Rev.01, Date: 5th Feb.

2020

INTRODUCTION
===========================
- This inspection was done after remove insulation of the skid piping after the leak which was appeared from a ½” bleed connection of
ball valve on the STREAM# 1.
- This inspection was done after garnet blasting for piping.
- The piping was under purging by Nitrogen (1 Bar) at the time of inspection.
============================================================================================
SCOPE OF INSPECTION
===========================
- The scope of this inspection was to check and assess the condition of the insulated piping for corrosion under insulation (CUI).
============================================================================================
INSPECTION LIMITATIONS
===========================
- A Close visual inspection was performed for all accessible piping components, as there were un-accessible locations with restricted
access, and the inspection was applied as applicable.
- UT thickness measurements were carried out on the skid piping after insulation removal, as marked on the attached ISO and general
arrangement of skid, refer to attached UT report.
- Soap test was carried out over the most of small bore piping SBP, especially which suffer from significant thickness reduction.
============================================================================================

FINDINGS AND INSPECTION OBSERVATIONS

==========================================
In general, the main header 14” & 10” were found in a satisfactory condition, but most of SBP (less than or equal to NPS 2)
components (pipes, fittings and valves) suffered from severe corrosion under insulation-CUI, especially on the flanges, resulted in
general thinning, and localized / pitting corrosion. The following are the main inspection observations as detailed shown in the
attached photo log Rev-02 and PID:

STREAM 1

1- Photo-1: General/localized corrosion on ball valve body up to 2 mm depth. Corrosion up to 2 mm on 1" pipe from Nom.
Thk 6.35 mm. Reduction in 1” flange cross section up to 4 mm, from nominal cross section 17.5 mm.
2- Photo-2: corrosion up to 1 mm on 14" Elbow-90. and localized corrosion up to 3 mm at strainer flanges.
3- Photo-3: Corrosion (up to 3 mm) on 2" flanges of drain line. General / Localized corrosion on the STRAINER upper
flanges cross section & OD up to 5 mm depth from nominal cross section 54 mm.
4- Photo-4: Severe corrosion (more than 3 mm) on 2” flanges of STRAINER drain line.
5- Photo-5: Severe corrosion on 1" flange cross section up to 3 mm from nominal cross section 17.5 mm.
6- Photo-6: Pitting areas up to 1 mm depth on 10" header, in addition to corrosion on flange outer dia. up to 2 mm.
7- Photo-7: localized/pitting corrosion up to 2 mm on 10" line (pipe & flanges).
8- Photo-8: Crevice corrosion between flanges of Temperature indicator / transmitter, in addition to no isolation kit installed
between CS & SS flanges.
9- Photo-9: Thinned 1/2" bleed connection, which was leaked on STREAM-1. General/localized corrosion on ball valve body
up to 3 mm depth. Severe corrosion on some nut / bolts of valve flanges.
10- Photo-10: Through thickness holes on the neck pipe of ball valve, with localized corrosion up to 3 mm.
11- Photo-11: Pitting area up to 1.5 mm depth on 14" main header.
12- Photo-12: Corrosion (up to 3 mm from Nom. Thk 4.78 mm) on 1/2" pipe of ball valve bleed connection. The hand of bleed
valve was completely corroded.

STREAM 2

1. Photo-13: General corrosion on valve body up to 1.5 mm & corrosion 1.5 mm on 1" pipe & scattered pitting up to 1 mm on
10" pipe.
2. Photo-14: Severe corrosion up to 3 mm on the flanges of 1" line.
3. Photo-15: Localized corrosion on the strainer upper flanges crosses section & OD up to 5 mm depth, in addition to
corrosion 5 mm on the DAVIT rod.
4. Photo-16: Corrosion up to 3 mm on the flanges of strainer DP CONNECTION.
5. Photo-17: Moderate corrosion on valve body of STRAINER drain line.
6. Photo-18: Corrosion scales on 2" flanges of STRAINER drain line.
7. Photo-19: Scattered pitting less than 1 mm on 10" header.
8. Photo-20: Scattered pitting up to 1.5 mm on 10" header, in addition to corrosion on flanges OD up to 2 mm.
9. Photo-21: Crevice corrosion between flanges of pressure indicator and pressure transmitter.
10. Photo-22: Moderate corrosion 1/2" bleed connection of ball valve.
11. Photo-23: General/localized corrosion on ball valve body up to 2.5 mm depth.
12. Photo-24: Corrosion (up to 1 mm from Nom. Thk 4.78 mm) on 1/2" bleed connection of ball valve.

