CZ07402.

01/01

Instruction for
CC12-4.9/1.5/0.5
12MW Steam Extraction Turbine

Nanjing Turbine & Electric Machinery (Group) Co., Ltd

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Code: CZ07402.01/01
Nanjing Turbine & Electric Machinery (Group) Co. Ltd.
Substitute
Instruction for CC12-4.9/1.5/0.5 12MW Steam Extraction Turbine Page 1 of 23

PREPARED 李寒阳 2014.10

CHECKED 罗明芝 2014.10

APPROVED 蔡益斌 2014.10

STANDARD CHECK

AUTHORIZATION

Label Qty. Page No. Document No. Brief Description Signature

Disk (Tape) Based Drawing No. Old Based Drawing No.

Filing
No.

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CONTENT
1 STEAM TURBINE APPLICATION SCOPE AND MAIN TECHNICAL SPECIFICATIONS.. 3
1.1 Steam Turbine Application Scope .................................................................................... 3
1.2 Major Technical Specifications ........................................................................................ 3
1.3 Notes Of Steam Turbine Technical Specification............................................................. 4
2 GENERAL DESCRIPTION OF STEAM TURBINE’S STRUCTURE AND SYSTEM............ 5
2.1 Thermodynamic System................................................................................................... 5
2.2 Introduction of Main Structure......................................................................................... 6
2.3 The governing system is according to the instruction for governing system. .................. 7
2.4 Technical Specification Of Major Auxiliary Machines.................................................... 7
3 TURBINE ERECTION................................................................................................................ 9
3.1 General Description ......................................................................................................... 9
3.2 Main Installation Data...................................................................................................... 9
3.3 Hot Tightness Of Casing Flange Stud And Bolt............................................................. 14
3.4 Piping Thrust Limitation ................................................................................................ 14
3.5 Thermal Expansion Displacement At All Casing Extraction Ports ................................ 15
4 TURBINE OPERTATION AND CARE .................................................................................... 17
4.1 General ........................................................................................................................... 17
4.2 Live Steam Specification ............................................................................................... 17
4.3 Power Limitation............................................................................................................ 17
4.4 Preliminary For Starting................................................................................................. 18
4.5 Operation Care And Inspection ...................................................................................... 20

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1 STEAM TURBINE APPLICATION SCOPE AND MAIN

TECHNICAL SPECIFICATIONS

1.1 Steam Turbine Application Scope

This steam turbine is high pressure, single cylinder, double extraction impulse steam
turbine that can form complete set power generation equipment along with boiler,
generator and ancillary equipment. This steam turbine is used in the captive power plant
for heat supplying, oil refining, chemical combination, paper making，sugar plant, etc.
to improve the efficiency.
Designed rotation speed of this steam turbine is 3000r/min. This steam turbine cannot
be used to drive machinery of different speed or varying speed.

1.2 Major Technical Specifications

No. Description Unit Data
1. Live steam pressure MPa(a) 4.90
Max 5.10
Min 4.61
2. Live steam temperature ℃ 470
Max 480
Min 455
3. Steam turbine rated power MW 12
4. Rated supplemental steam flow t/h 85
5. Rated 1st extraction pressure MPa(a) 1.5
6. Rated 1st extraction pressure scope MPa(a) 1.3—1.7
7. Rated 1st extraction temperature ℃ 349.8
8. Rated 1st extraction steam quantity t/h 20
9. Max 1st extraction steam quantity t/h 30
10. Rated 2nd extraction pressure MPa(a) 0.5
11. Rated 2nd extraction pressure scope MPa(a) 0.4—0.7
12. Rated 2nd extraction temperature ℃ 278.74
13. Rated 2nd extraction steam quantity t/h 20
14. Max 2nd extraction steam quantity t/h 25

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15. Rated exhaust pressure kPa(a) 9.23

16. Cooling water temperature ℃ Normal 32
Max 35
17. Rated feed water temperature ℃ 150
18. Calculated steam rating of pure condensing kg/Kw·h 7.042
19. Calculated heat rating of pure condensing kJ/Kw·h 10046
20. Guaranteed steam rating of pure condensing kg/Kw·h 7.253
21. Guaranteed heat rating of pure condensing kJ/Kw·h 10347
22. Turbine rotating direction(viewing from turbine head to end) Clockwise
23. Rated turbine speed r/min 3000
24. Turbine single rotor critical speed(first order) r/min 1562
25. Vibration limit at bearing mm 0.03
26. Vibration limit at critical speed mm 0.10
27. Shaft centerline height from floor mm 750
28. Weight of turbine t 67
29. Weight of upper half with diaphragm t 18
30. Weight of lower half without diaphragm t 22
31. Weight of rotor t 8.01
32. Overall dimensions of turbine mm 6147×3590×3635

1.3 Notes Of Steam Turbine Technical Specification

1.3.1 The unit of absolute pressure is MPa(a), the unit of gage pressure is MPa.
1.3.2 Grade of Steam Turbine Lube Oil
Recommended lube oil for steam turbine is GB11120-2011 L-TSA steam turbine
oil. For this steam turbine, L-TSA46 steam turbine oil is normally used. And L-TSA32
is used only when the temperature is below 15 ℃ . After turbine oil anti-rust
compounding agent is added to the above series of oil products as required, various
antirust turbine oils are obtained.

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2 GENERAL DESCRIPTION OF STEAM TURBINE’S

STRUCTURE AND SYSTEM

2.1 Thermodynamic System

2.1.1 Main thermodynamic system
The high temperature and high pressure initial steam from boiler goes through the live
steam pipe and electric isolating valve to the main stop valve. After the live steam
passes through the main stop valve, it flows via four steam pipe to the four regulating
valves. Under the control of the regulating valves, the live steam flows into all nozzles
of the turbine to expand to do work. Part of the steam is extracted out the turbine as
regenerative and extraction steam, the remaining steam continues to expand and do
work and then is discharged into condenser and become condensate. Condensate is
conveyed by the condensate pump to the gland steam heater and after L.P. heater, it
enters the deaerator. Then it is pressurized by feed pump conveyed to a high pressure
heater and finally enters the boiler.
A circuit of condensate after condensate pump can enter the upper part of the condenser.
When operating under low load, this water can keep a certain level in the condenser to
maintain normal operation of the condensate pump.
All regenerative and extraction stream outlets are provided with a steam extraction
valve which is controlled by the extraction valve control water piping system. In normal
operation, the extraction interlock device shuts off pressure water so that the control
seat piston is in the maximum position under the action of spring and at this moment the
steam extraction valve opens fully. When the main stop valve closes or the unit rejects
load, the electromagnet of the extraction valve interlock device picks up piston rod .In
addition, the steam extraction valve itself has the non-return function.
2.1.2 Regenerative and extraction steam system
The unit has three circuits of regenerative and steam extraction. The first circuit of
steam extraction is delivered to the high pressure heater. The second steam extraction is
delivered to deaerator; the third circuit of steam extraction is delivered to the low
pressure heater. Unit make-up water is delivered to deaerator.
2.1.3 Steam seal system
The unit steam seal system is divided into front steam seal and rear steam seal. The
front steam seal has four gland rings to form a three-stage steam chamber; the rear
steam seal has three gland rings to form a two-stage steam chamber. The first stage of
the front steam seal is delivered to the first steam extraction pipe, the second stage is
connected to the pressure balancer and the third stage is connected to the steam seal
heater. With help of the extraction fan, the steam seal heater forms a certain vacuum in
the suction chamber so that the pressure in the steam chambers of these several stages is

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maintained at -2.94~-1.96kPa vacuum to cause air to be extracted into the machine so as

to prevent steam from leaking into the front and rear bear pedestals to cause oil damage.
In addition, it can rationally utilize the waste heat from steam seal extraction to heat
make-up water. The first stage for main stop valve and regulating valve steam leakage is
delivered to deaerator.
2.1.4 Drain system
Drain water from the turbine proper and all pipes is delivered respectively to the drain
flash tank and after pressure balancer, to the condenser.
2.1.5 Local cooling system (not supplied by this manufacturer)
In order to reduce the heat conduction of the front casing lug to the front bearing
pedestal and prevent excessively high temperature of front bearing pedestal, cooling
water can pass through the slide key under the casing lug and the auto closer.
The system chart is as follows:

DN50 left sliding key under lug DN50

right sliding key under lug

system chart of sliding key under lug

2.2 Introduction of Main Structure

The turbine is composed of one Curtis stage and ten pressure stages. The blades of the
last stage are twisted blades, while the blades of the rest stages are straight blades. The
regulative extraction flow area is at the second and forth stage where a rotating
diaphragm is designed.
The guide vane ring of the Curtis stage is split into two halves and is supported at the
horizontal split with I shape key. When dismantling the guide vane ring, I shape key
should be taken away with the tools for disassembling guide vane ring before lifting.
Steam regulation is done by means of nozzle valves. There are six nozzle valves
suspended on a single beam.
Inside steam turbine front bearing housing, there are main oil pump, emergency tripping
device, axial displacement transmitter, and radial & thrust combined bearing. Front
bearing pedestal and front casing are connected with “lugs”, there are vertical keys to
fix left-right expansion in vertical direction to prevent movement of center of bearing
pedestal in expansion. There is a thermal expansion probe installed on front pedestal to
reflect thermal expansion of the turbine stator.

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Turbine rotor is coupled with generator rotor by means of a rigid coupling. The turning
mechanism is composed with a pair of worm and gear and a pair of pinion and gear.
Motor speed is reduced by the gear train. As rotor is gaining speed during starting the
turning gear is automatically declutched. A shaft extension of the turning gear is also
provided for optional hand cranking.

2.3 The governing system is according to the instruction for governing

system.
The governing system parts in this instruction, which is not same as the instruction for
governing system, are all according to the instruction for governing system.

2.4 Technical Specification Of Major Auxiliary Machines

a Gland steam heater
Type JQ-18-1
Cooling water quantity 30t/h
Heat exchange area 18m2

b Condenser N-1000-11
Type Two separate row-type surface condenser
Cooling area 1000m2
Cooling water quantity 3000t/h
Water resistance 0.25MPa
Cooling water temperature 23℃
Net weight 22.2t

c Oil cooler
Type YL-2×60-2
Cooling area 2×60m2
Oil quantity 1000L/min
Cooling water quantity 140t/h
Water resistance 14.1kPa
Oil resistance 7.5kPa

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d HP heater
Cooling area 140m2
Design steam pressure 1.35MPa
Design water pressure 8.0MPa

e LP heater
Type JD-60-1
Heat exchange area 60m2
Design pressure 0.7MPa(a)（tube-side）
0.2MPa(a)（shell-side）

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3 TURBINE ERECTION

3.1 General Description

Before unit installation, the erection company shall learn the drawings and technical
documents to know the structural features and system performance of this unit.
The erection company can draw up the unit installation procedure and steps as well as
various preparation works before installation according to the site conditions after
knowing the structural performance of the unit. Its principle is not to make the
installation work disordered.
The unit foundation shall conform to the requirements of strength and geometry
proposed by the electric design institute. The other requirements can execute the related
clauses of the standard of the People’s Republic of China for electric power industry
DL5011-92 “Technical code for erection and acceptance of electric power
construction-Section of steam turbine set”.
The unit sizing blocks can be arranged with reference to the sizing block arrange
drawing for this unit. Its arrangement principle is: load contracted area; two sides of the
foundation bolts; four corners of seat stand.

3.2 Main Installation Data

This section lists various installation data for the erection company to strictly control
during erection. The unlisted requirements can refer to the related clauses in DL
5190.3-2012 “Technical specification for thermal power erection and construction”.

