Quality & Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment NS-1 Number: 4025000.190 Revision Date: November 204 Equipment Name: FOC EITS Manufacture: GENERAL ModelType: _IWVESTNENT CAST BODY Materia Group: PROPRIETARY ‘Service: Rev Date Deseription change Note 2 08R3—_SUPPL_REQ: EDITED HEADING PARAS 1,34 DELETED PaawS 13, 2.21 22,52 THEREFORE [ALLREMANING PANS RENUMGERED, tuaiRix DELETED X BIT BODY SUB SPEC. 1801. ADDED Xx CUTTERS. Subshec 401 0a 1204 SUPPL. REQ. ADDED SUB-SPEC 5.1 TO PARAS CUTTERS. MATRIXNS-1 AA 09.5000.1190 Revs GSD ‘SCOPE ‘This GENERAL NS-1 spcies the minimum quality and inspection requirements applied to new POC ding is wih investment cast igh ly bo apps: ‘Al shapes ond sizes. 1 Non-Sour servos condtons ‘Te equpmont shall bo in conformance wit the roqurements of AP! Spec. 7, lest revision and the rogulements ofthis NS. incon, he requrements of tus NS-1 shall preva ‘The spplleston ofthis NS-1 doesnot imply any form of design vrileston or spprovl Note: This NS-1 adresses force blsncalunbalance errs for al iing be desis © Feat Progr Gru GB) neem Peciore1NS-1 AA 03.5000.1130 Rev 4 ED ‘SUPPLEMENTARY REQUIREMENTS ‘The folowing roqurements ae supplement 1, and shal be appid in conjunction wih, the ually Sub ‘Specifeatone mn the matic of tis NS specication 4. BITBODY AND SHANK Material Testing: 1.4 Chemical analysts (Ref. Sub-Spec, 10.1 & Sub-Spec. 10.4) ‘Chemical analysis shat be carrad out on heat bess and shall demensrate compliance to ‘homanufacurersmtoral specfeaton fora elomnts abut 1.2 Tensile testing (Ref. Sub-Spec, 10.1 & Sub-Spec. 10.4) “ens testing to ASTM A370 shal as 2 minimum estabish yd strength, ten strngth end longation ona heat bass, epresentaive of any heat Veatment hat may have been spp. 1.3. Repair by welding (Ref, Sub-Spec, 30.1 & Sub-Spec. 602), Ropar by wong abe ite to east mater detects onl 2, BIT BODY TO SHANK WELD (Ref. Sub-Spec. 30.1 & Sub-Spec, 60.3) 21. Welérpas shal restricted to the it body f shank wold ofc 3, CUTTERS (Ret. Sub Spec. 40.1 & Sub-Soec. 60.1 Each POG cuter sal be examine forthe follwing dele: + Discoloration or stains tht cannot be removes by cleaning oF pt basting. 1 Pting (bce) tat covers mave than 1% ofthe erode surface or 3 of he clarmand sure ack of usenbotwaon the siarnre layer an the carbide substrate, Cracks in cmon aye. Inteal(iamene) dosarination. ‘Bonding faut between carbide subsite end cable backing, when applicable. Dimensional ovations, ‘The above examinations shall be cared out by surface andlor volume NDE as sopropite, inaccerdanca win documnted procedures whieh describe the app techniques, calbraion ‘mats, een! ofexarinason ane secoptance extra as @ minum. "Note: Due tothe funtion etizalty of he cuter, the above examinations sha be cai out ‘07 T00% bass (6 each cute shal pas ilo he above tests)1NS-1 AA 0,80.0.1190 Rev 4, BRAZING (Ref, Sub-Soec. 20.1) 4a 42 CCuttor to stud braze (when applicable} ‘The brazed FLAT PART connection (Le. backface bond) of the cuter to stud shall be Ltresonealy examined for ful bang. Any Indeston of lack af bonding shal be caUte for ach cuter to stud braze jen shal be subjct to shea load test generating atleast 32,000, pal shear stoss. Inthe caso of shaped flank cutters and gauge ctor tho shoar lad test canbe cared out on ‘he cuter nthe fl round condon pro o Shaping. ‘The above examinations shall be caried out accordance with doctmentot procedures when sorb te. apples techniques, callraon metods, extent of exanmaion and ‘ecoptsnee cies as 8 minim. ‘Te ebove examinations shat be carod out on the brazed connsctons alr he foal Nest operations, Utrasonie examination of te ctor fo sis braze ont shal became out ater he hear loos tet 5. GAUGE PROTECTION 54 52 Diamonds (when applicable) ‘Te selecton, grading and sizing of gauge diamonds is cared out to the ranufacturrs standard pracices and wil ot be aderescod in ths NS Buttons (when applicable) “Tne specication and inspection of ungsen carbide gauge butons orale shapes tungsten arb elements for uso as wear pars nthe Bit shal bo to the manulacturers speciation Sd wil be inapectod fo the manuloctures standard precios procedures ent wil not be ‘drssed tie NS 6. ASSEMBLY 6a 62 Dimensional Verification (Ref, Sub-Spec. 60.1, Sub-Sosc. 00.2 & Sub-Spec. 60.4) In ation te requirements o ely Sub-Spee 80.1, he fotowing cmensioal veteaton that be cared ot on each it |L__ heck the 9398-00 using the approprate API"GOTNOGO™ rng gauges aocordonce wt API Spee 7, atostrovison Pressure Testing (Ref. Sub-Spee. 100.2) Each Bit atsembly shall be ycrostatcaly Lested in accordance wih the ranufacturers {docunentodslandord praise procedures and wl tbe adreered ina NSN31 AA03.5000:1190 Rows MATRIX Equipmant Name ‘Specteation Manufacturer Modal type Material Soup Service Bit Body 104 fox 202 404 284 ‘a2a 4oaaz aon23 4or223 aosz33 oo 602 so 902 00.1 Shank 104 tom 202 404 sos2a 4osa2 «saa 04 602 504 802 ‘801 Pocats 15.50.00 1190 General Verou Propitry Natal Ceritestes - General Typo Matera Test Cortese ‘Traceabily- Heat Traceability NDE Surface, Gonorl Liquid Penetant Examination (PT) of Castings -Tochrique LiguiaPenetant Examination (P) of Castings -Requied Extent - One Huneres Percont LUguldPenetant Examination (PT) of Casings - Acceptance Standard - Maximum Permitos Relevant neeRoundewatindeatons Liguis Ponarant enc Viel Exarincon (PT + VE) of Threads - Technique Liquid Penetant and Visual Examination (PT + VE) of Trveads-Reuiod. Extent- One Hundred Percent (4Peneirant and Visual Examination (PT + VE) of Threads -Accepance Stoncerd: Retvant Indestone Disposition af Defects Suitace Dressing Disposition of Ostcts - Repar by Weld Dimensional Inspection - General ‘enensinal Inspection Treads Nen-Gorferty Procedure General tol Certiates - Genera ‘Typo Material Test Corteste ‘Traceabty «Heat Tracesbiy NDE Surface, Genes Mogrete Farice ana visual Examination (MT + VE) of Invest - etmigue Wet "uorescent Method \Nagnete Parcs and Visual Examination (MT + VE) of Txeads- Rui Etent- One Hundred Percent Magnaie Parcs and Visual Examination (MT + VE) of Treads - Acceptance Stanger - Revert ndestone Magnetic Paries and Visual Examination (MT + VE) of Treads - Acceptance Slander Retort ndeaone Dispostion of Defects Surface Dressing Dispostion af Detects - Ropar by Weld Dimensional Inspection - General Dimensional Inspection Tess Non-Conformty Procecure = General aNS-1 AA 03.5000.1190 Rew 4 Bit to Shank Weld sot ‘Weng Qualicatons-Goneral 04 NOE Surface, Genera ao134 quis Ponotant(P7) and Visual (VE) Examination of Walds Technique 4322 quis Panetent (1) and Vaual (VE) Examination of Welds -Requred Exlent- One Hunsees Percent 40133 guts Ponovant (PT) and Visual (VE) Examination of Welds - Acceptance Standara oot Dispoiten of Detects - Sutace Dressing ‘004 'Nov-Gonfermiy Procedure - General, Cutter/Cuttor Stub Sub-Assembly Consisting of: Cutters (See Note 1) Class: B,D aot INDE surface, Coneral 501 Detection ard Acceptance of Sub Surface Imperectons - Genera out Dimensional Inspection = General e04 "Non-Conformly Proceaue- General Studs (Hf applicable) Class: B,D ‘Material: Tungsten Carbide 0.1 Dimensional Inspection -Gonoral 180.1 Non-Gorvarmty Procedure General Brazing Consisting of: Cutter to Stud (i applicable) (See Note 2) Class: F 204 Wilding Quatiicatons - General 46041 'Non-Conformly Procedure = General Cuttor/Stud to Bt Body Class: F 204 Wilding Qualietons - General 100.1 'Non:Confermiy Procedure General Gauge Protection Consisting of: Diamonds Buttons (if applicable) Class: D ‘Materia: Sintored Tungsten Carbide Nozzles Class: D [Material Sintored Tungsten Carbide 04 Material Caticates - Gonerat 1024 (COC. forraw mato &consumabes aaa ‘Tracosbily- Lntod Traceabbty 0 Dimonsinal inspection -Ganerat 400.1 Non-Confory Procedure = Genera (retNS-1AA9 50.00.1190 Rev GED CCemplote Assembly (See Note 3) 101 Malo Cortiates - General 3022 Maloal Corifieats - Assembly Contfiesto 203 "Treceabaty = SeisztonTraceabty 0% [Denensinal Inspection = General 94 ‘Dimensional Inspection - POC Bt Cuter Placement son yrostate Testing -Gonorl 1004 Now-Gorermty Procedure General 1. Refer to Para 6 of Supplementary Requirements 2. Retr to Bara 7 of Supplementary Requlrments, 29. Refer to Para 9 of Supplementary Requiements, 4: Referto Append or dela of Fore Balance” calculations. 5. Megnetc pate inspection of he bank to shark wold may be substituted by dye penoart ‘iaminaon, Rot $uo-spe0 40 12%, Subsapea 40 1229 and Subsgec 40 12.3 © Fraley Prost cru FB) wena paceocesNS-1/A403.5000.1130 Rov GED ‘Appendices FORCE BALANCE CALCULATIONS ON PDC BITS. | Tectnique “The objective ofthe force balance calculation i ower thatthe resutant side force wthin species ts in 'relaton to the weight on bt when gillng a predafined formation al @ constant pongvation dopth er ‘evolaion stady sae diling proces is assumed. The bs taken to folate sbout ts Z-ax (dines (ual Sub-Spoe. 90.4 -soctin At). The forcos acing on each cur aro assumod to be Flatod to tho ‘Suter engaged ares and ae caloustag according ote procedure given blow |A. Engaged area The engaged area, A is dofines by gonorating a ada plane for each ctr such ‘hat bot te bt Z ais and te ctor locaton point (aa defined n Qualiy Sub-spc. 60.4) le on the Bane,” Tho citer conou then projected ino this pane. The projetod area ofthe ctr whch ‘was in contact wih he formation ls taxon asthe engaged ara fr evauatng tho cute forcos. THe ‘alevation of the engoged areal) must tke Ino secount fhe tee dmensional cuter dsiutlon ‘vor he PDC Bi aoe and the spraling motion of to ctor 'B, Cuting free components - Two force components ae considered when calusting the frees acing on a cuter Both force components are dofeed ae acing about to carr of area of he gaged area of the cular Tuning moments er He caller ore neglciod "The cuter face components are gvon lowe 1. The noma ore Fy hich I taken to act along the tn oring he conte of sea of me ‘engaged aoa andthe cutis cation pot (as dened in Guay Sub-Spec.80 4). Tho fore [Ptauen en post inthe dreeton vay fom te formation 2. The crag frco Fo, which acts n a drecton perpandiclr tothe racial cuter prjecon Plane (defined nsocion A above). kis taken os postive when actg eganst the rotation at fhe be 3, The thre force component he cuter side fre, Is ot token in account under this Specteston. c Cuting force magntoses - The megntudes of the forces acting on the indvidul cuter are ‘establishes accouing to the procedures glen below (excluding Bis designed wih an occonfc as Sfrotton |The magnitude ofthe drag force acting en @ ven cuter is defined tobe propartona to the engaged area, 2. (ened shove nA.) where ct sa constant dependent on he fomaten proper: Fore, 2. The magntude of te normal ore component is dened as beng propertonal othe dog {oreo FD where c2 sa constant dependant on Ie wea sate of tector fo ©, Resutan! ores - The reautant foreasscng onthe POC Bae calculated trom the cuter forcos assuming the oiling is a uly steady state proces (0; al tine derivatives are zo). The frees sre recut (v8). The id free aetng on Sirecton than orontaton © reave f Fe isthe fealon of the force sein in the X and ¥ axe © Pearle te Sree GB) vecninencevean ace rorsNS-1 AA 0,50:0.1190 Rev ‘The force inbalence ie ten defined as Fe 00% wos 1, Exton [A Force balance caleustons shal be cated out on the design of each salmacel combination of POC bits oer, Any modification 1 @ delgn which may alle fore balance character, shal be cause for meselston 8. In acetn, force balance calculations shal be cared out on each production unt uslag te atl butarpacomen! messuremens establishes ae por Guay Sub Spee 80 , Acoptance Critoia [A The orceimbalanes shal be establaned by design caeuatons. 8B. The force imbalance calculate by using the values measured onthe produon unt, shall be witin +188, fom the designed force Imbalance. The caleiaons shal be camedout for ath of he Input condone sat boom 4. rd fermation” ating - A fore balance eaculatio ie cared out as deserted above wit he tring at 0.5 mm per ovoluton using ho falowing parame (which ae based (on engi cater tet osu): e=8x10! Pa #20 whic epresans@ cuter which Is no longer sharp (ie he bitha dled fra sort vin) 2. "Soft formation" éling - The force bance calculation i cared out at's penatation rat (of Sm por evolution using the fotowing paramos: cystet0tPa #20 whi represents cuter whieh sno longer sharp (a he ha led fr short wns © Fant Prece crow (GB) mwvturnenranson — HaEBOrE© Feary: