Efficient Liquid Cooling

2 Liquid cooling
 Contents

Overview
Rittal liquid cooling is a particularly
efficient choice for these industries....................................... 4

Applications
Convincing cooling concepts for virtually any application .... 6

Rittal TopTherm chillers

TopTherm chillers – reliable and efficient .............................. 8
Overview of TopTherm chillers, 1 – 40 kW .......................... 10
Overview of chillers for IT cooling, 15 – 500 kW ................. 12
TopTherm chiller in a floor standing enclosure, 1 – 6 kW.... 14
TopTherm chiller, wall-mounted, 1 – 4 kW .......................... 16
TopTherm chiller in a TS enclosure, 8 – 40 kW ................... 18
Chillers for IT cooling, 15 – 500 kW..................................... 20

Rittal air/water heat exchangers

Air/water heat exchangers –
Efficient and ambient air-neutral ......................................... 22
Overview of air/water heat exchangers, 0.3 – 5 kW ............ 24
Overview of air/water heat exchangers, 1.8 – 7 kW ............ 26
Air/water heat exchangers, 1.8 – 7 kW................................ 26
LCP – Liquid Cooling Package, 10 kW................................ 27
Air/water heat exchangers................................................... 28
LCP – Liquid Cooling Package for industry......................... 30
Air/water heat exchangers – Accessories ........................... 32
Chiller option packages....................................................... 33

Performance diagrams
TopTherm chillers/chillers for IT cooling.............................. 34
Characteristic curves of pump, TopTherm chillers .............. 35
Air/water heat exchangers................................................... 36

References/service
Configure and design – Always “up-to-date” ...................... 38
References .......................................................................... 40
Service – Global availability ................................................. 43

Liquid cooling 3
Rittal liquid cooling is a particularly
efficient choice for these industries

Machine tools Welding technology Laser technology

Application areas in this sector: Application areas in this sector: Application areas in this sector:
High-speed spindles, torque motors, Welded electrodes High-performance lasers and optics
drive shafts, machine bed, hydraulic ◾ Integration into welding robots allows ◾ Innovative control concept with
aggregates and enclosures a compact design precise temperature hysteresis,
◾ One version for two frequencies ◾ Nano-coated condenser ensures thanks to integral PID controller
= international compatibility a high MTBF ◾ Compact design supports a diverse
◾ Energy efficiency with intelligent ◾ High energy efficiency and service life, range of machine integration options
control thanks to the option of integrating into ◾ Flexibly adjustable hydraulic system
◾ Minimum footprint with flexible the machine control system ◾ Comprehensive package of options
mounting system e.g. with adjustable pump capacity
◾ Approvals for the world’s leading ◾ Pipe made from plastic, stainless
markets (GS, TÜV, UL) steel or copper
◾ Global spare parts availability

4 Liquid cooling
Integral process cooling –
The system for all industries
Each industry has its own requirements.
We offer an efficient, reliable process cooling solution for your specific application. Draw on our
expertise accumulated in countless international projects, while at the same time capitalising on
Rittal’s unique system for measurable added benefits.
Take us at our word: Our expertise – your benefit.

Foods and packaging Electronics/power distribu- IT infrastructure

Application areas in this sector: tion Application areas in this sector:
Foil wrapping machines, punching Application areas in this sector: Racks, rack suites, server rooms
stations for blister packs, and Enclosures, frequency converters, ◾ High energy efficiency (EER) thanks
blow-moulding machines generators, high-performance motors, to free cooling and inverter-regulated
◾ Stainless steel enclosures satisfy measurement systems pumps
required hygiene standards ◾ Broad cooling output spectrum from ◾ Redundant power systems (pump,
◾ Enhanced product safety 0.3 to 10 kW compressors etc.) ensure a high
◾ Water-carrying parts made from ◾ Extensive choice of water connection MTBF
stainless steel options ◾ High levels of reliability with universal
◾ Nano-coated condenser ensures a ◾ High level of reliability, thanks to leak interfaces: SNMP, BACnet etc.
high MTBF monitoring ◾ High service availability 24/7
◾ Cooling at high ambient temperatures
up to +70°C
◾ Comprehensive range of accessories

Liquid cooling 5
 6

1
7

7
1

5
5 2

 TopTherm chiller in TS 8 enclosure

 TopTherm chiller in floor-standing enclosure
 Chiller for IT and process cooling
 Free cooling
 Air/water heat exchangers, wall-mounted
Air/water heat exchangers, roof-mounted

LCP – Liquid Cooling Package for industry

 LCP – Liquid Cooling Package for IT
6 Liquid cooling
 Convincing cooling concepts
for virtually any application
6

2
5

3
4

5
5
5

Liquid cooling 7
8 Liquid cooling
TopTherm chillers –
reliable and efficient
Chillers ensure centralised, efficient cooling and supply of the cooling medium (generally water), and
are used with particularly high heat loads. A single pipeline system takes care of all cooling tasks on
the system or machine. At the same time, the chillers ensure spatial separation between cooling
generation and process cooling. They can therefore serve several pieces of equipment simultaneously,
while remaining particularly efficient in terms of cooling output.
When cooling spindles with 40,000 rpm, for example, Rittal recooling systems supply volumetric flows
and coolant temperatures at precisely the required level. Rittal system climate control: Your essential
solution for a high degree of dimensional accuracy, consistently perfect workpieces, and stable
production conditions.

Benefits at a glance:
◾ Cooling output from 1 to 500 kW
◾ One system for enclosure cooling
◾ Integration into bayed enclosure suites
◾ Individual project planning
◾ Commissioning and servicing
◾ Comprehensive pipeline calculation
◾ Global service network

Liquid cooling 9
TopTherm chillers, 1 – 40 kW

Performance diagrams Page 34 Further information can be found on the Internet

Output class kW 1 – 1.5 3–6 1 – 2.5

Type of installation Stand-alone, roof-mounted, fully internally mounted Stand-alone, fully internally mounted Wall-mounted
Model No. 3318.600 3318.610 3319.600 3319.610 3320.600 3334.600 3334.660 3360.100 3360.250
Total cooling output
kW 0.8 / 0.9 0.8 / 0.9 1.2 / 1.3 1.2 / 1.3 2.7 / 3 3.9 / 4.7 4.8 / 5.2 0.8 / 0.9 2.1 / 2.3
Tw = 10°C / Tu = 32°C
Total cooling output
kW 1 / 1.1 1 / 1.1 1.5 / 1.7 1.5 / 1.7 3 / 3.4 4.5 / 5.4 6.1 / 6.6 1 / 1.1 2.5 / 2.8
Tw = 18°C / Tu = 32°C
Power consumption Pel 50/60 Hz kW 0.69 / 1.07 0.69 / 1.07 0.86 / 0.99 0.86 / 0.99 2.03 / 2.67 2.88 / 3.24 3.98 / 5.32 1.16 / 1.21 2.2 / 2.5
400, 3~, 50 / 400, 3~, 50 /
Rated operating voltage V, ~, Hz 230, 1~, 50/60
460, 3~, 60 460, 3~, 60
Width mm 600 600 600 600 602 602 605 400 400
Height mm 400 400 400 400 676 676 1034 950 1580
Depth mm 455 455 455 455 645 645 650 310 290
Rated current max. A 5.1 / 5.6 5.1 / 5.6 5.7 / 5.6 5.7 / 5.6 4.05 / 4.35 5.6 / 6.15 8.2 / 8.5 4.2 / 4.0 5.5 / 5.6
Protection category (electrics) IP 44 IP 44 IP 44
Tank capacity l – 2.5 – 2.5 30 5 10
Operating temperature range +10°C...+43°C +10°C...+43°C +10°C...+43°C
Refrigerant R134a R134a R134a
Quick-release coupling
¾˝ internal
Water connection ½˝ internal thread ½˝ internal thread (mating part included
thread
in accessory bag)
Air throughput of fans m3/h 900 1785 2200 500 710
Pump capacity volume l/min 3.5 / 6 20 / 44 13 / 23
External static pressure bar 2.5 3 1.5
Noise pressure level dB (A) 62 68 69 65
Temperature hysteresis +/- 2 K +/- 2 K +/- 2 K
Temperature of liquid +10°C...+30°C +10°C...+30°C +10°C...+30°C
Weight kg 48.0 48.0 51.0 51.0 88.0 94.0 125.0 47.0 78.0
Accessories
Metal filters 1 pc(s). 3286.510 3286.520 2 x 3286.510 3286.410
Levelling feet 4 pc(s). – 7493.100 –
Twin castors 4 pc(s). – 6148.000 –
Cooling medium (indoor) 10 l / 25 l 3301.960 / 3301.965
Cooling medium (outdoor) 10 l / 25 l 3301.950 / 3301.955

