiency-flow curve

Efficiency

Efficiency
limit
Recommended
minimum running flow
Flow
Recommended
maximum running flow

Lift

Declared lift-flow
Allowable lift-flow curve
performance range

Allowable power-flow
curve

Shaft power

Allowable power-flow
performance range

Figure 12 Acceptance Limit of the Pump Test According to the Performance Curve
6.1.5 Cable
6.1.5.1 Shield quality
6.1.5.1.1 Measuring method
It is required to observe whether the weld bond at the overlap joint of armor belt is with

47
cracks or disconnection by eyesight.
6.1.5.1.2 Judgment of test result
The one with smooth and firm weld bond but no crack or disconnection on the armor
belt is qualified.
6.1.5.2 Length
6.1.5.2.1 Measurement requirement
The cable length shall be inspected by adopting with cable length meter.
6.1.5.2.2 Judgment of test result
The judgment shall comply with those specified in 5.2.5.8.
6.1.5.3 External dimensions of cable
6.1.5.3.1 Measurement requirement
The width and thickness of the cable shall be measured with caliper.
6.1.5.3.2 Judgment of test result
The external dimensions of cable shall comply with those specified in Table 7.
6.1.5.4 Nominal diameter of conductor
6.1.5.4.1 Measurement requirement
The measurement shall be carried out with caliper or micrometer at the bare wire of
cable that is more than 600 mm away from the butt end.
6.1.5.4.2 Measuring method
Three points shall be adopted uniformly on the 600mm bare wire and shall be measured
once (the value shall be correct to the two place decimal).
6.1.5.4.3 Calculation of measurement result
The mean value of the nominal diameter of conductor shall be calculated.
6.1.5.4.4 Judgment of test result
The nominal diameter of conductor shall comply with those specified in 5.2.5.13.
6.1.5.5 Thickness of insulating layer and restrictive coating
6.1.5.5.1 Measurement requirement
It is required to collect samples from the insulating layer  ie and restrictive coating  pj

and measure their thickness with projector.

6.1.5.5.2 Measuring method
One point at the thinnest part of the sample shall be measured and then six points with
equal distance shall be measured.
6.1.5.5.3 Calculation of measurement result
The mean values  avi and  avp of the thickness of insulating layer and restrictive

coating shall be calculated.

6.1.5.5.4 Judgment of test result
The judgment shall comply with those specified in Table 20.
6.1.5.6 Mechanical performance of insulant and sheathing materials
6.1.5.6.1 Measurement requirement
It is required to collect samples from the finished cable or raw material and make the
samples into 5~10 dumbbell pieces of No. I or No. II (generally, the test piece of No. I is
adopted, see Figure 13 and Figure 14), and the thickness of the test piece shall be 0.80

48
mm≤δ≤2.00mm (δ is the thickness of the test piece).
6.1.5.6.2 Measuring method
Two guide lines shall be pressed on the prepared dumbbell test piece (see Figure 13 and
Figure 14). Three points shall be adopted between the forementioned guide lines to measure
the thickness of test piece, and the minimum value shall be taken.
The test pieces shall be stored at 23℃±5℃ for 3h before the tension test. Each test piece
shall be tested within 5min, and the cracking part on the test piece shall be between the two
guide lines and at least four test pieces are required. According to the requirements of
different materials, the tension speed shall be implemented according to the following
requirements:
The plastic insulation material (especially polypropylene): the tension speed shall be ≤50
mm/min and shall be taken as 50 mm/min generally;
The butyronitrile polyvinyl chloride compound material: Generally, the tension speed
shall be taken as 200 mm/min;
The EPR insulant: Generally, the tension speed shall be taken as 300mm/min;
Butyronitrile sheathing material: Generally, the tension speed shall be taken as 500
mm/min.
In: mm In:mm

Guide line
Guide line

Figure 13 No. I Dumbbell Test Piece Figure 14 No.II Dumbbell Test Piece
6.1.5.6.3 Calculation of measurement result
The tensile strength shall be calculated according to formula (34).
Where:
F
 (34)
S
σ——the tensile strength of cable, and the unit is Newton per square millimeter
(N/mm2);
F——the load of sample when it is tensioned to cracking, the unit is Newton (N);
S——the sectional area of test piece, the unit is square millimeter (mm2).
The breaking elongation shall be calculated according to formula (35).
L1  L0
  100 (35)
L0
Where:
ε——the breaking elongation of cable, %;
L0——the distance between the guide lines of test piece before being tensioned, the unit
is millimeter (mm);

49
 L1——the distance between the two guide lines when the test piece cracks, the unit is
millimeter (mm).
Notes: The samples are collected from the finished cable and then be prepared, and the results of tensile strength and the
breaking elongation shall be taken as the mean values;
The samples are collected from the raw material and then be prepared, and the results of tensile strength and the breaking
elongation shall be taken as the arithmetic mean values;

6.1.5.6.4 Judgment of test result

The mechanical performance of insulant and sheathing materials shall comply with those
specified in 5.2.5.18.
6.1.5.7 Thermal aging insulant and sheathing material
6.1.5.7.1 Measurement requirement
The measurement shall be carried out according to 6.1.5.6.1.
6.1.5.7.2 Measuring method
The test piece with thickness measured shall be suspended in the aging oven vertically
and should be aged for 168 h at the specified temperature according to the material properties
(see Table 13~Table 19 in this standard), the aged test pieces shall be stored at ambient
temperature for at least 16h before the tension test. The test pieces of different materials shall
not be stored in one aging oven for aging at the same time.
6.1.5.7.3 Calculation of measurement result
6.1.5.7.3.1 The variation of tensile strength shall be calculated according to formula (36).
1   0
TS   100 (36)
0
Where:
TS——the variation of tensile strength, %;
σ0——the medium value of tensile-strength before aging, the unit is Newton per square
millimeter (N/mm2);
σ1——the medium value of tensile-strength after aging, the unit is Newton per square
millimeter (N/mm2);
6.1.5.7.3.2 The variation of breaking elongation shall be calculated according to formula (37).
1   0
EB   100 (37)
0
Where:
EB——the variation of breaking elongation, %;
ε0——the variation of breaking elongation before aging, %;
ε1——the variation of breaking elongation after aging, %;
6.1.5.7.4 Judgment of test result
The variations of tensile-strength and breaking elongation shall comply with those
specified in 5.2.5.18.
6.1.5.8 Insulation resistance
6.1.5.8.1 Measurement requirement
6.1.5.8.1.1 The samples shall be those long samples (full coil of cable). The measurement
shall be carried out indoor at an ambient temperature of 15.6℃±2℃ and a relative humidity

