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WM4 User Manual

Mw4

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0% found this document useful (0 votes)
133 views

WM4 User Manual

Mw4

Uploaded by

pcatruong
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 44

WM4 User Manual

Product User Manual

Di

Disclaimer – External Documents note to reader


The BAC reading obtained by correct use of this device is only considered accurate at the
time of testing. Great care has been taken to ensure the accuracy of each reading.
Neither the manufacturer, the distributor, nor the owner accepts liability or responsibility
due to any action or claim arising from the reading produced by this device, whether used
correctly or incorrectly.

REF: WM4 User Manual V9.docx Page 1 © Alcolizer Technology


Contents
1 Introduction .......................................................................................................................5
2 Description of WM4 ...........................................................................................................5
2.1 Variants .......................................................................................................................5
2.2 Accessories ..................................................................................................................6
2.3 Specifications...............................................................................................................6
2.4 Equipment Overview ...................................................................................................7
3 Installation Procedure ......................................................................................................10
3.1 Installing the Back Plate ............................................................................................10
3.1.1 Mounting location..............................................................................................10
3.1.2 Mounting height and position ...........................................................................10
3.1.3 Mounting instructions .......................................................................................11
3.1.4 Mounting Accessories ........................................................................................12
3.2 Mounting and Starting the instrument .....................................................................13
3.2.1 Mounting............................................................................................................13
3.2.2 Initial starting .....................................................................................................13
4 Operating Instruction .......................................................................................................14
4.1 Providing a breath sample ........................................................................................14
4.2 Analysing the breath sample .....................................................................................16
4.3 Invalid sample ...........................................................................................................16
5 Owner Servicing ...............................................................................................................17
5.1 Straw Replenishment ................................................................................................17
5.2 Cleaning .....................................................................................................................18
6 User Controls ...................................................................................................................19
6.1 Buttons ......................................................................................................................19
6.2 Keyboard ...................................................................................................................21
6.3 Keypad Install ............................................................................................................22
7 User Interface ..................................................................................................................23
7.1 Accessing the user menu...........................................................................................23
7.2 Status .........................................................................................................................23
7.2.1 Identification ......................................................................................................23
7.2.2 Status Items .......................................................................................................23
7.2.3 Network Connections ........................................................................................24
7.3 Status LED lights ........................................................................................................25
8 Settings.............................................................................................................................25

REF: WM4 User Manual V9.docx Page 2 © Alcolizer Technology


8.1 Instrument Information ............................................................................................25
8.2 Alcohol Display ..........................................................................................................25
8.3 Clock ..........................................................................................................................25
8.4 Authorisation.............................................................................................................26
8.5 Authorisation Code Entry ..........................................................................................26
8.6 Shutdown Instrument ...............................................................................................27
9 Custom Appearance .........................................................................................................27
9.1 General Information ..................................................................................................27
9.2 Background graphics .................................................................................................27
9.3 Custom Text ..............................................................................................................28
9.4 Intervals .....................................................................................................................29
10 Logs ..................................................................................................................................29
10.1 View .......................................................................................................................29
10.2 Export.....................................................................................................................30
11 Networks ..........................................................................................................................31
11.1 Configuration .........................................................................................................31
11.1.1 Network Setup ...................................................................................................31
11.1.2 GSM Set up.........................................................................................................32
11.2 Services ..................................................................................................................32
11.2.1 Authorisation Over Network..............................................................................32
11.2.2 Alcolizer Portal ...................................................................................................32
12 Email.................................................................................................................................33
12.1 Email Settings ........................................................................................................33
12.1.1 Settings – Mail template ....................................................................................33
12.1.2 Settings – Mail server.........................................................................................34
12.1.3 Test Mail.............................................................................................................34
12.2 Email Reports .........................................................................................................35
12.2.1 Breath Test Results ............................................................................................35
12.2.2 Instrument Status ..............................................................................................35
12.2.3 Event Log Report ................................................................................................35
13 Relays ...............................................................................................................................36
13.1 Hardware ...............................................................................................................36
13.2 Configuration .........................................................................................................37
14 Self-Check.........................................................................................................................38
15 Epsom TM20 Printer Setup ..............................................................................................39

REF: WM4 User Manual V9.docx Page 3 © Alcolizer Technology


16 Upgrade Kits Available .....................................................................................................39
17 Breath Test Authorisation ................................................................................................40
17.1 Serial Port Authorisation .......................................................................................41
17.1.1 Americium Serial Protocol .................................................................................41
17.2 Wiegand USB device ..............................................................................................41
17.2.1 Direct Network Connection ...............................................................................41
17.2.2 USB Input Device Authorisation ........................................................................41
17.3 Coin Mechanism Authorisation .............................................................................42
17.3.1 Coin Count..........................................................................................................42
18 Factory Servicing and Troubleshooting ...........................................................................42
18.1 Factory Servicing....................................................................................................42
18.2 Field Servicing ........................................................................................................43
18.3 Troubleshooting.....................................................................................................43
19 Calibration ........................................................................................................................44

REF: WM4 User Manual V9.docx Page 4 © Alcolizer Technology


1 Introduction
This User Manual details the operation of the Alcolizer Technology Wall Mount 4 (WM4)
alcohol breath testing instrument.

WM4s come in a variety of models with various configurations. Depending on the type of
WM4 purchased, this manual may contain information that is not applicable to your model.

This manual is divided into various Sections and Sub-sections to enable the user to access
the required information with ease. It includes Warnings, Cautions and Notes applicable to
the WM4 machine and a Specifications table.

SAFETY WARNING

• This device contains no owner serviceable parts. Should the instrument require
servicing please contact Alcolizer Technology on 1300 789 908.
• This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualified persons in order to avoid a hazard.

