18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

THIS DIAGRAM IS FOR USE WITH :

K
P-PRODUCT: 2000 SERIES GENSETS, K

POWERWIZARD 1.1+ / 2.1 CONTROL,

630A, 800A, 1250A, 1600A & 2000A CIRCUIT BREAKERS.
J J

SIGNAL NAMES SYMBOL LEGEND TABLE WIRE NAME DEFINITION HARNESS TABLE
CIRCUIT ID COLOUR DESCRIPTION
IDENT PART NO. CHG LOC DESCRIPTION
1 WH BATTERY POSITIVE
XXXX-XX# XX-XX HARNESS AS - - - -
2 WH CHARGING ALT POSITIVE SUPPLY MINITURE CIRCUIT BREAKER
A 525-8337 - SH 2 & 3 CONTROL PANEL
3 WH FUEL ON
AC 480-1626 - SH 5 AC SENSING (R450)
3A WH FUEL ON RELAY
I EMERGENCY STOP PUSHBUTTON AVR 525-8341 - SH 3 AVR WIRING (GTR7) I
4 WH CRANK
WIRE GAUGE C 560-9557 - SH 2 ENGINE
5 WH PANEL DC NEGATIVE
E - - SH 2 PW2.1 COMMS OPTION
5V WH 5 VOLT SENSOR SUPPLY
WIRE COLOUR EN 525-8339 SH 3 AC WIRING (STD FGW)
7 WH FUSED PANEL POSITIVE
F 525-8344 - SH 5 AC WIRING (LSA UPGRADE)
17 WH EMER. STOP FUSED AUTOMOTIVE RELAY WIRE NUMBER G 345-1117 - SH 2 CANOPY E-STOP
17A WH EMER. STOP
H 345-1116 - SH 2 E-STOP LINK
17B WH EMER. STOP LINK HARNESS IDENT IVR 525-8340 SH 3 & 5 IVR ADAPTER (EM10/15)
17D WH CANOPY EMER. STOP
J 419-9428 - SH 2 CHARGE ALTERNATOR
17E WH CANOPY EMER. STOP
RESISTOR CIRCUIT IDENT K 389-0966 - SH 3 BASEFRAME TO CUSTOMER EARTH
23 WH SPARE DIGITAL INPUT
LR 394-7591 SH 5 AVR WIRING (R250)
24 WH CUSTOMER START
N 354-2560 - SH 2 BATTERY -VE
H 30 WH PANEL ANALOGUE NEGATIVE H
P 354-2559 - SH 2 BATTERY +VE
41
42
WH
BK
MAG PICK-UP (-)
MAG PICK-UP (+)
EARTH/GROUND COLOUR ABBREVIATIONS R 240-0465 - SH 2 BATTERY LINK
T 461-8991 - SH 3 ALTERNATOR TO CUSTOMER EARTH
51A WH SIGNAL TO STARTER MOTOR
U 392-0649 - SH 2 BREAKER BOX TO PANEL BOX EARTH
53A WH ECM POWER
- TBC - SH 3 630A POWER LOOM
59 WH SPARE DIGITAL INPUT CURRENT TRANSFORMER ABBREVIATION DESCRIPTION
- TBC - SH 3 800A POWER LOOM
LCL WH LOW COOLANT LEVEL INPUT BK BLACK
- TBC - SH 3 1250A POWER LOOM
SA1 WH SPARE ANALOGUE INPUT 1 CU COPPER
- TBC - SH 3 1600A POWER LOOM
SP1 WH SPARE FAULT CHANNEL 1 PANEL TERMINAL GN-YL GREEN-YELLOW
- TBC - SH 3 2000A POWER LOOM
SP2 WH SPARE FAULT CHANNEL 2 RD RED
SP3 WH SPARE FAULT CHANNEL 3 TERMINAL WH WHITE
G 61 BK CAN 1 (+) G
62 WH CAN 1 (-)
63 WH CAN 2 (+) CONNECTOR
64 BK CAN 2 (-)
65
66
WH
BK
RS-485 (MODBUS +)
RS-485 (MODBUS -)
ABBREVIATIONS INDEX TABLE
67 WH SPARE RELAY 7 OUTPUT (N/O) +
BATTERY
68 WH SPARE RELAY 7 OUTPUT (C) ABBREVIATION DESCRIPTION SHEET INDEX DESCRIPTION
69 WH SPARE RELAY 7 OUTPUT (N/C) AC ALTERNATING CURRENT 1 CROSS REF & SHEET INDEX
70 WH SPARE RELAY 8 OUTPUT (N/O) SPLICE AVR AUTOMATIC VOLTAGE REGULATOR 2 CONTROL SCHEMATIC
71 WH SPARE RELAY 8 OUTPUT (C) CANOPY E-STOP CANOPY EMERGENCY STOP PUSHBUTTON 3 POWER SCHEMATIC (STD FGW)
72 WH SPARE RELAY 8 OUTPUT (N/C) CHARGE ALT CHARGING ALTERNATOR 4 POWER SCHEMATIC (LSA UPGRADE)
F WIRE F
87 WH SPARE RELAY 4 OUTPUT (N/O) DC DIRECT CURRENT 5 ADDITIONAL INFORMATION
88 WH SPARE RELAY 5 OUTPUT (N/O) ECM ENGINE CONTROL MODULE
90 WH SPARE RELAY 6 OUTPUT (N/O) SCREEN CABLE ECMR ENGINE CONTROL MODULE RELAY
101 WH AC VOLTAGE SENSING (N) ECR ENGINE CRANK RELAY
102 WH AC VOLTAGE SENSING (L3) BEFORE MCB E-STOP PANEL EMERGENCY STOP PUSHBUTTON
103 WH AC VOLTAGE SENSING (L2) BEFORE MCB ETH EARTH/GROUND
104 WH AC VOLTAGE SENSING (L1) BEFORE MCB MCB MINIATURE CIRCUIT BREAKER
108 WH AC VOLTAGE SENSING (L1) AFTER MCB TERM PANEL TERMINAL
109 WH AC VOLTAGE SENSING (L2) AFTER MCB
110 WH AC VOLTAGE SENSING (L3) AFTER MCB
314 BK 5V ANALOGUE POWER SPEED ADJ.
E E
315 RD ANALOGUE THROTTLE SPEED ADJ.
316 WH ANALOGUE GROUND SPEED ADJ. ECM INFORMATION
317 WH ECM CONFIGURATION LINK
318 WH ECM CONFIGURATION LINK
322 WH ECM CONFIGURATION LINK
371 WH ATA (+) PIN NAME DESCRIPTION
372 WH ATA (-) 2 ANALOG SENSOR POWER 5V ANALOG POWER
531 CU PWM CABLE SCREEN 3 ANALOG SENSOR RETURN ANALOG RETURN
842 BK PWM CABLE POSITIVE (CS+) 8 DATA LINK (+) ATA/CAT (+)
843 WH PWM CABLE NEGATIVE (CS-) 9 DATA LINK (-) ATA/CAT (-)
C10 WH CT SENSING (L1) 17 ANALOG THROTTLE SPEED ADJUST
D C30 WH CT SENSING (L2) 18 DROOP/ISOCH CONTROL ECM CONFIGURATION FOR DROOP/ISOCH CONTROL D
C50 WH CT SENSING (L3) 34 J1939 (-) CAN A (-)
C90 WH CT SENSING RETURN (COMMON) 42 J1939 SHIELD CAN A SHIELD
ETH GN-YL EARTH 46 DROOP/ISOCH CONTROL ECM CONFIGURATION FOR DROOP/ISOCH CONTROL
L1 BK L1 POWER CABLE 48 +B BATTERY (+)
L2 BK L2 POWER CABLE 50 J1939 (+) CAN A (+)
L3 BK L3 POWER CABLE 52 +B BATTERY (+)
N BK NEUTRAL POWER CABLE 53 +B BATTERY (+)
SCR CU SCREEN 56 DROOP/ISOCH CONTROL ECM CONFIGURATION FOR DROOP/ISOCH CONTROL
YGN GN-YL EARTH CABLE 61 -B BATTERY (-)
X1 WH SHUNT EXCITATION NEUTRAL 62 INJECTION DISABLE BATTERY SWITCH (+)
C X2 WH SHUNT EXCITATION PHASE 63 -B BATTERY (-) C
Z1 WH AREP EXCITATION 65 -B BATTERY (-)
Z2 WH AREP EXCITATION 67 -B BATTERY (-)
E1 WH EXCITER POSITIVE 70 KEY SWITCH KEY SWITCH
E2 WH EXCITER NEGATIVE