50
of air no larger than 85% or be carried out in the water, and the temperature of samples shall
be assured to be balanced with the ambient temperature.
6.1.5.8.1.2 The cover out of the insulating layer at the two butt ends of the sample shall be
stripped off (no damages to the insulation surface). The length of the uncased insulation part
shall not be less than 300mm if the test is carried out in the air and shall not be less than 350
mm if in the water, and the length of two immersed butt ends shall not be less than 500 mm.
6.1.5.8.1.3 The uncased insulation surface shall be kept dry and clean.
6.1.5.8.2 Measuring method
The insulation testing set shall be adopted to respectively measure the insulation
resistances of the threephase cable (the other two phases shall be connected to the armor belt)
to the armor belt and the interphase. And each phase shall discharge over the ground after
measurement.
6.1.5.8.3 Calculation of the minimum insulation value of cable
The minimum insulation value of cable shall be calculated according to formula (1).
The calculated minimum insulation value R of cable shall be converted into the megohm
kilometer (MΩ·km) according to the physical length of the cable;
The insulation outside diameter (D) of the cable shall be calculated according to formula
(2).
6.1.5.8.4 Calculation of measurement result
6.1.5.8.4.1 The temperature factor refers to the value when the temperature is 15.6℃ (60℉).
As for the field test, the temperature correction factor shall be adopted to correct the value
when the temperature is 15.6℃ (60℉).
Different insulants embody different temperature factors, actually, the temperature factor
of most of the electrical insulating materials is 1.03, and the temperature correction factor
when the temperature factor is 1.03 is listed in Table 25, however, if the temperature is not
listed, its temperature correction factor shall be calculated according to formula (38).

K t  1.031.8(T 15.6℃) (38)

Where:
Kt——the temperature correction factor in the measurement, see Table 25;
T——the test temperature, the unit is degree centigrade (℃).
The insulation resistance per kilometer shall be calculated according to formula (39):

Ri  Rit  L (39)

Where:
Ri——the insulation resistance per kilometer, the unit is megohm kilometer (MΩ·km);
Rit——the actual insulation resistance, the unit is megohm (MΩ);
L——the length of to-be-measured cable, the unit is kilometer (km).
6.1.5.8.4.2 When it is converted to the 15.6℃, the insulation resistance shall be calculated
according to formula (40):
Kt
Ri15.6  Ri (40)
K15.6
Where:

51
 Ri15.6——the insulation resistance when the temperature is 15.6℃, the unit is megohm
kilometer (MΩ·km);
Ri——the minimum value among the insulation resistances of three phases per kilometer,
the unit is megohm kilometer (MΩ·km);
Kt——the temperature correction factor in the measurement, see Table 25;
K15.6——the temperature correction factor when the temperature is 15.6℃, see Table 25.
6.1.5.8.5 Judgment of test result
The insulation value that is converted to 15.6℃ shall not be less than the minimum
insulation value of the cable that is calculated in 6.1.5.8.3.
Table 25 Temperature Correction Factor
Temperature/℃ Temperature correction factor Temperature/℃ Temperature correction factor
10.0 0.75 21.1 1.35
10.6 0.77 21.7 1.39
11.1 0.79 22.2 1.43
11.7 0.82 22.8 1.47
12.2 0.84 23.3 1.52
12.8 0.87 23.9 1.56
13.3 0.89 24.4 1.61
13.9 0.92 25.0 1.66
14.4 0.94 25.6 1.71
15.0 0.97 26.1 1.76
15.6 1.00 26.7 1.81
16.1 1.03 27.2 1.81
16.7 1.06 27.8 1.92
17.2 1.09 28.3 1.98
17.8 1.13 28.9 2.04
18.3 1.16 29.4 2.10
18.9 1.20 32.2 2.43
19.4 1.23 35.0 2.81
20.0 1.27 37.8 3.26
20.6 1.31 40.6 3.78
Note: This table is applicable to ethylene propylene rubber insulated cable, however, the polypropylene and cross-linked
polyethylene insulated cables may also make reference to this table.
6.1.5.9 Direct-current resistance and unbalance ratio of conductor
6.1.5.9.1 Measurement requirement
6.1.5.9.1.1 The samples are long ones (full coil of cable, however, the length shall be
determined).
6.1.5.9.1.2 The insulating layer, sheath or other covers over the external surface of the
conductive wire core shall be removed at both ends of the samples without damaging the
conductor, and the length shall be larger than two times of the perimeter of core wire, the
triple-phase wire core shall be connected into star point.
6.1.5.9.1.3 The measurement shall be carried out indoor at a core wire temperature of in order
to 20℃±2℃, and the ambient temperature shall be assured to be balanced with the core wire
temperature.
6.1.5.9.2 Measuring method
6.1.5.9.2.1 The measurement shall be adopted with DC double bridge or microhmmeter, and
the distance between the potential collect and current collect shall not be less than 1.5 of the
perimeter of the core wire
6.1.5.9.2.2 The direct-current resistance RUV, RVW and RWU between each two phases
among the threephase cable shall be respectively measured.
6.1.5.9.3 Calculation of measurement result
6.1.5.9.3.1 The single-phase direct-current resistance of threephase cable shall be calculated
according to formula (41):

52
 RU  RV  RUV 

RV  RW  RVW  (41)
RW  RU  RWU 
Where:
RU, RV and RW——the single-phase direct-current resistance of the threephase cable U, V
and, the unit is ohm (Ω);
RUV, RVW and RWU——the direct-current resistance between the two phases of U and V,
V and W, as well as W and U of the threephase cables, the unit is ohm (Ω).
6.1.5.9.3.2 The Rmax shall be selected among RU, RV and RW and shall be converted into the
direct-current resistance R per kilometer, and then shall be converted into the single-phase
direct-current resistance R20 when the temperature is according to formula (42), the unit is
ohm (Ω), thereinto KT is the temperature correction factor, and this temperature correction
factor KT value for correcting the measured conductor resistance at t℃ into the one at 20℃ is
listed in Table 26.

R
R20  R  K T  (42)
1  0.004(  20)
Where:
R——the maximum value among the direct-current resistance per kilometer RUV, RVW
and RWU, the unit is ohm (Ω);
R20——the single-phase direct-current resistance when it is converted into one at 20℃,
the unit is ohm (Ω);
θ———the temperature of conductor in the measurement, the unit is degree centigrade
(℃).
Table 26 Temperature Correction Factor for the Direct-current Resistance of Conductor
Conductor Temperature Conductor Temperature Conductor Temperature
temperature in correction factor temperature in correction factor temperature in correction factor
measurement/℃ measurement/℃ measurement/℃
5 1.064 16 1.016 27 0.973
6 1.059 17 1.012 28 0.969
7 1.055 18 1.008 29 0.965
8 1.050 19 1.004 30 0.962
9 1.046 20 1.000 31 0.958
10 1.042 21 0.996 32 0.954
11 1.037 22 0.992 33 0.951
12 1.033 23 0.988 34 0.947
13 1.029 24 0.984 35 0.943
14 1.025 25 0.980
15 1.020 26 0.977
Note: In this table, the value of temperature correction factor KT is calculated according to that the temperature coefficient of
resistance at 20℃ is 0.004/℃.
The unbalance ratio of triphase direct-current resistance shall be calculated according to
formula (43):
Rmax  Rmin
 cR   100 (43)
Rcav
Where:
εcR——the unbalance ratio of the triphase direct-current resistance, %;
Rmax——the maximum value among RUV, RVW and RWU, the unit is ohm (Ω);
Rmin——the minimum value among RUV, RVW and RWU, the unit is ohm (Ω);

