METHOD STATEMENT OF

D LINE TSE (GRP PIPE WORKS)

Issued date: Doc. No.: Rev. 1 / 35

METHOD STATEMENT FOR

D LINE TSE (GRP PIPE WORKS)

Project No. :

Project Name : Construction of D-Line TSE Pumping

Station & Construction Main

Project ID : 1A 2018 C011 G

Client : Public Works Authority (PWA)

Contractor : PETROSERV / DAEWOO E&C

19/Feb/19 Issued for Review G. R. Viloria S. K. Park

Rev. Date Description Prepared by Reviewed By Approved by

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 2 / 35

TABLE OF CONTENTS
1.0 PURPOSE:........................................................................................................................................................ 2
2.0 SCOPE:............................................................................................................................................................ 3
3.0 REFERENCE DOCUMENTS:................................................................................................................................ 3
4.0 RESPONSIBILITIES:........................................................................................................................................... 3
4.1 UTILITY CONSTRUCTION MANAGER.............................................................................................................................3
4.2 QA/QC MANAGER...................................................................................................................................................3
4.3 FIELD ENGINEERS......................................................................................................................................................3
4.4 HSE SUPERVISOR......................................................................................................................................................4
4.5 SURVEYORS............................................................................................................................................................. 4
5.0 PERMITS.......................................................................................................................................................... 4
6.0 WORK RESOURCES........................................................................................................................................... 4
6.1 MANPOWER............................................................................................................................................................ 5
6.2 EQUIPMENT & TOOLS................................................................................................................................................5
7.0 WORK PROCEDURE.......................................................................................................................................... 6
7.1 PRELIMINARY SURVEY AND PREPARATION:.....................................................................................................................6
7.1.1 Safety Hazards / Controls...................................................................................................................................7
7.2 EXCAVATIONS FOR PIPELINE................................................................................................................................7
7.2.1 Before Starting of Excavations:..........................................................................................................................7
7.2.2 During Excavations:..........................................................................................................................................11
7.2.3 Hazards of Excavation & Controls....................................................................................................................14
7.3 LAYING OF PIPES:...................................................................................................................................................15
7.3.1 Storage And Handling Of Pipes:.......................................................................................................................15
7.3.2 Hazards & Safety Controls During Storage & Handling of Pipes.....................................................................17
7.3.3 Securement of Pipes:........................................................................................................................................18
7.3.4 En-route Inspection:.........................................................................................................................................19
7.3.5 Unloading of Pipes:..........................................................................................................................................20
7.3.6 Pipe Bedding And Surround - Granular:...........................................................................................................21
7.3.7 Pipe Bedding and Surround - Concreting:........................................................................................................23
7.3.8 Concrete Pouring:.............................................................................................................................................24
7.4 PIPE LOWERING AND LAYING:...................................................................................................................................25
7.4.1 Pipe Laying Non Structures:.............................................................................................................................25
7.4.2 Pipe Laying near the Concrete Structure (Chambers):.....................................................................................26
7.5 GRP PIPE JOINING PROCEDURE:................................................................................................................................27
7.5.1 Safety Hazards / Controls During Pipeline Installation:...................................................................................28
7.6 THRUST BLOCKS:.................................................................................................................................................... 29
7.7 VALVES & FITTINGS.................................................................................................................................................30
7.8 CHAMBER CONSTRUCTION........................................................................................................................................30
7.8.1 Safety Hazards / Controls.................................................................................................................................30
7.9 PRESSURE TEST...................................................................................................................................................... 31
7.9.1 Safety Hazards / Controls.................................................................................................................................31
7.10 BACKFILLING.......................................................................................................................................................... 31
7.10.1 Safety Hazards / Controls............................................................................................................................33
7.11 MARKER TAPE........................................................................................................................................................34
8.0 QUALITY CONTROL........................................................................................................................................ 35
9.0 SAFETY.......................................................................................................................................................... 35

1.0 PURPOSE:

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 3 / 35

The purpose of this method statement is to define the procedure to be adopted for the
glass reinforced plastic (GRP) pipe works, to assure that the Treated Sewage Effluent
(TSE) works carried out strictly in accordance with the requirements specified in the
relevant drawings and project specifications.

2.0 SCOPE:
This method statement provides the sequence and methodology to be adopted for the
construction of D Line Pumping Station & Transmission Main C762 project. This method
statement is in compliance with the contract requirements and specifications and
concerned authority requirements.
These procedures shall apply to GRP pipe installation but not limited to trench excavation
and backfilling, bedding and surround, casting of concrete as well as laying of warning
tape as per approved shop drawing.

3.0 REFERENCE DOCUMENTS:

1) Project Specification
2) Qatar Construction Specification (QCS 2010)
3) HSE Plan
4) Project Quality Plan Geotechnical Investigation Report
5) Loading & Dumping Procedure – Pipes

4.0 RESPONSIBILITIES:
4.1 Utility Construction Manager
1) Prepare/Review the Method Statement (MS) and Inspection and Testing Plan (ITP).
2) Approval for the execution of construction work.
3) Approval of the work procedure (prior to the commencement of any related works,
the required formalities, approvals and permits required by the appropriate
authorities, shall be obtained).

4.2 QA/QC Manager

1) Review the Method Statement and Inspection and testing plan.
2) Coordination for inspection and testing
3) Implementation of the approved ITP

4.3 Field Engineers

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 4 / 35

1) Shall execute the work under the responsibility of Utility Construction Manager.
2) Planning and control of site works execution
3) Training for supervisor and Foreman.
4) Implement the safety procedures and regulations as per HSE plan.

4.4 HSE Supervisor

1) Shall monitor the implementation of all safety procedures and regulations effectively
with all documentation & record being maintained as per our HSE Plan and in
accordance with the relevant Risk assessment.

4.5 Surveyors
1) Control of survey instruments.
2) Carrying out survey work and preparation of records.
3) To attend the inspection.
4) Update Calibration instruments.
5) To coordinate with Site Engineer and Foreman

5.0 PERMITS
It is necessary to secure the Road Opening permits prior to commencing the works from
below mentioned Stake holders.
1) Ministry of Municipality and Urban Planning (MMUP).
2) Ashghal Drainage Affairs.
3) Kahramaa - Electricity.
4) Kahramaa - Water.
5) Qatar Rail Department.
6) Communication – Regularity Authority – Technical Affairs.
7) Qatar Petroleum (QP)
8) Traffic Police.
9) Other Utility companies

6.0 WORK RESOURCES

Manpower and equipment resource presented below are for sample purposes and may
change depending on the work requirements and project schedule.
6.1 Manpower

