PARTS
MANUAL
SPACESAVER
S135-155XL
(S6.00-7.00XL)
(B024)
CUSTOMER EDITION
HYSTE!
2000 HYSTER COMPANY Sena coor enous HYSTER
ILLUSTRATED CONTENTS
RE —pivision RE
1 Frame ......0..... vee tees seal
2 Engine . 13
3 Fuel System ... . 124
4 Electrical System . 175
5 Transmission & Drive Axle . 263
6 Brake System . - 293
7 Steering System . » 805
8 Hydraulic System , beveuttneeeeeenss . 318
9 Vista Two-Stage LFL Mast (A513)
10 Vista Three-Stage FFL Mast (A514)
1" Optional Equipment sees 407
12 Numerical Index... . 425
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TABLE OF CONTENTS
DESCRIPTION _ _PAGE
A
AIR FILTER (Figure 86)
LAST USED ON SIN B24D-2267 (EXCEPT 2263) ..........-. Page 160
AIR FILTER (Figure 87)
FIRST USED ON SIN B24D-2268 (INCLUDES 2263) cosecees Page 162
ALTERNATOR (Figure 119)
DELCO BRy
LAST USED ON SIN B24D-4752 Page 216
ALTERNATOR (Figure 114)
GASOLINE, LPG, AND DIESEL.
FIRST USED ON'SIN B24D-4753. Page 220
ALTERNATOR (Figute, 1)
PRESTOLITE BRAND - Page 222
ALTERNATOR MOUNTING (Figure 116)
DIESEL 1004.42
WITH LOW EMISSIONS .. Page 224
AUXILIARY CONTROL VALVE (Figure 195)
FIFTH FUNCTION ..... - Page 370
B
BACK-UP ALARM (Figure 219)... +. Page 422
BATTERY DISCONNECT (Figure 107)
FIRST USED ON SIN B24D-4072 coe ceseveeseeeees Page 206
BRAKE BOOSTER (Figure 159) . Seen + Page 302
BRAKE (Figure 157) cotteeeees coceeeesees Page 298
BRAKE LINES (Figure 160) «20.2.2... Page 303
c
CAMSHAFT AND OIL PAN (Figure 37)
‘GASOLINE AND LPG
4LM 1994 SERIES ENGINE Page 74
CAMSHAFT AND OIL PAN (Figure 38)
GASOLINE AND LPG
5LM 1995 SERIES ENGINE ... - Page 76
CAMSHAFT AND OIL PAN (Figure 40)
GASOLINE AND LPG
2000 SERIES ENGINE Page 80
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HYSTER
DESCRIPTION GE
C (Continued)
CAMSHAFT AND OIL SUMP
GASOLINE AND LPG.
CARBURETOR (Figure 72)
LPG occ eeceeeeneee
(CARBURETOR (Figure 79)
FIRST USED ON S/N B24D-4059
(EXCEPT: B24D-4084, AND INCLUDES B24D-4039) .....
CARBURETOR (Figure 75)
GASOLINE
LAST USED ON SIN B24D-2267
CARRIAGE (Figure 200)
VISTA TWO-STAGE LFL
CARRIAGE (Figure 210)
VISTA THREE-STAGE FFL .....
CLUTCH PACK (Figure 148) —
POWERSHIFT =.
CLUTCH PEDAL (Figure 145)
‘OIL CLUTCH...
CONTROL LINKAGE (Figure 143)
OIL CLUTCH .
CONTROL LINKAGE (igure 151)
POWERSHIFT ..