53
 Rcav——the mean value of RUV, RVW and RWU, the unit is ohm (Ω);
6.1.5.9.4 Judgment of test result
The unbalance ratio of the single-phase direct-current resistance and the triphase
direct-current resistance when being converted into the one at 20℃ shall comply with those
specified in Table 11 and 5.2.5.4.
6.1.5.10 AC voltage withstanding test
6.1.5.10.1 Measurement requirement
6.1.5.10.1.1 The whole coil of cable shall be immerged into the water at a constant
temperature of 20℃±2℃, and the temperature of the core wire shall be assured to be
balanced with the ambient temperature.
6.1.5.10.1.2 The length of the uncovered parts above the water surface at both butt ends of
cable shall not be less than 350 mm; and as for the cables with potheads, one end shall be
connected to the test power supply, the cable head shall be put into the insulating oil groove
with a view to making it with no flashover discharging along its surface when applying
voltage.
6.1.5.10.1.3 The voltage waveform shall be approximate to the sine wave.
6.1.5.10.2 Measuring method
6.1.5.10.2.1 When adopting the AC puncture tester, it shall be with short-circuit instantaneous
trip protection function in it and shall be grounded reliably.
6.1.5.10.2.2 The threephase cable shall be applied with the alternating voltages that are
specified in Table 10 respectively, and the other two phases of cables shall be connected to
thearmor belt and also shall be grounded (see Figure 15 for the connection diagram). In the
replica test, 80% of the specified voltage shall be applied.
6.1.5.10.2.3 The voltage that is less than 40% of the specified voltage shall be applied and
will be slowly and smoothly increased up to ±3% of the specified voltage value, and this
voltage application period shall be continued for 5min; and then the voltage shall be reduced
to less than 40% of the specified voltage, the power supply will be disconnected. It is
prohibited to disconnecting the power supply abruptly at high voltage for fear that the
overvoltage happens.
6.1.5.10.3 Judgment of test result
The AC voltage withstanding test shall comply with those specified in 5.2.5.6.
6.1.5.11 DC voltage withstanding test
6.1.5.11.1 Measurement requirement
6.1.5.11.1.1 The whole coil of cable shall be immerged into the water at a constant
temperature of 20℃±2℃ or in the air, and the temperature of the core wire shall be assured to
be balanced with the ambient temperature.
6.1.5.11.1.2 The length of the uncovered parts above the water surface at both butt ends of
cable shall not be less than 350 mm; and as for the cables with potheads, one end shall be
connected to the test power supply, the cable head shall be put into the insulating oil groove
with a view to making it with no flashover discharging along its surface when applying
voltage.
6.1.5.11.2 Measuring method
6.1.5.11.2.1 When adopting the DC puncture tester, it shall be with the short-circuit
instantaneous trip protection function in it and shall be grounded reliably.

54
6.1.5.11.2.2 The threephase cable shall be applied with the direct voltages that are specified in
Table 9 respectively, and the other two phases of cables shall be connected to the armor belt
and also shall be grounded (see Figure 15 for the connection diagram). In the replica test,
80% of the specified voltage shall be applied.

Cable Inspection Wiring Diagram Wiring mode

High-voltage terminal→Earthing
conductor

1, 2 and 3——Thriphase cable conductor;

0——Armor belt.

Figure 15 Wiring Diagram for 4h High-voltage Inspection of Submersible Cable

6.1.5.11.2.3 The voltage that is less than 40% of the specified voltage shall be applied and
will be slowly and smoothly increased up to±3% of the specified voltage value, and this
voltage application period shall be continued for 5; and then the voltage shall be reduced to
less than 40% of the specified voltage, the power supply will be disconnected. It is prohibited
to disconnecting the power supply abruptly at high voltage for fear that the overvoltage
happens.
6.1.5.11.3 Judgment of test result
The DC voltage withstanding test shall comply with those specified in 5.2.5.3.
6.1.5.12 4h high voltage
6.1.5.12.1 Measurement requirement
The finished cable of 5m~10m shall be taken, and all its outer sheath shall be stripped
off, the isolated core wire shall be ducked into the water for more than 1h, the length at its
both ends over than water surface shall not be less than 350 mm, and the length of the
exposed core wire without insulating layer shall not be less than 50mm.
6.1.5.12.2 Measuring method
6.1.5.12.2.1 The AC puncture tester shall be adopted.
6.1.5.12.2.2 The cable wire core shall be connected to the high-voltage output end of test
equipment at its one end, and the ground terminal of the test equipment shall be connected
with electrode and be put into water tank (see Figure 16 for the wiring diagram), the voltage
application time is 4 h.

Cable

Electrode

Figure 16 Wiring Diagram for the Ac Voltage Endurance Inspection of Submersible Cable

55
6.1.5.12.3 Judgment of test result
The 4h high voltage shall comply with those specified in 5.2.5.17.
6.1.5.13 DC leakage
6.1.5.13.1 Measurement requirement
6.1.5.13.1.1 The length of sample 300 m, the to-be-measured cable shall be removed off the
outer sheath at its both ends, the exposed insulating layer is of 350 mm; and then the
insulating layer of 100 mm shall be removed, the core wire will be exposed and cleaned.
6.1.5.13.1.2 The measurement shall be carried out indoor at a core wire temperature of in
order to 20℃±2℃, and the ambient temperature shall be assured to be balanced with the core
wire temperature.
6.1.5.13.2 Measuring method
6.1.5.13.2.1 The DC leakage current detector shall be adopted; the three phases shall be
respectively measured towards the armor belt (see Figure 17 for the wiring diagram).
6.1.5.13.2.2 See Table 9 for the testing voltage. The voltage shall be applied uniformly and
stably, and the time for increasing the voltage up to the maximum voltage shall not be less
than 10 s, the voltage reaching the specified value shall be continued for 5 min, the leakage
current is recorded. The voltage shall be reduced slowly and stably.

High-voltage terminal

Circuit terminal

Protection terminal

Ground terminal
Cable sample

Figure 17 Wiring Diagram for DC Leakage Inspection of Submersible Cable

6.1.5.13.3 Calculation of standard DC leakage current
When the standard DC leakage current value is at 15.6℃, it shall be calculated according
to formula (44) in accordance with the ratio between the corresponding testing voltage and
the minimum insulation value of cable.
U
IB  (44)
R
Where:
IB——the standard DC leakage current, the unit is microampere per kilometer (μA/km);
U——the testing voltage, the unit is volt (V).
6.1.5.13.4 Calculation of measurement result
The leakage current, if converted into the value as per kilometer, shall be calculated
according to formula (45):
I bt
I b  (45)
L
Where:

I b ——the leakage current per kilometer, the unit is microampere per kilometer

(μA/km);
Ibt——the actual leakage current, the unit is microampere (μA);

56
 L——the length of to-be-measured cable, the unit is kilometer (km).
6.1.5.13.5 When it is converted to the 15.6℃, the leakage current per millmeter shall be
calculated according to formula (46):
I b
I bt  (46)
Kt
Where:

