Commissioning Service Department

Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 1 of 11
Contractor: Contract no.: Substation No :

As Per the Schematic Drawings the Contents in This Test Format Can Be Modified.

1. GENERAL DATA AND INFORMATION:

Panel designation
Serial no
Make
Panel type
Dwg & sch no
Panel no

2. MECHANICAL CHECK AND VISUAL INSPECTION

As per TCS–P-105 Rev – 01, Item no 4.1
Item Description Checked
1 Check tightness of all connections Yes N/A
2 Inspect for physical damage / defects Yes N/A
3 Panel condition, cleanliness, organization, labeling, Yes N/A
Readiness for service, panel doors, handles...etc
4 CT shorting checked Yes N/A
5 Indications checked Yes N/A
6 Contact resistance of tripping and alarm checked Yes N/A
7 Check the ferrules as per specification Yes N/A
8 Confirm that each panel has been properly secured to the floor in its Yes N/A
final service location.
9 Panel Earthing checked Yes N/A
10 Confirm that panels are constructed and wired as per SEC relevant Yes N/A
specification.
11 Check case cover and gasket for proper seal against dust. Yes N/A
12 Check all installed equipment nameplate information for compliance to Yes N/A
approved drawings and equipment /material lists.
13 For all internal and external panel wiring, confirm that all screw Yes N/A
terminations are tight and that crimp connectors are firmly secured to
the wire and to the termination point. Ensure that no part of the wire is
bent at the termination point. Check Ferrules.
14 Check that panel equipment is mounted securely and protected against Yes N/A
mal operation due to vibration, shock, etc
15 Use of ring type terminals for wire termination for current circuit wires. Yes N/A

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 2 of 11
Contractor: Contract no.: Substation No :

3. GENERAL PANEL FUNCTIONAL CHECKS

As per TCS–P-105 Item no 5.1 & 5.9

Item Description Remarks

N/
1 Check Output of Ac Outlet Yes
A
N/
2 Check Illumination Lamp Yes
A
N/
3 Check Door Switch Yes
A
N/
4 Check Heater / Thermostat Yes
A

4. Single Line Diagram & Focus Of Capacitor Banks:

G T1
G T2 G T3

13.8 KV SWGR 13.8 KV SWGR 13.8 KV SWGR

SEC- A SEC- B SEC- C

B/C - 1 B/C - 2

33 kv /10 MVAR 33 kv / 10 MVAR

CAP BANK - 1 33 kv / 10 MVAR
CAP BANK - 2
CAP BANK - 3
5. SWITCH GEAR CB OPERATION CHECKS:

Mode of operation: Manual

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 3 of 11
Contractor: Contract no.: Substation No :

Initial condition of Swgr Action taken place at C.B Control By

Command
Item Cap Cap bank Cap bank Cap bank Cap Cap
Given Local Scada
bank -1 -2 -3 -1 Bank -2 bank -3
Racked Racked Racked Racked Manual
1 Opened close
out out out out close
Racked Racked Racked Racked Manual
2 closed open
out out out out open
Racked Racked Racked Racked Manual
3 opened close
out out out out close
Racked Racked Racked Racked Manual
4 closed open
out out out out open
Racked Racked Racked Racked Manual
5 opened close
out out out out close
Racked Racked Racked Racked Manual
6 closed open
out out out out open

Note: After tripping of CB 10 Min should be elapsed for further operation...

6. FUNCTIONAL CHECKS OF ACCS:

Mode of operation: Auto

Closing and opening of capacitor Bank breaker is 5 Min

In Auto Mode, the Closing of cap Bank Circuit Breakers should be in ascending order
(i.e., cap bank -1, cap bank – 2, cap bank – 3 …..) Where as the opening of cap bank to
be in descending order (i.e.,) cap bank -3,cap bank -2,cap bank -1 and so on.

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 4 of 11
Contractor: Contract no.: Substation No :

6.1. CASE 1:

Bus coupler – 1(BC -1) and Bus coupler -2 (BC -2) are in open Position

Conditions Action taken by ACCS panel to

Initial position of CB Control By
checked by issue to C.B of
Item Remarks
ACCS Cap bank Cap Cap Cap Cap Cap
Local Scada
-1 bank -2 bank-3 bank-1 Bank -2 bank-3
T -1 MVAR Racked Racked Auto Racked Racked Over
1 Opened
>9 out out close out out MVAR
T -1 MVAR Racked Racked Auto Racked Racked Under
2 closed
<1 out out open out out MVAR
T -2 MVAR Racked Racked Racked Auto Racked Over
3 opened
>9 out out out close out MVAR
T -2 MVAR Racked Racked Rackedo Auto Racked Under
4 closed
<1 out out ut open out MVAR
T -3 MVAR Racked Racked Racked Racked Auto Over
5 opened
>9 out out out out close MVAR
T -3 MVAR Racked Racked Racked Racked Auto Under
6 closed
<1 out out out out open MVAR

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 5 of 11
Contractor: Contract no.: Substation No :

6.2. CASE 2:

Bus coupler – 1(BC -1) Open and Bus coupler -2 (BC -2) in Close position

Conditions Action taken by ACCS panel

Initial position of CB Control By
checked to issue to C.B of
Item Remarks
by ACCS Cap bank Cap bank Cap bank Cap Cap Cap
Local Scada
-1 -2 -3 bank -1 Bank -2 bank -3
T -1 MVAR Racked Racked Auto Racked Racked Over
1 Opened
>9 out out close out out MVAR
T -1 MVAR Racked Racked Auto Racked Racked Under
2 closed
<1 out out open out out MVAR
T -2 + T -3 Racked Racked Auto Over
3 opened Opened Opened
MVAR > 9 out out close MVAR
T -2 + T -3 Racked Racked Auto Over
4 closed opened closed
MVAR > 9 out out close MVAR
T -2 + T -3 Racked Racked Auto UnderM
5 closed closed closed
MVAR < 1 out out open VAR
T -2 + T -3 Racked Racked Auto Auto Under
6 closed opened
MVAR < 1 out out open open MVAR
T -2 + T -3
Racked Racked Racked Racked Racked
7 still MVAR Opened Opened
out out out out out
<1

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 6 of 11
Contractor: Contract no.: Substation No :

6.3. CASE 3:

Bus coupler – 1(BC -1) Close and Bus coupler -2 (BC -2) in open position

Conditions Action taken by accs panel to

initial position of cb Control by
checked issue to c.b of
Item Remarks
By accs Cap bank Cap bank Cap Cap Cap Cap
Local Scada
-1 -2 bank -3 bank -1 Bank -2 Bank -3
T -1 + T -2 Racked Auto Racked Over
1 Opened Opened Opened
MVAR > 9 out close out MVAR
T -1 + T -2 Auto Racked Auto Auto Racked Over
2 Opened
MVAR > 9 close out close close out MVAR
T -1+ T -2 Racked Racked Auto Undermv
3 Closed Closed Closed
MVAR < 1 out out open ar
T -2 + T -3 Racked Auto Racked Auto Auto Under
4 Closed
MVAR < 1 out open out open open MVAR
T -3
Racked Racked Racked Racked Auto Over
5 MVAR > Opened
out out out out close MVAR
9
T -3 MVAR Racked Racked Racked Racked Auto Under
6 Closed
<1 out out out out open MVAR

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 7 of 11
Contractor: Contract no.: Substation No :

6.4. CASE 4:

Bus coupler – 1(BC -1) and Bus coupler -2 (BC -2) in Close position

Conditions Action taken by accs panel to

initial position of cb Control by
checked by issue to c.b of
Item Remarks
accs Cap bank Cap bank Cap Cap Cap Cap
Local Scada
-1 -2 bank -3 bank -1 Bank -2 Bank -3
T -1 + T -2
Racked Racked Auto Racked Racked Over
1 +T -3 Opened
out out close out out MVAR
MVAR > 9
T -1 + T -2
+ T -3 Racked Racked Racked Racked Under
2 Closed Open
MVAR >1 out out out out MVAR
&<9
T -1+ T -2 +
Racked Racked Racked Auto Racked Over
3 T -3 MVAR Opened
out out out close out MVAR
> 9
T -1 + T -2 +
Racked Racked Racked Racked Under
4 T- 3 MVAR Closed Open
out out out out MVAR
>1 & < 9
T -1+ T -2 +
Racked Racked Racked Racked Auto Over
5 T -3 MVAR Opened
out out out out close MVAR
>9
T -1+ T -2 +
Racked Racked Racked Racked Under
6 T -3 MVAR Closed Open
out out out out MVAR
>1&<9

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 8 of 11
Contractor: Contract no.: Substation No :

6.5. CASE 5 & 6:

Under voltage and over voltage operations

The Closing and opening of 33 kV capacitor bank breaker lies between 36 > 33 < 31