2 Description of WM4
2.1 Variants
The Wall Mount 4 is available in the following model types:
• Standard,
• Standard with coin operation,
• Standard with key pad and camera,
• Standard with key pad, camera and cellular (mobile connectivity and WiFi
through a GSM module),
• All variants have internet connectivity through an Ethernet port or GSM module
in the case of the cellular version.

Some variants include a mix of the types listed above. Depending on the specific user
requirements, machines can include unique configurations. Should any concerns over the
configuration be noted, contact your Alcolizer Technology representative for further advice.

REF: WM4 User Manual V9.docx Page 5 © Alcolizer Technology


2.2 Accessories
The Wall Mount 4 has available the accessories below but not limited to:
• Alert System (LED Strobe and Buzzer),
• Card Reader,
• iPad Connectivity, (using Wifi connection router)
• Printer,
• Wiegand.
Some accessories require specific installation and operating instructions. Please, contact
your Alcolizer Technology representative for further advice.

2.3 Specifications
Item Specification
Dimensions 560mm (H) x 390mm (W) x 190mm (D)
Weight 18kg
Power 100-240V ∿50/60Hz 75W
Housing Steel construction
Sensor Alcohol specific electrochemical fuel cell
Response Time Within 3-5 seconds for a 0.100g/100ml BAC reading
Display - Type 25cm (10”) colour graphics LCD
Operating Temp 0 to 45°c
Storage Temp 0 to 65°c
Measurement 4 Digits (x.xxx g/100ml)
Display
Detection Range 0.000 - 0.500 g/100ml
Accuracy Absolute accuracy to better than +/- 0.005 g/100ml (BAC)
Sample volume 1.2 Litres
Calibration Daily self-calibration for 12 months (internal certified gas)
Warranty 24 months
AS3547 – 1997: Breath alcohol testing devices for personal use,
AS/NZS 60335.1 – 2011: Household and similar electrical
Certifications
appliances - Safety - General requirements,
EMC: Conducted & Radiated emissions

REF: WM4 User Manual V9.docx Page 6 © Alcolizer Technology


2.4 Equipment Overview
The WM4 is a wall mounted or free standing (on an approved stand) alcohol breath testing
machine.
It is designed for high volume, fixed point commercial and industrial alcohol breath testing
applications. The Alcolizer WM4 incorporates innovative and pioneering technology with
features providing speed and efficiency for all testing requirements. It incorporates a self-
recalibration feature providing accuracy and reliability from its own internal NATA Certified
Gas Standard every 24 hours.

10” Display
screen

Straw
receptacle
sample port

Straw
dispenser

REF: WM4 User Manual V9.docx Page 7 © Alcolizer Technology


Serving data
decal

Key
lock

Information decal

Serial number
decal

REF: WM4 User Manual V9.docx Page 8 © Alcolizer Technology


REF: WM4 User Manual V9.docx Page 9 © Alcolizer Technology
3 Installation Procedure

WARNING
The WM4 weighs 18kg.
Use two man lift procedures when mounting and removing from back plate.
When the unit is open or not installed on the back plate, electrical components are exposed.
Ensure electrical power is isolated at the supply power point whenever the unit is open unless
specifically required for special troubleshooting requirements.

3.1 Installing the Back Plate


3.1.1 Mounting location
When choosing a suitable mounting location, the following factors should be considered:
• The instrument must be mounted on a wall or structure that can support the weight
of the instrument.
• The instrument must not be exposed to rain or water.
• The instrument should be mounted near to a mains power socket to allow for easy
connection.
• Under extremely heavy use, the instrument could discharge excess saliva from a vent
on the bottom of the main unit. Avoid mounting the instrument above anything that
could be affected by moisture (e.g. power points).
• The instrument must not be exposed to extreme temperatures outside of the
defined operating range.

3.1.2 Mounting height and position


The instrument must be mounted and positioned at a height to accommodate the majority
of users and in such a way to allow access to the key lock and to allow the machine to swing
open.

REF: WM4 User Manual V9.docx Page 10 © Alcolizer Technology


3.1.3 Mounting instructions
Mount the back plate in accordance with the following procedures:
a. Unpack and remove the instrument from the packaging. Unlock the
instrument and remove the back plate from the unit.
b. Choose a suitable mounting site as described previously.
c. Bend or remove any cutaway portions on the back plate to permit cable
access if necessary.

Cut-out portion

d. Fix the back plate to the wall using masonry fixing hardware (e.g. medium
duty anchors). The fixings should be strong enough to support the
instrument (at least 20kg) and any incidental loading such as a person leaning
or pulling on the instrument.

REF: WM4 User Manual V9.docx Page 11 © Alcolizer Technology


WARNING
Do not use adhesives (Liquid Nails) as the method of fixing as these are not considered to be a
reliable or safe fixing means for the WM4.

3.1.4 Mounting Accessories

Currently there are 4 accessories available for purchase which can be connect to the unit via
USB.

The accessories are as follows:


• Keypad
• QC Code Reader
• Barcode Reader
• Multi-format USB reader

To install the accessories please follow the instructions below:

• Using plyers ensure that the cut out on both the unit and back plate has been lifted
in an upright position. As seen in the image below

Cut out requiring lifting Lifted cut out in upright position

Please note: This will allow the cable access to the USB port and to the connected
accessory.

• Insert the USB from the accessory to the USB port


USB Port

REF: WM4 User Manual V9.docx Page 12 © Alcolizer Technology


• Ensure that the device closes to the back plate and that USB cords are situated
within the cut out, to ensure the unit closes correctly.

• Accessory has now been installed successfully.

