TQM MCQS
TQM MCQS
a. quality is the degree of excellence at an acceptable price and the control of variability at
an acceptable cost
b. quality depends on how well the product fits patterns of consumer preferences
c. even though quality cannot be defined, you know what it is
d. quality is the degree to which a specific product conforms to standards
a) marketing
b) operations
c) logistics
d) production
4. "Quality is defined by the customer" is :
a) 1960s
b) 1970‟s
c) 1980s
d) 1990s
6. A ____________ encompasses all activities associated with the flow and transformation of
goods from the raw material stage, through to the end user, as well as the associated information
flows.
a) production line
b) supply chain
c) marketing channel
d) warehouse
7. Which one of the following is not a typical question dealt with by an operations managers?
a) inventory control
b) leveraging technology
c) customer power
d) all are key attributes
9. Positive, long-term relationships between supply chain participants refer to:
a) Co-opetitions
b) tailored logistics
c) partnerships
d) supply chain management
10. Which one of the following best represents a pure good?
a) Soap
b) Fast food
c) Attending a play
d) Vehicle repair
11. Which of the following statements is true of LEAN?
a) Lean principles focus on advanced statistical methods
b) Lean principles are separate body of knowledge
c) Lean principles have been developed over a lengthy period of time.
d) Lean principles include reducing waste.
12. The bullwhip effect:
a) "quality is the degree of excellence at an acceptable price and the control of variability at
an acceptable cost"
b) quality depends on how well the product fits patterns of consumer preferences
c) even though quality cannot be defined, you know what it is
d) quality is the degree to which a specific product conforms to standards
14. The variability in demand orders among supply chain participants:
a) cannot be controlled
b) refers to the bullwhip effect
c) can be controlled with electronic order placement
d) is more pronounced in relational exchanges
a) Repetitive processing
b) Intermittent processing
c) Both (a) and (b)
d) Neither (a) nor (b)
16. Cooperative supply chain relationships developed to enhance the overall business
performance of both parties is a definition of:
a) third-party logistics
b) supply chain collaboration
c) dovetailing
d) relationship marketing
17. Process improvement technique that sorts the "vital few" from the "trivial many" is
a) Taguchi analysis
b) Pareto analysis
c) benchmarking
d) Yamaguchi analysis
18. A fishbone diagram is also known as a
a) cause-and-effect diagram
b) poka-yoke diagram
c) Kaizen diagram
d) Taguchi diagram
19. Which of the following functions is not a core function of an organisation?
a) the responsibility of the Quality Control staff to identify and solve all quality-related
problems
b) A commitment to quality that goes beyond internal company issues to suppliers and
customers
c) A system where strong managers are the only decision makers
d) A process where mostly statisticians get involved
22. "Quality is defined by the customer" is
a) prevention costs
b) appraisal costs
c) internal failures
d) none of the above, they are all major categories of costs associated with quality
24. According to the manufacturing-based definition of quality,
a) quality is the degree of excellence at an acceptable price and the control of variability at
an acceptable cost
b) quality depends on how well the product fits patterns of consumer preferences
c) even though quality cannot be defined, you know what it is
d) quality is the degree to which a specific product conforms to standards
25. An important feature of supply chain management is its application of electronic commerce
technology that allows companies to share and operate systems for:
a. Order processing, transportation scheduling, and inventory management
b. cost-effective flowing of raw materials
c. future purchasing of computer systems
d. future merger opportunities
26. Lean production involves
a. internal costs
b. external costs
c. costs of dissatisfaction
d. societal costs
29. Which of the following activities is not a direct responsibility of operations management?
a. Determining the exact mix of products and services that the customers will want
b. Designing the operation's products,services and processes
c. Developing an operations strategy for the operations
d. Planning and controlling the operation
30. Total Quality Management emphasizes
a. the responsibility of the Quality Control staff to identify and solve all quality-related
problems
b. a commitment to quality that goes beyond internal company issues to suppliers and
customers
c. a system where strong managers are the only decision makers
d. a process where mostly statisticians get involved
31. A successful TQM program incorporates all of the following except
a. continuous improvement
b. employment involvement
c. benchmarking
d. centralized decision making authority
32. Which of the following would not be normally considered as a key feature of Operations
Management?
a. Operations is the part of an organisation which creates wealth through the management of
the transformation process
b. World class Operations can give an organisation competitive advantage
c. Most new technology is implemented in Operations areas
d. Operations is the area of a business where most people work
33. "Kaizen" is a Japanese term meaning
a. a foolproof mechanism
b. Just-in-time (JIT)
c. a fishbone diagram
d. continuous improvement
34. Costs of dissatisfaction, repair costs, and warranty costs are elements of cost in the
a. Pareto chart
b. Flow chart
c. check sheet
d. Taguchi map
39. Which one of the following would not generally be considered an aspect of operations
management?
a. Work methods
b. Secure financial resources
c. Maintain quality
d. Product or service design
40. Which one of the following is not a typical question dealt with by an operations managers?
a. the foreman
b. a member of the Quality Control department
c. the operator herself
d. the employee's supervisor
42. Which of the following is not a key activity of an operations manager?
43. A recent consumer survey conducted for a car dealership indicates that, when buying a car,
customers are primarily concerned with the salesperson's ability to explain the car's features, the
salesperson's friendliness, and the dealer's honesty. The dealership should be especially
concerned with which dimensions of service quality?
a. Bank loans
b. Computer diagnosis and repair
c. Attending a theatre play
d. Fast food restaurant
45. Which one of the following best represents a pure good?
a. Salt
b. Fast food
c. Attending a play
d. Vehicle repair
46. Which one of the following would not generally be considered an aspect of operations
management?
a. Schedule work
b. Secure financial resources
c. Maintain quality
d. Oversee the transformation process
47. Which one of these was not mentioned in the list of recent trends in operations management?
a. Lean production.
b. Division of labor.
c. Mass production.
d. Craft production.
49. Which function typically employs more people than any other functional area?
a. Information System
b. Operations
c. Marketing
d. Finance
50. Which of the following is not a type of operations?
a. Goods production
b. storage/transportation
c. entertainment
d. price reduction
51. Which of the following is not true about a lean production system?
a. Material
b. People
c. Information
d. Assembly
53. ____ is an example of a pure good.
a. Restaurant
b. Dentist
c. Coal Mining
d. Education
54. Which one of the following is not a typical question dealt with by an operations manager?
a. How much capacity will be needed in the months ahead?
b. What is a satisfactory location for a new facility?
c. Which products/services should be offered?
d. All are typical of operations decisions.
55. Which one does not use operations management?
a. A CPA firm.
b. A bank.
c. A hospital
d. They all use it.
56.Zero defects in manufacturing
a. Customer
b. Manufacturer
c. Quality Circle Forum
d. TQM
59. Which came last in the development of manufacturing techniques?
a. Lean production.
b. Division of labor.
c. Mass production.
d. Interchangeable parts.
60. The goal of Total Quality Management is:
a. Customer satisfaction
b. Product differentiation
c. Brand equity
d. Acting globally
a. Retailer‟s Creditor
b. Wholesaler
c. Producer
d. Customer
a. Supportive
b. Qualitative
c. Measurable
d. Conclusive
63. When suppliers, distributors, and customers partner with each other to improve the
performance of the entire system, they are participating in a ________
a. Channel Of Distribution
b. Value Delivery Network
c. Supply Chain
d. Supply And Demand Chain
a. customer's choices
b. employee in the channel
c. channel member
d. Marketing decision.
65. From the economic system's point of view, the role of marketing intermediaries is to
transform the assortment of products made by producers into the assortment of products wanted
by ________ Channel members.
a. manufacturers
b. marketers
c. distributors
d. consumers
66. Intermediaries play an important role in matching ________.
a. Hotel
b. Cement
c. Sugar
d. Refinery
69. Which of the following is not an area of responsibility for a logistics manager?
a. inventory
b. purchasing
c. warehousing
d. marketing
70. To reduce inventory management costs, many companies use a system called ________,
which involves carrying only small inventories of parts or merchandise, often only enough for a
few days of operation.
a. reduction-inventory management
b. supply chain management
c. economic order quantity
d. just-in-time logistics
e. limited inventory logistics
71. A Supply Chain includes the chain of entities involved in the
planning,procurement,production and ------------- of products and services
a. Distribution
b. Supply
c. Demand
d. Transport
72. In a SC,Material flows in one direction while _________from in both direction
a. Process
b. Information
c. Product
d. Semifinished Goods
73. Companies manage their supply chains through ________.
a. information
b. transportation modes
c. competitors
d. the Internet
e. skilled operators
74. Julie Newmar recognizes that her company needs to provide better customer service and trim
distribution costs through teamwork, both inside the company and among all the marketing
channel organizations. Julie will begin the practice of ________.
a. intermediation
b. customer relationship management
c. supply chain management
d. horizontal marketing system management
75. There are four generic processes involved in any SCM-Planning for operations,Sourcing
decisions,Manufacturing related activities and
a. Purchase
b. Inventory
c. Information
d. Distribution
76. Lean production involves
a. competitors
b. third-party logistics providers
c. channel members
d. cross-functional teams
78. Most operations produce a mixture of both products and services. Which of the following
businesses are closest to producing “pure” services?
a. Counsellor/Therapist
b. Restaurant
c. IT company
d. Steel company
79. If a sample of parts is measured and the mean of the measurements is outside the control
limits the process is
1. in control, but not capable of producing within the established control limits
2. out of control and the process should be investigated for assignable variation
3. within the established control limits with only natural causes of variation
4. monitored closely to see if the next sample mean will also fall outside the control limits
80. A quality circle holds a brainstorming session and attempts to identify the factors responsible
for flaws in a product. Which tool do you suggest they use to organize their findings?
1. Ishikawa diagram
2. Pareto chart
3. process chart
4. control charts
81. When a sample measurement falls inside the control limits, it means that
1. each unit manufactured is good enough to sell
2. the process limits cannot be determined statistically
3. the process output exceeds the requirements
4. if there is no other pattern in the samples, the process is in control
82. Which of the following statements is true of LEAN?
1. Supermarket
2. Bank
3. Hospital
4. They all use it.
84. The trend in organizations is to place the SCM function:
1. Many suppliers
2. Short-term contracts
3. Cooperation between purchasing and suppliers
4. Continuous competitive bidding
88. The amount of inventory kept at each stock point in a warehouse network is usually based
on:
1. Values above the upper and lower control limits indicate points out of adjustment.
2. Control charts are built so that new data can be quickly compared to past performance
data.
3. Control charts graphically present data.
4. All of the above are true.
90. The goal of inspection is to
1. Jobbing processes
2. Lean production processes
3. Continuous processes.
4. Batch processes.
93. Lean production involves
1. Planning
2. Organizing
3. Inspection
4. Directing
95. Which of the following is not a typical supply chain member?
a. Retailer‟s creditor
b. wholesaler
c. reseller
d. producer
96. According to the manufacturing-based definition of quality
a. "quality is the degree of excellence at an acceptable price and the control of variability at
an acceptable cost"
b. quality depends on how well the product fits patterns of consumer preferences
c. even though quality cannot be defined, you know what it is
d. quality is the degree to which a specific product conforms to standards
98. When suppliers, distributors, and customers collaborate with each other to improve the
performance of the entire system, they are participating in a ________
a) channel of distribution
b) value delivery network
c) supply chain
d) supply and demand chain
a) customer's choices
b) employee in the channel
c) channel member
d) competitor's actions
102. From the economic system's point of view, the role of marketing intermediaries is to
transform the assortment of products made by producers into the assortment of products wanted
by ________Channel members.
a) manufacturers
b) marketers
c) distributors
d) consumers
104. Marketing logistics involves getting the right product to the right customer in the right place
at the right time. Which one of the following is not included in this process?
a) inventory
b) purchasing
c) warehousing
d) marketing
108. To reduce inventory management costs, many companies use a system called ________,
which involves carrying only small inventories of parts or merchandise, often only enough for a
few days of operation.
a) reduction-inventory management
d) just-in-time logistics
a) information
b) transportation modes
c) competitors
d) the Internet
110. Julie Newmar recognizes that her company needs to provide better customer service and
trim distribution costs through teamwork, both inside the company and among all the marketing
channel organizations. Julie will begin the practice of ________.
a) intermediation
111. Today, a growing number of firms now outsource some or all of their logistics to ________
intermediaries
a) competitors
c) channel members
d) cross-functional teams
a) marketing
b) operations
c) logistics
d) production
b. hybrid
c. pure service
a) 1960s
b) 1970s
c) 1980s
d) 1990s
115. A ____________ encompasses all activities associated with the flow and transformation of
goods from the raw material stage, through to the end user, as well as the associated information
flows.
a) production line
b) supply chain
c) marketing channel
d) warehouse
116. Which of the following are not key attributes of supply chain management?
a) inventory control
b) leveraging technology
c) c. customer power
117. Positive, long-term relationships between supply chain participants refer to:
a) co-opetitions
b) tailored logistics
c) partnerships
a) cannot be controlled
120. Cooperative supply chain relationships developed to enhance the overall business
performance of both parties is a definition of:
a) third-party logistics
c) dovetailing
d) relationship marketing
121. What is a perfect order?
122. Which of the following is NOT a reason that companies are depending more on their
suppliers?
a) Consistent quality
b) Savings on resources
c) Lower costs
124. What term describes a vertical expansion of job duties in order to give the worker more
responsibility?
a) Job enlargement
b) Job rotation
c) Job enrichment
d) Job design
126. What type of process would a paper mill be most likely to use?
a) Continuous flow
b) Project
c) Job shop
d) Flow shop
127. What technique deals with the problem of supplying sufficient facilities to production lines
or individuals that require uneven service?
a) Supply-demand theory
b) PERT
c) Inventory theory
d) Queuing theory
128. A manufacturer has been receiving excessive numbers of defective standard machine parts
from a vendor on a regular basis. What is the most effective way to design a formal inspection
system for incoming parts?
a) Queuing analysis
d) Regression analysis
129. A set of simultaneous equations that has more variables than constraints has
a) no solution
c) a finite solution
d) an infinite solution
b) assigning the earliest finish time for an activity as the earliest start time for the next
c) that the latest finishing time for an activity not delay the overall project beyond initial
expectation
131. At the completion of the forward and backward passes, the slack for an activity is given by
the
A. the responsibility of the Quality Control staff to identify and solve all quality-related
problems
B. a commitment to quality that goes beyond internal company issues to suppliers and
customers
C. a system where strong managers are the only decision makers a process where mostly
statisticians get involved
C. Brand equity
D. Acting globally
A. customer's choices
B. employee in the channel.
C. channel member
D. Marketing decision.
A. Supportive
B. Qualitative
C. Measurable.
D. Conclusive
A. Continuous Improvement
B. employment involvement
C. benchmarking
7. During which centuries the manufacturing being to include quality process and quality
practices
A. 17th century
B. 18th century
C. 19th century
D. 20th century
8. Which of the following was developed by Motorola to improved is process by minimizing the
defect
A. ISO 9000
B. SIX sigma
C. TQM
D. SO 9000
1. The tool and techniques which support the principle are not converted in detail in guid more
information on these can be found in the companion guide
a) Lean
b) Just in time
d) Six sigma
Ans: D
2. Quality is a dynamic state associated with product, service, people, processes and
environments that meets or exceeds expections and helps produce superior value
a) Defoe and Juran(2010)
d) Feigenbaum(1961)
Ans: C
3.definition can be contracted to be often to the often-held belief that a product/service that
meet specification can be regarded as a quality item
a) Crosby's
b) Kaizen
c) Feigenbaum
Ans: A
a) Conformance to requirement
b) A degree of excellence
d) None of these
Ans: B
5.Create synergies between the elements of the thinking and deliver a whole greater than the
sum of the parts which is much
a) Scientific Focus:
b) People Focus.
c) Customer Focus
d) System Focus
Ans. D
a) Plan
b) Do
c) Study d) Act
Ans: E
7: Which was the first to express the view that quality was not just about manufacturing but
could be applied to department such as
c) SPS
d) Quality circle
Ans: A
8. Total quality control Which was the first to express the view that quality was not just about
manufacturing but could be applied to department such as
a) Engineering
b) Development
Ans: D
a) 1950-1970
b) 1960-1970
c) 1970-1980
d) 1980-2000
Ans: A
a) Initiative Era
d) Craft era
Ans: C
(Ansa)
a. Data flow
b. Work flow
c. Circular
d. Audit
(Ans:b)
3-Control chart is
(Ans:c)
a. Customer satisfaction
b. Employee satisfaction
c. Skill enhancement
d. Environmental issues
(Ans:a)
5-Total Quality Management (TQM) focuses on
a. Employee
b. Customer
(Ans:c)
e. Frontline management
( ans : d)
a. Waste
b. No material
c. Breakdown
(Ans:d)
a.Customer
b. Employee
c. Supplier
d. All of the above
(Ansa)
a. Due to management
b. Due to method
c. Due to machine
d.Due to material
(Ans:a)
a. Material quality
b. Customer need
c. Market demand
(Ans:b)
12- helps organization reduce employee turnover and absenteeism. a. Job design
model
a. Customer need
a. ISO-9000
b. ISO-14000 c. ISO-26000
d ISO-31000 (Ans:b)
Objective Questions and answers on Total Quality Management (TQM)- Set 2
b. Plan-Do-correct-Act c. Proceed-Do-check-Act
d. Proceed-Do-correct-Act (Ans:a)
(Ans:c)
(Ans:a)
c. 2700 d. 45500
(Ans:b)
8- Tally chart is
e. Process
planning tool
a. Step in activity
b. Decision making
c. Direction of flow
(Ans:b)
11-ISO emphasis on
a. Prevention
b. Inspection c. Rejection
(Ans:d)
(Ans:d)
(Ans:a)
a. i only b. i&ii
(Ans: d)
1. Consistence
a
Repeatable
i only
b. it only
d. i. &
(Ans: d)
Training
a. i only b. 1& ii
d. i.& in
(Ans: d)
di,& mi (Ans: c)
7-The competence of the employee means Competence of personnel performing work effective
quality
(Ans: d)
Product characteristic which affect fit/ function Regulation II. Characteristic of product which
are regulatory requirement Characteristic Specification
Bi ionly
c. &m
9-Cause & Effect diagram used to i Identify & organize possible causes of problem
11. Identify possible causes solution Identify possible causes of problem & determining its
relation
b. i& mi c. &m
a i only b. i&ii
c. ii & m d. i, & i
(Ans: b)
a. i only b. i&ii
di,& m
(Ans: b)
a i&iii
c. & i
di,& m (Ans: d)
Organization need
c. &
e. i, ii & iii
(Ans: c)
a. i only b. i&ii
c. i. ii & iii
(Ans:b)
Validation of product
Potential failure prevention
Correctness of product
a. i only
b. i & ii
c. ii & iii
(Ans:c)
Waiting time
Transport
Processing waste
a. i only b. i&ii
c. ii & iii
d. i. ii & iii
(Ans: d)
Customer satisfaction
Policy management
a. i only
d. i, ii & iii
(Ans: b)
Tone initiative
a. i only b. i&ii
c. ii & iii
d. i, ii & iii
(Ans: b)
Consistency of performance
a. i & iii
b. i & ii
c. ii & iii
d. i, ii & iii
(Ans: d)
i. Customer need
Marketability of product
Organization need
b. i&ii
c. ii & iii
d. i, ii & iii
(Ans: c)
a. i only
b. ii only
c. i&ii
Decision making
Participation
Union
a. i&ii
b. i & iii
c. i, ii & iii
(Ans: a)
111.
Delighting customer
a. i & ii
b. i & iii
c. i. ii & iii
(Ans: b)
a i&ii
b. i & iii
c. ii & iii
(Ans:b)
i. Increase in production
Continual improvement
Prevention of defect
a. i&ii
b. i & iii
c. ii & iii
(Ans: c)
7-Continual improvement is in
Environmental objective
Audit Result
Corrective action
a. i&ii
b. i & iii
c. i, ii & iii
d. None of the above
(Ans:c)
1- Control chart is
67
Search
Bí ionly
Customer service
a. i only
b. & ii
c. i, ii & iii
(Ans:b)
Focus on customer
b. i&ii
c. i. ii & iii
(Ans:c)
4-TQM focuses on
Supplier
11. Employee
Customer
a. i only
b. ii & iii
c. i, ii & iii
(Ans:b)
b. i & iii
c. ii & iii
(Ans:b)
Increase in production
ii. Continual improvement
a. i&ii
b. i & iii
c. ii & iii
(Ans: c)
7-Continual improvement is in
Environmental objective
Audit Result
Corrective action
The Correct Answer is
c. i. ii & iii
(Ans:c)
a. i only
b. ii only
c. i&ii
Decision making
Participation
Union
a. i&ii
b. i & iii
c. i, ii & iii
(Ans: a)
1. The tool and techniques which support the principle are not converted in detail in guid more
information on these can be found in the companion guide
a) Lean
b) Just in time
d) Six sigma
Ans: D
2. Quality is a dynamic state associated with product, service, people, processes and
environments
that meets or exceeds expections and helps produce superior value a) Defoe and Juran(2010)
d) Feigenbaum(1961)
Ans: C
a) Crosby's
b) Kaizen
c) Feigenbaum
Ans: A
a) Conformance to requirement
b) A degree of excellence
Ans: B
5. Create synergies between the elements of the thinking and deliver a whole which is much
a) Scientific Focus
bi People Focus
e) Customer Focus
d) System Focus
Ans: D D
The tool and techniques which support the principle are not converted in detail in guid more
a) Lean
b) Just in time
c) Total quality management
d) Six sigma
Ans: D
2. Quality is a dynamic state associated with product, service, people, processes and
environments that meets or exceeds expections and helps produce superior value
d) Feigenbaum(1961)
Ans: C
definition can be contracted to be often to the offen-held belief that a product/service that
meet specification can be regarded as a quality item
a) Crosby's
b) Kaizen
c) Feigenbaum
Ans: A
a) Conformance to requirement
b) A degree of excellence
d) None of these
Ans: B
5. Create synergies between the elements of the thinking and deliver a whole which is much
c) Customer Focus
d) System Focus
Anc: D
a) Plan
b) Do
c) Study
d) Act
Ans: E
7: Which was the first to express the view that quality was not just about manufacturing but
could be applied to department such as
a) Total quality control
c) SPS
d) Quality circle
Ans: A
8: Total quality control Which was the first to express the view that quality was not just about
manufacturing but could be applied to department such as
a) Engineering
b) Development
Ans: D
b) 1960-1970
c) 1970-1980
d) 1980-2000
Ans: A
a) Initiative Era
d) Craft era
Ans: C
1 In the process of acquiring the certificate of ISO 9000, which step follows thestep of setting the
registration objective?
a. Develop and implement the QMS
b. Perform self-analysis audit
c. Submit quality manual for approval
d. Select the appropriate standards
2 In the process of acquiring the certificate of ISO 9000, which step follows thestep of pre-assessment
by registrar?
a. Take corrective action
b. Obtain ISO registration
c. Perform self-analysis audit
d. Select a third party registrar
3 In the process of acquiring the certificate of ISO 9000, which step follows thestep of developing and
implementing the quality and management system?
a. Set the registration objectives
b. Select a third party registrar
c. Pre-assessment by registrar
d. Take corrective action
4 In the process of acquiring the certificate of ISO 9000, which step follows thestep of selecting the
appropriate standards?
a. Perform self-analysis audit
b. Submit quality manual for approval
c. Develop and implement the QMS
d. Take corrective action
5 In the process of acquiring the certificate of ISO 9000, which step follows thestep of selecting a third
party registrar?
a. Take corrective action
b. Obtain ISO registration
c. Perform self-analysis audit
d. Final assessment by registrar
6 In the process of acquiring the certificate of ISO 9000, which step follows thestep of performing
selfanalysis audit?
a. Final assessment by registrar
b. Set the registration objectives
c. Develop and implement the QMS
d. Submit quality manual for approval
7 In the process of acquiring the certificate of ISO 9000, which step follows thestep of submitting
quality manual for approval?
a. Pre-assessment by registrar
b. Take corrective action
c. Perform self-analysis audit
d. Develop and implement the QMS
8 Which of the following is TRUE for higher costs of quality?
a. Doing the wrong thing in the wrong way
b. Doing the wrong thing in the right way
c. Doing the right thing in the wrong way
d. Doing the right thing in the right way
9 For what duration is the ISO certification valid for any organization?
a. 5 years
b. 4 years
c. 3 years
d. 2 years
10 During 1980s, the job characteristic of quality professionals was:
A Educating others
B Achieving personal targets
C Consultative work with other departments
D None of the above
11 During 1800s, the quality was viewed as:
A A problem that can never be solved
B A problem to be solved
C A tool for measuring system
D A remedy to control decline
12 During 1950s, controlling quality meant:
A To understand and address the causes of poor quality
B To simplify and speed up process
C To link outcomes to uses
D Acting on defects
13. Which of the following document(s) is (are) included in the quality system?
a.A quality policy
b.Customer focus
c.Commitment
d.All of the given options
14. Appropriate motives for adopting ISO 9000 include which of the following?
a.To create a quality management system
b.To improve operations
c.To conform to the requirements of customers
d.All of the given options
15. Quality checklists are used to:
a.Ensure that Quality Assurance steps were followed
b.Keep quality inspectors busy
c.Inform upper management where failures occur
d.Prevent project audits
Taguchi suggested that loss in a process is increased with increase in which of the following?
Specifications
Standards
Competition
Variability
The products manufactured during 1800s were unique. How
quality was ensured in this era?
Through renovation
Through inspection
Through calculation
Through repair
Which of the following is typically viewed to lie between fully vertically integrated firms?
Supply chain management
Production chain management
Value chain management
Demand chain management
Which of the following is not a benefit of long-term suppler relationships?
supplier involvement in design
information system linkages to customer facilities
capacity and facility plans favorable to their customers
all of the above are benefits
The majority of advertisers appeal the public on thebasis of which of the following?
Quality of product
Quality of staff
Inferiority of product
Inferiority of service
Which of the following models value stability?
Organism model
Mechanistic model
Cultural model
Total Quality model
What is the relationship between Ishikawa and Deming?
Son and father
Nephew and uncle
Student and teacher
Grandson and grandfather
Which of the following was developed by Motorola to improve its processes by minimizing defects?
ISO 9000
Six sigma
QS 9000
TQM
What was the primary concern of managers during 1980s?
Detection
Strategic impact
Control
Coordination
You can ask direct questions to quiet people and try to control talkative people", for which of the
following purpose?
Mobilizing the group
Keeping the group focused
Restating purpose
Starting punctually
Some organizations emphasizes the use of quality tools but failed to do which of the following?
Focus on what is truly important to the distributors
Incorporate continuous improvement efforts
Make fundamental changes in their processes and culture
Focus on what is truly important to the customer
All of the following are the elements of a TQM system EXCEPT:
Leadership
Communications
Measurement
Detentions
The standards for output based on quality and customer- service requirements that originate at the
organizational and process levels include requirements for all of the following EXCEPT:
Accuracy
Innovation
Timeliness
Turnover
One of the advantages of team work is:
It breaks down barriers between internal customers and suppliers
It results in promotion
It results in salary increment
None of the given options
Reworking _______ the cost of quality.
Decreases
Increases
Neutralizes
________ refers to general processes of improvement and
encompasses discontinuous improvements
Continuous improvement
Continual improvement
Constant improvement
Consecutive improvement
Total quality costs include:
Prevention costs
Appraisal costs
Failure costs
All of the given options
the job characteristic of quality professionals is:
Educating others
Achieving personal targets
Consultative work with other departments
None of the above
Why the factory managers created inspection departments?
To keep defective products aside, ensuring they do not reach the customers
To ensure quantity of goods/services
To count, grade, and rework
All of the above
The ‘ Father’ of statistical quality control is:
F. W. Taylor
Joseph M. Juran
Philip Crosby
Walter Shewhart
1. While setting Quality objective________ to be considered.
a. Customer need
b. Organizational need
c. Supplier need
d. Worker need
(a)
2. Which of the following is for Environment management?
a. ISO-9000
b. ISO-14000
c. ISO-26000
d. ISO-31000
(b)
3. According to Deming, Quality problems are
a. Due to management
b. Due to method
c. Due to machine
d. Due to material
(a)
4. While setting Quality objective, ________ to be considered.
a. Material quality
b. Customer need
c. Market demand
d. All of the above
(b)
5. The objective of ISO-9000 family of Quality management is
a. Customer satisfaction
b. Employee satisfaction
c. Skill enhancement
d. Environmental issues
(a)
6. Total Quality Management (TQM) focuses on
a. Employee
b. Customer
c. Both (a) and (b)
d. None of the above
(c)
7. The role of management is to
a. provide Resources
b. define EMS
c. monitor the effectiveness of the system
d. All of the above
(d)
8. Tally chart is
a. Process monitoring tool
b. Data collection tool
c. Process planning tool
d. None of the above
(b)
9. Control chart is a
a. Process monitoring tool
b. Process control tool
c. Both (a) and (b)
d. None of the above
(c)
10. Which ISO standard is used in international automobile companies to set automotive quality
system standards ?
a. ISO 14000
b. TS 16949
c. ISO 9000
d. none of the above
(B)
11. ISO 14000 quality standard is related with
a. Environmental management systems
b. Automotive quality standards
c. Eliminating poor quality
d. Customer satisfaction
(a)
1-Malcolm Baldrige national quality award is for (MBNQA)
a. Total Quality Management
b. International Standard Organization
c. Total Productive Maintenance
d. Total Quality Control
(Ans:a)
2-The process mapping is a ______ diagram.
a. Data flow
b. Work flow
c. Circular
d. Audit
(Ans:b)
3-Control chart is a
a. Process monitoring tool
b. Process control tool
c. Both (a) and (b)
d. None of the above
(Ans:c)
4-The objective of ISO-9000 family of Quality management is
a. Customer satisfaction
b. Employee satisfaction
c. Skill enhancement
d. Environmental issues
(Ans:a)
5-Total Quality Management (TQM) focuses on
a. Employee
b. Customer
c. Both (a) and (b)
d. None of the above
(Ans:c)
6-Which of the following is responsible for quality objective?
a. Top level management
b. Middle level management
c. Frontline management
d. All of the above
(Ans:a)
7-The following is (are) the machine down time.
a. Waste
b. No material
c. Breakdown
d. All of the above
(Ans:d)
8-TQM & ISO both focuses on
a. Customer
b. Employee
c. Supplier
d. All of the above
(Ans:a)
9-According to Deming, Quality problems are
a. Due to management
b. Due to method
c. Due to machine
d. Due to material
(Ans:a)
10-While setting Quality objective, ________ to be considered.
a. Material quality
b. Customer need
c. Market demand
d. All of the above
(Ans:b)
1
Multiple Choice Questions (MCQ) on Total Quality Management (TQM) – Set 1
1-Malcolm Baldrige national quality award is for (MBNQA)
a. Total Quality Management
b. International Standard Organization
c. Total Productive Maintenance
d. Total Quality Control
(Ans:a)
2-The process mapping is a ______ diagram.
a. Data flow
b. Work flow
c. Circular
d. Audit
(Ans:b)
3-Control chart is a
a. Process monitoring tool
b. Process control tool
c. Both (a) and (b)
d. None of the above
(Ans:c)
4-The objective of ISO-9000 family of Quality management is
a. Customer satisfaction
b. Employee satisfaction
c. Skill enhancement
d. Environmental issues
(Ans:a)
5-Total Quality Management (TQM) focuses on
a. Employee
b. Customer
c. Both (a) and (b)
d. None of the above
(Ans:c)
6-Which of the following is responsible for quality objective?
a. Top level management
b. Middle level management
c. Frontline management
d. All of the above
2
(Ans:a)
7-The following is (are) the machine down time.
a. Waste
b. No material
c. Breakdown
d. All of the above
(Ans:d)
8-TQM & ISO both focuses on
a. Customer
b. Employee
c. Supplier
d. All of the above
(Ans:a)
9-According to Deming, Quality problems are
a. Due to management
b. Due to method
c. Due to machine
d. Due to material
(Ans:a)
10-While setting Quality objective, ________ to be considered.
a. Material quality
b. Customer need
c. Market demand
d. All of the above
(Ans:b)
11-Match The Following
A. TQM promotes 1. Small change
B. Kaizen is 2. Continuous improvement
C. Quality circle can solve
3. Employee participation
problem related to
D. Quality circle benefit to 4. Employee
The correct order is
a. A-3, B-1, C-2, D-4
b. A-1, B-3, C-2, D-4
c. A-3, B-1, C-4, D-2
d. A-3, B-2, C-1, D-4
3
(Ans:a)
12-_______ helps organization reduce employee turnover and absenteeism.
a. Job design
b. Training & development
c. Wage revision
d. All of the above
(Ans:b)
13-CMM stands for
a. Capability maturity model
b. Capability monitoring model
c. Capability measuring model
d. Capability matching model
(Ans:a)
14-While setting Quality objective, ________ to be considered.
a. Customer need
b. Organizational need
c. Supplier need
d. Worker need
(Ans:a)
15-Which of the following is for Environment management?
a. ISO-9000
b. ISO-14000
c. ISO-26000
d. ISO-31000
(Ans:b)
Objective Questions and answers on Total Quality Management (TQM)– Set 2
1-P-D-C-A stands for
a. Plan-Do-check-Act
b. Plan-Do-correct-Act
c. Proceed-Do-check-Act
d. Proceed-Do-correct-Act
(Ans:a)
2-What is ISO?
a. Indian organization for standard
4
b. Internal organization for standard
c. International organization for standard
d. None of the above
(Ans:c)
3-EMS stands for
a. Environmental management system
b. Employees management system
c. Engineering management system
d. Equipment management system
(Ans:a)
4-For Cpk (Process capability index) value of 1.33, the PPM is
a. 1
b. 63
c. 2700
d. 45500
(Ans:b)
5-Match The Following
A. Bureaucratic 1. Satisfy all customer need
2. Working together for
B. Leadership from top
excellence
3. Provide consistent vision
C. Excellence mean
direction
D. Team work mean 4. Unlimited thinking
The correct order is
a. A-2, B-1, C-3, D-4
b. A-2, B-3, C-1, D-4
c. A-2, B-3, C-4, D-1
d. A-4, B-3, C-1, D-2
(Ans:b)
6-Match the following
A. Dr. Deming believes 1. Common causes
B. Ishikawa development 2. To prevent defect
C. Type of variation is due
3. Cause & effect diagram
to
D. Crosby’s objective of
4. Histogram
quality
The correct order is
5
a. A-3, B-2, C-1, D-4
b. A-2, B-3, C-4, D-1
c. A-2, B-3, C-1, D-4
d. A-4, B-3, C-1, D-2
(Ans:c)
7-Rectangle represents ________ While plotting flow chart.
a. Step in activity
b. Decision making
c. Direction of flow
d. None of the above
(Ans:a)
8- Tally chart is
a. Process monitoring tool
b. Data collection tool
c. Process planning tool
d. None of the above
(Ans:b)
9-Diamond represents ________ while plotting flow chart.
a. Step in activity
b. Decision making
c. Direction of flow
d. None of the above
(Ans:b)
10-The role of management is to
a. provide Resources
b. define EMS
c. monitor the effectiveness of the system
d. All of the above
(Ans:d)
11-ISO emphasis on
a. Prevention
b. Inspection
c. Rejection
d. All of the above
(Ans:a)
12- ISO – 14001 gives stress on
6
a. Plan – Do -check -Act
b. Environmental protection
c. Prevention rather than detection
d. All of the above
(Ans:d)
13- Service Assurance is
a. Confidence with customer
b. Customer has trust
c. Employee has knowledge
d. All of the above
(Ans:d)
14- Following is (are) the phase(s) of intervention
a. Formulation stage
b. Maintenance stage
c. Implementation stage
d. All of the above
(Ans:d)
15- When cpk is less than one
a. Process is not capable
b. Process is stable
c. Process if highly capable
d. None of the above
(Ans:a)
Multiple Choice Questions (MCQ) on Total Quality Management (TQM) – Set 3
1-Match the following
A. Dr. Deming believes 1. Histogram
B. Ishikawa development 2. Common causes
C. Type of variation is due
3. Cause & effect diagram
to
D. Crosby’s objective of
4. To prevent defect
quality
The correct order is
a. A-4, B-3, C-1, D-2
b. A-3, B-4, C-2, D-1
c. A-4, B-3, C-2, D-1
d. A-4, B-2, C-3, D-1
(Ans:c)
2-Match the following
7
1. To assess customer
A. Dimension
satisfaction level
B. Service characteristic 2. Vary from time to time
C. Customer satisfaction
3. Physical facility
survey
D. Poor service is due to 4. Inadequate resource
The correct order is
a. A-2, B-3, C-1, D-4
b. A-3, B-2, C-1, D-4
c. A-3, B-2, C-4, D-1
d. A-3, B-1, C-2, D-4
(Ans:)
3-Match the following
A. ISO emphasis on 1. ISO – 9000 -2000
B. ISO 2. Qualified personnel
3. International organization
C. Lead assessor
for standard
D. ISO currently in use 4. Prevention
The correct order is
a. A-4, B-2, C-3, D-1
b. A-4, B-3, C-1, D-2
c. A-4, B-3, C-2, D-1
d. A-3, B-4, C-2, D-1
(Ans:c)
4-Match the following
1. Productivity quality – cost
A. Quality approach
-Delivery
2. Continual improvement
B. Pillar of TQM
management
C. Need for TQM is due 3. Employee
D. TQM focuses on 4. Cut throat competition
The correct order is
a. A-2, B-1, C-4, D-3
b. A-1, B-2, C-4, D-3
c. A-2, B-1, C-3, D-4
d. A-2, B-4, C-1, D-3
(Ans:a)
8
5-Match the following
A. How TQM helps in
1. By reducing external sale
reducing cost
B. Calibration activity
2. Prevention cost
carried in company is
C. Quality planning is 3. Appraisal cost
D. Vender assessment is 4. Appraisal cost
The correct order is
a. A-4, B-1, C-2, D-3
b. A-1, B-4, C-3, D-2
c. A-1, B-2, C-4, D-3
d. A-1, B-4, C-2, D-3
(Ans:d)
6-Match the following
A. MBQA is eligible for 1. Quality & productivity
B. Malcolm balding award 2. Manufacturing
seeks improvement in organization
C. European quality award 3. Senior management was
is for activity involved
D. Common elements of
4. Improving efficiency
winners are
The correct order is
a. A-2, B-1, C-4, D-3
b. A-1, B-2, C-4, D-3
c. A-2, B-1, C-3, D-4
d. A-2, B-4, C-1, D-3
(Ans:a)
7-Match the following
A. Circle symbol 1. Data analysis told
B. Pareto analysis is 2. Average of reading
3. Binging or end of
C. X bar means
operation
D. LCT means 4. Lower control limit
The correct order is
a. A-3, B-2, C-1, D-4
b. A-3, B-1, C-2, D-4
c. A-1, B-3, C-2, D-4
d. A-3, B-1, C-4, D-2
(Ans:b)
9
8-Match the following
1. To assess customer
A. Dimension
satisfaction
B. Service characteristic 2. Inadequate resource
C. Customer satisfaction
3. Vary from time to time
survey
D. Poor service is due to 4. Physical facility
The correct order is
a. A-4, B-1, C-3, D-2
b. A-4, B-3, C-2, D-1
c. A-4, B-3, C-1, D-2
d. A-3, B-4, C-1, D-2
(Ans:c)
9-Match the following
1. Systematic analysis of
A. Forecasts
work
B. Estimate made by 2. Simplest method of
management assessment
3. Based on measures of
C. Statistical method
productivity
4. Vary in their degree of
D. Work study method
sophistication
The correct order is
a. A-3, B-2, C-4, D-1
b. A-3, B-2, C-1, D-4
c. A-2, B-3, C-4, D-1
d. A-3, B-4, C-2, D-1
(Ans:a)
10-Match the following
A. Process is managed level 1. Process capability
B. Critical process maturity
2. Performance is model
concept include
C. Managed level of process 3. Capability maturity
D. CMM is 4. Process is controlled
The correct order is
a. A-2, B-4, C-1, D-3
b. A-2, B-1, C-3, D-4
c. A-2, B-1, C-4, D-3
d. A-1, B-2, C-4, D-3
(Ans:c)
10
11-Match the following
A. Simulated decision 1. Unstructured group
games interaction
2. Acting out managerial
B. Coaching
problems
3. Guidance through advice /
C. Committee assignment
suggestions
4. Study of specific
D. Sensitivity training
organizational problem
The correct order is
a. A-2, B-4, C-3, D-1
b. A-2, B-3, C-1, D-4
c. A-2, B-3, C-4, D-1
d. A-3, B-2, C-4, D-1
(Ans:c)
12-Match the following
A. The quality manual have 1. Employee
B. Kaizen is 2. Small change
C. Quality circle can solve
3. Level 3
problem related to
D. Quality circle benefit to 4. Continuous improvement
The correct order is
a. A-2, B-3, C-4, D-1
b. A-3, B-2, C-1, D-4
c. A-3, B-4, C-2, D-1
d. A-3, B-2, C-4, D-1
(Ans:)
Total Quality Management – Objective Questions with Answers – Set 4
1- Control chart is
Process monitoring
i.
tool
ii. Process control tool
iii. Process planning tool
The Correct Answer is
a. i only
b. i & ii
c. i, ii & iii
d. None of the above
(Ans:b)
2-The main business process objective(s) are
i. Customer service
ii. Profit & loss
11
iii. Employee satisfaction
The Correct Answer is
a. i only
b. i & ii
c. i, ii & iii
d. None of the above
(Ans:b)
3-Common elements of winners are
Senior management was actively
i.
involved
ii. Control of overall process
iii. Focus on customer
The Correct Answer is
a. i only
b. i & ii
c. i, ii & iii
d. None of the above
(Ans:c)
4-TQM focuses on
i. Supplier
ii. Employee
iii. Customer
The Correct Answer is
a. i only
b. ii & iii
c. i, ii & iii
d. None of the above
(Ans:b)
5-The customer requirement to be reviewed
i. Before supply of product
ii. After supply of product
Before commitment of supply of
iii.
product
The Correct Answer is
a. i & ii
b. i & iii
c. ii & iii
d. None of the above
(Ans:b)
6-Current quality concept is
i. Increase in production
12
ii. Continual improvement
iii. Prevention of defect
The Correct Answer is
a. i & ii
b. i & iii
c. ii & iii
d. None of the above
(Ans: c)
7-Continual improvement is in
Environmental
i.
objective
ii. Audit Result
iii. Corrective action
The Correct Answer is
a. i & ii
b. i & iii
c. i, ii & iii
d. None of the above
(Ans:c)
8-Benefit(s) of model based improvement is (are)
Establish common
i.
language
ii. Models are comprehensive
The Correct Answer is
a. i only
b. ii only
c. i & ii
d. None of the above
(Ans:c)
9-Employee should be involved in
i. Decision making
ii. Participation
iii. Union
The Correct Answer is
a. i & ii
b. i & iii
c. i, ii & iii
d. None of the above
(Ans: a)
10-In ISO the focus is on
i. Enhancing customer satisfaction
13
ii. Satisfying customer
iii. Delighting customer
The Correct Answer is
a. i & ii
b. i & iii
c. i, ii & iii
d. None of the above
(Ans: b)
11-While recruiting person he should
i. Competent to perform job
Trained to perform specified
ii.
job
iii. Able to perform the activity
The Correct Answer is
a. i only
b. i & ii
c. i, ii & iii
d. None of the above
(Ans:b)
12-Process evaluation is to identify
i. Validation of product
Potential failure
ii.
prevention
iii. Correctness of product
The Correct Answer is
a. i only
b. i & ii
c. ii & iii
d. None of the above
(Ans:c)
Multiple Choice Questions with Answers on Total Quality Management – Set 5
1-Type of waste are
i. Waiting time
ii. Transport
iii. Processing waste
The correct answer
is
a. i only
b. i & ii
c. ii & iii
d. i, ii & iii
(Ans: d)
2-Does TQM approach have relevance to Indian industry in context to
14
Customer
i.
satisfaction
ii. People involvement
iii. Policy management
The correct answer
is
a. i only
b. i & ii
c. ii & iii
d. i, ii & iii
(Ans: b)
3-By applying basic principle the process improvement will be in organization’s
i. Focus on work process
Maintain self esteem of
ii.
other
iii. Tone initiative
The correct answer is
a. i only
b. i & ii
c. ii & iii
d. i, ii & iii
(Ans: b)
4-Reliability of product means
Consistency of
i.
performance
ii. Performance over period
iii. Free of technical errors
The correct answer is
a. i & iii
b. i & ii
c. ii & iii
d. i, ii & iii
(Ans: d)
5- While setting Goal, following things to be consider.
i. Customer need
Marketability of
ii.
product
iii. Organization need
The correct answer is
a. i only
b. i & ii
c. ii & iii
d. i, ii & iii
(Ans: c)
15
6-PP & PPK is calculated for
Initial production
i.
run
ii. Future production
Initial process
iii.
setting
The correct answer
is
a. i & ii
b. ii & iii
c. i & iii
d. i, ii & iii
(Ans: c)
7-The competence of the employee means
Competence of personnel performing work
i.
effective quality
ii. Evaluate the effectiveness of action taken
iii. Maintain appropriate Record
The correct answer is
a. i only
b. i & ii
c. ii & iii
d. i, ii & iii
(Ans: d)
8-Special characteristic means
Product characteristic which affect fit/ function
i. / Regulation
ii. Characteristic of product which are regulatory
requirement
iii. Characteristic in Specification
The correct answer is
a. i only
b. i & ii
c. ii & iii
d. i, ii & iii
(Ans: b)
9-Cause & Effect diagram used to
Identify & organize possible causes of problem
i.
Identify possible causes of solution
ii.
Identify possible causes of problem & determining its
iii
relation
.
The correct answer is
a. i only
b. i & iii
c. ii & iii
d. i, ii & iii
(Ans:b)
16
10-The role of management is
i. To provide Resources
ii. To define EMS
To monitor the effectiveness of the
iii.
system
The correct answer is
a. i only
b. i & ii
c. ii & iii
d. i, ii & iii
(Ans: d)
11-Common features of CMM is how to produce software product which are
i. Consistence
ii. Repeatable
iii. Predictable
The correct answer
is
a. i only
b. ii only
c. ii & iii
d. i, ii & iii
(Ans: d)
12-HRD at organizational level talks of
Organization’s manpower
i.
planning
ii.
Training
iii. Performance appraisal
The correct answer is
a. i only
b. I & ii
c. ii & iii
d. i, ii & iii
(Ans: d)
e) https://www.vskills.in/practice/tqm-mock-test
MOCK TEST ON TQM
Multiple Choice Questions (MCQ) on Total Quality Management (TQM)
1-Malcolm Baldrige national quality award is for (MBNQA)
a. Total Quality Management
b. International Standard Organization
c. Total Productive Maintenance
d. Total Quality Control
(Ans:a)
2-The process mapping is a ______ diagram.
a. Data flow
b. Work flow
c. Circular
d. Audit
(Ans:b)
3-Control chart is a
a. Process monitoring tool
b. Process control tool
c. Both (a) and (b)
d. None of the above
(Ans:c)
4-The objective of ISO-9000 family of Quality management is
a. Customer satisfaction
b. Employee satisfaction
c. Skill enhancement
d. Environmental issues
(Ans:a)
5-Total Quality Management (TQM) focuses on
a. Employee
b. Customer
c. Both (a) and (b)
d. None of the above
(Ans:c)
6-Which of the following is responsible for quality objective?
a. Top level management
b. Middle level management
c. Frontline management
d. All of the above
(Ans:a)
7-The following is (are) the machine down time.
a. Waste
b. No material
c. Breakdown
d. All of the above
(Ans:d)
8-TQM & ISO both focuses on
a. Customer
b. Employee
c. Supplier
d. All of the above
(Ans:a)
9-According to Deming, Quality problems are
a. Due to management
b. Due to method
c. Due to machine
d. Due to material
(Ans:a)
10-While setting Quality objective, ________ to be considered.
a. Material quality
b. Customer need
c. Market demand
d. All of the above
(Ans:b)
11-Match The Following
A. TQM promotes 1. Small change
B. Kaizen is 2. Continuous improvement
C. Quality circle can solve problem related to 3. Employee participation
D. Quality circle benefit to 4. Employee
f) The correct order is
a. A-3, B-1, C-2, D-4
b. A-1, B-3, C-2, D-4
c. A-3, B-1, C-4, D-2
d. A-3, B-2, C-1, D-4
(Ans:a)
12-_______ helps organization reduce employee turnover and absenteeism.
a. Job design
b. Training & development
c. Wage revision
d. All of the above
(Ans:b)
13-CMM stands for
a. Capability maturity model
b. Capability monitoring model
c. Capability measuring model
d. Capability matching model
(Ans:a)
14-While setting Quality objective, ________ to be considered.
a. Customer need
b. Organizational need
c. Supplier need
d. Worker need
(Ans:a)
15-Which of the following is for Environment management?
a. ISO-9000
b. ISO-14000
c. ISO-26000
d. ISO-31000
(Ans:b)
Objective Questions and answers on Total Quality Management (TQM)– Set 2
1-P-D-C-A stands for
a. Plan-Do-check-Act
b. Plan-Do-correct-Act
c. Proceed-Do-check-Act
d. Proceed-Do-correct-Act
(Ans:a)
2-What is ISO?
a. Indian organization for standard
b. Internal organization for standard
c. International organization for standard
d. None of the above
(Ans:c)
3-EMS stands for
a. Environmental management system
b. Employees management system
c. Engineering management system
d. Equipment management system
(Ans:a)
4-For Cpk (Process capability index) value of 1.33, the PPM is
a. 1
b. 63
c. 2700
d. 45500
(Ans:b)
5-Match The Following
A. Bureaucratic 1. Satisfy all customer need
B. Leadership from top 2. Working together for excellence
C. Excellence mean 3. Provide consistent vision direction
D. Team work mean 4. Unlimited thinking
g) The correct order is
a. A-2, B-1, C-3, D-4
b. A-2, B-3, C-1, D-4
c. A-2, B-3, C-4, D-1
d. A-4, B-3, C-1, D-2
(Ans:b)
6-Match the following
A. Dr. Deming believes 1. Common causes
B. Ishikawa development 2. To prevent defect
C. Type of variation is due to 3. Cause & effect diagram
D. Crosby’s objective of quality 4. Histogram
h) The correct order is
a. A-3, B-2, C-1, D-4
b. A-2, B-3, C-4, D-1
c. A-2, B-3, C-1, D-4
d. A-4, B-3, C-1, D-2
(Ans:c)
7-Rectangle represents ________ While plotting flow chart.
a. Step in activity
b. Decision making
c. Direction of flow
d. None of the above
(Ans:a)
8- Tally chart is
a. Process monitoring tool
b. Data collection tool
c. Process planning tool
d. None of the above
(Ans:b)
9-Diamond represents ________ while plotting flow chart.
a. Step in activity
b. Decision making
c. Direction of flow
d. None of the above
(Ans:b)
10-The role of management is to
a. provide Resources
b. define EMS
c. monitor the effectiveness of the system
d. All of the above
(Ans:d)
11-ISO emphasis on
a. Prevention
b. Inspection
c. Rejection
d. All of the above
(Ans:a)
12- ISO – 14001 gives stress on
a. Plan – Do -check -Act
b. Environmental protection
c. Prevention rather than detection
d. All of the above
(Ans:d)
13- Service Assurance is
a. Confidence with customer
b. Customer has trust
c. Employee has knowledge
d. All of the above
(Ans:d)
14- Following is (are) the phase(s) of intervention
a. Formulation stage
b. Maintenance stage
c. Implementation stage
d. All of the above
(Ans:d)
15- When cpk is less than one
a. Process is not capable
b. Process is stable
c. Process if highly capable
d. None of the above
(Ans:a)
WWW.SANFOUNDRY.COM
1. What is the full form of TQM?
a) True quality machining
b) Total quality management
c) True quantitative machining
d) Total queue management
View Answer
Answer: b
Explanation: Total quality management is a process that promotes unending improvement in the
efficiency and effectiveness of all elements of a business. Quality finds the 1st place in the entire
business action.
2. Which of the following is correct for TQM?
a) Quality strategy in TQM emanates from top
b) TQM is a static process
c) It is a management approach to short-term success through customer
d) It is used to improve processes not products
View Answer
Answer: a
Explanation: Quality strategies and values in TQM emanates from top. Strategy of defect
prevention leads to plans of action and strategic goals. Customer orientation is also a principle of
TQM. Regular feedback is needed to meet the needs of customers.
3. Which part in quality management is the critical part?
a) Process thinking
b) Performance measurement
c) Customer’s view
d) Systematic approach
View Answer
Answer: d
Explanation: A critical part of quality management is the systematic and strategic approach to
achieving an organization’s vision and goals. This process includes the formulation of a strategic
plan that integrates quality as a core component.
4. Which of the following is not true for communication in TQM?
a) Three way communication
b) It should be clear
c) Forceful
d) Open involvement
View Answer
Answer: a
Explanation: Communication is two way in total quality management. It should be forceful,
effective, consistent and clear. It is very essential for active and open involvement in all
company’s visions.
5. Which of the following is correct option for given statements about TQM?
Statement 1: Design of the formal system is a one time effort.
Statement 2: TQM is a management philosophy.
a) F, F
b) F, T
c) T, T
d) T, F
View Answer
Answer: b
Explanation: Design of a system is not a onetime effort but it wills changes continuously
according to the customer need and organization.
TQM is a management philosophy to a journey of excellence of organization and also to satisfy
needs of customer.
6. What are the core principles of the TQM in a company-wide effort?
a) Customer and process orientation only
b) Continuous improvement only
c) Process orientation and continuous improvement only
d) Continuous improvement, process and customer orientation
View Answer
Answer: d
Explanation: TQM as a company-wide effort emphasizes 3 core principles. These principles are
process orientation, customer orientation and continuous improvement. Some core areas are
essential to implement these principles that organization need to follow.
7. Which drivers are used in TQM system?
a) Competition, Survival and export drive
b) Teamwork participation and customer satisfaction
c) Quality tools and technique
d) Management commitment and vision
View Answer
Answer: a
Explanation: Management commitment and vision, teamwork participation, Quality tools and
techniques are the system models and competition. Survival, profitability, Customer
expectations are the drivers. System models, drivers and TQM all together forms a TQM system.
8. What is included in the quality assessment in TQM?
a) Strategic quality planning
b) Management of process quality
c) Quality and operational results
d) Information and analysis
View Answer
Answer: b
Explanation: Any TQM company needed a good process management. These include design, R &
D, process management quality for all work units and suppliers and also quality improvement
and assessment.
9. How many stages are needed for inspection and testing in TQM as per ISO 9001?
a) 1
b) 2
c) 3
d) 4
View Answer
Answer: c
Explanation: There are three stages of inspection and testing as per ISO 9001. These stages are
receiving inspection and testing, in process inspection and third is testing and final inspection
and testing.
10. Which factor is the basis of Decision making in TQM?
a) Facts only
b) Opinions only
c) Facts and opinions both
d) Neither facts nor opinions
View Answer
Answer: a
Explanation: Decision-making within the organization should be only based on facts. It is not
based on opinions like personal interests and emotions. Data should support this type of
decision-making process.
REFERRED IN THE BELOW GIVEN WEBSITE
https://www.mbamcq.com/total-quality-management/20.php
Total Quality Management
1. ______________ is not a process tools for TQM systems
A. process flow analysis
B. histograms
C. plier
D. control charts
View answer
Correct answer: (C)
plier
2. Processes that operate with "six sigma quality" over the short term are assumed
to produce
long-term defect levels below ______________ defects per million opportunities
(DPMO).
A. 2
B. 2.4
C. 3
D. 3.4
View answer
Correct answer: (D)
3.4
3. Inspection, scrap, and repair are examples of ______________
A. internal costs
B. external costs
C. costs of dissatisfaction
D. societal costs
View answer
Correct answer: (A)
internal costs
4. ______________ are used in six sigma
A. black belt
B. green belt
C. both black belt and green belt
D. none of the Above
View answer
Correct answer: (C)
both black belt and green belt
5. Customers are primarily concerned with ______________
A. Communication, courtesy, and credibility of the sales person
B. Competence, courtesy, and security of the sales person
C. Competence, responsiveness, and reliability of the sales person
D. Communication, responsiveness, and cleverness of the sales person
View answer
Correct answer: (A)
Communication, courtesy, and credibility of the sales person
6. Assured quality is necessary for building customer confidence.
A. correct
B. correct to some extent
C. correct to great extent
D. incorrect
View answer
Correct answer: (A)
correct
7. ______________ is about supplying customers with what they want when they want
it.
A. JUT
B. HET
C. JAT
D. JIT
View answer
Correct answer: (D)
JIT
8. ______________ are the areas that will be covered by the organization's processes
A. process areas
B. product Areas
C. private areas
D. preset areas
View answer
Correct answer: (A)
process areas
9. All of the following costs are likely to decrease as a result of better quality except
______________
A. customer dissatisfaction costs
B. inspection costs
C. maintenance costs
D. warranty and service costs
View answer
Correct answer: (C)
maintenance costs
10. "Quality is defined by the customer" is
A. An unrealistic definition of quality
B. A user-based definition of quality
C. A manufacturing-based definition of quality
D. A product-based definition of quality
View answer
Correct answer: (B)
A user-based definition of quality
Previous
Total Quality Management
11. TQM stands for ______________
A. Total Quality Management
B. Total Quantity Management
C. Total Qualitative Management
D. To question management
View answer
Correct answer: (A)
Total Quality Management
12. After E.deming, who is considered to have the greatest impact in quality
management?
A. Kauro Ishikawa
B. Joseph M. Juran
C. W.E. Deming
D. Genichi Tagucchi
View answer
Correct answer: (B)
Joseph M. Juran
13. Deming's 4 step cycle for improvement is______________
A. plan, do, check, act
B. schedule, do, act, check
C. do, act, check, monitor
D. plan, control, act, sustain
View answer
Correct answer: (A)
plan, do, check, act
14. In Six Sigma, a ______________ is defined as any process output that does not
meet customer specifications
A. error
B. cost
C. quality
D. defect
View answer
Correct answer: (D)
defect
15. Plan-do-study-act cycle is a procedure to ______________
A. Overall improvement
B. Continuous improvement
C. Permanent improvement
D. Immediate improvement
View answer
Correct answer: (B)
Continuous improvement
16. Quality practices must be carried out ______________
A. at the start of the project
B. throuout the life of the project
C. at the end of the project
D. no neeed to carry out quality practices
View answer
Correct answer: (B)
throuout the life of the project
17. –––––––– are the charts that identify potential causes for particular quality
problems.
A. Control Chart
B. Flow chart
C. Cause and Effect Diagram
D. Pareto chart
View answer
Correct answer: (C)
Cause and Effect Diagram
18. Quality circles work best if employees are initially trained in ______________
A. Group dynamics
B. Motivation principles
C. Communications
D. All of the three. (Not sure)
View answer
Correct answer: (D)
All of the three. (Not sure)
19. Quality Trilogy includes
A. Quality planning
B. quality improvement
C. quality control
D. All the three
View answer
Correct answer: (D)
All the three
20. production issues should be addressed early
A. correct (not sure)
B. correct to some extent
C. correct to great extent
D. incorrect
View answer
Correct answer: (A)
correct (not sure)
Total Quality Management
21. inspection is part of the ______________
A. quality control (not sure)
B. Quality Planning
C. Quality improvement
D. Quality circle
View answer
Correct answer: (A)
quality control (not sure)
22. QFD stands for ______________
A. Quantity for deployment
B. Quality for deployment
C. Quality function deployment
D. Quality for decision
View answer
Correct answer: (C)
Quality function deployment
23. reliability is the degree to which a unit of equipment performs its intended
function under ______________ for ______________ of time.
A. specified conditions; specified period
B. any condition; specified period
C. specified conditions; all periods
D. any condition; any period
View answer
Correct answer: (A)
specified conditions; specified period
24. Kaizen is a ______________ process, the purpose of which goes beyond simple
productivity improvement.
A. weekly
B. daily
C. monthly
D. annual
View answer
Correct answer: (B)
daily
25. elements of quality management system are ______________
A. organizational structure
B. responsibilities
C. procedures
D. all the three (not sure)
View answer
Correct answer: (D)
all the three (not sure)
26. At the time of making a purchase agreement with a vendor, what is
important to mention about inspection?
A. the characteristics of the product that are to be inspected
B. the tolerances that would be allowed
C. the reputation of the vendor
D. a & b both (not sure)
View answer
Correct answer: (D)
a & b both (not sure)
27. "Poka-yoke" is the Japanese term for ______________
A. Card
B. Fool proof
C. Continuous improvement
D. Fishbone diagram
View answer
Correct answer: (B)
Fool proof
28. Based on his 14 Points, Deming is a strong proponent of ______________
A. inspection at the end of the production process
B. an increase in numerical quotas to boost productivity
C. looking for the cheapest supplier
D. training and knowledge
View answer
Correct answer: (D)
training and knowledge
29. A fishbone diagram is also known as a .______________
A. cause-and-effect diagram
B. poka-yoke diagram
C. Kaizen diagram
D. Taguchi diagram
View answer
Correct answer: (A)
cause-and-effect diagram
30. According to Deming most of the problems are related to systems and it is
the responsibility of the management to improve the systems
A. correct
B. correct to some extent
C. correct to great extent
D. Taguchi
View answer
Correct answer: (A)
correct
Total Quality Management
31. A maturity model can be used as a benchmark for comparison and as an aid
to understanding
A. TRUE
B. FALSE
C. depends
D. can't say
View answer
Correct answer: (A)
TRUE
32. fourteen points framework for quality and productivity improvement was
suggested by ______________
A. Crosby
B. Ishikawa
C. Deming
D. Juran
View answer
Correct answer: (C)
Deming
33. Juran's Quality trilogy emphasizes the roles of quality planning, quality
control and ______________
A. Quality Definition
B. Quality enhancement
C. Quality improvement
D. quality maintenance
View answer
Correct answer: (C)
Quality improvement
34. Quality Circles members are ______________
A. Paid according to their contribution to quality
B. External consultants designed to provide training in the use of Quality
tools
C. Always machine operators
D. None of the three.
View answer
Correct answer: (D)
None of the three.
35. Identify the cost not likely to reduce as a result of better quality.
A. Maintenance costs
B. Inspection costs
C. Scrap costs
D. Warranty and service costs
View answer
Correct answer: (A)
Maintenance costs
36. Costs of dissatisfaction, repair costs, and warranty costs are elements of cost
in the ______________
A. Taguchi Loss Function
B. Pareto Chart
C. ISO 9000 Quality Cost Calculator
D. Process Chart
View answer
Correct answer: (A)
Taguchi Loss Function
37. Kaizen is a Japanese term meaning ______________
A. continuous improvement
B. Just-in-time (JIT)
C. a fishbone diagram
D. setting standards
View answer
Correct answer: (A)
continuous improvement
38. Quality management includes forming and directing a team of people to
achieve a qualitative goal within an effective cost and time frame that results in
______________
A. a project completed in shortest possible time.
B. a product or service that conforms to the required specifications.
C. an award-winning product that brings public recognition to the project
D. an innovative project that establishes qualification of the project team
View answer
Correct answer: (B)
a product or service that conforms to the required specifications.
39. establishing measurements based on customer needs for optimizing product
design is known as ______________
A. Quality planning
B. quality improvement
C. quality control
D. Quality planning (Actual answer is Quality planning roadmap)
View answer
Correct answer: (D)
Quality planning (Actual answer is Quality planning roadmap)
40. DMAIC is ______________
A. develop, multiply, analyze, improve, check
B. define, muliply, analyze, improve, control
C. define, measure, analyze, improve, control
D. define, manufacture, analyze, improve, control
View answer
Correct answer: (C)
define, measure, analyze, improve, control
Total Quality Management
41. Quality fulfills a need or expectation that is:
A. Explicitly stated
B. Implied
C. Legally required
D. All of the above
View answer
Correct answer: (D)
All of the above
42. The taste of burgers across all McDonald outlets should be same. This is an
example of ______________.
A. Sensory critical to quality Characteristic
B. Physical critical to Quality Characteristic
C. Time Orientation critical to Quality Characteristic
D. None of the above
View answer
Correct answer: (A)
Sensory critical to quality Characteristic
43. Check Sheet is used during ______________ stage of DMAIC.
A. Define
B. Measure
C. Analyze
D. Improve
View answer
Correct answer: (B)
Measure
44. ______________ is the set of activities that ensures the quality levels of
products and services are properly maintained and that supplier and customer
quality issues are properly resolved.
A. Quality Assurance
B. Quality Planning
C. Quality Control
D. Quality Management
View answer
Correct answer: (A)
Quality Assurance
45. Presence of ______________ after every stage of DMAIC allows for review of
project and incorporation of suggestions.
A. Review gate
B. Toll gate
C. Decision gate
D. None of the above
View answer
Correct answer: (B)
Toll gate
46. The Toyota Production System is based on two pillars namely ______________
and ______________.
A. Kaizen, Six Sigma
B. Lean, Six Sigma
C. Just in Time, Jidoka
D. Just in Time, Kaizen
View answer
Correct answer: (C)
Just in Time, Jidoka
47. Which of the following is not a target of Total Quality Management:
A. Customer Satisfaction
B. Reducing manpower
C. Continuous Cost Reduction
D. Continuous Operational Improvement
View answer
Correct answer: (B)
Reducing manpower
48. Let there be a data set {200,201,202,203,204,205,206,207,208}. This data
set can be represented using stem and leaf where the ______________ is 20 and
the ______________ is {0,1,2,3,4,5,6,7,8}.
A. Stem, Leaf
B. Leaf, Stem
C. Tree, Stem
D. Tree, Leaf
View answer
Correct answer: (A)
Stem, Leaf
49. A ______________ diagram shows the location of defects in any unit. This
diagram is used in the analyse step of DMAIC.
A. Affinity
B. Relations
C. Defect Concentration
D. Scatter
View answer
Correct answer: (C)
Defect Concentration
50. The ______________ is used to identify what might go wrong in a plan under
development.
A. Pareto Chart
B. PDPC
C. Arrow Diagram
D. Matrix Diagram
View answer
Correct answer: (B)
PDPC
Total Quality Management
51. The defect concentration diagram can be used in the ______________ stage of
the DMAIC.
A. Define
B. Measure
C. Analyze
D. Improve
View answer
Correct answer: (C)
Analyze
52. The taste of the burger can be categorized as good or bad This is an
example of which type of data:
A. Variable
B. Attribute
C. Cannot be determined
D. None of the above
View answer
Correct answer: (A)
Variable
53. For a given sample size (n) and number of defects acceptable ©, the
Average Total Inspection (of units) should ______________ with increase in N (lot
size).
A. Increase
B. Decrease
C. Remain Constant
D. None of the above
View answer
Correct answer: (A)
Increase
54. The pattern of continuous movement in one direction in a control chart is
termed as:
A. Mixture
B. Cyclic Pattern
C. Trend
D. Stratification
View answer
Correct answer: (C)
Trend
55. Juran's quality management philosophy is based on three pillars namely
planning, control and ______________.
A. Implementation
B. Improvement
C. Monitor
D. Design
View answer
Correct answer: (B)
Improvement
56. For a point in the control chart to be out of control, it must lie
A. Above UCL or Below LCL
B. Between Central Line and LCL
C. Between Central Line and UCL
D. None of the above
View answer
Correct answer: (A)
Above UCL or Below LCL
57. X bar should never be interpreted when:
A. R chart shows out of control points
B. X bar chart shows out of control points
C. The process mean is not known
D. None of the above
View answer
Correct answer: (A)
R chart shows out of control points
58. The average run length can be defined as:
A. The beta risk for an x bar chart
B. The expected number of samples taken before any shift in process quality
is detected
C. The number of samples used in the construction of x bar chart
D. The number of items per sample
View answer
Correct answer: (B)
The expected number of samples taken before any shift in process quality is
detected
59. Consider the first method of p bar estimation where each sample is of
varying size. If the 3rd sample has p bar =.01, and the sample size of the
3rd sample is 10, what will be the upper control limit for the 3rd sample?
A. .5
B. .6
C. .1 ( (p bar + 3∗ √p bar∗(1-p bar)/n) is a measure of the upper control limit)
D. None of the above
View answer
Correct answer: (C)
.1 ( (p bar + 3∗ √p bar∗(1-p bar)/n) is a measure of the upper control limit)
60. A major assumption for p chart is that all units produced are ______________.
A. Independent
B. Dependent
C. None of the above
D. Cannot be determined
View answer
Correct answer: (A)
Independent
Total Quality Management
61. Apart from Poisson distribution, another distribution that can be applied to
events data is:
A. Normal Distribution
B. Geometric Distribution
C. Lognormal Distribution
D. Continuous Distribution
View answer
Correct answer: (B)
Geometric Distribution
62. Which of the following is not true regarding when to select a p, c or u chart:
A. The process is a complex assembly operation and product quality is
measured in terms of the occurrence of nonconformities, successful or
unsuccessful product function, and so forth.
B. Process control is necessary, but measurement data cannot be obtained.
C. A historical summary of process performance is necessary.
D. Destructive testing (or such other expensive testing procedures) is
required.
View answer
Correct answer: (D)
Destructive testing (or such other expensive testing procedures) is required.
63. The dimension of reliability is concerned with:
A. How easy it is to repair the product
B. How long does the product last
C. Will the product do the intended job
D. How often does the product fail
View answer
Correct answer: (D)
How often does the product fail
64. From a consumer perspective quality is determined by ______________ while
from a producers perspective quality is determined by ______________.
A. Variability, Cost
B. Cost, Price
C. Price, Cost
D. Cost, Variability
View answer
Correct answer: (C)
Price, Cost
65. The probability distribution function corresponding to tossing of a coin will be
a:
A. Probability Density function
B. Probability Mass function
C. Probability Measurement function
D. Probability Cumulative Function
View answer
Correct answer: (B)
Probability Mass function
66. While the first generation of Six sigma focused on ______________, the third
generation of six sigma focused on ______________.
A. Variability reduction, creating value
B. Variability reduction, improved business performance
C. Creating value, Improved business performance
D. None of the above
View answer
Correct answer: (A)
Variability reduction, creating value
67. The standard normal distribution has mean= ______________ and standard
deviation= ______________.
A. 1,0
B. 0,1
C. 0,0
D. 1,1
View answer
Correct answer: (B)
0,1
68. A ______________ chart can be used to identify the most frequently occurring
defect.
A. Pareto
B. Ishikawa
C. Histogram
D. Scatter
View answer
Correct answer: (A)
Pareto
69. The main aim of QFD is to
A. Listen to the voice of customer
B. Lower cost
C. Reduce errors
D. Reduce supplier defect
View answer
Correct answer: (A)
Listen to the voice of customer
70. Average Total Inspection is defined as:
A. Average of rejected lots and accepted lots
B. Average number of units inspected per lot
C. Average of rejected Lots
D. Average of accepted Lots
View answer
Correct answer: (B)
Average number of units inspected per lot
Total Quality Management
71. R charts are used for controlling ______________ of a process.
A. Central Tendency
B. Dispersion
C. None of the above
D. Both a and b
View answer
Correct answer: (B)
Dispersion
72. If the Average outgoing Quality is plotted against the Incoming Fraction
Defective, the Average Outgoing Quality Limit is the ______________ point.
A. Highest
B. Lowest
C. Middle
D. Cannot be determined
View answer
Correct answer: (A)
Highest
73. For the above table, what is the value corresponding to the central line for
the x bar chart?
A. 10.08
B. 10.05
C. 9.89
D. 9.78
View answer
Correct answer: (A)
10.08
74. The x bar chart monitors:
A. Between sample variability
B. Within sample variability
C. Instantaneous variability
D. Natural variability
View answer
Correct answer: (A)
Between sample variability
75. In case someone is interested in process standard deviation, he should
construct the ______________ chart.
A. X bar
B. R chart
C. S chart
D. None of the above
View answer
Correct answer: (C)
S chart
76. If data for MR chat shows non-normality, it is better to determine the control
limits for the individuals control chart based on the ______________ of the correct
underlying distribution.
A. Percentage
B. Percentiles
C. Rank
D. Mean
View answer
Correct answer: (B)
Percentiles
77. A sample of size 10 contains 50 non-conformities. The average number of
non-conformities is:
A. 7
B. 4
C. 5 (50/10 i.e. total non-conformities/sample size)
D. 1
View answer
Correct answer: (C)
5 (50/10 i.e. total non-conformities/sample size)
78. When the number of defects is low, which of the following is true:
A. We should use c or u chart
B. Most samples will have non-zero defects
C. Create a time between occurrence control chart
D. None of the above
View answer
Correct answer: (C)
Create a time between occurrence control chart
79. Bias reflects the:
A. The differences in observed accuracy and/or precision experienced over
the range of measurements made by the system.
B. The difference between observed measurements and a "true" value
obtained from a master or gold standard
C. Different levels of variability in different operating regimes, resulting from
warm-up effects, environmental factors, inconsistent operator
performance
D. None of the above
View answer
Correct answer: (B)
The difference between observed measurements and a "true" value obtained
from a master or gold standard
80. If variability of a product decreases, its quality ______________
A. remains unchanged
B. decreases
C. increases
D. may increase or decrease
View answer
Correct answer: (C)
increases
Total Quality Management
81. The focal point of all quality control should be:
A. Price focus
B. Cost Focus
C. Customer Focus
D. Manufacturing Focus
View answer
Correct answer: (C)
Customer Focus
82. The key process input variables (KPIV) and key process output variables are
developed during the ______________ phase.
A. Define
B. Analyze
C. Measure
D. Improve
View answer
Correct answer: (C)
Measure
83. An unbiased dice is rolled once. The probability of getting a number greater
than 4 is:
A. ¼
B. 1/6
C. ½
D. 1/3
View answer
Correct answer: (D)
1/3
84. Which of the following statement is false:
A. Important step of strategic quality management is identification of those
dimensions in which the organization will compete
B. Selection of suppliers should be based on quality, schedule, and cost,
rather than on cost alone
C. All of the individuals in the organization must have an understanding of
the basic tools of quality improvement
D. Manufacturing Unit should be the unit focusing on Quality Improvement
among all units in an organization
View answer
Correct answer: (D)
Manufacturing Unit should be the unit focusing on Quality Improvement among
all units in an organization
85. Cause and Effect Diagram can be used in the ______________ and
______________ step of DMAIC.
A. Define, Measure
B. Analyze, Control
C. Analyze, Improve
D. Define, Improve
View answer
Correct answer: (C)
Analyze, Improve
86. Which of the following is false regarding when acceptance sampling is useful:
A. When testing is destructive
B. When 100% inspection cost is very low
C. When there are potentially serious product liability risk
D. When 100% inspection is not technically feasible
View answer
Correct answer: (B)
When 100% inspection cost is very low
87. Let p0 be the incoming fraction defective and p1 be the outgoing fraction
defective (Assume both p1 and p0 is greater than 0). If rectifying inspection is
performed then:
A. P0<p1
B. P1<p0
C. None of the above
D. Cannot be determined
View answer
Correct answer: (B)
P1<p0
88. A company wants to measure the length of a fan as a part of its quality
control exercise. The type of data collected will be:
A. Variable
B. Attribute
C. Cannot be determined
D. None of the above
View answer
Correct answer: (B)
Attribute
89. If only ______________ causes of variation are present, the output of a process
forms a distribution that is table over time and is predictable.
A. Assignable
B. Non-Random
C. Natural
D. Cannot be said
View answer
Correct answer: (C)
Natural
90. For an x bar chart, β risk can be defined as:
A. The probability of detecting the shift in process mean from μo (in control
value) to μ1
B. The probability of not detecting the shift in process mean from μ0 (in
control value) to μ1
C. The probability of detecting the shift in process range from μ0 (in control
value) to μ1
D. The probability of not detecting the shift in process range from μ0 (in
control value) to μ1
View answer
Correct answer: (B)
The probability of not detecting the shift in process mean from μ0 (in control
value) to μ1
Total Quality Management
91. Consider that for a process s bar (average standard deviation of 50 samples
each of size 4) is found to be 10.04. The value of c4 (corresponding to sample
size of .4) is .92. What is the estimated value of process standard deviation?
A. 10.91 (s bar/ c4 is an unbiased estimator of standard deviation)
B. 11.89
C. 12.67
D. 9.67
View answer
Correct answer: (A)
10.91 (s bar/ c4 is an unbiased estimator of standard deviation)
92. The basic assumption of calculating the control limits based on average
sample size (for a p chart) will ______________ from/as those previously observed.
A. Greatly differ
B. Will be exactly the same
C. Not greatly differ
D. None of the above
View answer
Correct answer: (C)
Not greatly differ
93. The g chart is the control chart for:
A. Average number of events
B. Total number of events
C. Mean number of events
D. None of the above
View answer
Correct answer: (B)
Total number of events
94. Attribute charts may be used when:
A. Several characteristics can be jointly measured
B. When one particular quality characteristic is of importance
C. Specific information like process mean is required
D. None of the above
View answer
Correct answer: (A)
Several characteristics can be jointly measured
95. The thickness of the blade of a fan is specified to lie between 4 cm and 6 cm.
The length of the blades must lie between 10 cm and 20 cm. A fan blade
randomly selected from a sample of 100 blades has a thickness of 5cm and a
length of 21cm. The number of defect(s) the blade has is ______________.
A. One
B. Two
C. There is no defect
D. Three
View answer
Correct answer: (A)
One
96. The probability of getting a multiple of 2 on throwing a dice once is:
A. 1/6
B. ¼
C. ½
D. 1/3
View answer
Correct answer: (A)
1/6
97. Inspection of incoming/outgoing items is an example of ______________.
A. Prevention Cost
B. Appraisal Cost
C. Internal Failure Cost
D. External Failure Cost
View answer
Correct answer: (B)
Appraisal Cost
98. Four basic characteristics of an optimal process are:
A. Economy, efficiency, control, quality
B. Quality, Improvement, efficiency, productivity
C. Economy, efficiency, productivity, cost
D. Economy, efficiency, productivity, quality
View answer
Correct answer: (D)
Economy, efficiency, productivity, quality
99. ______________ diagram is used for identifying potential relationship between
two variables.
A. Pareto
B. Ishikawa
C. Histogram
D. Scatter
View answer
Correct answer: (D)
Scatter
100. Lots for acceptance sampling should be ______________ and ______________.
A. Homogeneous, Large
B. Heterogeneous, Small
C. Homogeneous, Small
D. Heterogeneous, Large
View answer
Correct answer: (A)
Homogeneous, Large
Total Quality Management
101. The roof of house of quality shows the interrelationship between:
A. Functional Requirements
B. Design Attributes
C. Service Process
D. Manufacturing Process
View answer
Correct answer: (B)
Design Attributes
102. X bar charts are uses to control the ______________ of a process.
A. Dispersion
B. Central tendency
C. None of the above
D. Both a and b
View answer
Correct answer: (B)
Central tendency
103. Given that for the three samples, the value of R bar is .66 and value of d2
corresponding to three is1.128, what is the estimated standard deviation?
A. .43
B. .67
C. .58
D. .75
View answer
Correct answer: (C)
.58
104. In phase 1 of control chart usage, if a point is outside the control limits and
some assignable cause is found for the point, then we should:
A. Discard the point but do not recalculate control limits
B. Discard the point and recalculate the control limit
C. Do not discard the point
D. Cannot be determined
View answer
Correct answer: (B)
Discard the point and recalculate the control limit
105. Given L=3 and p=.03, estimate the sample size that can be used for
construction of a p chart.
A. 534
B. 321
C. 123
D. 291 ((1-p)∗L2/p gives us an estimate of sample size)
View answer
Correct answer: (D)
291 ((1-p)∗L2/p gives us an estimate of sample size)
106. The chart used for tracking number non-conforming is:
A. P
B. Np
C. X bar
D. None of the above
View answer
Correct answer: (B)
Np
107. For a c chart, the OC curve plots the ______________ against ______________.
A. Probability of Type 2 error, true mean number of defects
B. Probability of Type 1 error, true mean number of defects
C. Probability of Type 1 error, true total number of defects
D. Probability of Type 2 error, true total number of defects
View answer
Correct answer: (A)
Probability of Type 2 error, true mean number of defects
108. Identification of customers and listening to the Voice of Customer (VoC) are
a part of:
A. Quality Assurance
B. Quality Planning
C. Quality Control and Improvement
D. Quality Execution
View answer
Correct answer: (B)
Quality Planning
109. Ease of repair is associated with ______________ dimension of quality.
A. Serviceability
B. Performance
C. Durability
D. Perceived Quality
View answer
Correct answer: (A)
Serviceability
110. SIPOC diagram, used for understanding the flow in a process is used in
______________ stage of DMAIC.
A. Define
B. Measure
C. Analyze
D. Improve
View answer
Correct answer: (A)
Define
Total Quality Management
111. Two major components of fitness of use are Quality of Design and
______________.
A. Quality of Conformance
B. Quality of Service
C. Quality of Specification
D. Quality of Manufacturing
View answer
Correct answer: (A)
Quality of Conformance
112. For new product development, the chosen methodology should be
A. DMADV
B. DMAIC
C. Structured Design Methodology
D. DMIE
View answer
Correct answer: (A)
DMADV
113. In DMAIC, redesigning of process to either remove bottlenecks or to reduce
waste takes place in the ______________ stage.
A. Define
B. Measure
C. Improve
D. Control
View answer
Correct answer: (C)
Improve
114. The critical path method determines the ______________ path from the
beginning to the end of the project.
A. Shortest
B. Quickest
C. Longest
D. Middle
View answer
Correct answer: (C)
Longest
115. The Operating characteristic curve shows the relationship between the
probability of acceptance (on y axis) and ______________ (on x axis).
A. Proportion defective
B. Proportion acceptable
C. Number of lots
D. Size of lot
View answer
Correct answer: (A)
Proportion defective
116. In a double sampling plan, let d1 be the number of defects in the first
sample and d2 be the number of defects in the second sample. Let c2 be the
acceptance number for both samples. The condition for rejection is:
A. D1+d2<c2
B. D1+d2>c2
C. D1∗d2>c2
D. D1∗d2<c2
View answer
Correct answer: (B)
D1+d2>c2
117. While random variability in a system can be removed by ______________,
non-random variability requires ______________.
A. Operator or management action, Improvement in the system
B. Improvement in the system, operator or management action
C. Statistical Quality Control, Quality Checks
D. None of the above
View answer
Correct answer: (B)
Improvement in the system, operator or management action
118. The concept of rational sub group means that subgroups or samples be
selected such that if assignable causes are present the chances for differences
between subgroups will be ______________.
A. minimized
B. maximized
C. neutralized
D. optimized
View answer
Correct answer: (B)
maximized
119. Q-Q plot is used to check:/p>
A. Normality of the dataset
B. Number of defects
C. Process mean
D. Process standard deviation
View answer
120. The OC curve provides a measure of the ______________ of the control chart.
A. Sensitivity
B. Duality
View answer
Correct answer: (A)
Sensitivity
Total Quality Management
121. Which of the following is not a type of attribute chart?
A. P chart
B. C chart
C. U char
D. X bar chart
View answer
Correct answer: (D)
X bar chart
122. The thickness of aluminum sheet is specified to be of 6±2 mm. The Upper
Specification Limit and Lower Specification Limit for the sheet are:
A. 4mm, 8mm
B. 8mm, 4mm
C. 6mm, 8mm
D. 4mm, 6mm
View answer
Correct answer: (B)
8mm, 4mm
123. Failure Mode and Effects Analysis, which prioritizes different sources of
error, is used in ______________ stage.
A. Define
B. Measure
C. Improve
D. Analyze
View answer
Correct answer: (D)
Analyze
124. In a six sigma improvement project the least experienced individuals are:
A. Green Belt
B. Black belts
C. Red Belts
D. Master Black Belts
View answer
Correct answer: (A)
Green Belt
125. The ______________ diagram starts with one item which then branches of
into two or more items. This diagram is used to breakdown broad categories into
finer levels of detail.
A. Affinity
B. Tree
C. Relations
D. Matrix
View answer
Correct answer: (B)
Tree
126. Lot tolerance percent defective (LTPD) is a level of lot quality specified by
the ______________.
A. Consumer
B. Producer
C. Supplier
D. Sampling Plan
View answer
Correct answer: (A)
Consumer
127. Machine wear and tear is ______________ source of variation.
A. Random
B. Natural
C. Assignable
D. Cannot be determined
View answer
Correct answer: (C)
Assignable
128. Pattern in control charts which show the tendency to cluster around central
line is termed as:
A. Stratification
B. Mixture
C. Cyclic pattern
D. Shift in process level
View answer
Correct answer: (A)
Stratification
129. When output product of several sources is fed into a common stream, the
pattern of the control chart expected is:
A. Stratification
B. Trend
C. Mixture
D. Cyclic Pattern
View answer
Correct answer: (C)
Mixture
130. A fan blade is specified by length and thickness. While sampling, it was
found that for one particular blade, the length was non-conforming while the
thickness was as per specifications. Should the blade be considered nonconforming for
construction of a p chart?