I bt ——the leakage current per kilometer at 15.6℃, the unit is microampere per

kilometer (μA/km).
6.1.5.13.6 Judgment of test result
The leakage current per kilometer at 15.6℃ shall comply with those specified in 5.2.5.3.
6.1.5.14 HTHP test
6.1.5.14.1 Measurement requirement
6.1.5.14.1.1 When the test cables are short ones, the HTHP isolated plant shall be adopted.
The container in the plant shall be filled with clear water, diesel oil or turbine oil HU-20 or
HU-30 in a proportion of 1:1The cable shall be sealed at its both ends, and its length out of
the test equipment shall not be less than 250mm, the length of bare core wire shall not be less
than 50 mm.
6.1.5.14.1.2 When the test cables are of full coil, they shall be put into a normal-pressure
container where is filled with clear water of 90℃.
6.1.5.14.2 Measuring method
6.1.5.14.2.1 Short cable sample
a) Before being put into the test equipment, the grounding insulation resistance,
temperature, and humidity of the short sample shall be measured and recorded; after being put
into the test equipment and the equipment shall be sealed, and then its grounding insulation
resistance, temperature, and humidity shall be measured and recorded again before increasing
the temperature and pressure.;
b) The test temperature and pressure shall comply with those specified in Table 27.
c) The pressure and temperature in the container of test equipment shall be increased up
to the specified value and be kept constant for 4h; the grounding insulation resistance,
temperature and pressure shall be measured and recorded every other 1 h with tramegger
(2500V).
6.1.5.14.2.2 Whole coil of cable
a) Before putting the cable into water, its grounding insulation resistance and phase
insulation resistance shall be measured and the temperature and humidity shall be recorded;
b) Before heating after putting the cable into water, its grounding insulation resistance
and phase insulation resistance shall be measured and the water temperature shall be
recorded;
c) When being heated in water for 90℃, the grounding insulation resistance and the
phase insulation resistance of the cable shall be measured;
d) Being kept at the constant temperature of 90℃ for 2h, the grounding insulation
resistance and phase insulation resistance of the cable shall be measured again.
Table 27 Test Temperature and Pressure of Cable
Subsurface ambient Long-term working Temperature in Pressure in Duration of test runs/h

57
 temperature/℃ temperature of cable container/℃ container/MPa Normal Arbitration
conductor/℃ inspection inspection
Less than 90 ≤90 90±5 10 4 24
90 ≤120 120±5 20
120 ≤150 150±5 20
150 ≤180 180±5 20
180 ≤204 204±5 20
6.1.5.14.3 Calculation of measurement result
As for the whole coil of cable, the calculated shall be carried out according to 6.1.5.8.4.
6.1.5.14.4 Judgment of test result
The grounding insulation resistance and phase insulation resistance that are measured at
the last time shall comply with those specified in 5.2.5.16.
6.1.6 Cable head
6.1.6.1 Sealability
6.1.6.1.1 Measurement requirement
The cable with cable head shall be connected with the dedicated seal joint, and then it
shall be immerged into the turbine oil HU-20 or HU-30, silicone oil or motor oil and be
heated up the specified working temperature.
6.1.6.1.2 Measuring method
At the dedicated seal joint, the dry gas shall be adopted to increase the pressure up to
0.35 MPa and the pressure is kept for 5 min to inspect whether there is leakage phenomenon.
6.1.6.1.3 Judgment of test result
The sealability of cable head shall comply with those specified in 5.2.5.12.
6.1.6.2 AC voltage withstanding test of cable head
6.1.6.2.1 Measurement requirement
The cable length for the cable head that is with leading cable shall not be less than 500
mm. The cable head end shall be immerged into the insulating oil, the other end shall be used
to apply testing voltage of 2UN+1000V between the every two phase or the phase and armor
belt. In the replica test, 80% of the specified testing voltage shall be applied (UN is the largest
rated voltage of the motor).
6.1.6.2.2 Measuring method
The measurement shall be carried out according to 6.1.5.10.2.
6.1.6.2.3 Judgment of test result
The AC voltage withstanding test of cable head shall comply with those specified in
5.2.5.14.
6.1.6.3 DC voltage withstanding test of cable head
6.1.6.3.1 Measurement requirement
The cable length for the cable head that is with leading cable shall not be less than 500
mm. The measurement of cable head may be carried out in the air or under the water, the
other end shall be used to apply a direct voltage as specified in Table 12 between every two
phases or between one phase and the armor belt. In the replica test, 80% of the specified
testing voltage shall be applied.
6.1.6.3.2 Measuring method
The measurement shall be carried out according to 6.1.5.11.2.
6.1.6.3.3 Judgment of test result
The DC voltage withstanding test of cable head shall comply with those specified in
5.2.5.15.

58
6.1.6.4 High pressure and high temperature of cable head
6.1.6.4.1 Measurement requirement
6.1.6.4.1.1 The measurement shall be carried out according to 6.1.5.14.1.1.
6.1.6.4.1.2 The cable head with leading cable shall be connected to the dedicated seal joint
and then be placed in the container of a special high-pressure high-temperature test equipment,
the other end shall be out of the high-pressure high-temperature test equipment and shall
ensured to be sealed well. Its overhanging length shall not be less than 250 mm and the length
of bare core wire shall not be less than 50 mm.
6.1.6.4.2 Measuring method
The measurement shall be carried out according to 6.1.5.14.2.1.
6.1.6.4.3 Judgment of test result
The high pressure and high temperature of cable head shall comply with those specified
in 5.2.5.16.
6.1.7 Transformer
6.1.7.1 Winding insulation resistance
6.1.7.1.1 Measurement requirement
The measurement shall be carried out at a temperature of 10℃~40℃ and relative
humidity no larger than 85%, the measured value shall be supplied.
6.1.7.1.2 Measuring method
The 2500 V trameggers of Grade 1.5 or above shall be adopted to respectively measure
the three phases of grounding insulation resistance of three-winding.
6.1.7.1.3 Judgment of test result
The insulation resistance of transformer winding shall comply with those specified in
Table 21.
6.1.7.2 Direct-current resistance
6.1.7.2.1 Measurement requirement
The high and low-voltage winding as well as the branching windings of middle voltage
all shall be measured for their direct-current resistance. As for the Y-connection winding with
neutral point, one terminal resistance at the neutral point shall be measured.
6.1.7.2.2 Measuring method
The DC bridge shall be adopted to respectively measure the wire resistance of
three-winding and shall be recorded with the actual temperature that is balanced with the
winding temperature.
6.1.7.2.3 Measurement result
The unbalance ratio of triphase direct-current resistance shall be calculated according to
formula (47):
Rmax  Rmin
 Tr   100 (47)
Rtav
Where:

 Tr ———the unbalance ratio of the triphase ratioirect-current resistance, %;

Rtav——the mean value of the three phase DC wire resistances of high, low and
medium-voltage winding, the unit is ohm (Ω);