3.2 Mounting and Starting the instrument


3.2.1 Mounting
Mount the instrument in accordance with the following procedures:
a. Using an assistant, hang the instrument onto the back plate by aligning the
male lift off hinge pins on the back plate with the main instrument lift of
female hinge tubes.
b. Confirm the instrument swings effectively and does not impact any other
fixtures.
c. Route any cables to avoid damage and trip hazards.
d. Visually check that there are no loose components from transportation.
e. Remove any packing materials.
f. Remove the screen protector film from the front of the display screen.
g. Load straws into the straw box, ensuring that the straws are lying freely
within the box.

3.2.2 Initial starting


Perform the following steps for the initial start-up:
a. Turn the reference gas on by rotating the on/off valve one full turn anti-
clockwise

NOTE
The gas bottle certification documents (attached to the gas bottle neck)
must remain with the bottle.

REF: WM4 User Manual V9.docx Page 13 © Alcolizer Technology


Gas on/off
valve

b. Close and lock the instrument.


c. Plug the power cord into a power outlet and turn the power on.
d. Plug any other cords into their devices.
The instrument will take several minutes to start up and will take a further 10 minutes to
perform its first self-calibration. After this, the instrument will be calibrated and ready for
use.

4 Operating Instruction
4.1 Providing a breath sample

PRE-TESTING NOTE

• User’s should follow good hygiene practices and we recommend donors wash
their hands before and after using the instrument
• For accurate testing results, food, beverages, medications, smoking, vaping or
substances that contain alcohol should not be consumed for at least 15 minutes
prior to testing.
• Allow 15 minutes for any potential interfering alcohol to be cleared from the
donor before testing again.
• Blood alcohol concentration can continue to rise for up to 2 hours after the
cessation of drinking and care should be taken if a result close to the designated
blood alcohol concentration is indicated.
• When a high blood alcohol level has been reached, it can take 10 hours or more
for the blood alcohol level to return to zero.
• If the test result is above the operational maximum limit, a plus sign (+) after the
result will be displayed.

Perform a breath test in accordance with the following procedures:


a. Ensure the instrument is ready to take a sample. This is indicated with a
welcome screen and instructions on how to provide a breath sample. There
may be a specific customer welcome screen.

REF: WM4 User Manual V9.docx Page 14 © Alcolizer Technology


b. Take a straw from the straw holder.
c. Place straw in the sample port.

CAUTION
Never inject fluids into the sample port. This could render the instrument inaccurate for
subsequent tests or temporarily disable it and may void any instrument warranty

d. Start blowing and continue blowing until the progress bar reaches 100%.
During the blow sequence, a beeping sound will be heard.

REF: WM4 User Manual V9.docx Page 15 © Alcolizer Technology


e. Stop blowing when the display shows Stop Blowing. This will also be indicated
by a long beep.
f. Ensure straws are disposed appropriately according to your local authority
disposal regulations
4.2 Analysing the breath sample
The instrument will perform an analysis and then display the result.

If the BAC detected is zero, the display will be green; from 0.001 to 0.050g/100ml, the
display will be orange and for readings above 0.050g/100ml, the display will be red.
The result will continue to be displayed while the instrument resets itself ready for the next
test. For zero readings this will typically be about five seconds.

4.3 Invalid sample


The invalid blow screen is displayed if the user stops blowing before 1.2 litres is recorded,
they blow too softly, blow too hard or for not long enough.

If the blow is invalid, cease blowing, wait until the Insert Straw and Blow screen is displayed
and then provide another sample.

REF: WM4 User Manual V9.docx Page 16 © Alcolizer Technology


5 Owner Servicing
5.1 Straw Replenishment
Should the straw bin require replenishing, perform the following procedures:
a. Turn the WM4 off at the power point.
b. Open the instrument by unlocking it and swinging it open.
c. Open the straw bin by lifting the latch and removing the cover by
manoeuvring it forward.

Straw bin lid

Straw bin lid


latch

d. Load in new straws ensuring they lie loosely and tidily in the bin.

e. Reinstall the bin lid by aligning it in the rear slots and latching it down. Ensure
it is closed securely.
f. Close and lock the instrument.
g. Turn the power back on. The instrument will conduct internal checks and
then be ready for use in a few minutes.

REF: WM4 User Manual V9.docx Page 17 © Alcolizer Technology


5.2 Cleaning
• We recommend daily outside cleaning of the instrument and surrounding surfaces.
• We recommend cleaning be conducted using approriate personal protective
equioment (PPE) eg: gloves
• Clean by wiping it over with a soft moist cloth followed by a soft dry cloth.
• Do not use harsh cleaning agents,
• Do not use alcohol based cleaning products, abrasive cleaning pads or chemicals.
• Non-alcohol-based cleaning wipes can be used to clean the Wall Mount 4
• As part of routine cleaning, use the brush provided to clean out the Wall Mount
sample port.

1. Insert the bush bristles into the sample port

2. Do Not exceed the length of the bristles through the sample port.

REF: WM4 User Manual V9.docx Page 18 © Alcolizer Technology


3. Continue a backward & forward motion with the brush for about 5 minutes.
4. Test by blowing a breath sample through the unit.

6 User Controls
6.1 Buttons

WARNING
When the unit is open or not installed on the back plate, electrical components are exposed. The
following steps require the user to open the WM4 with power applied. During the procedures
ensure only the buttons mentioned are activated.
Do not come in contact with any exposed components.

Inside the WM4 are buttons which can be used to access certain menus during setup and
fault finding. Users should not access the machine and press these buttons unless
specifically requested to by instructions in this manual or verbally when in contact with your
Alcolizer Technology technical representative.
Access the buttons by unlocking the WM4 and swinging it open. The buttons are located on
the main circuit panel.

REF: WM4 User Manual V9.docx Page 19 © Alcolizer Technology


The only buttons that users need to operate are FN1, FN4 and OFF. Do not touch the other
buttons.
The buttons have the following functions:
• FN1: Show/hide the Status page. Does the same as pressing F1 on the keyboard.
• FN4: Save the event log to USB flash memory. Does the same as pressing F4 on the
keyboard.
• OFF: Power-off and power-on the instrument.

