User Manual

CPM
Communication Platform
Copyright© 2019 BTG Instruments AB

The contents of this document are subject to revision without notice due to continued progress
in methodology, design, and manufacturing. BTG shall have no liability for any error or
damages of any kind resulting from the use of this document.
All rights reserved. No part of this document may be copied, photocopied, published,
reproduced, translated or converted into electronic or machine-readable form
without written permission of BTG Instruments AB.

Original Instructions

BTG Instruments AB, 2019

 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 Product Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Dimensions and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Type Plate Explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 CE-Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Assembly of Product Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 Cabling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5 Connection Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5.1 AC Connection to Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5.2 HCM-8000 / 8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5.2.1 HCM-8000 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.2.2 HCM-8010 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5.3 FCM-8000 / 8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.3.1 FCM-8000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5.3.2 FCM-8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.4 Sensor Control Module SCM-8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5.5 Connection to Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.5.6 24 V On/Off Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.6 Backup Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.7 RS-485 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3 Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1 Maintenance Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 CPM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

© BTG 2019 User Manual CPM M2066/10en I

5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 HCM-8000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 HCM-8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3 FCM-8000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.4 FCM-8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

II User Manual CPM M2066/10en © BTG 2019

Important Information

This user manual contains all necessary instructions for installation,

maintenance, and basic service of the Communication Platform (CPM).
Safety instructions and regulations for installation and service are found in the
BTG Safety Manual, M2076.

NOTE!
Always read the safety instructions before installation and service of the
instrument!

NOTE!
If the CPM is used in a manner not specified by BTG the protection provided
by the equipment may be impaired.

For operation instructions, see the CPM operation manual for the appropriate
instrument. CPM operation manuals are available for the following
instruments:

Instrument CPM Operation manual

ACT-2500 OM2003
MBT-2500
MEK-2500
MEK-3000
DRT-5500 OM2005
TCR-25xx OM2006
MBT-4500 OM2007
TCT-25x1 OM2009
RET-25x2
RET-55x3 OM2010
BT-5500 OM2011
BLT-5500 OM2012
SPK-5500 OM2013
DLT-5500 OM2014
RT-5500 OM2015
TCS-2531 OM2016
OCT-25x1 OM2017
SPM-5500 OM2018
SPC-5500 OM2019

© BTG 2019 User Manual CPM IN2066en Rev.B 1

 Recycling
Recycle the instrument and all replaced parts according to local, first and
foremost national, laws and regulations. Contact BTG to get detailed
information on how to disassemble and recycle the instrument safely. BTG
should have no liability for any error or damage of any kind due to disassembly
or recycle work done.
the unit is not falling under the RoHS/WEEE CE-directives according to:

RoHS According to Article 2 (4) and (4e) alt. (4d) and

according to Article 3 (3) alt. (4), the unit shall not
apply to RoHS.

WEEE According to Article 2 (3b) and (4c; f), and according

to Article 3 (1b) and (1c, I, II, III), the unit shall not
apply to WEEE.

2 User Manual CPM IN2066en Rev.B © BTG 2019

 Product Introduction

1 Product Introduction

1.1 General
The CPM is delivered as a complete unit from BTG, normally in conjunction with an
instrument.
The CPM has the following functions:
• Local display and console for full configuration and operation of the
instrument
• Large illuminated display for easy reading
• Protected from splash and sun
Fig 1 CPM overview
1 Protective cover 1
2 Front cover
3 Scroll keys
4 LCD display with
backlight 2
5 Function keys
6 Closing screw 3
7 Cable glands
8 Transmitter cable 4

© BTG 2019 User Manual CPM PI2066en Rev.B 3

 Product Introduction

1.2 Technical Data

General
Type
CPM Communication Platform.
Manufacturer
BTG, Säffle, Sweden.
Quality Assurance
Quality-assured in accordance with ISO 9001.
Product Safety
Fulfills all relevant CE-directive requirements and all Australian TIC requirements.

Function Specifications
Communication Modules:
HCM-8000/8010
Hart communication module using HART® protocol.
Equipped with slot for SD memory card.
Analog output (AO1- AO5)
4 - 20 mA. Galvanic isolated. Current limited to min. 3.9 and max. 20.5 mA.
Loop load signal: Voltage supply/load 24 V DC
Active or passive output for HCM-8000
Active output only for HCM-8010
Superimposed signal over 4 - 20 mA current loop according to standard HART® protocol.
Analog input (AI1 - AI4)
4 - 20 mA 250 Ω input resistance
Digital input (DI1 - DI4)
Galvanic isolated
High-ohmic = logical 0
+24 V ≥ 12 mA = logical 1
Digital output (DO1 - DO2)
Galvanic isolated
Maximum 120 mA
Maximum 30 V DC
Solenoid valve (SV1 - SV5)
Open drain output for solenoids
Maximum 500 mA
Maximum 30 V DC

FCM-8000/8010
Fieldbus communication module programmed for PROFIBUS.
Equipped with slot for SD memory card.
Output / Input signal
PROFIBUS (PA)

User Interface
Illuminated display. Key pad for adjustment of instrument settings.