3.2.1 Longitudinal guide key on front pedestal

a1+a2=0.04～0.06
b>1.5
c1+c2=-0.06～-0.04

3.2.2 Guide plate on front pedestal

a=3
b=0.04～0.06

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3.2.3 Vertical slide key on front bearing housing

a1+a2=0.08～0.10
b=3
c=3
3.2.4 Clutch on front casing
a=0.04～0.08
b=3
c=5
d=0.12～0.16

3.2.5 Longitudinal key on rear casing guide plate

a1+a2=-0.02～0
b=0.5
c1+c2=0.04～0.08
d=6.5

3.2.6 Nut clearance on rear pedestal

a=0.08～0.12

3.2.7 Horizontal level of casing horizontal joint

0.20:1000

3.2.8 Thrust bearing front bearing and

radial bearing
a=0.04～0.19
b=0.30～0.40
c=0
d=0.05～0.20

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e=0.05～0.142
h=0.05～0.16

f (upper limit of diameter)=

-0.05～-0.02
g1+g2=0.03～0.07

#1&#2 bearing
n=0.26～0.3
j=0.3～0.45
#3 bearing
n=0.26～0.36
j=0.4～0.56
k-when no rotor is on: 0.03～0.05
Area of contact between two
spherical surfaces:
thrust bearing front bearing≥70%
radial bearing≥70%
area of contact between sizing block and bearing pedestal:
thrust bearing front bearing≥70%
radial bearing≥70%
angle of contact between shaft and the liner:60°～ 80°
clearance between the bearing splits≤0.05

3.2.9 Front labyrinth

a=0～0.05

b=0.4～0.5
c=1.5

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d1+d2=-0.02～0
e1+e2=0.03～0.05

3.2.10 Guide vane ring

a=0～0.05
b=0.1～0.5
c=1.5
d =0.1～0.25
e1+e2=0.05～0.10
Area of contact between shims under support lug
and casing: 60%
f=0.2～0.3
g1+g2=0.05～0.10

3.2.11 Diaphragm
a=1.5
b=0.4～0.9
c=0.5
d=0～0.5
e1+e2=-0.02～0
f1+f2=0.035～0.055
h=0～0.05
Area of contact between shims under supporting
lug and casing: 60%

3.2.12 Labyrinth clearance

│a-b│=0～0.05
c-│a+b│/2=0～0.04

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3.2.13 Coupling alignment

│a1-a3│=0～0.04
│a2-a4│=0～0.04
│b2-b4│=0～0.02
b1-b3=-0.02～0(upper)

3.2.14 Rotor slope

Slope up towards front, keep rear journal horizontal

3.2.15 All clearance of flow path, front and rear sealing assembly, diaphragm labyrinth,
bearing house terminal and oil sealing are specified in the drawing of "longitudinal
section of turbine".
3.2.16 Rotating diaphragm and its servomotor

Two holes A and B are on the fixed diaphragm. One hole is on the rotating component.
When it coincides with hole A, the rod should be at highest position. Adjust the rod if
necessary. When the moving hole coincides with hole B, the rod should be at lowest
position. Adjust by the travel stop of the servomotor.

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3.2.17 Rotating diaphragm

a=0.1～0.3
b=1.5
c1+c2=-0.02～0
d1+d2=0.035～0.055

Area of contact between adjusting shims and lower

half of casing: 60%

3.3 Hot Tightness Of Casing Flange Stud And Bolt

3.3.1 The bolts on the horizontal split will be tightened further in hot condition to
prevent steam leaking. Before this, the nuts are tightened with torque of 490 N·M at
room temperature.
3.3.2 Additional tightening angle of nuts:
M64×4(not through the holes):32°
M72×4(not through the holes):33.3°
M72×4(through the holes):45.5°
M85×4(not through the holes):35.3°

3.3.3 All these blot and stud above must be heated before dismantling.

3.4 Piping Thrust Limitation

The force exerted on the front and rear pedestal by either single pipe or piping system
include live steam piping, extraction piping, but except exhaust pipe, should not exceed
the following data in hot and cold states are as follows:

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1620
Y

3841

UNIT :N

PAX PBX=PCX PAY PBY=PCY PZ Condition

±15000 ±16000 ±10000 ±10000 ±11000 Hot

±8000 ±8000 ±5000 ±5000 ±5500 Cool

3.5 Thermal Expansion Displacement At All Casing Extraction Ports

（UNIT :mm）：

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No. Extraction Flow Direction X Y Z