59
 Rmax——the maximum direct-current resistance among the three phases of high, low and
medium-voltage winding, the unit is ohm (Ω);
Rmin——the minimum direct-current resistance among the high, low and
medium-voltage winding, the unit is ohm (Ω).
6.1.7.2.4 Judgment of test result
The unbalance ratio of the triphase direct-current resistance of transformer shall comply
with those specified in Table 21.
6.1.7.3 Measurement of voltage ratio and correction of the voltage vector relation
6.1.7.3.1 Measurement requirement
The high-voltage winding towards the branching medium-voltage windings and the
high-voltage winding towards the low-voltage winding all shall be measured with the voltage
ratio.
6.1.7.3.2 Measuring method
The voltage proportion bridge shall be adopted to respectively measure the voltage ratio
among the windings, the measured value shall be recorded, therewith, the label of the link
group shall be verified whether it is accurate.
6.1.7.3.3 Judgment of test result
The deviation in the voltage transformation ratio of transformer shall comply with those
specified in Table 21.
6.1.7.4 Applied voltage withstanding test
6.1.7.4.1 Measurement requirement
The applied testing voltage shall comply with those specified in Table 28, and its
frequency shall be among 45Hz~55Hz. The replica test shall be carried out with 85% of the
voltage as specified in Table 28.
Table 28 Applied Testing Voltage of Transformer in: Kv
Working voltage of winding Maximum applied voltage
0.38 5
3 18
6 25
10 35
15 45
20 55
35 85
6.1.7.4.2 Measuring method
The AC voltage withstanding test equipment is adopted, the short-circuit protection
function shall be adopted in this equipment. The high, low and medium-voltage windings
shall be respectively applied with voltage starting from a value less than 1/3 of the specified
voltage slowly up to the specified value and shall be kept for 1 min; whereafter, the voltage
shall be reduced to zero. All the windings that are not tested shall be grounded. See Figure 18
for the wiring method.

60
 GY——the AC voltage withstanding test equipment;
T——the transformer

Figure 18 Wiring Diagram of Applied Voltage Withstand Test

6.1.7.4.3 Judgment of test result
In the test, the winding, if the transformers have no discharging sound, no abrupt drop in
voltage and no fluctuation in current indication, is qualified.
If only the discharging sound exists in the test but the current indication is stable, and the
discharge phenomenon disappears after the repeated test, the winding is qualified.
6.1.7.5 Inductive voltage withstanding test
6.1.7.5.1 Measurement requirement
6.1.7.5.1.1 The low-voltage winding shall be applied with a 100Hz~200Hz voltage of two
times of the rated voltage, other windings may be adopted with open circuit and be grounded
reliably.
6.1.7.5.1.2 The inductive voltage endurance shall be carried out after the applied voltage
withstanding test.
6.1.7.5.2 Measuring method
The wire-wound asynchronous motor shall be adopted to inverse draw the low-voltage
winding or the intermediate frequency generating set to apply voltage on the low-voltage
winding until to the specified value. The duration time shall be calculated according to
formula (48

6000
T (48)
f
Where:
f——the actual supply frequency, the unit is hertz (Hz);
T——the duration of test runs, the unit is second (s).
6.1.7.5.3 Judgment of test result
The inductive voltage withstanding test shall be carried out according to 6.1.7.4.3.
6.1.7.6 Open circuit losses and no-load current
6.1.7.6.1 Measurement requirement
The main branching of low-voltage winding or medium-voltage winding shall be applied
with the rated voltage of rated frequency, and the other windings shall be in open circuit, the
equipment body shall be grounded reliably.
6.1.7.6.2 Measuring method

61
 Firstly, the winding shall be applied with voltage slowly until the rated value based on
the mean value of the voltage of triple-phase line, the virtual value and mean value of triphase
voltage, triphase current, power and frequency shall be recorded.
If there is wave distortion, which means the readings in the mean value voltmeter and
virtual value voltmeter are different, the mean value voltmeter shall be taken for reference, the
no-load loss, no-load current and voltage shall be measured, and then the voltage shall be
dropped to zero.
6.1.7.6.3 Calculation of measurement result
When U   U , the no-load loss P0, the unit is watt (W); no correction: P0=P0m;
When U   U , the no-load loss shall be corrected according to formula (49).

P0  P0m /( Pho  K u PV0 ) (49)

Where:

K U  (U / U ) 2
U  ——the line voltage of effective voltmeter when measuring the mean value of
voltage without sample, the unit is volt (V);
U——the line voltage of effective voltmeter when measuring the mean value of
voltage with sample, the unit is volt (V);
P0m——the measured no-load loss, the unit is watt (W);
Pho——the ratio between magnetic hysteresis loss and total losses, see Table 29;
Pvo——the ratio between eddy current loss and total losses, see Table 29.
Table 29 Ratio between the Magnetic Hysteresis Loss and eddy current loss and the Total Losses of
transformer
Material Pho Pvo
Oriented siliconized plate 0.5 0.5
Non-oriented siliconized plate 0.7 0.3
6.1.7.6.4 Judgment of test result
6.1.7.6.4.1 No-load current
The no-load current shall be represented in the percentage of the arithmetic mean value
I0 and rated current IN of the triphase current that is measured by applying rated voltage in the
virtual value of mean value voltmeter, hereby:
I0
 100%
IX
The no-load current shall comply with those specified in Table 21.
6.1.7.6.4.2 No-load loss
The no-load loss shall comply with those specified in Table 21.
6.1.7.7 Load loss and impedance voltage
6.1.7.7.1 Measurement requirement
The load loss and impedance voltage shall be measured by adopting with short-circuit
method, the high-voltage winding is applied with voltage, the medium-voltage winding is of
short circuit (being carried out under the main branching), the low-voltage winding is of open
circuit, and the equipment body shall be grounded reliably.
6.1.7.7.2 Measuring method

62
 The high-voltage winding shall be applied with voltage starting from zero until the
medium-voltage winding reaching the rated current (the arithmetic mean value of triphase
current). The triphase voltage, triphase current, power and frequency shall be recorded, and
then the voltage shall be dropped to zero.
6.1.7.7.3 Judgment of test result
6.1.7.7.3.1 Impedance voltage
The impedance voltage △U is the percentage of the ratio between the arithmetic mean
value UK of the measured triphase voltage and the rated voltage (main branching) of
medium-voltage winding, hereby:
Uk
U   100
UN
The impedance voltage shall comply with those specified in Table 21.
6.1.7.7.3.2 Load loss
The load loss shall comply with those specified in Table 21.
6.1.7.8 Temperature-rise test
6.1.7.8.1 Measurement requirement
6.1.7.8.1.1 Wall, heat source, sundries accumulation, external radiation airflow and other
disturbance shall not exist within the range of 2m~3m around the test transformer. Natural
ventilation in door shall not cause notable air return flow.
6.1.7.8.1.2 Short-circuit method shall be adopted for the temperature-rise test, therefore, one
side of the transformer shall be short circuit and the other side shall exert pressure (based on
principal tapping).
6.1.7.8.1.3 Test ambient temperature shall be 10℃~40℃.
6.1.7.8.1.4 It is required to monitor the temperature of top layer of oil and the outlet
temperature of radiator (which is called as temperature rise at monitor position). It is required
to put a thermometer into an oil cup which is no less than 1000 mL, then to measure the
ambient temperature and maintain for no less than 2h.
6.1.7.8.2 Measuring method
6.1.7.8.2.1 DC bridge or microhmmeter shall be respectively adopted to measure the
resistance of three-winding line and record the ambient temperature. It is required to make a
balance between ambient temperature and winding temperature.
6.1.7.8.2.2 At one side, the winding shall exert pressure (high-voltage winding exerts pressure
usually) until the input power is equal to the maximum total loss. In order to shorten test
duration, it is required to improve the input power (1.5IN) at first so as to make the
temperature increase rapidly, and operate until achieving 70% of the predetermined value of
temperature rise at oil's top layer, then reduce power until the input power is equal to total loss
(rated heating state), and maintain a constant input power.
6.1.7.8.2.3 Three-phase voltage, electric current, power, temperature of oil top layer and
outlet temperature of radiator shall be recorded once every 15 min. Provided that temperature
rise at monitor position continuously maintain for 4h and temperature rise per hour is less
than 1K, the temperature rise can be considered as in stable state (temperature of cooling
medium shall be the mean value of temperatures with equal interval measured with the last
1/4 time interval). Winding DC resistance in thermal state shall be measured after pressure