B B

M
A
T
L
HT
TR

1E5167A INT-PROP
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHERRECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 1 5
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(PW 1.1/2.1 CONTROL)
VER CHG
560-9570 DK 01 2X3

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

POWERWIZARD_1.1+_2.1
A-C1
PW 2.1 ONLY
TERM 38 E-T38
CBL-E2:65-E2 WH-18 5 MODBUS +

L MODBUS RS845 TERM 39 E-T39

CBL-E2:66-E1 BK-18 3 MODBUS -
L
TERM 40 E-T40
CBL-E2:SCR-E3 CU-20 4 MODBUS COMMON

TERM 41 E-T41
CBL-E1:63-E2 WH-18 62 CAN2 DATA LINK +

CAN 2 DATA LINK TERM 42 E-T42

CBL-E1:64-E1 BK-18 64 CAN2 DATA LINK -

TERM 43 E-T43
CBL-E1:SCR-E3 CU-20 63 CAN2 DATA LINK SHIELD

30-A6 WH-16 29 PASSIVE ANALOG IN 3 -

[11,I] 30-A115 WH-16 30-A114 WH-16 37 PASSIVE ANALOG IN 2 -

K A-C3 TERM 27 A-T27

30-A8 WH-16
A-S11

30-A35 WH-16 46 PASSIVE ANALOG IN 1 - K

31 CBL-A8:41-A2 WH-18 66 J1-PIN66 MPU IN

32 CBL-A8:42-A1 BK-18 67 J1-PIN67 MPU GND
C-C2 30 CBL-A8:SCR-A3 CU-20 65 J1-PIN65 BTRY-(MPU SHIELD)
C-C3
A-C2 D E H J A B C F G ELECTRONIC SERVICE TOOL
J1-PIN3 ANALOG RTN 3 CBL-C2:316-C3 WH-18 16 CBL-A3:316-A3 WH-18 A-T13