10 Liquid cooling
 TopTherm chillers, 1 – 40 kW

Performance diagrams Page 34 Further information can be found on the Internet

Output class kW 8 – 16 20 – 40

Type of installation Stand-alone, system integration Stand-alone, system integration

Model No. 3335.790 3335.830 3335.840 3335.850 3335.860 3335.870 3335.880 3335.890
Total cooling output
kW 6.5 / 7.5 6.5 / 7.5 10.3 / 11.3 13.8 / 15.2 16.6 / 18.7 20.8 / 23.8 27 / 30.4 32.5 / 37.5
Tw = 10°C / Tu = 32°C
Total cooling output
kW 8 / 8.6 8 / 8.6 12 / 13.1 16 / 17.6 20 / 21.8 25 / 27.6 32 / 35.2 40 / 44
Tw = 18°C / Tu = 32°C
Power consumption Pel 50/60 Hz kW 4.37 / 5.21 4.37 / 5.21 6.6 / 7.76 7.3 / 9.2 9.2 / 12 11.4 / 13.9 14.95 / 17.6 17.91 / 23.1
400, 3~, 50 / 400, 3~, 50 /
Rated operating voltage V, ~, Hz
460, 3~, 60 460, 3~, 60
Width mm 805 805 805 805 1205 1205 1605 2405
Height mm 1700 2100 2100 2140 2140 2140 2140 2140
Depth mm 605 605 605 605 605 605 605 605
Rated current max. A 8.23 / 7.71 8.23 / 7.71 10.03 / 11.41 12.73 / 13.3 20.12 / 17.34 22.82 / 23.84 26.25 / 26.72 38.43 / 32.66
Protection category (electrics) IP 44 IP 44
Tank capacity l 75 150 75 150
Operating temperature range +10°C...+43°C +10°C...+43°C
Refrigerant R410a R410a

Water connection 1˝ internal thread 1˝ internal thread 1¼˝ internal thread

Air throughput of fans m3/h 2800 6000 12200 24400

Pump capacity volume l/min 30 / 47 30 / 55 35 / 63 43 / 76 49 / 86 55 / 70 52 / 72
External static pressure bar 2.5 2.5 2.5 / 3.5
Noise pressure level dB (A) 69 70 72
Temperature hysteresis +/- 2 K +/- 2 K
Temperature of liquid +10°C...+25°C +10°C...+25°C
Weight kg 242.0 248.0 282.0 282.0 360.0 374.0 511.0 646.0
Accessories
Metal filters 1 pc(s). 3286.550 3286.530 3286.540 2 x 3286.530 2 x 3286.540
Levelling feet 4 pc(s). 7493.100
Twin castors 4 pc(s). 7495.000 –
Base/plinth components see chiller configurator on the Internet
Cooling medium (indoor) 10 l / 25 l 3301.960 / 3301.965
Cooling medium (outdoor) 10 l / 25 l 3301.950 / 3301.955

Liquid cooling 11
Chillers for IT cooling, 15 – 500 kW

TopTherm chiller option packages Page 33 Performance diagrams Page 34 Further information can be found on the Internet

Output class kW 15 – 67 77 – 124

Type of installation Stand alone Stand alone

Model No. 3232.701 3232.711 3232.721 3232.731 3232.741 3232.751 3232.761 3232.771 3232.781 3232.791
Total cooling output
kW 15 24 36 48 67 77 88 99 117 124
Tw = 15°C / Tu = 35°C
Total cooling output
kW 16.7 26.4 39.6 54 75 86.2 98.5 110.9 130.5 138.5
Tw = 18°C / Tu = 32°C
Integral free cooling
kW 19.2 19.2 27.6 27.6 76 89 109 112 135 137
output Tu = 2°C
Rated operating voltage V, ~, Hz 400, 3~, 50 400, 3~, 50
Width mm 810 810 810 1000 1100 1100 1100 1100 1100 1100
Height mm 1542 1542 1542 1780 1606 1606 1606 1606 1875 1875
Depth mm 1800 1800 1800 2300 3240 3240 3240 3240 3240 3240
Power consumption1) kW 6.9 9.7 14.6 21 21 24 26 29 36 41
Tank capacity l 48 48 48 100 200 200 200 200 300 300
Operating temperature
-20°C...+43°C -20°C...+43°C
range
Refrigerant R407c R410a R410a

Water connection 1½˝ Victaulic 2½˝ Victaulic

Air throughput
m³/h 10880 10880 14000 18000 22000 22000 27000 27000 34100 34100
at max. cooling output
Pump capacity l/min 60 120 240 240 240 240 470 470
Pump pressure bar 2.5 2.5
Noise pressure level dB (A) 53 42 42 43 44 50 50
Temperature of liquid +5°C...+20°C +5°C...+20°C
Number of cooling circuits 1 2 2
Weight as delivered kg 400 415 505 710 896 896 906 912 1119 1123
Operating weight kg 448 463 553 810 1096 1096 1106 1112 1419 1423
Permissible operating
bar 28 45 45
pressure
Colour RAL 7035 RAL 9002 RAL 9002 RAL 9002
Accessories
Cooling medium (indoor) 10 l / 25 l 3301.960 / 3301.965
Cooling medium (outdoor) 10 l / 25 l 3301.950 / 3301.955
1) With pump

12 Liquid cooling
 Chillers for IT cooling, 15 – 500 kW

TopTherm chiller option packages Page 33 Performance diagrams Page 34 Further information can be found on the Internet

Output class kW 155 – 261 291 – 500

Type of installation Stand alone Stand alone

Model No. 3232.801 3232.811 3232.821 3232.891 3232.831 3232.841 3232.851 3232.861 3232.871 3232.881
Total cooling output
kW 155 172 196 235 262 291 326 387 430 481
Tw = 15°C / Tu = 35°C
Total cooling output
kW 172.8 191.8 219.1 272.8 292.5 325.1 364.1 432.6 480.5 537.4
Tw = 18°C / Tu = 32°C
Integral free cooling
181 211 231 248 240 273 303 339 385 432
output Tu = 2°C
Rated operating voltage V, ~, Hz 400, 3~, 50 400, 3~, 50
Width mm 1100 1100 1100 1500 2200 2200 2200 2200 2200 2200
Height mm 1875 1875 1875 1975 2450 2450 2450 2450 2450 2450
Depth mm 3240 3240 4240 4350 3400 3400 3400 4250 4250 4250
Power consumption1) kW 47 52 60 70 80 93 106 121 141 159
Tank capacity l 300 300 300 700 700 700 700 700 700 700
Operating temperature
-20°C...+43°C -20°C...+43°C
range
Refrigerant R410a R410a