STREAM 3

1. Photo-25: Corrosion (up to 3 mm from Nom. Thk 4.78 mm) on 1/2" bleed connection of ball valve.
2. Photo-26: High reduction up to 6 mm in the cross sections of 1” flanges.
3. Photo-27: Corrosion up to 1.5 mm on 1" pipe from Nom. Thk 6.35 mm. Corrosion on flange outer diameter.
4. Photo-28: High reduction up to 10 mm in the cross sections of flanges of strainer DP connections.
5. Photo-29: High reduction up to 7 mm in the cross sections of flanges of strainer DP connections.
6. Photo-30: Localized / pitting corrosion up to 1.5 mm on the main header.
7. Photo-31: General / Localized corrosion on the strainer upper flanges cross section & OD up to 5 mm depth.
 8. Photo-32: Severe localized corrosion up to 6 mm on the davit of strainer.
9. Photo-33: Corrosion on 2" valve body & bolts at the strainer drain line.
10. Photo-34: Dense localized / pitting corrosion on the main header up to 1.5 mm depth.
11. Photo-35: Corrosion (up to 3 mm from Nom. Thk 4.78 mm) on 1/2" bleed connection of ball valve.
12. Photo-36: Corrosion (up to 2 mm from Nom. Thk 4.78 mm) on 1/2" bleed connection of ball valve.

RECOMMENDATIONS:

PMT-MECH.

The following repairs shall be done as per design requirements, and applicable construction codes.

STREAM 1

1. Replace the corroded section (pipe and flange) of 1” line; refer to photo#1, and as marked on PID.
2. Replace the corroded 2” flange of strainer drain line; refer to photo#3&4, and as marked on PID.
3. Replace the corroded 1” flanges of strainer drain line; refer to photo#3&5, and as marked on PID.
4. Open the 1 ½” flanges of temperature indicator / transmitter to check the condition of flange face, and if they are in good
condition, just replace the gasket and install isolation kit between CS &SS, and if they are in bad condition they will be
replaced, with new gasket and isolation kit. refer to photo#8, and as marked on PID.
5. Replace the corroded ½” bleed connection of ball valve, according to WPS approved from vendor; refer to photo#9, and as
marked on PID.
6. Replace the corroded ½” bleed connection of ball valve, according to WPS approved from vendor; refer to photo#12, and
as marked on PID.

STREAM 2

1. Replace the corroded flanges of 1” line; refer to photo#14, and as marked on PID.
2. Replace the corroded davit of strainer; refer to photo# 15.
3. Open the 1 ½” flanges of pressure indicator / transmitter to check the condition of flange face, and if they are in good
condition, just replace the gasket, and if they are in bad condition they will be replaced. refer to photo#21, and as marked
on PID.

STREAM 3

1. Replace the corroded ½” bleed connection of ball valve; refer to photo#25, and as marked on PID.
2. Replace the corroded flanges of 1” line; refer to photo#26, and as marked on PID.
3. Replace the corroded two 1 ½” flanges of DP connections of strainer; refer to photo#28&29, and as marked on PID.
4. Replace the corroded davit of strainer; refer to photo# 32.
5. Replace the corroded ½” bleed connection of ball valve, according to WPS approved from vendor; refer to photo#35, and
as marked on PID.
6. Replace the corroded ½” bleed connection of ball valve, according to WPS approved from vendor; refer to photo#36, and
as marked on PID.

MAIN-MECH

STRAM 1

1. Check the integrity of valve installed in the strainer drain line with the current condition of corrosion on its flange,
and the need for replacement; refer to photo#3&4, and as marked on the PID.
2. Replace the corroded bolts of ball valve flanges, refer to photo#9, and as marked on PID.
3. Check the integrity of ball valve in the presence of HOLES in the neck pipe, refer to photo#10, and as marked
on the PID.
4. Check the integrity of ½” bleed valve installed on the ball valve with the current condition of corrosion, refer to
photo#12 and as marked on PID.

STRAM 2

1. Check the integrity of the valve installed in the strainer DP connection with the current condition of corrosion on
its flange, and the need for replacement; refer to photo#16, and as marked on the PID

STRAM 3

1. Replace the corroded upper flanges of valves installed on DP connections of strainer; refer to photo# 28 & 29
and as marked on PID.
2. Check the integrity of valve installed in the strainer drain line with the current condition of corrosion on its body
& bolts and the need for replacement; refer to photo#33, and as marked on the PID.