TERM 13
J1-PIN2 5V ANALOG POWER 2 CBL-C2:314-C2 BK-18 17 CBL-A3:314-A2 BK-18 A-T14

TERM 14
ENGINE SPEED ADJUST

CBL-A1:SCR-A3 CU-20

CBL-A1:61-A2 WH-18
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:315-C1 RD-18 18 CBL-A3:315-A1 RD-18

CBL-A1:62-A1 BK-18
A-T15

TERM 15
[6,F] 7-A44 WH-18
J1-PIN67 BATT - 67 CBL-C2:SCR-C5 CU-20 19 CBL-A3:SCR-A5 CU-20 TERM 16
J J
A-T16

[9,G] 5-A109 WH-18

TERM 8
J1-PIN56 GND SW 13 56 322-C1 WH-18 6 322-A1 WH-18 TERM 9 ECM CONFIGURATION LINK
A-T9

J1-PIN18 DIGITAL RTN 18 318-C3 WH-18 8 318-A3 WH-18 A-T10

TERM 10 (SEE SHEET 4 FOR)

J1-PIN46 GND SW 9 46 317-C2 WH-18 7 317-A2 WH-18
(CONFIGURATION OPTIONS)
TERM 11
A-T11

TERM 28 CBL-A2:61-A2 WH-18 CBL-A7:61-A2 WH-18 50 CAN1 DATA LINK +

A-S8
A-T28

TERM 12
J1-PIN8 ATA/CAT+ 8 371-C4 WH-18 4 371-A9 WH-18 TERM 29 CBL-A2:62-A1 BK-18 CBL-A7:62-A1 BK-18 34 CAN1 DATA LINK -
A-S7
A-T29

J1-PIN9 ATA/CAT- 9 372-C5 WH-18 5 372-A10 WH-18

TERM 30 CBL-A2:SCR-A3 CU-20 CBL-A7:SCR-A3 CU-20 42 CAN1 DATA LINK SHIELD
A-S6
A-T30

[14,D] 30-C27 WH-18 2 30-A115 WH-16 [5,K]

J1-PIN62 + BATT SW 1 62 3-C6 WH-16 3-A33 WH-16 [2,F]
PW 2.1 ONLY
3
I TERM 31 A-T31
71-A48 WH-18 24 RELAY 8 C I
TERM 32 A-T32
68-A49 WH-18 25 RELAY 7 C

TERM 33 A-T33
72-A50 WH-18 14 RELAY 8 NC

TERM 34 A-T34
69-A54 WH-18 15 RELAY 7 NC

TERM 35 A-T35
70-A47 WH-18 1 RELAY 8 NO
J1-PIN42 CAN A SHIELD 42 CBL-C1:SCR-C3 CU-20 CBL-C4:SCR-C3 CU-20 24 CBL-A6:SCR-A3 CU-20
C-S4

TERM 36 A-T36
67-A46 WH-18 2 RELAY 7 NO
J1-PIN34 CAN A- 34 CBL-C1:62-C1 BK-18 CBL-C4:62-C1 BK-18 22 CBL-A6:62-A1 BK-18
C-S5

J1-PIN50 CAN A + 50 CBL-C1:61-C2 WH-18 CBL-C4:61-C2 WH-18 23 CBL-A6:61-A2 WH-18

C-S6

7-A36 WH-18 61 RELAY 1 C (CRANK)

C-C1 CANOPY LINK
Resistor_As_3_Nodes_1 155-2267 [7,E] 7-A24 WH-16 7-A38 WH-18 58 RELAY 2 C (FUEL)
A-S10

134-2540 A CBL-C3:61-C2 WH-18 E-STOP (OPT) G-C1 E-STOP (STD) H-C1 A-C4 E-STOP
B CBL-C3:62-C1 BK-18 7-A39 WH-18 43 RELAY 3 C (ECM)
H H

G-T2
C CBL-C3:SCR-C3 CU-20
120 1 2
1 17B-H1 WH-18 1 1 17A-A21 WH-18 17-A13 WH-18 7-A40 WH-18

2
17D-G1 WH-18 41 RELAY 4 C
A-S9
A-T60 A-T61

J1-PIN48 BATT + 48 53A-C11 WH-16

17E-G2 WH-18 2 2 2 5-A37 WH-18 REF [9,G] 17-A29 WH-18 7-A41 WH-18 40 RELAY 5 C

1
J1-PIN52 BATT + 52 53A-C10 WH-16

G-T1
7-A42 WH-18 27 RELAY 6 C
J1-PIN53 BATT + 53 53A-C9 WH-16 REF [4,G] 17-A30 WH-18 17-A16 WH-18 70 DIGITAL IN 1 (E-STOP)
J1-PIN70 KEY SW 70 53A-C8 WH-16 [17,E] 5-C22 WH-16 13 5-A112 WH-16
A-S3

5-A37 WH-18
J1-PIN61 BATT - 61 5-C17 WH-16 TERM 2 TERM 4
[5,J] 5-A109 WH-18
J1-PIN63 BATT - 63 5-C15 WH-16 5-A62 WH-18 A-T3

TERM 3 CONNECT TO START (AUTO)

A-T4

24-A113 WH-18 55 DIGITAL IN 2 (START)

J1-PIN65 BATT - 65 5-C16 WH-16 REF Sheet_3-[2,B] 5-A103 WH-18 5-A111 WH-16 5-A111 WH-16 60 BATT -

53A-C7 WH-16 10 53A-A18 WH-16 53A-A116 WH-16 [6,E] ECMR ECR

G G
C-S3 A-S4

5-C20 WH-18 51A-C21 WH-16

[8,E] 1-A32 WH-16 A-T62
30 REF [8,E] 1-A51 WH-16 A-T66
30
[18,F] LCL-C14 WH-18 11 LCL-A45 WH-18 [2,C]
53A-A19 WH-16 A-T63

87 REF [10,F] 51A-A28 WH-16 A-T67

87
C-C6 15A 40A
2

230-4011
[17,F] 7-C18 WH-18 1 7-A43 WH-16 [7,E]
17-A29 WH-18 86 REF [5,H] 17-A30 WH-18 86
[4,H] A-T64 A-T68

3A-A26 WH-18 A-T65 85 A-T69 85

27 51A-A28 WH-16 REF [4,G]
Starter Motor

LOW COOLANT LEVEL

F 4-A34 WH-18 51 J1-PIN51 RELAY1 NO F
(STD)
C-C4
[10,I] 3-A33 WH-16 48 RELAY 2 NO (FUEL)

A 7-C18 WH-18 [12,G] 3A-A26 WH-18 35 RELAY 3 NO (ECM)

B 5-C13 WH-18 7-A27 WH-16 7-A27 WH-16 52 BATT +

G S

C LCL-C14 WH-18 [13,G] 7-A44 WH-18 [5,J]

7-A24 WH-16 [4,H]
STD LINK
16A MCB 4 7-A43 WH-16 [10,G]
1-A52 WH-16 7-A53 WH-16
A-S5
(FOR NORMAL OPERATION)
TERM 1
A-T70 A-T71

(LINK TERM 5 & TERM 6)

MOT BTRY
C-
C-T6

1-C19 RD-8 1-C25 WH-10 1-A31 WH-10

T5

C-S1 C-T1 A-T1 A-S1

[12,H] 5-C22 WH-16

C-S2

E 1-A32 WH-16 [8,G] TERM 5 E

1-P1 RD-2 [9,G] TERM 6
53A-A116 WH-16 A-T6

1-A51 WH-16 REF [4,G] 7-A57 WH-16

M
A-T7

TERM 7

(FOR SERVICE ONLY)

9
C-T7
(LINK TERM 6 & TERM 7)
-T
C

ECM POWER LINK

-T
8

5-C12 BK-8 30-C27 WH-18 [12,I]

5-N1 BK-2

TERM 17 A-T17
90-A69 WH-18 26 RELAY 6 NO
5-R1 BK-2
5-C23 WH-10

D SPARE RELAY OUTPUTS TERM 18 A-T18

88-A70 WH-18 32 RELAY 5 NO D
TERM 19 A-T19
87-A71 WH-18 33 RELAY 4 NO

BATTERY 1 BATTERY 2

- + - +
[10,G] LCL-A45 WH-18 54 DIGITAL IN 3
TERM 20 A-T20
59-A75 WH-18 53 DIGITAL IN 4
YGN-A5 GN-YL-16 A-T5
EM10/15 ETH
TERM 21 A-T21
23-A76 WH-18 45 DIGITAL IN 5

SPARE DIGITAL INPUTS TERM 22 A-T22

SP1-A77 WH-18 44 DIGITAL IN 6

TERM 23 A-T23
SP2-A78 WH-18 36 DIGITAL IN 7
C 1-C26 WH-10 REF Sheet_3-[2,D] C90-A55 WH-18 C
TERM 24 A-T24
SP3-A79 WH-18 28 DIGITAL IN 8

YGN-A102 GN-YL-16 CONTROLLER ETH

REF Sheet_3-[9,D]
A-T78

C90-A108 WH-18
TERM 25 A-T25
SA1-A80 WH-18 56 PASSIVE ANALOG IN 1 +
SPARE ANALOG OUTPUTS
TERM 26 A-T26
5V-A81 WH-18 16 SENSOR SUPPLY (5V)
TERM 37
A-T37
YGN-A104 GN-YL-16 A-S2