1 To Pressure Equalizer 7.83 0.00 -4.08
2 To Gland Steam Heater 7.38 0.82 -4.08
3 To 2nd Industrial Extraction 6.70 0.00 -4.08
4 The Live Steam Entrance 6.24 8.55 3.24
5 st
To 1 Industrial Extraction 3.53 1.73 -5.18
6 To 2nd Industrial Extraction 1.61 1.36 -5.42
7 To LP Heater 0.58 0.00 -1.71
8 To Pressure Equalizer 0.21 0.00 -0.43
9 To Gland Steam Heater 0.21 0.00 -0.48

The above X values are the forward expansion displacement values of all steam
extraction ports with the point of intersection of C.L. of rear bearing and C.L. of turbine
as zero point; the Z values are the upward (minus means downward) displacement
values with the turbine horizontal joint as zero point; and Y values are the left or right
displacement value with turbine axis as zero point.

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4 TURBINE OPERTATION AND CARE

4.1 General
Proper handling of steam turbine during starting, stopping and operation are the key link
for high economical service and long life of machine. Plant owners are liable to have
their own operating guides. A general guide of turbine operation is written in “Turbine
Operation” published by the Ministry of Power, P.R.C. However, the rules on operation
in this instruction must be followed.

4.2 Live Steam Specification

4.2.1 Always keeping the steam at the main stop valve within the range:
Pressure 4.90MPa(a)
Max 5.10MPa(a)
Min 4.61MPa(a)
Temperature 470℃
Max 480℃
Min 455℃

4.2.2 When steam pressure at the main stop valve reaches 5.10 MPa(a) or steam
temperature reaches 485℃, only half an hour operation is allowed. Total accumulated
hours annually should be less than 20.
4.2.3 When steam pressure at the main stop valve drops below 4.61 MPa(a) or steam
temperature reaches 455℃, power load should be shifted(decreased). Normally heating
load is shifter ahead of power load.

4.3 Power Limitation

4.3.1 Power and heat loads on the turbine are to be controlled strictly according to
curves given in “Thermal Characteristics Diagram”
4.3.2 Turbine is permissible to be operated at following marginal conditions at 12MW
continuously even there is no steam extraction:
a. When steam pressure drops to 4.61 MPa (a), steam temp. drops to 455℃ and
cooling water (inlet)temp. is not higher than 25℃.
b. When cooling water(inlet) temp. rises to 33℃, and all the conditions below are
satisfied:
Steam pres. at the main stop valve is keeping at or higher than 4.9 MPa (a).
Steam temp. at the main stop valve is keeping at or high than 470℃
Condensate (mass flow) flowing to the H.P. heater is no more than 105% of the

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steam admission (mass flow) at that parameter.

c. Operating at the pure condensing condition.
4.3.3 Load reducing operation
Beyond the deviation of above said steam parameter (pres. temp. and vacuum) load
must be decreased.

4.4 Preliminary For Starting

4.4.1 A hot start means to start the turbine which has been stopped in less than 12 hours,
with upper casing temp. no less than 300℃, and the lower no less than 250℃. Except
for this, turbine is under normal cold start.
4.4.2 Preparing for Starting
a. Make an over-all check over the work done in installation or overhaul.
b. Check all the meters if they are sufficient and correct, their zero settings are at
right position. All safe guard alarms, signals, annunciators should be tested.
c. Check the water and oil system.
d. Check the governor system and all safety protective devices.
e. Check all the guide keys, record clearances at cold state, make sure that all the
guide keys can move freely during thermal expansion of the turbine.
f. Make sure all valves are at the correct position.
4.4.3 Cold start and its time intervals
4.4.3.1 Condition of a cold start
a. Start by admitting steam when vacuum reaches -0.061MPa.
b. As the rotor gaining speed to 400r/min, send gland steam to front and rear
labyrinth.
c. The temperature of gland steam is lower than 200℃.
4.4.3.2 Time interval of a cold start is as follows:
Pick up speed till 400r/min 2min
Check and keep on running 400r/min 8min
Raise speed to 1200r/min 10min
Check and keep on running 1200r/min 15min
Raise speed to 2500r/min 5min
Check and keep on running 2500r/min 10min
Raise to full speed 3000r/min 10min
SUM 60min