Water connection 2½˝ Victaulic 3˝ Victaulic 4˝ Victaulic

Air throughput
m³/h 32600 32600 50000 49000 72800 71500 70200 106200 104100 102000
at max. cooling output
Pump capacity l/min 500 500 500 500 810 810 810 1200 1200 1200
Pump pressure bar 2.5 2.5
Noise pressure level dB (A) 50 51 53 53 56 56 56 59 58.5 58.5
Temperature of liquid +5°C...+20°C +5°C...+20°C
Number of cooling circuits 2 2
Weight as delivered kg 1308 1321 1489 1933 2546 2693 2843 3148 3354 3576
Operating weight kg 1608 1621 1789 2633 3246 3393 3543 3848 4054 4276
Permissible operating
bar 45 45
pressure
Colour RAL 9002 RAL 9002
Accessories
Cooling medium (indoor) 10 l / 25 l 3301.960 / 3301.965
Cooling medium (outdoor) 10 l / 25 l 3301.950 / 3301.955
1) With pump

Liquid cooling 13
TopTherm chiller in a floor standing enclosure, 1 – 6 kW

TopTherm chillers are used to cool liquid media, and allow a high level of temperature accuracy. The water circuit is configured as
an open system with integral buffer store. Warm water flows back into this buffer store after the cooling process, and is then
recooled to the pre-set temperature. The modular design means that the operator display for the microcontroller may be mounted
on either the front or rear. The space-saving compact design turns the TopTherm chiller into the perfect cooling solution for plant
and machinery engineering, and is an ideal cold water supply.
Integral monitoring systems such as pump monitoring, filter mat monitoring and connection to superordinate control units ensure
that the unit will satisfy the most demanding requirements in terms of reliability and availability.

Benefits at a glance:

◾ Innovative control concept with microcontroller control

◾ Energy efficiency with eco-mode function
◾ Stand-by function supported with integral real-time
clock
◾ Fixed and differential temperature setpoint control
◾ Nano coating as standard (on all heat exchanger
membranes)
◾ Bifrequency design of all components
◾ Integral flow monitor to protect the pump from
running dry
◾ Filter mat monitoring for a high level of operational
reliability
◾ 2 floating fault alarm relays, freely programmable
◾ Communication to superordinate control unit
◾ No additional floor space is taken up with external
enclosure mounting or internal machine mounting

14 Liquid cooling
TopTherm chiller in a floor
standing enclosure, 1 – 6 kW
Compact design
◾ Minimal footprint
◾ Preassembled, space-saving standard dimensions for
enclosure assembly, ideally suited to all common enclosures
◾ Compact layout of the cooling components on a base plate
which functions as a collecting tray.

High MTBF
◾ Nano coating as standard (on all heat exchanger
membranes)
◾ Interactive, service-friendly filter mat monitoring for added
reliability
◾ Precise temperature control, based on microprocessor
technology
◾ Microcontroller box is easily replaceable

Suitable for international use

◾ Bifrequency version as standard
◾ Supports multiple voltages without rewiring
◾ Approvals for the world's leading markets: GS, TÜV, UL

Liquid cooling 15
TopTherm chillers, wall-mounted, 1 – 4 kW

TopTherm wall-mounted chillers for external enclosure mounting offer centralised cooling in a minimal space. This opens up new
opportunities for integration into machine and enclosure housings in conjunction with optimum cooling output, without taking up
additional floor space.
Its space-saving, compact design makes the TopTherm chiller the perfect cooling solution for plant and machine engineering, and
provides an ideal cold water supply. The integral Nano coating provided as standard ensures a high MTBF.
Integral monitoring systems such as pump monitoring, filter mat monitoring and connection to superordinate control units ensure
that the unit meets the most demanding requirements in terms of reliability and availability.

Benefits at a glance:

◾ Modular layout for external enclosure mounting, partial

internal mounting and full internal mounting
◾ Integral flow monitor to protect the pump from running dry
◾ No additional floor space is taken up with internal enclosure
and machine mounting
◾ System messages are displayed centrally
◾ Filter mat monitoring for a high level of operational reliability
◾ 2 floating fault alarm relays, freely programmable
◾ Communication with superordinate control unit
◾ Energy efficiency with eco-mode function
◾ Stand-by function supported with integral real-time clock
◾ Nano coating as standard (on all heat exchanger
membranes)

16 Liquid cooling
TopTherm chillers,
wall-mounted, 1 – 4 kW
Flexible mounting
◾ Three mounting variants ensure flexibility:
Full internal mounting, partial internal mounting or external
mounting
◾ Optimum use of the available space
◾ No additional floor space is taken up, thanks to the
innovative assembly form
◾ May be integrated into machine systems

High MTBF
◾ Special internal or external mounting kits are not required:
Quick-release fastener coupling, including mating compo-
nent, ensures fast commissioning
◾ Water connections and electric control unit accessible from
the outside
◾ Interactive, service-friendly filter mat monitoring for added
reliability
◾ Precise temperature control, based on microprocessor
technology

Integrated as standard
◾ Fill level display
◾ Filter mat monitoring
◾ Pump to convey the medium

Liquid cooling 17
TopTherm chiller in a TS 8 enclosure, 8 – 40 kW

Chillers have proven ideal for providing powerful, targeted climate control in industrial applications. The TopTherm chiller in the
TS 8 system enclosure from Rittal is a particular highlight, since the modular chiller covers seven cooling outputs ranging from 8 to
40 kW with just four sizes. This translates into savings across the board, since rather than customised production, the TopTherm
chiller is a standardised climate control solution with a full performance range available off the shelf. The dual frequency design of
the control module makes it suitable for international use. The temperature may be set as a fixed or differential value. The micro-
controller with intelligent logic reduces the number of component on/off switching cycles and enhances energy efficiency. Cleverly
designed: The TopTherm chiller based on the TS 8 enclosure integrates the electrical controller as well as the water and cooling
module, and spare parts management is reduced to a bare minimum.

Benefits at a glance:

Premanufactured standard modules

◾ Integration into the TS 8 system
◾ Service availability up to 24 hours worldwide
◾ Standardised modules for a reduced range of spare parts

Efficient components
◾ High reliability thanks to integral icing protection
on the heat exchanger
◾ Refrigerant R410a

Greater flexibility
◾ Output range 8 – 40 kW
◾ Small footprint thanks to vertical design
◾ One version for two frequencies = international compatibility
◾ Broad application spectrum, thanks to predefined option
packages

18 Liquid cooling
TopTherm chiller
in a TS enclosure, 8 – 40 kW
Cost pressure and global component availability are necessi-
tating the widespread standardisation of recooling systems.
Rittal has recognised this trend and developed the TopTherm
chiller, with its modular design. As it is based on a TS 8 1
enclosure, it may be fully integrated into the Rittal system. 1
The modular design is based around standardised individual
modules, to ensure a high level of flexibility.

 Control module
◾ One design, two frequencies: 400 V/50 Hz, 460 V/60 Hz
◾ Fixed or differential temperature setpoint control, switchable
◾ Optimised microcontroller control
◾ Master switch in black (optional)
◾ Prefitted Harting connector (optional)
◾ Electrical components in UL variant (optional)

 Cooling module
2
◾ Refrigerant R410a
◾ Modules with different outputs are readily exchanged
2
◾ Optimum thermodynamics
◾ Energy efficiency is increased by using the water-cooled
condenser (optional)
◾ Winter control up to -20°C (optional)

 Water module
◾ PP tank – Pre-formed from a single piece
◾ Variable pump selection (optional)
◾ Water level monitoring (optional)
◾ Water circuit free from non-ferrous metals (optional)
3 3

1 22
TopTherm chillers, 8 – 40 kW
Optimum integration into existing TS 8 enclosure combina-
tions. Modular assembly with standardised enclosure
dimensions. Dimensions are given without the condenser fan.