YGN-A105 GN-YL-16 A-T79

PANEL ETH
CHARGE ALT

+ ALT
C-T2

YGN-A101 GN-YL-16 A-T80

DOOR ETH
GND

B B
C-T3

U-T1

M
A
T
L
YGN-U1 YL-14

HT
TR

1E5167A INT-PROP
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHERRECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
U-T2
THIRD ANGLE
SHEET 2 5
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(PW 1.1/2.1 CONTROL)
VER CHG
560-9570 2X3
DK 01
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1600A HARNESS 2000A HARNESS

L L
UJ-T1

L1-UJ1 BK-00 UJ-T2 UP-T1

L1-UP1 BK-0 UP-T2

UK-T1

L1-UK1 BK-00 UK-T2 UR-T1

L1-UR1 BK-0 UR-T2

UL-T1

L1-UL1 BK-00 UL-T2 UT-T1

L1-UT1 BK-0 UT-T2

UM-T1

L1-UM1 BK-00 UM-T2 UU-T1

L1-UU1 BK-0 UU-T2

UN-T1

L1-UN1 BK-00 UN-T2 UV-T1

L1-UV1 BK-0 UV-T2

SERIES DELTA VJ-T1

L2-VJ1 BK-00 VJ-T2 VP-T1

L2-VP1 BK-0 VP-T2

VK-T1

L2-VK1 BK-00 VK-T2 VR-T1

L2-VR1 BK-0 VR-T2

T1
EXCITER T12 VL-T1

L2-VL1 BK-00 VL-T2 VT-T1

L2-VT1 BK-0 VT-T2

K CONNECT TO CONNECT TO K
VM-T1

L2-VM1 BK-00 VM-T2

CONNECT TO ALTERNATOR
VU-T1

L2-VU1 BK-0 VU-T2

CONNECT TO
ALTERNATOR VN-T1

L2-VN1 BK-00 VN-T2

BREAKER
VV-T1

L2-VV1 BK-0 VV-T2

BREAKER
T11 T2
T10
WJ-T1

L3-WJ1 BK-00 WJ-T2 WP-T1

L3-WP1 BK-0 WP-T2

T3
L3-WK1 BK-00 L3-WR1 BK-0
WK-T2 WR-T1 WR-T2
WK-T1

T9
WL_T1

L3-WL1 BK-00 WL-T2 WT-T1

L3-WT1 BK-0 WT-T2

T4
L3-WM1 BK-00 L3-WU1 BK-0
WM-2
WM-1 WU-T1 WU-T2

T7 T6
WN-T1

L3-WN1 BK-00 WN-T2

WV-T1

L3-WV1 BK-0 WV-T2

T8 T5
4P BREAKER
E
NJ-T1

N-NJ1 BK-00 NJ-T2 NP-T1

N-NP1 BK-0 NP-T2

J NK-T1

N-NK1 BK-00 NK-T2 NR-T1

N-NR1 BK-0 NR-T2 J

NL-T1

N-NL1 BK-00 NL-T2 NT-T1

N-NT1 BK-0 NT-T2

NM-T1

N-NM1 BK-00 NM-T2 NU-T1

N-NU1 BK-0 NU-T2

NN-T1

N-NN1 BK-00 NN-T2 NV-T1

N-NV1 BK-0 NV-T2

1250A HARNESS
I I
UF-T1

L1-UF1 BK-00 UF-T2

PARALLEL STAR UG-T1

L1-UG1 BK-00 UG-T2

800A HARNESS UH-T1

L1-UH1 BK-00 UH-T2

VF-T1

L2-VF1 BK-00 VF-T2

T3
UC-T1

L1-UC1 BK-00 UC-T2

T5 VG-T1

L2-VG1 BK-00 VG-T2

EXCITER
UE-T1

L1-UE1 BK-00 UE-T2

T1 T7 VH-T1

L2-VH1 BK-00 VH-T2

CONNECT TO CONNECT TO
T4
T6 VC-T1

L2-VC1 BK-00 VC-T2

ALTERNATOR
WF-T1

L3-WF1 BK-00 WF-T2

BREAKER
T2 T8
CONNECT TO
VE-T1

L2-VE1 BK-00 VE-T2

CONNECT TO L3-WG1 BK-00

WG-T2
WG-T1

H H
ALTERNATOR WC-T1

L3-WC1 BK-00 WC-T2

BREAKER WH-T1

L3-WH1 BK-00 WH-T2

T12 T10
WE-T1

L3-WE1 BK-00 WE-T2

NF-T1

N-NF1 BK-00 NF-T2

630A
E T11 T9
NC-T1

N-NC1 BK-00 NC-T2 NG-T1

N-NG1 BK-00 NG-T2

3P BREAKER
NE-T1

N-NE1 BK-00 NE-T2 NH-T1

N-NH1 BK-00 NH-T2