CONTROL VALVE ATTACHING TUBES (Figure 192)
‘TWO AND THREE FUNCTION
FIRST USED ON SIN B24D-6445
CONTROL VALVE ATTACHING TUBES (Figure 194)
FOUR AND FIVE FUNCTION
FIRST USED ON SIN B24D-6445,
CONTROL VALVE (Figure 184)
‘TWO FUNCTION,
LAST USED ON SIN B24D-6444
CONTROL VALVE (Figure 186)
THREE FUNCTION
LAST USED ON SIN B24D-6444
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- Page 143
Page 144
- Page 147
- Page 382
Page 402,
Page 262
- Page 276
Page 272
- Page 288
- Page 364
Page 368
- Page 348
Page 352
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TABLE OF CONTENTS
DESCRIPTION __PAGE
¢ (Continued)
CONTROL VALVE (Figure 188)
FOUR AND FIVE FUNCTION
LAST USED ON S/N B24D-6444 : Page 356
CONTROL VALVE Figure 189
‘TWO AND THREE FUNCTION
FIRST USED ON S/N B24D-6445 . -- Page 358
CONTROL VALVE (Figure 190)
FOUR AND FIVE FUNCTION
FIRST USED ON S/N B24D-6445, Page 360
COOLING (Figure 10)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON SIN B24D-5288 . a ceeseeeees Page 22
COOLING (Figure 8)
LAST USED ON GASOLINE/LPG S/N B24D-3208 «62.0... ..cceeee Page 18
COOLING (Figure 9)
GASOLINE AND LPG
FIRST USED ON SIN B24D-3207 ........ wees sess Page 20
COUNTERWEIGHT (Figure 3) .. Page 5
COWL AND FLOORPLATES (Figure 4) cecstesesee Page
‘COWL HARNESS (Figure 127)
‘GASOLINE ANI
FIRST USEO ON SIN B24D-2268 (LPG) AND
B24D-2268 (GASOLINE) Page 242
COWL HARNESS (Figure 126)
DIESEL...
Page 244
CRANKSHAFT AND CAMSHAFT (Figure 34)
GASOLINE AND LPG
LAST USED ON SIN B24D-2262 (LPG) AND
B24D-2267 (GASOLINE) ..... eae ceessees Page 68
CRANKSHAFT AND CAMSHAFT (Figure 35)
GASOLINE AND LPG
2KM 1992 SERIES ENGINE
FIRST USED ON SIN B24D-2263 (LPG) AND
B24D-2268 (GASOLINE) Page 70
CRANKSHAFT AND CAMSHAFT (Figure 36)
GASOLINE AND LPG
3KM 1993 SERIES ENGINE Page 72
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TABLE OF CONTENTS,
DESCRIPTION, 0 PAGE
C (Continued)
CRANKSHAFT AND PISTONS (Figure 45)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5288 2.0... cece cceeeeeeseeseeeees Page 86
CRANIESHATT AND PISTONS (Figure 69)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON ON B290-9368 «oc. csccsscseesceeesseeeeees Page 112
CYLINDER BLOCK (Figure 16)
‘GASOLINE AND
LAST USED ON SIN 824-2262 (LPG) AND
B2aD-2267 (GASOLINE) - Page 34
CYLINDER BLOCK (Figure 17)
GASOLINE AND LI
2KM 1992 SERIES ENGINE
FIRST USED ON SIN B24D~2268 (LPG) AND
‘B24D-2268 (GASOLINE) citeeeteeeeeeeseses Page 86
CYLINDER BLOCK (Figure 18)
‘GASOLINE AND LPG
‘SKM 1993 SERIES ENGINE ....... --- Page 38
CYLINDEN BLOCK (Figure 19)
GASOLINE AND LPG
4LM 1994 SERIES ENGINE Page 40
CYLINDER BLOCK (Figure 20)
GASOLINE AND LPG
5LM 1995 SERIES ENGINE cevesesee Page 42
CYLINDER BLOCK (Figure 22)
‘GASOLINE AND LPG
2000 SERIES ENGINE
Page 46
CYLINDER BLOCK (Figure 43)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5288 Page 84
CYLINDER BLOCK (Figure 57)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON SIN B24D-5288, pose Page 108
CYLINDER BLOCK
PETROL AND LPG «0.2.0.2. 00eeeeee eon Page 44