Action taken by ACCS panel to

Conditions Initial position of CB Remarks Control By
issue to C.B of
checked by
Item Cap Cap Cap
ACCS Cap bank Cap bank Cap bank
bank Bank Bank Local Scada
-1 -2 -3
-1 -2 -3
Bus – A
Racked Racked Racked Racked Under
1 volt Opened Close
out out out out voltage
< 31 kv
Bus – A
Racked Racked Racked Racked Over
2 volt closed Open
out out out out voltage
> 36 kv
Bus – B
Racked Racked Racked Racked Under
3 volt opened Close
out out out out voltage
< 31 kv
Bus – B
Racked Racked Racked Racked Over
4 volt Closed Open
out out out out voltage
> 36 kv
Bus – c
Racked Racked Racked Racked Under
5 volt Opened Close
out out out out voltage
< 31 kv
Bus – c
Racked Racked Racked Racked Over
6 volt closed Open
out out out out voltage
< 36 kv

6.6. Case 7:

If any one of Three Grid Transformer is out of service, then the system will
Remain same.

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 9 of 11
Contractor: Contract no.: Substation No :

7. SCADA COMMANDS TO ACCS PANEL:

Item From SCADA To Accs Panel Signal Name Remarks

1 1 X --- : ___ - __ X --- : ___ - __ SCADA in
2 1 X --- : ___ - __ X --- : ___ - __ SCADA out
3 1 X --- : ___ - __ X --- : ___ - __ Cap Bank – 1 close Command
4 1 X --- : ___ - __ X --- : ___ - __ Cap Bank – 1 Trip Command
5 X --- : ___ - __ X --- : ___ - __ Cap Bank – 2 close Command
6 X --- : ___ - __ X --- : ___ - __ Cap Bank – 2 Trip Command
7 X --- : ___ - __ X --- : ___ - __ Cap Bank – 3 close Command
8 X --- : ___ - __ X --- : ___ - __ Cap Bank – 3 Trip Command
9 1 X --- : ___ - __ X --- : ___ - __ SCADA auto command
10 1 X --- : ___ - __ X --- : ___ - __ SCADA manual command

8. ACCS INDICATIONS:

Item Alarm Local at ACCS Received at Ecc Remarks

ACCS Faulty

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 10 of 11
Contractor: Contract no.: Substation No :

9. ANNUNCIATOR WINDOWS & ALARMS:

9.1. Capacitor bank annunciation -1

Item Source Annunciator Litra Remarks

1 3CBP - 1 Window - 1 Group -1 protection operated
2 3CBP - 1 Window - 2 Group -2 protection operated
3 S ------- Window - 3 Trip ckt faulty
4 S ------- Window - 4 SF6 stage – 2 operated
5 3CBP - 1 Window - 5 Stage - 1 alarm operated
6 S ------- Window - 6 SWGR trouble
7 3CBP - 1 Window - 7 Prot faulty bank - 1
8 3CBP – 1 Window - 8 VT fail bank -1

9.2. Capacitor bank annunciation -2

9 3CBP – 2 Window - 8 Group -1 prot operated

10 3CBP – 2 Window - 9 Group -2 prot operated
11 S ------- Window - 10 Trip ckt faulty
12 S ------- Window - 11 SF6 stage – 2 operated
13 3CBP – 2 Window - 12 Stage - 1 alarm operate
14 S ------- Window - 13 SWGR trouble
15 3CBP - 2 Window - 14 Prot faulty bank - 2
16 3CBP – 2 Window - 15 VT fail bank -2

9.3. Capacitor bank annunciation -3

17 3CBP – 3 Ann window – 16 Group -1 protection operated

18 3CBP – 3 Ann window - 17 Group -2 protection operated
19 S ------- Ann window - 18 Trip ckt faulty
20 S ------- Ann window - 19 SF6 stage – 2 operated
21 3CBP – 3 Ann window - 20 Stage - 1 alarm operated
22 S ------- Ann window - 21 SWGR trouble
23 3CBP – 3 Ann window - 22 Prot faulty bank - 3
24 3CBP - 3 Ann window - 23 VT fail bank -3

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats

Description: FUNCTION TEST - ACCS Record No.:

Bay no.: Drawing ref.: Sheet: 11 of 11
Contractor: Contract no.: Substation No :

10. GENERAL ANNUNCIATORS

25 PLC Ann window - 27 Main DC fail

26 ACCS Ann window - 28 PLC battery low / PLC faulty

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date: