Damage and Fracture Mechanics Techniques For Composite Structures
Damage and Fracture Mechanics Techniques For Composite Structures
09
Damage and Fracture Mechanics
Techniques for Composite Structures
A. CORIGLIANO
Politecnico di Milano, Italy
459
460 Damage and Fracture Mechanics Techniques for Composite Structures
kint
l interface stiffness matrix in the local ttrial
inþ1 ; i ¼ 1; 2; 3
reference frame trial elastic interface tractions at time
K global stiffness matrix in a FE model instant tn þ 1
K total stress intensity factor DT temperature change with respect to a
K1, K2, K3, K3þ ; K3 reference value
elastic interface stiffnesses u displacement
KI, KII modes I and II stress intensity factor [u] displacement discontinuity
Ken kinetic energy u0 assigned displacement on the kinema-
KE elastic stiffness matrix in a FE model tically constrained surface
Ktg global tangent stiffness matrix in a FE [u]0, [u]c displacement discontinuity at activa-
model tion and at the end of damage
2l length of a linear interface element behavior
ld matrix (vector) of functions governing uboun, rboun
the flow rule for damage variables for boundary correction of the solution in
a continuum (interface) constitutive a boundary layer schematization
law udom, rdom
lup vector of functions governing the flow solution in the internal part of the
rule of plastic displacement disconti- domain in a boundary layer schemati-
nuities in a interface model zation
lep vector of functions governing the flow u* virtual displacement field
rule for plastic strains [u]e, [u]p
lZp function governing the flow rule for elastic, plastic displacement disconti-
the kinematic internal variable for a nuity
continuum or interface constitutive U class of admissible virtual displace-
law ments
DM percent of moisture (by weight) ab- U vector of global dof (nodal displace-
sorbed ments) in a FE model
Ni matrix of element displacement inter- Uen total elastic strain energy
polation (shape) functions in a FE Ui vector of element nodal dof
model Ui ; Ux ; Uy
NiC ; NiT ; i ¼ 1; 2; 3 nodal displacements in a FE model
laminate compression and tension V volume of a loaded body
strengths in directions i Wex external work
P concentrated load Y ; Yi ; Yij ; i; j ¼ 1; 2; 3
P vector of equivalent nodal loads in a variables conjugate to damage, da-
FE model mage energy release rate
PDM vector of nodal loads equivalent to Y vector of variables conjugate to da-
moisture variation in a FE model mage for a continuum or interface
PDT vector of nodal loads equivalent to constitutive law
temperature variation in a FE model Y% equivalent, cumulated in time, damage
q global internal force vector in a FE energy release rate
model Y0i ; i ¼ 1; 2; 3
qint vector of interface internal forces in parameters of an elastic-damage inter-
l
the local reference frame face model
Qi, Qij, i, j ¼ 1,y, 6 Yc, Y0 parameters of a 1D elastic-damage
parameters in Tsai–Wu failure criter- model
ion for laminates Y trial
nþ1 trial damage energy release rate
r radial coordinate from crack-tip a vector of coefficients of thermal ex-
R rotation matrix for an interface ele- pansion
ment b vector of coefficients of hygroscopic
Sij ; i; j ¼ 1; 2; 3 (or moisture) expansion
laminate shear strengths in the plane ij a; b; g parameters in a fracture propagation
Su kinematically constrained external sur- criterion or in a damage constitutive
face of a loaded body law
t interface traction G interface
t vector of interface tractions d opening displacement in a DCB speci-
t0i, i ¼ 1, 2, 3 men
tractions at the end of the elastic range e, ee, ep total, elastic, and plastic strains
462 Damage and Fracture Mechanics Techniques for Composite Structures
e; ee ; ep vectors of total, elastic, plastic strain r vector of stress components
components s, sk ; sij ; k ¼ 1; y; 6; i; j ¼ 1; 2; 3
e 0, e c strain at activation and at the end of stress components
damage behavior * s* ij ; i; j ¼ 1; 2; 3
s;
e virtual strain field effective stresses
et ; eh thermal and hygroscopic strains rtrial
nþ1 trial elastic stress at time instant tn þ 1
Zp kinematic internal variable for a con- t shear stress component
tinuum or interface constitutive law U; W vectors of shape functions for a
l plastic-damage multiplier in a inter- layered brick element
face model wp static internal variable for a conti-
ld damage multiplier nuum or interface constitutive law
kd vector of damage multipliers c phase angle or mode-mixity ratio in a
lp plastic multiplier fracture propagation criterion
m load factor C free energy density for a continuum or
n; nij ; i; j ¼ 1; 2; 3 interface constitutive law
Poisson’s ratios o mechanical dissipation
n0ij ; i ¼ 1; 2; 3 O domain of integration in a plane
undamaged Poisson’s ratios schematization
x; Z; B natural coordinates for a FE @Ou kinematically constrained boundary in
P total potential energy a plane schematization
r mass density
fibers (Figure 7), in order to minimize the therefore, high strength, high stiffness, and low
global weight. Fibers give the stiffness and density. Glass, carbon, aramid, and boron are
resistance to the material, the main load is in used.
fact taken by the fibers, their role is, therefore, Due to their low cost, glass fibers (E-glass,
of paramount importance to obtain good C-glass, and S-glass) are the most commonly
overall mechanical properties. The desirable used in low to medium performance compo-
characteristics of most reinforcing fibers are, sites. E (Electrical) glass fibers are widely used,
468 Damage and Fracture Mechanics Techniques for Composite Structures
Figure 6 Complex damage interactions in a holed plate loaded in tension: micrograph of a section of a
½03 =7452 =90s specimen at 92% of the rupture load (source Allix et al., 1998). Reproduced with permission
from Elsevier.
Figure 9 Syntactic foam: epoxy resin filled with hollow glass microspheres: (a) without sylanization process,
tensile strength 26 MPa, and (b) with sylanization process, tensile strength 46 MPa (courtesy of Palumbo and
Tempesti, University of Brescia).
As already observed in the introduction to vant to the matrix behavior; it is in many cases
Section 3.09.2, damage mechanisms which the first form of damage which develops in
develop in the matrix dominate the composite laminate composites. In a cross-ply laminate, it
behavior in laminas loaded in the direction generally initiates in 901 plies forming cracks in
orthogonal to the fibers or in laminas loaded in the direction orthogonal to the loading (trans-
plane shear. verse cracking), parallel to the fiber. The value
Matrix microcracking can be considered as of loading at matrix crack initiation depends
the most important damage mechanism rele- not only on the properties of 901 plies but also
472 Damage and Fracture Mechanics Techniques for Composite Structures
Figure 17 Interlaminar fracture tests: (a) mode I double cantilever beam (DCB); (b) mode II end notched
flexure (ENF); and (c) mixed mode asymmetric end loaded split (aels).
rewritten as (Yang et al., 2001) Figure 21 Global response of a DCB test (Equa-
tion (15)) computed via the CM (2h ¼ 6 mm; B ¼
N 20 mm; E ¼ 1 105 MPa).
1 X Nc
1 X cf
G¼ U Ti DK i U i þ U T DF j ð11Þ
2DA i¼1 DA j¼1 j
which the compliance can be calculated easily
by means of the classical beam theory. A
where Nc denotes the number of elements typical application of the CM is represented by
around the crack-tip; Ncf the number of the study of composite interlaminar fracture
elements around the crack-tip with applied specimens (see, e.g., Gillespie et al., 1986;
force; Ui is the nodal displacement vector of Williams, 1988, 1989; Allix et al., 1995; Allix
element i around the crack-tip; DKi is the and Corigliano, 1996). For example, let us
change of the ith crack-tip element stiffness consider a double cantilever beam (DCB)
matrix due to the VCE by DA; DFj is the specimen of width B (Figure 17(a)) in a plane
change of the nodal force vector of the jth schematization. By applying the classical beam
crack-tip element due to the VCE. The theory, the opening displacement d due to a
contributions of different modes of fracture load P applied at the two free ends of the
in the expression of G can be recovered by cantilever beams is given by
decomposing the displacements in symmetric
and anti-symmetric with respect to the crack 2 a3
d¼ P ð13Þ
propagation direction. This method has the 3 EJ
advantage to allow mode partitioning, which is
an important issue in mixed-mode propagation where a is the crack length and J is the second
conditions of composites. moment of area of one arm of the DCB. The
compliance C and the ERR can then be
computed from Equation (13):
3.09.3.1.2 Compliance method
d 2a3 P2 a2
Equation (5) is the basis of the compliance C¼ ¼ ; G¼ ð14Þ
P 3EJ EJB
method (CM), in which the total strain ERR
can be calculated numerically in terms of the By applying a Griffith propagation condition,
rate of change of compliance with crack from Equation (14) it is also possible to derive
extension. For a finite increment of crack the load-opening displacement plot during
surface DA, one has crack propagation
rffiffiffiffiffi
P2 DC 3=4 1=4 2
G¼ ð12Þ P ¼ ðBGIc Þ ðEJ Þ ð15Þ
2 DA 3d
Given a FE model of the system under study, where GIc is the fracture energy in mode I. An
Equation (12) can be applied by making two example of load–displacement response of a
computations for the same load level P DCB specimen as given by the Equation (15) is
corresponding to a crack with surface A and represented in Figure 21 at varying value of
an augmented crack with surface A þ DA. fracture energy GIc, for values of parameters
Equation (12) has been applied widely in the given in the figure legend. The CM in the form
analytical study of simple cracked systems, in presented here has the advantage of great
480 Damage and Fracture Mechanics Techniques for Composite Structures
simplicity. It can also be applied for the
interpretation of experimental data concerning
interlaminar fracture specimens. An obvious
limitation is represented by the single load
condition.
The second mixed-mode fracture criterion The third ingredient necessary for the
for composite materials examined was pro- complete simulation of fracture propagation
posed by Williams (1989) and depends on a in composite materials is the choice of an
single parameter, in addition to GIc and GIIc efficient procedure for the crack advancement
in a FE mesh. This procedure must be coupled
GI GII GI GII with methods for the determination of the
þ þ ðg 1Þ ¼1 ð19Þ
GIc GIIc GIc GIIc crack driving force (Section 3.09.3.1) and crack
propagation criteria (Section 3.09.3.2).
The positive parameter g in Equation (19) As already anticipated in the introductory
governs the interaction between modes I and part of Section 3.09.3, the simulation of crack
II. It is interesting to notice that for g ¼ 0 the advancement in composite structures is in some
failure locus on the plane ðGI =GIc Þ; ðGII =GIIc Þ cases made easier by the a priori knowledge of
is a square domain with sides parallel to the the crack path. This is in particular true for 2D
axes, while for go1; g ¼ 1 and g41 the failure simulations of delamination or fiber–matrix
locus has the same kind of shape which is given debonding processes where the crack advances
by Equation (18) for a ¼ b41; a ¼ b ¼ 1; and along the interface between two layers or
a ¼ bo1; respectively. between fiber and matrix.
The third example of mixed-mode fracture When the crack path is known, usually the
criteria belongs to the class defined by Equa- more effective solution for the simulation of
tion (17), proposed by Hutchinson and Suo crack advancement is to make use of a node-
(1992), and is given by the following: release technique (see, e.g., Shen et al. (2001))
for an application to delamination growth).
G ¼ Gc ðcÞ ¼ GIc ½c1 f1 ðc; c2 Þ þ ð1 c1 Þf2 ðc; c2 Þ; This consists in releasing node pairs placed in
f1 ðc; lÞ ¼ 1 þ tanðð1 c2 ÞcÞ2 ; ð20Þ the initial mesh along the crack path and held
1 together by a multipoint-constraint or by
f2 ðc; lÞ ¼ fictitious elastic springs with a very high
1 þ ð1 c2 ÞsinðcÞ2 stiffness. This procedure can be also applied
in the case of 3D delamination processes, in
The three parameters necessary to define the which the delamination front is supposed to
above mixed-mode fracture toughness, propagate in an interface plane between two
ðGIc ; c1 ; c2 Þ; are determined by fitting Equa- adjacent layers of the laminate, an additional
tion (20) to test results. An interesting example difficulty is in this case the definition of the
of application of Equation (20) to analysis of crack front. Usually, the front is advanced by
delamination-buckling problems can be found releasing the nodes that have reached the crack
in Nilsson et al. (2001). growth criterion.
In 3D situations, equations analogous to The application of the node-release techni-
Equations (18)–(20) can be defined; these allow que is limited by the impossibility of knowing
the prediction of fracture propagation in exactly the amount of crack propagation and
general situations. The crucial point for their the shape of the crack front in 3D situations;
correct application is the determination of these in fact depend on the topology of the FE
PFA for Composites 483
mesh in the vicinity of the crack-tip. In order to substituted by
have reliable evaluation of the ERR, the direct
use of the technique implies the definition of a DP DðUen þ Ken Wex Þ
DG ¼ ¼ ð21Þ
very refined mesh in the whole part of the DA DA
composite where crack is supposed to propa- A fracture event will occur when a critical
gate. value of DG will be reached
Alternative to the use of the node-release
technique, the moving boundary technique DðUen þ Ken Wex Þ
DG ¼ ¼ DGc ð22Þ
could be used (see, e.g., Nilsson et al. (2001)); DA
with this method the nodes along the crack
front in which the crack growth criterion is In practical applications of Equation (22) the
satisfied are advanced by moving them a small kinetic energy term is disregarded, or better
distance in the local normal direction to the becomes a part of an effective value of critical
front. Subsequently, the whole mesh is up- ERR or fracture toughness of the event
dated. This technique involves the use of a DðUen Wex Þ DKen
remeshing procedure and could result in a DG̃ ¼ ¼ þ DGc DG̃c ð23Þ
DA DA
more time-consuming procedure.
It must be said that the study of 3D crack A typical application of FFM is the study of
propagation in composites by means of com- matrix cracking processes (see Section 3.09.2.3)
putational FM procedures usually implies the that occur in transverse layers (see Nairn,
use of very refined meshes all along the crack 2000).
front, this in turn makes the use of remeshing
procedures almost compulsory, thus increasing 3.09.4 PFA FOR COMPOSITES
a lot the computational burden.
An alternative to the use of remeshing The first attempts at simulating damage
procedures is represented by FE with em- processes in composite materials and structures
bedded cracks. This issue is further commented have been based on PFA, briefly described in
in the introduction to Section 3.09.7. this section. PFA are methods in which the
material properties of a composite, typically
elastic stiffnesses, are degraded once a failure
3.09.3.4 Basic Notions of FFM Applied to criterion such that of Tsai and Wu (1971) or,
Composite Fracture more frequently, that of Hashin (1980) is
locally satisfied. They have in general the
The term FFM was introduced by Hashin advantage of simplicity in the numerical
(1996) (see also Nairn, 2000, 2001) in an implementation and the drawback of a sort
attempt to describe some fracture processes of heuristic approach to degradation, which is
typical of composites that are not characterized governed by (as defined by Hashin (1980)) an
by continuous crack growth. Among these are appropriate stiffness change which is in fact
fiber rupture, matrix cracking, and instanta- not known. Due to the lack of information on
neous fiber–matrix debonding; these fracture the amount of stiffness reduction, the methods
events imply the formation and very rapid usually imply a sudden, brittle degradation.
dynamic propagation of a defect or a crack and This can be the reason of computational
are very difficult or impossible to observe difficulties.
experimentally. These events can all be con- In addition to the difficulty related to the
sidered instantaneous and cannot be treated definition of the appropriate stiffness change,
with the classical tool of LEFM. there is the problem related to stress concen-
In order to overcome this difficulty a trations which exist near notches or flaws and
possible alternative is to make use of the new which can diminish the validity of stress-based
concepts of FFM in which fracture events failure criteria.
associated to a finite increase in fracture area The analyses carried out by means of PFA
are studied. The basic tool of FFM is still the are, in general, mesh-dependent. This is a
ERR; two main differences with respect to common characteristic of all softening models
LEFM must be underlined. The first one is the used in FE computations without any special
fact that the quantity which is looked for is provision, in particular for those simulating a
now the total energy released per unit new very brittle behavior. Nevertheless in some
fracture area DA, where DA is a finite quantity; practical applications, like those relevant to
the second difference is the fact that now each plates and shells, the mesh-dependency is not
fracture event, even in static loading, may be critical, as observed by Crisfield et al. (1997).
associated with some kinetic energy DKen. Some of the drawbacks related to PFA can
Therefore, in FFM, Equation (4) should be be solved by making use of CDM, as discussed
484 Damage and Fracture Mechanics Techniques for Composite Structures
in Section 3.09.5; PFA remain in any case strengths in tension and compression, having 1,
methods which can be very effective in some 2, 3 as principal axes of orthotropy:
practical applications. An example of this,
based on Hashin’s failure conditions, is de- Qij si sj þ Qi si ¼ 1
scribed below. To this end, failure criteria for s1 ¼ s11 ; s2 ¼ s22 ; s3 ¼ s33 ð25Þ
unidirectional composites are presented in s4 ¼ s31 ; s5 ¼ s23 ; s6 ¼ s12
Section 3.09.4.1 and details of the procedure
are given in Section 3.09.4.2.
Parameters Qij and Qi are defined starting from
tensile and compressive strengths NT and NC in
3.09.4.1 Failure Criteria for Unidirectional directions 1, 2, 3 and from shear strengths S in
Fiber Composites the planes 12, 13, 23 (absolute values):
Failure criteria for composite materials (see 1 1 1 1 1 1
Ochoa and Reddy (1992)) usually are expressed Q1 ¼ ; Q2 ¼ T C ; Q3 ¼ T C
N1T N1C N2 N2 N3 N3
in the form of simple polynomial combinations
of macroscopic stress components. They can, 1 1 1
Q11 ¼ T C ; Q22 ¼ T C ; Q33 ¼ T C
therefore, be used for classical yielding or N1 N1 N2 N2 N3 N3
failure criteria formulated for the failure analy- 1 1 1
Q44 ¼ 2 ; Q55 ¼ 2 ; Q66 ¼ 2
sis of homogeneous and isotropic materials. S31 S23 S12
This link is by no means casual, since the 1 1
first failure criterion formulated for composites Q12 ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi; ð26Þ
2 N TN CN TN C
by Tsai (1965) assumed the same mathematical 1 1 2 2
form as the Hill’s yield criterion for orthotropic 1 1
perfectly plastic materials (Hill (1948)) (it is Q13 ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi;
2 N TN CN TN C
therefore known as the Tsai–Hill criterion): a 1 1 3 3
quadratic polynomial, which reduces to the 1 1
Q23 ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
von Mises yield condition in the case of 2 N TN CN TN C
isotropic behavior. 2 2 3 3
Hashin’s multimode failure criterion is perhaps E2 -0; n12 -0; n23 -0; n13 -0 ð32bÞ
the most used in PFA for composites. It is
important to notice that simple maximum
stress and/or maximum strain criteria can also The sudden reduction of stiffness properties
be used in PFA. An alternative to Equation can sometime give problems of convergence, in
(31) for delamination can be found in Brewer other words it is difficult to reachieve equili-
and Lagace (1988). brium after sudden degradation.
To overcome the above difficulty some
authors adopt a gradual reduction, which is
3.09.4.2 Progressive Failure Analysis (PFA) nevertheless somewhat arbitrary in the frame-
A recent review of PFA can be found in work of PFA because a mechanical rule for the
Spottswood and Palazotto (2001), while a reduction of stiffness lacks; in this case a CDM
critical discussion and comparison with CDM approach appears to be more reliable.
based procedures (see Section 3.09.5) can be A coupling of PFA and FM has also been
found in Crisfield et al. (1997), and general adopted (see, e.g., Kutlu and Chang, 1995a)
remarks can be found in Chapter 5 of Ochoa where ERR criteria for delamination have been
and Reddy (1992); other contributions in the used together with Hashin’s criteria and PFA
field are those of Vaziri et al. (1992) (coupled for single layer failure. This coupling has the
with a plasticity approach), Rizzi et al. (2000), same mechanical reasons of the mesoscale
and Zinno and Greco (2001). A review on approach for composites described in Sections
strength analysis of unidirectional composites 3.09.5 and 3.09.6 where PFA and FM are
and laminates is in Sun (2000). substituted, respectively, by the use of CDM
PFA are based on two main ingredients: and IDM models.
failure criteria to be checked locally, i.e., in
each Gauss point of the FE mesh, and a 3.09.5 DAMAGE MECHANICS FOR
degradation rule, to be applied once the failure COMPOSITE MATERIALS AND
criterion is satisfied in some points. It can be STRUCTURES
said that PFA starts usually with a FPF
verification; the main goal of PFA is to This section is dedicated to the description of
determine the final collapse load of the fundamental issues in CDM for composite
486 Damage and Fracture Mechanics Techniques for Composite Structures
materials and structures. The purpose here is to necessary to have visible cracks to study
set the basis for a discussion of computational progressive damage and fracture.
tools which are available for the simulation of The above remark is also useful to define the
damage phenomena in composite materials limits of a CDM theory, which in fact is very
and structures based on the use of CDM. A effective until a major macroscopic crack forms
comprehensive review of CDM, and of rele- and starts propagating in the body. In this
vant computational methods, can be found in situation a series of problems arise when trying
another chapter of this series. to simulate the complete phenomenon with the
The first attempts at simulating damage use of CDM only. In order to resolve these
processes in composite materials and structures difficulties many attempts have been made,
have been based on PFA, briefly discussed in among them a systematic use of mesh-remesh-
Section 3.09.4. As noticed in Section 3.09.4, ing procedures. Difficulties arise fundamentally
PFA suffers from a lack of physical basis, in because the description of a real crack cannot
particular it is not known how to define the be correctly achieved with a theory which
appropriate stiffness change which must be considers a body as a continuum. In order to
introduced after a local failure criterion is obtain realistic results, a discrete description of
satisfied. CDM models can, at least partly, cracks, i.e., displacement discontinuities, must
solve the uncertainties related to the use of be introduced in numerical simulations. This
PFA. means that FM simulation tools must again be
Usually it is recognized that CDM started used or discrete cracks should be described by
with the papers by Kachanov (1958) and means of other tools. A possibility which has
Rabotnov (1968). The basic idea of this become popular is to make use of interface
approach is to try to model the progressive models and interface FE, as discussed in
development of damage in a solid through the Section 3.09.6. The way in which coupling
decrease in its elastic stiffness, which also between continuum and discrete descriptions
involves a decrease in the resistance. For this, of damage should be carried out is still an open
a homogenized measure of damage is intro- issue. In particular the way in which the
duced, which in the simplest case is represented transition from a CDM model to a discrete
by a scalar D, called the damage variable, crack model should be attained is not still well
which has values in the range [0, 1]. The established.
description of a 1D elastic-damage behavior Other difficulties are concerned with the
then follows: practical use in numerical simulations of CDM
models. Among these is the problem of
s ¼ ð1 DÞEe; DA½0; 1 ð33Þ avoiding pathological mesh dependency (see,
e.g., the review paper by de Borst (2001)) and
When the damage variable increases from 0 to the consequent necessity of using a so-called
1, both the elastic stiffness and the resistance of regularized model.
the material decrease, until the material is In spite of the above-mentioned difficulties,
completely fractured. CDM has become a very powerful tool for the
In order to complete the formulation of an simulation of damage phenomena in materials
elastic-damage model, an equation which and structures; it has been successfully applied
governs the evolution of the damage variable to metals, concrete-like materials, and compo-
is needed. This usually is expressed in terms of sites.
a measure of the elastic strain energy The issue of damage mechanics for compo-
sites is discussed in Section 3.09.5.1. In Section
3.09.5.2 a general class of damage models is
1 1 s2
Y ¼ Ee2 ¼ ð34Þ presented, its numerical time integration is
2 2 E ð1 D Þ2 discussed and 1D specializations are shown. A
particular example of damage models suitable
The variable Y is conjugated to the damage D for the description of a single layer in a
in the sense discussed below in Section 3.09.5.1 laminate is given in Section 3.09.5.3.
and is also called the damage ERR.