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4.4.4 Hot start and its time intervals

4.4.4.1 Condition of a hot start
a. Incoming steam temp. must be 30℃ higher than casing temp.
b. 2 hours before starting, rotor has been turning all the time by turning gear.
c. As the rotor is rotating, gland steam is applied then vacuum is established.
d. Before start sufficient vacuum -0.08MPa should be established.
4.4.4.2 Time interval of a hot start is as follows:
Pick up speed till 500r/min 2min
Check and keep on running 500r/min 3min
Raise speed to 1200r/min 5min
Check and keep on running 1200r/min 3min
Raise speed to 2500r/min 5min
Check and keep on running 2500r/min 2min
Raise to full speed 3000r/min 5min
SUM 25min
4.4.5 Related matters after turbine speeding up to governing system
(See their separate instruction)
4.4.6 Synchronization and load on
a. Conditions before turbine synchronization with power grid:
Turbine operates with no load for 20min and all is normal;
All tests are completed;
Temperature of lower high pressure turbine part reaches over 220℃.。
b. Operate with 1000kW load immediately after synchronization and gradually
raise the load to 2000KW to warm up the turbine. It is allowed to increase the
load at 300kw/min only when the temperature of the lower high pressure
turbine part reaches over 290℃~300℃. When the lower high pressure turbine
part reaches over 350℃, it is allowed to increase the load at 1000kw/min to the
rated value.
c. The following works are done when load reaches 2000KW:
Close the drain before the isolating valve;
Close all drain valves.
d. During load on, closely monitor the turbine operation to make sure that the
parameters at all measuring points are in the normal value range. If any
abnormality is found, reduce the load and after it becomes normal and is stable
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for 30min, gradually increase the load to rated value.

4.4.7 Note the following points during turbine speed up:
a. As the rotor is in the way of gaining speed, vacuum should be maintained at
above -0.08MPa. When raising speed to the 3000r/min, vacuum should attain the
normal value.
b. At startup, it is necessary control the over-cooling and negative differential
expansion of the high temperature part and particularly for hot start.
c. Oil going to bearing should be above 30℃. Oil should be sent to the coolers as
oil temp. reaches 45℃. Ideal oil temperature going to the bearing should be within 35℃
to 45℃.
d. As the rotor is in the way of gaining speed, vibration becomes stronger as it runs
across the critical speed of the shaft assembly. Raise speed as quickly as possible when
it passes critical speed. At speed other than critical speed, keep turbine vibration at no
higher than 0.03mm. If it becomes higher as the rotor gaining speed, slow down to
previous speed and keep on running for not less than 30min, then raise speed. If the
vibration still goes higher than 0.03mm. Bring the rotor to lower speed again for a
longer warm-up of about 120min. Try again. If it remains in high vibration, stop the
turbine for thorough inspection.
4.4.8 Over-load operation of turbine
Turbine over-load must be performed in strict accordance with the operating condition
drawing. It is necessary to strengthen supervision and note the following points:
a. Bearing vibration;
b. Internal turbine sound;
c. Abnormal sound and vibration of regulating steam valve;
d. Axial displacement;
e. Thrust bearing bush and return oil temperature.

4.5 Operation Care And Inspection

4.5.1 Pay attention to the following main parameters during operation and make them
conform to the specification:
a. Fresh steam parameter (See 1.2 Technical Specification)
b. Power grid frequency should be 49.5~50.5Hz
c. Entrance pressure of main oil pump and lubricating pressure of bearing should
keep in the proper range. (See the governing instruction)
d. Bearing inlet temperature 35~45℃;
Maximum bearing return oil temperature 65℃
Maximum bearing bush temperature 100℃