DESIGNATION WORK SCOPE NOS

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 5 / 35

Field Engineer Overall Work Management 2

Chief Surveyor Survey Management 1

Field Surveyor Survey Alignment & Record 3

Supervisor Manage Manpower & Equipment 1

Foreman Mange Labors & Equipment 6

Common labours Housekeeping, Bed preparation 74

Mason(Skilled) Bedding Preparation 12

Carpenter Fabrication& installation of Formworks 15

Steel Fitter Fixing of Reinforcement 12

Pipe Fitter Laying the Pipes 25

Scaffolders For Erection of scaffolding 2

Water Proofing Installers Application of water proofing works 2

Flagman Signals operators 4

Operators and Drivers Operating Equipment 32

6.2 Equipment & Tools

EQUIPMENT NOS EQUIPMENT NOS
1.Hydraulic Breaker 12 13. Drum Roller 6
2.Crawler Excavator 7 14. Plate Compactor 7
3. Tire Excavator 2 15. Concrete Mixer, Pump, Vibrators 1
4. Wheel Loader 2 16. GPS, Total Stations and Auto Level 1
5. Boom Truck 2 17. Generators 1
6. Dump Truck 11 18. Ladders 4
7. Crane 2 19. Safety Tools **
8. Water Tanker 1 20. Temperature Recorded 1
9. Pressure Pump Each 21. Pipe Pulling Chain 3
10.Pressure gauge Each 22. Low Bed Trailer 2
11. Filling hose Each 23. Sling Wire Rope **
12. Trailer 40 Ton 2 24. Plywood, Timber & Scaffolding material **
Note: The Manpower & equipment may change according to the works.
** : Adequate Quantity

7.0 WORK PROCEDURE

Surveying
Surveying Work
Work

Project ID: IA 2018 C 011 G Survey

Survey Inspection
Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762 Inspection
 Survey
Survey and
and Formation
Formation
Inspection
Inspection Materials
Materials
inspection
inspection // Test
Test Reports
Reports
Pipe
Pipe Bedding
Bedding
Pipes
Pipes &
& Fitting
Fitting Receiving
Receiving
METHOD STATEMENT OF Inspection
Inspection
D LINE TSE (GRP PIPE WORKS)
Pipe
Pipe Laying/Joining
Laying/Joining
Issued date: Doc. No.: Survey
Survey Inspection,
Rev.
Inspection, 6 / 35
Material
Material
Inspection/
Inspection/
Test
Test Report
Report
Pipe
Pipe Surrounding
Surrounding Material
Material
Surround
Surround Inspection
Inspection

Backfill
Backfill Material
Material
Inspection
Inspection //
Test
Test Report
Report

Back
Back Filling
Filling
Compaction
Compaction Inspection
Inspection
Marking
Marking Tape
Tape Inspection
Inspection

Pressure
Pressure Test
Test

Pressure
Pressure Test
Test Inspection
Inspection

Back
Back Filling
Filling

Compaction
Compaction Inspection
Inspection
Marking
Marking Tape
Tape Inspection
Inspection

7.1 Preliminary Survey and Preparation:

1) Benchmarks and existing levels are checked jointly with the consultant before
starting of works.
2) Temporary Benchmarks shall be established and protected at site.
3) The setting out for the Main lines shall be carried out at site, Inspection request shall
be raised to Supervisor Consultant and getting approvals.
4) Calibration of survey instruments shall always updates.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 7 / 35

5) Any adjustments or amendments to the profiles of lines are introduced. The revised
profiles / drawings become the basic during the construction.
HSE Controls:

7.1.1 Safety Hazards / Controls

1) As incidents or injuries to the personnel due to unauthorized entry in to the restricted
area possible, prevent by restricting entry to unauthorized personnel.
2) Status of the existing utilities should be clearly communicated to the associated
employees prior to commencing survey works.
3) Exposed utilities may cause shocks and unconsciousness to the personnel.
4) Handling, protection and hanging procedures of existing services in the work area
shall be communicated to the workmen.
5) Works must be closely supervised. Site in-charge shall be responsible for
implementing safe working and completion of survey works.

7.2 EXCAVATIONS FOR PIPELINE

Shop drawing shall be submitted to Supervision Consultant for getting approval.

7.2.1 Before Starting of Excavations:

1) The Road permit shall be obtained from mentioned (Item. No 5) to related authority
prior to excavations.
2) Prior to start of Excavation shop drawing shall be submitted and get approval from
Supervision Consultant.
3) Work permit shall be obtained from concern authority in case any overhead lines are
crossing our excavation area. Minimum required vertical clearance of 10m from
existing OHL.
4) Surveying of existing ground level shall be checked and submitted to Supervision
Consultant if requested.
5) The trial holes shall be carried out to locate existing services within working area and
shall be submitted to Supervision Consultant.
6) Trial hole shall be carried out ahead of the works to know the section of soil.
7) The area of work shall be barricaded prior to start of excavation by plastic barriers,
sign boards, warning tape, road warning light and all safety arrangements shall be in
accordance with QCS and Engineer’s instruction.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 8 / 35

8) Where ever the existing underground electric cables or utility services like water
pipeline intersect with the proposed TSE pipeline, the trench excavation shall be
continued by supporting and protecting those cables or water pipeline pipeline in
compliance with QCS 2010 Section 8 Part 2 Clause 2.1.5 and sub parts 2.4, 2.5 and
2.7of this Part 2.

A. Protection of Existing Electric Cable:

The procedure shall be followed as given below:
a) All the information or record about the location of underground cables/services
shall be obtained from the owner (Kahramaa) and made available at the worksite
and marked on ground.
b) Adequate safety barricades, signage and warning tapes shall be arranged around
the area to be excavated.
c) Trial pits shall be excavated to exactly locate the existing electric cable and
communication shall be given to the Supervision Consultant after physically
witnessing the existing electric cable.
d) After the visual inspection of SC, manual excavation along the marking shall be
carried out carefully using hand tools (Non-powered hand tools only).

Image-A Image-A1

e) The excavation shall be carried out up to the existing electric cable. When the
cable is identified clearly its adjacent earth shall be trimmed to meet the
dimensions as shown in the Sketch-A.
f) A box like structure made of plywood boards connected by timber as shown in
the image-A shall be installed around the exposed cable keeping its top face
open.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 9 / 35

g) The box structure shall be facilitated in order to allow tying or hook it up from the
scaffold tubes using a sling wire rope as shown in image-A 1 and Section A-A of
Sketch-A.
h) The scaffold tubes shall be running parallel to the existing cable on both sides
and firmly fastened to ground at their ends. The intervals of the wire rope from
the scaffold shall be maintained as shown in the sketch-A.
i) The above cable supporting/hanging system as shown in Image-A 1 shall be
maintained during the TSE works in such a fashion as to prevent any distortion or
damage to the electric cable.

Sketch-A

j) The above cable supporting/hanging system as shown in Image-A 1 shall be

maintained during the TSE works in such a fashion as to prevent any distortion or
damage to the electric cable.
k) After ensuring proper hanging of the cable, the excavation below the box shall be
neatly carried out following the excavation procedure given in Clause 7.2(B) of
this method statement.
l) As per Kahramaa Guidelines for excavation works in the vicinity of MV/LV
Cables, the clearance of 50cm shall be left on both sides of the existing
underground cable and manual excavation shall be carried out limiting to that
area.
m) After ensuring hanging adequately, mechanical excavation shall be carried out
beyond the above area under supervision of a competent worksite supervisor and

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 10 / 35

assigning a full time spotter/flagman until completion of trench of required

dimensions.