From the above introductory description it
should be clear that a damage model is a 3.09.5.1 Damage Mechanics for
phenomenological constitutive law conceived Heterogeneous Materials: Micro-,
to describe from the beginning a process of Meso-, and Macroscales
material degradation. The main advantage of
this kind of description is the fact that the In general terms, a CDM based approach for
fundamental limitation of a FM approach (see the simulation of progressive composite degra-
Section 3.09.3) disappears, i.e., it is no longer dation should in principle solve the problems,
Damage Mechanics for Composite Materials and Structures 487
identified in the Section 3.09.4, concerning the the fifth one concerns interaction between
use of PFA. The way in which degradation is layers, and involves the whole laminate. Fiber
simulated is in fact part of the model and many rupture is a very brittle phenomenon, while
practical difficulties can be avoided. fiber–matrix debonding and matrix micro-
It is important to mention that models for cracking can develop in a more progressive
the description of damage and cracking in way. In particular matrix cracking usually
composite materials have also been formu- implies the development of many small cracks
lated, and successfully applied, without making which could be considered as diffused damage,
use of a CDM theory. Noteworthy contribu- and which are sensitive to the sign of transver-
tions in this field are, e.g., those of Hashin sal stresses in a lamina, i.e., microcracks close
(1985, 1986), McCartney (1993, 1998, 2000), in the presence of a compressive stress.
and McCartney et al. (2000). Delamination is characterized by the appear-
CDM for composites has become the subject ance of macroscopic cracks. In addition to the
of an abundant literature (see, e.g., Ladevèze, above, it should be mentioned the possible
1983; Allen et al., 1987; Talreja, 1989; Allix plastic behavior of the matrix, which could be
et al., 1989; Paas and van den Eikhoff, 1992; responsible of permanent plastic strains.
Yang and Boehler, 1992; Thionnet and Re- On the basis of the above remarks, it is in
nard, 1993; Saleeb and Wilt, 1993; Matzenmil- principle possible to develop models for the
ler et al., 1995; Maire and Lesne, 1998; descriptions of damage phenomena at the
Williams et al., 1998, 1999; Derrien et al., micro-, meso-, and macroscale which take into
2000; Voyiadjis and Deliktas, 2000; Chaboche account different damage mechanisms.
and Maire, 2001; Xia and Curtin, 2001; To the author’s knowledge, little work has
Caiazzo and Costanzo, 2001a; Fish and Yu, been done up to now at the macroscale; models
2001a, 2001b; Ladevèze and Lubineau, 2001; which describe the nonlinear behavior of whole
Jansson and Larsson, 2001; and also Aubard, laminates are not very diffused. An attempt has
2001 for an interesting point of view of been made in Giampieretti et al. (2000), where
industry). The purpose of the present section these authors have used homogenization and
is to recall the main concepts which should be parameter identification techniques in order to
kept in mind when trying to formulate damage define a nonlinear model for a whole laminate
models for composites and to underline the (see also Section 3.09.7.4.3(ii)).
problems which should be solved. Micromechanical descriptions are the sub-
The first issue concerns the scale of observa- ject of abundant literature (see, e.g., Talreja,
tion and of possible description of damage 1989; Yang and Boehler, 1992; Allen et al.,
phenomena in composites. Micro-, meso- and 1994; Aghdam et al., 2000; Devries et al., 1989;
macroscales can all be used. The first, micro- Hyer and Waas, 2000; Landis et al., 2000;
scale, concerns the details of the heterogeneous Lamon, 2001), and they are very important for
composite structure: the single fiber, the fiber– a clear understanding of damage processes and
matrix interface, and so on. The third, macro- for an improvement of material design and
scale, is relevant to the structural behavior like production technologies. Unfortunately, the
that of a whole laminate. The second one, use of microscale models for structural ana-
called mesoscale, is intermediate: in laminate lyses is very difficult if not impossible; they can
structures it can be clearly identified as the nevertheless help in developing models at
scale of single layer and layer–layer interface. higher scales.
Depending on the aim of the proposed model, The mesoscale description of damage phe-
an appropriate scale of description should be nomena in composites, in particular laminates,
chosen; this in turn implies the introduction of has gained much attention in the literature,
specific properties in the model. since it appears a natural scale for the
The second important issue to be considered description of the main damage mechanisms.
carefully, which is strictly linked to the above As proposed by Ladevèze (1983, 1986), in a
mentioned choice of scales of observation, mesoscale description, a laminate is conceived
concerns the kind of damage and, more as composed by two main constituents: the
generally, dissipative mechanisms which the single layers and the interfaces which separate
proposed model should be able to describe. In the layers (see Figure 25). A constitutive model
Section 3.09.2, five basic damage mechanisms for the single layer is then introduced which
in laminate composites have been recognized: should take into account the three main
fiber rupture in tension; fiber microbuckling in damage mechanisms which occur inside the
compression; fiber–matrix debonding; matrix layers: fiber rupture, fiber–matrix debonding,
microcracking; and delamination. The first and matrix cracking. The fourth damage
four damage mechanisms are relevant to mechanism, delamination, is governed by an
phenomena which occur inside a layer, while interface law, attributed to the interface, which
488 Damage and Fracture Mechanics Techniques for Composite Structures
microcracks in the presence of tension or
compression stresses; plastic behavior of the
matrix.
DD ¼ l d ðY nþ1 ; ldnþ1 ÞDkd ; Di A½0; 1 ð50Þ (v) Step 5. Check of damage consistency
The activation of damage behavior is
The above Equations (45)–(50) represent the checked by introducing the trial damage
nonlinear constitutive law integrated in time ERR in the damage activation function,
which relates stresses rn þ 1 to the total strain keeping all other quantities fixed at the
en þ 1. The system of equations can be solved in value in tn
various ways; a typical procedure is the trial
f trial
dnþ1 ¼ f d Y nþ1 ; ldn r0 ? ð57Þ
splitting algorithm suggested below
where E is the initial Young’s modulus. The As can be seen from the above equations, the
symbols hi and hiþ in Equations (62) response of the model in tension after damage
and (63) mean the negative and positive part activation is in this case given by a parabolic
of ; respectively, introduced to model a function, this has been drawn in Figure 26 for
unilateral effect. In order to complete the the choice of parameters given in the figure
above elastic-damage model, functions legend; the behavior in compression is indefi-
E ðDÞ; fd ðY ; ld Þ; ld ðY ; ld Þ must be assigned. nitely elastic, due to the unilateral effect
A possible choice in analogy with the model introduced.
492 Damage and Fracture Mechanics Techniques for Composite Structures
E ðDÞ ¼ ð1 DÞE; gp Zp 12HZ2p
fp s; wp ; D
r
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi s
s 2
wp s0 ¼ wp s0
1D 1D ð79Þ
@fp @fp
lep s; wp ; D ; lZp s; wp ; D
@s @wp
pffiffiffiffi pffiffiffiffiffiffi pffiffiffiffiffiffi
fd ðY ; ld Þ Y Yc ld Y0
ld ðY ; ld Þ 1
orientation of fibers of adjacent layers. A first Equation (100) expresses the displacement
way to take this into account is to define a local discontinuities as the sum of an elastic (rever-
reference system of principal directions which sible) part ½ue and a plastic (irreversible) one
depends on the orientation of fibers of adjacent ½up : In Equation (101) the free energy per unit
layers; for instance define a reference frame by surface in isothermal conditions is given by the
taking as the principal direction 1 (or 2) the sum of two contributions. The first one is the
bisectrix of the angle formed by the direction of elastic deformation energy per unit surface (the
fibers of adjacent layers. Other features that are first four addends); Di (i ¼ 1; 2; 3) are three
important but not crucial can be introduced in damage variables, different for each direction
the interface model, e.g., the existence of 1, 2, 3 to take into account the anisotropy of
irreversible displacement discontinuities and damage evolution, Ki, i ¼ 1; 2; 3 are interface
time-dependent behavior. stiffnesses with the dimension of a force over a
length cube. The positive and negative parts
of ½u3 e are introduced in Equation (101) in
3.09.6.2.1 Model formulation order to take into account the unilateral
A general class of interface models has been effect. The second contribution gp ðZp Þ is a
proposed in Corigliano (1993) governed by the function of the kinematic internal variable Zp
following equations and governs, together with Equation (102c),
possible modifications of the activation func-
½u ¼ ½ue þ½up ð100Þ tion f. Equation (102) represent equations of
state which define the variables conjugate to
½ue ; D and Z; respectively. Equation (102a)
C ¼ ED þ gp defines the traction vector t as function of
¼ 12ð1 D1 ÞK1 ½u1 e
2
elastic displacement discontinuities and da-
2 2
mage variables. Equation (102b) defines the
þ 12ð1 D2 ÞK2 ½u2 e þ12ð1 D3 ÞK3þ h½u3 e iþ vector Y of variables conjugate to the damage
2
þ 12K3 h½u3 e i þgp ðZp Þ ð101Þ variables Di (i ¼ 1; 2; 3) collected in vector D;
notice that Yi (i ¼ 1; 2; 3) have the dimension
of an energy per unit area, they are the
@C @C @C @gp ðZp Þ analogous of the ERR in FM. In Equation
t¼ ; Y ¼ ; wp ¼ ¼ ð102Þ (102c) the static internal variable wp is defined
@ ½ue @D @Zp @Zp
as conjugate to Zp. In Equations (103) a
function f which governs the activation of
f ¼ f t; Y; wp ; D r0; f l’ ¼ 0; ’
lZ0 ð103Þ damage and plasticity is introduced, together
with the loading-unloading conditions and the
plastic-damage multiplier l: ’ Nonassociated
’
½u’ p ¼ l up t; Y; wp ; D l; Z’ p ¼ lZp t; Y; wp ; D l’ ð104Þ plastic flow rules for plastic displacement
discontinuities ½up and for the kinematic
internal variable Zp are given in Equations
D ’
’ ¼ l d t; Y; wp ; D l; Di A½0; 1 ð105Þ (104). Finally, the evolution of the damage
500 Damage and Fracture Mechanics Techniques for Composite Structures
variables is given in Equation (105), again in a
nonassociated format. @gp Zp
The above class of interface models has the wpnþ1 ¼ wpnþ1 Zpnþ1 ð110Þ
main characteristics necessary to the modeling @Zp
nþ1
of composite delamination: anisotropic da-
mage; unilateral effect; and irreversible displa-
cement discontinuity. It is worth noticing the fnþ1 ¼ f tnþ1 ; Y nþ1 ; wpnþ1 ; Dnþ1 r0
formal analogy between the above interface ð111Þ
fnþ1 Dl ¼ 0; DlZ0
models and the class of elastic–plastic-damage
models for composites presented in Section
3.09.5.2 (Equations (35)–(41)). The main dif- D½up ¼ l up tnþ1 ; Y nþ1 ; wpnþ1 ; Dnþ1 Dl
ference consists in the simplification of the flow ð112Þ
DZp ¼ lZp tnþ1 ; Y nþ1 ; wpnþ1 ; Dnþ1 Dl
rule that in the present IDM context depends
on one activation function only. Some of the
symbols in Equations (35)–(41) and (100)–
DD ¼ l d tnþ1 ; Y nþ1 ; wpnþ1 ; Dnþ1 Dk; Di A½0; 1
(105) coincide; variables with the same symbols
play in fact an equivalent role in a CDM ð113Þ
description and in the present IDM one. As for
the models of Section 3.09.5.2, it is important The solution of the above nonlinear constitu-
for the various specialization considered in tive law integrated in time which relates the
applications, to check the nonnegativity of the traction vector tnþ1 to the total displacement
dissipation function. In the present IDM discontinuity vector ½unþ1 can be obtained
context, for the models represented by Equa- through an elastic predictor phase, a check of
tions (100)–(105), this reads consistency and a plastic-damage corrector
phase, as illustrated below.