CYLINDER HEAD (Figure 23)
‘GASOLINE ANI
LAST USED ON SIN B24D-2262 (LPG) AND
B24D-2267 (GASOLINE)
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DESCRIPTI - ___PAGE
€ (Continued)
CYLINDER HEAD (Figure 24)
GASOLINE AND LPG
2KM 1992 SERIES ENGINE
FIRST USED ON SIN B24D-2269 (LPG) AND
B24D-2268 (GASOLINE)... Page 50
CYLINDER HEAD (Figure 25)
‘GASOLINE ANI
SKM ON NO ve cettteeeeeeses sos+ Page 52
CYLINDER HEAD (Figure 26)
GASOLINE ANI
4LM 1994 SERIES ENGINE ......... Page 54
CYLINDER HEAD Figure 27)
GASOLINE AND LPG
5LM 1995 SERIES ENGINE ...........0.22. 5 Page 55
CYLINDER HEAD (Figure 29)
‘GASOLINE AND LPG
2000 series engine ......2.....ceeceeeeseeeeee ceeteeeeeeeeess Page 58
CYLINDER HEAD (Figure 46)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5288
Page 88
CYLINDER HEAD (Figure 58)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON SIN 8240-5288 Page 110
CYLINDER HEAD
PETROL AND LPG. vette t te ttetteeteteteciereesees Page 56
D (Continued)
DIFFERENTIAL AND CARRIER (Figure 150)
POWERSHIFT ... Page 286
DIFFERENTIAL (Figure 141)
OIL CLUTCH . Page 270
DISTRIBUTOR (Figure 122)
LAST USED ON SIN B24D-2262 (LPG) AND
B24D-2267 (GASOLINE) . - Page 236
DISTRIBUTOR (Figure 123) ...... Page 238
DISTRIBUTOR (Figure 124) .... - Page 239
DRIVE AXLE (Figure 154) Page 292
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TABLE OF CONTENTS.
DESCRIPTION AE
E
ELECTRICAL (Figure 100)
GASOLINE (SHEET 1 OF 2)
USED ON S/N B24D-5563 THRU S/N B24D-6153 - Page 192
ELECTRICAL (Figure 101)
GASOLINE (SHEET 2 OF 2)
USED ON S/N B24D-8563 THRU S/N B24D-6153 .................. Page 194
ELECTRICAL Figure 102)
GASOLINE (SHEET 1 OF 2)
FIRST USED ON SIN B24D-6154 . Page 196
ELECTRICAL (Figure 103)
GASOLINE (SHEET 2 OF 2)
FIRST USED ON SIN B24b-6154...... Page 198,
ELECTRICAL (Figure 104)
LPG (SHEET 1 OF 2)
FIRST USED ON SIN B24B-5563 ...... 0... cecccseeeeeseseee eens Page 200
ELECTRICAL (Figure 105)
LPG (SHEET 2 OF 2)
FIRST USED ON SIN B24B-5563 Page 202
ELECTRICAL (Figure 108)
DIESEL . Page 204
ELECTRICAL (Figure 94
‘GASOLINE & LPG.
LAST USED ON SIN 8240-2262 (LPG) AND
B2aD-2267 (GASOLINE) Page 178
ELECTRICAL (Figure 95)
GASOLINE & LPG
USED ON SIN B24D-2260 (LPG) AND B24D-2268 (GASOLINE) =
18240-4058 (INCLUDES 4084 AND EXCEPT 4039) ..... = Page 180
ELECTRICAL (Figure 6)
GASOLINE (USED WITH Figuo 96 AND Figue 97)
USED ON S/N 8240-2268 = 8240-4058
(INCLUDES 4084 AND EXCLUDES 40389) ... - Page 182
ELECTRICAL (Figure 97)
GASOLINE AND LPG
USED ON S/N B24D-4059 (EXCEPT S/N B24D-4084
AND INCLUDES SIN B24D-4039) => SIN B24D-5562 ........-...-. Page 186
ELECTRICAL (Figure 98)
‘LPG (USED WITH Figure 95 AND Figure 97)
USED ON SIN B24D-2263 => 8240-4058
(INCLUDES 4084 AND EXCEPT 4039) Page 188
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DESCRIPTION, ES
E (Continued)
ELECTRICAL (Figure 99)
LPG (USED WITH Figure 95 AND Figure 97)
USED ON SIN B24D-4059 (EXCEPT SIN B24D-4084
AND INCLUDES S/N B24D-4039) THRU S/N B24D-5562 ............ Page 190
ENGINE HARNESS (Figure 134)
‘GASOLINE.