B. Protection of Existing Water Pipeline:

a) All the information or record about the location of underground water pipeline
shall be obtained from the Owner and made available at the worksite and marked
on ground.
b) Adequate safety barricades, signage and warning tapes shall be arranged around
the area to be excavated.
c) Trial pits shall be excavated manually to physically witness the existing pipeline in
the proposed area to be excavated for TSE Line.
d) Communication to Supervision Consultant shall be given for the inspection of the
status of the existing water pipeline immediately after locating the pipeline.
e) Manual excavation by means of combination of hand tools and powered hand
tools such as pneumatic and electric chisel as per the existing site conditions
shall be carried out carefully as shown in image-B and Image-C:

Image-B Image-C

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 11 / 35

f) The earth in proximity to the water pipe shall be excavated with extreme care as to
avoid any kind of damage to the pipe. The tool shall be so chosen to suit the
prevailing site situation ensuring safe cutting.
g) Once significant length of water pipe is exposed, it shall be covered properly as
shown in image-C, which enacts protection against scratches or distortion on the
surface of water pipe by accidental contact of tools during the excavation works.

Image-D Image-E

h) At any point of time, it shall be ensured that the bottom of the pipe should be rested
firmly on the ground. Before proceeding with further excavation below the water
pipe, scaffolding system shall be erected as shown in the above images - D & E.
i) Excavation shall be continued carefully to receive the required formation level of the
proposed TSE Line across the existing water pipeline encroaching area after
ensuring strong scaffold support system by a competent scaffolder as shown in
image-E.
j) The supporting system and protection of the existing pipe shall be maintained during
the execution and completion of TSE works by following relevant clauses of this
method statement.

7.2.2 During Excavations:

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 12 / 35

The trench excavation procedure as following below in accordance with QCS 2010
section 8 Part 2 Clause 2.2.6.
1) Before commencing the works the Site Supervisor and Engineer shall guide all
workers specially the operators and flagman’s of existing utilities with in or close
vicinity to the area to be excavated.
2) By trail pits at site, the checking shall be continuously and jointly with Supervision
Consultant, the section of soil shown that rock is up to formation level. Except top
layer from natural ground level is loose soil as per attached photos shall be
excavated by steeped or battered system of excavation.
3) Trench excavation shall be excavated with vertical trench sides and top layers of
excavation where loose soil shall be excavated with battered or stepped sides as
shown in below drawing in accordance with QCS 2010 Section 8 Part 2 Clause
2.2.6(7) and shall be as per Engineer approval.
4) Width of the trench shall be applied according to the approved drawing. Standard
Ashghal drawing No SD 8–2–104 Revision 0. QCS 2010, Part 2 Clause 2.2.6 as
shown in the table 1.0.
Table 1.0
NOMINAL Ø MAXIMUM TRENCH WIDTH

Ø600 mm 1350 mm

Ø700 mm 1400 mm

Ø800 mm 1550 mm

Ø900 mm 1900 mm

Ø1200 mm 2300 mm

In the event of any trench being excavated with steeped or battered side, the portion
of the trench which extends from the formation to a point not less than 300 mm
above the crown of the pipe when laid in its correct position shall be formed with
vertical sides. Incase loose soil, the excavation shall be stepped sides, and in Rock
area the excavation shall be vertical. The minimum trench depth shall be as per
approved drawing and in accordance with the QCS 2010 Section 8 Part 2 Clause
2.2.6(7). Stepped and sloped excavation trench drawing as shown below:
5) In case section of soil found loose soil the support system shall be submitted to the
Engineer.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 13 / 35

6) The excavated materials shall

be removed from trench to a safe distance
from the trench sides the
minimum distance shall be not less than
depth of the trench excavation and the
excavated material shall be removed from
excavated area to crusher plant for reusing it as approved materials for back filling
with Engineer approval.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 14 / 35

7) In case section of soil found loose soil the support system shall be submitted to the
Engineer.
8) The excavated materials shall be removed from trench to a safe distance from the
trench sides the minimum distance shall be not less than depth of the trench
excavation and the excavated material shall be removed from excavated area to
crusher plant for reusing it as approved materials for back filling with Engineer
approval.
9) Unsuitable excavated material shall be removed and disposed to the approved
dumped area by Engineer as per QCS 2010 Section 8 Part 2 Clause 2.2.3(3).
10) Any over excavation, beyond the maximum trench width according to drawings, it
shall be filled with approved material according to the Engineer instructions as per
QCS 2010 Section 8 Part 2 Clause 2.2.6(3).
11) If any obstructions are found during the excavation, it shall be surveyed, checked by
designer then the drawing shall be revised and getting approval from Supervision
Consultant.
12) In case there is water level with in depth of excavation, the dewatering system shall
be submitted separately as per Engineer instruction in accordance with QCS 2010
Section 8 Part 2 Clause 2.2.14(1).
13) Inspection Request shall be raised to the Supervision Consultant based on the
completion of designated levels excavation and cleaning of the trench for obtaining
the approvals of Formation level as per QCS 2010 Section 8 Part 2 Clause 2.2.12 /
Part 4 Clause 4.1.16(1).
14) After reaching the formation level as per approval drawing, the temporary backfilling
shall be done for excavated trench for safety purposes until arrival of the TSE pipe
materials.

7.2.3 Hazards of Excavation & Controls

1) Personnel shall be protected from cave-in when excavation is 1.2 m or more in
depth.
2) Incidents and injuries to personnel during the trench excavation are due to fall of
personnel, soil collapse, struck by working equipment and struck by motor
vehicles, falling objects and electrocution due to exposed live underground cables
etc.
3) Competent supervision shall be assigned to identify predictable hazards and shall
apply corrective actions as necessary in coordination with HSE personnel.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 15 / 35

4) The spoils arouse from excavation shall be kept at least 1.0 m away from the edge
of the excavation.
5) The personnel working in the trench are exposed to: Overhead hazards, trench
collapse. Therefore, Hard hats shall be worn by the associated personnel and
trench protective system shall be ensured complying with requirements specified
in the Excavation, Trenching, and shoring regulations. Sloping and Benching shall
be adequately done. All PPE shall be worn by the persons at the workplace.
6) When excavating near OHLs, certified operators shall be assigned and a trained
watchman shall be placed on full time basis to regulate equipment movements
and to maintain required minimum clearances from OHL’s.
7) Conduct cable detection prior to commencing excavation works.
8) Barricade the area of excavation with adequate safety signage.
9) Safe access or egress has to be provided by a safe ramp, or ladder or other safe
means of egress for the workers at site. Buckets of excavators, backhoes, etc. are
not to be used as a means of egress.
10) Always keep at least 5 m safe distance from moving equipment excavator, roller
and crane etc.
11) During mechanical excavation, a full time supervision shall be ensured and
assigned a full time trained flagman/spotter to guide the movements of equipment
operator.
12) Tool box meeting shall be conducted prior to start of work on daily basis. More
information and adequate training shall be provided to the associated personnel
for safe execution of excavation work. Conduct daily inspections prior to the start
of work by a competent person.
13) For more details regarding hazards and necessary controls, refer to Item-4 of the
latest revision of Risk Assessment.

7.3 Laying Of Pipes:

Laying of Pipes steps as followed accordance with QCS 2010 Section 8;
a. Storage and Handling of Pipes
b. Pipe Bedding and Surrounded
c. Pipe Bedding and Surrounded – Concreting
d. Pipe Lowering and Laying
e. Pipe Joining Procedure
f. Thrust Block

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 16 / 35

g. Valve Fittings
h. Backfilling
i. Marker Tape
j. Pressure Test
Method Statement to be
k. Chamber Construction submitted separately

7.3.1 Storage And Handling Of Pipes:

Procedure shall be in compliance with QCS 2010 Section 8 Part 3 Clause 3.1.5.
1) All pipes and fittings materials shall be stored in accordance with the manufacturing
recommendations as per QCS 2010 Section 8 Part 3 Clause 3.1.5(8).
2) All pipes should be inspected upon receipt at the job site to ensure that no damage
has occurred during transportation phase is inspection of pipe at site shall be before
loading the pipe in the trench.
3) If any imperfection or damages is found, immediately take the defected pipe has out.
The defected pipes shall be removed from site and repaired by manufacturer and
reuse at site upon Engineer written approval as per QCS 2010 Section 8 Part 3
Clause 3.1.5(13).
4) Pipes shall be transported to site and to be distributed along the pipe line on flat
timber to facility placing and removal of lifting slings around the pipe. When storing
pipe directly on the ground, be sure that the area is relatively flat and free of rock and
other potentially damaging debris. All pipes should be chocked to prevent rolling in
high winds.
5) It is necessary to stock pipes at stock area, it shall stock on flat timber supports at
maximum 6 meter spacing.
a. Pipes shall be stored in the open on a flat level area and raised above the ground
on timber bearers so that the lowest point of any pipe or fitting is not less than
150 mm above the ground as per QCS 2010 Section 8 Part 3 Clause 3.1.5(8-a).
b. The pipes shall be neatly stacked on timber battens in parallel method with
spigots and sockets laid to alternative ends and using wooden battens between
rows (size and location of battens shall be as per manufacturer specification) and
the maximum recommend number of layers as manufacturer specification and
ensure to dia. wise separately, the whole to the approval of Engineer as per QCS
2010 Section 8 Part 3 Clause 3.1.5(8-e, f & g).
6) Handling of the Pipe procedure shall be as given below:

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 17 / 35

a. Lifting and slinging operations shall be supervised by rigging supervisor at all

stages during loading and unloading of pipes.
b. Pipes shall not be allowed to drop or strike objects, which may damages the
pipes.
c. During loading and unloading, the pipes and fittings shall not come into contact
with any sharp objects.
d. Adequate sling diameter shall be used and shall have enough slack in the sling
to keep slack approximately 600mm over the pipe.
e. The pipe shall be lifted or lowered from one level to another level by cranes.
f. If shortcut pipe required at site, shall take the necessary measurement and order
to manufacturer according to the site condition.
7) Rubber ring gaskets, when shipped separate from the couplings, should be stored in
the shade in their original packaging and should not be exposed to sunlight except
during the pipe joining. Also, the gasket must be protected from exposures to grease
or oils, which are petroleum derivatives and from solvents and other deleterious
substances as per QCS 2010 Section 8 Part 3 Clause 3.1.5(10).
8) Fittings, flanges and accessories handling procedure shall be followed as below as
per QCS 2010 Section 8 Part 3.
a. All fittings shall be placed on palettes, some are attached and other small
diameters boxes and packaged.
b. Flanges are supplied with boxes and protect inside.
c. Main lifting and handling of above shall be done by mechanical means.
d. Fittings and packages shall not be allowed to drop without may cause a
damages.
e. Boxes shall be stacked on a flat area keeping enough distances to allow suitable
exposure for inspection.

7.3.2 Hazards & Safety Controls During Storage & Handling of Pipes
In addition to the precautions given under clause 7.3.1 of this MS, the following
additional measures shall be taken during loading & unloading of pipes and
components for transporting or pipeline installation.
The potential hazards associated with pipe handling are listed below. The Plant
Manager and Department / Section Manager shall ensure that the below listed risks
(unsafe acts / condition) are controlled during the pipe handling. The risks listed below

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 18 / 35

is may be present either in the staking / loading / transporting / reversing / unloading

process of pipes.
1. Truck is not on a level surface when loading / Unloading (Unlevelled ground / un-
compacted ground)
2. Pipes loaded unevenly
3. Mechanical failure – worn out or inadequate components of the lifting system such
as bearing, mounting pin connecting joint with the head and trailer
4. Pipes of mixed size and variety loaded on a truck
5. Adverse weather condition (high wind / heavy rain during tipping process)
6. Truck being operated by incompetent / unauthorised driver without the required
license to drive/operate a heavy truck
7. Uneven tire pressure in front / rear wheels
8. Over / unbalanced loading
9. Flagman’s warning signs ignored
10. No / improper rest hours allowed to the drivers
11. No / improper communication between driver and flagman / riggers
12. No / insufficient loading / unloading procedure
13. No / insufficient access control procedure
14. No / insufficient logistic plan
15. No / insufficient signal lights / reversing alarm
16. Improper or Lack of pipe support, wage and latching

The control measures associated with Loading and Unloading of pipes are listed
below:
1. No Loading and Unloading activities shall begin without continuous supervision is
in place
2. Foreman shall ensure the ground condition is safe for loading
3. Unloading activity shall be allowed only in a designated area approved by
competent person
4. Loading process shall monitored by the Supervisor
5. Daily visual inspection shall be done by the truck driver
6. Truck driver record the finding on a checklist
7. All trucks shall be inspected by a competent person on a monthly basis
8. If any adverse weather condition being observed, then no loading / unloading
activity begin (HSE officers shall advise the site supervisors in this regard)

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 19 / 35

9. All truck drivers shall strictly follow the warning signs provided by flagman and the
posted speed limit
10. Security personnel shall strictly implement access control to trucks that come with
pipes
11. All truck drivers shall be inducted prior entry to site (Induction shall be done in a
language that the driver can understand. (E.g. Arabic, Hindi etc.)
12. Drivers shall concentration only on driving at all times; avoid use of mobile phones
or other forms of distraction
13. When lifting is involved, lifting procedure shall be strictly adhered to, with a copy
present and communicated.

7.3.3 Securement of Pipes:

1. Use proper attachment points
2. Use edge protection to protect the securement device from the pipe or the pipe
from the securement device.
3. Workers shall be trained how to operate and tighten all the devices being used to
secure the pipe.
4. When tightening straps, and chains, pull down on the lever rather than pushing.
5. There shall be minimum three straps for each pipes for securement
6. Ensure that the binders being used are rated at the same strength as or higher
than the chain.
7. Operate all securement devices while standing on the ground.
8. Ensure that all straps or chains are properly secured.
9. Be aware of pinch points.
10. Always wear PPE’s as required.
11. If covers are required, use another mechanical devise to position them on top of
the pipe.
12. Never walk on the pipes being placed on a trailer for transportation.

During transportation of pipes, the following points shall be considered:

1. Identify proper lifting points and methods.
2. Identify proper moving methods and vehicles.
3. Visually control each moved item for damages or cracks.
4. Compare and control total quantity of moved or transported items with the order
quantity.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 20 / 35

5. Report any damage or a missing item.

6. Inspect each strap, vehicle condition etc.
7. Adjust the pipe or securement devices if necessary.
8. Add additional strap as needed, such as tarps, dunnage (wood), tools, straps,
chains and any other equipment.

7.3.4 En-route Inspection:

1. The load shall be respected once a the trailer driver is in doubt of any unsafe
condition / action that would affect the stability and safety of the load
2. Conduct such inspections during the transportation process on the road in a safe
location.
3. Wear a high-visibility safety vest during en-route inspection
4. Stay alert while on the live traffic side of the vehicle (consider the existing haul
road and the asphalt road as live roads)
5. Look for pipe that may have shifted.
6. If pipe has shifted, get help from the Supervisor concerned in re-securing load
7. Be prepared to adjust the tie downs or add additional tiedowns to ensure that the
pipe cannot move.
8. Look for straps that have become loose or may have become damaged by rubbing
or vibration.
9. If the stability of the load has become unstable due to shifting or securement
failure, do not proceed until corrections have been made. (Some examples - pipe
extended over the side or rear, unable to secure the pipe from further movement,
Tie down points broke, and not having enough or proper securement devices)
10. Properly stow all equipment including winch bars and dunnage boards before
continuing.

7.3.5 Unloading of Pipes:

1. Avoid parking under, or in close proximity to, overhead power lines.
2. Consult with the site Engineer/Supervisor prior to parking if needed
3. Park on a flat surface whenever possible, set brakes, chock wheels and be sure
that the work area to unload the pipe is clear and free of obstructions.
4. Ensure that the area is clear of all personnel except those that are involved in the
unloading process.
5. Ensure that taglines are connected to the each pipes being unloaded.
6. All personnel involved with the unloading activity shall assess the potential
hazards (JSA) before the unloading operation begins.
7. Walk around the load to access the stability of the load prior to unloading

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 21 / 35

8. Isolate the unloading process; install warning signage as required

9. Keep out all other personnel except the riggers.
10. Never allow personnel come to the swinging radius of the crane / nearby the trailer
to watch the unloading process.
11. Securement devices shall be removed carefully and only on pieces of pipe that are
being removed. Pipe that isn’t removed shall be re-secured prior to moving.
12. Pipe that is not properly secured is capable of movement and personnel could be
injured.
13. All equipment and other mechanical devices being used to unload the pipe shall
be inspected prior to use.
14. Proceed slowly and carefully to unload the pipe.
15. Nobody shall stand on the trailer or back of the truck while unloading the pipe.
16. All personnel in the unloading zone and ground shall maintain a safe distance
from the truck and trailer, particularly the sides of the trailer, and be in clear view
of the equipment operator.
17. When unloading is complete, store all securement devices, remove chock devices,
and slowly leave the unloading area.

7.3.6 Pipe Bedding And Surround - Granular:

BEDDING
BEDDING

ALONG
ALONG THE
THE ROAD
ROAD ACROSS THE ROAD
ACROSS THE ROAD

GRP
GRP GRP
GRP

GRANULAR MATERIAL
GRANULAR MATERIAL CONCRETE/GRANULAR
CONCRETE/GRANULAR

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 22 / 35

1. Geo textile shall be used (if required based on the Designer recommendation)
before laying of bedding materials as per approved materials accordance to the
approved drawing, Engineer instruction.
2. Thickness of pipe bedding & surround material shall be as per approved
drawing / Standard Ashghal drawing; manufacture’s recommendation and QCS
2010 Section 8 Part 4 Clause 4.3.4.
3. The minimum thickness of the special bedding below the barrel of the pipe shall
be 250 mm or as directed by the Engineer as per QCS 2010 Section 8 Part 4
Clause 4.3.4(7).
4. Pipe bedding material shall be commencing after obtaining approval of Inspection
request for Formation level and bedding material shall be shifted inside the trench
by bucket excavator where the boom length is suitable to load material for
distance from excavation trench.
5. If required, Cut – off walls shall be made in approved bedding and surround to
pipes to prevent the bedding acting as subsoil (Existing below the water logged
area) as per QCS 2010 Section 8 Part 2 Clause 2.3.1(7).
6. Approved bedding materials (of size 3mm to 14mm) shall be laid below the barrel
of the pipes in well compacted and shall fill the whole width of the trench in each
layers not exceeding 150 mm thickness and properly maintain uniform leveling
and compaction has to be done as per QCS 2010 Section 8 – Part 4 Clause
4.3.4(7).
7. Pipe bedding thickness shall be according to the approved drawing and standard
Ashghal drawing as shown in the table – 2.

Table – 2 Pipe bedding details:

NOMINAL UNIFORM
MACHINE DUG ROCK SURROUNDING
BORE SOIL
Ø600 & 700 mm 250 mm 250 mm 275 mm 300 mm
Ø800 & 900 mm 250 mm 250 mm 275 mm 300 mm
Ø1000 mm 250 mm 250 mm 300 mm 450 mm
Ø1200 mm 200 mm 250 mm 300 mm 450 mm

a. Deflection test shall be carried out accordance with QCS 2010 Section 8 Part 4
Clause 4.3.5 and instruction from Supervision Consultant.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 23 / 35

8. Pipe surround material shall be started immediately after the Pipe laying (except
Pipe Joints shall be left open so for inspection during the hydraulic testing) as per
QCS 2010 Section 8.
a. Pipe surround material shall be started immediately including pipe joints also
back filling layers which is required to achieve water pressure test. This shall
be done on own risk at site. In case any leakage found during the water
pressure test, it shall be rectified immediately.
9. After Pipe laying and inspection done by Engineer completely, the side bedding
shall be placed carefully, and shall be compacted in layers by layer (150 mm
each layer) in mechanical / hand compactors, simultaneously on either side of the
pipe to impart symmetrical compaction as per QCS 2010 Section 8 Part 4 Clause
4.3.4(7).
10. Ensure that around the pipe no voids or pockets of unconsolidated material are
present as per QCS 2010 Section 8 Part 4 Clause 4.3.4(11).
11. Following this, the pipe surround material will be placed carefully in the same
manner, to the required level 300mm above the crown of the pipe and shall be
well compacted as per QCS 2010 Section 8 Part 2 Clause 2.3.3(2).

GRP
GRP PIPE
PIPE

7.3.7 Pipe Bedding and Surround - Concreting:

1. In case concrete surround require for road crossing according approved drawing
the procedure shall be as follows:
2. Pipe Bedding shall be followed as per approved drawing / Standard Ashghal
drawing in before that trench base shall thoroughly be compacted prior to start of
pipe bedding.
3. Pipe bedding, it shall be a blinding layer of Grade SRC 20 concrete shall be
placed over the full width of the trench accordance to the approved drawing and
QCS 2010 Section 8 Part 2 Clause 2.3.1(9).

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 24 / 35

4. The laying of Pipes to be bedded on cradled with concrete shall be supported on

precast concrete setting blocks, the top face of each block being covered with a
separation layer as per QCS 2010 Section 8 Part 2 Clause 2.3.1(9).
5. Concreting to the pipeline shall be either bed or bed and surround or encasement
or Backfill as shown on the approved drawing and directed by the Engineer,
according to the QCS Section 8 Part 2 Clause 2.3.1(9)
6. A Strip Fiberboard shall be provided at each joints (flexible joint) shall be
interrupted in a vertical plane at the edge of the socket by strip of fiber board or
other materials approved by the Engineer according to QCS 2010 Section 8 Part
4 Clause 4.3.6(10) or as per approved drawing.
a. Nominal bore Ø600 mm - 25 mm thick Fiber board.
b. Nominal bore Ø800 mm, Ø1000 & 1200 mm – 38 mm thick Fiber board.
7. Isolation between the concrete and trench, Polyethylene sheet should place
before casting of concrete.
8. The concrete surround shall be staggered in a manner after completion of Hydro
Pressure test and the carrying out shall be of two steps as follows:
a. Casting concrete for packing of pipe for hydro pressure test with leaving one
meter from both sides of pipe for visual inspection during test.
b. Remaining concrete surround of pipe line shall be staggered in a manner
where approved fiber board shall be fixed at pipe joint of location with
necessary supports from one side only for casting concrete.
9. In case that road crossing line will be by culvert (For leaving the sleeve), the
culvert method statement shall be submitted separately according to the approved
drawing.