Enclosure Dimensions W x H x D mm Output kW

 800 x 2000 x 600 8 – 12 – 16
1200 x 2000 x 600 20 – 25
 1600 x 2000 x 6001) 32
 2400 x 2000 x 6002) 40
1= 2 x enclosure 1 3 44
2= 2 x enclosure 2

Liquid cooling 19
Chillers for IT cooling, 15 – 500 kW

The Rittal IT chiller in conjunction with free cooling supplies exceptionally energy- and cost-efficient IT cooling media. The system is
specially designed for supplying critical IT applications cooled via LCP, air/water heat exchangers or CRAC systems. The flexible
design ensures optimised process cooling applications.
In this atmospherically sealed system, options such as redundant, speed-regulated pumps, compressors, emergency cooling and
buffer stores mean optimum operational reliability and fail-safeness.
Alongside optional heat recovery from the system, connection to Rittal free cooling recooling systems ensures exceptionally
energy-efficient operation. Free cooling uses cold ambient air for cooling, reduces operating costs by up to 80%, extends the
service life of components, and increases operational reliability. If the free cooling performance is insufficient, the IT chiller will cut in.

Benefits at a glance:

◾ Redundant pumps, speed-controlled

◾ Redundant compressors
◾ 2 cooling circuits from 50 kW
◾ Intelligent control concept
◾ Interfaces: SNMP, BACnet, MODBUS
◾ Integral or separate free coolers (optional)
◾ Integral automatic bypass valve
◾ Integral flow monitor
◾ Operating costs are minimised, thanks to high water inlet
temperatures for LCP and CRAC operation
◾ High EER (energy efficiency ratio)
◾ Integration into RiZone software
◾ Suitable for universal use, including process cooling,
for example
◾ Suitable for outdoor siting up to Tu = -20°C

20 Liquid cooling
Chillers for IT cooling,
15 – 500 kW
High energy efficiency –
Low operating costs
◾ Pump with integral frequency converter (optional)
◾ Free cooling for the entire output range (optional)
◾ Energy-efficient operation with redundant scroll compressor
◾ Intelligent control concept
◾ Optimum heat exchanger design for maximum energy
efficiency

3
Reliability and redundancy 22
◾ 2 redundant pumps
◾ Up to 8 chillers may be combined 2

◾ In the event of a power failure, the pump and controller are 9

supplied via an external UPS 1
◾ Automatic changeover from mains to UPS 7
8
◾ Integral flow monitor 6
◾ Integral automatic bypass valve
13
Controller

 Compressor with oil sump  Controller 19

heater  Drain/fill 10
Duo pressure monitor  Pressure relief valve 5
LP/HP 15 FU 16
 Bypass valve 12 11 PA
4
17
 Condenser with fan
 Manometer FC PI
 Non-return valve 20
 Pump 21
18
 Pressure sensor 4
 Return IN 14 5
 Expansion valve
! Inlet OUT PA

 Inspection glass FU

! Tank
 Magnetic valve
! Refrigerant collector
 Dryer
 Evaporator coil
 Safety assembly
 Flow monitor

Variable pumps with integral frequency

converter
◾ Available for the entire output range
◾ Linear output control with integral frequency converter
◾ With two sensors to monitor pressure
◾ Constant pressure always available for the equipment
◾ Where there is variable consumption by the equipment
(e.g. LCPs) or in the cooling circuit (e.g. free cooling), the
pump is self-regulating and generates a constant pressure
◾ In special applications, a constant water flow rate is also
supported

Benefits for the customer:

◾ Demand-based pump speed ensures a high level of energy
efficiency
◾ Only consumes what is actually needed

Liquid cooling 21
22 Liquid cooling
Air/water heat exchangers –
Efficient and ambient air-neutral
The enclosure interior air may also be cooled to below the level of the external temperature, if required,
by using cooling water from a central recooling system. The ingress of external dust into the cooled
enclosure is prevented. The waste heat from the enclosure does not raise the temperature of the
ambient air, provided the heat exchanger and cold water supply system are spatially separated from
one another.
Air/water heat exchangers can also be used at extreme ambient temperatures ranging from +1°C to
+70°C. Even extreme levels of contamination in the ambient air, e.g. with dust and oil, do not affect
functionality. High heat loads are dissipated in the most confined space. A high operating ratio is
achieved, thanks to the large surface area of the heat exchanger unit and the powerful EC fan technol-
ogy.

Benefits at a glance: Please note:

◾ Also available with all water-carrying parts Air/water heat exchangers should always be used
made from stainless steel in conjunction with recooling systems or an
◾ High protection category IP 55 to IEC 60 529 existing cooling water circuit.
◾ Virtually maintenance-free
◾ Control of the air and water circuit is electroni-
cally monitored

Liquid cooling 23
Air/water heat exchangers, 0.3 – 5 kW

Accessories Page 32 Performance diagrams Page 36 Further information can be found on the Internet

Output class kW 0.3 – 0.5 0.6 – 1

Type of installation Wall-mounted Wall-mounted

Model No. 3212.024 3212.115 3212.230 3363.100 3363.500 3214.100 3364.504 3364.100 3364.500
Water-carry- Stainless steel (1.4571) – – ◾ – –
ing parts Copper/brass (Cu/CuZn) ◾ ◾ – ◾ ◾
Basic controller (factory setting
– – – ◾ – – – ◾ –
+35°C)
Temperature e-Comfort controller (factory
– – – – ◾ – ◾ – ◾
control setting +35°C)
Thermostat-controlled
– – – – – ◾ – – –
magnetic valve
Total cooling output L35 W10, 200 l/h kW 0.3 0.3 0.3 – – 0.6 – – –
Total cooling output L35 W10, 400 l/h kW – – – 0.5 0.5 0.7 0.95 1 1
115, 1~,
Rated operating voltage V, ~, Hz 24 (DC) 230, 1~, 50/60 230, 1~, 50/60
50/60
Width mm 150 150 150 280 280 200 280 280 280
Height mm 300 300 300 550 550 500 550 550 550
Depth mm 85 85 85 120 120 100 120 120 120
Power consumption Pel 50/60 Hz W 26 26 / 30 23 / 27 37 / 38 37 / 38 36 / 37 37 / 38 37 / 38 37 / 38
Operating temperature range +1°C...+70°C +1°C...+70°C
Setting range – – – +20°C...+55°C +20°C...+55°C
Water inlet temperature +1°C...+30°C +1°C...+30°C
½˝ connector sleeve – – – ◾ ◾ ◾ ◾ ◾ ◾
Water
G ⅜˝ external thread – – – ◾ ◾ – ◾ ◾ ◾
connection
⅜˝ connector sleeve ◾ ◾ ◾ – – – – – –
Permissible operating pressure (p max.) bar 1 – 10 1 – 10

24 Liquid cooling
 Air/water heat exchangers, 0.3 – 5 kW

Accessories Page 32 Performance diagrams Page 36 Further information can be found on the Internet

Output class kW 1.25 – 3 3–5

Type of installation Wall-mounted Wall-mounted

Model No. 3215.100 3373.100 3373.500 3374.504 3374.100 3374.500 3375.504 3375.100 3375.500
Water-carry- Stainless steel (1.4571) – – – ◾ – – ◾ – –
ing parts Copper/brass (Cu/CuZn) ◾ ◾ ◾ – ◾ ◾ ◾ ◾
Basic controller (factory setting
– ◾ – – ◾ – – ◾ –
+35°C)
Temperature e-Comfort controller (factory
– – ◾ ◾ – ◾ ◾ – ◾
control setting +35°C)
Thermostat-controlled
◾ – – – – – – – –
magnetic valve
Total cooling output L35 W10, 200 l/h kW 1.25 – – – – – – – –
Total cooling output L35 W10, 400 l/h kW 1.3 2 2 2.8 3 3 4.5 5 5

Rated operating voltage V, ~, Hz 230, 1~, 50/60 230, 1~, 50/60

Width mm 200 400 400 400 400 400 450 450 450
Height mm 950 950 950 950 950 950 1400 1400 1400
Depth mm 100 145 145 145 145 145 220 220 220
Power consumption Pel 50/60 Hz W 83 / 85 110 / 140 110 / 140 169 / 232 169 / 232 169 / 232 170 / 170 170 / 170 170 / 170
Operating temperature range +1°C...+70°C +1°C...+70°C
Setting range +20°C...+55°C +20°C...+55°C
Water inlet temperature +1°C...+30°C +1°C...+30°C
½˝ connector sleeve ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
Water
G ⅜˝ external thread – ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
connection
⅜˝ connector sleeve – – – – – – – – –
Permissible operating pressure (p max.) bar 1 – 10 1 – 10

Liquid cooling 25
Air/water heat exchangers, 1.8 – 7 kW

Accessories Page 32 Performance diagrams Page 36 Further information can be found on the Internet

Output class kW 7 1.8 – 4

Type of installation Wall-mounted Roof-mounted

Model No. 3216.480 3209.504 3209.100 3209.500 3210.504 3210.100 3210.500
Water-carry- Stainless steel (1.4571) – ◾ – – ◾ – –
ing parts Copper/brass (Cu/CuZn) ◾ – ◾ ◾ – ◾ ◾
Basic controller
– – ◾ – – ◾ –
(factory setting +35°C)
Temperature e-Comfort controller
– ◾ – ◾ ◾ – ◾
control (factory setting +35°C)
Thermostat-controlled
◾ – – – – – –
magnetic valve
Total cooling output L35 W10, 400 l/h kW – 1.8 2.5 2.5 3 4 4
Total cooling output L35 W10, 500 l/h kW 7 – – – – – –
Total cooling output L35 W20, 500 l/h kW 4.5 – – – – – –
Total cooling output L35 W10, 2000 l/h kW – – – – – – –
400, 3~, 50
Rated operating voltage V, ~, Hz 230, 1~, 50/60
460, 3~, 60
Width mm 450 597 597 597 597 597 597
Height mm 1800 417 417 417 417 417 417
Depth mm 300 475 475 475 475 475 475
Power consumption Pel 50/60 Hz W 98 / 115 95 / 110 95 / 110 95 / 110 98 / 115 98 / 115 98 / 115
Operating temperature range +1°C...+70°C +1°C...+70°C
Setting range +20°C...+55°C +20°C...+55°C
Water inlet temperature +1°C...+30°C +1°C...+30°C
½˝ connector sleeve ◾ ◾ ◾ ◾ ◾ ◾ ◾
Water
G ⅜˝ external thread ◾ ◾ ◾ ◾ ◾ ◾ ◾
connection
⅜˝ connector sleeve – – – – – – –
Permissible operating pressure (p max.) bar 1 – 10 1 – 10

26 Liquid cooling
 LCP – Liquid Cooling Package, 10 kW

Accessories Page 32 Performance diagrams Page 37 Further information can be found on the Internet

Output class kW 10

Type of installation LCP Rack Industry

Model No. 3378.200 3378.280
Water-carry- Stainless steel (1.4571) – –
ing parts Copper/brass (Cu/CuZn) ◾ ◾
Basic controller
– –
(factory setting +35°C)
Temperature e-Comfort controller
◾ ◾
control (factory setting +35°C)
Thermostat-controlled
– –
magnetic valve
Total cooling output L35 W10, 400 l/h kW – –
Total cooling output L35 W10, 500 l/h kW – –
Total cooling output L35 W20, 500 l/h kW – –
Total cooling output L35 W10, 2000 l/h kW 9.5 9.5

Rated operating voltage V, ~, Hz 230, 1~, 50/60 230, 1~, 50/60

Width mm 300 300

Height mm 2000 2000
Depth mm 600 800
Power consumption Pel 50/60 Hz W 350 / 406 350 / 406
Operating temperature range +5°C...+70°C +5°C...+70°C
Setting range +20°C...+55°C +20°C...+55°C
Water inlet temperature > +7°C...+30°C
¾˝ internal thread ◾ ◾
Water ¾˝ connector sleeve – –
connection
⅜˝ connector sleeve – –
Permissible operating pressure (p max.) bar 1–6

Liquid cooling 27
Air/water heat exchangers

Compact and lightweight: Air/water heat exchangers have a low weight and a comparatively low volume in relation to the heat loss
to be dissipated. As a result, they are easily mounted on vertical enclosure surfaces or on the roof.

Benefits at a glance:

◾ Extensive choice of water connection options

– ½˝ connector sleeve
– Fixed pipework with G⅜˝ external thread
– Fixed pipework with G⅜˝ internal thread (accessory)
◾ Flexible installation options
◾ Integral leak monitoring ensures comprehensive functional
reliability
◾ 2 control concepts with Basic and Comfort controller
◾ Energy efficient eco-mode control
◾ International approvals (UR, cUR, CSA)

Comprehensive functional reliability

Enhanced functional reliability and a long service life
For undefined cooling media, or even well water, air/water heat
exchangers are available with all water carrying parts made
from stainless steel 1.4571 (V4A). Corrosion is virtually
excluded.
◾ From 0.5 to 7 kW useful cooling capacity to suit every
requirement

28 Liquid cooling
Air/water heat exchangers

Meticulously planned variants

◾ Wall mounting
For mounting on the wall or any sufficiently large vertical
surface.
◾ Roof mounting
Especially for bayed enclosures, where wall-mounted
devices would obstruct the door.
More effective cooling with targeted air routing
One key feature of the TopTherm roof-mounted units:
Cool air from the heat exchanger is directed precisely to the
required assembly via an air duct system.
The result: Highly efficient, cost-effective cooling.
Another cost benefit: The air duct system is also compatible
with roof-mounted cooling units!

Choice of variants
The air/water heat exchangers are available in two different
variants.
Basic controller
◾ Visualisation of the current enclosure internal temperature
and all system messages on the display
◾ Setpoint adjustment (setting range +20°C...+55°C)
◾ Switching hysteresis: 5 K
◾ Floating fault alarm relay (overtemperature and undertem-
perature warning)
◾ Condensate warning/leak monitoring (only with roof-
mounted cooling units)
e-Comfort controller
◾ Visualisation of the current enclosure internal temperature
and all system messages on the display
◾ Setpoint adjustment (setting range +20°C...+55°C)
◾ Switching hysteresis: 2 K...10 K; preset to 5 K
◾ Two floating fault alarm relays (normally open contacts) to
which system messages may be assigned
◾ Condensate warning/leak monitoring
◾ Master/slave function for up to 10 units
◾ All system statuses are saved in the log file
◾ All system messages can be read via RiDiag diagnosis
software
◾ Energy efficient eco-mode control
◾ Integral non-return valve
◾ Temperature control via internal fan supported (magnetic
valve permanently open)
◾ Door limit switch function

Sample application 2 2
Parallel connection of two air/water heat exchangers
Parallel connection of air/water heat exchangers with cold
water supply via a recooling system. Overflow valves and
bypass control should be integrated into the recooling system
and the customer's own pipeline system respectively.
1 4 4
5
 Recooling system  Flow regulator valve (for
Air/water heat exchanger volumetric flow control of
air/water heat exchangers), 3
 Overflow valve (bypass see accessories page 32
function with the magnetic
valve of the air/water heat  Non-return valve (optional)
6
exchanger closed), Model  Magnetic valve (optional)
No.: 3301.900/.910/.920

Liquid cooling 29
LCP – Liquid Cooling Package for industry

The air/water heat exchangers in the TS 8 baying system fit 600 or 800 mm deep, 2000 mm high TS 8 enclosures. The separation
between cooling and enclosure prevents water from penetrating the enclosure, and makes it very easy to assemble and service.
The LCP Industry is easy to handle and may be transported in lifts and through doors The low weight means a minimal floor load.
Among industrial applications, there is a growing demand for air/water heat exchangers that can achieve a cooling output spec-
trum of up to 10 kW. Based on very positive experiences with IT cooling, Rittal has developed the high-performance Industry LCP
(Liquid Cooling Package) especially for use in industrial environments.
Apart from their high achievable cooling output, the other major benefit of these heat exchangers is that they are readily integrated
into the Rittal TS 8 enclosure system.
The heat exchanger supports flexible installation in the enclosure system. Depending on the required cooling output, air can be
routed on one side to the left, to the right or, if placed centrally, on both sides.