4 User Manual CPM PI2066en Rev.B © BTG 2019

 Product Introduction

Support System Specifications

Supply Voltage
Power supply unit 100 - 240 V AC, 50-60 Hz.
AC input range: 90 - 264 V continuous operation.
Disconnecting Device
An external 2-pole switch close to the CPM is required. The switch must be approved in
accordance with the IEC 60947-2 and IEC 60947-3 requirements.
Power Consumption
Maximum: 135 VA (CPM-1300), 515 VA (CPM-1400), 160 VA (CPM-1500)
Altitude
0 to 2000 m (0-6560ft) without any restrictions.
2000 to 6000 m (6560 to 20000ft) reduce output power or ambient temperature.
Altitude de-rating = 5 W / 1000 m or 5 °C / 1000 m.
Humidity
5 to 95% r.h (IEC 60068-2-30)
Over-voltage Category
Category III: IEC 62103, EN 50178, altitudes up to 2000 m
Category II: altitudes from 2000 m to 6000 m
Degree of Pollution
2: IEC 62103, EN 50178, not conductive

Physical Specifications
Materials
Casing: Polycarbonate thermo plastic
Cable fittings: Polyamide thermo plastic
Storage Temperature
Max. 80 °C (176 °F)
Min. -25 °C (-13 °F)
Operation Temperature
Max. 50 °C (122 °F)
Min. 0 °C (32 °F)
Degree of Protection
IP 65, comparable to NEMA 4x and better, the CPM is intended for use indoors.
Weight
CPM: 2 - 2.5 kg (4.4 - 5.5 lbs) depending on configuration
Cables
Power supply flexible cable: 0.3 - 2.5 mm2 (AWG = 28-12)
Signalling cable: 0.2 - 2.5 mm2 (AWG = 24-12)
Transmitter Cable
CPM-1300: Standard length: 10 m [33 ft] (option up to 55 m [180 ft])
Cable diameter: 5.5 mm [0.22"]
Connector diameter: 15 mm [0.6"]
CPM-1400: Standard length: 10 m [33 ft] (option up to 20 m [66 ft])
Cable diameter: 13 mm [0.5"]
No fixed connector
CPM-1500: Standard length: 10 m [33 ft] (option up to 20 m [66 ft])
Cable diameter: 5.5 mm [0.22"]
No fixed connector
Cable Inlets
There are cable glands for signal cables (diameter 4-8 mm) and for power supply cable
(diameter 4-12 mm) in the bottom of the CPM.

© BTG 2019 User Manual CPM PI2066en Rev.B 5

 Product Introduction

1.3 Dimensions and Mounting

Fig 2 Dimensions

0.4"
10
Quick Guide

10.8"
270

7.2"
180
7.2"
180
5 (4x)
0.2"

10 (4x) 180 50
0.4" 7.2" 210 2" 152
8.4" 6" 162
240
9.6" 6.5" 222
8.9"

Fig 3 Recommended
clearances
200
8"

300
12"
Quick Guide

200
8"
200
8"

6 User Manual CPM PI2066en Rev.B © BTG 2019

 Product Introduction

1.4 Type Plate Explanations

1 2 3 4 5

Fig 4 Type plate BTG Instruments AB

Industrigatan 1-3
66129 Säffle 16
SWEDEN N1619
3068754
Certified to CAN/CSA-C22.2 No.61010-1 2nd ed

PRODUCT TYPE 15
6 CPM-1300 HA/Q0/C0/S/10/I230 A
NiMH
NO VOLTAGE 14
7 123456 100-240 V AC 13

FREQUENCY APPARENT POWER INSTALLATION CATEGORY FACTORY IDENTIFICATION

12
50-60 Hz 50 W III

8 9 10 11

1. Manufacturer
2. CE-marking
The CPM is approved in accordance with CE directives.
3. C-TIC marking
The CPM is approved in accordance with Australian C-TIC N1619
directives.
4. ETL-marking
The CPM is approved by ETL.
5. Warning sign
The CPM is designed for industrial use. Installation, handling and service
must only be carried out by trained and authorized personnel and in
accordance with relevant standards. Read the manual for detailed
information and pay particular attention to the warning signs!

© BTG 2019 User Manual CPM PI2066en Rev.B 7

 Product Introduction

6. Product
The instrument model is specified according to the code system explained
below:

CPM-1300
A B C

A Product Group
CPM Communication platform
B Power type
13 50 W Power supply
14 240 W Power supply
15 80 W Power supply
C Input/Output Unit
If field D = Hx:
1x analog output, 1x analog input
1x digital output, 3x digital inputs
00
If field D = PA or FF:
1x Fieldbus output
1x digital output, 1x digital input
If field D = HA
10 5x analog outputs, 4x analog inputs
7x digital outputs, 4x digital inputs

7. Manufacturing number
BTG internal product identification number.
8. Frequency
The CPM operates at both 50 and 60 Hz.
9. Apparent power
Maximum power consumption (W).
10. Installation category
In accordance with CE-Directive. Fixed installation. Resistant to
transients.
11. Factory identification
12. Voltage
100-240 V AC to power supply.
13. Recycling
The CPM should be recycled in accordance with local regulations.

8 User Manual CPM PI2066en Rev.B © BTG 2019

 Product Introduction

14. Type specification

The instrument variant is specified according to the code system
explained below:

HA/Q0/C0/S/10/I230 A
D E F G H I

D Communication Protocol
HA Analog 4-20 mA with HART®, Active output
Analog 4-20 mA with HART®, Standard is: Active output
Hx
but can be set by customer from menu to: Passive output
PA Profibus PA
FF Foundation Fieldbus
F0 Foundation Fieldbus supplied with FCI-1000
E Sensor Control Module
Q0 No module
Q1 Sensor control module SCM-8000
F Communication Connector
C0 No serial connector
C1 One serial connector
C2 Two serial connectors
G Housing
S Standard housing with protecting cover
T Standard housing without protecting cover
L Large housing without protecting cover
H Cable length
10 10 m [32.8 ft]
20 20 m [65.6 ft]
30 30 m [98.4 ft]
40 40 m [131.2 ft]
55 55 m [180.4 ft]
I Other options
Blank = no option
I012 Interlock interface relay 12 V DC
I024 Interlock interface relay 24 V AC/DC
I048 Interlock interface relay 48 V DC
I060 Interlock interface relay 60 V DC
I120 Interlock interface relay 120 V AC/ 110 V DC
I230 Interlock interface relay 230 V AC/ 220 V DC
A Alarm relay max 230 V AC / 220 V DC

15. Waste electricals

Do not place electrical items in the general waste, recycle in accordance
with local regulations.
16. QR code
QR code to scan for more information about the CPM on the site:
www.btg.com/mybtg/en/instruments/cpm.