G G

L1-UA1 BK-0
UA-T2

1 2
EN-T5

EN-T6

L2-VA1 BK-0
VA-T2

1 2

SERIES STAR
EN-T7

EN-T8

L3-WA1 BK-0
WA-T2

1 2
AC ALTERNATOR
U

EN-T9

EN-T10
1
A

-T
EN-T1

T5
-T

A
1

EN-T2
V

F T1
F
EXCITER T6 N-NA1 BK-0 NA-T2

T7
T2
E2
T3 T8

T4
EN-T4

NA
-T1

T12

E1
T11
T10
C90-EN4 WH-18
C10-EN7 WH-18

C90-EN3 WH-18
C30-EN6 WH-18

C50-EN5 WH-18
C90-EN2 WH-18

E
T-T1
2
T-T

E T9
WA-T1
E
E
AVR-T2

N
-T
3
YGN-T1 GN-YL-2

YGN-T2 GN-YL-2

POWERWIZARD_1.1+_2.1
A-C1
EN-C1 A-C5
C90-EN1 WH-18 19 C90-A108 WH-18 REF Sheet_2-[9,C] REF Sheet_2-[9,C] C90-A55 WH-18 39 CT COMMON
EN-S1

C50-EN5 WH-18 25 C50-A85 WH-18 C50-A85 WH-18 57 IC GEN IN

YGN-K1 GN-YL-2
T-T4

K-T1 K-T2 T-T3

K-T3

K-T4

YGN-K2 GN-YL-2
D C30-EN6 WH-18 20 C30-A84 WH-18 C30-A84 WH-18 47 IB GEN IN D

BASEFRAME CUSTOMER
C10-EN7 WH-18 12 C10-A83 WH-18 C10-A83 WH-18 31 IA GEN IN
ETH ETH
2A MCB 1
104-EN8 WH-18 2 104-A91 WH-18 A-T76 A-T77

108-A92 WH-18 13 VA GEN IN

2A MCB 2
C2
103-EN9 WH-18 4 103-A90 WH-18 A-T74 A-T75

109-A89 WH-18 11 VB GEN IN

STANDARD
2

2A MCB 3
102-EN10 WH-18 5 102-A88 WH-18 A-T72 A-T73

110-A87 WH-18 9 VC GEN IN

2

AVR-C1 CONNECT TO L2 (200V SYSTEM)

C AVR-T3

3V-AVR3 WH-18 C
CONNECT TO N (400V SYSTEM) 101-EN11 WH-18 15 101-A86 WH-18 101-A86 WH-18 7 GEN AC NEUTRAL
W-AVR5 WH-18 CONNECT TO L3

IVR OPTION
CONNECT TO L2 AVR-T1

V-AVR4 WH-18 IVR OPTION 68 DIGITAL OUT 2

A-C6 IVR-C1
AVR-T4

AVR-T6

AVR-T5

CBL-A5:842-A1WH-18
EN-C2
FOR 200V CONNECT TO E1
FOR 400V CONNECT TO E2
E1 E2 3
E
3/4 S1 S2 1 E1-EN12 WH-18 35 F+-A56 WH-18 6 6 F+-IVR1 WH-18
TO EXCITER
PLUG C2
6 2 E2-EN13 WH-18 37 F--A60 WH-18 3 3 F--IVR2 WH-18 EM10/15 MODULE
IVR-C2
F+-AVR1 WH-18 F+ 416-1367
AVR-T7

1 A-C7
T11-EN14 WH-18 28 X2-A61 WH-18 2 2 X2-IVR3 WH-18 366-9370
GTR7-TH4E/AVR-A-OPT-04E
EN-T11
2

B IVR-C3 REF Sheet_2-[9,G] B

F--AVR2 WH-18
AVR-T8

F- TO ALT TERMINALS 351-9187

2
CBL-A5:843-A2BK-18 5-A103 WH-18
A-S12

1 3
T12 & T11 29 Z1-A63 WH-18 1 1 Z1-IVR4 WH-18 2 1 CBL-A5:531-A3CU-20
7 3
4

JHz EN-T12
T12-EN15 WH-18 16 X1-A59 WH-18 4 4 X1-IVR5 WH-18 M
A

A- A+
T
L
HT
TR

32 Z2-A58 WH-18 5 5 Z2-IVR6 WH-18

1E5167A INT-PROP
1E0198W BRAND MARKINGS

PMG EXCITATION 1E0013Y CONFIDENTIALITY

1E0012Y INTERPRETATION
N-C1 N-C2 N
INTPR & TOL
O 1E0011
351-6707 351-9187 T
E Caterpillar: Confidential Yellow
PROD OTHER RECORDS

3 1 X2-N2 WH-18 1
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
4 Z1-N4 WH-18 2 CONNECT TO SHEET 3 5
OF

