Testing With The State Sequencer Test Module: Practical Example of Use
Testing With The State Sequencer Test Module: Practical Example of Use
2
Preface
This paper describes how to test the trip times of two elements of directional or non-directional overcurrent
protection relays with IDMT or DTOC trip time characteristics. It contains an application example which will
be used throughout the paper.
The theoretical background for testing the trip times with the State Sequencer will be explained. This paper
also covers the definition of the necessary Test Object settings as well as the Hardware Configuration for
testing the trip times of directional or non-directional overcurrent relays.
Finally the State Sequencer is used to perform the tests which are needed for testing the trip time
characteristic of directional or non-directional overcurrent protection relays.
Protection functions
Overcurrent Relay
Tripping Characteristics
t/s t/s
t(1st el.)
Inverse time characteristics can have different basic shapes such as these:
0.14
SI (standard inverse) t TP
I IP 0.02 1
13.5
t T
I IP 1 P
VI (very inverse)
80
EI (extremely inverse) t TP Suitable for co-ordination with fuse
I IP 1
2
tripping characteristics.
Table 2: IDMT tripping characteristics (see IEC 60255-3 or BS 142, section 3.5.2)
Note: Some relays have an increased pick-up value for IDMT characteristics. For example, the relay
used in this example has an actual pick-up value that is 1.1 times higher than the IP setting.
Note: The tolerances and the pick-up time depend on the relay type. They can be obtained from the
technical specification in the relay manual.
1000
Very Inverse (element 1)
DTOC (element 2)
Trip time / s
100
-1% +1%
10
0.1
= Test points
Figure 2: Position of the test points for a test of the IDMT trip time characteristic ‘Very Inverse’ (based on IEC 60255-3)
DTOC (element 1)
-1% +1%
0.5
Fault current / A
Figure 3: Position of the test points for the test of a DTOC trip time characteristic
As shown in Figure 2 and Figure 3, the test points can be placed along the tripping characteristic. For a
DTOC element it is recommended that these test points are positioned approximately 1% outside of the
tolerance band. This ensures not only an assessment of the trip times, it also confirms that the pick-up value
of this overcurrent stage is within the specified tolerances.
The Table View offers an overview of the states which were defined. Here the output values of each state
can be seen. The names for the states are also defined in this view.
1 2 3 4
1. The Analog Out tab defines the values which are generated during the selected state. With the
Set Mode the user can define whether to enter the output voltages and currents directly, or whether to
use calculated values such as symmetrical components, fault values or fault impedances.
Note: The analog values should be set according to realistic fault values. For example, 180° phase shift
of the currents for phase to phase faults.
2. The Binary Out tab defines the binary outputs during the selected state.
3. In the Trigger tab the trigger condition for the selected state can be defined.
4. To start the test on a time synchronized pulse (GPS/IRIG-B) this option has to be selected in the General
tab.
2
1
3
Note: The definition of these conditions is explained in more detail in the next chapter.
Note: The parameters V max and I max limit the output of the currents and voltages to prevent
damage to the device under test. These values must be adapted to the respective
Hardware Configuration when connecting the outputs in parallel or when using an amplifier.
The user should consult the manual of the device under test to make sure that its input rating
will not be exceeded.
3.2.1 Example Output Configuration for Protection Relays with a Secondary Nominal Current of 1 A
VA VC
VB Vn
IA
IB
IC
In
Note: For non-directional overcurrent relays the voltage outputs can be set to <not used>.
VA VC
VB Vn
IA IC
IB In
Note: Make sure that the rating of the wires is sufficient when connecting the outputs in parallel.
For non-directional overcurrent relays the voltage outputs can be set to <not used>.
The following explanations only apply to protection relays with a secondary nominal current of
1A
The analog outputs, binary inputs and outputs can all be activated individually in the local Hardware
Configuration of the specific test module (see chapter 3.3 ).
1
2
1. The start command is optional (it is not necessary but it can be displayed in the Time Signal View of the
State Sequencer for test analysis).
2. The trip command has to be connected to a binary input. BI1 … BI10 can be used.
3. For wet contacts adapt the nominal voltages of the binary inputs to the voltage of the circuit breaker trip
command or select Potential Free for dry contacts.
4. The binary outputs and the analog inputs etc. will not be used for the following tests.
Start
Trip
Protection
Relay
VA
VB
VC
(-) (-)
IA
IB
IC
IN
Trip
(+)
optional
Start
(+)
Protection
Relay
VA
VB
VC
(-) (-)
IA
IB
IC
IN
Trip
(+)
optional
Start
(+)
Note: For non-directional overcurrent relays the wiring of the voltage outputs is not necessary.
Note: For non-directional overcurrent relays the voltages are already deactivated in the global
Hardware Configuration (see chapter 3.2 ). Therefore, they will not be visible in this tab.
Note: The start contact is not needed for the test assessment but it can be used for troubleshooting in
the Time Signal View of the State Sequencer.
As the trip time of element 1 depends on the test current, this stage has to be tested with more than one test
point. On the other hand, the trip time of element 2 is independent of the test current. Therefore, it is
sufficient to test this stage with only one test point. It is also recommended that two test shots are placed
approximately 1% outside of the tolerance band of element 2. This not only provides one test point for
element 1 and the only test point for element 2, it also confirms the position of the pick-up value of
element 2. The position of the test shots is shown in Figure 2. For these shots the test values, the nominal
trip times and the tolerances (including the pick-up time) must also be calculated.
The test points calculated above have to be defined in the State Sequencer but between these test points
the relay has to be reset. This is done by the "Healthy 2 ... 4" states. In addition a pre-fault ("Healthy 1") and
a post-fault state ("No Fault") are defined. These states ensure that the relay is initialized before the first test
point and that the binary signals are recorded after the trip of the last test point.
Note: For directional overcurrent relays all three voltages have to be set to nominal voltage (with the
exception of the last state).
Note: The angles of the currents have to be adapted to the fault type. For example, a phase to phase
fault has 180° between each fault current. For directional overcurrent relays the angles also
have to be adjusted to the directional characteristic.
For the trigger conditions in the Detail View two different settings have to be made.
For all "Healthy" states and "No Fault" For all fault states
Note: The Timeout of the fault states has to be longer than the trip time for the tested currents.
The assessment of the test is defined in the Measurement View. In this example the trip time of all four test
points is measured and assessed.
1 2 3 4 5
Note: If states are used here then the measurement is always triggered at the beginning of these states.
4. The nominal trip times as well as the tolerances have to be entered here.
5. The actual trip time as well as the deviation to the nominal trip time will be displayed after the test. If the
deviation is within the tolerances, the measurement will be assessed as passed otherwise it will be
assessed as failed.
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