© BTG 2019 User Manual CPM PI2066en Rev.B 9

 Product Introduction

1.5 CE-Declaration
When using the units in combinations other than those tested for, BTG can not
guarantee CE-directive conformity.
The units in combination with customer-installed external devices may conform
with EMC and safety requirements when properly installed and CE-marked
equipment is used.
The system operator is responsible for CE-directive conformity.
Conformity must be verified by inspection.

Declaration of Conformity
CE mark

COMMUNICATION PLATFORM
TYPE: CPM-1300
CPM-1400
CPM-1500

BTG INSTRUMENTS AB
P.O. Box 602
661 29 Säffle
Sweden

This declaration of conformity is issued under the sole responsibility of the manufacturer.

We declare that the above Communication Platform conforms to:

2014/35/EU Low Voltage Directive, LVD
2014/30/EU Electromagnetic Directive, EMC
2014/68/EU Pressure Equipment Directive, PED

The following harmonized standards have been practiced:

IEC/EN 61010-1:2010 Safety requirements for electrical equipment for measurement, control, and laboratory
use - Part 1: General requirements

EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction

EN 61326-1:2013 Electrical equipment for measurement, control and laboratory use - EMC requirements
Part 1: General requirements

Authorized Signature:………………………………… Date: 2018-03-01……………………

Name: Björn Fahlin…………………………………... Position: Director of Operations

Page 1

10 User Manual CPM PI2066en Rev.B © BTG 2019

 Installation Instructions

2 Installation Instructions

2.1 Unpacking
The following is included in a CPM delivery:
1. 1 x CPM box with transmitter cable
2. 1 x Protection cover (not when pre-assambled on a base unit)
3. 1 x Quick reference guide card

© BTG 2019 User Manual CPM II2066en Rev.B 11

 Installation Instructions

2.2 Assembly of Product Parts

The protection cover is equipped with a slot for the Quick Reference Guide
(QRG) card, which is enclosed with certain transmitters. If a QRG card of the
type shown in Fig 5 is enclosed with your transmitter, place it in the slot as
shown in Fig 5.

Fig 5 Quick Reference

Guide

Slot for Quick

Reference Guide card

Quick Guide
Quick Reference
Guide card

12 User Manual CPM II2066en Rev.B © BTG 2019

 Installation Instructions

2.3 Mounting Instructions

Tools required:

Screwdriver
Drilling machine

1. Mount the CPM in the selected location by fastening the protective cover
to a flat surface. Use four suitable screws.
• See Fig 6 for recommended clearances.
• The top of the protective cover can be used as a holder for a
HART-terminal.

Fig 6 Recommended
clearances

200
8"

300
12"

Quick Guide

200
8"
200
8"

© BTG 2019 User Manual CPM II2066en Rev.B 13

 Installation Instructions

2.4 Cabling Instructions

DANGER
Hazardous voltage
in the equipment NOTE!
BTG recommends that separate cables be used for analog and digital signals.
Multi conductor cables can be used.

NOTE!
Unused cable glands must be sealed in order to fulfill the IP 65 requirement.

2.5 Connection Instructions

All electrical connections are made inside the CPM.
To access the terminal blocks, loosen the two screws on the right side of the
front cover and open the CPM.

NOTE!
Secure all cables with cable ties to avoid short circuit.

14 User Manual CPM II2066en Rev.B © BTG 2019

 Installation Instructions

2.5.1 AC Connection to Power Supply Unit

A specific instruction manual for the power supply unit can be found inside the
DANGER CPM box.
Hazardous voltage
in the equipment
NOTE!
Before installation, ensure that all power to the system has been turned off.
Cable connections must be made by authorized personnel.

NOTE!
Overcurrent protection is included in the power supply unit.

NOTE!
An external 2-pole switch close to the CPM is required as shown in Fig 7
(Not delivered from BTG).
The switch should be marked "Disconnecting device".

NOTE!
The connection cable must be able to withstand an ambient temperature of at
least 75 °C (167 °F).

1. Insert the power supply cable through the cable gland.

2. Connect the AC cable (100 - 240 V AC, 50-60 Hz) to the power supply unit
as shown in Fig 7.
Fig 7 Connection of AC
cable

- -

+
+
+ + - -
- - AC
+
+

100-120/
200-240 V

N L
+ + - -
100-240 V AC

N L
50W

N L PE

Fuse
PE N L
100-240 V AC
Min. 4 A (200-240 V)
N L
Fuse Min. 6 A (100-120 V)
Min. 2 A
AC
100-120/
200-240 V
N L

© BTG 2019 User Manual CPM II2066en Rev.B 15

 Installation Instructions

2.5.2 HCM-8000 / 8010 Connections

The Hart communication module (HCM-80xx) is using HART® protocol.
DANGER
Hazardous voltage
in the equipment NOTE!
Before installation, ensure that all power to the system has been turned off.
Cable connections must be made by authorized personnel.

NOTE!
Fig 8 shows resistance as a function of supply voltage. The grey area is
accepted. The resistance is the sum of cable- and power source- resistance in
the current loop. The HART® communication requires a minimum resistance of
250 

Fig 8 Analog Out 4-20 mA Analog Out (DCS) 4-20 mA

W
1200 A

730

250
V
0
8 14 24 35 (Max)

1. Insert the signal cable through the cable gland.

2. Connect the cable to the HCM-80xx as shown in Fig 11 or Fig 13.

NOTE!
The connection blocks can be released from the connection module for easier
access, as shown in Fig 9 below.

Fig 9 Releasing the

connection blocks

3. Connect the shield to the upper connection point on the shield filter module
(SFM-8000).

CAUTION!
The cable shield must always be connected to the upper connection point on
the shield filter module, and kept separated from the transmitter cable shield.

16 User Manual CPM II2066en Rev.B © BTG 2019

 Installation Instructions

2.5.2.1 HCM-8000 Connections

NOTE!
The functions of the connections for each instrument type can be found in the
connection tables for HCM-8000 in section 5: Appendix

Fig 10 HART Communication

Module HCM-8000

P3
P2
P1

Fig 11 Connection of HCM- HCM-8000 +24 V

DI3 DO
8000 cable Digital In 3
+24 V
Digital Out
P1
P1 LOAD
-
+

P2 +24 V
DI1 DI2
Digital In 1
P3 +24 V
Digital In 2
P2

AO (Analog Out) alternatives

Alternative 1: AO = Passive
Passive Analog Out 4-20 mA
NOTE! +24 V
AO1 AI1

CAUTION -
Supplied with 14 - 35 V DC
+

LOAD
Note the polarity for +24 V P3
Always connect Analog In 4-20 mA
the cable shield!
Passive or Active
Analog Out (AO).
Alternative 2: AO = Active
If the analog output
signal (4-20 mA) is
AO1 AI1

CAUTION! Active Analog Out 4-20 mA

The cable shield must always passive, an external +24 V P3
be connected to the upper source of current must Analog In 4-20 mA

connection point on the shield be used (14-35 V DC)

Cable shield
filter module, and kept
separated from the transmitter
cable shield. Transmitter
cable SFM-8000

© BTG 2019 User Manual CPM II2066en Rev.B 17

 Installation Instructions

2.5.2.2 HCM-8010 Connections

NOTE!
The functions of the connections for each instrument type can be found in the
connection tables for HCM-8010 in section 5: Appendix

Fig 12 HART Communication

Module HCM-8010 P9
P8
P7

P6
P5
P4

P3
P2
P1

Fig 13 Connection of HCM-8010 +24 V

DI3 DO
HCM-8010 cables Digital In 3

P7 P1 P4
+24 V
Digital Out
P1
LOAD
-
+

P8 P2 P5 +24 V

DI1 DI2
Digital In 1
P9 P3 P6 +24 V P2
Digital In 2
NOTE!
For HCM-8010, only active Active Analog Out 4-20 mA
AO1 AI1
analog output is available. +24 V
Analog In 4-20 mA
P3
AO2 AO3

+24 V
DI4 DO2

Digital In 4 Active Analog Out 2 (4-20 mA)

CAUTION +24 V
Digital Out 2
P7 Active Analog Out 3 (4-20 mA)
P4
LOAD
Always connect -
+

the cable shield!

AO4 AO5
SV4 SV5

Solenoid Valve 4 Active Analog Out 4 (4-20 mA)

Solenoid Valve 5
P8 Active Analog Out 5 (4-20 mA)
P5
CAUTION!
SV 1 2 3

AI 2 3 4

Common +24 V Common +24 V

The cable shield must always Solenoid Valve 1 Analog In 2 (4-20 mA)
be connected to the upper Solenoid Valve 2 P9 Analog In 3 (4-20 mA) P6
connection point on the shield Solenoid Valve 3 Analog In 4 (4-20 mA)
filter module, and kept Cable shield

separated from the transmitter

cable shield.

Transmitter
cable SFM-8000

18 User Manual CPM II2066en Rev.B © BTG 2019

 Installation Instructions

2.5.3 FCM-8000 / 8010 Connections

DANGER NOTE!
Hazardous voltage Before installation, ensure that all power to the system has been turned off.
in the equipment Cable connections must be made by authorized personnel.

1. Insert the signal cables through the cable glands.

2. Connect the cables to the FCM-80xx as shown in Fig 11 or Fig 13.

NOTE!
The connection blocks can be released from the connection module for easier
access, as shown in Fig 14 below.

Fig 14 Releasing the

connection blocks

3. Connect the shield to the upper connection point on the shield filter module.

CAUTION!
The cable shield must always be connected to the upper connection point on
the shield filter module, and kept separated from the transmitter cable shield.

© BTG 2019 User Manual CPM II2066en Rev.B 19

 Installation Instructions

2.5.3.1 FCM-8000 Connections

NOTE!
The functions of the connections for each instrument type can be found in the
connection tables for FCM-8000 in section 5: Appendix

Fig 15 Fieldbus Communication

Module FCM-8000

P3
P2
P1

Fig 16 Connection of
FCM-8000 cables FCM-8000

DO DI3
Digital Out

P1 Digital In 3
P1
CAUTION
P2
Always connect 1 23 4
FF / PROFIBUS PA
the cable shield! P3
Shield P2
S

CAUTION! Software update

The cable shield must always P3
be connected to the upper Cable shield

connection point on the shield

filter module, and kept Transmitter
separated from the transmitter cable SFM-8000
cable shield.

20 User Manual CPM II2066en Rev.B © BTG 2019

 Installation Instructions

2.5.3.2 FCM-8010 Connections

NOTE!
The functions of the connections for each instrument type can be found in the
connection tables for FCM-8010 in section 5: Appendix

Fig 17 Fieldbus Communication

Module FCM-8010 P9
P8
P7

P6
P5
P4

P3
P2
P1

Fig 18 Connection of FCM-8010

DO DI3
Digital Out
FCM-8010 cables
P7 P1 P4 Digital In 3
P1
P8 P2 P5

1 23 4
FF / PROFIBUS PA
P9 P3 P6 Shield P2
S

Software update
P3
Cable shield
AO2 AO3

+24 V
DI4 DO2

Digital In 4 Active Analog Out 2 (4-20 mA)

CAUTION +24 V
Digital Out 2
P7 Active Analog Out 3 (4-20 mA)
P4
LOAD
Always connect -
+

the cable shield!