o ¼ tT ½u’ C ’ wp Z’ p
’ ¼ tT ½u’ p þY T D ð106Þ
(i) Step 1. Elastic predictor
A purely elastic trial response to ½unþ1 is
first computed by fixing at the values
3.09.6.2.2 Numerical time integration reached at tn the variables D; w; ½up ; Z; l;
An interface model can be practically used in governing the nonlinear, irreversible inter-
nonlinear FE analyses when introduced in face behavior
special interface FEs, as discussed in Section p
ttrial
inþ1 ¼ ð1 Din ÞKi ½ui nþ1 ½ui n ; i ¼ 1; 2
3.09.7.2.2, after a numerical time integration þ
p
along a time interval ½tn ; tnþ1 : The remarks at ttrial
3nþ1 ¼ ð1 D3n ÞK3 ½u3 nþ1 ½u3 n þ ð114Þ
the beginning of Section 3.09.5.2.2 still hold in þ K3 ½u3 nþ1 ½u3 pn
the present IDM framework; a backward
difference integration rule is here applied in
order to numerically integrate in time Equa- 1 2
trial
Yinþ1 ¼ Ki ½ui nþ1 ½ui pn ; i ¼ 1; 2
tions (100)–(105). 2 ð115Þ
Given all quantities at the beginning of the 1
2
trial
Y3nþ1 ¼ K3þ ½u3 nþ1 ½u3 pn þ
time step tn and given the value of total 2
displacement discontinuities ½unþ1 at time
instant tn þ 1, all other variables are sought at (ii) Step 2. Check of consistency
time instant tn þ 1 by solving the following set The plastic-damage condition is checked on
of algebraic nonlinear equations the basis of the elastic trial response
½unþ1 ¼ ½uenþ1 þ½upnþ1 ð107Þ trial
fnþ1 nþ1 ; Y nþ1 ; wpn ; Dn r0 ?
¼ f ttrial trial
ð116Þ
The remarks in Section 3.09.5.2.3 with where a; Y0i ; gi ; i ¼ 1; 2; 3 are material model
respect to the problem of computing the parameters. Equations (126) imply that when
consistent tangent operator hold without mod- complete damage is reached for mode I (open-
ifications also in the present IDM context. The ing mode, in direction 3, cf. Figure 28) the
consistent tangent operator is the Jacobian of interface is considered completely damaged in
the equation connecting tractions and total modes II and III (shearing and tearing modes,
displacement discontinuities at the time instant in directions 1 and 2), too.
tn þ 1, as defined by the numerical integration The mechanical dissipation (Equation (106))
scheme adopted, i.e., by Equations (107)–(113) becomes, in the present case
dt ¼ Jd½u ð123Þ ’
’ ¼ Y TD
o ¼ tT ½u’ C ð127Þ
In the above equations H is a parameter where t%0 is an initial equivalent yield traction,
governing the hardening (when H40) or t01 and t02 are initial yield limits in directions 1
softening (when Ho0) law, and t01 ; t02 are and 2 respectively, and tþ
03 ; t03 are the tensile
the traction values at the end of the elastic and compressive yield tractions in the direction
phase for pure mode II and pure mode III 3, normal to the interface plane.
loading, respectively; tþ 03 is the elastic limit for
The model is completed by a nonlinear
mode I loading in tension; bi ; i ¼ 1; 2; 3 are softening rule and by an associated flow rule
model parameters governing the nonassociated for the irreversible displacement discontinuities
flow rule for plastic displacement discontinuity (see Schipperen and de Borst, 2001).
rates.
The positive part of traction t3 has been 3.09.6.4 Interface Model Identification
introduced in the activation function f and in
the flow rule for ½u’ 3 p in order to avoid damage As anticipated in Section 3.09.6.1, the issue
(i.e., softening) for compressive loading in of parameter identification is particularly im-
direction normal to the interface. Notice that portant in the case of interface models because
the initial activation function coincides with only indirect experimental information can be
the Hashin’s delamination criterion (Equation obtained. Two alternative identification proce-
(31)) when t01 ¼ t02 : The mechanical dissipa- dures can in general be followed. In the first
tion (106) becomes one, an attempt is done to assign to each model
parameter a precise physical meaning; from
o ¼ tT ½u’ C ’ ¼ tT ½u’ p wp Z’ p
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi this, usually, a specific experimental test is
defined which can give data for the direct
¼ b1 t21 þ b2 t22 þ b3 ht3 i2þ Hl l’ ð137Þ
parameter determination. The second possible
approach to parameter identification is a
which is never negative in the case of softening completely indirect one; in this case the model
behavior with Ho0: parameters are determined as optimal values
The pure mode response of the above which minimize the discrepancy (measured by
elastic–plastic softening interface model for an ad hoc defined norm) between experimental
an assigned history of monotonically increas- data and equivalent data coming from the
ing displacement discontinuities can be com- numerical FE simulation of the experiment in
504 Damage and Fracture Mechanics Techniques for Composite Structures
which the model to be identified has been identified starting from the knowledge of
introduced. fracture energies in pure mode situations
The first approach to parameter identifica- GIc ; GIIc ; GIIIc ; of the coordinates of a point
tion of interface models was discussed in belonging to the failure locus in mixed-mode
Corigliano (1993), Allix and Corigliano conditions and by exploiting Equation (132).
(1996), and Corigliano and Allix (2000); it is Finally, parameters gi can be evaluated
here exemplified with reference to the elastic- through Equation (130) applied for each
damage model of Section 3.09.6.3.1. pure-mode, separately.
The model in point depends on 11 para- The above identification must be considered
meters: the interface stiffnesses K1 ; K2 ; K3þ ; as a procedure to obtain a first guess for
K3 ; parameters Y01 ; Y02 ; Y03 ; and a which interface parameters. In Allix et al. (1998) and
appear in the damage activation function; and Corigliano and Allix (2000) the identification
parameters gi ; i ¼ 1; 2; 3 which govern the of an elastic-damage interface model similar to
evolution of damage variables. A possible the one here discussed has been based on the
way to determine the values of interface hypothesis that in the delamination process
stiffnesses is to make the hypothesis that the initiation and propagation phases must be
interface is equivalent to a fictitious layer of considered as two different phenomena. Due
small thickness e which separates the laminas. to the fact that the interface model tries to
By considering the strain field constant along simulate both initiation and propagation, the
the thickness of the fictitious layer and defining interface parameters can be divided in two
E3 its Young modulus groups: parameters which mainly govern the
initiation phase and parameters which mainly
½u3 govern the propagation phase.
t3 ¼ s33 ¼ E3 e33 ¼ E3 ¼ K3 ½u3 ð141Þ
e The above remark can help in particular for
the identification of interface elastic stiffnesses.
From the above equation it can be deduced The identification of K1 ; K2 ; K3þ ; K3 by
that K3 ¼ E3 =e; similar equations hold also for means of Equations (141) and (142) is in fact
other directions, the values of interface stiff- based on the hypothesis that the properties of
nesses can, therefore, be computed as the interface can be considered equivalent to
2G13 2G23 E3 those of pure resin. This not completely true:
K1 D ; K2 D ; K3þ D ð142Þ the properties of the resin inside the laminate
e e e
are in general different from those of the pure
where G13, G23 are shear moduli of the resin. A possible way to better identify the
fictitious layer. For numerical applications, interface stiffnesses is to make reference to the
G13, G23, and E3 can be assumed equal to the influence of these parameters on the interlami-
analogous values of an homogenized layer of nar stress concentration at the edges of
the composite or to the values attributed to the laminates, i.e., to edge effects. In particular
matrix; e can be assumed equal to a fraction of the length of penetration xc of interlaminar
the layer thickness. Parameter K3 is the stresses is directly influenced by the ratio of the
interface stiffness for compression in a direc- interface stiffness over an equivalent Young
tion normal to the interface; it is introduced in modulus of the layer. By assuming that in the
order to model the unilateral effect and it can initiation process of delamination the distance
be considered as a penalty parameter that xc coincides with the penetration length of
allows for unilateral constraint conditions to damage, interface stiffnesses can in principle be
be satisfied: for this reason it has to be chosen identified starting from experimental data
with a very high value, for simplicity it can be concerning delamination damage initiation.
made equal to K3þ : Parameters Y01 ; Y02 ; Y03 The second procedure which can be adopted
are initiation damage energies in pure mode for interface parameter identification is alter-
situations, from the definition of Yi, they can native to the first one and is based on a
be directly related to the critical level of coupling between numerical simulation and
interlaminar stresses t0i or, equivalently, of experimental data, as usually done in the
displacement discontinuities ½ui 0 at the begin- framework of indirect parameter identification.
ning of the damage process These procedures have been applied for identi-
fication of nonlinear, irreversible constitutive
1 1t2 models of various kind (see, e.g., Mahnken and
Y0i ¼ Ki ½ui 20 ¼ 0i ; i ¼ 1; 2; 3 ð143Þ Stein, 1996; Geers et al., 1999), they are based
2 2Ki
on the comparison of data coming from
Parameter a is strictly connected to the shape experiments and analogous data coming from
of the failure locus in mixed-mode conditions a complete FE numerical simulation of the test
of fracture propagation; it can, therefore, be used in the experiment (see Figure 30). In
Computational Damage Mechanics for Composites 505
the body of the composite by means of classical
FE and on the interface surfaces by means of
IFE. Once the general formulation for FE
modeling is available, the problem arises in
choosing particular FE to be used for spatial
discretization.
The first possible choice is to discretize fully
the composite under study by means of brick
FE for the single layers, coupled with interface
FE; in this way it is in principle possible to
describe all the details of the structure under
study. As already observed, this solution is
only applicable to special situations or inside
particular global strategies due to the very
large number of degrees of freedom (dof)
which should be managed in order to avoid
Figure 30 General scheme for an indirect identifi-
locking phenomena induced by large length/
cation procedure.
thickness ratios.