63
releasing and switching off. Totally 10~12 points shall be adopted for measuring the hot
resistance of winding, in which measuring duration for the first point shall be no larger than 2
min and these points shall be measured every other 60s. Cold and hot DC resistance shall
share the same electric bridge.
6.1.7.8.2.4 It is required to repeat power transmission, release pressure and switch off after
maintaining the rated heating state for 1h, and then measures the winding resistance of
opposite side.
6.1.7.8.3 Calculation of measurement result
6.1.7.8.3.1 It is required to draw the lgR=f(t) curve as showed in figure 19, DC resistance R2
of winding in thermal state at the moment of switching off.

Figure 19 Curve for the difference between duration and hot resistance

6.1.7.8.3.2 Temperature rise of oil top layer  1 , in unit K, shall be calculated according to

formula (50):

 1  1   02 (50)

Where:

1 ——Temperature of oil top layer based on stable temperature rise under total loss,
(℃);

 02 ——While measuring the hot resistance, cooling medium temperature shall be the
mean value of cooling medium temperatures of each testing point within 1/4 time
interval after temperature rise (℃).

6.1.7.8.3.3 Average temperature rise of winding  2 , (K); which shall be calculated according

to formula (51):

64
 R2   
2  ( K 0   01 )  ( K 0   02
 ) 1 1 (51)
R1 K0
Where:
R1——DC resistance of winding in cold state (Ω);
R2——DC resistance of winding in hot state got from the figure when switching off (Ω);

 01 ——Winding temperature used while measuring the cold resistance of winding (℃);

 1 ——Temperature rise of oil top layer before switching off for measurement under

rated current  1   02
   01 , (K);

 02 ——Temperature of oil top layer before switching off for measurement under rated
current (℃);
1
K ——Average oil temperature coefficient, K  ;
p

 P ——Average oil temperature under total loss, (℃).

6.1.7.8.4 Judgment of test results
Temperature rise shall comply with those specified in table 21.
6.1.7.9 Oil puncture voltage of transformer
6.1.7.9.1 Measurement requirement
Clean and dry oil cup shall be adopted to take 800 mL sample at oil drain hole of
transformer. oil drain hole shall be cleaned before sampling so as to prevent dirt dropping
into.
6.1.7.9.2 Measuring method
6.1.7.9.2.1 It is required to carry out according to 6.1.2.11.2.
6.1.7.9.2.2 Oil puncture tester shall be adopted to carry out voltage breakdown test for six
times on transformer oil, and voltage breakdown value of each test shall be recorded.
6.1.7.9.3 Calculation of measurement result
Arithmetical mean of the puncture voltages got through the six tests shall be taken as
puncture voltage.
6.1.7.9.4 Judgment of test result
Transformer oil puncture shall comply with those specified in table 21.
6.1.7.10 Sealing property
6.1.7.10.1 Measurement requirement
It is required to fix an air gauge to transformer tank cover or oil reservoir tank, and lead
in dry gas through air relief cock of oil reservoir tank.
6.1.7.10.2 Measuring method
It is required to exert dry gas of 0.05 MPa on oil tank and oil reservoir tank of
transformer, and keep the constant pressure for 24h.
6.1.7.10.3 Judgment of test result

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 There is no leakage during the period of exerting pressure.
6.1.8 Fixed-frequency control cabinet
6.1.8.1 Insulation resistance of main circuit
6.1.8.1.1 Measurement requirement
6.1.8.1.1.1 Measurement shall be carried out at 10℃~40℃ under the condition of the relative
humidity is less than 85%, and also shall provide measured values.
6.1.8.1.1.2 Control circuit related to main circuit, control transformer, potential transformer
and small wiring of current transformer shall be dismantled, secondary circuit of instrument
transformer shall be short-circuit, and reliable ground wire shall be provided.
6.1.8.1.2 Measuring method
1000V megohmmeter shall be adopted to respectively measure relative insulation
resistance of main circuit and record the insulation value.
6.1.8.1.3 Judgment of test result
Insulation resistance of main circuit of control cabinet shall comply with those specified
in 5.2.7.1.5.
6.1.8.2 Insulation resistance of control circuit
6.1.8.2.1 Measurement requirement
6.1.8.2.1.1 Measurement shall be carried out at 10℃~40℃ under the condition of relative
humidity is less than 85%, and also shall provide measured values.
6.1.8.2.1.2 Wiring, potential transformer and current transformer related to PCC control
center shall be dismantled, and reliable ground wire shall be provided.
6.1.8.2.2 Measuring method
500V megohmmeter shall be used to measure and control the grounding insulation
resistance of the circuit and record the insulation value.
6.1.8.2.3 Judgment of test result
Insulation resistance of control circuit of control cabinet shall comply with those
specified in 5.2.7.1.6.
6.1.8.3 Industrial frequency withstand voltage of main circuit
6.1.8.3.1 Measurement requirement
6.1.8.3.1.1 Control circuit related to main circuit, control transformer, potential transformer
and small wiring of current transformer shall be dismantled, secondary circuit of current
transformer shall be short-circuit.
6.1.8.3.1.2 Voltage of test power supply shall approach the sine wave in frequency of 45 Hz ~
62 Hz.
6.1.8.3.1.3 See figure 20 for mode of connection during the measurement.