AO4 AO5
SV4 SV5

Solenoid Valve 4 Active Analog Out 4 (4-20 mA)

Solenoid Valve 5
P8 Active Analog Out 5 (4-20 mA)
P5
CAUTION!
SV 1 2 3

AI 2 3 4

Common +24 V Common +24 V

The cable shield must always Solenoid Valve 1 Cable
Analog In 2 (4-20 mA)shield
be connected to the upper Solenoid Valve 2 P9 Analog In 3 (4-20 mA) P6
connection point on the Solenoid Valve 3 Analog In 4 (4-20 mA)
shield filter module, and kept
separated from the
transmitter cable shield.

Transmitter
cable SFM-8000

© BTG 2019 User Manual CPM II2066en Rev.B 21

 Installation Instructions

2.5.4 Sensor Control Module SCM-8000

DANGER NOTE!
Hazardous voltage These connection instructions are only valid for DRT-5500. Other instruments
in the equipment equipped with the SCM-8000 have all connections to the SCM unit pre-wired
at delivery.

NOTE!
Before installation, ensure that all power to the system has been turned off.
Cable connections must be made by authorized personnel.

Fig 19 Connection of P4 SCM-8000

- - + -

SCM-8000 P5
P6

P4 P5 P6
- - + -
P6
+ -- - + -- - + -- - P5
- - + -

P4
red
HCM SCM black
8000 8000 blue
Solenoid valve 1

Solenoid valve 2

Solenoid valve 3

Solenoid valve 4

Solenoid valve 5

Solenoid valve 6

Solenoid valve 7

Solenoid valve 8

Solenoid valve 9
white
RS-485
HCM-8000

SCM-8000

P1 DI3 DO P1
Common

+ - + - + - + -

P2 DI1 DI2 P2
+ - + - + - + -

P3 AO AI P3
+ - + - + - + -

SCM-8000
P1 P2 P3
+ -+ - + -+ - + -+ -
P1
brown
white
black

P2
blue

Sampling indicatior +24 V

P3
Sensor Cable

Sample button

22 User Manual CPM II2066en Rev.B © BTG 2019

 Installation Instructions

2.5.5 Connection to Transmitter

DANGER NOTE!
Hazardous voltage Before installation, ensure that all power to the system has been turned off.
in the equipment Cable connections must be made by authorized personnel.

The pre-assembled cable is connected to the transmitter according to the

installation instruction for the transmitter.
Fig 20 shows the pre-assembled transmitter cable-connection inside the
CPM-1300.

Fig 20 CPM-1300 cable to

transmitter
SFM-8000
++ - -

Brown 24 V DC
Black or Green
White RS-485
Blue or Yellow

1kΩ

Cable shield

Fig 21 shows the transmitter cable-connection inside the CPM-1400

(for MEK-3000).

Fig 21 CPM-1400 cable to

On/Off

transmitter

A B S

2 3 4 S

AC
100-120/
200-240 V
N L
Red
Black
Blue
White

© BTG 2019 User Manual CPM II2066en Rev.B 23

 Installation Instructions

2.5.6 24 V On/Off Switch

Some CPM models are equipped with a fuse used as an On/Off switch for the
24 V supply to the CPM and the transmitter. Fig 22 shows the 24 V On/Off
switch in the CPM-1400 for MEK-3000.

Fig 22 24 V On/Off switch

+ + - -

On/Off
A B S

2 3 4 S

AC
100-120/
200-240 V
N L

24 User Manual CPM II2066en Rev.B © BTG 2019

 Installation Instructions

2.6 Backup Card

The HCM-8000 and FCM-8000 is equipped with a slot for a memory card of
the type Secure Digital (SD). A SD card is not included in a CPM delivery.
All transmitter settings, transmitter data, and calibration data can be stored on
a SD card. The SD card reader is located on the communication module card,
and can be accessed by opening the front cover of the CPM (see Fig 23).

Fig 23 Location of SD card

reader

d
ar
yC
m SD
or
Me

++ - -

n
tio
+- +-

ic a
un ule
m
o m mod
C

© BTG 2019 User Manual CPM II2066en Rev.B 25

 Installation Instructions

2.7 RS-485 Connection

Fig 24 RS-485 connections

1 Software update and
temporary
communication
2 Primary communication;
BTG Software (Only on
certain CPM models)
1
2

RS
-48
5

26 User Manual CPM II2066en Rev.B © BTG 2019

 Service Instructions

3 Service Instructions

3.1 Maintenance Routines

No regular maintenance is required for the CPM apart from keeping the unit
clean and free from pulp.

© BTG 2019 User Manual CPM SI2066en Rev.A 27

 Service Instructions

28 User Manual CPM SI2066en Rev.A © BTG 2019

 Parts List

4 Parts List

Most spare parts are delivered in kits. Each kit includes instructions.