• If the instrument is running, press once to power down.


• If the instrument is powered off, press once to start up.

REF: WM4 User Manual V9.docx Page 20 © Alcolizer Technology


WARNING
Pressing and holding the OFF button may cause irreparable damage to the instrument
and should only be performed by an Alcolizer Technician.

6.2 Keyboard

WARNING
When the unit is open or not installed on the back plate, electrical components are exposed. The
following steps require the user to open the WM4 with power applied. During the procedures
ensure only the ports mentioned are touched. Do not come in contact with any other exposed
components.

A standard 101 style keyboard (with a standard USB connection) or a wireless keyboard can
be connected to the WM4 to access certain menus during setup and fault finding. Users
should not access the machine and attach a keyboard unless specifically requested to by
instructions in this manual or verbally when in contact with your Alcolizer Technology
technical representative.
Access the USB ports by unlocking the WM4 and swinging it open. There are four ports
located on the main circuit panel.

CAUTION
Use care when inserting the connector to the port to ensure neither are damaged.

Wireless
Keyboard keyboard
connection connection
with cable

Once the keyboard is connected, access to the menu is available. The keyboard functions
are as follows:
• F1: Toggle Status screen

REF: WM4 User Manual V9.docx Page 21 © Alcolizer Technology


• F4: Save event log
• Alt: toggle instrument configuration menu
• Esc: Toggle instrument configuration menu
• Alt+up: Switch to previous configuration page
• Alt+down: Switch to next configuration page
• Alt+left: Switch to previous tab or page
• Alt+right: Switch to next tab or page
• Ctrl+Alt+P: Write screen shot to USB

NOTE
Use only the left Alt key. The right Alt key has no function.
The spacebar has the same functionality as the Enter key in normal usage. When entering data,
use the spacebar not the Enter key.

6.3 Keypad Install


The Keypad can be positioned on the right side of the wall mount by the customer.

Ensure that the keypad on the wall is installed next to the Wall Mount 4 unit (within
100mm) in accordance with local and site regulations. As seen in the image below

Handy Tips for Installing Keypad


• Use the 4 premarked holes on the keypad back plate as a template for the drill marks
required on the wall. As seen below.

• Once the holes have been drilled in the wall screw the back of keypad into postion
on the wall
REF: WM4 User Manual V9.docx Page 22 © Alcolizer Technology
• Ensure step 3.1.4 has been followed to ensure USB connection has been secured for
the accessory

7 User Interface
7.1 Accessing the user menu
To access the User Menu, perform the following steps:
a. Connect a keyboard in accordance with paragraph 6.2.
b. Press the F1 key to access the WM4 User Menu area.
c. Press the left Alt key to bring up available menu choices.
d. Press the down key and move down to the required menu (e.g. Settings).
e. Press left Alt to hide the menu and give clear access to the selected page.

NOTE
A mouse can be used to operate the various User Interface menus. Connect the mouse or mouse
wireless connector in the same manner as the keyboard.

7.2 Status
The status page will provide a variety of information for the user:
7.2.1 Identification
• Serial Number: A number that uniquely identifies the WM4. This number is also
printed on the side panel safety label located on the side of the instrument.
• Software Version: The version of software running in the WM4 (e.g. ac-9.1).
7.2.2 Status Items
The status items page will provide a variety of information for the user. Each status item is
classified as one of the following.
• Fault: The instrument has encountered a critical error and is unable to perform
breath analysis. The fault must be manually cleared (or repaired) by an authorised
Alcolizer service technician on 1300 789 908.
REF: WM4 User Manual V9.docx Page 23 © Alcolizer Technology
• Alert: The instrument has encountered a temporary condition that is preventing the
unit from performing breath analysis. For example, liquid detected in breath sample
system. The alert will clear automatically. Breath analysis is disabled if an alert is
active.
• Warning: The instrument has discovered a problem but is able to function normally
(for the time being). For example, calibration gas low. Breath analysis is enabled if a
warning is active.
• Notice: Information that might be useful to a technician but in no way represents a
problem with the instrument. Breath analysis is enabled if a notice is active.
• Disabled: Breath testing is disabled for a reason other than a fault or alert. For
example, no reference gas.

NOTE
Status items are displayed to the user on the Status page in the instrument's current language.
Each status item also includes a unique code to help identify the status item when the
instrument is in a different language.

7.2.3 Network Connections


The Network Connections area shows status information for the WM4 Ethernet port.
• A valid network connection is not required for the instrument to operate correctly,
however if a WM4 has an internet connection the date and time will be
automatically adjusted.
• If connected to a valid network the instrument's IPv4 address is displayed (e.g.
192.168.15.133).
• If not connected to a valid network, none available is displayed.
For further information regarding the Network refer to Section 11.

REF: WM4 User Manual V9.docx Page 24 © Alcolizer Technology


7.3 Status LED lights

WARNING
When the instrument is open or not installed on the back plate, electrical components are
exposed. The following steps require the user to open the WM4 with power applied.
Do not come in contact with any exposed components.

The WM4 status can also be assessed by viewing the status LEDs on the main circuit board
while the unit is on. Only STAT4 and STAT5 LEDs display status. STAT4 displays the Log
Export State and STAT5 displays the WM4 State.
The LEDs various displays indicate the following:
• STAT4:

• LED Off - Log save not in progress


• LED On - Log save triggered or in progress
• STAT5:

• LED fast blinking – Reset


• LED two short pulses – Starting up
• LED continuous one short pulse – Running
• LED steady blinking – Shutting down
• LED on – Shut down (power still connected and On)
• LED off – Unit Off
If any other blinking patterns are noticed, contact your authorised Alcolizer service
technician on 1300 789 908.

8 Settings
The settings page provides the configuration options available for the user:
8.1 Instrument Information
The instrument information feature allows a customer to add user-specific descriptions of
the instrument (e.g. “Site 13, Gate B”). This description is included in all email reports by
default.

8.2 Alcohol Display


The alcohol display feature specifies how alcohol results are displayed by the instrument.
• Numeric: Show the specific alcohol content detected
• Alcohol Detected: Only indicate whether or not alcohol was detected in the sample.

8.3 Clock
The date and time can be set manually or automatically if the instrument is connected to
the internet (via the wired Ethernet connection). There is no need to manually adjust it if
connected to the internet.
REF: WM4 User Manual V9.docx Page 25 © Alcolizer Technology
In order for the WM4 to display the correct date and time, the time zone must be set
correctly.
The display format is set to YYYY-MM-DD HH:MM:SS and cannot be changed.

NOTE
There is a 9V battery installed in the instrument to retain the date and time for several
years while disconnected from mains power.

8.4 Authorisation
The authorisation feature when enabled prevents the WM4 from performing a breath test
until it has received authorisation from an external agent (e.g. remote serial device, keypad,
Coin Mechanism, etc).
• Enabled: Check to enable breath test authorisation. For further information about breath test
authorisation refer to paragraph 15.
• Expiry Time: Once a single breath test is authorised, the test analysis must be completed
within this time or the authorisation expires and a new authorisation is required.

8.5 Authorisation Code Entry


These settings are only accessible if breath test authorisation is enabled. They apply to
authorisation code entry using a USB input device (keyboard, swipe card reader, etc).
• Enabled: Check to allow authorisation codes to be entered using a USB input device.
• Expiry Time. Amount of time a user has to accept the input code (by pressing ENTER)
before the code entry expires and the user must start again.
• Display. Specify how password characters entered on the screen should be
displayed.

REF: WM4 User Manual V9.docx Page 26 © Alcolizer Technology


8.6 Shutdown Instrument
When the Shutdown Instrument button is pressed the following options are presented to
the user:
• Reboot: Restart the instrument.
• Power Off: Shutdown the instrument so that mains power can be removed. This
method or the OFF button on the PCBA localised internally in the WM4 are the only
two ways to correctly power off the instrument.

9 Custom Appearance
9.1 General Information
The front screen can be customised to suit specific customer requirements. Various images
and messages can be displayed. The supported image formats are PNG, BMP, and GIF,
however PNG is recommended. The available space for the image is 800 pixels wide and 234
pixels high. To save time in uploading a background image, have only one image on the
storage device.

9.2 Background graphics


To import a background graphic, proceed as follows:
a. Connect a keyboard and access the User Menu in accordance with the
procedures at paragraph 7.1.

REF: WM4 User Manual V9.docx Page 27 © Alcolizer Technology


b. From the User Menu, access the custom appearance screen by scrolling down
to Custom Appearance and pressing space bar. The Custom Appearance
screen will appear.
c. Tick the Show Idle Background Image box.
d. Inset a USB storage device (thumb drive) with the desired image into an
available USB port.
e. Click on the Select Image button.
f. Select the required graphic from the Select Image page and click OK.
g. That image will now appear on the screen.

9.3 Custom Text


The Elements area allows customisation of user interface text for a variety of breath testing
screens.
Display custom text on the screen as follows:
a. Connect a keyboard/mouse and access the User Menu in accordance with the
procedures at paragraph 7.1.
b. From the User Menu, access the custom appearance screen by scrolling down
to Custom Appearance and pressing space bar. The Custom Appearance
screen will appear.
c. Tick the Use Custom Text box in the elements field.
d. Select the desired screen.
e. Type the required text in the free text field for the highlighted screen.
f. To activate a free text of a specific screen, tick the box beside the screen
name.

REF: WM4 User Manual V9.docx Page 28 © Alcolizer Technology


9.4 Intervals
It is possible to adjust the timings for some screen display intervals. Descriptions of how the
timings apply to the display are presented for each adjustable interval.

10 Logs
10.1 View
The View contains the log records which consist of one or more pieces of information. Each
record will show a unique log record id entry followed by the date and time and a brief
description of the logged event.
Selecting an item in this panel a more detailed view of the selected log record is also
presented below the list of log records.

NOTE
If the instrument has a camera installed and enabled then there will also be a photo panel
showing any photos associated with the selected log record.
If the panel does not have focus it will act as a slideshow over the available images. If the
panel has focus the arrow keys can be used to navigate to a specific photo.
The log record can contain any of the following events:
• Calibration Failed. Instrument calibration was not successful.
• Calibration Gas Bottle Changed. The calibration gas bottle was changed and service life
was reset.
• Calibration Successful. Instrument calibration was successful.
• Result. The result of a breath test.
• System Shutdown. The instrument was shut down (to be powered off or rebooted).
• System Started. The instrument was started.

REF: WM4 User Manual V9.docx Page 29 © Alcolizer Technology


• System Time Changed. The wallmount's time or date was changed.
• Fault Cleared. A fault status item cleared.
• Fault Set. A fault status item set.
• Alert Cleared. An alert status item cleared.
• Alert Set. An alert status item set.
• Warning Cleared. A warning status item cleared.
• Warning Set. A warning status item set.
• Notice Cleared. A notice status item cleared.
• Notice Set. A notice status item set.
• Breath Analysis Block Set. Data analysis is disabled.
• Breath Analysis Block Cleared. Data analysis enabled.
• Fuel Cell Changed. Fuel cell changed, configuration and data was reset.

10.2 Export
Logs can be exported from the instrument into USB flash drive both by using the
Save button on the Export page or automatically when a USB flash drive is inserted if
configured to do so.
Alternatively, the records can be exported by inserting a USB flash drive and pressing FN4
on the PCBA. Refer to paragraph 6.1 to see button location.
These are the formats which logs can be exported:
• CSV: Comma Separated Values with one log record per row and record fields separated by
commas within rows. This is suitable for import into most spreadsheet applications.
• JSON: JavaScript Object Notation in a format suitable for integration with automated
systems.

REF: WM4 User Manual V9.docx Page 30 © Alcolizer Technology


It is also possible to erase the current event log records on the device using the Erase Event
Log button.

11 Networks
11.1 Configuration
The configuration panel provide general information about the network connection and
device.

11.1.1 Network Setup


The network IPv4 Configuration can be set to obtain an IP address automatically or use a
static IP address.
Establish an internet connection as follows:
a. Connect the WM4 to an internet receptacle via the Ethernet cable.
b. Connect a keyboard/mouse and access the User Menu in accordance with the
procedures at paragraph 7.1.
c. From the User Menu, access the network configuration screen by scrolling
down to Network and pressing space bar. The Network Configuration page
will appear
d. Complete the Configuration page with the required details to establish the
network connection if a Static IP address will be used or select “Obtain an IP
address automatically”.

REF: WM4 User Manual V9.docx Page 31 © Alcolizer Technology


11.1.2 GSM Set up
The WM4 keypad + camera + cellular model includes a GSM (Global System for Mobile
Communications) modem with a SIM card that must be activated as part of the set up
procedure. The SIM card activation code is located inside the WM4 device.
This model does not require changes to the network configuration since it comes set from
the factory.
11.2 Services
11.2.1 Authorisation Over Network
The americium protocol (refer paragraph 17.1.1) can be enabled on a TCP/IP port to allow
breath test authorisation over the network. The operation of this feature is identical to the
protocol operating over the serial ports. There is no limit to the number of network clients
that can connect simultaneously.
• Enabled: Whether the instrument accepts network connections on the specified port. This is
disabled by default.
• Port: The TCP port number.

11.2.2 Alcolizer Portal


The Alcolizer Portal enables your device to post logs and status information from the
instrument to the portal which is a Cloud service. This portal provides a real-time solution
with analytical and statistical tools.

NOTE
Please, contact your Alcolizer Technology representative for further
information about Alcolizer Portal.

REF: WM4 User Manual V9.docx Page 32 © Alcolizer Technology


12 Email
12.1 Email Settings
The WM4 is equipped for forwarding email notifications of status and logs. To configure the
email function, perform the following steps:
a. Establish an internet connection via the Ethernet cable. This step is not
required if the instrument has a GSM modem.
b. Connect a keyboard/mouse and access the User Menu in accordance with the
procedures at paragraph 7.1.
c. From the User Menu, access the email configuration screen by scrolling down
to Email and pressing space bar.
d. The email screen has two tabs: Settings and Reports.
12.1.1 Settings – Mail template
The Mail Template panel allows configuration of the format and recipients of emails sent
from the instrument.
• Default Recipients: A list of email recipients for emails produced by the instrument. e.g.
[email protected]. Add additional recipients as required separating each with a
space.
• Subject Prefix: Text to be prepended to the subject line of emails produced by the
instrument. It is also possible to use text replacement allowing real data to be inserted into the
text when the email is sent.
• Email Footer: Text to be appended to the body of emails produced by the instrument. It is
also possible to use text replacement allowing real data to be inserted into the text when the
email is sent.

REF: WM4 User Manual V9.docx Page 33 © Alcolizer Technology


12.1.2 Settings – Mail server


The Mail Server panel allows configuration of the email account used by the instrument to
send emails. This must be a valid email account as it would be configured in a desktop email
program.
• Username: The username (typically an email address) used to log into the SMTP server.
• Password: Password associated with the specified username. Pressing the password button
clears the current password and shows a text editor to enter a replacement password. The
password characters are obscured by default; press the “eye” icon to temporarily display the
password characters.
• Hostname: URL of the SMTP server (e.g. smtp.gmail.com).
• Port: The TCP/IP port number used by the SMTP server. Leave blank to use a default value.
• Use SSL: If enabled then use secure sockets layer to connect to the SMTP server.

12.1.3 Test Mail


The Test Email panel allows sending a test email from the system, confirm email settings
and provide feedback on any issues the instrument has sending emails.
Activating Send will initiate a test email with the current configuration. The Test Email panel
will then report the status of sending the email and if it fails, indicate information about
how sending the test email failed. Due to the very long time out periods specified for email
configuration, if there is an issue with the Mail Server settings, it can take a very long time

REF: WM4 User Manual V9.docx Page 34 © Alcolizer Technology


for the test email to fail and this can also block further test emails being sent until the time
out for the previous email has sent.

12.2 Email Reports


12.2.1 Breath Test Results
The instrument can be configured to send an email detailed results of a breath test. This can
be done for both zero and positive results. If instrument authentication is enabled, the
report can also include information about previous breath tests from the same
authentication code.

12.2.2 Instrument Status


Notification about changes in instrument status can be sent from the instrument for various
types of status information. The report includes information on all currently active status
items, not just the status item that changed state. The status options are:
• Faults (Permanently Out of Order) – send an email if a fault is raised or cleared.
• Alerts (Temporarily Out of Order) – send an email if an alert is raised or cleared.
• Warning – send an email if an alert is asserted or cleared.
• Notice – send an email if a notice is asserted or cleared.

12.2.3 Event Log Report


The instrument can be configured to send periodic emails containing log information for the
given period. The interval for the report can be configured from hourly through to monthly
and the day or hour the report will occur on is dependent on the start date. For example:
• The current date is the 3rd of October 2013.
• The Start Time chosen is on the 29th of September 2013, 12 noon.
• The Report Interval is Weekly.
• The next email will be sent on the 6th of October 2013, 12 noon.

REF: WM4 User Manual V9.docx Page 35 © Alcolizer Technology


13 Relays
The WM4 is equipped with three relay outputs on the circuit board and their outputs can be
configured to trigger in response to a breath test result. To access the Relays Menu refer to
paragraph 7.1.
If a relay output is enabled, the relay will trigger for the specified duration if the breath test
result is greater than or equal to the minimum value and less than the maximum value.
The relay outputs are independent of each other. The minimum and maximum values can
overlap such that one, two, or three relays can be triggered simultaneously.
If a new breath test result is calculated while a relay output is asserted from the previous
test, the relay takes the value required by the new test.

13.1 Hardware
The relays outputs are labelled on the circuit board as Relay1, Relay2 and Relay3.
Each relay output has three terminals:
• COM: Common connection.
• NC: Normally Closed, the COM/NC circuit is closed (passes current) when the relay
is not triggered and open when the relay is triggered.
• NO: Normally Open, the COM/NO circuit is open when the relay is not triggered and
closed (passes current) when the relay is triggered.

REF: WM4 User Manual V9.docx Page 36 © Alcolizer Technology


13.2 Configuration
There are three relays available and their behaviour can be configured on the Relays page.
For each relay the following properties can be configured:
• Enabled: If checked, indicates that the relay should respond to breath test results
and enables remaining configuration items for the relay.
• Min: If a result is greater than this value the relay should turn on for the configured
duration. If the minimum value is 0.00 for example, the relay should turn on if the
value of the result is greater than or equal 0.00.
• Max: If a result is less than this value the relay should turn on for the configured
duration. If the maximum value is 0.00 the relay should turn on if the value of the
result is less than or equal 0.00.
• Duration: If the relay is enabled and a breath test result falls within its configured
range, the relay should fire for a number of seconds equal to the configured
duration.

The Relay Status indicates if the relay is currently ON or OFF.


There are three buttons on this page that briefly activates the relays.

NOTE
It is possible for breath test results near a configured value for the relays to act differently
depending on whether the actual value was slightly above or below the displayed value.
This is due to the nature of the analog input from the fuel cell and possible rounding
behaviour below the precision of the displayed value.
In this situation the instrument will not activate two relays in the situation where one
relay shares a nonzero maximum with the minimum value from another relay.
REF: WM4 User Manual V9.docx Page 37 © Alcolizer Technology
14 Self-Check
This page allows running some automated self-checks of the instrument to validate the
instrument configuration and behaviour.
Each test indicates whether it has been recently tested and lists a title as well as provides a
description of what the test does. One, many, or all tests can be run. Some tests require a
degree of user interaction and if this occurs instructions will appear on the screen indicating
how to proceed.

REF: WM4 User Manual V9.docx Page 38 © Alcolizer Technology


15 Epsom TM20 Printer Setup
Alcolizer WM4 supports only the Epson TM-T20 USB model. There are some similar models
such as TM-T20ii, however these are not supported.

To setup the Epson TM-T20 USB model:


1. Unpack printer.
2. Remove any tape used to secure parts for transport, then fit paper roll.
3. It is recommended to turn the WM4 off.
4. Carefully open the WM4.
5. Connect printer to the WM4 using USB cable supplied with the printer. Use any
available USB port located on the board.
6. Close the WM4. Then, turn on the WM4 and the printer.
The printer should now be operational. Please refer to printer specifications for printer
configuration.

16 Upgrade Kits Available


One model with multiple possibilities. Allowing you the flexibility to add features that work
for you. Please see the list below for the upgrade kits that are available

740260 - WM4 Alert Upgrade


Comes with buzzer to alert user or supervisor of fail result, WM4 case
retrofit required

711090 - WM4 Camera Upgrade Kit


Camera identifies test donor during test. Camera comes with bracket for
easy assembly, USB connection, some WM4 models may require front
fascia replacement as other may require a WM4 case retrofit.

711100 - WM4 Cellular Upgrade Kit


Allows for independent communication of results without LAN
connection. Indoor/Outdoor solution, built in on machine (WM4 retrofit
required), 2 antennas

740385 - Modem Router, Wireless 4G LTE


Allows for independent communication of results without LAN
connection. Indoor solution, require extra power point, no retrofit
required

7
741330 - Keypad, Numeric, WM, USB
Keypad for test donors to enter identifying code such as employee ID.
Wall mount keypad, can be mounted on WM4 case (retrofit required)

REF: WM4 User Manual V9.docx Page 39 © Alcolizer Technology


720210 - Printer, Epson TM-T20, Thermal, USB
Printer to provide thermal or adhesive label printouts of test result. Easy
to use and connect to WM4Camera, USB connection

711110 - WM4 Wiegand Upgrade Kit


Comes with only one Wiegand adapter, USB connection (if additional
Wiegand adapter is required, use code 711120)

741300 - Barcode Scanner, Datalogic GRYPHON I GFS4400 2D USB


Barcode and QR code scanner for test donors to use identifcation
cards. Wall mount keypad, can be mounted on WM4 case (retrofit
required)

741270 - Multi Format Wallmount USB Reader 6 Foot Cable


Card reader for test donors to use identifying cards. Easy to use and
connect to WM4Camera (retrofit required)

741320 - Bar code reader, Wiegand Interf (BR-7)


Card reader for test donors to use identifying cards. Requires Wiegand
adapter to communicate with WM4, wall mount feature, built in on WM4
case (retrofit required)

17 Breath Test Authorisation


Breath test authorisation is a feature that prevents the wallmount from performing a breath
test until it has received authorisation from an external agent (remote serial device, keypad,
etc). The authorising agent sends a code to the wallmount that allows the wallmount to
execute a single breath test. Once the test is performed the authorisation code and
authorisation source is logged with the breath test result in the event log and the wallmount
waits for authorisation to perform further tests. If a breath test is not performed within a
timeout period the authorisation expires and the wallmount must receive a new
authorisation code to perform further tests.
Authorising agents connect to the wallmount through authorisation channels. An
authorisation channel is a combination of a physical connection (serial port, ethernet port,
etc) and a software protocol operating over that physical connection.
• The following authorisation channels are supported depending on model being used:
• Two RS-232 serial ports (Serial 1 and Serial 2) running the americium serial protocol.