A. Yes
B. No
View answer
Correct answer: (A)
Yes
Total Quality Management
131. Consider that for a particular process, the p has shifted to .4 and the
process has gone out of control. The corresponding value of beta is found to be .
3356. The value of Average Run Length is:
A. 2.5
B. 1.5 ((1/1-beta) provides us with average run length)
C. 1.0
D. 2.7
View answer
Correct answer: (B)
1.5 ((1/1-beta) provides us with average run length)
132. Consider for a process in control, the value of alpha is .0015. What is the
value of the average run length?
A. 666 ( 1/alpha gives us an estimate of average run length)
B. 555
C. 444
D. None of the above
View answer
Correct answer: (A)
666 ( 1/alpha gives us an estimate of average run length)
133. Identify the charts which might give an indication of process going out of
control (before the process has actually changed)
A. X bar and c
B. P and c
C. R and u
D. X bar and R
View answer
Correct answer: (D)
X bar and R
134. The four phases of the Shewart cycle are:
A. Plan, Do, Scan, Implement
B. Plan , Act , Do, Control
C. Plan, Do, Act, Check
D. Implement, Design, Control, Plan
View answer
Correct answer: (C)
Plan, Do, Act, Check
135. For a process which is six sigma complaint, the percentage of products
within specifications is:
A. 95.20%
B. 99.73%
C. 99.10%
D. 96.78%
View answer
Correct answer: (B)
99.73%
136. Mistake proofing of process is done in the ______________ stage of DMAIC.
A. Define
B. Measure
C. Improve
D. Control
View answer
Correct answer: (C)
Improve
137. In ______________ step of Quality Function Deployment, product or service
requirements are collected and analysed through techniques like market
research.
A. Identify Customer Attributes
B. Identify Design Attributes / Requirements
C. Conduct an Evaluation of Competing Products.
D. Evaluate Design Attributes and Develop Targets
View answer
Correct answer: (A)
Identify Customer Attributes
138. For a double sampling plan the probability of acceptance on the combined
samples is calculated as:
A. Maximum of probability of acceptance of first and second sample
B. Product of probability of acceptance of first and second sample
C. Average of probability of acceptance of first and second sample
D. Sum of probability of acceptance of first and second sample
View answer
Correct answer: (D)
Sum of probability of acceptance of first and second sample
139. ______________ can be defined as small subset of a lot.
A. Defect
B. Fraction Acceptable
C. Sample
D. Acceptance Number
View answer
Correct answer: (C)
Sample
140. If the value of D4 = 2.547, D3=0, then what is the UCL and LCL for the R
chart?
A. UCL=1.5, LCL=.4
B. UCL= 1.2, LCL=.2
C. UCL=1.5, LCL=0
D. UCL=1.6, LCL=0
View answer
Correct answer: (D)
UCL=1.6, LCL=0
Total Quality Management
141. Process capability ratio is expressed as:
A. USL+LSL/6σ
B. USL-LSL/6σ
C. USL-LSL/3σ
D. USL-LSL/σ
View answer
Correct answer: (B)
USL-LSL/6σ
142. Which of the following is the correct combination of specifications while
designing a control chart:
A. Sample size, Frequency of sampling, specification limit
B. Sample size, Frequency of sampling, Number of defects
C. Sample size, Specification limit, process standard deviation
D. Sample size, Process mean, specification limit
View answer
Correct answer: (A)
Sample size, Frequency of sampling, specification limit
143. For a c chart, the LCL comes out to be -.7. The value of LCL that should be
used is:
A. -.7
B. 0
C. 1
D. None of the above
View answer
Correct answer: (B)
0
144. For a Poisson distribution:
A. The mean is greater than the variance
B. The mean is less than variance
C. The mean is equal to the variance
D. Cannot be determined
View answer
Correct answer: (C)
The mean is equal to the variance
145. Effective quality control results in:
A. Increase in customer satisfaction
B. Lower cost
C. None of the above
D. Both a and b
View answer
Correct answer: (D)
Both a and b
146. Effective quality improvement can be instrumental in:
A. Increasing productivity
B. Reducing cost
C. Both a and b
D. None of the above
View answer
Correct answer: (C)
Both a and b
147. Typically in a cause and effect diagram, the ______________ is used for
classification of causes in the service industry.
A. 5Ms
B. 8Ps
C. 5Ss
D. 6Ps
View answer
Correct answer: (C)
5Ss
148. Producers risk can be defined as:
A. The probability of rejecting a good lot
B. The probability of accepting a bad lot
C. The probability of accepting a good lot
D. The probability of rejecting a bad lot
View answer
Correct answer: (A)
The probability of rejecting a good lot
149. In critical path method, earliest start is the:
A. The largest Earliest Finish leading to that task
B. The smallest Earliest Finish leading to that task
C. Average of Earliest Finish leading to that task
D. Whenever the task can start
View answer
Correct answer: (A)
The largest Earliest Finish leading to that task
150. Which of the following is not a use of arrow diagram:
A. Determining the best schedule for the entire project
B. Potential Scheduling problem and solution
C. Calculate critical path of the project
D. Identifying defects in a process
View answer
Correct answer: (D)
Identifying defects in a process
Total Quality Management
151. For an ideal OC curve the probability of acceptance for lot fraction
defective less than .01 is ______________.
A. Equal to 1
B. Less than 1
C. Greater than 1
D. 0
View answer
Correct answer: (A)
Equal to 1
152. Factory A produces 100 pieces of wooden legs used in
manufacturing tables in 1 hour. The factory in total works for 3 hours. The
quality manager decided to check the quality of the output by measuring
the length of the legs (in cms). He decides to collect three samples (one
for each hour). The sample size for each sample is fixed at 5. The data
collected is present in the following table:
Leg 1 Leg 2 Leg 3
Sample 1 10.2 10.5 9.8
Sample 2 10.4 9.9 10.1
Sample 3 9.9 9.8 10.2
i) What is the mean and range of leg length in sample 1?
A. Mean=10.3;Range=.3
B. Mean=10.1;Range=.8
C. Mean=10.2;Range=.6
D. Mean=9.9;Range=.5
View answer
Correct answer: (B)
Mean=10.1;Range=.8
153. If we want to detect small process shifts using x bar chart, we should
use a sample size of:
A. Less than 5
B. 5-10
C. 10-15
D. 15-25
View answer
Correct answer: (D)
15-25
154. The parameters of s2 chart is specified using:
A. Normal Distribution
B. Geometric Distribution
C. Binomial Distribution
D. Chi-square distribution
View answer
Correct answer: (D)
Chi-square distribution
155. The focal point of all quality control should be:
A. Price focus
B. Cost Focus
C. Customer Focus
D. Manufacturing Focus
View answer
Correct answer: (C)
Customer Focus
156. Failure Mode and Effects Analysis, which prioritizes different sources
of error, is used in _________________ stage.
A. Define
B. Measure
C. Improve
D. Analyze
View answer
Correct answer: (D)
Analyze
157. Which of the following is the correct combination of specifications
while designing a control chart?
A. Sample size, Frequency of sampling, specification limit
B. Sample size, Frequency of sampling, Number of defects
C. Sample size, Specification limit, process standard deviation
D. Sample size, Process mean, specification limit
View answer
Correct answer: (A)
Sample size, Frequency of sampling, specification limit
158. The South African government is concerned about the high incidence
of HIV/AIDS in South Africa. They wish to estimate the true number of
people in South Africa who are HIV positive. A random sample of 5000
people were tested and 1980 of them were HIV positive. What is the
statistic?
A. The 5000 people sampled
B. All the people in South Africa
C. Impossible to calculate from the given information
D. The 1980 people sampled who were HIV positive
View answer
Correct answer: (D)
The 1980 people sampled who were HIV positive
159. The thickness of aluminum sheet is specified to be of 6±2 mm. The
Upper Specification Limit and Lower Specification Limit for the sheet are:
A. 4mm, 8mm
B. 8mm, 4mm
C. 6mm, 8mm
D. 4mm, 6mm
View answer
Correct answer: (B)
8mm, 4mm
160. In case someone is interested in process standard deviation, he
should construct the ______________ chart.
A. X bar
B. R chart
C. S chart
D. None of these
View answer
Correct answer: (C)
S chart
Total Quality Management
161. Suppose box A contains 4 red and 5 blue coins and box B contains 6 red
and 3 blue coins. A coin is chosen at random from the box A and placed in box B.
Finally, a coin is chosen at random from among those now in box B. What is the
probability a blue coin was transferred from box A to box B given that the coin
chosen from box B is red?
A. 15/29
B. 14/29
C. 1/2
D. 7/10
View answer
Correct answer: (A)
15/29
162. The value of Var(3 - 4X) is:
A. 5120 / 9
B. 1280 / 81
C. 5120 / 81
D. 1280 / 9
View answer
Correct answer: (C)
5120 / 81
163. A multiple-choice test has 30 questions. There are 4 choices for each
question. A student who has not studied for the test decides to answer all the
questions randomly by guessing the answer to each question. Which of the
following probability distributions can be used to calculate the student's chance
of getting at least 20 questions right?
A. Exponential
B. Normal
C. Poisson
D. Binomial
View answer
Correct answer: (D)
Binomial
164. Which of the following is NOT true about the standard error of a statistic?
A. The standard error measures, roughly, the average difference between the
statistic and the population parameter.
B. The standard error is the estimated standard deviation of the sampling
distribution for the statistic.
C. The standard error can never be a negative number.
D. The standard error increases as the sample size(s) increases.
View answer
Correct answer: (D)
The standard error increases as the sample size(s) increases.
165. A two-tailed test is one where:
A. results in only one direction can lead to rejection of the null hypothesis
B. negative sample means lead to rejection of the null hypothesis
C. results in either of two directions can lead to rejection of the null
hypothesis
D. no results lead to the rejection of the null hypothesis
View answer
Correct answer: (C)
results in either of two directions can lead to rejection of the null hypothesis
166. The chi-square test can be too sensitive if the sample is:
A. very small
B. very large
C. homogeneous
D. predictable
View answer
Correct answer: (B)
very large
167. The treatment mean square (MSTR), Mean Square Error (MSE). If the true
means of the k populations are equal, then MSTR/MSE should be:
A. more than 1.00
B. a positive number close to 1.00
C. a positive number close to 0.00
D. a negative value between 0.00 and - 1.00
View answer
Correct answer: (B)
a positive number close to 1.00
168. The error deviations within the residual sum of squares (SSE) statistic
measure distances:
A. within groups
B. between groups
C. between each value and the grand mean
D. none of these
View answer
Correct answer: (A)
within groups
169. In one-way ANOVA, which of the following is used within the F-ratio as a
measurement of the variance of individual observations?
A. The Sum of Square of Treatments (SSTR)
B. The Treatment Mean Square (MSTR)
C. The Residual Sum of Squares (SSE)
D. The Mean Sum of Squares (MSE)
View answer
Correct answer: (C)
The Residual Sum of Squares (SSE)
170. You obtained a significant test statistic when comparing three treatments in
a one-way ANOVA. In words, how would you interpret the alternative hypothesis
H(a)?
A. All three treatments have different effects on the mean response.
B. Exactly two of the three treatments have the same effect on the mean
response.
C. At least two treatments are different from each other in terms of their
effect on the mean
D. response.
E. None of these
View answer
Correct answer: (C)
At least two treatments are different from each other in terms of their effect on
the mean response.
Total Quality Management
171. Two factors are said to interact when
A. the simple main effects of one factor are not homogeneous across all
levels of the other.
B. the simple main effects of one factor are homogeneous across the levels
of the other.
C. there are neither main effects nor simple main effects.
D. there are no main effects.
View answer
Correct answer: (A)
the simple main effects of one factor are not homogeneous across all levels of
the other.
172. How many dependent variables does a two-way ANOVA have?
A. One
B. Two
C. Three
D. Four
View answer
Correct answer: (A)
One
173. A simple experimental design with two levels of an independent variable
cannot
A. detect a curvilinear relationship between variables.
B. detect a monotonic relationship.
C. reveal a positive relationship.
D. show a negative relationship outcome.
View answer
Correct answer: (A)
detect a curvilinear relationship between variables.
174. If a researcher planned to have 20 participants in each condition of a 2 x 3
independent groups factorial design, how many participants would be needed for
this experiment?
A. 40
B. 60
C. 80
D. 120
View answer
Correct answer: (D)
120
175. What are the factors in a factorial design?
A. the independent variables
B. the dependent variables
C. the organismic variables
D. the experimental variables
View answer
Correct answer: (A)
the independent variables
176. In a factorial design, a main effect is the ______________.
A. the combined effect of the independent variables on the dependent
variable
B. interaction effect of the independent variables and their effect on the
dependent
C. the effect of each independent variable on the dependent variable
D. interaction of the independent variables
View answer
Correct answer: (C)
the effect of each independent variable on the dependent variable
177. During experimental design, a variable is defined as:
A. Treatment
B. Factor
C. Variance
D. None of these
View answer
Correct answer: (B)
Factor
178. A researcher conducted a 2 x 2 completely repeated measures factorial
design and planned 15 participants in each condition. How many participants
would be required to conduct this experiment?
A. 15
B. 30
C. 45
D. 60
View answer
Correct answer: (A)
15
179. For question 09 - 15, consider the model with the two factors, each at two
levels:
A. 40
B. 20
C. 10
D. 5
View answer
Correct answer: (A)
40
180. In a 3 x 3 factorial design, how many conditions are there in the
experiment?
A. 2
B. 3
C. 6
D. 9
View answer
Correct answer: (D)
9
Total Quality Management
181. What is the Sum of Squares of Number of Fertilizers (B)?
A. 6.075
B. 39.48
C. 7.19
D. 3.89
View answer
Correct answer: (C)
7.19
182. What is the degree of freedom of B?
A. 1
B. 2
C. 3
D. 4
View answer
Correct answer: (B)
2
183. A serious problem can occur in multiple regression analysis if an important
variable is omitted from the list of independent variables. This can lead to
A. unbiased least squares estimators.
B. biased least squares estimators.
C. a biased estimator of the variance.
D. All of these
View answer
Correct answer: (B)
biased least squares estimators.
184. What does the Adjusted R squared value tells us?
A. The Adjusted R squared value tells us if there is a positive relationship
B. The Adjusted R squared value tells us if there is a significant difference
C. The Adjusted R squared value tells us if there is a significant relationship
D. The Adjusted R squared value tells us how much of the variance in the
dependent variable can be accounted for by the independent variable
View answer
Correct answer: (D)
The Adjusted R squared value tells us how much of the variance in the
dependent variable can be accounted for by the independent variable
185. ______________ is the set of activities that ensures the quality levels of
products and services are properly maintained and that supplier and customer
quality issues are properly resolved.
A. Quality Assurance
B. Quality Planning
C. Quality Control
D. Quality Management
View answer
Correct answer: (A)
Quality Assurance
186. The South African government is concerned about the high incidence of
HIV/AIDS in South Africa. They wish to estimate the true number of people in
South Africa who are HIV positive. A random sample of 5000 people were tested
and 1980 of them were HIV positive. What is the parameter of interest?
A. The number of people in South Africa
B. The 5000 people sampled
C. The number of people in South Africa who are HIV positive
D. The 1980 people sampled who were HIV positive
View answer
Correct answer: (C)
The number of people in South Africa who are HIV positive
187. An advertising executive is studying television-viewing habits of married
men and women during prime time hours. On the basis of past viewing records,
the executive has determined that during prime time, husbands are watching
television 40% of the time. It has also been determined that when the husband is
watching television, 40% of the time the wife is also watching. When the
husband is not watching television, 30% of the time the wife is watching
television. Find the probability that the wife is watching television in prime time.
A. 0.36
B. 0.35
C. 0.34
D. 0.32
View answer
Correct answer: (C)
0.34
188. Student's t-test is applicable only when:
A. n ≤ 30 and σ is known
B. n > 30 and σ is unknown
C. n = 30 and σ is known
D. All of these
View answer
Correct answer: (A)
n ≤ 30 and σ is known
189. A result is called "statistically significant" whenever
A. The null hypothesis is true.
B. The alternative hypothesis is true.
C. The p-value is less or equal to the significance level.
D. The p-value is larger than the significance level.
View answer
Correct answer: (C)
The p-value is less or equal to the significance level.
190. The ______________ sum of squares measures the variability of the observed
values around their respective treatment means.
A. treatment
B. error
C. interaction
D. total
View answer
Correct answer: (B)
error
Total Quality Management
191. What must you include when reporting an ANOVA?
A. Standard deviations, Degrees of freedom, Means, F statistic, P value
B. Standard deviations, Means, F statistic, P value
C. Standard deviations, Degrees of freedom, Means, F statistic
D. Degrees of freedom, F statistic, P value
View answer
Correct answer: (A)
Standard deviations, Degrees of freedom, Means, F statistic, P value
192. As variability due to chance decreases, the value of F will
A. increase
B. stay the same
C. decrease
D. can't tell from the given information
View answer
Correct answer: (A)
increase
193. When conducting an ANOVA, the F-Value calculated from the data will
always fall within what'range?
A. between negative infinity and infinity
B. between 0 and 1
C. between 0 and infinity
D. between 1 and infinity
View answer
Correct answer: (C)
between 0 and infinity
194. Two factors are said to be orthogonal when:
A. they are correlated, that is, they cannot vary independently
B. there are equal numbers of participants in all groups
C. they are uncorrelated, that is, they vary independently
D. there is a single control group, with which all the other groups can be
compared
View answer
Correct answer: (C)
they are uncorrelated, that is, they vary independently
195. If we add together the sums of squares for the simple main effects of one
factor at all the different levels of another factor, we shall obtain:
A. The interaction sum of squares for the complete experiment
B. The main effect sum of squares for the second factor, plus the sum of
squares for its interaction with the first factor
C. The main effect sum of squares for the first factor
D. The main effect sum of squares for the first factor, plus the sum of squares
for its interaction with the second factor
View answer
Correct answer: (D)
The main effect sum of squares for the first factor, plus the sum of squares for its
interaction with the second factor
196. In a factorial design, a main effect is the ______________.
A. the combined effect of the independent variables on the dependent
variable
B. interaction effect of the independent variables and their effect on the
dependent variable
C. the effect of each independent variable on the dependent variable
D. interaction of the independent variables
View answer
Correct answer: (C)
the effect of each independent variable on the dependent variable
197. You have carried out a Kruskal-Wallis test. There are significant differences
between the three groups you are testing. How might you conduct your pairwise
comparisons?
A. Use the Mann Whitney test
B. Use the Wilcoxon test
C. Use a t-test
D. None of the above. Post hoc analyses cannot be carried out with non
parametric data
View answer
Correct answer: (A)
Use the Mann Whitney test
198. A 2 X 2 factorial
A. is essentially two designs that have been combined into a single study.
B. contains four factors.
C. does not have enough factors to show interactions.
D. is extremely difficult to interpret if interactions are found.
View answer
Correct answer: (A)
is essentially two designs that have been combined into a single study.
199. In factorial designs, the number of times a condition is noted is called:
A. Randomization
B. Factorization
C. Replication
D. None of These
View answer
Correct answer: (C)
Replication
200. A factorial design is one in ______________
A. Only one independent variable is studied to determine its effect on the
dependent variable
B. Only two independent variables are simultaneously studied to determine
their independent and interactive effects on the dependent variables
C. Two or more independent variables are simultaneously studied to
determine their independent and interactive effects on the dependent
variable
D. Two dependent variables are studied to determine their interactive effects
View answer
Correct answer: (C)
Two or more independent variables are simultaneously studied to determine their
independent and interactive effects on the dependent variable
1
St. JOSEPH’S INSTITUTE OF TECHNOLOGY
St. JOSEPH’S GROUP OF INSTITUTIONS
OMR, Chennai – 600119
Department of Electronics and Communication Engineering
GE6757 Total Quality Management
Multiple Choice Question –Answer key
Unit -1
Answer
Introduction
How a quality can be quantified
A. Performance + Expectations
B. Performance X Expectations
C. Performance – Expectations
1 D. Performance / Expectations
Explanation:
Quality can be quantified by
Quality (Q) = Performance (P) /Expectations (E)
So option D is correct
Traditional culture of quality requirements focuses on
A. Product oriented
B. Process oriented
2
C. Customer oriented
D. Supplier oriented
Explanation:
Traditional culture of quality requirements is Product oriented, whereas TQM culture
Process oriented.
So option A is correct
American quality guru who took the message of quality to Japan
A. Genichi Taguchi
B. Masaaki Imai
C. Shigeo Shingo
3 D. W. Edwards Deming
Explanation:
American quality Guru’s are W. Edward Deming, Walter Shewhart, Philip Crosby, Jose
M Juran.