4.1 CPM Kits

6 7 2 4
3

++ - -
Pulptec TM
5 HCM-8000

SUPPLY
POWER
HCM-8000

Com
Power PE N L
CPU

Rec.
Kit spare Qty Part No. Spare Part Description
No.
parts
Without electronics Including:
1 1 PB0011007 Console kit Protective cover, Display holder, Front
tape, Attachments
Hart communication module Including:
2 1 PB0011015 HCM-8000 kit Bottom socket, Contact for transmitter
(5 pin)
Standard 10 m
PB0011023 Transmitter cable kit (CPM-1300)
(other length on request)
3 1
MEK-3000 up to 20 m
P46033742 Transmitter cable (CPM-1400) (not shown in figure)
4 1 HB0011031 50 W power supply kit Including: Cable, Contact (2 pin)
5 1 PB0011049 Display card kit Including: Cable
6 1 PB0011056 SFM-8000 kit Shield filter module kit
7 1 HB0011171 4-20 mA Active output kit

© BTG 2019 User Manual CPM PL2066en Rev.A 29

 Parts List

8 9 10 11 12 13

+ + - -

Pulptec TM Pulptec TM Pulptec TM Pulptec TM

HCM-8000

HCM-8000

HCM-8010
HCM-8010 SCM-8000

SCM-8000
On/Off
FCM-8000 HCM-8000
SV1
DO2 SV2
DO3 SV3
DI4 SV4
DI51 SV5
SV1 SV6
SV2
SV3
A B S POWER 3.3
Com Com POWER 5.0 Com2
POWER 24
Power Com1
2 3 4 S Power
Power
CPU CPU CPU

AC
100-120/
200-240 V
N L

Kit Rec.
spare Qty Part No. Spare Part Description
No.
parts
Fieldbus communication module,
programmed for PROFIBUS (PA)
PB0011551 FCM-8000 kit Including: Bottom socket, Contact for
8 1 transmitter (5 pin).
Fieldbus communication module,
PA0113415 FCM-8010 Unit programmed for PROFIBUS (PA) for
extended in- and outputs
PB0021741 240 W Power Supply kit For CPM-1400 (MEK-3000)
9 1
P46036133 80 W Power Supply unit For CPM-1500 (SPK-5500)
10 1 P46033965 24 V Switch 24 V Switch
11 1 Terminal Block kit For CPM-1400 (MEK-3000)
Hart Communication Module with
12 1 PB0021774 HCM-8000/8010 kit 8010 card for extended in- and outputs
Including: Bottom sockets 5 pin x2
Sensor Control Module
13 1 KB0021782 SCM-8000 kit Including: Bottom socket 5 pin
14 1 HA0111674 Communication cable RS-485 Serial (not in figure)
15 1 HA0112953 Communication cable RS-485 USB (not in figure)
16 1 PA0150151 RS485 service connector (not in figure)
Memory card for back-up
17 * 1 P00X20418 SD card 512 MB Industrial
(not in figure)
18 1 PA0174573 Alarm relay Kit (not in figure)
19 1 PA0119867 Interlock relay Kit (not in figure)

30 User Manual CPM PL2066en Rev.A © BTG 2019

 Appendix

5 Appendix

5.1 HCM-8000 Connections

Connection Block ACT-2500 DRT-5500 MBT-2500 MBT-4500

Interlock
DI3 Digital In 3 Sample Input (1=Interlock) Sample Input Sample Input
P1
DO Digital Out Alarm Output Data Ready Alarm Output Alarm Output

Calibration set Calibration set Calibration set Calibration set

DI1 Digital In 1
Input A Input A Input A Input A
P2
DI2 Digital In 2 Calibration set Calibration set Calibration set Calibration set
Input B Input B Input B Input B

Consistency Freeness Consistency Viscosity

AO Analog Out output value output value output value output value
4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA
P3
Temperature
AI Analog In Not used Not used Not used or Flow input
4 - 20 mA

Connection Block MEK-2500 MEK-3000 OCT-25x1 TCR-25x1

Sample Input
DI3 Digital In 3 Sample Input Sample Input Sample Input
or Interlock
P1
DO Digital Out Alarm Output Alarm Output Alarm Output Alarm Output

DI1 Digital In 1 Calibration set Calibration set Calibration set Calibration set
Input A Input A Input A Input A
P2
DI2 Calibration set Calibration set Calibration set Calibration set
Digital In 2 Input B Input B Input B Input B

Total Total
Consistency Consistency
AO Analog Out output value output value Consistency Consistency
output value output value
P3 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA

AI Analog In Not used Not used Not used Not used

© BTG 2019 User Manual CPM AX2066en Rev.B 31

 Appendix

Connection Block TCS-2531 TCT-25x1

DI3 Digital In 3 Sample Input Sample Input

P1 Alarm Output
DO Digital Out Alarm Output or PCD-1000
control

Calibration set Calibration set

DI1 Digital In 1 Input A Input A
P2
DI2 Calibration set Calibration set
Digital In 2
Input B Input B

Total Total
Consistency Consistency
AO Analog Out output value output value
P3 4 - 20 mA 4 - 20 mA

AI Analog In Not used Not used

Calibration Set configuration

Calibration Input A Input B

Set (Digital In 1) (Digital In 2)

1 0 0

2 1 0

3 0 1

4 1 1

32 User Manual CPM AX2066en Rev.B © BTG 2019

 Appendix

5.2 HCM-8010 Connections

BT-5500
Connection Block BLT-5500 DLT-5500 RET-25x2 RET-55xx

DI3 Digital In 3 Initiate lab sample Sample Input Sample Input Interlock
P1
Alarm Output or PCD-
DO Digital Out 1 Alarm Output Alarm Output 1000 control Alarm Output

DI1 Digital In 1 Calibration set Input A Calibration set Input A Calibration set Input A Calibration set Input A
P2
DI2 Digital In 2 Calibration set Input B Calibration set Input B Calibration set Input B Calibration set Input B

Dissolved lignin Total consistency Total consistency

Channel 1 output value
AO Analog Out 1 4 - 20 mA (Channel 1) output value (Channel 1) output value (Channel 1) output value
4 - 20 mA 4 - 20 mA 4 - 20 mA
P3
Analog input signals
AI Analog In1 from external equipment Not used Not used Not used
4 - 20 mA