Benefits at a glance:

◾ Virtually maintenance-free operation

◾ Minimal noise emissions
◾ Lower operating costs than compressor cooling units
◾ Compact design
◾ Water connection options on the top and bottom of the unit.

30 Liquid cooling
LCP – Liquid Cooling
Package for industry
Convincing climate control concept
◾ Fits perfectly into the system
Bayable to all 600 or 800 mm deep, 2000 mm high
TS 8 enclosures

◾ Maximum performance in a minimal space

Air outlet with either 5 kW on each side or 10 kW on one
side only

◾ Flexible water connection

Flexible water connection options are available on the top or
bottom of the unit

◾ Flexible applications
Busbars and cables are readily routed through the unit at
the top and bottom. In this way, even bayed enclosure
suites may be integrated and supplied with a high cooling
output.

◾ Energy efficiency
EC fans and Comfort controllers for even greater efficiency

1 2 3
Variable baying
1 2 3
 At the beginning or end of an enclosure suite,
air routing on one side 20° C 20° C 20° C

Within an enclosure suite,

air routing on both sides
 Within an enclosure suite, air routing on one side,
optional sealing of the air inlet and outlet openings

Liquid cooling 31
 Air/water heat exchangers – Accessories

3378.XXX
3209.1XX
3209.5XX
3210.1XX
3210.5XX
3363.1XX
3363.5XX
3364.1XX
3364.5XX
3373.1XX
3373.5XX
3374.1XX
3374.5XX
3375.1XX
3375.5XX
3212.024
3212.115
3212.230
3214.100
3215.100
3216.480
Model No.
Air/water heat exchanger

Fitting G⅜˝

G⅜˝ internal thread

The internal threaded adaptor can be

3201.900 ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ – – – – – – –
used to create fixed piping on the air/
water heat exchanger for both the inlet
and return.

Air duct system1)

Cold air may be routed directly to
specific areas of the enclosure using the 3286.870 ◾ ◾ ◾ ◾ – – – – – – – – – – – – – – – – –
air duct system.
Flat (for TS 8 enclosures with widths of
800 mm or more and depths of 600 mm 3286.850 ◾ ◾ ◾ ◾ – – – – – – – – – – – – – – – – –
or more)
Door-operated switch

Without connection cable

For deactivation of air/water heat 4127.010 – ◾ – ◾ – ◾ – ◾ – ◾ – ◾ – ◾ – – – – – – ◾

exchangers whilst the door is open or
for monitoring the door.

Flow regulator valve

For regulating the volumetric G¾˝ x

3301.930 ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ –
flow, particularly if more than Rp ½˝
one heat exchanger is used in
one cooling water circuit (setting G¾˝ x
range 3 – 12 l/min) 3301.940 ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ –
G¾˝

Connection set

For professional laying of water

connections and regulation of volumetric
flow. The pressure hoses may be cut to 3201.990 ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ – – – – – ◾ –
length individually (max. length 3.60 m),
depending on the application.

Toroidal transformer

115 V (primary), 2~, 50/60 Hz

3201.970 – – – – ◾ ◾ ◾ ◾ – – – – – – – – – ◾ ◾ – –
230 V (secondary), 1~, 50/60 Hz

400 V (primary), 2~, 50/60 Hz

3201.960 – – – – ◾ ◾ ◾ ◾ – – – – – – – – ◾ ◾ ◾ – –
230 V (secondary), 1~, 50/60 Hz

Master-slave cable for SK BUS system

The SK BUS system allows several air/

water heat exchangers with e-Comfort
3124.100 – ◾ – ◾ – ◾ – ◾ – ◾ – ◾ – ◾ – – – – – – ◾
controller to communicate with one
another.

Interface board

Extension for equipment with e-Comfort

controller. In this way it is possible, e.g.
3124.200 – ◾ – ◾ – ◾ – ◾ – ◾ – ◾ – ◾ – – – – – – ◾
to monitor a master/slave combination
of up to 10 air/water heat exchangers.

Cooling medium for chillers and air/water heat exchangers

As well as protecting 10 l 3301.960 ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
against frost, this Indoor
cooling medium also 25 l 3301.965 ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
serves to inhibit
bacterial growth and 10 l 3301.950 ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
Out-
provide optimum
door 25 l 3301.955 ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
corrosion protection.
1) TS support strips additionally required, see Catalogue 34, page 609

32 Liquid cooling
 Chiller option packages

Options 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Free cooling kit: Free cooling system integrated into chiller

Upstream pipework, free from non-ferrous metals

Glycol protectors for water-polluting substances

Steel buffer store, insulated, for separate siting
Free cooling kit: External free cooling system
Hydraulic water bypass (overflow valve)

Emergency cooling kit via mains water

Low ambient temperature up to -20°C
High-precision temperature hysteresis

Condenser with protective grille

Energy efficiency monitoring kit
Castors for flexible positioning
Ambient temperature control

Serial Modbus output card

2 speed controlled pumps

Buffer store + hydraulic kit

1 speed controlled pump
Water-cooled condenser

Stainless steel enclosure

Industry plug connector

More powerful pump(s)

SNMP interface board

Winter kit up to -40°C

Special spray finish

2 standard pumps

Vibration dampers
Water level switch

1 standard pump
Metal filter mat

Outdoor siting
Flow monitor

Transport kit
Feet/plinth

TopTherm chillers, cooling output 1 – 6 kW

3318.600 ◽ ◽ ◽ ◽ ◾ ◽ ◽ – ◽ ◾ ◾ ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – ◽ ◾
3318.610 ◽ ◽ ◽ ◽ ◾ ◽ ◽ – ◽ ◾ ◾ ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – ◽ ◾
3319.600 ◽ ◽ ◽ ◽ ◾ ◽ ◽ – ◽ ◾ ◾ ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – ◽ ◾
3319.610 ◽ ◽ ◽ ◽ ◾ ◽ ◽ – ◽ ◾ ◾ ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – ◽ ◾
3320.600 ◽ ◽ ◽ ◽ ◾ ◽ ◽ ◽ ◽ ◾ ◾ ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – ◽ ◾
3334.600 ◽ ◽ ◽ ◽ ◾ ◽ ◽ ◽ ◽ ◾ ◾ ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – ◽ ◾
3334.660 ◽ ◽ ◽ ◽ ◾ ◽ ◽ ◽ ◽ ◾ ◾ ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – ◽ ◾
TopTherm chillers, wall-mounted, cooling output 1 – 4 kW
3360.100 ◽ – ◽ – ◾ ◽ ◽ – – – – ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – – ◾
3360.250 ◽ – ◽ – ◾ ◽ ◽ – – – – ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – – ◾
3360.470 ◽ – ◽ ◽ ◾ ◽ ◽ ◽ – – – ◾ – – ◽ ◽ – – ◾ – – – – – – – – – – ◾ – – ◾
TopTherm chillers, cooling output 8 – 40 kW
3335.790 ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◾ ◾ ◽ ◽ ◽ ◽ ◽ – – ◾ – – – – – ◽ ◽ – – – ◾ ◽ ◽ ◾
3335.830 ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◾ ◾ ◽ ◽ ◽ ◽ ◽ – – ◾ – – – – – ◽ ◽ – – – ◾ ◽ ◽ ◾
3335.840 ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◾ ◾ ◽ ◽ ◽ ◽ ◽ – – ◾ – – – – – ◽ ◽ – – – ◾ ◽ ◽ ◾
3335.850 ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◾ ◾ ◽ ◽ ◽ ◽ ◽ – – ◾ – – – – – ◽ ◽ – – – ◾ ◽ ◽ ◾
3335.860 ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◾ ◾ ◽ ◽ ◽ ◽ ◽ – – ◾ – – – – – ◽ ◽ – – – ◾ ◽ ◽ ◾
3335.870 ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◾ ◾ ◽ ◽ ◽ ◽ ◽ – – ◾ – – – – – ◽ ◽ – – – ◾ ◽ ◽ ◾
3335.880 ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◾ – ◽ ◽ ◽ ◽ ◽ – – ◾ – – – – – ◽ ◽ – – – ◾ ◽ ◽ ◾
3335.890 ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◾ – ◽ ◽ ◽ ◽ ◽ – – ◾ – – – – – ◽ ◽ – – – ◾ ◽ ◽ ◾
Chillers for IT cooling, cooling output 15 – 500 kW
3232.701 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ – ◽ ◽ ◽
3232.711 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ – ◽ ◽ ◽
3232.721 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ – ◽ ◽ ◽
3232.731 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ – ◽ ◽ ◽
3232.741 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.751 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.761 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.771 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.781 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.791 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.801 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.811 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.821 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.891 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.831 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.841 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.833 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.834 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.871 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
3232.881 ◾ – – ◽ – – – – – ◽ – ◾ ◾ ◾ – – ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽ ◽
◾ Standard ◽ Option ◾ Accessories

Liquid cooling 33
 Performance diagrams
TopTherm chillers/chillers for IT cooling

TopTherm chillers
Output class 1 – 6 kW, 50 Hz at Tu = 32°C Output class 8 – 40 kW, 50 Hz at Tu = 32°C
8 3334.660 60

55
7
50 3335.890

6 45

3334.600
40 3335.880
5
35

Pc 4 Pc 30 3335.870
3320.600
25 3335.860
3 3360.250
20 3335.850

2 3319.600, .610 15 3335.840

3318.600, .610, 10 3335.790, .830

3360.100
1
5

0 0
10 15 20 25 30 10 15 20 25 30

Tw Tw

Chillers for IT cooling

Output class 15 – 124 kW, 50 Hz, Tu = 35°C Output class 155 – 500 kW, 50 Hz, Tu = 35°C
130 550

120 3232.781
500 3232.881
110
450
100
400 3232.861
90 3232.761

350
80

70 3232.741 300 3232.841

Pc Pc
60 250

50
200 3232.821
40 3232.801
3232.721 150
30
100
20
3232.701
10 50

0 0
5 10 15 5 10 15

Tw Tw

130 550
3232.791
120
500
110
450
100 3232.771 3232.871
400
90
350
80 3232.751 3232.851

70 300
Pc Pc 3232.831
60 250
3232.891
50 3232.731
200
40 3232.811
150
30
3232.711 100
20

10 50

0 0
5 10 15 5 10 15

Tw Tw

Tw = Water inlet temperature (°C)

Pc = Total cooling output (kW)

34 Liquid cooling
 Characteristic curves of pump
TopTherm chillers

TopTherm chillers
Output class 1 – 6 kW, 50 Hz at Tu = 32°C

SK 3318.600/.610, SK 3320.600/ SK 3360.100/.250

SK 3319.600/.610 SK 3334.600/.660
6 7 6

5 6 5
5
4 4
4
P 3 P P 3
3
2 2
2
1 1 1

0 0 0
0 5 10 15 20 25 30 0 10 20 30 40 50 60 0 10 20 30 40
" " "

Output class 8 – 40 kW, 50 Hz at Tu = 32°C

SK 3335.790/.830 SK 3335.840 SK 3335.850

7 8 8

6 7 7
6 6
5
5 5
4
P P 4 P 4
3
3 3
2 2
2
1 1 1
0 0 0
0 10 20 30 40 50 60 0 15 30 45 60 75 0 15 30 45 60 75
" " "

SK 3335.860 SK 3335.870 SK 3335.880

9 9 8
8 8 7
7 7 6
6 6
5
5 5
P P P 4
4 4
3 3 3

2 2 2
1 1 1
0 0 0
0 15 30 45 60 75 90 0 20 40 60 80 100 0 20 40 60 80 100 120
" " "

SK 3335.890
8
7
6
5

P 4
3
2
1
0 P = External static pressure [bar] Standard pump Reinforced pump (optional)
0 30 60 90 120 150  = Delivery flow Q [l/min] = 50 Hz = 50 Hz
" = 60 Hz = 60 Hz

Liquid cooling 35
Performance diagrams
Air/water heat exchangers
Output class 0.5 – 5 kW, Output class 0.95 – 4.5 kW,
50 Hz, wall-mounted/roof-mounted 50 Hz, wall-mounted/roof-mounted
Water-carrying parts: Copper/brass (Cu/CuZn) Water-carrying parts: Stainless steel (1.4571)
Volumetric flow: 400 l/h Volumetric flow: 400 l/h

Ti = 25°C Ti = 25°C
4500 4000

3375.504
3375.100, .500 4000 3500

3500
3000
3210.100, .500
3000
2500
3210.504
2500 3374.504
3374.100, .500
Pc Pc 2000
3209.100, .500 2000

3209.504 1500
3373.100, .500
1500

1000
1000
3364.100, .500 3364.504

500 500
3363.100, .500

0 0
5 10 15 20 25 30 35 5 10 15 20 25 30 35

Tw Tw

Ti = 35°C Ti = 35°C
7000 6000

3375.504
3375.100, .500 6000
5000

5000
3210.100, .500 4000
3210.504
4000 3374.504
3374.100, .500
Pc Pc 3000

3209.100, .500 3000

3209.504
3373.100, .500 2000
2000

3364.504
3364.100, .500 1000
1000
3363.100, .500

0 0
5 10 15 20 25 30 35 5 10 15 20 25 30 35

Tw Tw

Ti = 45°C Ti = 45°C
9000 8000

8000 3375.504
7000
3375.100, .500

7000
6000

3210.100, .500
6000
3210.504 5000

5000 3374.504
3374.100, .500
Pc Pc 4000

3209.100, .500 4000

3209.504 3000
3373.100, .500 3000

2000
2000
3364.100, .500 3364.504

1000 1000
3363.100, .500

0 0
5 10 15 20 25 30 35 5 10 15 20 25 30 35

Tw Tw

Tw = Water inlet temperature (°C) Tw = Water inlet temperature (°C)

Pc = Total cooling output (kW) Pc = Total cooling output (kW)
Ti = Enclosure internal temperature (°C) Ti = Enclosure internal temperature (°C)

36 Liquid cooling
 Performance diagrams
Air/water heat exchangers
Output class 0.3 – 1.25 kW, Output class 7 kW,
50/60 Hz, wall-mounted 50/60 Hz, wall-mounted
Water-carrying parts: Copper/brass (Cu/CuZn) Water-carrying parts: Copper/brass (Cu/CuZn)

Ti = 25°C SK 3216.480
1200 7000
V = 500 l/h
V = 200 l/h

3212.024, 1000 6000

.115, .230

800 5000

45
°C
Pc 600 Pc 4000

35
°C
3214.100

400 3000

25
°C
200 2000
3215.100

0 1000
5 10 15 20 25 30 35 5 10 15 20 25 30 35
Ti
Tw
Tw

Ti = 35°C

1600
3215.100

1400

1200

1000

Pc 800
3214.100

600

3212.024,
400 Output class 10 kW,
.115, .230 50/60 Hz, LCP Rack Industry
200 Water-carrying parts: Copper/brass (Cu/CuZn)

0
5 10 15 20 25 30 35

Ti = 45°C 3378.200 280

2500 16000
V = 2000 l/h
V = 1000 l/h
3212.024, 14000
.115, .230
2000
12000

10000
1500 45
°C

Pc Pc 8000

3214.100 1000 35
6000 °C

4000
3215.100 500 25
°C
2000

0 0
5 10 15 20 25 30 35 5 10 15 20 25 30 35
Ti
Tw
Tw

Tw = Water inlet temperature (°C) Tw = Water inlet temperature (°C)

Pc = Total cooling output (kW) Pc = Total cooling output (kW)
Ti = Enclosure internal temperature (°C) Ti = Enclosure internal temperature (°C)

Liquid cooling 37
Catalogue Catalogue/websites
Our 2014/2015 Catalogue contains the ◾ Complete order information, structured
latest order information for the entire Rittal according to your requirements
product portfolio. We are sure you will find ◾ Clear allocation of accessories
it clearly structured, with useful cross-refer-
◾ Further information available on the
ences to matching accessories, alternative
Internet
products and other important information.