So option D is correct
PDCA cycle is the contribution of
A. Walter Shewhart
B. Philip Crosby
C. Genichi Taguchi
D. W. Edward Deming
Explanation:
4
W. Edward Deming contributions are
1. Deming’s 14 points route to quality
2. Deming Cycle or PDCA cycle
3. Seven deadly diseases of Management
4. System of profound knowledge
So option D is Correct
2
In TQM , the contributions of quality Guru W. Edward Deming
A. Deming’s 14 points
B. Deming’s Cycle
C. System of profound knowledge
D. All the above
Explanation:
5 D
W. Edward Deming contributions are
1. Deming’s 14 points route to quality
2. Deming Cycle or PDCA cycle
3. Seven deadly diseases of Management
4. System of profound knowledge
So option D is Correct
Which one is Juran’s “three- role model”
A. Supplier – Process – Customer
B. Customer - Process – Customer
6 C. Process – Customer – Supplier A
D. Process – Supplier – Customer
Explanation:
Juran’s “Three role model” is Supplier – Process – Customer
So option A is correct
In TQM, how many elements are there in Quality statements
A. 1
B. 2
C. 3
D. 4
7 Explanation: C
Quality statements has three elements
1. Vision statement
2. Mission statement
3. Quality policy statement
So option C is correct
What are the elements of Quality statements
A. Vision statement
B. Mission statement
C. Quality policy statement
D. All the above
8 Explanation: D
Quality statements has three elements
1. Vision statement
2. Mission statement
3. Quality policy statement
So option D is correct
Quality Trilogy is the contributions of
A. Walter Shewhart
B. Philip Crosby
C. Joseph M Juran
9 C
D. W. Edward Deming
Explanation:
Juran’s Contributions are
1. Internal customer
3
2. Cost of quality
3. Fitness of Use
4. Quality trilogy
5. Juran’s 10 steps
for quality
improvement
6. Breakthrough
concept
So option C is
correct
In TQM , the contributions of quality Guru Joseph M Juran
10
A. Internal Customer
B. Cost of Quality
C. Breakthrough Concept
D. All the above
Explanation:
Juran’s Contributions are
1. Internal customer
2. Cost of quality
3. Quality trilogy
4. Fitness of Use
5. Juran’s 10 steps for quality improvement
6. Breakthrough concept
So option D is correct
The contributions of quality Guru Philip Crosby in TQM
A. PDCA Cycle
B. Quality trilogy
C. PDSA
D. Concept of Zero defects
Explanation:
11
Philip Crosby’s contributions are
1. Four absolutes of quality
2. 14 steps to quality management
3. Crosby’s quality vaccine
4. Concept of Zero defects
So option D is correct
The contribution of Four absolute of Quality is given by
A. Walter Shewhart
B. Philip Crosby
C. Joseph M Juran
D. W. Edward Deming
Explanation:
12
Philip Crosby’s contributions are
1. Four absolutes of quality
2. 14 steps to quality management
3. Crosby’s quality vaccine
4. Concept of Zero defects
So option B is correct
Cost of quality is given by costs of
A. Prevention + Appraisal +Internal failure +External failure
13 B. Prevention + Appraisal
C. Internal failure + External failure
D. Appraisal + Internal failure
4
Explanation:
Cost of quality =
Prevention cost +
Appraisal cost +
Internal failure cost
+ External failure
cost
So option A is
correct
In components of CoQ, Cost of good quality contains
A. Prevention cost
B. Appraisal cost
C. Both A and B
14
D. None of the above
Explanation:
CoQ of good quality = Prevention cost + Appraisal cost
So option C is correct
In components of CoQ, Cost of poor quality contains
A. Internal failure cost
B. External failure cost
C. Both A and B
15
D. None of the above
Explanation:
CoQ of good quality = Internal failure cost + External failure cost
So option C is correct
The Teboul’s customer satisfaction model depends on
A. Company offer
B. Customer needs
C. Both A and B
16 D. None of the above
Explanation:
Teboul’s customer satisfaction model is the intersection of Company offer and Custo
needs
So option C is correct
Customer perception on quality contains
A. Performance
B. Features
C. Service
17 D. All the above
Explanation:
Customer perception on quality are performance, Features, Service, Warranty, Price
Reputation
So option D is correct
Tools used for collecting customer complaints
A. Comment cards
18
B. Focus groups
C. Toll free Telephone numbers
D. All the above
Explanation:
Tools used for receiving customer complaints 1. Comment Cards 2. Customer
Questionnaire 3. Post-transaction surveys 4. Employee feedback 5.Focus groups 6.T
Telephone numbers.
So option D is correct
5
PDCA cycle stands for
A. Plan Do Check Act
B. Plan Did Check Act
1 C. Process Do Check Act
A
9 D. Process Did Check Acknowledge
Explanation:
PDCA cycle stands for Plan Do Check Act as per E. Deming
So option A is correct
Dimensions of quality contains
A. Performance
B. Reliability
C. Conformance
2
All the above
0 D
Explanation:
D.
Dimensions of quality contains Performance, features, usability, conformance
to
standards/specifications, reliability, durability, maintainability.
So option D is correct
TQM culture of quality requirements focuses on
A. Product oriented
B. Process oriented
C. Customer oriented
2 D. Supplier oriented
B
1 Explanation:
TQM culture of quality requirements is Process oriented, whereas Traditional
culture is
Product oriented.
So option B is correct
Dimensions of Service quality contains
A. Tangibles
B. Reliability
C. Assurance
2
D. All the above D
2
Explanation:
Dimensions of Service quality contains Tangibles , Reliability, Assurance,
empathy,
Responsiveness
So option D is correct
Japanese quality guru who developed new concepts in response to the
American
gurus
A. Walter Shewhart
2 B. Philip Crosby
C
3 C. Genichi Taguchi
D. W. Edward Deming
Explanation:
Japanese quality guru are Genichi Taguchi, Masaaki Imai, Shigeo Shingo.
So option C is correct
In TQM, the customer need can be understandable by which model
A. Taguchi Model
2 B. Kano Model
B
4 C. Deming Model
D. Kaizen Model
Explanation:
6
Kano proposed
a model to
understand the
customer need.
Whereas others
contributions
are
not with respect
to customer
need.
So option B is
correct
The most common techniques used for analyzing the quality costs are
A. Trend Analysis
B. Pareto Analysis
C. Both A and B
25 D. None of the above
Explanation:
The techniques used for analyzing the quality costs are Trend Analysis and Pareto
Analysis
So option C is correct
In continuous improvement, PDSA stands for
A. Plan Do Study Act
26 B. Plan Did Study Act
C. Process Do Study Act
D. Process Did Study Acknowledge
Explanation:
PDSA stands for Plan Do Study Act
So option A is correct
The system for causing quality is preventive, not appraisal is
A. First absolute
B. Second absolute
C. Third absolute
D. Fourth absolute
27 Explanation:
First absolute: Definition of Quality
Second absolute: The system for causing quality is preventive, not appraisal
Third absolute: Zero defect
Fourth absolute: The measurement of quality is the price of non-conformance, not index
So option B is correct
The Quality as “ Fitness of Use” is given by
A. Walter Shewhart
B. Philip Crosby
C. Joseph M Juran
D. W. Edward Deming
Explanation:
Juran’s Contributions are
28
1. Internal customer
2. Cost of quality
3. Fitness of Use
4. Quality trilogy
5. Juran’s 10 steps for quality improvement
6. Breakthrough concept
So option C is correct
Cost generated before the before a product is shipped as a result of non-conforma
to requirements is
29 A. Appraisal cost
B. Internal failure cost
C. External failure cost
7
D. Prevention cost
Explanation:
Internal failure cost: Cost
generated before the
before a product is
shipped as a result of
non-conformance to
requirements.
External failure cost: Cost
generated before the after
a product is shipped as a
result of
non-conformance to
requirements
So option B is correct
The expression of dissatisfaction with a product
either orally or written is
A. Customer retention
B. Customer satisfaction
C. Customer complaints
30 D. Customer service C
Explanation:
Customer complaint is defined as The expression of
dissatisfaction with a product either
orally or written.
So option C is correct
UNIT-II TQM Principles
Success of each organization is depending on the
performance of
a) Employer
b) Management
c) Employee
31 c
d) Vendor
Explanation:
Employee involvement improves the quality and
productivity at all levels of organization.
So option c is correct
A satisfied employee will be a
a) Manager
b) High performer
c) Motivator to others
d) Team leader e
32
Explanation: b
A satisfied employee will improve their work
continuously, find new goals and chang
challenges.
So option b is correct
Motivation includes
a) Job satisfaction
b) Job enrichment
c) Job enlargement
33 d
d) All of the above
Explanation:
Motivation promotes job satisfaction and thus reduces
absenteeism and turnover.
So option d is correct
Which is the process of stimulating people to
actions to accomplish the goals?
a) Bonus
34 b) Motivation b
c) Performance based incentive
d) Promotion
Explanation:
8
Motivation is
the process of
inducing
people inner
drives and
action
towards
certain goals.
So option b is
correct
Which theory emphasizes that, Unsatisfied need can influence the behavior, satisfie
one will not act as a motivator?
a) Maslow Theory
b) Herzberg’s Theory
c) Expectancy theory
35
d) Alderfer’s ERG theory
Explanation:
Maslow emphasizes that any unsatisfied need, whether of lower order or higher order, w
motivate individuals.
So option a is correct
Which of the following is responsible for quality objective?
a)Top level management
36 b)Middle level management
a. c)Frontline management
b. d)All of the above
c. Explanation:
It is the responsibility of top management to implement and maintain the quality policy.
So option a is correct
EMS stands for
a)Environmental management system
37
b)Employees management system
a.
c)Engineering management system
b.
d)Equipment management system
c.
Explanation:
An Environmental management system focuses resources on meeting the commitments
identified in the organization's policy.
So option a is correct
Maslow says that Human beings are full of needs & wants. And these needs will lead
to their?
a) Job
b) Behavior
c) Attitude
38
d) Motivation
Explanation:
Maslow hierarchy states that a lower level must be completely satisfied and fulfilled befor
moving onto a higher pursuit.
So option b is correct.
The Need which improves the confidence level of an employee is
a) Social
b) Safety
39 c) Basic
d) Esteem
Explanation:
Self esteem needs include those for self confidence, achievement, self-respect etc
9
So
option
d is
correc
t.
Which of the following is not a part of hygiene factor of two factor theory
a) Company policy
b) Administration
c) Responsibilities
40 d) Interpersonal Relations
Explanation:
Hygiene factors are necessary to maintain a reasonable level of satisfaction among
employees.
So option c is correct.
Responsibility, Advancement etc are example of
a) Motivators
b) Hygiene factors
c) Improvement factors
41 d) Advance factors
Explanation:
Total quality management is a great motivator for employees as it taps their intellectual
treasure for the success of the organization.
So option a is correct.
42 Continual improvement is in
a) Environmental objective
b) Audit Result
c) Corrective action
d) All of the above
Explanation:
Continual improvement is an ongoing effort to improve products, services, or processes.
So option d is correct.
Kaizen is
a) Small change
b) Big improvement
c) Sudden impact
43
d) All of the above
Explanation:
Kaizen is a Japanese term meaning "change for the better" or "continuous improvement."
So option a is correct.
While setting Quality objective, which need is to be considered.
a) Organization need
b) Customer need
c) Employees need
44 d) All of the above
Explanation:
Quality objectives are measurable goals relevant to enhancing customer satisfaction and
are consistent with the quality policy.
So option b is correct.
Plan-do-study-act cycle is a procedure to
45 a) Overall improvement
b) Continuous improvement
10
c) Permanent
improvement
d) Immediate
improvement
Explanation:
PDSA cycle is an
iterative four-
step
management
method used in
business for the
control
and continuous
improvement of
processes and
products
So option b is
correct.
Quality practices must be carried out
a. at the start of the project
b. throuout the life of the project
c. at the end of the project
46 d. no need to carry out quality practices
Explanation:
Quality practices, such as, teamwork and participation, customer focus and satisfaction
continuous improvement, were identified as best practices for TQM implementation.
So option b is correct.
Quality Trilogy includes
a) Quality planning
b) quality improvement
c) quality control
47 d) All the three
Explanation:
Juran's trilogy," an approach to cross-functional management that is composed of three
managerial processes: quality planning, quality control and quality improvement.
So option d is correct.
Kaizen is a – process the purpose of which goes beyond simple productivity
improvement.
a) weekly
b) daily
c) monthly
48
d) annual
Explanation:
Kaizen focuses on applying small, daily changes that result in major improvements ov
time.
So option b is correct.
“Poko-Yoke” is the Japanese term for
a) Card
49 b) Fool proof
c) Continuous improvement
d) Fishbone diagram
11
Explanation:
SEIKETSU
practices such
as colour
coding, Fool
Proofing,
Responsibility
labels can be
followed at
the workplace.
So option b is
correct.
Identify the cost not likely to reduce as a result of better quality.
a) Maintenance costs
b) Inspection costs
c) Scrap costs
50
d) Warranty and service costs
Explanation:
Maintenance cost are incurred not to reduce as a result of better quality
So option a is correct.
Quality Management includes forming and directing a team of people to achieve a
qualitative goal within an effective cost and time frame that results in
a) a project completed in shortest possible time.
b) a product or service that conforms to the required specifications.
c) an award-winning product that brings public recognition to the project
51
d) an innovative project that establishes qualification of the project team
Explanation:
Organizations seek sustained success through the implementation of a quality manageme
system
So option b is correct.
Quality fulfils a need or expectation that is
a) Explicitly stated
b) Implied
c) Legally required
52 d) All of the above
Explanation:
Quality refers to the set of inherent properties of an object that allows satisfying stated or
implied needs.
So option d is correct.
Which of the following is not a target of Total Quality Management
a) Customer Satisfaction
b) Reducing manpower
c) Continuous Cost Reduction
53
d) Continuous Operational Improvement
Explanation:
Total quality management (TQM) describes a management approach to long-term
success through customer satisfaction.
12
So option b is correct.
The roof of House of Quality shows the interrelationship between
54 a) Functional Requirements
b) Design Attributes
c) Service Process
d) Manufacturing Process
Explanation:
HOQ is considered the primary tool used during quality function deployment to
facilitate group decision making.
So option b is correct.
Two major component of fitness of use are Quality Design and
a) Quality of Conformance
b) Quality of Service
c) Quality of Specification
55 d) Quality of Manufacturing
Explanation:
The degree to which products conform to essential requirements and meet the
users for which they are intended.
So option a is correct.
Which is the set of activities that ensures the quality levels of product and
properly maintained and that supplier and customer quality issues are pr
resolved?
a) Quality Assurance
b) Quality Planning
56 c) Quality Control
d) Quality Management
Explanation:
Quality Assurance (QA) is defined as an activity to ensure that an organization
providing the best possible product or service to customers.
So option a is correct.
Which of the following are responsible for Quality objective?
a) Top level management
b) Middle level management
c) Frontline management
57
d) All of the above
Explanation:
Top level management shall demonstrate leadership and commitment with res
quality management system.
13
So option a is correct.
While setting Quality objective, which need has to be
considered.
a) Customer need
b) Organizational need
58 a
c) Supplier need
d) Worker need
Explanation:
A customer need is a motive that prompts a customer to
buy a product or service.
So option a is correct.
The role of management is to
a) provide Resources
b) define EMS
c) monitor the effectiveness of the system
d) All of the above
59 Explanation: d
Management responsibilities are to ensure operational
efficiency, financial reporting
quality, and compliance with applicable laws, regulations,
rules, and standards.
So option d is correct.
Which refers to general processes of improvement
and encompasses discontinuous
improvements?
a) Continuous improvement
b) Continual improvement
c) Constant improvement
60 b
d) Consecutive improvement
Explanation:
Continual improvement is the ongoing improvement of
products, services or processes
through incremental and breakthrough improvements.
So option b is correct.
UNIT-III TQM TOOLS
AND TECHNIQUES I
Which of the following is not a process tool for TQM
A. process flow analysis
B. histograms
C. plier
D. control charts
61 Explanation: A process flow chart is a logical, relatively C
easy to understand chart, which
displays how a process operates via using standard
symbols to represent activity. Control
used to study how a process changes over time. The
Histogram is a kind of bar chart
14
showing a distribution of
variables or causes of
problems. But plier is not
a TQM tool.It is
a manufacturing tool.
The charts that identify the potential causes for a particular quality prob
A. Control Chart
B. Flow chart
C. Cause and Effect Diagram
D. Pareto chart
62 Explanation: Control used to study how a process changes over time. The His
kind of bar chart showing a distribution of variables or causes of problems. Fl
typically used to map a process flow showing the beginning of a process, decis
and the end of the process. A Pareto Chart is a graph that indicates the frequen
defects, as well as their cumulative impact. Cause and Effect Diagrams are cha
identify the potential causes for a particular quality problem.
In six sigma, which of the following is defined as any process output that
meet customer specification?
A. Error
B. Cost
63 C. Quality
D. Defect
Explanation: Six Sigma strategies seek to improve the quality of the output o
by identifying and removing the causes of defects and minimizing impact vari
manufacturing and business processes.
A Fish bone diagram is also known as
A. cause-and-effect diagram
B. poka-yoke diagram
C. Kaizen diagram
64 D. Taguchi diagram
Explanation: The fishbone diagram or Ishikawa diagram is a cause-and-e
diagram that helps managers to track down the reasons for imperfections, va
defects, or failures. The diagram looks just like a fish's skeleton with the prob
head and the causes for the problem feeding into the spine.
A maturity model can be used as the benchmark for comparison and an a
understanding
A. TRUE
B. FALSE
C. depends
65
D. can't say
Explanation: Benchmarking is a process of measuring the performance of a
products, services, or processes against those of another business considered
in the industry, aka “best in class.” The point of benchmarking is to identify in
opportunities for improvement.
66 DMAIC is
15
A. develop,
multiply,
analyze,
improve, check
B. define,
muliply,
analyze,
improve,
control
C. define,
measure,
analyze,
improve,
control
D. define,
manufacture,
analyze,
improve,
control
Explanation:
Define,
measure,
analyze,
improve, and
control
(DMAIC) is a
data-driven
quality
strategy used
to improve
processes. The
letters in the
acronym
represent the
five
phases that
make up the
process,
including the
tools to use to
complete those
phases
Check sheet is used during which part of DMAIC
A. Define
B. Measure
67
C. Analyze
D. Improve
Explanation: Check Sheets are best used when the data can be collected by the same
person or in the same location.Therefore it is in measure phase.
Presence of one of the following after every stage of DMAIC allows for review of
project and incorporation of suggestions.
A. Review gate
B. Toll gate
68 C. Decision gate
D. None of these
Explanation: A DMAIC tollgate (also called a “phase-gate” or “stage-gate”) is a
checkpoints allowing you to proceed through the DMAIC model. It marks your projec
officially progressing from one stage to the next.
The Toyota production system is based on two pillars namely
A. Kaizen, Six Sigma
B. Lean, Six Sigma
C. Just in Time, Jidoka
D. Just in Time, Kaizen
Explanation:Just-in-time (JIT) manufacturing, also known as just-in-time
69 production or the Toyota Production System (TPS), is a methodology aimed primarily
reducing times within the production system as well as response times from suppliers
to customers.
Jidoka is a Lean method that is widely-adopted in manufacturing and product
development. Also known as autonomation, it is a simple way of protecting your compan
from delivering products of low quality or defects to your customers while trying to keep
up your takt time.
The diagram shows the location of defect in any unit. This diagram is used in the
analyze step of DMAIC
70 A. Affinity
B. Relations
C. Defect Concentration
16
D. Scatter
Explanation: The defect concentration diagram is a graphical tool that is
useful in
analyzing the causes of the product or part defects.
Which of the diagram is
under
development
A. Pareto Chart
B. PDPC
71 C. Arrow Diagram
D. Matrix Diagram
Explanation: The proces
systematically
identifies what might go.O
plan.
The standard normal di
A. 1,0
B. 0,1
C. 0,0
72
D. 1,1
Explanation: The standa
with a mea
of zero and standard dev
The sixsigma improvem
A. Green Belt
B. Black belts
C. Red Belts
D. Master Black Belts
73
Explanation: In six sigma
there,that are belt
level rankings. A Green B
on the path
toward leadership.
Which of the following i
A. Determining the best s
74
B. Potential Scheduling pr
C. Calculate critical path o
17
D. Identifying defects in a process
Explanation: The arrow diagramming method (ADM) refers to a schedule
network diagramming technique in which the schedule activites within a
given project
are represented by the use of arrows. The beginning of the schedule activity is
represented
by the tail, or base, of the arrow.
Failure Mode and Effect
error is used
in one of the following s
A. Define
B. Measure
C. Improve
D. Analyze
75
Explanation: Failure mo
"failure
modes" in plural) is the p
assemblies, and
subsystems as possible to
their causes and
effects.
What is the aim of fool p
management?
A. to achieve zero defects
B. to specify time schedul
C. to specify targets
76 D. none of the above
Explanation: A poka-yok
equipment
operator avoid (yokeru) m
defects by
preventing, correcting, or
Which of the following s
1. Fault tree analysis me
2. The goal of Six Sigma
billion
3. Six sigma is represen
4. Poka yoke is a policy
A. Only statement 3
77 B. Statement 2 and statem
C. Statement 1, 3 and 4
D. Only statement 2
Explanation: The goal of
variability,
defects and waste that un
understood/perceived at
Opportunities.
Benchmarking determi
A. Customer requirement
B. Process capability
78
C. How company is doing
D. Getting ISO 9000 audit
E. If management is motiv
18
Explanation: Benchmarking can become a tool to sustain this new TQM
paradigm,
providing a means to increase an organization's competitive performance by a
comparison
with the best-in-class.
79 Old Management Tools
• A. Affinity diagram
• B. Decision Matrix
•
•
C. Flow chart
• D. All of these,
• Explanation: New 7 tool
• Affinity Diagram.
• Arrow Diagram.
•
Matrix Diagram.
Nominal Group Techniqu
Process Decision Program
Relations Diagram.
Tree Diagram.
Need for new managem
A. Promote innovation
B. Communicate informat
C. Successfully plan proje
80 D. All of these
E. None of these
Explanation: New tools a
may take
more practice to develop
Bench marking process
A. Introgation
B. Action
C. Maturity
D. All the above
81
Explanation: The key ste
phases starting
with the planning phase
and
finally maturity.