Total consistency Ash consistency Ash consistency

Channel 2 output value (Channel 2) output value
AO2 Analog Out 2 4 - 20 mA (Channel 2) output value (Channel 2) output value 4 - 20 mA
4 - 20 mA 4 - 20 mA
P4 (RET-55x3 only)

AO3 Analog Out 3 Channel 3 output value Not used Not used Not used
4 - 20 mA

Channel 4 output value

AO4 Analog Out 4 4 - 20 mA
P5 Not used Not used Not used
Channel 5 output value
AO5 Analog Out 5
4 - 20 mA

AI2 Analog In 2
Analog input signals
P6 AI3 Analog In 3 from external equipment Not used Not used Not used
4 - 20 mA
AI4 Analog In 4

DI4 Digital In 4
P7 Not used Not used Not used Internally pre-wired(a)
DO2 Digital Out 2

SV4 Sol. valve 4

P8 Nut used Not used Not used Internally pre-wired(a)
SV5 Sol. valve 5

SV1 Sol. valve 1

P9 SV2 Sol. valve 2 Not used Not used Not used Internally pre-wired(a)

SV3 Sol. valve 3

(a) For more information about internally pre-wired connections, see the installation drawing for the transmitter

© BTG 2019 User Manual CPM AX2066en Rev.B 33

 Appendix

Connection Block RT-5500 SPC-5500 SPM-5500 SPK-5500 TCR-25x2

DI3 Digital In 3 Sample Input Interlock Interlock Remote stop Sample Input

P1 Digital Out 1
Floating DC
DO Alarm Output Alarm Output Alarm output Alarm Output Alarm Output
switch max 30 V,
100 mA

Calibration set Calibration set

DI1 Digital In 1 Not used Not used Calibration set Input A
Input A Input A
P2
DI2 Digital In 2 Calibration set Not used Not used Calibration set Input B Calibration set
Input B Input B

Filtrate charge Configurable Kappa Total consistency

Residual (Channel (Channel 1) output (Channel 1) output LRV - URV (Channel 1) output
AO Analog Out 1 1) output value
4 - 20 mA value value output value value
4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA
P3
Analog input
signals from
AI Analog In1 Not used Not used Not used Not used
external equipment
4 - 20 mA

Conductivity White water charge Configurable Ash consistency

(Channel 2) output (Channel 2) output (Channel 2) output RMS 0-0.0015 V (Channel 2) output
AO2 Analog Out 2 output value
value value value 4 - 20 mA value
4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA
P4
Media temp. Configurable
(Channel 3) output Start streaming (Channel 3) output CwZ 0-1.65 V
AO3 Analog Out 3 potential for filtrate output value Not used
value (Channel 1) value 4 - 20 mA
4 - 20 mA 4 - 20 mA

Start streaming CwT 0-0.165 V

AO4 Analog Out 4 potential for white output value
water (Channel 2) 4 - 20 mA
Internally pre-
P5 Not used Not used
wired(a) Mean Kappa(b)
AO5 Analog Out 5 Not used LRV - URV
output value
4 - 20 mA

Analog input
AI2 Analog In 2 signals from
external equipment Internally pre-
4 - 20 mA wired(a) Internally
P6 Not used Not used
pre-wired(a)
AI3 Analog In 3
Not used
AI4 Analog In 4 Not used

Internally pre-
DI4 Digital In 4 Not used Sample Input
wired(a)
P7 Digital Out 2 Not used Not used
DO2 Floating DC Data ready Not used Data Ready
switch max 30 V, Channel 1
100 mA

Internally pre-
SV4 Sol. valve 4
wired(a)
P8 Not used Not used Internally pre-wired(a) Not used
SV5 Sol. valve 5 Not used

Data ready
SV1 Sol. valve 1 Channel 2
Internally pre-
P9
SV2 Sol. valve 2
Not used
wired(a) Internally pre-wired(a) Not used
Not used
SV3 Sol. valve 3

(a) For more information about internally pre-wired connections, see the installation drawing for the transmitter
(b) Average since last start. Normally only used for batch applications

34 User Manual CPM AX2066en Rev.B © BTG 2019

 Appendix

5.3 FCM-8000 Connections

ACT-2500
BLT-5500
BTT-5500
DLT-5500
TCT-25x1
Connection Block MBT-2500 DRT-5500 MEK-3000 RET-25x2
MBT-4500
MEK-2500
RT-5500
TCR-25xx

Alarm Output
DO Digital Out Alarm Output Data Ready Alarm Output or PCD-1000
control
P1
Interlock Sample Input
DI3 Digital In 3 Sample Input (1 = interlock) or Interlock Sample Input

See separate table below for data between Profibus and

P2 FF / PROFIBUS PA
Transmitter

Data Between Profibus and transmitter

ACT-2500
Profi- Trans MBT-2500 BT-5500 DLT-5500 DRT-5500 MBT-4500
bus mitter MEK-2500 BLT-5500
MEK-3000

Dissolved
Consistency Channel 1 lignin Freeness Viscosity
AI1 AO output output (Channel 1) output output
output

AI2 Total
Channel 2 consistency
AO2 Not used output (Channel 2) Not used Not used
output

AI3 AO3 Not used Channel 3 Not used Not used Not used
output

AI4 Channel 4
AO4 Not used output Not used Not used Not used

Channel 5
AI5 AO5 Not used Not used Not used Not used
output

AI6 AO6 Not used Channel 6 Not used Not used Not used
output

Input signal
AO1 AI Not used from external Not used Not used Temperature
or Flow Input
equipment

DI DO Alarm Out(a) Alarm Out(a) Alarm Out(a) Data Ready(a Alarm Out(a)

Calibration Calibration Calibration Calibration Calibration

DO1 DI1
set Input A set Input A set Input A set Input A set Input A

DO2 DI2 Calibration Calibration Calibration Calibration Calibration

set Input B set Input B set Input B set Input B set Input B

Sample Initiate lab Sample Sample

DO3 DI3 Interlock(a)
Input(a) sample(a) Input(a) Input(a)

(a) Also available on hardware. See connection table above.