7.3.8 Concrete Pouring:

1. All the concreting works at site as follow in accordance to the QCS 2010 Section 5
Part 8.
2. Pipe line of road crossing should be protected as per approved drawing.
3. After performing the pipe laying inspection, concrete shall be commencing and
care shall be taken more.
4. No concrete shall be placed until Engineer has approved the surfaces upon which
concrete has to be placed as per QCS 2010 Section 5 Part 8 Clause 8.3.2(1).

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 25 / 35

5. All necessary machinery and Equipment shall be arranged in the near the pouring
area. Weather forecast report shall be checked in order to assess any additional
precautions. Concrete temperature shall be maintained to less than 32° C time of
concrete pouring shall be selected in such a manner that the ambient temperature
will be less than 40°C.
6. To avoid segregation while pouring by limiting the free fall of concrete not more
than 1.5m in accordance with QCS 2010 Section 5 Part 8 Clause 8.3.3(5).
7. The concrete is to be booked ahead of time to provide sufficient time of notice
both the relevant authorities and the Engineer as per QCS 2010 Section 5 Part 8
Clause 8.3.2(1).
8. The concrete must to be cured by means of water covered with hessian as per
QCS 2010 Section 5 Part 10 Clause and Engineer instruction.
9. Where concrete bedding and surrounding is required, the approved backfill
material shall not be placed before the compressive strength of the site concrete
has reached 15 MPa as per QCS 2010 Section 8 Part 4 Clause 4.3.8(4).

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 26 / 35

As per Pipe Bedding Standard Ashghal drawing as shown in typical drawing as

follows:

7.4 Pipe Lowering And Laying:

The pipe lowering and laying at site shall be done according to QCS-2010 Section 8
Part 4 Clause 4.3.1 and Manufacturer recommendation.

7.4.1 Pipe Laying Non Structures:

1) Before pipe is lowered into place, the bedding shall be prepared and well
compacted so that each length of the pipe shall have a firm and uniform bearing
over the entire length of the barrel as per QCS 2010 Section 8 Part 4 Clause
4.3.1(10).
2) When lowering the GRP pipe in Trench, found any damages or defects are found,
immediately take the damaged pipe until repair and getting approval by Engineer
as per QCS 2010 Part 4 Clause 4.1.6(2).
3) For all pipes, the transport , store, handle and lay pipes in accordance with the
approved manufacture’s handling and installations specification as approved by
Engineer according to QCS 2010 – Section 8 – Part 4 – Clause 4.3.4.
4) For all pipes shall be lowered in trench by mechanically, Excavator / Crane in all
pipes in accordance with the manufacturing recommendation.
5) Each pipe shall be carefully lowered into its prepared bed by means of appropriate
slings and tackle. A recess shall be left in the prepared bed to permit the sling to
be withdrawn. If the prepared bed is damaged, the pipe shall be raised and the
bed made good before pipe laying is continued in accordance with the QCS 2010
Section 8 Part 4 Clause 4.3.1(3).

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 27 / 35

6) Each pipe shall be carefully lowered into its prepared bed by means of appropriate
slings and tackle. A recess shall be left in the prepared bed to permit the sling to
be withdrawn. If the prepared bed is damaged, the pipe shall be raised and the
bed made good before pipe laying is continued as per accordance to the QCS
2010 Section 8 Part 4 Clause 4.3.1(3).

GRP PIPE

7) Each pipe shall be carefully lowered into its prepared bed by means of appropriate
slings and tackle. A recess shall be left in the prepared bed to permit the sling to
be withdrawn. If the prepared bed is damaged, the pipe shall be raised and the
bed made good before pipe laying is continued as per QCS 2010 Section 8 Part 4
Clause 4.3.1(3).
8) No pipes shall be rolled into place for lowering into the trench except over suitable
timber packing free from roughness as per QCS 2010 Section 8 Part 4 Clause
4.3.1(4).
9) Pipes shall be laid with class identification marks or the jointing marks shown by
the manufacturer in uppermost position as per QCS 2010 Section 8 Part 4 Clause
4.3.1(7).
10) The rubber gasket shall be positioned and lubricated.
11) Any instruction or advice given by the manufacture shall be copied to the Engineer
in accordance with QCS 2010 Section 8 Part 4 Clause 4.3.4(5).
12) Where short GRP pipes are detailed these shall be factory mad, cut end shall be
sealed with two layers of resin, the second layer being paraffin wax filled to ensure
full care.
13) Technical expert shall be provided from manufacturer according to the QCS 2010
Section 8 Part 4 Clause 4.3.4.

7.4.2 Pipe Laying near the Concrete Structure (Chambers):

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 28 / 35

1). A protective synthetic layer rubber strip shall be layed where the pipe 300 mm
protrude the concrete wall areas as per approved drawing.
2). Pipe laying in to concrete wall structure shall be protected with concrete
surrounded integral with the external face of the structure as shown on the
approved drawing.
3). All internal and external protection membrane to the concrete shall be sealed
around the pipe openings as recommended by the water proofing manufacturer.
4). After pipe laying and fixed of concrete wall structure, the remaining hole shall be
re-formed and filled with approved Non Shrink Grout materials.
5). The rocker pipe shall be used in exact location as per approved drawing.
6). All buried flexible coupling, flanged adaptors and other ferrous fitting to be
protected with mastic filler, mastic tape and laminated tape shall be used as per
approved drawing and specification.

7.5 GRP Pipe Joining Procedure:

The pipe joints shall be assembled in accordance with manufacture’s instruction,
Project Specification, QCS 2010 Section 8 Part 4 Clause 4.2.4 and as per the
approved drawing.
1) Pipe shall be laid in straight lines, both the horizontal and vertical planes specially
the near Chambers connecting.
2) Thoroughly clean double bell coupling grooves and rubber gasket rings to make
sure no dirt or oil is present.

3)

Insert the gasket into the grooves, leaving two or more uniform loops of rubber
(depends on diameter) extending out of the groove. Do not put any lubricant in the
groove or on the gasket at this stage. There should be a minimum of one loop for

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 29 / 35

each 450mm of gasket ring circumference. With uniform pressure, push each loop
of the rubber gasket in to the gasket groove. When installed, pull carefully on the
gasket in the radial direction around the whole circumference to check for well
distributed compression of the gasket. Check also that both sides of the gasket
protrude. Equally above the top of the groove around the whole circumference.
Tapping with a rubber mallet shall be helpful to accomplish the above.
4) Using a clean cloth, apply a thin film of lubricant to the rubber gasket. Thoroughly
clean pipe spigots to remove any dirt, grease, etc. Using a clean cloth, apply a thin
film of lubricant to the spigots from the end of the pipe to the black positioning
stripe. After lubricating, take care to keep the coupling and spigot clean. It is very
important to use correct lubricant. Petroleum based lubricant shall not be allowed.
5) The pipe to be connected is placed on the bed with sufficient distance from
previously joined pipe to allow lowering the coupling into its positions.
6) Come – along jacks are installed to connect the pipe clamps and two 10x10 cm
timbers of similar (larger diameters require a bulkhead) are placed between pipe
previously connected and the coupling until its rest against the pipe clamp. Come
along jack might need protective blanket under it in order not to touch against the
pipe.
7) Come along jacks are loosened and timbers removed before re-tightening the
jacks for entering the coupling onto the previously connected pipe. Check the
correct position of the edge of the coupling to the alignment stripe. When this step
finished, first clamp is left position while second clamp is moved on to the next
pipe to be joined.

7.5.1 Safety Hazards / Controls During Pipeline Installation:

1). Safety measures shall be taken during the installation of pipeline in the trench by
ensuring experienced workforce.
2). The personnel to be involved at pipeline installation works to be inducted on
hazards associated with each operation of pipe installation.
3). Site supervisor in coordinating with HSE Officer at workplace should assess the
hazards and appropriate preventive measures shall be ensured prior to start of
work.
4). Level of the identified risks of all interrelated tasks shall be eliminated to a
tolerable level by applying most effective safety controls.
5). All personnel should worn PPE and must be attentive during the works.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 30 / 35

6). All affected employees shall be adequately trained in handling techniques of GRP
Pipe and fittings for safe execution of installation works.
7). The procedure given in the MSRA shall be strictly implemented by the site in-
charge.
8). Chemicals like lubricant etc. used during pipe jointing may cause injury or ill health
to workers, so proper handling techniques shall be communicated to them. Post
MSDS at the workplace for safe handling of these materials.
9). Fatal accidents are likely due to not maintaining safe distance from the moving
equipment in the form of stricken by them or crushed by them. So, always remind
the personnel to keep minimum required safe distance (5 m) from moving plant /
equipment.
10). Ensure that the mechanical equipment used at works have valid certification
especially, GRP pipes and component shall be lifted applying certified slings,
chain and related lifting accessories. Crane operator and rigger shall be trained
and certified by 3rd party.
11). Lifting / lowering objects shall be controlled by a competent lifting supervisor
and an approved Lift plan shall be available on the work location. Never allow the
persons stay below the lifted objects during loading and unloading operations.
Works shall be carried out under competent supervision.
12). It is mandatory to ensure the working equipment has reverse sirens, booming
mirrors and a checklist shall be completed by a competent HSE person prior to
deploy them.

7.6 Thrust Blocks:

Thrust blocks works shall be in compliance with QCS 2010 – Section – 8 Part 4 Clause
4.4.5.
1) The excavation for the thrust block shall be carried out prior to laying the pipes except
that trimming margin of not less than 150mm shall be left to be removed by hand
excavation.
2) Thrust block shall be made at every bend or as shown on the approved drawings or
instructed by the Engineer. Each thrust blocks shall have a sufficient bearing area and
shall be placed to safely transmit thrust to the surrounding original ground.
3) If soft, spongy, unsuitable or similar Martials are encountered upon which the thrust
block is to bear this unsuitable material shall be removed and replaced with approved
grade of concrete.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 31 / 35

4) A Strip Fiberboard shall be provided at each thrust block joints areas.

5) As per approved drawing, the dimension of thrust block shall be applied at site
according to the QCS 2010. Formwork shall be fixed based on the approved
dimension with necessary supports.
6) Isolation between the concrete and trench, the Polyethylene sheet should place
before casting of concrete.
7) The Concrete pouring procedure shall be followed as per item no. 7.3.3 (1).
8) The concrete must to be cured by means of water covered with hessian as per
specification and Engineer instruction.
9) The rocker pipe has to be installed adjacent to all concrete thrust block.
10) No pressure shall be applied to thrust blocks until the concrete has matured for at
least seven days.

7.7 Valves & Fittings

Valve fittings shall be done by manufacturer recommendations only.
1) After constructing the chamber and initial Pressure test of pipes, the installation of
fitting inside chamber shall be started.
2) Assembling of fittings shall be by dismantling joint.
3) All fittings and valves shall be checked before shifting into site as per QCS 2010
Section 8.
4) Mechanical machine (Crane or Excavator or Cargo Crane shall be used for
installation.
5) Rubber gasket shall be ring type, with the thickness 3 mm shall be used for
installation as per QCS 2010 Section 8 Part 5 Clause 5.1.5.
6) Anchor bolts and nuts shall be used as per approved materials according to the QCS
2010 Section 8 Part 5 Clause 5.15.1 or Engineer instruction.
7) All valves PN 16 shall be used as per the approved drawing approved by the
Engineer.
8) Extension spindles as per approved material shall be fixed according to approved
drawing after fixing of valves.
9) Hand wheels shall be fixed as per approved drawing and approved material. The
direction of closing shall be clockwise.
10) Integral puddle flange shall be fixed as per level at first and in line with existing pipe
line.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 32 / 35

11) Additional Steel Reinforcement shall be provided as per approved Structural Drawing
by Engineer.
12) After installing all fitting, the plinth shall be casted according to the approved drawing
dimension and grade of concrete.
13) 7 mm Neoprene pad shall be placed between all valves and concrete support plinths.
14) Mastic tape, mastic filler and laminated tape shall be used for all fittings joints.

7.8 Chamber Construction

Chamber Construction Method statement will be submitted separately.

7.8.1 Safety Hazards / Controls

1) Precautions to be taken during handling rebars while rebar fixing shall be
communicated to workmen prior to start of activity.
2) All PPE inclusive of hand gloves shall be worn by the personnel at site.
3) Tool box meeting shall be conducted prior to commencement of works.
4) Suitable tools and machinery shall only be used for reinforcement cut & bend.
5) Trade wise experienced persons only to be assigned for the works such as formwork,
rebar fixing, concreting and scaffolding works.
6) Trained persons shall be assigned for operating electronic hand tools for welding,
grinding and cutting etc. Rotate the job among skilled tool operators at intervals.
7) Employed persons shall be adequately trained in material handling techniques during
carpentry, scaffolding and concreting etc.
8) Concrete pumps shall be operated by only those who are authorised to do so.
9) Prevent workplace incidents and thus injuries to the personnel by applying
appropriate control measures.

7.9 Pressure Test

Refer to the separate Method Statement for Pressure Test for complete procedure (will be
submitted separately).

7.9.1 Safety Hazards / Controls

1) A competent supervisor shall be assigned to safe conduct of pressure test.
2) Conduct tool box meeting with workmen prior to start of the test to clearly
communicate the consequences of test failure and necessary safety measures to be
taken.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 33 / 35

3) Sudden release of the test medium may cause fatal injuries to the personnel, so
verification shall be carefully carried out for replacement of defective components if
any.
4) Calibrated pressure gauges shall be used at testing. Standard components shall only
be installed at the test assembly by authorised pipe fitters.
5) Ensure gradual application of the pressure especially for the first time. Thoroughly
checked all the joints of section under pressure testing to ensure that there are no
detachments or weaker sections in the assembly.
6) Ensure necessary PPE at test zone.
7) First aid facility to the injured workers shall be ensured as injuries, e.g. burns, injury
to eye or pressure injection into bodily tissues would be possible.