Types of Bench Marking
A. Internal BM
B. Competitive BM
C. Functional BM
82 D. Generic BM
E. All the above
Explanation: There are f
benchmarking:internal,C
,Functional,Generic BM.
Reliability of a product
83 Consistency of performan
i. Performance over period
ii. Free of technical errors
A. The correct order is
i& iii
iii.
19
B. i& ii
C. ii & iii
D. i, ii & iii
Explanation: Reliability is defined as the probability that a product, system,
or service
will perform its intended function adequately for a specified period of time, or
will operate
in a defined environment without failure.
Failure Rate is
A. Engineering system fails per hour
B. Component fails per hour
C. Both.
8 D. None of the above.
C
4 Explanation: Failure rate is the frequency with which an engineered system
or
component fails, expressed for example in failures per hour. It is often
denoted by the
Greek letter λ (lambda) and is important in reliability theory.
Types of FMEA
A. Process FMEA
B. Design FMEA
8
C. Both C
5
D. None of these.
Explanation: There are two important types of FMEA are Process FMEA,
Design FMEA.
Classifications of FEMA
A. Equipment FEMA
B. Maintenance FEMA
8 C. Service FEMA
6 D. System FEMA E
• E. All the above
Explanation: Classification of FEMA: System FMEA, Design FMEA,
Process FMEA, Service FMEA, Equipment FMEA, Maintenance FMEA,
Concept FMEA, Environmental FMEA.
Professionals ,if they have not undergone a formal certification program
of six sigma.
The following belt will be given.
A. Green belt
8 B. Black belt
C
7 C. White belt
D. Yellow belt
Explanation: Professionals are considered Six Sigma White Belts if they have
not
undergone a formal certification program or extended training.
The Zero defect concept
8 y
A. Is a performance standard for management
8 D
B. Is a motivational technique that promotes "doing it right the first time"
C. Is used by management to communicate to all employees that everyone
should do
things right the first time
D. A and C
E. B and C
Explanation: Zero Defects is a management tool aimed at the reduction
of defects through prevention. It is directed at motivating people to prevent
mistakes
20
developing a constant, conscious desire
to do their job right the first time." —
Zero
Defects: A New Dimension in Quality
Assurance.
The concept of Zero inventory is called
A. Six sigma
B. Continuous improvement
C. Just in Time
D. Zero defects
Explanation: A system in which a
company keeps no or very little
ro
89 inventory in storage,
C
simply ordering exactly what it needs to
sell and receiving it in a timely manner.
Ze
inventory is the goal of just-in-time
inventory management and the two
terms are
sometimes used to mean the same thing.
Some organizations today are using
six sigma to set the upper and lower
limits on
control charts rather than the
traditional sigma
A. two
B. three
90 C. four B
D. five
E. twelve
Explanation: Control limits on a
control chart are commonly drawn at 3s
from the
center line because 3-sigma limits are a
good balance point between two types of
errors:
Type I or alpha errors occur when a point
falls outside the control limits even
though no
special cause is operating.
UNIT-IV TQM TOOLS AND
TECHNIQUES II
Which statistical technique integrates
product design and manufacturing
process?
a) Tree analysis
b) Problem solving techniques
c) Quality function deployment
d) Taguchi approach
91 Explanation: Taguchi’s approach for d
quality combines statistical methods and
engineering
to achieve rapid movement in quality and
cost by optimising the design of a
product. It
integrates manufacturing process and
product design.
What is the key step in Taguchi’s
approach?
a) Tolerance design
b) System design
c) Parameter design
d) Process design
Explanation: Taguchi’s approach is
based on integrating system design
92 c
(initial design
stage), parameter design (Testing various
material combinations) and tolerance
design
(buying material of better grade).
Parameter design is the key step as it
offers the concept
of uncontrollable factor.
What is called the stratification of
information?
a) Breaking down a whole group into
93 smaller sub groups a
b) Isolating the vital few from the trivial
many
c) Grouping of scattered information
d) Sequencing of processes in a quality
system
Explanation: Stratification of
information is one of the statistical tools
which means
21
breaking down of the whole group into smaller sub-groups. Run charts, effect
diagram,
pareto diagram and scatter diagrams are also the statistical tools.
Which technique is used
relationships?
a) Affinity diagram
b) Pareto diagram
c) Scatter diagram
94 d) Interrelationship diagr
Explanation: Interrelatio
which shows
the relationship between
factors which are
involved in complex prob
What is PDPC?
a) A statistical tool
b) Quality improvement t
c) Quality assurance tech
d) Statistical process cont
95
Explanation: PDPC is pro
selection of the
best process to obtain de
evaluates
existing process and also
What is the first step in
a) Plan
b) Do
c) Check
d) Action
96 Explanation:
Problems are best solved
course of
action is planned accordi
service then the
process must be executed
How many control char
97 variables?
a) 1
b) 2
c) 3
d) 4
Explanation: Three cont
variables.
These are i) Mean chart, i
Control charts
help in the understanding
process under
control.
Which tool is used to an
components on the
system?
a) FTA
b) FMEA
c) Quality circles
d) Fool proofing
98
Explanation: Failure mo
to review
the new product design w
it is sent to
production. It is used bas
components on the
system as a whole.
What is the formula for
a) (1-K)Cp
99
b) (1+K)Cp
c) (1-Cp)K
22
d) (1+Cp)K
Explanation: Process capability index is also known as measure of process
capability and
denoted by Cpk. Cpk = (1-K)*Cp. K is the correction factor and always has a
positive value.
C
p is the process capability potential also known as process capability variation
and is
equal to the (Specification width divided by process width).
What is arrow diagram
a) A diagram used to plan
b) Diagram shows the rel
100
c) Used large amount of d
relationship between
items
d) Diagram showing the s
Explanation: Arrow diag
appropriate
schedule for any task and
process. Arrow
diagram helps in establish
What is the aim of fool p
management?
a. to achieve zero defects
b. to specify time schedul
c. to specify targets
d. none of the above
Explanation:
- The use of fool proofing
101
obtain zero
defects.
- To avoid such errors cer
alarm when
errors occur.
- Proper lightening, clean
can reduce
errors.
Match the following gro
1. Sort ------------------------
2. Set in order --------------
3. Shine ----------------------
4. Standardize -------------
a. 1 – D, 2 – A, 3 – B, 4 – C
b. 1 – C, 2 – A, 3 – D, 4 – B
c. 1 – B, 2 – C, 3 – A, 4 – D
d. 1 –A, 2 – C, 3 – D, 4 – B
102 Explanation: The 5S are
1) Sort: In this step unne
them.
2) Set in order: This step
way.
3) Shine: This step refers
4) Standardize: Accordin
are to
followed by workers and
5) Sustain: This step is d
What is meant by Kaize
a. card signal
103
b. to avoid inadvertent er
c. change for better qualit
d. none of the above
Explanation: Kaizen is a
Kaizen
improves quality. Followi
1) Collecting relevant info
23
2) Working as per plan
3) Avoiding wastage
4) Keeping appointments
5) Should follow PDCA cycle
Which of the following s
1. Fault tree analysis met
2. The goal of Six Sigma is
3. Six sigma is represente
4. Poka yoke is a policy w
a. Only statement 3
b. Statement 2 and statem
c. Statement 1, 3 and 4
d. Only statement 2
Explanation:
Fault tree analysis
- It is a mathematical ana
- The reliability (R) of a sy
Probability of
failure
104 - It graphically depicts co
Six Sigma
- Six sigma is a quality im
defects to 3.4
parts per million.
- The number of defects a
zero defect
production.
- It is represented by norm
- High acceptable parts ar
Poka yoke
- Poka Yoke is used to pre
- The word Poka Yoke me
- Poka Yoke satisfies thre
detection and out
process detection.
Which quality managem
105 plants and
equipments?
a. Environmental manage
b. Fault tree analysis
c. Failure mode effect ana
d. Total productive maint
Explanation:
- Total productive mainte
equipments.
- The main purpose of TP
loss of
quality, reduce costs, etc.
- The main pillars of TPM
planned
maintenance, training, sa
maintenance.
- In this process maintena
routine of the
organization.
The aim of Just-In-Time
a. time wastage
106 b. labour wastage
c. cost of excessive invent
d. all of the above
24
Explanation:
- The main principle of JIT is to produce when and what is needed. It also
considers the
quantity needed.
- JIT (Just-In-Time) aims at eliminating wastage of labour, time and cost of
excessive
inventory.
- JIT is a pull type system. In this system, production originates only when an
order is
received.
Quality Function Deploy
a. Reducing costs and pr
b. To reduce the numbe
c. Testing the robustnes
d. Ensuring that the eve
107 customer needs
Explanation: Quality Fu
decision
making process. QFD help
specific offering
specifications. Prioritize p
decisions
based on weighted custom
assessment.
The main purpose of Ta
a. Test the robustness of a
b. Reduce costs and preve
product or
service.
108
c. Create a ‘house of quali
d. Articulate the ‘voice of
Explanation: Taguchi me
development to
create efficient, reliable p
Taguchi methods may b
a. Preliminary design
b. Screening
c. Prototyping and final d
d. Evaluation and improv
109
Explanation: Taguchi M
that is based on
8-steps of planning, cond
to determine
the best levels of control
Control chart is
a. i only
b. i & ii
c. i, ii & iii
d. None of the above
110
Explanation: Control ch
whether a
manufacturing process or
state.This chart is
a graph which is used to s
TQM focuses on
111
i. Supplier
i. Process monitoring tool
ii. Process control tool
iii. Process planning tool
The Correct Answer is
ii. Employee
iii. Customer
The Correct Answer is
a. i only
25
b. ii & iii
c. i, ii & iii
d. None of the above
Explanation: A primary focus of TQM and most Quality Management Systems
is to
improve customer satisfaction by having a customer focus and consistently
meeting
customer expectations
Process evaluation is to
i. Validation of product
ii. Potential failure preven
iii. Correctness of produc
The Correct Answer is
a. i only
112 b. i & ii
c. ii & iii
d. None of the above
Explanation: A process e
and attempts to
determine how successfu
logic model.
Six Sigma is a business-
to
a. Reducing process varia
b. Increasing customer sa
c. Lowering Defects & Imp
113 d. All of the above
Explanation: Six Sigma i
structured
approach to: Choice-1: R
customer
satisfaction. Choice-3: Lo
Small/Mid-sized Six Sig
as:
a. Champion
114
b. Green Belt
c. Black Belt
d. Site Champion
Which of the following a
115 a. Defects and rework
• b. Inspection and audits
• c. Warranty and returns
• d. Purchasing and accoun
• Explanation: Examples
Failure analysis activitie
Product rework costs.
Product scrapped, net of
Throughput lost.
The main purpose of th
a. Determine the custome
b. Find root causes
c. Develop solutions
d. Set baseline data to und
116
Explanation: DMAIC (an
and
Control) refers to a data-
optimizing and
stabilizing business proce
117 What does OEE stand fo
26
a. Overall Equipment Effectiveness
b. Overall Estimation Effectiveness
c. Overall Equipment Estimation
d. Overall Effective Estimation
Explanation: OEE (Overall Equipment
Effectiveness) is a “best practices”
metric that
identifies the percentage of planned
production time that is truly productive.
The best metric for measuring
defectives is:
a. DPMO
b. DPU
c. PPM
d. DPO
Explanation: PPM defective is one of the
118 simplest metrics in Six Sigma to c
understand. It
refers to the expected number of parts
out of one million that you can expect to
be
defective. It is a measurement used today
by many customers to measure the
quality
performance of their suppliers.
Which of the following tools is used
119 extensively in quality function b
deployment?
a. Affinity diagram
b. Matrix diagram
c. Cause and effect diagram
d. Activity network diagram
Explanation: The House of Quality is an
effective tool used to translate the
customer
wants and needs into product or service
design characteristics utilizing a
relationship
matrix. It is usually the first matrix used
in the QFD process.
The most important factor for the
success of six sigma projects is:
a. Leadership support
b. Team support
c. Teamwork
d. Inter-department harmony
120 Explanation: Effective Six Sigma a
management requires commitment and
active
participation by senior executives, and
leadership and communications by
organizational
champions.
Unit –V QUALITY SYSTEMS
The objective of ISO-9000 family of
Quality management is
A. Customer satisfaction
B. Employee satisfaction
C. Skill enhancement
D. Environmental issues
121 Explanation: A
The ISO 9000 family of quality
management systems (QMS) is a set of
standards that
helps organizations ensure they meet
customers satisfaction.
So option A is correct
ISO 14000 quality standard is related
with
A. Environmental management systems
w122 B
B. Automotive quality standards
C. Eliminating poor quality
D. Customer satisfaction
Explanation:
27
ISO 14000 standards are set of norms for Environmental management
systems either
at
organization process level or product level
So option A is correct
ISO stands for
A. Internal standards and
B. International specificat
C. International Standard
D. None of these are corre
123
Explanation:
ISO is abbreviated as Inte
national
standards bodies of more
So option C is correct
ISO 9001 is not concern
A. Collection
B. Maintenance
C. Verification
D. Dis-positioning
124 Explanation:
The practices defining the
distribut
throughout the key proce
practices.
So option C is correct
Which of the following r
and
recording design review
A. CMM
B. ISO 9001
C. ISO 9000-3
125
D. None of the mentioned
Explanation:
ISO 9000-3 states that the
requirements are
met and design methods
So option C is correct
____________ states that, w
are
126 identified and used to v
product
characteristics.
A. ISO 9001
B. ISO 9000-4
C. CMM
D. All of the mentioned
Explanation:
ISO 9001 states that, whe
identified and
used to verify the accepta
characteristics.
So option A is correct
Documents to prepared
A. 1. Policy 2.Procedures
B. 1.Products 2.Requirem
C. 1.Arrangements 2.Form
D. 1. Standards 2.Implem
127
Explanation:
The documents required
manual
2.Quality System Procedu
Records/Formats/Forms
28
So option A is correct
Types of Audit
A. First Party audit
B. Second Party Audit
C. Third Party Audit
D. All the above
128
Explanation:
The types of are 1. First P
3. Third
Party Audit
So option D is correct
NCR abbreviated as
A. Non Conformance repo
B. National capital Region
C. National Cash register
129 D. None of the above
Explanation:
Non Conformance Report
requirements are reporte
So option A is correct
ISO 9000 standards are
130 A. Environmental Manage
B. Technical Specification
C. Quality Management sy
D. Independent Examinat
Explanation:
ISO 9000 is defined as a s
management and quality
assurance developed to h
system elements
needed to maintain an eff
So option C is correct
Which of these is the eq
A.ISO 9000
B.ISO:13999(as per 1994
C.ISO/TS 16949
131 D.ISO 14000
Explanation:
The equivalent Indian sta
version
So option B is correct
ISO/TS 16949 standard
A. Organizational benefits
B. Satisfying customer
C. Public authorities
D. Automotive Quality Ma
Explanation:
132
ISO/TS 16949:2009, in c
management
system requirements fo
relevant,
installation and service o
So option D is correct
The various product eva
133 A. Environmental aspects
B. Environmental Labels
29
C. Life cycle Assessment
D. All the above
Explanation:
The Environmental aspects in product standards, Environmental Labels and
declaration ,
Life cycle Assessment are the standards of ISO 140000
So option D is correct
The stages of an audit
134 A. Planning, Performance
B. Specification, Requirem
C. Implementation, Plan, P
D. Objective, Analysis, For
Explanation:
The stages of an audit are
reporting, and
4. Audit follow –up.
So option A is correct
The various organizatio
standards are
A. Environmental Manage
B. Environmental Auditin
C. Environmental Perform
D. All the above
135 Explanation:
The various organization
are
Environmental Managem
Environmental
Performance Evaluation (
So option D is correct
The benefits realized by
A. Resource benefits, Part
B. Global benefits, Organi
C. Public benefits ,Private
D. Management benefits,
Explanation:
The benefits realized by i
136
Global benefits: To facilita
environmenta
performance
Organizational benefits: S
of a
commitment to EM
So option B is correct
ISO 9000 made up of th
A. ISO9001: 9100, ISO 90
B.ISO 9000:2005, ISO: 90
C.ISO 9000: 9100, ISO 900
D. None of the above
137 Explanation:
The family of ISO 9000 m
• ISO 9000:2005, : QMS : F
• ISO: 9001:2008, : QMS :
• ISO : 9004:2009 QMS : G
So option B is correct
BIS is abbreviated as
138
A. Body of India standard
30
B. Bureau of Indian Standards
C. Basic India standards
D. None of the above
Explanation:
r
BIS (Bureau of Indian Standards) is national standards body of India and is a
founde
members of ISO
So option B is correct
Which IS/ISO 9000 stan
A. IS/ISO 9001
B. IS/ISO 9004
C. IS/ISO 9100
D. TL 9000
139
Explanation:
Any organization can app
IS/ISO 9000
and IS/ISO 9004 are guid
So option A is correct
The key elements of Au
A. Schedules, Personnel, C
B. Requirements, Assuran
C. Opening meeting, Audi
D. None of the above
Explanation:
140
The key elements of Audi
Opening meeting: organiz
audit
Audit process: run to sche
Audit deficiencies: clear a
So option C is correct
ISO 14000 standards di
A. Organization ,Product
B. Global , Environmental
C. Management, Assessm
D. Customer, Public Stand
141 Explanation:
ISO 14000 standards divi
Organization standards: t
govern what is
deemed as acceptable beh
Product Evaluation Stand
accomplished by a
product or a group of pro
So option A is correct
Which ISO 14000 stand
A. ISO 14001
B. ISO 14004
C. ISO 9100
D. TS 16949
142 Explanation:
ISO 14001 is a contractua
certified.ISO 14004 a
non-contractual standard
implementation.
So option A is correct
QS 9000 is set of quality
143
A. Environmental System
31
B. Automotive suppliers
C. Management System
D. Customer satisfaction
Explanation:
QS 9000 is set of quality system requirements to help automotive suppliers to
ensure that
they are meeting/exceeding customer requirements
So option B is correct
The purpose of EMS aud
A. Co-operation with pub
B. Management commitm
C. To ensure that EMS con
144
D. None of the above
Explanation:
The purpose of EMS audi
So option C is correct
The third party audit is
A. Organization
B. Independent organizat
C. Customer
D. All the above
145
Explanation:
The third party audit refe
supplier for
accreditation assessment
So option B is correct
146 What is the purpose of I
A. Fundamental Vocabula
B. Certification
C. Customer requirement
D. Management
Explanation:
The family of ISO 9000 m
ISO 9000:2005, : Quality M
So option A is correct
What is the purpose of I
A. Requirement
B. Planning
C. Documentation
147 D. Verification
Explanation:
The family of ISO 9000 m
ISO: 9001:2008, : Quality
So option A is correct
What is the purpose of I
A. Policy
B. Review
C. Guidelines for perform
148 D. Benefits
Explanation:
The family of ISO 9000 m
ISO : 9004:2009 Quality M
Improvement
32
So option C is correct
Why we need Quality Au
A. To verify whether the s
B. To decide about the po
C. To maintain the standa
D. For monitoring and me
149
Explanation:
Quality auditing should b
system is
effective and suitable.
So option A is correct
The two generic ISO sta
A.ISO 9001 & ISO 14001
B.ISO 8402 & ISO 13999
150
C. QS 9000 &TS 16949
D. None of the above
Explanation:
The two generic ISO stand
ISO 9001 : Quality Manag
ISO 14001: Environmenta
for use.
Generic standards mean t
organization.
So option A is correct
1 Find out the false statement: Advantages of QFD are: 1. Identifying customer needs and
expectations 2. Determining how to meet them 3. Defining quantified goals 4. Importance of
each process in meeting customer requirements 5. Cost reduction 6. Amount of attention to be
given to each requirement.
1 is false
3 is false
5 is false
6 is false
Products
Processes
Functions
Results
4 In practice, we are able to make step function improvement, which is same as:
Continuous improvement
Continual improvement
External improvement
Process step improvement
Mood
Madness
Waste
Haste
6 • Intermediate storage • Idle machine • Too much of paperwork • Scrap and repair • Search
tools and gauges • Lengthy procedures Above given are the examples of--------------------------.
MUDA
GEMBA
Gembutsu
Poka yoke
7 Say true or false: 1. A 100% solution is better than 50% solution that can hardly be achieved
2. Ask “why” 5 times and find the true reasons 3. Next man in the process is the internal
customer 4. Ten people solve a problem better than an individual specialist
Seiri
Seiton
Seiketsu
Shitsuke
9 We must improve by PDCA and PDSA, then we must standardize the process, i.e. we must
create a document called process layout in which we write down the new process steps clearly
with control plan, and then continue the cycle with Do-Check-Act, which means after every
PDCA/PDSA, we must follow ------------------- and continue.
SDCA
DCA
KAIZEN
MUDA
10 Which is a basic TQM tool, which is a graphical methodology that systematically develops
and unearths customer’s stated and unstated needs and expectations and is also called as
House of Quality?
Pareto digram
Poka yoke
Fishbone diagram
Quality function deployment
11 Which is the term which can refer to any behavior-shaping constraint designed into a
process to prevent incorrect operation by the user?
Measurement system
Gauge
Calibration
Poka yoke
12 Say true or false: Pre-requisites for Quality circle meetings: 1. Conduct of the meetings
should be lively so that circle members are enthusiastic to attend the meeting. 2. The meeting
should not disturb working of other staff 3. The meetings should be conducted outside the
company premises. 4. The facilitator has to provide the necessary facilities for conducting
meetings. 5. The meetings fixed should not interfere with normal work.
13 Find out the false statement: Problem solving techniques: 1. Brainstorming 2. Data
collection 3. Meeting agenda 4. Pareto analysis 5. Cause and effect diagrams 6. Line graphs
2 is false
3 is false
4 is false
6 is false
14 Find out the false statement: Pre-requisites of a successful leader: 1. Focus on ideas and not
on persons 2. Planning with homework by team members 3. Summarize action plan for next
meetings 4. Draw a well thought out agenda 5. Clarify points/issues raised by members 6. Be
open minded 7. Be sincere and interested in circle activities
2 is false
3 is false
6 is false
7 is false
chapter-08
1 The quality costs are classified into three major groups. Cost of conformance, cost of non-
conformance and:
Cost of performance
Cost of non-performance
Cost of getting a new customer
Cost of lost opportunities
Warranty costs + replacement costs, unplanned field service, Costs due to loss of
customers (both existing and potential)
4 As per Juran, what are the tangible quality costs on sales accounts other than discounts on
seconds and charges to quality guarantee account?
Marketing costs
Customer meetings and visits
Customer complaints
Materials scrapped or junked
5 As per Taguchi, as the product moves away from target value, there's a loss incurred by
society. This loss may involve:
Delay, waste, scrap, rework
Loss in customer’s business
Frequent visits to the manufacturer
Safety hazards and accidents
6 Conventional industrial engineering considers quality costs as the cost of rework or scrap of
items manufactured outside specification. Taguchi considered such private costs to the
manufacturers as short-term costs, and introduced a new approach of understanding -------------
----owing to non-conform
costs to society
costs to employees
cost to suppliers
cost to company directors
8 In an incidence, when the inspectors measured some parameters on the five Nos. of Japanese
transmissions, they got worried, because they got the same value on each of the parts on each
of the five transmissions. What must be the reason?
The gauges were not calibrated in time
The inspectors were incompetent
There was no variation to speak of
The process was not in control
9 While manufacturing a shade of a green paint, we have to add 200 grams of pigment to each
liter of the paint. The tolerance is 10 grams. One day a worker added only 185 grams of
pigment. As per Taguchi, what will be the result?
The shade will be rejected by the customer
The shade will be accepted under concession
The manufacturer will sell it at discount
There will be a loss to the society/customer
10 As per Taguchi, what will be the result of substandard seeds and low quality insecticide?
Farmer will save money because the seeds and insecticide will be cheaper
The banks will deny loan to the farmer
The farmer will be in total loss
Politicians will help the farmer
Chapter-09
1 When a customer buys a product, he expects to get maximum value for his money. So, in
addition to quality, i.e. “Degree to which a set of inherent characteristics fulfills requirements”,
The customer expects the product to be ----------------.
Useful
Fit for use
Safe
Reliable
2 “The probability of a device performing its purpose adequately for the intended period under
the given operating conditions” is:
Availability
Reliability
Maintainability
Safety
3 “Probability that a failure will be repaired in specific time after the failure occurs” is:
Availability
Reliability
Maintainability
Safety
5 Which is the type of maintenance in which symptoms or vital signs such as vibrations,
temperatures etc. are looked for; once found then the appropriate maintenance is carried out;
periodic functional checkup is done to check whether the machine is working satisfactorily or
not?
Productive maintenance
Preventive maintenance
Predictive maintenance
Corrective maintenance
6 “Capability of the unit not to cause or to occur an injury to a person for specified time and
condition” is:
Hazard
Risk
Safety
Security
7 What measures average time to failures with the modeling assumption that the failed system
is not repaired (infinite repair rate)?
MTBF
MTTR
MTTF
Bath tub curve
8 MTBF is the sum of the operational periods divided by the number of observed --------------.
Failures
Downtimes
Uptimes
Infant mortality
9 In the Bath tub curve, the first part is a decreasing failure rate, known as early failures. The
second part is a constant failure rate, known as random failures. The third part is an increasing
failure rate, known as:
wear-out failures
infant mortality
useful life
dead man’s handle
Chapter-10
1 Fill in the blanks: The pre-requisites of CRM: 1. Identifying the kind of customers the
company wants, based on existing and forthcoming business models, and corporate mission. 2.
Selecting the most appropriate and effective channels for reaching these customers. 3. Clearly
understanding how a
Make to order
Make to profit
Make to sell
Make to reduce inventory
2 CRM is commonly defined in two broad categories: 1. Operational CRM: It refers to those
products, services and operational capabilities that enable an organization to customer care
contact centers, websites etc. What is the second category?
Communication CRM
Education CRM
Information CRM
Analytical CRM
3 Analytical CRM: Strategies and tools that drive customer-centric business decisions are: 1.
Marketing automation 2. Sales automation 3. Service fulfillment 4. Customer self-service 5. -----
-------------------
E commerce
Invoice handling
Production efficiency
Credit facility
5 With the concept NikeiD , NIKE let the customers design their own sport shoes. This is an
example of:
CRM
CIM
Customer focus
Custom
6 ---------- is about identifying and developing possibilities to involve customers in the business
and product development process, such as design, marketing, sales, customer service, etc. The
degree of involvement can be as far as to make the customer a part of the product, experience
and delivery.
CRM
CIM
Customer perception
Customer survey
7 Market research can be done to get the voice of the customer. The following forms of market
research are normally used: 1. Exploratory approach 2. Conclusive research 3. -----------------------
-------------
Performance research
Conformance research
Periodic research
Contemporary research
8 In case of analytical CRM, what is the following called as? “Web self-service, search,
interactive chat, e-mail, voice over IP, call me capabilities, conferencing.”
Marketing management
Customer self-service
Sales automation
Marketing automation
9 Effective complaint management : Despite all efforts, every business experiences unhappy
customers. Effective resolution of complaints increase customer loyalty and retention. This is
the part of:
CIM
CRM
Marketing
Operations management
Chapter-11
1 In modern approach, the buyer-seller relationships are working in --------------- mode. They
have realized that the competition is between value chains, and not between members of a
value chain.
Collaborative
Cooperative
Friendly
Coordination
2 Which is the application of current best practices to achieve the full potential of integrating
suppliers into the long term business process, a core process within the larger function of
supply chain management, which identifies new materials and technologies and the activities
of competitors?
Policy purchasing
Strategic sourcing
Gemba kaizen
CIM
3 The four principles which differentiate Strategic sourcing from traditional purchasing are: 1.
Defining the total value of relationship 2. Developing solutions based on a deep understanding
of the economies of the supplier and the dynamics of the business. 3. Optimizing the economic
relationship
Price reduction
Delivery in time
Reliable performance
Continuous improvement
4 Many people forget that even if a quality improvement program could make everything in a
manufacturing facility perfect, more than half the work would still be ignored. Which is the
missing key ingredient that many of us fail to initially consider?
Workers training
Supplier base
Customer base
Society base
5 Most manufacturing companies spend more than half their money on purchased parts and
services. Some companies have ----% of their costs due to suppliers of goods and services.
1%
2%
10%
80%
7 Just for saving a few rupees, some companies switch from one supplier to other, which is not
a good quality perspective. We must rely on ----------- suppliers and establish ---------
relationships with them.
More, short-term
Fewer, long term
Fewer, short-term
More, long term
8 A customer’s team is visiting the supplier’s facility to observe his system, equipment,
workforce, quality assurance, engineering, calibration systems, and other factors relevant to
quality. However, the real proof of supplier’s ability to deliver quality components is his ---------
-------.
Delivery performance
Track record
Low price
Punctuality
9 Say true or false: For good supplier teaming, 1. Purchasing department develop short-term
relationships with a few suppliers rather than long term relationships with many suppliers. 2.
Although price is important, delivery schedules product quality and mutual trust and co-
operation become the p
1 is false, rest are true
2 is false, rest are true
3 is false, rest are true
4 is false, rest are true
10 To help supplier keep prices down and maintain high quality: Cost information has to be
obtained gradually. Once this is done, company helps the supplier to see where there true
costs are and what could be done to control these costs. This is called as:
Costing
Supplier cost modeling
Objectivity
Supplier surveys
Chapter-12
1 Say true or false: 1. Problems are best solved at the lowest level. 2. Problems are with people
and not with system 3. Aim is to utilize full potential of all the employees 4. Total employee
involvement is essential for customer satisfaction.
1 is false, rest are true
2 is false, rest are true
3 is false, rest are true
4 is false, rest are true
2 Fill in the blanks: People orientation should be as follows: From To Individual -------------------
Managing Involving and leading Delegation Participation and consensus Control Empowerment
Problem management Problem solving Traditional pyramid structure Flattened structure
Group
Team
Pairs
Couples
3 Fill in the blanks: Elements of Employee Involvement: 1. Problem solving at the lowest level
2. Meet conditions for empowerment 3. Team building 4. Revised organizational structure 5.
Value-Action-Measurement-and -----------------.
Closing meeting
Reward
Continuous actions
Routine
5 Employee involvement depends on : 1. The amount and type of information shared with
employee 2. Training 3. Compensation and rewards 4. ------------------ practices of the firm
Authority
Departmentation
Empowerment
Organization structure making
6 The various factors that contribute to the success of Quality Management practices are: 1.
Involvement / interest of top management. 2. Training on quality practices 3. Top management
commitment 4. Conducive work culture 5. Facilities for implementing quality practices. Which
is the most im
No. 1
No.2
No.3
No.4
7 Every top management needs greater returns on investment. So, since implementation of
quality management principles will bring greater returns, the top management will be
naturally interested in it. But more than just interest, what is needed is -----------------from the
CEO.
Whole hearted commitment
Monetary support
Policy decision
Presence in meetings
8 Leadership is ----------------------the people so that all of them do the right things, right way at
the right time, willingly and on their own, so that the organization grows and the purpose is
fulfilled.
Telling
Instructing
Ordering
Influencing
9 Efficiency is the main criteria for a manager, while ---------------is the criteria for a leader.
Enthusiasm
Competence
Friendliness
Effectiveness
10 Find out the false statement: Guidelines for effective leadership: 1. Give priority attention
to external and internal customers and their needs 2. Control rather than empower the
subordinates 3. Emphasize improvement rather than maintenance 4. Emphasize prevention
rather than cure
1 is false
2 is false
3 is false
4 is false
12 ----------------can come from others, such as superior’s encouragement. But it is desirable that
it is present in every individual practicing quality management. It is a result of self-esteem and
positive thinking.
Enthusiasm
Passion
Inner voice
Motivation
14 The stumbling blocks in team building are: • Ego • Selfishness • -------------- culture •
Heterogeneity • Ineffective leader
Team work
Orthodox
Blaming
Western
15 Find out the false statement: A thirty days test for team building: 1. Make small
commitments to yourselves and keep them the next day 2. Do not say anything bad about a
person in his absence 3. Do not go into blaming and accusing mode 4. Do not catch people
doing right things 5. Select a prob
1 is false
2 is false
3 is false
4 is false
Chapter-13
1 One of the Quality Management Principles (Ref: ISO 9000:2005) is “---------------- approach to
decision making” which means that effective decisions are based on the analysis of data and
information.
Analytical
Process
Factual
Contractual
2 Poor quality raises costs unnecessarily, as poor quality increases the size and cost of the -------
-----------where wastes, scrap and repair are manufactured.
Service
Hidden factory
Manufacturing
Furniture
3 A critical dimension on a molded plastic part is related to the temperature of the feed
material. Such a relationship could be studied by using a statistical procedure called ---------------
----.
Cause and effect analysis
Pareto analysis
Orthogonal array analysis
Regression analysis
6 The statistical properties of the measurement system ------------ change as the items being
measured vary.
Should not
May
Must not
Do not
7 Measurements are transferred from the primary standard to another level of standard called
a secondary standard. For the secondary standard to be traceable, the transfer must be done
by using an appropriate -----------------procedure.
Safe operating
Systematic
Calibration
Adjustment
9 Errors and variation in measurement system are bias, repeatability, reproducibility, stability
and:
Linearity
Variance
Reliability
Maintainability
Chapter-14
1 “People at all levels are the essence of an organization and their full involvement enables
their abilities to be used for the organization’s benefit.” This is one of the:
Principle of management
Principle of scientific management
Quality management principle
Quality policy
2 Fill in the blanks in the following quality management principle: “Mutually beneficial supplier
relationships: An organization and its suppliers are ---------------------- and a mutually beneficial
relationship enhances the ability of both to create value.”
Different entities
Interdependent
Independent
Dependent
4 ISO 9001 specifies requirements for a quality management system where an organization
needs to demonstrate its ability to provide products that fulfill customer and applicable ---------
------------- requirements and aims to enhance customer satisfaction.
Regulatory
Rational
Legal
Compulsory
5 ISO 9004 provides ----------------------- that consider both the effectiveness and efficiency of the
quality management system. The aim of this standard is improvement of the performance of
the organization and satisfaction of customers and other interested parties.
Information
Guidelines
Requirements
knowledge
9 “Quality Management System: The organization shall establish, document, implement and
maintain a QMS and continually improve its effectiveness in accordance with the requirements
of this standard.” This is ----------------of ISO 9001:2008.
Section 4
Section 5
Section 6
Section 7
11 The standard specifies that the organization shall issue and maintain the following six
documented procedures: 1. Control of Documents (4.2.3) 2. Control of Records (4.2.4) 3.
Internal Audits (8.2.2) 4. ---------------------------------- 5. Corrective Action (8.5.2) 6. Preventive
action (8.5.3
Predictive maintenance
Selective inspection
Customer satisfaction
Control of non-performing products/service
13 ISO 9001 is supplemented directly by ISO 9004:2009 "Managing for the ------------------success
of an organization. A quality management approach"
Continual
Sustained
Uninterrupted
Long term
14 What is TS16949?
New version of ISO 9001
ISO technical specification for QMS automobile manufacturers
New version of ISO 14000
None of the above
Chapter-15
1 In service industries, it is not enough if only the product meets the customer requirement,
but the ----------------- must also meet customer’s expectations and must be of a high standard.
Product appearance
Advertisement
Propaganda
Employee behavior
5 Service industries share unique characteristics that the level of quality expected is ---------------
---.
Predictable
Less predictable
Manageable
Low
6 What was developed in the mid-1980s by Zeithaml, Parasuraman & Berry, which meant
measurement of the scale of Quality in the service sectors?
RATER
SERVQUAL
GAP MODEL
APQP
9 Among RATER, which are the dimensions of service quality having a significant influence on
customers’ satisfaction, as per some surveys conducted?
Empathy, responsiveness and assurance
Responsiveness, assurance and reliability
Assurance, reliability and tangibles
Reliability, tangibles and empathy
10 Which is a proven method by which the service quality can be measured objectively?
SPC
FMEA
APQP
Brainstorming
Chapter-16
1 When you want to implement a strong TQM methodology in your organization, the following
question belongs to which step of the seven step process? “Where does the Company stand
now? What is the present status?”
Step 1
Step 2
Step 3
Step 4
2 When you want to implement a strong TQM methodology in your organization, the following
question belongs to which step of the seven step process? “Where do you want to be?”
Step 1
Step 2
Step 3
Step 4
3 When you want to implement a strong TQM methodology in your organization, the following
question belongs to which step of the seven step process? “Calculate the present return on
investment”
Step 1
Step 2
Step 3
Step 4
4 When you want to implement a strong TQM methodology in your organization, the following
question belongs to which step of the seven step process? “Finalize the methodology and tools
required to implement TQM.”
Step 2
Step 3
Step 4
Step 5
5 Fill in the blanks: TQM stresses on three principles: 1. Customer satisfaction 2. Employee
involvement 3. Continuous improvements in quality and -------------.
People
Machines
Materials
Processes
6 When you want to implement a strong TQM methodology in your organization, the following
question belongs to which step of the seven step process? “Prepare a comprehensive training
plan with scientific approach on TQM Principles and employee empowerment”
Step 2
Step 3
Step 4
Step 5
7 When you want to implement a strong TQM methodology in your organization, the following
question belongs to which step of the seven step process? “Prepare the time schedule for the
TQM exercise”.
Step 3
Step 4
Step 5
Step 6
8 When you want to implement a strong TQM methodology in your organization, the following
question belongs to which step of the seven step process? “The success must be celebrated by
rewarding the team members in presence of CEO.”
Step 3
Step 4
Step 6
Step 7
9 In the OEA model, to what the following belongs? “Once TQM is introduced • It is necessary
to set goals. • Set up new organization structures • Management and workers should be
informed about what TQM is and why it is to be implemented • A new TQM planning and
facilitation organization to be cr
Orientation
Empowerment
Alignment
Assurance
10 In the OEA model, to what the following belongs? • “The workers must be given tools to
practice TQM and be encouraged to use the tools and be involved in quality effort • Be
authorized to take necessary decisions • They must be informed about earlier success stories”
Orientation
Empowerment
Alignment
Assurance
Chapter-17
1 AQL sampling information (BS 6001) Inspection level Code letter of sampling plan Sample size
to inspect Acceptance criteria Accept Reject I Plan G 32 2 3 II Plan J 80 5 6 III Plan K 125 7 8 If as
per plan K, if you inspect a lot of 5000 pcs, by taking a sample of
Yes
No
2 AQL sampling information (BS 6001) Inspection level Code letter of sampling plan Sample size
to inspect Acceptance criteria Accept Reject I Plan G 32 2 3 II Plan J 80 5 6 III Plan K 125 7 8 If
you inspect a lot of 5000 pcs by taking a sample of 125, as per sample
5%
2.50%
0.50%
0.10%
3 AQL sampling (BS 6001) If we use Plan G, we will be inspecting only 32 units and will be
taking a decision whether to accept a lot or not. If we use Plan K, we will be inspecting 125
units from the lot and will be taking a decision. Obviously, the risk which we take in passing the
lot to the custom
More
Less
None of the above
4 There was a group of 20 imported internal grinding machines which were bottleneck
machines because the total capacity of the machines in three shifts was just sufficient to
manufacture the targeted output. One of the “O” rings used in the machine spindles was
breaking frequently and the lost hours
Local O ring is better
Imported one is costly
Imported one is cheaper
Local O ring is preferred
5 While you are driving down the road in your car on a wild, stormy night, you pass by a bus
stop and you see three people waiting for the bus: 1. An old lady who looks as if she is about to
die. 2. An old friend who once saved your life. 3. The perfect partner you have been dreaming
about. Knowin
Old lady
Old friend
Perfect partner
Old lady in the car, give the car to the friend, and go by bus with perfect partner
6 child is taken to hospital gravely injured. When he gets there, the surgeon says, 'I can't
operate on this boy - for he is my son!!!' Is it possible?
Impossible
The doctor is his mother.
Killed man was the boy’s uncle.
Killed man is the driver.
8 Target =120% ------------- value Week No. Productivity% X-T ?(X-T) 1 109 -11 -11 2 110 -10 -21 3
112 -8 -29 4 120 0 -29 5 112 -8 -37 The above is an example of :
Progress record
Summary chart
Cusum chart
Custom chart
Chapter-18
1 As one of the foremost experts of quality control in the United States, who was invited to
Japan Union of Scientists and Engineers (JUSE) in July 1950, who gave lectures about his eight
day course on Quality Control at the auditorium of the Japan Medical Association in Tokyo?
Juran
Malcolm Baldrige
Deming
Feigenbaum
2 Fill in the blanks: The Deming Prize checklist focuses on both process and results. There are at
least three categories that look at the process: analysis, standardization and control. The
analysis includes: • Selection of key problems and themes • Analytical approach • Utilization of
----------
Analytical
Statistical
Engineering
Qualitative
3 Fill in the blanks: The Deming Prize checklist focuses on measurement results: • Results in
quality, services, delivery time, costs, profits, safety, environment • Measures for --------------
defects
Measuring
Overcoming
Inspecting
Repairing
4 Fill in the blanks: The Deming Prize checklist focuses on “Organization and its Management”,
which includes following points: • Committees and their activities • ----------------of staff •
Utilization of QC Circle activities • Interdivisional co-operation • Delegation of authority
Utilization
Promotion
Recruitment
Training
5 Fill in the blanks: The Deming Prize checklist focuses on “Collection, distribution and use of
information on quality” which includes following points: • Collection of external information •
Transmission of information between divisions • Statistical analysis of information, ---------------
Data collection
Data processing
Data transfer
Data recording
6 The Malcolm Baldrige National Quality Award recognizes ------------ organizations in the
business, health care, education, and nonprofit sectors for performance excellence.
International
European
U.S.
World class
7 The Malcolm Baldrige National Quality Award : Up to 18 awards may be given annually across
six eligibility categories—manufacturing, service, small business, education, ------------------, and
nonprofit.
Healthcare
Environment
Pollution control
Safety
8 The Malcolm Baldrige National Quality Award : In 2010, the program's name was changed to
the ----------------- to reflect the evolution of the field of quality from a focus on product, service,
and customer quality to a broader, strategic focus on overall organizational quality called
performance e
Baldrige Performance Excellence Program
Malcolm Baldrige performance prize
Malcolm performance Award
Malcolm Performance excellence prize
9 Say true or false: To receive a Baldrige Award, an organization must have a role-model
organizational management system that ensures continuous improvement in delivering
products and/or services, demonstrates efficient and effective operations, and provides a way
of engaging and responding to custo
TRUE
FALSE
10 There are seven categories which make up the Malcolm Baldrige Award criteria: 1.
Leadership: 2. Strategic Planning: 3. Customer and market Focus: 4. Information and Analysis:
5. Human Resource Focus: 6. Process Management: 7. -------------------------- Which is the 7th
one?
Profitability
Innovation management
Efficiency
Business results
wh