Off-Highway Truck: Engine (Tier 4 Final) Operating Specifications (Tier 4 Final)
Off-Highway Truck: Engine (Tier 4 Final) Operating Specifications (Tier 4 Final)
Off-Highway Truck
Contents
Safety ....................................................................4
Sustainability .......................................................8
Performance ......................................................11
Body Options......................................................14
Specifications ....................................................18
Optional Equipment...........................................33
Notes...................................................................34
2
G Series represents a new era for the 773, and with your
long-term success as our goal, we’ve developed this truck to
be more productive and economical. It offers your operators
the confidence, comfort and control to run at peak efficiency,
and it can feed your crushers and haul material at a lower
cost per ton. When you also consider its performance and
fuel efficiency, the 773G is the right truck for our generation.
3
Safety
Connecting people and equipment safely
A Focus on Personnel
The 773G is designed to minimize hazards associated with working on and around this truck.
• Ground level daily check points
• Low effort, integrated access system with hand rails for three points of contact
• Aggressive tread plate on all step areas, and lighting for after dark
• Folding windshield washing platform offers solid footing for cleaning the windshield
Visibility
The 773G supports your site safety plan with excellent visibility to the job site.
• Work Area Vision System (WAVS) is a camera system that enhances visibility
behind the truck
• Lighting and mirror packages are available to suit your site conditions
4
Key Features
The 773G is solidly constructed for safety.
• Rollover and Falling Object protection is part of the cab structure
• Emergency egress is available through the right-side hinged window
• Laminated glass is used in the front and left side windows
• Ground level engine shutdown for convenience and safety
• A back up alarm gives advance warning of truck movement
Operator Safety
The 773G provides operators with full shift comfort and safety features.
• Fully adjustable and suspended seat
• Integrated three point safety belt
• A trainer’s seat with lap belt facilitates on-the-job task training
• Audible warnings signal events, and fluid level monitoring is available
from inside the cab
• In some instances, the truck will automatically derate engine power for safety
5
Comfort
The comfort of your crew will contribute to their productivity and awareness
on the job.
• Easy, low effort access to the cab
• Ergonomic, intuitive controls
• Left side power window
• Automatic temperature control inside the cab
• Throttle lock convenience for long uphill climbs
• The cab is spacious with window area that supports visibility
• An integrated footrest provides comfort and support
• Sound suppression provides a quieter work environment
• The cab is isolation mounted reducing noise and vibration
• Lighting package options to meet operation needs
• Automotive quality shifting from new APECS transmission controls
6
Operator Work Environment
Productivity from comfort, confidence, control
Information
The Advisor display and VIMS™ software are important reporting tools
that help you analyze:
• Productivity, haul road efficiency, operator skill
• Fuel use, cycle times, idle time
• Machine health and events
7
As you work for a more sustainable business model, the Cat® 773G
can contribute in more ways than one.
Sound
• Operator noise is reduced by 50% using sound suppression technology
in the cab
• A rubber liner option for truck bodies reduces noise levels for both
the operator and spectators
Component Life
• Cat Reman parts are an economical alternative to new
• You can extend tire life using TKPH/TMPH, a feature that calculates
tire loading
• Castings and box section frame construction absorb shocks
and distribute loads
• A new rear axle housing holds new, robust differential gears that
compliment the power and torque increases of the truck
• Hydraulic oil filter life is extended to 1,000 hours under normal conditions
• Autostall enables quick operating temperatures for best performance
and life
• Delayed engine shutdown prevents hot shutdowns that can reduce
component life
Tier 4 Final
Caterpillar’s simple solution is transparent to your operators, controls emissions and increases fuel efficiency.
• Two engine-mounted diesel oxidation catalyst canisters control particulate matter
• Our NRS Technology replaces a portion of intake air with exhaust gas to control combustion temperatures
and Nox production
• Precise, extremely fine atomization of fuel under all load conditions
8
Sustainability
The benefits are far reaching and economical
9
Cutting Your Fuel Costs
A strategy for lowering your cost per ton
Economy Modes
• Standard Economy Mode – G Series has the ability
to adjust engine power based on your site, fleet and
economic conditions. You can manually control fuel
burn by adjusting the power down between 0.5 and
15 percent.
10
Performance
Efficient application of power and technology
Traction Control
G Series introduces benefits to your
fleet when running in wet conditions by
introducing a more responsive traction
controls system.
• The system is steering sensitive to
determine slip from high speed turns
• The system engages at slower speeds
returning traction sooner
• The system engages sooner in the slip,
potentially reducing tire wear
• The system modulates instantly
between the two wheel groups
for control
• Using the hydraulic service brakes
facilitates the instant modulation
and responsiveness
11
At Caterpillar, we know that our truck is critical to your business, that’s why
we use industry leading technology to ensure maximum machine availability
and reliability.
Structural Strength
The backbone of the 773G is its frame. Our frames are designed for off-road
integrity and more than one life cycle. The 773G, with its new power and
performance increases, has updated final drive gears and a new rear axle
housing to support this new level of work.
• Caterpillar strategically applies castings with box section construction
to manage off-road stresses
• A new front frame design increases the approach angle on ramps and grades
• New heavy duty gears compliment the updates in power and torque
• A new robust rear axle housing also supports the truck’s performance
Suspension
• Front struts use our proven king pin design for effective absorption of haul
road shocks
• Rear suspension cylinders have been inverted to minimize contamination
Steering
• The steering linkage is designed to provide feedback to the operator
• The Cat king pin front suspension system maintains steering tolerances
and tire alignment
12
Long Term Value and Durability
Brake Performance
Cat trucks provide powerful, fade-resistant braking for off road applications,
and G Series introduces new ways to extend your brake life.
• Rear brakes are wet disc while the front are dry, caliper type
• Slope holding capability benefits from all wheel parking brake actuation
• Brake life can be extended by choosing the optional Cat Engine Brake
• Additional springs in the design reduce wear and increase service life
• A brake wear indicator keeps you informed of maintenance timing
• Extended life brake material is available for extreme applications
13
Our truck bodies are engineered to compliment the chassis and
built to haul your material for years of trouble-free performance.
In fact, Cat truck bodies are designed to let the truck perform at
peak efficiency by correctly centering and distributing the load.
Outfitting your truck body with a steel or rubber liner may be
advisable based on material type and application. If you have
questions about body selection or applying liners, your Cat dealer
has the tools and knowledge to help you with this decision process.
Side Boards
In the event that your material is light weight, we offer factory-
installed 150 mm (6 in) sideboards to help you achieve rated
capacities.
14
Body Options
For your applications and material types
15
Service Convenience
Simple, more cost-effective solutions
16
Service Centers – Electrical Connections
This bumper-mounted electrical service center provides the convenience
and safety of ground level access to important service tasks.
• Ground level access to VIMS data
• Ground level access to an ET port
• Includes a master disconnect switch
• Engine lockout switch
• Hydraulics lockout switch
• Breaker access
Brake Monitoring
G Series introduces updates that will increase the life of your brakes.
• A brake wear indicator is new and standard
• Design improvements are increasing separation forces to lessen wear
and increase brake life
Filter Life
• With all new hydraulic system efficiency, your filter life is extended
to 1,000 hours
• Cab air filter life can also be extended with the optional cab precleaner.
• Our engine oil filters are improved, and in some cases extending life
beyond 500 hours
Product Link™
For comprehensive fleet management, Caterpillar
offers Product Link solutions. This solution is a
combination of machine-mounted hardware and
software called Vision Link. You can access fleet
information either through cellular or satellite
channels. These channels may be restricted
and unavailable in some countries.
17
773G Off-Highway Truck Specifications
18
Body Hoists (Tier 2 Equivalent)
Service Refill Capacities
Pump Flow – High Idle 448 L/min 118 gal/min Fuel Tank 795 L 210 gal
Relief Valve Setting – Raise 17 250 kPa 2,502 psi Cooling System 171 L 45 gal
Relief Valve Setting – Lower 3450 kPa 500 psi Crankcase 90 L 24 gal
Body Raise Time – High Idle 9.5 seconds Differentials and Final Drives 145 L 38 gal
Body Lower Time – Float 13.0 seconds Steering Tank 36 L 9.5 gal
Body Power Down – High Idle 13.0 seconds Steering System (includes tank) 54 L 14 gal
Brake/Hoist Hydraulic Tank 176 L 46.5 gal
Capacity – Dual Slope – 100% Fill Factor Brake Hoist System 322 L 85 gal
Struck 26.86 m3 35.13 yd3 Torque Converter/Transmission 70 L 18 gal
Heaped 2:1 (SAE) 35.75 m3 46.76 yd3 System HRC
Torque Converter/Transmission 61 L 16 gal
Capacity – Flat Floor – 100% Fill Factor System LRC
• The operator Equivalent Sound Pressure Level (Leq) is 76 dB(A) ROPS/FOPS Standards
when SAE J1166 FEB2008 is used to measure the value for an • ROPS (Rollover Protective Structure) for cab offered by Caterpillar
enclosed cab. This is a work cycle sound exposure level. The cab meets ISO 3471:2008 ROPS criteria.
was properly installed and maintained. The test was conducted • FOPS (Falling Objects Protective Structure) meets ISO 3449:2005
with the cab doors and the cab windows closed. Level II FOPS criteria.
• The exterior sound pressure level for the standard machine measured
at a distance of 15 m (49 ft) according to the test procedures
specified in SAE J88:2008, mid-gear moving operation is 86 dB(A).
• Hearing protection may be needed when operating with an open
operator station and cab (when not properly maintained or doors/
windows open) for extended periods or in a noisy environment.
19
773G Off-Highway Truck Specifications
20
Weight/Payload Calculation – Tier 2 Equivalent Examples
21
773G Off-Highway Truck Specifications
The ideal hauling strategy that maximizes machine and machine component life is to
keep the mean of all payloads at or below the machine’s rated target payload.
DO NOT EXCEED
Durability
Productivity
Number of Loads
90% 10%
of Loads of Loads
773G Payload,Tons 48 51 54 57 60 63 66 69 72
773G Payload, Tonnes 43.5 46.2 49.0 51.7 54.4 57.1 59.8 62.6 65.3
% of Target Payload 80% 85% 90% 95% 100% 105% 110% 115% 120%
22
Dimensions
23
773G Off-Highway Truck Specifications
To determine retarding performance: Add lengths of all downhill segments and, using this total, refer to proper retarding chart. Read from
gross weight down to the percent effective grade. Effective grade equals actual % grade minus 1% for each 10 kg/t (20 lb/ton) of rolling
resistance. From this weight-effective grade point, read horizontally to the curve with the highest obtainable gear, then down to maximum
descent speed brakes can properly handle without exceeding cooling capacity. The following charts are based on these conditions: 32° C
(90° F) ambient temperature, at sea level, with 24.00R35 (E4) tires.
NOTE: Select the proper gear to maintain engine rpm at the highest possible level, without overspeeding the engine.
If cooling oil overheats, reduce ground speed to allow transmission to shift to the next lower speed range.
GROSS WEIGHT
lb x 1000
kg x 1000
km/h
mph
SPEED
Continuous Grade Length
24
Retarding Performance (Tier 4 Final)
GROSS WEIGHT
lb x 1000
kg x 1000
EFFECTIVE GRADE
km/h
mph
SPEED
Grade Distance – 450 m (1,500 ft)
GROSS WEIGHT
lb x 1000
kg x 1000
(Grade minus Rolling Resistance)
EFFECTIVE GRADE
km/h
mph
SPEED
Grade Distance – 600 m (2,000 ft)
25
773G Off-Highway Truck Specifications
GROSS WEIGHT
lb x 1000
kg x 1000
EFFECTIVE GRADE
km/h
mph
SPEED
Grade Distance – 900 m (3,000 ft)
GROSS WEIGHT
lb x 1000
kg x 1000
(Grade minus Rolling Resistance)
EFFECTIVE GRADE
km/h
mph
SPEED
Grade Distance – 1500 m (5,000 ft)
26
Gradeability/Speed/Rimpull (Tier 4 Final)
To determine gradeability performance: Read from gross weight down to the percent of total resistance. Total resistance equals actual
percent grade plus 1% for each 10 kg/t (20 lb/ton) of rolling resistance. From this weight-resistance point, read horizontally to the curve with
the highest obtainable gear, then down to maximum speed. Usable rimpull will depend upon traction available and weight on drive wheels.
GROSS WEIGHT
lb × kg × lb x 1000
1000 1000
kg x 1000
km/h
mph
SPEED
27
773G Off-Highway Truck Specifications
To determine retarding performance: Add lengths of all downhill segments and, using this total, refer to proper retarding chart. Read from
gross weight down to the percent effective grade. Effective grade equals actual % grade minus 1% for each 10 kg/t (20 lb/ton) of rolling
resistance. From this weight-effective grade point, read horizontally to the curve with the highest obtainable gear, then down to maximum
descent speed brakes can properly handle without exceeding cooling capacity. The following charts are based on these conditions: 32° C
(90° F) ambient temperature, at sea level, with 24.00R35 (E4) tires.
NOTE: Select the proper gear to maintain engine rpm at the highest possible level, without overspeeding the engine.
If cooling oil overheats, reduce ground speed to allow transmission to shift to the next lower speed range.
GROSS WEIGHT
lb x 1000
kg x 1000
km/h
mph
SPEED
Continuous Grade Length
28
Retarding Performance (Tier 2 Equivalent)
GROSS WEIGHT
lb x 1000
kg x 1000
EFFECTIVE GRADE
km/h
mph
SPEED
Grade Distance – 450 m (1,500 ft)
GROSS WEIGHT
lb x 1000
kg x 1000
(Grade minus Rolling Resistance)
EFFECTIVE GRADE
km/h
mph
SPEED
Grade Distance – 600 m (2,000 ft)
29
773G Off-Highway Truck Specifications
GROSS WEIGHT
lb x 1000
kg x 1000
EFFECTIVE GRADE
km/h
mph
SPEED
Grade Distance – 900 m (3,000 ft)
GROSS WEIGHT
lb x 1000
kg x 1000
(Grade minus Rolling Resistance)
EFFECTIVE GRADE
km/h
mph
SPEED
Grade Distance – 1500 m (5,000 ft)
30
Gradeability/Speed/Rimpull (Tier 2 Equivalent)
To determine gradeability performance: Read from gross weight down to the percent of total resistance. Total resistance equals actual
percent grade plus 1% for each 10 kg/t (20 lb/ton) of rolling resistance. From this weight-resistance point, read horizontally to the curve with
the highest obtainable gear, then down to maximum speed. Usable rimpull will depend upon traction available and weight on drive wheels.
GROSS WEIGHT
lb × kg × lb x 1000
1000 1000
kg x 1000
km/h
mph
SPEED
31
773G Standard Equipment
Standard Equipment
Standard equipment may vary. Consult your Cat dealer for details.
32
773G Standard Equipment
Standard equipment may vary. Consult your Cat dealer for details.
Optional Equipment
Optional equipment may vary. Consult your Cat dealer for details.
• Body heat • Cold weather packages • Rockford fan attachment for LRC machines
• Body liner • Extended Life Brakes • Spare rim
• Body side boards • Fluid fill service center • Visibility package
• Cab precleaner • HID lights (meets ISO 5006 requirements)
• Cat Engine Brake • Mirrors, convex • Wheel chocks
• Clustered grease fittings • Mirrors, heated • Work Area Vision System (WAVS)
33
Notes
34
35
For more complete information on Cat products, dealer services, and industry solutions,
visit us on the web at www.cat.com
AEHQ6881 (09-2012)
© 2012 Caterpillar Inc.
Replaces AEHQ6342-02
All rights reserved
Materials and specifications are subject to change without notice. Featured machines
in photos may include additional equipment. See your Cat dealer for available options.