Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Unit features The category that can be achieved in

accordance with EN 954-1 and
` Positive-guided relay outputs: EN ISO 13849-1 depends on the cate-
– 3 safety contacts (N/O), instanta- gory of the base unit. The contact ex-
neous pansion module may not exceed this.
` Safe separation of safety contacts
13-14, 23-24, 33-34 from all other Safety features
circuits
` Supply voltage for expansion mod- The unit meets the following safety re-
ules quirements:
` LED for: ` The contact expansion module ex-
– Supply voltage at B1 and B2 pands an existing circuit. As the
– Input status, channel 1 output relays are monitored via the
Contact expansion module for in- – Input status, channel 2 base unit's feedback loop, the safe-
creasing the number of available con- – Switch status of the safety con- ty functions on the existing circuit
tacts tacts are transferred to the contact ex-
– Fault pansion module.
Approvals ` Plug-in connection terminals (either ` The safety function remains effec-
spring-loaded terminal or screw tive in the case of a component fail-
terminal) ure.
PNOZ s7.1 ` Earth fault in the feedback loop:
Unit description Detected, depending on the base
unit that is used.
‹ The unit meets the requirements of ` Earth fault in the input circuit:
EN 60947-5-1, EN 60204-1 and The output relays de-energise and
VDE 0113-1. The contact expansion the safety contacts open.
‹ module is used to increase the number
of instantaneous safety contacts avail-
able on a base unit. Base units are all
‹ safety relays with feedback loop mon-
itoring.

Block diagram

A1 A2
* B1 B2
13 23 33

= =
Interface
base

Input
unit

= K1 =

Power
expansion
Interface

module

K2

Y1 Y2 14 24 34

* Safe separation in accordance with EN 60947-1, 6 kV

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Function description without PNOZsigma base unit: ` Dual-channel operation and supply
` Single-channel operation: one input voltage via PNOZsigma connector
with PNOZsigma base unit: circuit affects the output relays
` Dual-channel operation via with PNOZsigma s7.2 expander units:
PNOZsigma connector

Timing diagram

POWER

Input

Output safe

Feedback
t1 t2 t1 t2

Key
` Power: Supply voltage ` Output safe: Safety contacts ` t1: Switch-on delay
` Input: Input circuits ` Feedback: Feedback loop 51-52 ` t2: Delay-on de-energisation

Wiring

Please note:
` Information given in the “Technical
details” must be followed.
` Outputs are safety contacts.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-

ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

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Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Preparing for operation

` Supply voltage

Supply voltage AC DC
Base unit:
Safety relay PNOZsigma

PNOZsigma
PNOZs PNOZs

Interface
expansion expansion
module module

Base unit: 24 V DC
Safety relay PNOZ X

A1 PNOZsigma
expansion
A2 module

0V

Supply voltage for expansion modules 24 V DC

PNOZsigma

B1 PNOZsigma
expansion
B2 module

0V

` Input circuit

Input circuit Single-channel Dual-channel

Base unit:
Safety relay PNOZsigma
PNOZsigma
Interface

PNOZsigma
PNOZsigma expansion module
base unit

Base unit: 24 V DC
Safety relay PNOZ X

A1 PNOZsigma
expansion
A2 module

0V

Base unit:
O1 A1 PNOZsigma
Safety relay PNOZelog Driven via semicon- expansion
ductor outputs (24 VDC) module
0V A2

L-

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

` Reset circuit/feedback loop

Reset circuit/feedback loop Base unit: Safety relay PNOZ X Base unit: Safety relay PNOZelog
The inputs that evaluate the feedback loop 24 V DC 24 V DC
depend on the base unit and application

Y1 Y1
feedback PNOZsigma feedback PNOZsigma
loop Y2 expansion loop Y2 expansion
module module

` Connection to PNOZsigma base

unit

Base unit: Safety relay PNOZsigma

The feedback loop is connected and evalu-
ated via the connector.

PNOZsigma
Interface
PNOZsigma
PNOZsigma expansion module
base unit

INFORMATION
If a base unit and a contact expansion
module from the PNOZsigma range
are linked via the connector, no addi-
tional wiring is necessary.
Do not connect A1 und Y1/Y2 to the
expansion module!

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

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Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Terminal configuration

Power

Installation ` Connect the base unit and the con- Control cabinet installation
tact expansion module using the ` The safety relay should be installed
Install contact expansion module connector supplied, before mount- in a control cabinet with a protec-
without base unit: ing the units to the DIN rail. tion type of at least IP54.
` Ensure that the plug terminator is Connect contact expansion module ` Use the notch on the rear of the unit
inserted at the side of the unit. PNOZ s7.1 to PNOZsigma contact to attach it to a DIN rail.
Connect base unit and contact ex- expansion modules ` Ensure the unit is mounted securely
pansion module PNOZ s7.1: ` Connect the contact expansion on a vertical DIN rail (35 mm) by us-
` Remove the plug terminator at the modules using the connector sup- ing a fixing element (e.g. retaining
side of the base unit and at the left plied. bracket or an end angle).
of the contact expansion module Push the unit upwards or downwards
before lifting it from the DIN rail.