38 Liquid cooling
Configure and design –
Always “up-to-date”
Website – www.rittal.com Therm software and app
We have prepared Web pages and selectors/ The Therm software package takes care of the
configurators for many of our products which complex calculation of your climate control
summarise the benefits clearly and transparently, requirements. A user-friendly interface guides
making it easier for you to select the right one. users to the most suitable, correctly dimensioned
Take a look for yourself! climate control component.
A quick version of the Therm software is available
TopTherm chiller configurator as a free app.
The TopTherm chiller configurator is a cost-effec-
tive way of designing your required machine and CFD (Computational Fluid Dynamics)
process cooling. Cooling output, volumetric flow We offer customised 3D computer simulations to
and refrigerant temperatures are precisely tailored predict and visualise the thermodynamic
to your required application. response of the enclosure and cooling, for opti-
mum design of your enclosure climate control.

Selectors/configurators Therm software/ CFD (Computational

◾ Calculate the heat loss, either Therm app Fluid Dynamics)
mathematically or manually ◾ Improved user prompting using tabs and ◾ Plan ahead
◾ Comprehensive range of accessories simple selection menus
◾ Drawings downloadable in dwg, pdf, ◾ Perfect dimensioning
or 3D pdf format ◾ Configurator for recooling systems ◾ Planning confidence
◾ Downloadable specifications/ ◾ Heat loss calculator
tender texts ◾ Comprehensive flow and heat
◾ Interactive performance diagram: ◾ Fast calculation of required climate analyses for forecasting
Cooling output + pump capacity control measures
◾ Add option packages and download bill
of materials
◾ Transfer order list to shopping basket
◾ Send a quote request

Liquid cooling 39
References

Customisation of standard products

Mechanical engineering trends are becoming increasingly design-led. Supfina Grieshaber uses enclosure system
technology from Rittal to offer an interesting solution: the Planet V machine series. As one of the world’s leading
manufacturers of superfinishing and grinding machines, Supfina Grieshaber is committed to bringing even more
compact, cost-effective machines onto the market, without compromising on precision, productivity and user-friend-
liness. The upgraded Planet V, launched in 2014, is a prime example. Standardisation is a core corporate philosophy.

40 Liquid cooling
 “We use standard components to configure
individual solutions. We are constantly
striving to expand and improve our modular
system”, explains Thomas Harter, product
manager at Supfina Grieshaber.

Planet V also uses standard products from the “Rittal – The series, a standardised recooler from the TopTherm chiller
System.” range in its infrastructure components. Rittal is the series, and the RiLine busbar system. “The outsourced
machine manufacturer’s central supplier, offering everything enclosure system technology allows us to design individual
from enclosure technology, to cooling technology, through to machine layouts to suit the available space”, explains
power supply. Unlike conventional machinery engineering Thomas Harter, product manager at Supfina Grieshaber,
concepts, at Planet V the electrical equipment is not housed adding, “By using integrated solutions that combine enclo-
inside the machine, but outside it, in a TS 8 standard sure technology, cooling solutions and power distribution
enclosure suite adapted to suit the design. The “outsourced” technology, we can be sure of 100% technical compatibility”.
and bayed enclosure infrastructure, which is linked to the
machine via a track, comprises five TS 8 enclosures, an
integral liquid-based cooling solution from the LCP Industry

Liquid cooling 41
“Developing a centralised
climate infrastructure with
water as the cooling medium
was the only expedient solution
for dissipating high heat loads
completely from the enclo-
sures”, says Andreas Geeb of
Bosch Rexroth.

Stay cool with climate control

Extremely high enclosure temperatures are the norm in the industrial environment of a foundry. At Bosch Rexroth in
Lohr, a recently installed climate control solution from Rittal creates constant temperatures while saving energy at
the same time.
To avoid overheating, the company opted for a liquid-based cooling solution with TopTherm chillers and air/water
heat exchangers from Rittal. Bosch Rexroth is collaborating with Rittal on an in-house standard for the space-saving,
efficient cooling of enclosures.

The anti-heat stress system

In plant engineering, consistent standardisation and the use of systems engineering create maximum efficiency and
reliability. A reference application at elotec Elektrotechnik GmbH, Mainhausen, on behalf of Volkswagen China,
illustrates the efficient implementation and reliable operation of machinery to DIN EN 61 439 with heat loads of up to
20 kW, thanks to Rittal systems engineering.

The solution comprises the Ri4Power modular system, based play a crucial role in our mission to provide efficient, reliable
on eight TS 8 enclosures with Maxi-PLS and Flat-PLS busbar plant engineering to DIN EN 61 439”.
systems and two air/water heat exchangers from the LCP
Industry series, plus one TopTherm chiller. “This coordinated
system range is enormously beneficial for us”, says Gerhard
Becker, Managing Director of elotec, adding, “The modular
standard components from Rittal, with their fast availability,

42 Liquid cooling
Service – Global availability

Your direct line to our service department Spare parts – original from the
Whenever, wherever and however you need us, we are always manufacturers
on hand to assist you! Simply give us a call, send an e-mail or Simply select your product on our Website
visit our website to get in touch. www.rittal.com/spare_parts
Fast, simple and reliable. and we will dispatch your spare part within 24 hours.

The benefits to you: The benefits to you:

◾ International availability ◾ Global stocking of standard spare parts
◾ 24-hour service ◾ 24-hour dispatch from our warehouse
◾ Communicate in your local language ◾ Approved original spare parts from the manufacturer

Rittal service addresses Rittal Service

worldwide Germany
Rittal Europe and Africa Rittal Middle East (Dubai) Service Sales
[email protected] [email protected] [email protected]

+49(0)2772 505-1855
+971 (4) 3416855 ext. 206
+49 (0)2772 505 1717
Rittal North and Central America Rittal South-East Asia (Singapore) Factory repairs
(USA) [email protected] [email protected]
[email protected]
+65 6309 7327
+49 (0)2772 505 1855

+1 800 477 4000 Option 3 Spare parts management
Rittal South America (Brazil) [email protected]
[email protected]

+55 11 36 22 23 77

Our service expertise gives you peace of mind. We therefore advise all customers and
maintenance providers to take advantage of our services:
Assembly and installation Service agreements
◾ We assemble and connect the products and systems in ◾ Preserve the value of your products and systems with
accordance with the statutory regulations. individual service agreements.
◾ Maximum reliability from the outset ◾ Our service modules are tailored to your requirements,
to minimise potential downtime.
Pipework
◾ The right connection is important, so use our pipework Extended warranty
service for water and/or refrigerant lines. ◾ Cost transparency over a long period, thanks to a 5-year
manufacturer’s guarantee when you sign one of our modular
Commissioning service agreements.
◾ We draw on our expertise as manufacturers commission
your products and systems to ensure that they meet the Leak test
assured properties. ◾ We help you to meet the statutory requirements.
◾ F-Gas Regulation 517/2014 on the control of greenhouse
gases

Liquid cooling 43
◾ Enclosures
◾ Power Distribution
◾ Climate Control
◾ IT Infrastructure
◾ Software & Services

XWW00025EN1611

You can find the contact details of all

Rittal companies throughout the world here.

www.rittal.com/contact