The above remarks have motivated research-
Corigliano and Mariani (2001) indirect para- ers to look for different solutions. Three basic
meter identification based on the use of the ways can be followed: the first one tries to
extended Kalman filter has been applied to the formulate special FE which allow for the
identification of time independent and time description of layered solids; the second one
dependent interface models. The experimental exploits particular geometrical and/or loading
data considered were taken from interlaminar conditions in an attempt to simplify the whole
fracture specimens like the DCB test for mode numerical model; the third one tries to
I or the ENF test for mode II; the same tests reformulate the whole problem by decoupling
were completely simulated via FE. The same computations at different levels. An example of
issue has been considered in Bolzon et al. the first approach is given by the 3D brick
(2002a). layered FE (see, e.g., Hellweg et al., 1993)
which allow for the description of more layers
3.09.7 COMPUTATIONAL DAMAGE by means of a brick element. Multilayer
MECHANICS FOR COMPOSITES volume elements for the simulation of damage
in composites have been also used in Nguyen
Sections 3.09.5 and 3.09.6 of this chapter (1998).
have presented CDM and IDM formulations Another noteworthy example of the first
for the description of damage phenomena in approach to composite damage simulation
composite materials and structures. The pur- concerns the formulation of solid-like shell
pose of this section is to highlight possible elements put forward (Parisch, 1995; Hashagen
computational procedures which can be used et al., 1995, 1999), in an attempt to analyze
in order to exploit these formulations. As in both intralaminar and interlaminar stresses by
the whole chapter, the presentation will focus means of a shell element. The formulation
on particular aspects which are relevant to proposed in Hashagen et al. (1995) is based on
damage composite mechanics, with particular a 3D continuum theory with 16 geometrical
reference to laminates. For a comprehensive nodes. Three translational dof are defined for
description of computational procedures, with each node, additionally four internal dof are
particular reference to FE, the reader can refer introduced to account for internal stretching,
to other chapters of this series and to the thus yielding a fully 3D field of membrane and
references therein. CDM and IDM models can bending strains. The proposed solid-like shell
be used in the framework of the so-called elements can be coupled with interface ele-
mesomechanical approach to laminate struc- ments which can be connected at their top and
tures; laminates are described by means of bottom surfaces. The use of special FE for the
single layers and interfaces which separate the simulation of propagating delaminations in
layers (see Figure 25). layered composite structures is also adopted in
The first point to be discussed is the way in Sprenger et al. (2000) and Wagner et al. (2001).
which discontinuous displacements associated Special FE with embedded-displacement-
with the discrete crack description of interfaces discontinuities able to describe discrete crack
can be accommodated in the FE model. A processes have been proposed starting from
general formulation is needed which allows the different formulations (Lotfi and Shing, 1995;
introduction of spatial discretizations inside Bolzon and Corigliano, 1997b, 2000; Möes
506 Damage and Fracture Mechanics Techniques for Composite Structures
et al., 1999; Wells and Sluys, 2001; Mariani and Multiscale approaches belong to the class of
Perego, 2001; Wells et al., 2002). These kind of methods which try to de-couple the computa-
FE, originally conceived for the simulation of tion of the response of an heterogeneous
complex crack processes in homogeneous material or structure in various parts. These
materials like concrete, can be applied also to methods couple the homogenization theory
the study of delamination processes in compo- (see, e.g., Sanchez-Palencia, 1980) with the use
sites, as in Remmers et al. (2001). of numerical FE models of the composite
The generalized plane strain problem which under study. The basic idea of multiscale
can be used for the study of special configura- methods is to compute the response of the
tions of laminates under tension (see, e.g., whole composite by iteratively solving micro-,
Schellekens and de Borst, 1993a; Herakovich, meso-, and macro-FE models which are related
1998; de Borst and Schipperen, 2002) is an to each other by equations coming from some
example of the second approach. In this case homogenization procedure.
the problem is reduced to 2D and the spatial Multiscale and multigrid methods have been
discretisation can be carried out by means of developed originally for the computation of
plane FE for the single layers and linear elastic responses of composites (see, e.g., Fish
interface elements. and Wagiman, 1993; Fish and Belsky, 1995a,
Another typical example of the second 1995b) and subsequently applied to the study
approach is the use of plate/shell laminate of plastic and damage processes in composites
theories (see, e.g., Herakovich, 1998; Hyer, (Devries et al., 1989; Fish et al., 1997, 1999;
2000) which reduce the spatial dimension of the Fish and Yu, 2001a, 2001b; Thionnet and
problem by making use of structural theories. Renard, 1998; Ghosh et al., 1996, 2001; Lee
An abundant literature exists concerning linear et al., 1999; Voyiadjis et al., 2001; Xia and
elastic analyses of laminate structures, a great Gurtin, 2001).
number of plate and shell FE have been The majority of the above multiscale proce-
proposed (see, e.g., Ochoa and Reddy, 1992; dures are based on the introduction of a double
Alfano et al., 2001) but unfortunately these are scale asymptotic expansion of the unknown
usually not suitable for the study of delamina- fields. In contrast to this approach, in Wu et al.
tion processes due to the difficulties in recover- (1989) (see also Karihaloo et al., 2001), an FE
ing the interlaminar stresses. Laminate plate procedure for the simulation of nonlinear
and shell FE can, nevertheless, be used for the behavior of composites with periodic hexagonal
study of damage processes which involve the arrays of elastic fibers and plastic matrix has
layers only; in this case a single layer damage been proposed in which the computation of the
model like that presented in Section 3.09.5.3 constitutive law at the macroscale is based on a
can be integrated in a layered shell element microscale FE model, without making explicit
(see, e.g., Herakovich, 1998). In Shu and use of the asymptotic expansion method.
Soldatos (2001), a generalized 2D plate theory The advantage of multiscale methods is
is applied to the study of delamination for represented by the possibility to decouple the
weakly bonded laminates. response of the heterogeneous solid at different
Examples of the third approach for the levels thus avoiding heavy spatial discretisation
damage mesomodeling of composites are: the for the whole solid under consideration. The
study of edge effects by means of a boundary meshes used in multiscale analysis concern in
layer problem; the study of damage processes fact RVE for the micro- and mesoscale with the
through local reanalysis procedures; and the whole system treated as homogenous.
use of multiscale strategies. Due to the fact that multiscale approaches
The study of boundary or edge effects can be are based on homogenization theory, the
decoupled from that of the whole laminate hypothesis of periodicity (or statistical periodi-
when nonlinear damage effects are concen- city) must be satisfied. This represents a
trated along the interfaces, in this case a 2D limitation, in particular for the analysis of
problem can be formulated which allows for boundary layer effects.
the study of delamination near external edges A systematic use of basic principles of
or around holes; this approach has been homogenization can also be used to formulate
applied, e.g., by Allix et al. (1989) and in a consistent way constitutive models of the
Daudeville and Ladevèze (1993). composite at different scales (e.g., Allen, 2001).
Local reanalysis can be formulated by Caiazzo and Costanzo (2001a, 2001b) pro-
first computing the overall behavior of a posed a computational procedure called dis-
laminate by classical laminate theories and crete damage space homogenization method
subsequently re-analyzing the stress state in (DDSHM) to predict the constitutive response
each Gauss point by means of nonlinear of layered composite materials containing
damage models. growing cracks.
Computational Damage Mechanics for Composites 507
Worth mentioning among the possible stra- (1995), and Bolzon and Corigliano (1997a).
tegies which can be chosen in order to simulate General conditions for the loss of uniqueness
the nonlinear behavior of composite materials in the incremental response and the possible
and structures, are the applications of indirect instabilities in the response have been proved
parameter identification techniques (Kalman in Bolzon and Corigliano (1997a) with refer-
filtering, least square methods) coupled with ence to a class of interface models which satisfy
numerical homogenization method presented the maximum dissipation principle (see also
in Giampieretti et al. (2000) and Bolzon et al. Nguyen, 1987).
(2002b). These innovative procedures aim at The availability of bifurcation and instability
identifying a homogenized model for the conditions unfortunately does not resolve
behavior of the composite system at the chosen another important point for the correct simu-
scale (meso or macro) by determining a set of lation of a fracture process in the presence of
unspecified parameters through the compar- multiple responses, like those of multiple
ison of the numerical response of a refined delaminations. This concerns the choice of
model at the lower scale (micro or meso) with the bifurcated path among the multiplicity of
that of the homogenized phenomenological possible solutions. Various proposals have
model. been made; the most physically sound seems
Once the spatially discretized FE modeling to be that of Bažant (see Bažant and Cedolin,
have been defined and the global strategy for 1991) based on thermodynamical considera-
the computation chosen, a series of problems tions.
related to the softening character of constitu- Besides the choice of one equilibrated path
tive laws remain to be solved in order to obtain among multiple responses, one additional
an efficient simulation of damage and fracture problem is the way in which the critical point
in composite materials and structures. in the global response is reached and the way in
The first problem is the already mentioned which a global softening response is followed.
mesh dependency of the response. This issue is It has been shown in various works (see, e.g.,
common to all simulations of damage pro- Schellekens and de Borst, 1993a; Corigliano,
cesses, and various solutions have been pro- 1993; Crisfield et al., 1997) that delamination
posed in the literature (see, e.g., de Borst, 2001 processes can lead to severe snap-through and
for a review paper), all of them trying to snap-back global responses. This strongly
introduce a characteristic length in the model. suggests the use of path-following techniques
A simple solution adopted, e.g., in Ladevèze based on an indirect control of the global
et al. (2000b), which can be applied in the case response (Riks, 1972; Crisfield, 1981) neither in
of laminate structures, is to force damage and/ loads nor in displacement. Algorithms belong-
or other softening variables to be constant ing to this family have been proposed for the
along the thickness of each layer (see Section study of delamination in Corigliano (1993),
3.09.5.3). The characteristic length is in this Schellekens and de Borst (1993a), and Hellweg
way quite naturally assumed equal to the layer and Crisfield (1998).
thickness. Another provision to avoid spurious An additional issue which has not been
mesh dependency is to make use of rate considered in this chapter is the necessity to
dependent damage models. As far as the take into consideration geometrical non-linear-
interface modeling is concerned, mesh depen- ities when delamination-buckling induced phe-
dency is not observed provided that the process nomena must be simulated. This is also
zone near the crack-tip is described with necessary for a correct description of the elastic
sufficient accuracy by FE. The reason of this behavior of thin laminates plates and shells. A
is the fact that in the interface models the possible way to formulate the problem in this
amount of fracture energy is introduced case is to make use of a Lagrangian formula-
naturally in the constitutive law and therefore tion for the description of the layer behavior
it does not depend on the mesh size. and to make the hypothesis that displacement
The second important difficulty to be over- discontinuities are small in the zones which are
come strictly related to the softening character not delaminated (see Allix and Corigliano,
of the constitutive models is the possibility to 1999). This allows for a simple formulation in
have bifurcations and instabilities in the global which the interface constitutive behavior can
response. This aspect is in particular important be derived without difficulties from that
in the presence of multiple delamination cracks formulated for linear geometry problems.
and is common to the study of multiple crack Formulations for delamination studies in the
processes in the framework of FM. Bifurcation presence of large displacements have been
and instabilities for a solid containing soft- proposed and used in Schellekens and de Borst
ening interfaces have been discussed in Cor- (1993a), Hashagen et al. (1995), de Borst and
igliano and Bolzon (1995), Costanzo and Allen Schipperen (2002), Remmers and de Borst
508 Damage and Fracture Mechanics Techniques for Composite Structures
(2001), and Qiu et al. (2001). More generally scribed in Section 3.09.6. The constitutive
interface models and interface FE have been behavior of the solid V can be nonlinear, in
used widely in a large displacement and strain particular damageable, and described by a law
context by Ortiz and co-workers (see, e.g., of the kind presented in Section 3.09.5. Each
Pandolfi et al., 1999). Some of the above- interface Gj is characterized by an interface
mentioned issues concerning computational constitutive law of the kind described in
aspects of damage and fracture simulations Section 3.09.6.
for composite materials and structures will be The body is subjected to body forces f in V
discussed below. and to surface loading F on the part SF of its
In Section 3.09.7.1 a general FE formulation external surface; kinematic constraints u ¼ u0
for the study of damage processes in the are imposed on Su. Inertia effects are neglected,
framework of the mesomodeling approach is small strain and displacement theory is con-
presented and subsequently specialized to the sidered. Define G as the union of all interfaces
generalized plane strain problem and to the Gj and V 0 V G0 : The class of displacement
boundary layer solution. In Section 3.09.7.2 a vectors u which are zero on Su and regular in
layered brick FE element and an interface V 0 (virtual displacements) is named U; notice
element for plane problems are presented. that u (and the real displacements) can be
Path-following techniques are discussed in discontinuous on G0 .
Section 3.09.7.3 and two particular procedures The boundary value problem (bvp) consists
are described in detail. Section 3.09.7 closes of finding the fields of displacements u and
with a series of examples, presented in Section stresses r which satisfy the following equations
3.09.7.4, concerning PFA of a sandwich panel;
the formulation of failure loci for composite (i) Compatibility
materials by means of FE analyses; mesoscale
modeling of laminate structures with particular u is regular in V 0 and u ¼ u0 on Su ð144Þ
reference to delamination; parameter identifi-
cation issues.
(ii) Equilibrium
For any u AU:
3.09.7.1 FE Formulation for Mesomodeling of Z Z
Composite Materials and Structures rT eðu Þ dV þ tT ½u dG
V0 G0
FE formulations suitable for mesomodeling Z Z
of composite materials and structures are ¼ f T u dV þ F T u dS ð145Þ
V0 Su
presented in this section. A general 3D
approach for damageable bodies with damage-
able interfaces is first presented in Section (iii) Constitutive law
3.09.7.1.1. The approach in Section 3.09.7.1.1
is then specialized to the case of an elastic body r ¼ rðeðuÞ; historyÞ in V 0 ;
with nonlinear interfaces in Section 3.09.7.1.2, ð146Þ
t ¼ tð½u; historyÞ on G0
to generalized plane strain in Section
3.09.7.1.3, and to the boundary layer solution
case in Section 3.09.7.1.4. In the above equations r and e are stress and
strain vectors defined as in Section
3.09.7.1.1 General 3D formulation 3.09.5.2.1.
e ¼ ee þ et þ eh ; ee ¼ E 1 r; et ¼ DTa;
ð154Þ
eh ¼ DMb
@u2 ðx2 ; x3 Þ
e11 ¼ 0; e22 ¼ ;
@x2 3.09.7.1.4 Boundary layer solution
@u ðx2 ; x3 Þ
e33 ¼ 3 The purpose of boundary layer solutions is
@x3
the study of edge effects which can induce
1 @u1 ðx2 ; x3 Þ
e12 ¼ ; ð159Þ interlaminar stresses responsible of free edge
2 @x delamination. Being based on a superposition
2
1 @u2 ðx2 ; x3 Þ @u3 ðx2 ; x3 Þ principle, the use of boundary layer solutions is
e23 ¼ þ ;
2 @x3 @x2 usually made in the case of elastic composites.
1 @u1 ðx2 ; x3 Þ In Daudeville and Ladevèze (1993) it was
e13 ¼
2 @x3 observed that a boundary layer solution can
still be used in the particular case of an elastic
Then write the strain field (Equation (157)) and solid containing damageable interfaces (see
the virtual strain field (Equation (159)) in the Section 3.09.7.1.2).
following compact form Consider first an elastic laminate plate or
T shell, of thickness 2 h, occupying the domain
e ¼ mem þ er ; em e%11 0 0 0 0 0 ; V ¼ V1 ,V2 (Figure 34). When the thickness
T
er 0 e22 e33 2e12 2e23 2e13 ð160Þ of the plate is small compared to the other
T dimensions, the 3D solution of the elastic bvp
e ¼ er 0 e22 e33 2e12 2e23 2e13 in V can be seen as the superposition of two
512 Damage and Fracture Mechanics Techniques for Composite Structures
An interesting further specialization con-
cerns situations in which the curvature of the
plate edge boundary is small compared to
the thickness. In this case the variation of the
boundary solution along the direction tangent
to the external edge can be considered negli-
gible, hence a 2D bvp can be formulated in the
plane domain O drawn in Figure 34.
Taking into account the above considera-
tions, the bvp for the determination of edge
effects can be formulated. The class of dis-
placement vectors u (virtual displacements)
which are zero on S12 (the boundary between
the layer zone and the internal domain (see
Figure 34) and regular in O) is named U; hence
the edge bvp reads
(i) Compatibility
uboun is regular in O and uboun ¼ 0 on S12 ð164Þ
Figure 34 Boundary layer problem.
(ii) Equilibrium
solutions
For any u AU
u ¼ udom þ uboun ; r ¼ rdom þ rboun ð162Þ Z Z
rTboun eðu Þ dO ¼ F TR u ds ð165Þ
O S2 -O
The solution of the plate problem in the
internal domain has been noted with the
symbol dom, while the solution of the bound- (iii) Constitutive law
ary problem, localized near the edge of the
rboun ¼ Eeðuboun Þ in O ð166Þ
structure, has been marked with boun. The
meaning of the boundary solution is equivalent The above boundary layer problem can be
to the 3D effects which exist at the end of a extended to the presence of nonlinear softening
beam under flexure and which rapidly vanish interfaces between the layers of the laminate.
inside the beam by De Saint Venant’s principle. This is possible on the hypothesis that the
The boundary solution can be computed as a nonlinear interface behavior is activated in the
correction term to the domain solution by boundary zone only. In this case the interior
considering the fact that the latter generally solution is not affected by the nonlinear
does not satisfy the local static boundary behavior of the interfaces. This has been put
conditions on the external edge S2 (see Figure forward in Daudeville and Ladevèze (1993),
34); this means that the following residual term where a nonlinear, time-dependent bvp has
is generally nonzero been formulated with softening interfaces for
the study of free-edge delamination. In this
F R F ðxÞ rdom ðxÞna0 xAS2 ð163Þ
case the equilibrium Equation (165) must be
where F is the assigned surface load and n is the substituted with the following one (see also the
bvp Equations (144)–(146))
normal to the surface S2. The boundary
condition (Equation (163)) is satisfied only in For any u AU
an average sense along the thickness by the Z Z Z
domain solution. rTboun eðu Þ dO þ tT ½u dG ¼ F TR u ds
O G0 -O S2 -O
The edge solution can, therefore, be com-
puted by applying the loading term FR on the ð167Þ
external boundary S2 and imposing zero value
for the displacements on the internal boundary 3.09.7.2 Special FEs for the Simulation of
S12, thus satisfying the De Saint Venant’s Damage in Composites
principle (Figure 34). The dimension of the
boundary layer zone can be estimated of the As discussed in the introduction to Section
order of the plate/shell thickness 2h. This 3.09.7, special FE have been formulated in
computation can be carried out in a postpro- order to build efficient computational tools for
cessing phase, after the plate solution of the the analysis of composite materials and struc-
laminate has been found. tures. The problem of computational efficiency
Computational Damage Mechanics for Composites 513
is extremely important in the case of damage By defining an eight-component vector N p
and fracture simulations like those carried out which collects the above eight-plane functions
in the framework of the mesomodeling ap-
proach. Among the large number of proposals N Tp ½N1 ðx; ZÞ N2 ðx; ZÞ N3 ðx; ZÞ N4 ðx; ZÞ
in the literature (enhanced laminates, layered N5 ðx; ZÞ N6 ðx; ZÞ N7 ðx; ZÞ N8 ðx; ZÞ ð169Þ
elements, solid-like elements, special inter-
faces), two examples of FE modeling for the complete set of shape functions of the brick
composites are shown in this section. These element, introduced in the 16-component
concern a layered FE and an interface FE, vector N Tbr ; can be built by interpolation along
discussed, respectively, in Sections 3.09.7.2.1 the thickness coordinate z
and 3.09.7.2.2. The elements described are
shown for their simplicity with the aim of 1h i
N Tbr ¼ð1 zÞN Tp ð1 þ zÞN Tp
clarifying the basic aspects which can be met 2
in FE modeling for damage simulation in 1h i zh i
¼ N Tp N Tp þ N Tp N Tp FT þ zCT ð170Þ
composites. 2 2
X
nei Z where g is a fixed parameter, c is a three-
þ H intT
k BintT
k t knþ1 dG mnþ1 P ¼ 0 ð185Þ component vector of weighting coefficients.
k¼1 Gki Vector c governs the kind of imposed fractur-
ing process, e.g., for cT ¼ 0 0 1 a pure
where qðU nþ1 Þ can be considered as a known mode-I opening situation will be imposed. The
nonlinear vector-valued function of variables choice of c can be made automatically in the
Un þ 1. The dependence of q on Un þ 1 is given algorithm by considering the results obtained
by Equation (185), by the FE interpolation of at the end of the last step:
strains (148) and interface displacement dis- qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
continuities (149) and by the numerically ½uR
c ¼ nR ; jj½ujj ½u21 þ½u22 þ½u23 ð187Þ
integrated constitutive laws (see Sections ½u
n
3.09.5.2.2 and 3.09.6.2.2) for the volume V
and for the interface G. The constraint (Equation (186)) can be ex-
In contrast to classical procedures in which pressed in terms of the vector U nþ1 by making
the loading is assumed as a known quantity, in use of the interpolation of displacement
Equation (185) Un þ 1 and mn þ 1 are both discontinuities Equation (149) and the defini-
considered as variables. In order to solve tion of the Boolean matrix Hint given in
Equation (185) it is necessary to add an Equation (151); the problem to be solved at
Computational Damage Mechanics for Composites 517
each time step of the analysis consists, there- 3.09.7.3.2 Local control with crack opening
fore, of the following equations in the un- displacement
knowns U nþ1 and mnþ1 :
The algorithm proposed in Schellekens and
qðU nþ1 Þ mnþ1 P ¼ 0 de Borst (1993a) can be described by restarting
cT D½uR g ¼ cT B int int
ð188Þ
from the linearized equilibrium Equation
R H R ðU nþ1 U n Þ g
(189a)
cT B ðUnþ1 Un Þ g ¼ 0
q U jnþ1 mjþ1 tgj jþ1 j
nþ1 P þ K nþ1 U nþ1 U nþ1 ¼ 0 ð192Þ
where B int
denotes the matrix which governs
R
the displacement discontinuity model com- This equation can be solved to give the
puted in the integration point R, while H int
R is increment dU jþ1
nþ1 of the global dof vector from
the Boolean matrix which extracts from the an iteration j to the following iteration j þ 1 in
global displacement vector the dof vector of the following format:
the interface element to which point R belongs.
The nonlinear system (Equation (188)) is jþ1
dU nþ1 jþ1
U nþ1 U jnþ1
solved iteratively by applying a method of the
1
Newton–Raphson kind. Notice that the con- ¼ K tgj mn P q U jnþ1
nþ1
straint Equation (188b) is linear in the un-
1
known Un þ 1; hence, only a linearization of jþ1
þ Dmnþ1 K tgj P
nþ1
Equation (188a) around the value U jnþ1 ob-
I
II
tained at iteration j is necessary: jþ1
dU nþ1 þDmnþ1jþ1
dU jþ1
nþ1 ð193Þ
jþ1
q U nþ1 mjþ1 j jþ1
nþ1 PDq U nþ1 mnþ1 P The knowledge of dU jþ1
nþ1 allows for the
þ K tgj jþ1 j determination of the updated dof vector in
nþ1 U nþ1 U nþ1 ¼ 0
ð189Þ the step as follows:
cT B U jþ1
nþ1 U n g ¼ 0 jþ1
U nþ1 ¼ U n þ DU jnþ1 þ dU nþ1
jþ1
ð194Þ
K tgj
nþ1 ð@q=@U ÞjT
nþ1
In order to solve Equation (193) the constraint
where the consistent tangent matrix of the condition must be added.
whole system K tg has been introduced. The In Schellekens and de Borst (1993a) the
solution for each iteration can be obtained in choice has been made that the crack opening
the following way: displacement (COD) of the interface between
1
two layers where delamination occurs have the
j
cT B K tgj
nþ1 q U nþ1
same value for each iteration. This means
mjþ1
nþ1 ¼
1 ð j þ 1Þ41; choosing a nodal point R on a particular
T tgj
c B K nþ1 P interface and writing
1 ð190Þ
þ
g þ cT B K tgn qðU n Þ dðCODÞ ¼ 0 ) dUnþ1 jþ1
dUnþ1jþ1
m1nþ1 ¼ 1 R R
cT B K tgn P
Iþ
IIþ
1
¼ dUnþ1jþ1 jþ1
þDmnþ1 dUnþ1 jþ1
U jþ1
nþ1
j
¼ U nþ1 þ K nþ1tgj
mjþ1 j
nþ1 P q U nþ1
R R
I
II
jþ1
dUnþ1 þDmjþ1
nþ1 dUnþ1
jþ1
¼0 ð195Þ
To derive the above Equations (190) use has R R
been made of the fact that the constraint
Equation (189b) also holds at iteration j40 where the symbols þ and denote the nodes
and that U j¼0
nþ1 ¼ U n :
on the two sides of the interface where COD is
The iteration procedure is stopped when the maintained constant. From this equation the
following conditions are satisfied increment of the load factor in the step can be
recovered as
jþ1
U nþ1 U nþ1 rTolu U 1nþ1 U n1 ;
j
Iþ
I
jþ1 jþ1
ð191Þ dUnþ1 dUnþ1
jþ1 Dmjþ1 R R
mnþ1 P q U nþ1 rTolm m1nþ1 P qðU n Þ
j ¼
ð196Þ
nþ1 IIþ
II
jþ1 jþ1
dUnþ1 dUnþ1
R R
where Tolu and Tolm are two tolerance para-
meters. It has to be observed that the first step 3.09.7.4 Examples of Applications
of the analysis is to be done by following
another strategy, for instance by imposing a This section shows some examples of da-
value of the load parameter m which is below mage, fracture, and plastic computations re-
the initial elastic limit. levant to composite materials and structures.
518 Damage and Fracture Mechanics Techniques for Composite Structures
The examples are taken from the author’s (and been simulated numerically in Corigliano et al.
the author’s co-workers) experience on the (2000) on the basis of some simplifying
subject. The reason for this choice is simply assumptions. Such choice has been made in
because of the possibility to describe some order to check the possibility to simulate the
examples correctly and completely. It does not main rupture mechanisms observed in the tests
imply a disregard of the works existing in the by making use of a commercial code, with the
scientific literature. The reader is invited to addition of few, ad hoc, procedures. All the
study the numerous meaningful contributions numerical simulations have been performed
given in the reference list that show the with the commercial FE code ABAQUS
potentialities of fracture and damage computa- (Hibbit and Srensen 1997) available at the
tions in the study of composite materials. time the research was carried out. The purpose
In Section 3.09.7.4.1 an example of PFA for of the numerical simulations was to correctly
sandwich composites is shown. Section capture single collapse mechanisms (and the
3.09.7.4.2 concerns a microscale computational corresponding failure loads), considered as
study of a long-fiber-reinforced composite. In independent and occurring separately in the
Section 3.09.7.4.3 some examples of delamina- specimen, as those shown in Figure 38. Among
tion simulated by means of interface laws and them the formation of macroscopic cracks in
interface FE elements are discussed. The the core (Figures 38(a) and (b)) or at the
possible use of IDM for the simulation of interface core/skins (delamination, Figure
reinforcement with GFRP composites is shown 38(d)) and the skin collapse in tension (Figure
in Section 3.09.7.4.3(i). Finally, in Section 38(c)). The different materials in the sandwich
3.09.7.4.3(ii), examples of the combined use thickness were reproduced by the superposition
of identification and homogenization for the of three strips of elements with different
determination of composite models at the mechanical properties: two external strips
meso- and macroscales are presented. representing the skins and the extra skins
(3 mm thick) and a central layer for the core
3.09.7.4.1 PFA of a sandwich beam (9 mm thick). In order to simulate core
collapse, skin collapse, or delamination, re-
Three point bending (TPB) (Figure 37(a)) spectively, the numerical simulations were
and Four point bending (FPB) tests (Figure done by activating separately a simplified
37(b)) of a syntactic-foam (for the core)/glass procedure for the simulation of the progressive
fiber (for the skins) composite sandwich have damage in the core, in the skins or in the line of
Figure 37 Bending test on a fiber-glass-syntactic foam sandwich composite beam: (a) TPB and (b) FPB.
Computational Damage Mechanics for Composites 519
Figure 38 Recorded rupture mechanisms in TPB and FPB fiber-glass-syntactic foam sandwich composite
beams: (a) fractures in the core of a specimen tested in FPB conditions; (b) fractures in the core of a specimen
tested in TPB conditions; (c) tensile rupture in the skin of a specimen tested in FPB conditions; and (d)
delamination between skin and core of a specimen tested in TPB conditions.
Figure 40 FE meshes adopted for numerical simulation of TPB and FPB sandwich tests. Marked elements
represent the numerically simulated crack pattern.
Computational Damage Mechanics for Composites 521
and the experimental failure loads is particu- convergence. The example discussed here
larly good. shows that PFA could be used to have simple
As shown by the results displayed in Figures estimation of the overall composite resistance,
40–41, the PFA used in the present examples also making use in the numerical simulation of
leads to results which are in good overall commercial codes with a minimum amount of
qualitative agreement with the experimental additional effort for the user.
tests. As a matter of fact, it can be noticed that
the stiffness release procedure was already
attempted in Rizzi et al. (2000) with reference 3.09.7.4.2 Assessment of material resistance at
to the simulation of the plain syntactic foam the micromechanical level
(the material for the sandwich core) behavior The second example concerns a microme-
in notched TPB specimens; however, in that chanical study of the transversal resistance
case, the numerical results were not completely properties of a long-fiber composite. This
satisfactory due to the considerable brittleness unpublished numerical study (carried out in
of the numerical responses which did not take the framework of a Masters thesis project co-
advantage of the extra structural resources ordinated by Carvelli and the author) follows
available here from the sandwich geometry. In the approach put forward in Taliercio and
the simulations of the plain foam behavior an Sagramoso (1995) and Carvelli and Taliercio
alternative, more refined procedure, based on (1999) for the determination of strength of
the discrete crack approach of IDM was also composites by means of numerical homogeni-
adopted, leading to a considerable improve- zation. A composite with an hexagonal peri-
ment of the numerical results. odic distribution of elastic fibers in a perfectly
As already observed in Section 3.09.4, PFA plastic matrix governed by the von Mises yield
suffer from mesh dependency and difficulties of criterion was considered. The mechanical
properties of fibers and matrices are collected
in Table 4.
Periodic boundary conditions were imposed
on the single hexagonal RVE of Figure 42,
modeled by FE in plane stress or plane strain
conditions, as suggested by the homogeniza-
tion theory (see Sanchez-Palencia, 1980; Ta-
liercio and Sagramoso, 1995; Carvelli and
Taliercio, 1999). In order to assess the influence
of the fiber–matrix interface on the composite
resistance, two interface conditions were con-
sidered in the FE analyses: (i) perfectly bonded
interface; (ii) completely damaged interface in
tension, with unilateral contact conditions to
avoid inter-penetration.
A series of FE simulations (with the com-
mercial code ABAQUS (Hibbit and Srensen
1997) were made for various imposed history
of macroscopic average strains. For each
simulation: the complete elastic–plastic history
was computed until plastic collapse; the
macroscopic stresses were computed as volume
averages of microscopic stresses in the RVE;
the value of macroscopic stresses at plastic
collapse were drawn in the plane of macro-
scopic stresses. By means of the above
40
same dimensions as the previous case but with
a ratio a0/L ¼ 0.35. The two arms of the
specimens have been considered isotropic 20 2D elements
elastic with the following parameters: Young’s beam elements
modulus E ¼ 1:35 105 ðMPaÞ; Poisson’s ratio
n ¼ 0:3: The interface has been assumed to be 0
0.1 0.2 0.3 0.4 0.5
(a) s [mm]
10
-10
[MPa]
t3
-20
2D elements
-30 beam elements
-40
0 4 8 12 16 20
(b) x [mm]
load P [N]
10
0
0.0 0.2 0.4 0.6 0.8 1.0
(a) displacement U [mm]
1.2
mesh le = 1. [mm]
0.8 mesh le= .5 [mm]
mesh le =. 25 [mm]
traction t [MPa]
0.0
-0.4
5 6 7 8 9 10
(b) x [mm]
Figure 48 Viscoplastic interface model. Response of a DCB test at varying mesh size. Opening displacement
velocity v ¼ 1 mm s1: (a) load displacement plots and (b) traction distribution along the interface.
The model parameters used for the mode I sions of the DCB and ENF specimens analyzed
simulation are as follows: in the previous examples. The behavior of the
two arms of the specimen and of the interface is
K ¼ 105 N mm3 ; a ¼ 1; assumed as elastic transversely isotropic and
viscoplastic, respectively, as in the previous
Y0 ¼ 0:0333 mm N1 ; g ¼ 180 1 s1 ; ð202Þ
example.
N ¼ 16
The response of the specimen at varying
velocity of imposed displacement in the loaded
From Figure 50 the strong rate dependence point is shown in Figure 51(a); as in the DCB
shown by the global response of the specimen simulations, the increase with velocity of the
can be appreciated. energy dissipated during crack propagation
can be appreciated, due to the increase of
(iv) Time dependence in an ENF test fracture energy as modeled by the interface
law. It is also worth noticing that the response
The ENF specimen (Figure 17(b)) consid- of the specimen can be divided in three main
ered for the simulation has the same dimen- parts: an elastic part with increasing load, a
526 Damage and Fracture Mechanics Techniques for Composite Structures
16 v = 100 [mm/s] 80
v = 10 [mm/s]
v = 1 [mm/s]
12 60
v = 0.1 [mm/s]
v = 0.01 [mm/s]
Load P [N]
Load P [N]
8 40
v = 100 [mm/s]
v = 10 [mm/s]
v = 1 [mm/s]
20
4
v = 0.1 [mm/s]
v = 0.01 [mm/s]
0
0
0.0 0.2 0.4 0.6 0.8 1.0
0.0 0.4 0.8 1.2 (a) Displacement [mm]
Displacement [mm]
80
Figure 49 Viscoplastic interface model. Load–
displacement plots of a DCB test at varying imposed
velocity of displacements.
60
10 v = 100 [mm/s]
a0/l = 0.2
Load P [N]
v = 10 [mm/s]
40 a0/l = 0.25
8 v = 1 [mm/s]
a0/l = 0.3
v = 0.1 [mm/s]
a0/l = 0.35
20 a0/l = 0.4
6
Load P [N]
a0/l = 0.45
a0/l = 0.5
4 0
0.0 0.2 0.4 0.6 0.8 1.0
(b) Displacement [mm]
2
Figure 51 Viscoplastic interface model: (a) load–
displacement plots of a ENF test at varying imposed
velocity of displacements and (b) load–displacement
0
plots of a ENF test at varying initial crack length for
0.0 0.4 0.8 1.2 imposed displacement velocity v ¼ 1 (mm s1).
Displacement [mm]
Figure 50 Time dependent elastic–damage inter- The ENF specimen is then analyzed at
face model. Load–displacement plots of a DCB test varying initial crack length. The response of
at varying imposed velocity of displacements. the specimen can be unstable also when the
displacement is imposed (snap-back response)
softening branch corresponding to crack pro- if initial crack length is sufficiently small. In
pagation, and a part with increasing load Figure 51(b), the load-displacement plots,
corresponding to the response after the dela- obtained for a velocity of imposed displace-
mination crack has passed the beam half. A ment v ¼ 1(mm s1), show that when
simple explanation of this behavior can be a0 =Lo0:35 the response tends to have snap-
given on the basis of a LEFM model of the back; this is in agreement with the critical
ENF test. This has been done in Allix et al. theoretical value a0 =Lo0:347 found in Allix
(1995) by making use of the CM described in et al. (1995).
Section 3.09.3.1.2. It can be said that the
response of the specimen has as a limit the
linear elastic response of two superposed (v) Numerical and experimental time-dependent
beams (the two arms of the specimen) without responses for a DCB test
interlaminar connections; this limit is reached
when complete delamination in mode II has As a further example, we discuss the simula-
occurred. tion of time-dependent interlaminar fracture in
Computational Damage Mechanics for Composites 527
a DCB carbon fiber-PEI composite specimen been used with the following set of parameters:
(Corigliano et al., 1997, 1998; Corigliano and
Ricci, 2001). K ¼ 200;000 N mm3 ;
Frassine et al. (1993, 1996) and Frassine and
t0 ¼ 60 ðMPaÞ; H ¼ 70 mm1 ; ð203Þ
Pavan (1995) obtained results concerning the
behavior of DCB specimens at varying velocity g ¼ 7 N mm1 s1 ; N ¼ 16
and temperature. They considered 16-ply uni-
directional laminates 0.3 mm thick with poly These parameters have been identified in
ether-imide (PEI) resin and carbon fibers and Corigliano et al. (1997) (see also Corigliano
carried out interlaminar fracture tests on DCB and Ricci, 2001), following a direct approach
specimens 20 mm wide and 170 mm long, similar to that discussed in Section 3.09.6.4.
having an initial crack length of 60 mm, In Figures 53(a) and (b) the numerical and
following the ESIS protocol. The thickness experimental responses are compared in terms
varies between 3.6 mm and 4.2 mm, depending of the load-displacement plot and of the
on the moulding conditions. The range of fracture length vs. time plot, for two opening
crack propagation velocities considered was displacement velocities. In Figure 54 an
such that dynamic crack effects were negligible. example of deformed meshes during crack
By using for composites the time-tempera-
ture equivalence postulate valid for most
polymers (Ferry, 1980), the plots were obtained
of the fracture toughness Gc of the composite
and of pure resin shown in Figure 52 (see also
Corigliano et al., 1997, 1998). From Figure 52
an increase of the composite fracture toughness
with crack propagation velocity can be ob-
served, while no clear dependence of pure resin
fracture toughness with the crack velocity can
be observed. These experimental results have
motivated the application of time-dependent
interface models for the simulation of the DCB
specimen at varying velocity. A simulation of
the test conducted by the above referenced
authors is presented here.
The elastic arms of the DCB specimen are
modeled with the parameters given in Equation
(198). The viscoplastic interface model has
1.0
matrix
0.8
composite
0.6
Log(Gc) [N/mm]
0.4
0.2
0.0
-0.2
-0.4
-16 -12 -8 -4 0
Log(crackspeed [m/s])
Figure 52 Fracture toughness of the PEI matrix
and of the composite vs. crack speed master curve at
T0 ¼ 231: The line represents power-law least-square Figure 53 DCB specimen. Experimental vs. numer-
fitting (experimental results from Frassine and ical responses: (a) load displacement and (b) fracture
Pavan, 1995). length vs. time.
528 Damage and Fracture Mechanics Techniques for Composite Structures
propagation is shown. As it can be seen from Figure 14 shows the evolution of the X-ray
the above results, the comparison between damage map near the hole for an increasing
simulation and experiments is satisfactory applied load. The first damage, appearing at
and confirms the potentiality of the IDM also 55% of rupture, is transverse cracking in 901-
in the case of time-dependent phenomena. plies near the hole, and matrix cracking in the
01-plies tangent at the hole and in the fiber
(vi) Delamination in a holed plate in tension direction called splitting. Delamination only
begins at B80% of rupture (Figure 14(b)). Just
A plate with a central circular hole, loaded in before the rupture (Figure 14(c)), the delami-
tension (see Figure 14), is a delamination test nated area is always found to be located
which can be considered as an alternative to between the splittings and in the 01-direction
the more classical interlaminar fracture speci- with about two hole diameters in length. The
mens like those discussed previously. In this damage is well developed in several ways:
test the delamination crack initiation is repro- splittings, transverse cracking not only in the
ducible and the growth is often stable within a 901-plies but also in the 7451-plies, and
certain range. Also of interest in this test is the multiple delamination at the 01/ þ 451, 7451
valuable information it provides in terms of the (the most damaged), and 451/901 interfaces.
shape and size of the delaminated area revealed From the computation, the splitting can be
by means of X-ray photography. In spite of seen as a shear damage in the 01-layer (see
these positive features, the exploitation of the Figure 55(a)). In fact, when the first 01-fibers
test presents some difficulties: the delamination near the hole break, the local load is trans-
appears as the result of complex damage ferred by shear in the matrix to the adjacent
interactions (see Figure 14); an inverse proce- fibers. The delaminated area (corresponding to
dure (like that mentioned briefly in Section the interface damage variable D3 ¼ 1) com-
3.09.6.4) would require the use 3D nonlinear puted in the 7451 interface is shown in Figure
numerical simulations with localisation of 55(b) as an example. In the same manner, the
damage both in the plies and in the interfaces; other interfaces, except for the midplane, are
the way to compare computations and tests found to be less delaminated.
should take into account different information
in nature (measurement of strains, crack 3.09.7.4.4 Simulation of GFRP reinforcement
density, opening displacementy).
Therefore, the practical use of tests based on GFRP laminates are used more and more in
holed plates still remains an open issue. The civil engineering applications, especially for the
comparison made in Corigliano and Allix reinforcement of existing structures (see, e.g.,
(2000) between experimental observations in a Karbhari and Zhao, 2000). One of the main
M55J/M18 [03/7452/90]s laminate loaded in problems to be solved in order to optimise the
tension and computation, is presented. The behavior of these kind of structures is repre-
comparison is made, qualitatively, by making sented by the possible delamination of the
use of a specialized software delamination whole laminate from the structure surface. An
simulation by damage mechanics (DSDM) unpublished example of 3D interface numerical
which was developed in Allix (1992). The simulation for a simply supported beam loaded
numerical model follows the mesoscale ap- in TPB and reinforced on the tensile side with a
proach described in Sections 3.09.5 and 3.09.6 GFRP laminate is presented here.
and includes damage behavior for the single The beam is shown in Figure 56; its length is
layers (model of Section 3.09.5.3) and an 3,000 mm; its heigth 150 mm; and its width
elastic-damage model for the interfaces similar 120 mm. A 1,000 mm long and 10 mm thick
to that described in Section 3.09.6.3.1. laminate is applied symmetrically at the center
Computational Damage Mechanics for Composites 529
Figure 55 Damage maps computed in a [03/7452/90]s holed specimen at the rupture load: (a) d indicator in
the 01 layers and (b) d3 indicator at the 7451 interface.
Figure 58 Simply supported beam with GFRP reinforcement: distributions of displacement discontinuities
on the beam/laminate interface: (a) axial direction; (b) width direction; and (c) vertical direction.
Computational Damage Mechanics for Composites 531
applied to the RVE and the consequent This procedure, briefly called the mixed
macroscopic stresses are computed by aver- method, is outlined schematically in Figure
aging the microscopic stress field resulting from 61, with reference to the problem of a single
the numerical solution. lamina. In Figure 61 the symbol E denotes
(iii) The assumed time-histories of the macroscopic strains, S macroscopic stresses, y
macroscopic strains and of the computed parameters to be identified.
stresses are fed into a parameter-identification The first example (see Figure 62) concerns an
tool designed for the specific form of the epoxy-resin lamina reinforced with unidirec-
chosen macroscopic constitutive model, fol- tional glass fibers. The local material behavior
lowing a scheme similar to that briefly de- at the microscale is assumed to be elastic–
scribed in Section 3.09.6.4 (see Figure 30); the plastic with strain hardening. A similar beha-
extended Kalman filter has been adopted. The vior is then expected also at the macroscale, it
identification process yields optimal estimates was then modeled with a Norton–Hoff dissipa-
of the unknown constitutive parameters. tion potential with the creep exponent n set to a
sufficiently high value (say 30) to eliminate
time-dependence. In fact, the Norton–Hoff
viscoplastic model can be shown to reduce to
a classical elasto-plastic model as the creep
exponent tends to infinity. A differentiable
dissipation potential such as the Norton–Hoff’s
allows an easy development of the identification
procedure, which requires differentiation to
compute the sensitivity of the system. In this
example the total number of unknown para-
meters identified with the mixed method
amounts to 10. Figure 62 reports the progres-
sive estimates yielded by the identification
procedure for two elastic parameters and two
yield stresses. In each diagram, the attached
sketch indicates the type of loading test that
was modeled with FEs to build the pseudo-
experimental data employed for the identifica-
tion process. Values obtained by traditional
Figure 59 Simply supported beam with GFRP analytical methods (Hashin and Rosen, rule of
reinforcement: load–displacement plot. mixtures, see for example, Herakovich, 1998)
are indicated for comparison.
Similar considerations hold for the example
in Figure 63, which concerns a laminate made
up of five homogeneous orthotropic laminas
oriented at 7301. The single laminas are
assumed to be an homogeneous orthotropic
elasto-plastic material that follows Hill’s yield
criterion. The laminate behavior in terms of
plate generalized variables is assumed to be
described by a pair of potentials which are
formally identical to those of the previous case,
except for the fact that the macroscopic stresses
and strains R and E are to be replaced by
generalized plate stresses Q and strains q,
respectively. Again the creep exponent n is
Figure 60 RVE of the lamina microstructure. set to a high value (say 50) to obtain an
Figure 62 Homogenization of a lamina: (a) the RVE; (b) local microscopic material models; (c) and (d)
results of the identification process for two macroscopic elastic parameters; and (e) results of the identification
process for two yield stresses.
elasto-plastic behavior. The total number of of damage and fracture phenomena in compo-
unknown parameters identified with the mixed sites. The subject treated is extremely wide; to
method amounts to 31. It is important to have a comprehensive description it is neces-
remark that the choices of Norton–Hoff sary to have knowledge of solid mechanics,
potential and Hill’s yield criterion have been linear and nonlinear FM, CDM, linear and
made in Giampieretti et al. (2000) with the aim nonlinear computational mechanics, and
of verifying the proposed procedure; they are homogenization theories. Due to the extensive
not the optimal ones for a good description of nature of the subject, the author has been
the composite nonlinear behavior. forced to make choices and select a series of
subjects to be reviewed.
A first consequence of this is the fact that
3.09.8 DISCUSSION
some of the issues which are relevant to the
This chapter focused on computational mechanics of composite materials have been
methods that can be applied to the simulation only mentioned and not discussed fully.
Discussion 533
Figure 63 Homogenization of a laminate: (a) the RVE; (b) the constitutive behavior of the single laminas; (c)
results of the identification process for an elastic parameter; and (d) results of the identification process for a
yield stress.
Among these: experimental research; micro- to explain how and in which cases the different
mechanical, bounding, and homogenization computational tools can be advantageously
theories; transformation field methods; multi- applied. Section 3.09.4 focused on the so-called
scale approaches; and stochastic approaches. PFA, which are still used for the simulation of
A second important consequence of the progressive degradation in composites.
choices made is the fact that attention has The more recent subject of CDM applied to
been mainly paid throughout the chapter to the composites has been discussed in Section
study of laminates with long fibers and 3.09.5, where specific material models and
polymeric matrices. Metal and ceramic matrix techniques for their numerical treatement have
composites, short fiber composites, textile, and been presented. The description of discrete
3D and 4D composites have not been dis- fracture phenomena like delamination has been
cussed. extensively treated in Section 3.09.6 in the
After the selection of the subject, the chapter framework of what has been defined in this
has been structured so as to discuss methodol- chapter as IDM. It is in fact the author’s
ogies for the description of damage and opinion that the wide range of applications
fracture from their basic motivations to the that interface models and correlated numerical
final formulation. To this end, after a first methods have found in the recent literature,
introductory section, the Section 3.09.2 was justify the introduction of a specific terminol-
devoted to the description of the basic failure ogy.
mechanisms which can occur in composite A description of numerical procedures for
materials or structures. Among them, rupture the use of damage and interface models for
of fibers, fiber/matrix debonding, matrix composites in the framework of FE methods
microcracking, and delamination have been has been given in Section 3.09.7, together with
enucleated as those responsible of the majority some examples of numerical simulations con-
of failures and, therefore, as those to take into cerning the non-linear behavior of composites.
account when formulating numerical simula- Many possibilities are offered to the engineers
tion tools. who want to simulate realistically the nonlinear
In Section 3.09.3, an overview of computa- behavior of composites. Naturally, each numer-
tional methods of FM have been given, trying ical procedure has its own limitations. For some
534 Damage and Fracture Mechanics Techniques for Composite Structures
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