© BTG 2019 User Manual CPM AX2066en Rev.B 35

 Appendix

Profi- Trans TCT-25x1 RET-25x2 TCR-25x1 TCR-25x2

bus mitter

Total Total
Total Total
consistency consistency
AI1 AO Consistency (Channel 1) Consistency (Channel 1)
output value output value
output value output value

Ash Ash
consistency consistency
AI2 AO2 Not used (Channel 2) Not used (Channel 2)
output value output value

AI3 AO3 Not used Not used Not used Not used

AI4 AO4 Not used Not used Not used Not used

AI5 AO5 Not used Not used Not used Not used

AI6 AO6 Not used Not used Not used Not used

AO1 AI Not used Not used Not used Not used

Alarm Out or Alarm Out or

DI DO PCD-1000 PCD-1000 Alarm Out(a) Alarm Out(a)
control(a) control(a)

Calibration Calibration Calibration Calibration

DO1 DI1 set Input A set Input A set Input A set Input A

Calibration Calibration Calibration Calibration

DO2 DI2
set Input B set Input B set Input B set Input B

DO3 DI3 Sample In(a) Sample In(a) Sample In(a) Sample In(a)

(a) Also available on hardware. See connection table above.

36 User Manual CPM AX2066en Rev.B © BTG 2019

 Appendix

5.4 FCM-8010 Connections

Connection Block RET-55xx RT-5500 SPC-5500 SPM-5500 SPK-5500

DO Digital Out 1 Alarm Output Alarm Output Alarm Output Alarm Output Alarm Output
P1
DI3 Digital In 3 Interlock Sample Input Interlock Interlock Remote stop

P2 FF / PROFIBUS PA See separate table below for data between Profibus and Transmitter

Ash
Consistency White water
(Channel 2) Conductivity charge Configurable RMS
(Channel 2) (Channel 2)
AO2 Analog Out 2 output value output value (Channel 2) output value output value
4-20 mA output value 4 - 20 mA
(RET-55x3 4 - 20 mA 4 - 20 mA 4 - 20 mA
P4 only)

Media temp. Start Configurable

Internally streaming CwZ
AO3 Analog Out 3 (Channel 3) potential for (Channel 3) output value
pre-wired(a) output value
filtrate
output value
4 - 20 mA
4 - 20 mA 4 - 20 mA
(Channel 1)

Start
streaming CwT
AO4 Analog Out 4 potential for output value
white water Internally pre- 4 - 20 mA
P5 Not used Not used (Channel 2)
wired(a)
Mean Kappa
AO5 Analog Out 5 Not used output value
4 - 20 mA

Analog input
signals from
AI2 Analog In 2 external Internally pre-
equipment
P6 Not used 4 - 20 mA Not used wired(a) Internally
pre-wired(a)
AI3 Analog In 3
Not used
AI4 Analog In 4 Not used

Internally pre-
DI4 Not used Not used Sample Input
Internally wired(a)
P7 Not used
pre-wired(a)
Data ready
DO2 Digital Out 2 Not used Data Ready
Channel 1

Internally pre-
SV4 Sol. valve 4
P8
Internally
Not used Not used wired(a) Internally pre-
pre-wired(a) wired(a)
SV5 Sol. valve 5 Not used

SV1 Sol. valve 1 Data ready

Channel 2
Internally Internally pre- Internally
P9 Not used
SV2 Sol. valve 2 pre-wired(a) wired(a) pre-wired(a)
Not used
SV3 Sol. valve 3

(a) For more information about internally pre-wired connections, see the installation drawing for the transmit-
ter

© BTG 2019 User Manual CPM AX2066en Rev.B 37

 Appendix

Data Between Profibus and transmitter

Profi- Trans
bus mitter RET-55xx RT-5500 SPC-5500 SPM-5500 SPK-5500

Total Residual Filtrate Configurable Kappa

consistency charge (Channel 1)
AI1 AO (Channel 1) (Channel 1)
(Channel 1) output (Channel 1) output output
output output

Ash
consistency White water
Conductivity Configurable
(Chanel 2) (Channel 2) charge (Channel 2) RMS
AI2 AO2 (Channel 2)
output(a) output(a)
output(a) output(a)
(RET-55x3 output(a)
only)

Start
Media temp. streaming Configurable
CwZ
AI3 AO3 Not used (Channel 3) potential for (Channel 3)
output(a)
output(a) filtrate(a) output(a)
(Channel 1)

Start
streaming Stockline
CwT
AI4 AO4 Not used Not used potential for dilution
output(a)
white water(a) actuator(a)
(Channel 2)

Sensor
dilution Mean Kappa
AI5 AO5 Not used Not used Not used
actuator(a) output(a)

AI6 AO6 Not used Not used Not used Not used Not used

Input signal
AO1 AI Not used from external Not used Not used Not used
equipment

DI DO Alarm Out(a) Alarm Out(a) Alarm Out(a) Alarm Out(a) Alarm Out(a)

Calibration Calibration Calibration

DO1 DI1 Not used Not used
set Input A set Input A set Input A

DO2 DI2 Calibration Calibration Not used Not used Calibration

set Input B set Input B set Input B

Sample Remote
DO3 DI3 Interlock(a) Interlock(a) Interlock(a)
Input(a) stop(a)

(a) Also available on hardware. See connection table above.

38 User Manual CPM AX2066en Rev.B © BTG 2019

BTG Instruments AB
P.O. Box 602
SE-661 29 Säffle
Sweden
Phone: +46 533 426 00
www.btg.com