FIRST USED ON SIN B24D-6154 ... ceeseteceteeeeseeesress Page 256
ENGINE MOUNTS (Figure 14) ..........0.25 ceesses Page 80
EXHAUST (Figure 12)
‘COUNTERWEIGHT - Page 26
EXHAUST (Figure 13)
‘OVERHEAD Page 28
F
FILTER-LOCK-OFF (Figure 77)
LPG. omnes Page 150
FIRE EXTINGUISHER (Figure 218) Page 421
FLYWHEEL HOUSING (Figure 15) .... . Page 32
FORKS (Figure 202)
VISTA TWO-STAGE LFL
IDENTIFY BY PART NUMBER 0.0... ccc cceeeeceeeeeeeee Page 385
FORKS (Figure 212)
VISTA THREE-STAGE FFL
IDENTIFY BY PART NUMBER 0.2... ciseeeeseeses Page 405
FREE LIFT (Figure 207)
VISTA THREE-STAGE FFL « Page 396
FUEL (Figure 63)
LPG
LAST USED ON SIN B24D-2262 .... Page 124
FUEL (Figure 65)
LPG
FIRST USED ON S/N B24D-4059
(EXCEPT: B24D-4084, AND INCLUDES 8240-4039) Page 128
FUEL (Figure 66)
‘GASOLINE
LAST USED ON SIN B24D-2267 Page 130
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DESCRIPTION —_
F (Continued)
FUEL (Figure 67)
GASOLINE
FIRST USED ON SIN B24D-2268 .......... ae Page 132
FUEL SYSTEM (Figure 64)
USED ON SiN B240-2068 = 8240-4058 8 (INCLUDING Ba4D-4064)
AND EXCEPT B24D-4039 02... Page 126
FUEL TANK BRACKET (Figure 69)
LPG ‘i .
Page 136
FUEL TANK (Figure 68)
LPG Page 134
FUEL TANK (Figure 70)
LAST USED ON SIN B24D-2267 2.0... .ccsecceeeeeseseeseeeeees Page 138
FUEL TANK (Figure 71
FIRST USED ON SIN B24D-2268, - Page 140
«
GAUGE CLUSTER (Figure 111) . . ceceeees Page 214
GAUGE CLUSTER (Figure 112) ...... ceeeseess Page 215,
GOVERNOR (Figure 74) ...... 00. .0sceeeeeeeeeeeeteeeneeeereeeee Page 146
4
HEADER HOSE (Figure 213)
VISTA TWO-STAGE LFL - Page 408
HEADER HOSE (Figure 214)
VISTA THREE-STAGE FFL - Page 410
HIGH PRESSURE FUEL INJECTION & PUMP (Figure 90)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON S/N B24D-5288 .... Page 168
HIGH PRESSURE FUEL INJECTION (Figure 89)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5287 6.2... -.cecsseeseesee - Page 166
HOOD (Figure 2) .. Page 4
HYDRAULIC FILTER (Figure 177) Page 336
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TABLE OF CONTENTS.
DESCRIPTION PAGE
H (Continued)
HYDRAULIC LINES igue 167)
LAST USED ON SIN B24D-2456 ....... Page 320
HYDRAULIC LINES (Figure 168)
USED ON SIN B240-2457 => S/NB24D-6215 ..... - Page 322
HYDRAULIC PUMP (Figure 171)
‘ATTACHING PARTS - Page 328
HYDRAULIC PUMP (Figure 172) .. cee tteeeeeeeeeteeeseess Page 829
HYDRAULIC SYSTEM (Figure 169)
FIRST USED ON SINB24D-6215 cece Page 324
HYDRAULIC SYSTEM (Figure 170)
‘STEERING HYDRAULICS
FIRST USED ON SINB24D-6215 ooo... cece ceeeeceeeeeeeeees Page 926
HYDRAULIC TANK (Figure 176)
LAST USED ON SNB24D-6215 ...... sees s+ Page 335
'
INJECTOR (Throttle Body) (Figure 76)
FIRST USED ON SIN B24D-2268 (GASOLINE) .........- Page 148,
INNER MAST (Figure 187)
VISTA TWO-STAGE LFL - Page 376
INNER MAST (Figure 205)
VISTA THREE-STAGE FFL coeeeeeereees Page 892
INSTRUMENT PANEL (Figure 108)
LAST USED ON SIN B24D-1751 (ALSO B24D-1866) ......... sss Page 208
INSTRUMENT PANEL (Figure 109)
USED ON S/N B24D-1752 (EXCEPT 1866) => B24D-2262 (LPG) AND
B24D-2267 (GASOLINE) «os. s.eseceeee ceseeseeeeees Page 210
INSTRUMENT PANEL (Figure 110)
FIRST USED ON S/N B24D-2263 (LPG) AND B24D-2268 (GASOLINE) Page 212
INTERMEDIATE MAST (Figure 204)
VISTA THREE-STAGE FFL Page 390
LABELS (Figure 1)
Page 2
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DESCRIPTION AGE
L (Continued)
LIFT CYLINDER (Figure 199)
VISTA TWO-STAGE LFL Page 380
LIFT CYLINDER (FREE LIFT Figure 208)
VISTA THREE-STAGE FFL voce eeeeeeeeeteeseseeess Page 400
LIFT/SYLINDER (MAIN) Figure 208)
VISTA THREE-STAGE wecseeeees - Page 398
LIFT (Figure 198)
VISTA TWO-STAGE LFL cecseeeeeeseses Page 878
LIFT PUMP (Figure 84)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5287 ..... - Page 158
LIFT PUMP (Figure 85)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON SIN B240-5288, - Page 159
LIGHTS (Figure 215) - cece eeeteteeeteereeeeses Page 414
LOAD BACKREST EXTENSION (Figure 201)
VISTA TWO-STAGE LFL. . Page 384
LOAD BACKREST EXTENSION (Figure 211)
VISTA THREE-STAGE FFL ...... ce creseeees Page 404
LOW PRESSURE FUEL INJECTION (Figure 92)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON SIN 8240-5288 - Page 172
LOW PRESSURE FUEL LINES Figure 91)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5287 Page 170
LPG CONVERTER (Figure 78)
LAST USED ON SIN B24D-2908 - Page 151
LPG CONVERTER (Figure 79)
USED ON S/N B24D-2909 THRU SIN B24D-5105 ...... Page 152
LPG CONVERTER (Figure 80)
FIRST USED ON SIN 8240-5106 cot tetereeesesees Page 153
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DESCRIPTION PAGE
MAIN LIFT (Figure 206)
VISTA THREE-STAGE FFL «2.0.2.0... seceeeeeeeeteeeree es Page 994
MANIFOLDS (Figure 52)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5288 Page 98
MANIFOLDS (Figure 53)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON SIN B24D-5288 ...... coceesesees Page 100
MONOTROL PEDAL (Figure 88) ........0200.c0ceesseeeeeeeeees ss Page 165
°
OIL CLUTCH (Figure 144) ...... - Page 274
OIL FILTER (Figure 50)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5288 - Page 96
OIL FILTER (Figure 51)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON SIN B24D-5268 .. - Page 97
OIL PAN AND PUMP (Figure 61)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON SIN B24D-5288 . Page 116
OIL PAN (Figure 48)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5288 02... ...cccseceeee Page 92
OIL PUMP (Figure 41)
GASOLINE AND LPG
LAST USED ON 3KM 1993 SERIES ENGINE .. ceeseeess Page 82
OIL PUMP Figure 42)
‘AND LPG.
SLM 1984, BUM 1555, 6LX 1996-2000 SERIES ENGINE .........-.+. Pages
OUTER MAST (Figure 196)
VISTA TWO-STAGE LFL ceeeseeees Page 874
OUTER MAST (Figure 203)
VIGTATHREE STAGE EFL.
OVERHEAD GUARD (Figure 7)
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DESCRIPTION
P
PARK BRAKE (Figure 158) ......0.-.60000000 ceeeseesess+ Page 300
PEDAL LINKAGE (Figure 185)
POWERSHIFT Page 294
PEDAL LINKAGE (Figure 156)
OIL CLUTCH . cevteeeetteeee cecseeeseeees Page 296
PUMP ADAPTER (Figure 175)
DIESEL...
- Page 334
SEAT Figure 5
LPG 3 y
WITH OPERATOR RESTRAINT Page 8
SEAT (Figure 6)
;ASOLINE AND DIESEL,
WITH OPERATOR RESTRAINT ........0cc0cceceecseeeeeeseeseees Page 10
‘SERPENTINE BELT DRIVE Figure 11
GASOLINE AND LPG.
FIRST USED ON S/N B24D-4059
(EXCEPT B24D-4084 AND INCLUDES B24D-4039) . = Page 24
STARTER (Figure 117)
‘GASOLINE AND LPG
LAST USED ON S/N PENDING PER ECN 59943 ...............++.++ Page 226
STARTER (Figure 118)
‘GASOLINE AND LPG
USED ON SIN PENDING PER ECN 59943 = S/N B24D-4058
(INCLUDING SIN 824-4084 AND EXCEPT S/N B24D~4039) ........ Page 228,
STARTER (Figure 119)
GASOLINE AND LPG
FIRST USED ON SIN B24D-4059
(EXCEPT S/N B24D-4084 AND INCLUDES S/N B24D-4039) ... Page 230
STARTER (Figure 120)
DIESEL . Page 232
STARTER Figure 121
DIESEL
OPTIONAL .. Page 233
STEERING AXLE (Figure 165) cect eeeeeee ceseeeesereeees Page 314
STEERING COLUMN (Figure 161)
LAST USED ON SIN B24D-1897 .......... Page 306
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DESCRIPTION PAGE
'S (Continued)
‘STEERING COLUMN (Figure 162)
USED ON S/N B24D-1898 => SIN B24D-2456 .......0000000eeeeeee+ Page 308
STEERING COLUMN (Figure 163)
FIRST USED ON S/N B240-2457 ...... Page 310
STEERING CONTROL UNIT (Figure 164) ...... Page 313
STEERING CYLINDER (Figure 166) cseeseees Page 316
STEIAST USED ON SINB2dO-0215 Page 390
STEERING PUMP (Figure 174)
FIRST USED ON S/NB240-6215
Page 332
STROBE LIGHT (Figure 216)
MEDIUM INTENSITY .........0..2. Page 416
STROBE LIGHT (Figure 217)
HIGH INTENSITY : + Page 418
T
THROTTLE LINKAGE (Figure 81) .. Page 154
THROTTLE PEDAL (Figure 82
‘OIL CLUTCH AND POWERSHIFT WITH F/R LEVER ..........2..+++ Page 156
THROTTLE PEDAL (Figure 83)
POWERSHIFT WITH MONOTROL PEDAL ..........0.00000+ Page 157
TILT CYLINDER (Figure 178) ...... cecteeeseeseees Page 898
TIMING GEAR (Figure 47)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON SIN B24D-5288 ... « Page 90
TIMING GEAR (Figure 60)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON S/N B24D-5288 .. - Page 114
TORQUE CONVERTER (Figure 152)
POWERSHIFT «02.2002... - Page 290
‘TRANSMISSION CONTROL VALVE (Figure 149)
POWERSHIFT Page 284
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DESCRIPTION, PE
T (Continued)
TRANSMISSION (Figure 198)
OIL CLUTCH Page 266
TRANSMISSION (Figure 148)
POWERSHI Page 278
TRANSMISSION GEARS (Figure 140) _
OIL CLUTCH Page 268
TRANSMISSION GEARS (Figure 147)
POWERSHIFT . - Page 281
TRANSMISSION HYDRAULIC Figure 178)
OIL CLUTCH . Page 340
TRANSMISSION HYDRAULIC (Figure 181)
LAST USED ON SIN B24D-5773
POWERSHIFT . - Page 344
TRANSMISSION HYDRAULIC (Figure 182)
FIRST USED ON SIN B24D-5774
POWERSHIFT cites Page 345
TRANSMISSION PUMP (Figure 180)
OILCLUTCH .... . Page 342
u
UNIVERSAL JOINT (Figure 142)
Ol CLUTCH - Page 271
UNIVERSAL JOINT (Figure 159)
POWERSHIFT - Page 291
v
VALVE ATTACHING PARTS WITH FITTINGS (Figure 191)
“TWO AND THREE FUNCTION
FIRST USED ON SIN B24D-6445 «0.0... seceeeee cose Page 362
VALVE ATTACHING PARTS WITH FITTINGS (Figure 193)
FOUR AND FIVE FUNCTION
FIRST USED ON S/N B24D-6445 ... Page 366
VALVE COVER AND INLET MANIFOLD (Figure 33)
GASOLINE AND LPG
2000 SERIES ENGINE . Page 66
VALVE COVER AND INLET MANIFOLD
‘GASOLINE AND LPG Page 64
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DESCRIPTION FASE
V (Continued)
VALVE COVER AND ROCKER SHAFT (Figure 62)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON S/N B24D-5288
» Page 118
VALVE_COVER (Figure 49)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON S/N B24D-5288 Page 94
VALVE COVERS AND INLET MANIFOLD (Figure 30)
‘GASOLINE AND LPG
4LM 1994 SERIES ENGINE ....... Page 60
\VALVE COVERS AND INLET MANIFOLD (Figure 31)
GASOLINE AND LPG
5LM 1995 SERIES ENGINE - Page 62
VALVE/ATTACHING PARTS (Figure 183)
“TWO FUNCTION
LAST USED ON SIN 8240-6444 - Page 346
\VALVE/ATTACHING PARTS (Figure 185)
THREE FUNCTION
LAST USED ON SIN B24D-6444 Page 350
\VALVE/ATTACHING PARTS (Figure 187)
FOUR AND FIVE FUNCTION
LAST USED ON SIN B24D-6444 2... cceceeeeseeseee Page 354
w
WATER FILTER AND SEPARATOR (Figure 93)
DIESEL - Page 174
WATER PUMP (igure 5)
DIESEL (WITHOUT LOW EMISSIONS)
LAST USED ON S/N B24D-5288 0.0.0... ccccceeeeeeeeeeesses Page 102
WATER PUMP (Figure 5),
DIESEL, LOW EMISSIONS)
FIRST USED ON SIN B24D-5288,
LAST USED ON ENGINE SIN UB92125D 2.0... .eceeeeeeeseess Page 104
WATER PUMP (Figure 56)
DIESEL (WITH LOW EMISSIONS)
FIRST USED ON ENGINE S/N Us92126D - Page 106
WIRE HARNESS (Figure 125)
‘GOVERNOR
USED ON S/N B24D-2263 (LPG) AND B24D-2268 (GAS) =>
SIN B24D-2537
Page 240
(©2000 HYSTER COMPANY ‘See Service Manual 06/01/00
{for service procedures Sena coor sos-u8 HYSTER
TABLE OF CONTENTS
IPT PA
W (Continued)
WIRE HARNESS (Figure 126)
GOVERNOR
FIRST USED ON S/N B24D-2538 ..... - Page 241
WIRE HARNESS (Figure 129)
LPG ENGINE
USED ON S/N B24D-263 => B24D-5048
(INCLUDES 4084, AND EXCEPT 4039) . Page 246
WIRE HARNESS (Figure 130)
LPG ENGINE
USED ON SIN 8240-4059
(EXCEPT SIN 8240-4084 AND INCLUDES SIN B24D-4039)
= SIN PENDING PER ECN 73001 ..... sees Page 248
WIRE HARNESS (Figure 131)
LPG ENGINE
FIRST USED ON S/N PENDING PER ECN 73001 - Page 250
WIRE HARNESS (Figure 132)
GASOLINE (1 OF 2)
USED ON SIN B24D-2068 THRU S/N B24D-6153 cesses Page 252
WIRE HARNESS (Figure 198)
‘GASOLINE (2 O}
USED ON S/N B24D-2268 THRU S/N B24D-6153 ceeseeeees Page 254
WIRE HARNESS (Figure 136)
NEUTRAL START - WITH MONOTROL PEDAL,
EIRST USED ON SIN B24D-2269 (LPG) AND
B24D-2268 (GASOLINE) - Page 260
WIRE HARNESS (Figure 197)
NEUTRAL START - WITH FORWARD/REVERSE LEVER
FIRST USED ON SIN 8240-2269 (LPG) AND
B24D-2268 (GASOLINE) 7 cecseeeees Page 261
WIRE HARNESS (Figure 138)
‘OIL CLUTCH
FIRST USED ON SIN 824D-2263 (LPG) AND
B24D-2268 (GASOLINE) . - Page 262
(©2000 HYSTER COMPANY See Service Manual 06/01/00
for service procedures HYSTER sem cove sets
NOTES
©2000 HYSTER COMPANY ‘See Service Manual (06/01/00,
for service procedures Page xix
SERIAL CODE Bo2e-US.
HYSTER
ABBREVIATIONS QUICK REFERENCE SHEET
Listed Below Are Abbreviations Used In Parts Manuals To Denote The Following Expressions:
2-STG FTwo Stage Mast NG Normally Giosed
s-STG Three Stage Mast NDE Nat Drive End (Commuator End)
+516 Four Stage Mast NFL No Free uit
Arp “Amperes WT Not Mustrated
AR ‘As Required NO Normally Open
BOS Box Gar Special NPT National Pipe Threads
BWI Brush Wear Indicator NS Neutral Start
CE (Commutator End os Oversize
CRE Corrosive Environment OC Oil Clutch Transmission
aA Decibel “AY Scale PS Powershift Transmission
DE Drive End PTO Power Take Of
EC ‘Empty Container Handler Europe PM Revolutions per Minuto
or ECH Empty Container Handler U.S. em Salat Nmber
ESS. Emply Contane Fander-3 gh SL Senet
EC-4 ‘Empty Container Handier—4 High MM [Truck Management Module
ECH-4 Stacking Type D UL Type D, Diesel Powered Safety
E-5 Empty Container Handier-S High Rating
EOH-5 Stacking Type DS [UL Type DS, Diesel-Powered
ECS Empty Container Handler-6 High Safety Rating
ECH-6 Stacking Type UL Type E, Baliery Powered Safety
EO? ‘Emply Container Handler=7 High Rating
ECH-7 Stacking Type EE | UL Type EE, Battery-Powered
ECM Electronic Control Module Safety Rating
EON Engineering Change Notice Type ES Bee Rate gn Powered
EEPROM | Electrically Erasable Programable Wes UL Type G, Basone Powered
Read Only Memo 7
PRG Beaty Propane ead Ony ——
enor Fivpe GS [UL Tipe GS. Gasoine Powered
fly Rating
Gas culbree Lt "Type LP UL Type LP, LP Gas-Powered
Fur Fork Lit Truck Safety Rating
FRE Freezer Environment FType LPS | UL Type LPS, LP Gas-Powered
in "aches Safety Rating
TFL Limited Free Lift ws. Uncersie
PG Tiquified Petroleum Gas a Underentere, LADOTEIOY,
MAP Manifold Absolute Pressure ws axed Kongo
= TnTeee US: United States
MTS Microprocessor Spark Timing Mi Woks
System Xmen ‘Transmission
(©2000 HYSTER COMPANY
‘See Service Manual
for service procedures
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