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e. Oil filter pressure drop 0.0196~0.0392Mpa;

f. Steam seal system:
Surge tank internal pressure 2.94~29.4kPa
Extraction chamber vacuum -2.94~-1.96kPa
g. Rear casing exhaust temperature:
<65℃ for on-load
<100℃ for no-load
4.5.2 Periodically check and calibrate various instruments and perform periodic test for
a certain item as required.
4.5.3 Frequently supervise and periodically record the indication of all meters. Make
detailed record in case of load change or abnormality.
4.5.4 If the unit can not maintain stable operation with no-load or can not control speed
after full load rejection to cause the emergency governor to actuate, it is prohibited to
carry load again and is necessary to take measures to improve it.
4.5.5 Periodic tests of steam turbine：
4.5.5.1 Carry out activity test of oil injection of emergency governor once every two or
four weeks.
4.5.5.2 Carry out activity test of main steam valves every day to check activity of stop
valves and for stagnation of valve stems.
4.5.5.3 Carry out motor driven oil pump test once a week.
4.5.5.4 Carry out activity test of extraction valves once a week
4.5.5.5 For details of other related tests of adjustment components and assemblies, refer
to “Instructions on adjustment security system”.

4.6 In the following cases, the startup of turbine is prohibited or terminated:

a. Bearing inlet oil temperature is lower than 25℃ or lube oil pressure is lower
than the specified value;
b. Any protection device operates abnormally;
c. Main stop valve opens or closes inflexibly and seizes;
d. AC electric oil pump of DC electric oil pump can not go into operation
automatically;
e. DC power supply can not ensure that the DC electric oil pump operates
normally;
f. Tachometer or other instruments have abnormal indication;
g. The unit has internal metal friction sound or vibration exceeding normal
standard.
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4.7 Shut Down

4.7.1 Notify the heat supply network, power grid, boiler unit, electric system to get
ready for shut down.
4.7.2 Load reduction
a. Gradually reduce heat load to zero, and then make the turbine on the pure
condensing operation condition.
b. Gradually reduce electric load (or reduce electric load when reducing thermal
load) to zero. The load reduction speed shall be in the reverse direction of load increase
speed.
c. Disconnected from the power grid.
4.7.3 After disconnection is confirmed, immediately stop steam supply to the rear steam
seal and hand beat the emergency trip device or press stop button.
4.7.4 During thermal load reduction, if the heat network still needs steam, operate the
pressure reducer and attemperator to supply steam.
4.7.5 During speed reduction, monitor lube oil pressure which should not be lower than
0.049MPa.
4.7.6 After the rotor stops completely, immediately put the turning gear into operation to
continuously turn for 10~12h and then turn intermittently until the rotor is cooled.
Continuously supply oil in continuous turning.

4.8 Accident Handling

4.8.1 In the following cases, the turbine should break vacuum and stop emergently:
a. Sudden unit intense vibration or metal impact sound;
b. Turbine speed rises to 3360r/min and emergency tip device does not function;
c. Turbine incurs water hammer;
d. Shaft end steam seal sparkles;
e. Any bearing loses oil or gives off smoke or bearing return oil temperature rises
sharply.
f. Bearing return oil temperature rise exceeds 75℃ and bush temperature exceeds
110℃.
g. Oil system catches fire which can not be put out quickly;
h. Oil level in the oil tank suddenly drops to below the minimum oil level;
i. Lube oil pressure drops to 0.0196MPa;
j. Rotor axial displacement exceeds 1.3mm;
k. Main step pipe bursts;

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l. Generator gives off smoke;

m. Rear casing exhaust valve actuates.
4.8.2 In the following cases, the turbine shall stop without vacuum break:
a. Steam admission pressure is greater than 11MPa(a) or steam temperature is
greater than 545℃.
b. Steam admission pressure is lower than 8MPa(a) or steam temperature is lower
than 485℃.
c. Condenser vacuum is lower than -0.061MPa.
d. Regulating steam valve or control rotary diaphragm is seized;
e. Bearing vibration is greater than 0.07mm.
4.8.3 In the following cases, the turbine shall stop without vacuum break if not
recovered within 15min:
a. Steam admission pressure is lower than 8.5MPa(a) and higher than 8MPa(a);
b. Steam admission temperature is lower than 490℃ and higher than 485℃;
c. Condenser vacuum is lower than -0.073MPa but higher than -0.061MPa.
4.8.4 For any emergency stop under the conditions of load on, it is necessary to stop the
turbine and then disconnect the power grid first!

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