7.10 Backfilling
1) Back filling shall be carried out according to the QCS 2010 Section 8 Part 2.3.3.
2) No selected backfilling material shall be placed and no compaction shall be permitted
to concrete structures of road crossing areas until compressive strength of the site
concrete has reached 15MPa as per QCS 2010 Section 8 Part 4 4.3.8 (3).
3) Approved backfill material shall be used for backfilling. All necessary tests shall be
done according to specification. Stockpile shall be used if necessary.
4) Backfill shall start immediately after the placement & compaction of pipe surrounding
materials.
5) Backfill materials shall be placed as shown in sketch, “B” separately for Road
crossings & Non-Road crossings in layers of not greater than 150 mm compacted
thickness as per QCS 2010 Section 8 Part 2 Clause 2.3.3(5). The maximum nominal
particle size shall be up to 75 mm for backfilling road crossing and up to 150 mm size
for backfilling in non-road crossings.
i. the acceptable criterion for backfill materials used in longitudinal corridor utility
works (non-road crossings) shall be followed as given below: The screened
excavated material shall be used as Backfilling material with maximum
nominal size, 150 mm.
ii. Stockpiles are be prepared adjacent to trench. The sampling of materials for
test shall be done at every 1 K m stockpile or as material changes. Stockpiles
will be sized so that moisture conditioning can be performed with the help of a
wheel loader and be homogenous.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 34 / 35

iii. Backfilling material shall be laid in 150 mm max, thick layers and shall be
compacted as per the above mentioned MOM and in compliance with QCS
2010.
iv. One test per backfill layer for every 50 m of pipeline trench shall be conducted.
v. The NDT shall be conducted each layer by in-house laboratory witnessed by
Supervision Consultant and official Inspection Request (IR) for final layer shall
be raised.
6) 150 mm maximum thick layers shall be thoroughly compacted by approved
mechanical compactors / rammers.
7) NDT test shall be conducted and witnessed by the Supervision Consultant. The
Inspection Checklist shall be updated.
8) Inspection Request (IR) shall be raised for the final layer of backfilling and secured its
approval from the Supervision Consultant.
9) Subsequently, backfilling shall be continued in layers of 150mm thick, compacted in
the lower regions by mechanical compactors and in the upper regions by hand
operated drum roller compactors. Small jumper plate type compactors shall be used
close to structures and manholes.
10) Surrounding the chamber and thrust block areas backfilling material shall be as per
approved drawing or QCS 2010 Section 8 Part 2 2.3.4(1).
11) Compaction test shall be carried out for the backfilling to obtain a minimum of 95% of
the maximum dry density of the materials in accordance with QCS 2010 Section 8
Part 2 Clause 2.3.3(6).
12) Nuclear density measurement (NDM) test shall be carried out according to the QCS
2010 Section 8 Part 2.3.3(8).
13) In road crossings, one test per backfill layer shall be every 30 m of pipeline trench
and also for each Chamber structure or as per Engineer instruction according to QCS
2010 – Section 8 Part 2.3.3(10).

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 35 / 35

7.10.1 Safety Hazards / Controls

1) All the persons should wear complete PPE (reflective vest, nose mask and ear
plugs etc.) at all times at backfilling and compaction works.
2) Tool box meeting shall be held with workers and equipment operators to
communicate them clearly about the potential hazards and preventive measures.
3) Proper housekeeping at workplace and a controlled atmosphere conductive for
safe execution of works shall be ensured prior to commencing works.
4) Personnel should observe precautions against dust arousing from soil dumping,
spreading and compacting activities. Dust suppression shall be done by spraying
water at workplace.
5) Also care must be exercised against noise generating from the working
mechanical equipment.
6) Clear markings for vehicle movements and exit and entrance routes shall be
provided at the workplace. Trained flagman shall be posted to guide the
movements of vehicles/equipment. Entry shall be restricted to the unauthorized
persons.
7) Personnel shall be so attentive at the workplace to take care of the moving plant &
equipment (Compactor rollers, Dump trucks, loaders, excavators etc.) as non-
attentiveness leads to fatal accidents causing loss of limbs and casualties due to
hit/crush by the equipment during these operations. All workforce should be kept
reminded of maintaining minimum safe distance from the working equipment.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 36 / 35

8) Worker shall be given heat stress training to avoid risk of dehydration and
adequate welfare facilities like shelters, wash area, drinking water/fluids/hydrolytes
shall be ensured at site for the workmen.
9) Works shall be carried out under a competent supervision and in coordination with
HSE personnel, all required safety procedures shall be implemented for the safe
execution.
10) Exposure of personnel to radioactive sources while using NDT gauge during
compaction test may cause ill health, thus requires more awareness of workers
about consequences and necessary precautions. Minimum required safe distance
shall be mainted from NDT gauge as recommended y the licensed gauge
operator.

7.11 Marker Tape

1) Approved Marker tape shall be provided in specified level and marked according to
the approved drawing and QCS 2010 Section 8 Part 4 Clause 4.3.14 and Pressure
pipeline marker posts shall be set over the centerline of the pipeline according to the
QCS 2010 Section 8 Part 4 4.3.15.
2) All trenches for pressure pipelines shall be marked with a high quality acid and alkali
resistant red non Bio-degradable plastic tape with a minimum width of 150 mm placed
during backfilling 300 mm below finished surface or as directed by the Engineer or
approved drawing. These tapes shall have a minimum strength of 125 kg/cm2 in the
longitudinal direction and 105 kg/cm2 transversely with an elongation factor in the
longitudinal direction of 350 percent. The text on the tape shall be permanent black
ink bonded to resist prolonged chemical attack by corrosive acids and alkaline with
message repeated at a maximum interval of two meters as per QCS 2010 Section 8
Part 4 4.3.14(1).
3) The tape wording is Treatment Sewage Effluent color is Green as per QCS 2010
Section 8 Part 4.3.14(2).
4) Pipeline marker posts shall be provided at all points where the pipeline crosses
boundaries or changes direction and elsewhere at maximum intervals of 100m. Each
marker post shall be set over the centerline of the pipelines with concrete Grade 20
SRC concrete base surround in accordance with the Contract Drawings. Marker posts
shall incorporate a description of the pipeline and its service in Arabic and English to
the approval of the Engineer. Offset marker posts may also be used in areas where
the post could not be installed over the centerlines of the pipelines as per QCS 2010

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762
 METHOD STATEMENT OF
D LINE TSE (GRP PIPE WORKS)
Issued date: Doc. No.: Rev. 37 / 35

Section 8 Part 4 4.3.15(1).

5) Colored marker plates shall be made from multi-layered plastic, green for TSE and
orange for foul sewage as per QCS 2010 Section 8 Part 4 4.3.15(2).

8.0 QUALITY CONTROL

After all the requirements are satisfactorily completed, Inspection Request (IR) shall
be submitted to Engineer for final acceptance of the work in accordance with
Inspection and Test Plan (ITP).Work release notice shall be submitted to Engineer
after signing and completing all inspection records.

9.0 SAFETY
Site safety controls shall be conducted by the HSE officer in accordance with the
guidelines stipulated in the Risk Assessment. This is prerequisite to ensure an
effective ERS (Emergency Responsive System) commonly for all associated
activities of TSE GRP line installation works. Team members shall be trained to
effectively respond in a manner to prevent losses.
Safety precautionary measures described in assessment shall be stringently
implemented.

Project ID: IA 2018 C 011 G

Project Name: Construction of D-Line TSE Pumping Station & Transmission Main C762