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 GDK(GZK)——High voltage disconnecting switch or high voltage automatic switch;
HL——Current transformer;
JSC——Vacuum contactor;
CY——Industrial frequency withstand voltage test

Figure 20 Survey Drawing for Industrial Frequency Withstand Voltage of

Main Circuit in Fixed-frequency Control Cabinet
6.1.8.3.2 Measuring method
6.1.8.3.2.1 Measurement shall be respectively made for three-phase incoming line of main
circuit and outgoing line of contactor.
6.1.8.3.2.2 It is required to exert testing voltage from 1/3 of the specified testing voltage,
gradually increase to specified value, then gradually release to zero and cut off power after the
test being completed. The testing voltage shall be 2UN+1 000 V(UN refers to the rated
operational voltage of control cabinet, V), and maintain for 1 min; Repetitive test shall be
80% of the specified testing voltage.
6.1.8.3.3 Judgment of test result
Insulation resistance of control circuit of control cabinet shall comply with those
specified in 5.2.7.1.4.
6.1.8.4 Industrial frequency withstand voltage of control circuit
6.1.8.4.1 Measurement requirement
Measurement shall be carried out at temperature 10℃~40℃, under the condition of that
relative humidity is less than 85%, and also shall provide measured value.
6.1.8.4.2 Measuring method
Measurement shall be carried out according to 6.1.8.3.2.2 (UN refers to rated voltage of
control circuit).
6.1.8.4.3 Judgment of test result
Industrial frequency withstand voltage of control circuit of control cabinet shall comply
with those specified in 5.2.7.1.4.
6.1.8.5, Simulation run
6.1.8.5.1 Measurement requirement
Simulation run shall be carried out to test functions of control cabinet.
6.1.8.5.2 Measuring method
6.1.8.5.2.1 It is required to lead in rated current IN, to test the maximum display error of

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three-phase current.
6.1.8.5.2.2 Setting up overcurrent and overload action time. It is required to lead in
overcurrent, and inspect the overload protection and retardation functions of the central
control unit. The error between measured current value and set value when shunt down owing
to overload shall be ≤ ±2.5%, and time delay interval shall be 0~10 s.
6.1.8.5.2.3 Setting up underload current and underload action time. It is required to lead in
underload current, and inspect the underload protection and retardation functions of the
central control unit. The error between actually measured current value and set value when
shunt down owing to underload shall be ≤±2.5%, and time delay interval shall be 0~60 s.
6.1.8.5.2.4 It is required to switch off any one of the three-phase current, inspect the
single-phase protection function of central control unit.
6.1.8.5.2.5 Setting up Ts - automatic activation time against time retardation caused by
underload, Inspect the automatic activating function within specified time delay interval
caused by underload. Test value within the range of (Ts±2) min can be considered as qualified.
6.1.8.5.3 Calculation of measurement result
Display error of three-phase current shall be calculated according to formula (52):

I  I
  100 (52)
I
Where:
 ——Display error of three-phase current, %;
I——Nominal value of electric current (A);
I  ——Current value of the phase with most significant difference between nominal
value (A)
6.1.8.5.4 Judgment of test result
6.1.8.5.4.1 All functions shall work according to set values.
6.1.8.5.4.2 Display error of three-phase current of control cabinet shall comply with
provisions of 5.2.7.1.7.
6.1.9 Variable frequency control cabinet
Measurement of variable frequency control cabinet shall refer to GB/T 12668.1, GB/T
12668.2, GB 12668.3 and GB/T 12668.4.
6.1.10 Junction box
6.1.10.1 Visual examination
It shall meet requirements mentioned in 5.2.8.4, 5.2.8.6, 5.2.8.7, 5.2.8.8 and 5.2.8.9.
6.1.10.2 Resistance between binding posts and grounding insulation resistance
6.1.10.2.1 Measurement requirement
Measurement shall be carried out at temperature 10℃~40℃, under the condition of
relative humidity is less than 85%, and also shall provide the measured values.
6.1.10.2.2 Measuring method
2 500 V megohmmeter with indicating limit no less than 1000 MΩ shall be adopted to
measure grounding insulation resistance between binding posts and record insulation value.
6.1.10.2.3 Judgment of test result
Resistance between binding posts of a junction box and grounding insulation resistance
shall comply with those specified in 5.2.8.5.

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6.1.10.3 Electric clearance
Electric clearance between exposed current-carrying parts of different potential in a
junction box shall comply with provisions of table 30.
Table 30 Electric clearance between exposed current-carrying parts of different potential in a junction box
Working voltage, U/V Minimum electric clearance/mm

275<U≤420 6

420<U≤550 8

550<U≤750 10

750<U≤1 100 14

1 100<U≤2 200 30

2 200<U≤3 300 36

3 300<U≤4 200 44

4 200<U≤5 500 50

6.2 Test rules

Electrical submersible pump may leave factory after passing tests.
6.3 Factory inspection
6.3.1 Motor
a) Measurement of DC resistance of winding in actual cold state and calculation of
unbalance ratio of three-phase DC resistance;
b) Measurement of grounding insulation resistance of winding;
c) No-load test;
d) Measurement of sliding time of the motor rotors;
e) Voltage withstand test for lubricating oil
6.3.2 Protect
a) Operating test;
b) Voltage withstand test for lubricating oil
6.3.3 Suction and processing unit
Test for the ability matching with the unit6.3.4 Pump
Measurement for lift and flow capacity, calculation for shaft power and pump efficiency
within working range of pump
6.3.5 Cable
a) Visual examination;
b) Cable length;
c) Measurement of DC resistance in actual cold state and calculation of unbalance ratio
of three-phase DC resistance;
d) Measurement of grounding insulation and phase insulation resistance of cable
conductor
e) Direct current voltage withstanding and leakage current test;
f) Leakage test for cable head
6.3.6 Transformer
a) Visual inspection;
b) Measurement of winding DC resistance
c) Measurement of insulation resistance
d) Measurement of voltage ratio and correction of voltage vector relationship

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 e) Test for insulating oil puncture voltage
f) Test for exterior voltage
g) Induced voltage test
h) Test for no-load loss and no-load current
i) Test for load loss and impedance voltage
j) Leakage test for transformer
6.3.7 Control cabinet
a) Visual examination;
b) Measurement of insulation resistance
c) Test for simulation run
6.3.8 Junction box
a) Visual examination;
b) Measurement of insulation resistance
c) Inspection for electric clearance
6.4 Preconditions of type inspection
In any of the following conditions, the type inspection shall be made:
a) Type approval identification before new product release
b) Significant changes of structure, material and technology, which may cause variation
in properties, exist after regular production
c) There are unallowable deviation between results of factory inspection and results of
former type inspection
d) Reinstate the production after long shutdown
6.5 Items for type inspection
Items for type inspection comprise all of items for factory inspection and the following
items.
6.5.1 Motor
a) Overspeed test;
b) No-load test;
c) Lock test;
d) Temperature-rise test;
e) Maximum torque test;
f) Efficiency, power factor and slip ratio measurement;
g) Vibration test.
6.5.2 Protect
Vibration test
6.5.3 Suction and processing unit
Vibration test for classifier and assistant handling device
6.5.4 Pump
Vibration test
6.5.5 Cable
a) High pressure high temperature test for power cable;
b) Mechanical test for insulating layer, restrictive coating of power cable;
c) 4 h high-voltage test for power cable;
d) 50 Hz voltage withstand test for power cable;

70
 e) Detection on outside diameter of core wire of power cable;
f) Detection on thickness of insulating layer and restrictive coating of power cable;
g) High pressure high temperature test for cable head;
h) Voltage withstand test for cable head
i) Leakage test for cable head at working temperature
6.5.6 Transformer
Temperature-rise test
6.5.7 Control cabinet
50 Hz voltage withstand test
6.5.8 Sampling
Random sampling shall be adopted for type inspection for electrical submersible pump.