REF: WM4 User Manual V9.docx Page 40 © Alcolizer Technology


• An attached Wiegand USB device running the Wiegand serial protocol.

• Any number of direct network connections running the americium serial protocol.
• HID input device attached to a USB port (keyboard, card reader, etc).
• The coin mechanism hardware.

17.1 Serial Port Authorisation


The two RS-232 serial ports are activated with the americium serial protocol (v2) at all
times, whether test authorisation is enabled or not. This means that all breath test results
are sent by the wall mount on both serial ports.
If authorisation is enabled then an agent can send authorisation codes to the wall mount
on either serial port.
The instrument also supports Wiegand based test authorization, if enabled in production.

17.1.1 Americium Serial Protocol


The americium serial protocol operates on both serial ports with the following settings:
• Protocol version: am-spec-02
• Date/Time: local time (not UTC)
Please contact your Alcolizer Technology representative for further advice.

17.2 Wiegand USB device


The Wiegand support operates via USB serial connections and allows a test to be authorized
via a Wiegand card reader.

17.2.1 Direct Network Connection


If enabled on the Service page on Networks menu, the americium protocol can operate over
a direct network connection on a configurable port number.
When a remote device connects to the wall mount it will receive all breath test results
according to the americium protocol specification.
If breath test authorisation is enabled the remote device can also authorise breath tests.
There is no limit to the number of devices that can connect simultaneously to the wall
mount.

17.2.2 USB Input Device Authorisation


Any HID input device connected to a USB port (e.g. keyboard, card reader, etc.) can be used
to enter authorisation codes.
Legal characters are a-z, A-Z, and 0-9, all other characters are ignored.
A carriage return <Enter> is required to submit the data.
The <Esc> key is used to cancel data entry.

REF: WM4 User Manual V9.docx Page 41 © Alcolizer Technology


17.3 Coin Mechanism Authorisation
The coin mechanism is a hardware peripheral that attaches to the IN1 trigger input.
When this hardware input is closed (e.g. by a coin received in the coin mechanism) a single
breath test is authorised.

17.3.1 Coin Count

To access the coin count, navigate to the status page and the coin count is displayed as per
the figure below

To reset the coin count function, press the FN-3 Button. Coin count will be reset.

18 Factory Servicing and Troubleshooting


18.1 Factory Servicing
The instrument requires servicing after 365 days of usage by an authorized Alcolizer
Technology service technician. This can be performed on site or the unit can be returned to
Alcolizer’s facility.

NOTE
The next service date is defined by the number of days that a WM4 was left ON and performed
auto-calibrations (365 in total). The system will display a warning message based on the number
of auto-calibrations. If a device was stored by a customer for six months before it was turned on,
the service will happen 18 months after it was dispatched.

Contact Alcolizer Technology by any of the following means:


• Phone: 1300 789 908;
• Email: [email protected]; or
• Web: www.alcolizer.com.

REF: WM4 User Manual V9.docx Page 42 © Alcolizer Technology


If the machine is to be returned to Alcolizer, prepare it for shipment in accordance with the
following procedures:
a. Turn off the instrument and unplug the power cord.
b. Unlock and open the instrument.
c. Turn the gas off by turning the valve on the gas cylinder.
d. Remove straws and tape down straw bin lid.
e. Using two-man lifting techniques, lift the instrument off the back plate hinges
to and remove it from the wall.
f. Pack the instrument into suitable packaging to ensure it is not damaged in
freight.

18.2 Field Servicing


Contact Alcolizer Technology for further information.

18.3 Troubleshooting
Should the instrument malfunction or a warning message appear on the screen, consult
Alcolizer in the first instance.

Noted Problem Suggested Action


The instrument is displaying an Out Ensure the gas bottle valve is open - turn one full
of Order message on the screen turn anti-clockwise.
after initial start-up. Then, press FN2 button on the circuit board to
initiate calibration.

The instrument continues to display Wait for the instrument to perform an automatic
an Out of Order message on the calibration. Note: this could be performed instantly
screen after initial start-up. but may take up to 24 hours.
The instrument continues to display Contact Alcolizer Technology for further advice:
an Out of Order message. 1300 789 908.
The instrument is displaying a Either there are status items requiring attention
warning icon in the bottom left (press “FN1” to identify items requiring attention),
corner. or the service life may shortly be about to expire.
Contact Alcolizer immediately to arrange annual
service: 1300 789 908.

REF: WM4 User Manual V9.docx Page 43 © Alcolizer Technology


Locating FN buttons. FN buttons are located on the circuit board as
shown in the picture below.

The instrument is displaying The instrument’s service life has expired and
“Service Life has Expired”. requires its annual service.
Contact Alcolizer immediately to arrange service:
1300 789 908.

My instrument is displaying “Liquid It is possible that liquid has been blown into the
Detected”. sample port. Ensure liquid is not present and try
again. If the problem persists, allow a suitable time
period for the liquid to clear itself (anywhere up to
48hrs), or refer to section 5.2 of this manual.
Liquid Detected If the problem persists, contact Alcolizer on
1300 789 908.

19 Calibration
The WM4 self-calibrates every 24 hours for the duration of its service life, and requires no
user calibration.

REF: WM4 User Manual V9.docx Page 44 © Alcolizer Technology

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