PMG
THIRD ANGLE
PROJECTION DWG CONTROL W595

4 2 X1-N5 WH-18 3 EM10A MODULE

5 3 Z2-N3 WH-18 4
(DISCONNECT A-C6) THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS
SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(PW 1.1/2.1 CONTROL)
VER CHG
560-9570 2X3
DK 01
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L
SERIES DELTA IVR OPTION

A-C1 POWERWIZARD_1.1+_2.1
T1
EXCITER T12

4P BREAKER
5+
68 DIGITAL OUT 2

CBL-A5:842-A1BK-18
T9 T4
IVR-C1
T6 T7
6 F+-IVR1 WH-18
-6
T3
T10
K T8 T5
3 F--IVR2 WH-18 IVR-C2 EM10/15_MODULE K

T11 T2 1
2 X2-IVR3 WH-18 2 A-C7
E IVR-C3
1 REF Sheet_2-[9,G]
CONNECT TO CBL-A5:843-A2WH-18
A-S12

1 2
1 Z1-IVR4 WH-18 5-A103 WH-18
A-C6 CONNECTOR
2 3
CBL-A5:531-A3CU-20
3
4

4 X1-IVR5 WH-18

PARALLEL STAR 5 Z2-IVR6 WH-18

J J

T7 T2
EXCITER T1 T8
5+
T5
T10
T4 T11

T12 T6

-6
630A
I I
E T9 T3 3P BREAKER

L1
UA-T2_1

H H

L2
VA-T2_1

SERIES STAR
L3
WA-T2_1

AC ALTERNATOR
1
1_
F-T40

-T

T2
A

UA-T1_1 F-T41
V

T1 T5
EXCITER N NA-T2_1

T8
5+ T4
E2
G T7 T11 1 2 3 4 5 6
G
F-C2
T10
F-T43

NA
-T1
_1 344-0415
T12

E1
-6 T9
T6

E
C30-F6 WH-18

C90-F4 WH-18
C50-F5 WH-18
C10-F7 WH-18

C90-F3 WH-18
C90-F2 WH-18
T-T17
18
T-T

T3
WA-T1_1
F-
T4
2
YGN-T5 GN-YL-2

YGN-T4 GN-YL-2

F F
A-C1 POWERWIZARD_1.1+_2.1
F-C1
F-S2

C90-F1 WH-18 19 C90-A108 WH-18 REF Sheet_2-[9,C] REF Sheet_2-[9,C] C90-A55 WH-18 39 CT COMMON

C50-F5 WH-18 25 C50-A85 WH-18 C50-A85 WH-18 57 IC GEN IN

T-T20

K-T16
YGN-K4 GN-YL-2 K-T17 T-T19
K-T18

K-T19

YGN-K5 GN-YL-2
C30-F6 WH-18 20 C30-A84 WH-18 C30-A84 WH-18 47 IB GEN IN

BASEFRAME CUSTOMER
C10-F7 WH-18 12 C10-A83 WH-18 C10-A83 WH-18 31 IA GEN IN
E ETH ETH E
2A MCB 1
104-F8 WH-18 2 A-T76
108-A92 WH-18 13 VA GEN IN

A
C
-T
1
108-AC1 WH-18
2A MCB 2
103-F9 WH-18 4 A-T74

109-A89 WH-18 11 VB GEN IN

A
C
-T
2
109-AC2 WH-18
2A MCB 3
102-F10 WH-18 5 A-T72

110-A87 WH-18 9 VC GEN IN

A
C
-T
3
110-AC3 WH-18
101-F11 WH-18 15 101-A86 WH-18 7 GEN AC NEUTRAL

STANDARD
D SHUNT EXCITATION R450 AVR (LL72XXX ALTERNATOR)
D
F-C3
362-0122 AC-C1

6 E1-F12 WH-18 35 F+-A56 WH-18

13
12
11
10
3 9
2 8
1 7
3 E2-F13 WH-18 37 F--A60 WH-18

A-C6
T10 2 T10-F14 WH-18 28 X2-A61 WH-18
6 6
SUPPLY (180 V MAX) 3 3 15
- 12 WIRE ALTS CONNECTED 2 2 14

TO TERMINALS T9 & T12 1 T11-F15 WH-18 29 Z1-A63 WH-18 1 1

4 4
- 6 WIRE ALTS CONNECTED 5 5
C TO AUX WINDING
C
T9 4 T9-F16 WH-18 16 X1-A59 WH-18 R450_MODULE

5 T12-F17 WH-18 32 Z2-A58 WH-18

STANDARD
R250 AVR (LL61XXX ALTERNATOR)
B B
LR-C1
6 5+-LR1 WH-18 R250_MODULE
PMG EXCITATION
N-C1 N-C2 3 6--LR2 WH-18 LR-T1
E+
351-6707 351-9187 CONNECT TO LR-T2
E-
2 2-LR4 WH-18 LR-T3
OV POT1
3 1 X2-N2 WH-18 A-C6 CONNECTOR 110V POT2
M
A
1
LR-T4
T
L
1
CONNECT TO
HT
4 Z1-N4 WH-18 2
PMG
TR

4 3-LR3 WH-18
4 2 X1-N5 WH-18 3 EM10A MODULE 1E5167A INT-PROP
5 1E0198W BRAND MARKINGS

5 3 Z2-N3 WH-18 4
(DISCONNECT A-C6) 1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD RECORDS
OTHER
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 4 5
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(PW 1.1/2.1 CONTROL)
VER CHG
560-9570 2X3
DK 01
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
ADDITIONAL INFORMATION L

TERMINAL TABLE

K K

- CURRENT RATING CIRCUIT DESCRIPTION

J J
MCB 1 2A L1 SENSING (AC)
MCB 2 2A L2 SENSING (AC)
MCB 3 2A L3 SENSING (AC)
MCB 4 16A PANEL SUPPLY (DC)

TERM NO. WIRE ID DESCRIPTION

I 1 1 UNFUSED BATTERY 24V SUPPLY I
2 BATTERY NEGATIVE
3 5 BATTERY NEGATIVE (FOR REMOTE START)
4 24 REMOTE START INPUT
5 BLANK (RESERVED FOR ECM LINK)
6 53A FUEL CONTROL/ECM POWER
7 7 FUSED 24V PANEL SUPPLY
8 BLANK (RESERVED FOR ECM LINK)
9 322 ECM INPUT (FOR 60HZ)
10 318 ECM DIGITAL GND
11 317 ECM INPUT (FOR DROOP MODE)
12 BLANK (RESERVED FOR ECM LINK)
H H
13 316 ECM ANALOG NEG (FOR SPEED ADJUST)
14 314 ECM 5V OUTPUT (FOR SPEED ADJUST)
15 315 ECM SPEED ADJUST INPUT
16 SCR CABLE SCREEN GROUND.
17 90 RELAY OUTPUT
18 88 RELAY OUTPUT
19 87 RELAY OUTPUT
20 59 DIGITAL INPUT
21 23 DIGITAL INPUT
22 SP1 DIGITAL INPUT
23 SP2 DIGITAL INPUT
G 24 SP3 DIGITAL INPUT G
25 SA1 ANALOG INPUT
26 5V 5V SUPPLY FOR POWERWIZARD ANALOG INPUT
27 30 GND REF FOR POWERWIZARD ANALOG INPUTS
28 61 CAN -
29 62 CAN +
30 SCR CAN SHIELD
31 71 RELAY OUTPUT COM (PW 2.1 ONLY)
32 68 RELAY OUTPUT COM (PW 2.1 ONLY)
33 72 RELAY OUTPUT N/C (PW 2.1 ONLY)
34 69 RELAY OUTPUT N/C (PW 2.1 ONLY)
F 35 70 RELAY OUTPUT N/O (PW 2.1 ONLY) F
36 67 RELAY OUTPUT N/O (PW 2.1 ONLY)
37 ETH EARTH/GROUND

TERM NO. WIRE ID DESCRIPTION

38 65 MODBUS RS845 POS (PW 2.1 ONLY)
39 66 MODBUS RS845 NEG (PW 2.1 ONLY)
40 SCR MODBUS RS845 SHLD (PW 2.1 ONLY)
41 63 CAN 2 DATA LINK POS (PW 2.1 ONLY)
E 42 64 CAN 2 DATA LINK NEG (PW 2.1 ONLY) E
43 SCR CAN 2 DATA LINK SHLD (PW 2.1 ONLY)

D D

ECM CONFIGURATION
(50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS
TERM 8 TERM 8
(TO ECM PIN 56) 322-C1 WH-18 TERM 9 322-C1 WH-18 TERM 9
(TO ECM PIN 56)
(TO ECM PIN 18) 318-C3 WH-18 TERM 10 318-C3 WH-18 TERM 10
(TO ECM PIN 18)
(TO ECM PIN 46) 317-C2 WH-18 TERM 11 317-C2 WH-18 TERM 11
C (TO ECM PIN 46) C
TERM 12 TERM 12

(50 HZ) DROOP MODE (60 HZ) DROOP MODE

TERM 8 TERM 8

(TO ECM PIN 56) 322-C1 WH-18 TERM 9 (TO ECM PIN 56) 322-C1 WH-18 TERM 9
(TO ECM PIN 18) 318-C3 WH-18 TERM 10 (TO ECM PIN 18) 318-C3 WH-18 TERM 10
B 317-C2 WH-18 TERM 11 B
(TO ECM PIN 46) 317-C2 WH-18 TERM 11 (TO ECM PIN 46)
TERM 12 TERM 12

M
A
T
L

NOTES:- HT
TR

-LINK TERMINALS 10 AND 11 FOR DROOP MODE 1E5167A INT-PROP

-LINK TERMINALS 9 AND 10 FOR 1800 RPM 1E0198W BRAND MARKINGS

1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
E Caterpillar: Confidential Yellow
T

PROD RECORDS
OTHER
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 5 5
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(PW 1.1/2.1 CONTROL)
VER CHG
560-9570 2X3
DK 01
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1