7 Identification, protection, transport and storage

7.1 Identification
Motor, protect, suction and processing unit, pump, cable, transformer and control cabinet
shall be made with stamped mark and nameplate, and the nameplate shall comprise the
following items:
7.1.1 Nameplate of the motor
a) Product name and type;
b) Code of voluntary standards;
c) Rated power;
d) Rated frequency;
e) Rated voltage;
f) Rated current;
g) Rated speed;
h) Release date and factory number of products;
i) Quality;
j) Manufacturer name.
7.1.2 Nameplate of the protect
a) Product name and type;
b) Code of voluntary standards;
c) Release date and factory number of products;
d) Quality;
e) Manufacturer name.
7.1.3 Nameplate of the suction and processing unit
a) Product name and type;
b) Code of voluntary standards;
c) Release date and factory number of products;
d) Quality;
e) Manufacturer name.
7.1.4 Nameplate of the pump
a) Product name and type;
b) Code of voluntary standards;
c) Specified discharge;

71
 d) Rated lift;
e) Release date and factory number of products;
f) Quality;
g) Manufacturer name.
7.1.5 Nameplate of the cable
a) Product name and type;
b) Code of voluntary standards;
c) Length;
d) Quality;
e) Manufacturer name;
f) Release date and factory number of products;
7.1.6 Nameplate of the transformer
a) Product name and type;
b) Code of voluntary standards;
c) Rated capacity;
d) Working voltage and electric current at once end;
e) Working voltage and electric current at secondary end;
f) Working voltage and electric current of overwinding;
g) Release date and factory number of products;
h) Quality;
i) Manufacturer name.
7.1.7 Nameplate of the control cabinet
a) Product name and type;
b) Code of voluntary standards;
c) Rated operational voltage;
d) Rated operating current;
e) Release date and factory number of products;
f) Quality;
g) Manufacturer name.
7.2 Protection
7.2.1 Surface of the motor, protect, pump, intake a processing plant, transformer and control
cabinet shall be covered with anti-rust paint or provided with other anti-corrosion treatment.
7.2.2 The motor, protect, suction and processing unit, and pump shall be respectively placed
in iron packing box after passing tests. External surface of box shall be provided with hoisting
mark and begin-end mark of the unit. There shall be adequate bearing block in the box. at
least 4 pairs of bearing blocks shall be provided when the length of motor or pump exceeding
5m.
7.2.3 Both transformer and control cabinet shall be packed with wooded box with pedestal.
7.2.4 Cables shall be wound on steel cable drum; there shall be 100mm space between outer
layer of cable and exterior margin of drum, and the outer layer shall be protected with
package.
7.2.5 Attachment paper shall be sealed up and kept in plastic bag, and then laid into packing
box. The said attachment paper shall comprise:
a) Packing list;

72
 b) Quality certificate;
c) Instruction manual.
7.2.6 It is required to indicate graphics at distinct position of external surface of packing box
according to GB/T 191, and then make the following marks:
a) Manufacturer name and location.
b) Product name and type;
c) Factory number;
d) Release date;
e) Quality;
f) Receiving organization and name:
g) Shipping station;
h) Arrival station;
i) External dimension of package.
7.3 Transport
7.3.1 Transporter for motor, protect, suction and processing unit and pump
The transporter shall be possessed of adequate length so as to support the whole packing
box. During the transportation, packing box shall be horizontally laid and fixed well.
7.3.2 Cable
Cable head shall be firmly fixed to cable drum, cable drum shall be fixed to transporter
without rolling motion. Center line of cable drum shall be parallel with the ground.
7.3.3 Transformer and control cabinet
The both shall be fixed to transporter to prevent shift, overturn or excess vibration.
7.4 Storage
7.4.1 The motor and protect shall be filled with motor oil.
7.4.2 The pump, suction and processing unit shall be treated with anti-corrosive treatment.
7.4.3 Cable head must be equipped with protecting cover with seal ring and firmly fixed to
cable drum.
7.4.4 Both ends of cable on the cable drum shall be fastened up to protect ends of cables. The
exposed end of cable shall be sealed with appropriate materials to protect cable from
damping.
7.4.5 The control cabinet shall not be laid in the open air.
7.4.6 Electrical submersible pump shall be reexamined before application if it has been stored
for more than 12 months.

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 Annex A (Informative) Calculation for the Maximum O.D. of the

Routine Electrical Submersible Pump Unit

Calculation for the maximum O.D. of the routine electrical submersible pump unit
(thickness of strain relief clamp shall be left out) shall be carried out according to methods
showed in figure A.1 and formula (A.1).

Figure A.1 the maximum O.D. of the routine electrical submersible pump unit
Where:
S——The maximum O.D. of the total unit (mm);
R1——Semi-diameter of the axial projection of motor (mm);
R2——Semi-diameter of the axial projection of pump (mm);
H1——Thickness of connection cable (mm);
H2——Thickness of cable shield (mm).

74
Annex B (Informative) The Minimum Insulation Resistance of Usual

Cables

B.1 See Table B for the minimum insulation value of cable when polypropylene is used as
insulation materials 1
Table B. 1 Factory test for polypropylene cable, 100%K (15 240 MΩ·km)
2.3 mm
Nominal diameter 1. 9 mm Electrical
Nominal section/ 1. 9 mm Resister/ 2.3 mm Resister/ Electrical
of conductor (single conductance/
(mm2/A WG) (MΩ·km) (ΜΩ · km) conductance/
line)/ mm [μA/(kV · km)]
[μΑ/ (kV· km)]

10/7 1/3.57 4 255 0. 24 4 922 0. 20

13/6 1/4.12 3 822 0. 26 4 442 0. 23

16/5 1/4.62 3 500 0. 29 4 082 0. 24

20/4 1/5.19 3 195 0. 31 3 738 0. 27

33/2 1/6.54 2 650 0. 38 3 121 0. 32

42/1 1/7.35 2 405 0.42 2 841 0. 35

B.2 See Table B.2 for the minimum insulation value of cable when thermoset
ethylene-propylene terpolymer is used as insulation material
Table B. 2 Factory test for thermoset ethylene-propylene terpolymer cable, 100%K (6 096 ΜΩ · km)
Nominal section/ Nominal diameter 1.9 mm 1.9 mm 2. 3 mm 2. 3 mm
j mm2/AWG) of conductor (single Resister/ Electrical Resister/ Electrical
line)/ (ΜΩ · km) conductance/ (ΜΩ · km) conductance /
mm [μΑ/CkV. km)] [μΑ/ (kV· km)]

10/7 1/3.57 1 702 0. 59 1 969 0.51

13/6 1/4.12 1 529 0. 65 1 777 0.56

16/5 1/4.62 1 400 0. 71 1 633 0.61

20/4 1/5.19 1 278 0. 78 1 495 0. 67

33/2 1/6.54 1 060 0. 94 1 248 0. 80

42/1 1/7.35 962 1.04 1 136 0. 88

75