Expansion options Please note the max. power consumption of the contact expansion modules (see Technical data
PNOZ s7.1).

c: Base unit
PNOZsigma expansion
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

d: Contact expansion module

PNOZ s7.1
module s7.2
module s7.1

module s7.2

module s7.2

e: Contact expansion module

PNOZ s7.2

f: Contact expansion module

PNOZ s7.2 with terminator .................

1 2 3 4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

c: Base unit

module s7/s8/s9/s10/s11
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit
d: Contact expansion module
PNOZ s7.1

module s7.1

module s7.2

module s7.2
e: Contact expansion module
PNOZ s7.2

f: Contact expansion module

.................
PNOZ s7, s8, s9, s10, s11 as ter-
minator 1 2 3 4

c: Contact expansion module

PNOZ s7.1 with terminator
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
d: Contact expansion module
PNOZ s7.2
module s7.1

module s7.2

module s7.2

module s7.2
e: Contact expansion module
PNOZ s7.2 with terminator

.................

1 2 3

c: Contact expansion module

module s7/s8/s9/s10/s11

PNOZ s7.1 with terminator

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

d: Contact expansion module

PNOZ s7.2
module s7.1

module s7.2

module s7.2

e: Contact expansion module

PNOZ s7, s8, s9, s10, s11 as ter-
minator
.................

1 2 3

c: Base unit

d: Contact expansion module

PNOZ s7.1
PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion

PNOZsigma expansion
PNOZsigma base unit

e: Contact expansion module

module s7.1

module s7.2

PNOZ s7.2
module s7.2

module s7.1

module s7.2

module s7.2

module s7.2

f: Contact expansion module

PNOZ s7.1

g: Contact expansion module .................

PNOZ s7.2 1 2 3 4 5 6

h: Contact expansion module

PNOZ s7.2 with terminator

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

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Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Dimensions

*with spring-loaded terminals

120 (4.72")
98 (3.86")
17,5
* 102 (3,94") (0.69")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

NOTICE Service life graph

This data sheet is only intended for use

Corrente di esercizio nominale (A)

during configuration. For installation

Corriente nominal de servicio (A)

10
and operation, please refer to the op-

Nominale bedrijfsstroom (A)

erating instructions supplied with the

Nominal operating current (A)

unit.
Nennbetriebstrom (A)
DC1: 24 V
Courant coupé (A) 1 DC13: 24 V

AC1: 230 V
AC15: 230 V
GB

0.1
NL
D

E
F

100 1000 10000 100000

I

D Schaltspielzahl x 103 E Número de ciclos x 103

GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœuvres x 103 NL Aantal schakelingen x 103

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -20 %/+20 %
Power consumption at UB DC 2.0 W
Max. output of all expansion modules 20 W
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 6.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
Safety-related characteristic data
Performance level (PL) in accordance with EN ISO 13849-1
Safety contacts, instantaneous e
Category of output contacts in accordance with EN 954-1,
EN ISO 13849-1
Safety contacts (S) instantaneous: 4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

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Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Safety-related characteristic data

SIL claim limit (SIL CL) in accordance with EN IEC 62061
Safety contacts, instantaneous 3
Probability of dangerous failure per hour (PFHD) in accordance
with EN IEC 62061
Safety contacts, instantaneous 2.31E-09 1/h
Mission time/Proof test interval in years 20
Times
Switch-on delay
with automatic reset after power on typ. 30 ms
with automatic reset after power on max. 50 ms
Delay-on de-energisation
with E-STOP typ. 18 ms
with E-STOP max. 30 ms
with power failure typ. 18 ms
with power failure max. 30 ms
Supply interruption before de-energisation 5 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.0 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG Order no.: 750167
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG Order no.: 750167
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 750167
Torque setting with screw terminals 0.50 Nm Order no.: 750167
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm² , 24 - 12 AWG Order no.: 751167
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 Order no.: 751167
Stripping length 9 mm Order no.: 751167
Dimensions
Height 102.0 mm Order no.: 751167
98.0 mm Order no.: 750167
Width 17.5 mm
Depth 120.0 mm
Weight 170 g

The standards current on 2007-10 apply.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Contact expansions

Up to PL e of EN ISO 13849-1
PNOZ s7.1

Conventional thermal current

Ith (A) at UB DC
1 contact 8.00 A
2 contacts 5.50 A
3 contacts 4.50 A

Order reference

Type Features Terminals Order no.

PNOZs 7.1 C 24 VDC With spring-loaded terminals 751 167
PNOZs 7.1 24 VDC With screw terminals 750 167

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-408-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

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