Appendix VIII - Civil and Structural Scope of Work
Appendix VIII - Civil and Structural Scope of Work
APPENDIX-Villa
I
CIVIL SCOPE OF WORK
REVISIONS
DATE:
CHK'DBY:
FOR
201'2-1l6-e'
OPERA1'ING DD'ARTMl:NT
PTS-11 EN367
BY:
DATE: 2012-06-06
CIVIL SCOPE OF WORK FOR THE CONSTRUCTION OF PLANTNO INDEX DOCUMENT NO. PAGENO. REV.
SHEDGUM·2 380/115kV BSP
JOB ORDER NO. 1
T448 A APPENDIX·Vllla
OF 0
SHEDGUM SAUDI ARABIA PTS·11 EN367
6
SAUDI ELECTRICITY COMPANY
The CIVIL and STRUCTURAL WORK for "Construction of Shedgum-2 380/115kV BSP" under
this PROJECT shall include, but not necessarily limited to the following. The following
drawings shall be referred to in conjunction with this section.
• Drawing ET-908854, Sheet 1 and 2 Substation Location and Site Access Road Plan
• Drawing ET-908855, Substation Site Development Plan & Details
• Drawing ET-908861, Substation Layout
• Drawing ET-908862, Control Building Equipment Layout
On Lump Sum Tumkey basis the CONTRACTOR shall provide and undertake/construct the
following items:
REVISIONS
1. Topographic Survey.
PREPARED BY: ROL NOTE: Geotechnical report for the substation area will be provided by SEC.
DATE: 2ol2-A
CHK'PBY: .~ 2. Site clearing, excavation, backfilling and final grading of the substation yard area
-..-.-~
3. Asphalt pavlnq of the entire substation yard and parking area with 102mm thick asphalt,
asphalt road marking and parking layout, except the space for future expansion yard which
will be developed as per Drawing ET-908854, sheet 01 of 02. The crown elevation of the
substation yard shall be as per SEC Standard TES-P-119.19, Rev. 0 of Clause 7.4.
())V
CIPRIANO s. MAURICIO
4. Design and construction of asphalt access road 8.00 meters wide with 1.00 meter shoulder
on each side from the main drive gate to the existing asphalt road as shown in Drawing
21Jlz.. .... ET-908854. Construct 5.00 meters wide access road (outside the substation) with 1.00
meter shoulders from the access road to the gate at the northem side of the substation.
Ol'l'JlATfNG DEPARTMENT Thickness of asphalt shall be 102mm. The slope of embankment shall be protected with
50mm thick asphalt.
a. The access road starts from the main gate of the BSP then turns left to be connected
to the existing access road of existing Shedgum PIP as shown in Drawing ET-908854,
Sheet 2 of 2. At the intersection of the access road with the existing access road of
existing Shedgum PIP, provide acceleration and deceleration lanes that comply with
Ministry of Transport requirements.
b. The length of the access road is approximately 800 meters. CONTRACTOR shall
verify the actual total length. Portion of the access road shall be constructed at the
DATE: 2012-06-06
corridor of the existing 230kV overhead transmission line. CONTRACTOR shall
provide all required survey works.
c. All existing transmission line structures that are within 30 meters from the edge of the
asphalt access road shall be protected with concrete crash barriers (Jersey barriers).
Concrete crash barriers shall be installed around the transmission line structures to
THIS DRAWING ]S NOT
TO BE USED FOR protect the structures from vehicular traffic. Concrete crash barriers shall be painted
CONSTRUcnON OR
FOR ORDERING with stripes of yellow and black colors. Final design drawings shall be submitted to the
MATERIALS UNTll.
CERTIFIED AND DATED
COMPANY for review and approval.
d. Refer to Clause 2.06 of Appendix-Vlllb for other requirements of the access road.
CIVIL SCOPE OF WORK FOR THE CONSTRUCTION OF PLANT NO INDEX DOCUMENT NO. PAGE NO. REV.
SHEDGUM·2 380/115kV BSP
JOB ORDER NO. 2
T448 A APPENDIX·Vllla
OF 0
SHEOGUM SAUDI ARABIA PTS-11EN367
6
SAUDI ELECTRICITY COMPANY
CONTRACTOR shall coordinate with M.O.T. and SARAMCO for road connection and
widening of existing road work. CONTRACTOR shall satisfy all requirements of M.O.T.,
SARAMCO and COMPANY in this regard.
5. Construct and install chain link perimeter fence to enclose the substation yard in
accordance with SEC Standard drawings TA-800113. Two (2) drive gates (6.00-meter
wide) and one (1) personnel gate (1.22-meter wide). Fence shall comply with COMPANY
Materials Standard Specification 7Q-TMSS-02 and TES-S-101 for Safety & Security. Fence
shall be properly grounded in accordance with SEC Engineering Standard TES-P-
119.19.10. And location shall be as per Site Development Plan, Drawing ET-908855.
The slope of embankment shall be protected with 50mm thick asphalt all around the
substation and provide/install property markers with chain link as shown in Drawing ET-
908855.
REVISIONS
Provide type-IV fence with drive gate (6.00-meter wide) for space at the future expansion
PREJ"AREDBY: ROt and shall provide with 150mm thick gravel bedding see Drawing ET-908854 sheet 1 of 2.
DATE:
CRK'DBY:
6. Design and construct the following precast reinforced concrete buildings:
UJt/
CIPRIANO s. MAURIOO
The above buildings superstructure shall be with precast concrete walls. Building
SUbstructures shall be cast-in-place reinforced concrete.
'01""" CONTRACTOR shall provide all the metallic cable trays, galvanized steel supports from
floor/wall/roof for the cables and necessary accessories at the basement. Provide
galvanized steel bridges with steel grating covers over the cables.
O1'ERATING D1!'PARnfENT
Fire/emergency exits shall be provided for the basements and cable tunnels. Fire rated
doors shall be provide between Cable tunnel and 380/115kV basement.
1'm
BY:
DATE: 1O:l1-06-Ofj
a.
b.
c.
d.
e.
Control cable tunnel between 380kV GIS building and control building
Control cable tunnel between control building and 115kV GIS building
Cable tunnel from 115kV GIS building up to gantry at southern side of the substation
Cable tunnel from 115kV GIS building up to gantry at northern side of the substation
Power cable tunnel from 115kV GIS bUilding up to T801, T802 and future T803
f. 13.8kV cable ductbank from SWitchgearroom up to T801 and T802
g. 13.8kV cable ductbank from SWitchgear room to RMU then up to 1.5 meter outside the
perimeter fence between corners 2 & 3.
h. 13.8kV cable ductbank from switchgear room up to station service transformers.
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUcnON OR Provide and install 200mm CMU partition walls in the cable tunnels where required in
FOR ORDERING
MATERIALS UNTIL
Clause 2.02.B.1 of Appendix-XII.
CERTlFlED AND DATED
Provide and install 2-way hollow metal doors with minimum 3 hours fire rating at every
partition wall.
CIVIL SCOPE OF WORK FOR THE CONSTRUCTION OF PLANT NO INDEX DOCUMENT NO. PAGENO. REV.
SHEDGUM-2 380/115kV asp
JOB ORDER NO. 3
T448 A APPENDIX-Villa
OF 0
SHEDGUM SAUDI ARABIA PTS-11 EN367
6
SAUDI ELECTRICITY COMPANY
CONTRACTOR shall design and construct the tunnels/ductbanks crossing the roads inside
the substation considering the maximum load of the heaviest module/equipment of the
substation or the live load indicated in Clause 1.03.1 of Appendix-Vllib whichever gives
higher design moments and shears.
CONTRACTOR shall determine the exact layout of the cable tunnels and shall size them
adequately, taking into consideration the following aspects: space for maintenance and
operations, all future piping to be installed and all the cables installation in this PROJECT
plus 20% spare capacity. However, minimum width of cable tunnels shall be 5 meters.
CONTRACTOR shall provide all the metallic cable trays, galvanized steel supports for the
cables and necessary accessories.
CONTRACTOR shall determine the exact layout of the cable ductbanks/trenches and shall
size them adequately, taking into consideration the following aspects: space for
REVISIONS maintenance and operations at manholes, all future piping to be installed and all the cables
installations in this PROJECT plus 20% spare capacity.
ROL
PREPARED BY: --=;:::::".~
DATE: 2012-. 8. Design and construct firewalls between the 380/115kV transformers and 150MVAR reactor
CHK'DBY: -::it.\.~ and between station service transformers.
'--.""'"J..
9. Design, fabricate, provide and install rail tracks for movement of transformers T801 and
T802 including future transformers T803 and 150MVAR reactor. The top of the rail tracks
shall be at the same level as the top of transformer foundations. The transformer rails shall
rest on reinforced concrete ballasts/supports as shown in the conceptual drawinqs, Refer
ClFRlANO S. MAURICIO to Clauses 2.27.a and 2.27.b of Appendix-VII lb.
10. Design and construct the reinforced concrete foundations for the power transformers T801
and T802 including future transformers T803, station service transformers and 150MVAR
reactor.
OI'DtATING DIPARTMENI'
11. Install removable crash barriers with chain links around the power transformers and
PACUs.
13. Design and construct oil retention pits around all transformers and reactor.
16. Design and construct reinforced concrete encased ductbanks with manholes to route all
the LV and control cables from control room to all the various outdoor equipment and to
the 115kV GIS building and 380kV GIS building.
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUCTION OR
CONTRACTOR shall determine the exact layout of these ductbanks and shall size them
FOR ORDERING adequately to accommodate the LV & control cables to be installed considering the
MATERIALS UNTIL
CERTIFIED AND DATED ultimate substation configuration plus 20% spare capacity.
CIVIL SCOPE OF WORK FOR THE CONSTRUCTION OF PLANT NO INDEX DOCUMENT NO. PAGE NO. REV.
SHEDGUM-2 380/115kV BSP
JOB ORDER NO. 4
T448 A APPENDIX-Villa
OF 0
SHEDGUM SAUDI ARABIA PTS-11EN367
6
SAUDI ELECTRICITY COMPANY
The elevation of the top of the manholes shall be 100mm above the surrounding asphalt
finished grade elevation to preclude the entry of water. All manholes within the substation
yard shall be of traffic type.
17. Design and construct dedicated reinforced concrete encased ductbanks including PVC
conduits, with rigid sub ducts and handholes to route the underground non-metallic fiber
I
optic cables from communication handholes to be located within five (5) meters from the
380kV/115kV take-off/gantry structures up to the communication handhole located at
maximum of 5m away from the communication room.
CONTRACTOR shall determine the exact layout of these concrete encased ductbanks and
shall size them adequately to accommodate four (4) 100mm 0 PVC conduits, type EB.
Provide and install two (2) 50mm diameter PVC coated rigid steel galvanized conduits from
the fiber optic cable joint box on the take-off structures to the communication handhole.
REVISIONS
Provide and install six (6) 50mm diameter PVC coated rigid steel galvanized conduits from
PREPARED BY: ---==-';--1
ROL
DATE: '0I2-l1A6 the communication handhole near the communication room to the raised floor. Four (4) of
CHK'DBY; ;~ the 50mm diameter conduits shall be provided with one (1) 25mm PVC flexible sub duct.
~~."
Spare RSGC conduits shall be capped with plastic nylon ropes inside.
The elevation of the top of the communication handholes shall be 100mm above the
surrounding asphalt finished grade elevation to preclude the entry of water. All handholes
within the substation yard shall be of traffic type. The manholes shall not be located in
CIPRIANO s.MAURICIO asphalt road or road marking.
18. Design, fabrication and erection of hot-clip galvanized steel supporting structures including
zot1-Olt-06
reinforced concrete foundations for all outdoor electrical equipment such as 380kVl115kV
SA, SF6 to Air Bushing, GIS bus ducts, outdoor CT, etc.
OPERATING DUARlMENT
19. Design, fabrication and installation of 380kV and 115kV latticed steel take-off
structures/gantries.
20. Design and construct reinforced concrete foundations of all 380kV and 115kV latticed steel
take-off structures/gantries. CONTRACTOR shall coordinate with the transmission line
CONTRACTOR.
21 . Design and provide overhead traveling crane for each of the GIS Buildings.
22. Fabrication and installation of permanent galvanized steel caged ladders for access to
DATE: 2ftlU16-416 roofs of GIS buildings, control building and overhead traveling cranes of 380kV and 115kV
GIS buildings.
23. Design and construction of reinforced concrete foundations for outdoor lighting poles,
security lighting poles and lightning masts.
TIDS DRAWING IS NOT 24. Design and construction of 6 X 6 meters reinforced concrete Store Room at 380kV GIS
TO BE USED
CONSTRUCTION
FOR
OR
and 115kV GIS buildings
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED
25. Construction of gatehouse, toilet, septic tank and seepage pits near the gatehouse.
Construct septic tank and seepage pits near the toilet of the control building.
CIVIL SCOPE OF WORK FOR THE CONSTRUCTION OF PLANT NO INDEX DOCUMENT NO. PAGENO. REV.
SHEDGUM-2 380/115kV BSP
JOB ORDER NO. S
T448 A APPENDIX·Vllla
OF 0
SHEDGUM SAUDI ARABIA PTS-11EN367
6
SAUDI ELECTRICITY COMPANY
Gatehouse shall be as per SEC Standard Drawing TA-800039. Rev. 0, TA-800040, Rev.O,
TA-800041. Rev. 0 and TA-800042, Rev. O.
26. Water connection for toilets shall be tapped from the municipal water supply. In case
municipal water line is not available within 200 meter radius from the property line, a
provision for storage tank-truck filling shall be provided. Refer to Clause 7.2.17 of
Company Engineering Standard TES-P-119.19.
27. Substation signboard shall be installed near the drive gate in addition to the signboard of
the substation building as per Standard Drawing TC-800003. Rev.01. Substation signboard
at the gatehouse shall be as per Standard Drawing TA-800111, Rev. O. CONTRACTOR
shall coordinate with the COMPANY REPRESENTATIVE for the appropriate SEC logo.
28. Suspended/drop false ceiling shall be provided at control room, communication room,
REVISIONS office room, AC/DC Room, Relay Test Room, Corridor, entrance, and toilet. Clear height
from floor to false ceiling shall be 3.70 meters. The false ceiling requirement shall be as
'PREPARED BY: ROL per TES-P-119.19.
DATE:
CDK'DBY: 29. Provide superficial storm drainage system to drain water outside the Substation.
30. Design and construct reinforced concrete Fire Pump house, underground reinforced
concrete Water Tank and fire water piping and trenches with precast concrete cover.
31. All existing underground utilities, which maybe uncovered or otherwise affected by the
aw
ClPlUANO S. MAURIOO
excavation work, shall be relocated by the CONTRACTOR, as required. Permits shall be
obtained by the CONTRACTOR from the Agencies/Companies concemed.
2012-06-06 32. For other requirements, refer to the Company Standard TES-P-119.19. All other items that
are not mentioned but are required to finish the project shall be provided by the
OPERATING DEfARTMENT CONTRACTOR.
33. Appendix-Vilib shall be applicable to this Appendix, except the following Clauses;
CIVIL SCOPE OF WORK FOR THE CONSTRUCTION OF PLANT NO INDEX DOCUMENT NO. PAGENO. REV.
SHEDGUM·2 380/115kV BSP
JOB ORDER NO. 6
T448 A APPENDIX-Villa
OF 0
SHEDGUM SAUDI ARABIA PTS·11EN367
6
SAUDI ELECTRICITY COMPANY
I APPENDIX-Vllib
REVISIONS
STRUCTURAL/CIVIL DESIGN CRITERIA,
TECHNICAL & MATERIAL SPECIFICATIONS
PREPARED BY: ROL
DATE: 201Jc.(Ni.06
CHK'DBY: .~
'J'-'
FOR
~
t;1JI "
4r/~
c RIANO s. MAURICIO
201,.....
CONSTRUCTION OF SHEDGUM-2 380/115kV BSP
OPERATING DEPARTMENT
PTS-11 EN367
DATE: 2ft12-06-06
[ROLl
PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
TABLE OF CONTENTS
SECTION
DESIGN CRITERIA
1.01 GENERAL 05
1.02 PREPARATION OF STRUCTURAUCIVIL CALCULATIONS 05
1.03 CONCRETE STRUCTURES 08
1.04 EQUIPMENT SUPPORTING STRUCTURES 09
1.05 LATTICED STEEL GANTRYITAKE-OFF STRUCTURES 09
REVISIONS
II TECHNICAL SPECIFICATIONS
PllD'AREDBY: ROL
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 2
T448 A PTS·11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
TABLE OF CONTENTS
(Cont'd)
SECTION
I
2.24 SEPTIC TANKS AND SEEPAGE PITS 32
2.25 SANITARY SEWER MANHOLES AND COVERS 33
2.26 CONCRETE FOUNDATIONS FOR EQUIPMENT SUPPORT 33
STRUCTURESITAKE-OFF STRUCTURES
2.27 POWER TRANSFORMER FOUNDATIONS 33
2.28 FIREWALLS 34
g "" N _
ROOM WATERPROOFING
101......
2.38 LIGHTING AND LIGHTNING MAST STEEL MONOPOLES 40
2.39 TEMPORARY SUPPORTS 41
OPERATING DEPARTMENT
2.40 CONCRETE REPAIR WORK 41
2.41 GENERAL PROCEDURE FOR CRACK INJECTION REPAIR 42
!Ml1l
DATE: #' 1012-06-06
3.02
3.03
3.04
CONCRETE
CEMENT & SAND SCREED
REINFORCING STEEL
44
44
45
3.05 STRUCTURAL STEEURAIL TRACK STEEL 45
3.06 CONCRETE MASONRY UNITS, MORTAR AND GROUT 46
3.07 HOLLOW METAL DOORS 47
THIS DRAWING IS NOT 3.08 WALLAND ROOF THERMAL INSULATION 54
TO BE USED FOR
CONSTRUCTION OR 3.09 FIBERGLASS WALL INSULATION 54
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED
3.10 DRY WALL SYSTEM AND GYPSUM BOARDS 55
3.11 WATERPROOFING MEMBRANE 57
3.12 ASPHALT CONCRETE 60
3.13 BASE AND SUB-BASE MATERIALS 60
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STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380J115kV BSP APPENDIX-Vlllb 3
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
TABLE OF CONTENTS
(Cont'd)
SECTION
I
3.15 PAINTING SYSTEM 60
3.16 PVCWATERSTOPS 61
3.17 NON-SHRINK GROUT 62
3.18 POLYURETHANE WATERPROOFING MEMBRANE 63
3.19 COAL TAR EPOXY 63
3.20 CEMENTITIOUS ELASTOMERIC IMPERMEABLE MEMBRANE 64
3.21 REPAIR MORTARS 64
REVISIONS
3.22 CONCRETE SURFACER 64
rREPARm BY: ROL 3.23 CRACK INJECTION MATERIALS 65
DATE;
3.24 EPOXY ZINC-RICH PAINT/PRIMER 65
CHK'DBY: 3.25 CONDUITS AND FITTINGS 66
3.26 SUB DUCTS 66
3.27 GEOTEXTILES 67
3.28 PREFORMED JOINT FILLER/BACK-UP MATERIALS 67
CIPRIANO S. MAURICIO 3.29 PROTECTION BOARD/COMPRESSIBLE JOINT FILLER BOARD 67
3.30 POLYETHYLENE SHEETS 68
201.......
3.31 ALUMINUM FLASHING 69
3.32 CONCRETE EPOXY FLOOR DUST PROOFER & HARDENER 69
OPEllA11NG DEl"ARTMENT
3.33 ROOF DRAINS 71
3.34 WATER TANK 72
3.35 JOINT SEALANTS 72
3.36 CONCRETE BONDING AGENT 74
3.37 HANDRAILS 75
3.38 RAISED FLOOR SYSTEM 75
3.39 FIRE-STOP AND SMOKE-STOP PRODUCTS 80
3.40 COMMUNICATION CABLE TRAYS 83
DATE: 2012-06-06
3.41 ELECTRICAL CABLE TRAYS 83
3.42 CERAMIC TILES 83
3.43 DOOR/FINISH SCHEDULE AND MISCELLANEOUS DETAILS 84
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB OROERNO. 380/115kV BSP
APPENDIX·Vlllb 4
T448 A PTS-11 EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
1.01 GENERAL
This section broadly outlines the PROJECT'S design criteria and shall be read in
conjunction with the attached PROJECT drawings, the COMPANY Engineering,
Construction and Material Standard Specifications and the latest edition of associated
international Standards and Codes.
This section also covers mandatory requirements governing the preparation of structural
calculations for the design of all steel and concrete structures (super & substructures)
including equipment foundations.
REVISIONS
1.02 PREPARATION OF STRUCTURAUCIVIL CALCULATIONS
PREPAREDBY: DOL
A. Scope
CHK'DBV:
This Specification covers mandatory requirements governing the preparation of structural
calculations for the design of all steel and concrete structures including
structure/equipment foundations.
au/
CIPRIANO S. MAURICIO The criteria and general design outlined below shall be adopted as applicable to the basic
design of the structures, and shall also serve as the basis in the development of detailed
design by the CONTRACTOR subject to necessary adjustments and implementation
particularly in consideration of geologic conditions of the site.
Any conflict between this Specification and other applicable COMPANY Engineering
Standards, Material System Specifications, Standard Drawinqs or Industry Standards,
Codes and forms shall be resolved in writing by the COMPANy.
C. Purposes of Calculations
1. To enable the designer to arrive at designs, which are safe, feasible and
economical
2. To provide a record for future reference
3. To satisfy code and/or COMPANY requirements as to the adequacy of the design
nos DRAWING IS NOT 4. To facilitate determination of the effects of possible future modifications
TO BE USED FOR
CONSTRUCTION OR
FOR ORDERING
MATERIALS UNTIL D. Units
CERTIFIED AND DATED
All calculations shall be done using SI metric units, except when calculations are made in
compliance with a code, or using a computer program, which has not yet been metricated.
All the conventional calculations shall be converted to metric units.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX·Vlllb 5
T448 A PTS·11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
E. Symbols
Symbols used for steel design shall have the connotation as in the AISC Manual of Steel
Construction, ACI Manual of Concrete Practice. Other symbols shall conform to the
corresponding International Codes and Standards that are referenced in the applicable
I COMPANY Standard.
In general, the connotation of all symbols used throughout the calculations shall be stated
at the beginning of the calculations.
The connotations of symbols used only locally shall be stated immediately before or after
the equations in which they are used.
REVISIONS F. Equations
PREl"AREDBY: ROL All equations, graphs, nomographs, etc., used in the calculations shall be:
DATE:
CHK'DBV:
1. Derived in the calculations, or
2. Referred to in the relevant standard, giving clause number, or
3. If taken from a text book, accompanied by a copy of the pertinent lJage(s)
4. Commonly used and easily recognized equations such as PL, WL2/8, etc., need not
be derived or have references provided.
G. Assumptions
H. Parameters
~:/ The values of all parameters shall be stated at the beginning of the calculations.
r:;.o/!!!!£..fl
.
Justification need not be given for commonly accepted values, e.g. Young's modulus,
Poisson's ratios, coefficients of expansion, etc. However, all other parameters shall be
DATE: 2012-06-06 justified either by quoting a source (e.g., soil report or study), or by brief reasoning or
reference to a standard or code. This, in particular, applies to the following:
1. Temperature differentials
2. Allowable ground bearing pressures, settlements and differential settlements
THIS DRAWING IS NOT 3. Wind pressure calculations based on the appropriate basic wind speed, exposure
TO BE USED FOR
CONSTRUCfION OR factor, height, shape, gust and importance factor
IDa ORDERING
MATERIALS UNI1L
CERTIFIED AND DATED I. General Presentation
The presentation of calculations shall be in accordance with the following procedures and
requirements.
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STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP
APPENDIX·Vlllb 6
T448 A PT5-11 EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
a. Name of the originator of the calculations and the name of the checker
b. The title, which shall clearly describe the contents of the calculations
c. The date the calculations were made
3. All calculations shall be checked, initialed as checked before being sent to the
responsible Project Manager.
J. Computer Calculations
DATE: 10'....... Computer calculations shall be in accordance with the following guidelines:
1. All computer models shall be accompanied by the corresponding input and output
data showing the structural shape, integrity of structure, loads applied and the
joints/members layout, etc. Data provided as computer input shall be clearly
1HIS DRAWING ]S NOT distinguished from those computed in the program. The first sheet of each computer
TO BE USED FOR
CONSTRUCTION OR run shall be signed by the engineer responsible for the structural design. A program
FOR ORDERING
MATEJUALS lJN1U, description (user's gUide) shall be submitted upon request and contain the
CERTIFIED AND DATED information necessary to determine the nature and extent of the analysis, verify the
input data, interpret the results with the recommendations such as soil report,
COMPANY minimum requirements and location requirements, etc., and determine
whether the computations comply with these recommendations.
[ROL)
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 7
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
2. A computer CD containing a soft copy of the input and output files shall be furnished
to the COMPANY for all computer models to aid in the review.
4. A summary of the analysis results that are extracted from the computer output shall
I be provided. This summary should clearly state the achieved results (maximum
interaction ratios found, deflection ratios, justification of the output with
requirements, etc.).
A. The concrete structures shall be designed in accordance with the requirements specified
REVISIONS
in TES-P-119.18 and TES-P-119.19. In addition, load combinations, analysis/design
PREPARED BY: ---'=:---1
IlOL methodology adopted in the structural design and construction of SWitchgear and control
buildings (super and substructures) shall be in accordance with Building Code
DATE:
Requirements for Structural Concrete and Commentary (ACI 318M-05) and International
CHK'DBY:
Building Code (IBC) latest edition.
B. Loading criteria shall be in accordance with TES-P-119.19. For any additional load
requirements, clarifications, etc., ANSI/ASCE-7, "Minimum Design Loads for Buildings
t'4!
CIPRIANO S. MAUlUCIO
and Other Structures", latest edition, shall be followed.
Live load for control rooms shall not be less than 7.5kN/m 2 as per Clause 4.2.2.b.iii of
2012-06-06
TES-P-119.18, Rev.O.
D. The building frame structures shall be designed to support any additional dead loads to
be hung from the roof such as NC equipment, NC ducts, false ceiling, lighting fixtures,
piping, electrical equipment (disconnect switches, post insulators, etc.), cable trays
carrying power and control cables.
rt:F2
~O~lJ.AA
BY:
E. The building structural system shall be designed to resist all loads and stresses resulting
from lifting, handling, erection and transportation of electrical equipment.
DATE: f 2012-06-86
F. The building structural system shall be designed to withstand the overhead traveling
crane loads and its impact for lifting, handling and transportation of all electrical
equipment. Crane beams, support brackets and connections to columns or roof beams
shall be designed for impact loads.
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUCTION OR
FOR ORDERING G. Buildings and structures shall be designed to Withstand the seismic forces. Seismic loads
MATEIUALS UNTIL
CERTIFIED AND DATED
shall be computed based on the International Building Code (IBC), latest edition.
H. Building structures shall be designed for either seismic load or wind loads, whichever
governs, considering the corresponding load combination.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX·Vlllb 8
T448 A PTS·11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
J. Live load for cable tunnels and ductbanks that are likely to be crossed by heavy
equipment shall be H20 truck loading. When the depth of fill above the top slab of the
cable tunnel and ductbank is 0.60m or less, treat the wheels as concentrated loads
directly applied on their top for determining design moments and shears.
A. Loading criteria shall be as per TES-P-119.09, Rev. 01. For any additional load
requirements, clarifications, etc., ANSI/ASCE-7, "Minimum Design Loads for Buildings
and other Structures", latest edition, shall be followed. All the structures supporting
equipment with flexible conductors at top shall be latticed steel structures. Structures
supporting rigid conductors on top shall be steel structures.
REVISIONS
B. Steel structures (supporting rigid conductors on top) shall comply with the requirements of
TES-P-119.09, Rev. 01 except that the equipment steel structures shall be designed,
PREPABID BY: --==--I
ROL
fabricated and erected as per American Institute of Steel Construction (AISC)
DATE:
"Specification for Structural Steel Buildings of the Manual of Steel Construction, latest
CHK'DBY:
edition. The design to be adopted shall be based on "Allowable Stress Design" method.
Increase in allowable stresses by 1/3, in case of wind and seismic loading, acting alone or
in combination with the design dead and live loads is not allowed, because wind or
avJ
CIPllIANO SoMAURICIO
seismic forces/loading are considered as primary loads.
C. Latticed steel structures (supporting equipment with flexible conductors at top) shall be
2011406
fabricated conforming to 20-TMSS-01, Rev. 01. Design, fabrication and erection of
latticed steel structures, equipment supports with flexible conductor at the top and the
structures supporting rigid conductors with more than three meters height shall be as per
OPERATING DEPARTMENT TES-P-119.09, Rev. 01 and ASCE Standard 10-97 "Design of Latticed Steel
Transmission Structures", Latest Edition.
D. The equipment support structure foundations shall be designed as per the requirements
of TES-P-119.18. In addition, the analysis/design methodology adopted in the structural
design of reinforced concrete foundations for steel structures shall be in accordance with
ACI 318M-05 "Building ReqUirements for Structural Concrete and Commentary".
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INOEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 3801 115kV asp APPENDIX-Vlllb 9
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
119.09, Rev. 01 and ASCE Standard 10-97 "Design of Latticed Steel Transmission
Structures", Latest Edition.
DATE:
CHK'DBY:
CIPRIANO S. MAURICIO
'01......
OPERATING DEPARTMENT
DATE: 2012-06-06
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGEND. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 3801115kV BSP
APPENDIX-Vlllb 10
T448 A PTS-11 EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
2.01 GENERAL
This section broadly outlines the technical specifications of the major materials required
for the satisfactory and complete construction of the PROJECT. The specifications
i outlined herein shall be read in conjunction with the PROJECT drawings, the COMPANY
Engineering, Construction and Material Standard Specifications and the associated
international Standards and Codes.
A. Prior to any design WORK, the CONTRACTOR shall hire a Geotechnical Consultant,
REVISIONS
approved by the COMPANY, who shall undertake the geotechnical site soil investigations.
The geotechnical investigation agency representative shall visit the site, familiarize
PREPARED BY: --'==--f
ROL
himself at the site and submit a detailed preliminary geotechnical proposal on the
DATE:
following for COMPANY review:
CBK'DBY:
1. Scope of WORK
2. Field Investigation method (boring and sampling)
3. Laboratory investigations (soil tests)
4. Foundation types for different soil types, conditions and recommendations
CIPRIANO S. MAUlUClO 5. Identification of potential problems such as settlements, de-watering problems, rock
excavation, etc., and their solutions
6. Soil electrical and thermal resistivity measurement method and procedure
7. Recommendations for soil improvement if sabkhah soils are encountered
OPERATINGDKI'ARTMENT
The minimum number of boreholes to be drilled shall be ten (10) boreholes for buildings
and six (6) boreholes for equipment foundations."
CONTRACTOR shall not start the investigation and boring until they receive the
approval of preliminary geotechnical proposal from the COMPANY.
B. The report shall also include an A-size drawing in SEC format (drawing number, index,
plant number, etc.) and showing the location of boreholes and soil electrical and thermal
BY.
resistivity measurement points.
DATE: f'201~
C. Minimum depth of each borehole shall be 2B, where B is the width of the foundation, and
in no case shall be less than 8 meters. In case of mat foundation, the borehole depth
should be at least twice the mat width. For augured drilled soil piers, the borehole depth
shall be at least 3 meters below the bottom of the pier foundation. Sufficient number of
THIS DRAWING IS NOT soil borings shall be taken so that a soil profile can be drawn with reasonable accuracy to
TO BE USED FOR
CONSTRUCflON OR
serve as the basis for the foundation design. Borehole for normal dry soil under raft
FOR ORDERlNG foundation shall be ten (10) meters maximum and loose soil boring depth shall be
MATERlALS Ul<I1L
CERTIFIED AND DATED increased till the hard strata is achieved. The final location and number of boreholes
shall be solely decided by the COMPANY.
D. Final geotechnical report submission shall be strictly in accordance with the requirements
of PTS-08EM313 (attached in this Appendix as reference).
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX·Vlllb 11
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
E. When sabkhah soils are encountered at the site, CONTRACTOR shall improve the
sabkhah as per the recommendations of TCS-Q-113.02.
F. CONTRACTOR shall hire a professional soil agency with adequate experience and
knowledge of improvement of sabkhah soils. The agency shall be acceptable to the
I COMPANY.
The geotechnical agency (who has performed the soil investigation) together with the
agency responsible for improvement of sabkhah soil shall recommend the improvement
technique suitable to the sabkhah soil encountered. All the related calculations and
documents for arriving at the soil parameters (which are necessary for foundation design)
such as soil bearing capacity, settlement, etc., and improvement techniques shall be
submitted for COMPANY review and approval.
REVISIONS
The CONTRACTOR shall not start the design of foundations and earthwork until the
soil investigation report is reviewed and accepted by the COMPANY.
CIPRIANO S. MAUlUOO
2.03 SOIL ELECTRICAL RESISTIVITY MEASUREMENTS
,.........
A. Soil resistivity measurements shall be carried out using four-point Wenner arrangements
as per IEEE-81 and TES-P-119.10
OPERATINGDEI'AR'I'MEHT
B. Soil resistivity measurements shall be carried out at different locations of the
plot/proposed ground grid area so as to cover the entire grounding grid area. Soil
resistivity measurements shall be made at the following locations:
1. Center of the proposed grounding grid area in four (4) different directions at 45°
between directions to cover the central area of the grounding grid
2. Near the different sides of the grounding grid area with direction parallel to the
grounding grid sides
3. Additional points based on the size and shape of the grounding grid area
C. The COMPANY shall solely decide the final location of soil resistivity measurement points
1108 DRAWING IS NOT
and method.
TO BE usm FOR
CONSTRUCTION OR
FOR ORDERING
MATEIUA1S UNTIL
CERTIFIED AND DATED 2.04 SOIL THERMAL RESISTIVITY MEASUREMENTS
CONTRACTOR shall conduct the soil thermal resistivity tests. Soil samples shall be taken
from at least two (2) locations along the proposed ductbank route.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 380/115kV BSP
APPENDIX·Vlllb 12
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
2.05 EARTHWORKS
The site clearing, rough grading, excavation, controlled fill, sub-base course and base
course placement and compaction, etc., shall be as per the requirements of TCS-Q-
113.02.
A. CONTRACTOR shall construct asphalt access road to the proposed substation drive gate
from the existing asphalt road.
B. Design and construction of access road shall conform to TES-P-122.11 and TES-P-
REVISIONS 119.19.
D. The access road shall be 8.0 meters wide with 1.0 meter wide shoulder on each side. The
slope of embankment shall be protected with 50mm thick asphalt.
CI4!
CII'IUANO S. MA1JIUClO
E. Asphalt concrete paving works shall be as per the requirements of TCS-Q-113.01.
Minimum thickness of combined binder and wearing course shall be 102mm (64mm thick
class "A" asphalt binder course and 38mm thick Class "C" asphalt wearing course).
F. Base and sub-base materials shall satisfy the requirements of TCS-Q-113.01 and TCS-Q-
OI'ERATINGDEPARTMENT
113.02. Minimum thickness of base course shall be 300mm, Class "B" as per TCS-Q-
113.02 with liquid limit of 25% and Plasticity Index of 4-8% maximum. Sub-base materials
shall conform to TCS-Q-113.02.
Shifting sand and sand dunes within a distance of 200m from the proposed fence/wall
around the substation shall be removed and graded. The area shall be stabilized by
DATE: 101%-06-06
spraying oil or emulsified asphalt material as recommended in TCS-Q-113.01, TCS-Q-
113.02 and TES-P-122.11.
Reinforced concrete interceptor channel shall be installed at the cut portion of the
proposed substation. Interceptor channel shall drain water away from the substation
THIS DRAWING ]8 NOT
TO BE USED FOR fence.
CONSTRUCTION OR
FOR ORDERING
MATERIALS UNTO..
CERTIFIED AND DATED
2.08 SLOPE PROTECTION
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 380/115kV BSP
APPENDIX·Vlllb 13
T448 A PT5-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
A. Design and construction of switchgear and control buildings shall satisfy the requirements
of TES-P-119.19.
!5
B. The switchgear and control building is a reinforced concrete structure. Provide cable
..~.
00
basement at locations if shown in the Control Building Floor Plan. The finished floor
elevation of the GIS & control bUildings shall be 300mm higher than the crown elevation
EL= ± 0.00 of the substation yard.
C. All required clearances of the equipment from walls or columns shall be provided as per
TES-P-119.19. In addition, the following minimum height clearances shall be maintained:
0
z ~ M
-
REVISIONS GIS room 7.00 m
(Subject to change based on the GIS equipment requirements & maintenance of light/fire detectors)
rUPAREDBY: ROL
Minimum hook height 5.00 m
DATE: '.I~ (Subject to change based on the GIS equipment manufacturer recommendation)
CHK'DBY: ~
~)( ...
Control room, battery room, communications room, workshop,
Records room/office, toilet (finished floor to false ceiling) 3.70m
lllt!\l!YIl!
E. Provision for future openings of adequate sizes shall be provided on the floor and walls.
Openings shall be sealed with three (3) hours fire stop and smoke stop products and
covered with fire coated material aluminum plates. Openings shall be made weather-tight
to prevent ingress of sand, dust and water.
tv ;r;r.rJj
BY:
MOt!..U"'i.:,'1.4, F. Cable basement shall be constructed as per TES-P-119.21 and TES-P-119.19 except
that it shall be provided with two (2) layers of 4mm thick each elastomeric bituminous
DATE: ' 201~
waterproofing membrane. A minimum of two (2) emergency exits from the cable
basement shall be provided. Fire rated doors and reinforced concrete staircases with
handrails shall be provided at the emergency exits. Cable basement shall have a clear
height of 3.30 meters from the highest part of basement floor to bottom of ground floor
beams.
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUcnON OR
FOR ORDERING G. Provide unloadingfloading platforms not less than 2.50 meters in front of all double leaf
MATERIALS UNTo..
CERTIFIED AND DATED
doors/equipment doors. Reinforced concrete retaining wall 2.50 meters long shall be
provided at the edge of each platform. The sidewalk and the platform shall be at the same
elevation as the buildings.
(ROLl
STRUCTURAUCIVlL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX·Vlllb 14
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
H. Below grade construction, expansion and control joints in concrete structures shall be
provided with 200mm wide PVC water stops.
J. Concrete Masonry Unit Walls: Interior and exterior walls shall be non-load bearing walls.
Minimum thickness of walls shall be 200mm. Interior and exterior walls shall be reinforced
with vertical/horizontal reinforcement. Vertical reinforcement shall be 12mm 0 and shall
REVISIONS be installed in each cell of CMU or 200mm on centers. Horizontal reinforcement shall be
prefabricated truss/ladder type and shall be installed in alternate layers of CMU walls. All
PREPARID BY: DOL
cells of the CMU for exterior and interior walls shall be fully grouted.
DAn::
CBK'DBY: K. Interior walls shall be plastered finish and painted. Exterior walls shall be tooled finished
and texture painted.
L. Construct concrete cable trenches with removable hot-dip galvanized checkered steel
plate covers inside the buildings.
CII'IUANO S. MA.UIUCIO
CONTRACTOR shall determine the exact layout of these trenches and shall size them
adequately, taking into consideration the following aspects: space for maintenance and
operations, all future piping to be installed and all the piping installation in this PROJECT
plus 20% spare capacity. CONTRACTOR shall provide all the cable trays. galvanized
steel supports and necessary accessories.
OPERATINGDEPARTMENT
M. Construct concrete cable trenches with removable precast concrete covers outside the
buildings.
CONTRACTOR shall determine the exact layout of these trenches and shall size them
adequately, taking into consideration the following aspects: cable bending radii, future
cable splicing (if required), space for maintenance and operations, all control and power
cables to be installed in this PROJECT plus 20% spare capacity. CONTRACTOR shall
provide all cable trays, galvanized steel supports for the cables & necessary accessories.
DATE: 2011-06-06
Concrete cable trenches shall be provided with seepage pit for water drainage.
N. Concrete roof slab shall be as per the requirements of TES-P-119.19 except that it shall
be provtded with one (1) layer of 4mm thick elastomeric bituminous waterproofing
membrane or one (1) layer of 1.5mm thick PVC waterproofing membrane.
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUcnON OR Reinforced concrete parapet walls shall be provided around the buildings with a minimum
FOR ORDERING
MATERIALS UNTIL height of 500mm above the highest part of the roof. The top elevation of the parapet wall
CERTIFIED AND DATED
shall be kept same throughout.
O. Canopies shall be as per the requirements of TES-P-119.19 except that they shall be
provided with one (1) layer of 4mm thick elastorneric bituminous waterproofing membrane
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER. NO. 380/115kV BSP APPENDIX-Vlllb 15
T448 A PTS·11 EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
or one (1) layer of 1.5mm thick PVC waterproofing membrane. The minimum projection of
canopy shall be 1.0 meter.
P. Toilets shall be provided as specified in TES-P-119.19. The finished floor level of the toilet
shall be 50mm lower than the finished floor level of the SWitchgear and control building.
The partition walls inside the toilet shall be non-load bearing CMU walls fully grouted with
The toilet cubicle door shall be hollow metal door. Accessories required inside the toilet
cubicle shall be as follows:
REVISIONS 1. Lock: Stainless and heat resistant chromium-nickel as per ASTM A167
2. Lock/Unlock indicator: Stainless and heat resistant chromium-nickel as per ASTM
l'REI' ARI!'J) BY: --''''''---I
ROL
A167
DATE: 3. Wall mounted dual, roll toilet paper dispenser: Stainless steel overall size 265 x 140
CHK'DBY: x 100mm depth
4. Surface mounted round towel bar: Bright polished stainless steel 600mm long x
75mm projection
5. Surface mounted coat hook: Stainless steel bright polished (three in number)
6. Metallic sign: 3mm thick aluminum/brass/stainless steel plate, 225mm high,
()IJ/ engraved letter as "Please flush the toilet after use." in Helvetica medium and its
CD"RIANO S. MAUlUCIO
Arabic translation. Fix to door with the use of adhesive.
,ot,...,...
Q. Doors shall be hollow metal doors and shall comply with the requirements of TES-P-
119.19, TES-P-119.21, HCIS-SEC-09 and HCIS-SEC-10.
OPERATlNGDEPAKl'Ml:NT
R. The location and number of doors shown on the layout drawing of the switchgear &
control building is conceptual design only, and may be varied depending upon the
requirements of operation and maintenance. The size of the doors shall be decided for
easy movement of the biggest size of equipment. However, the minimum sizes of doors
shall be as follows:
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 3801115kV BSP
APPENDIX·V1l1b 16
T448 A PT5-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
s. Reinforced concrete door columns and lintels shall be provided on all door openings.
Door frames shall be fixed to the reinforced concrete elements firmly with the use of
expansion/anchor bolts.
T. The elevation of the floor surfaces on both sides of a door shall not vary by more than
13mm. The elevation shall be maintained on both sides of the doorway for a distance of
I at least equal to width of the widest leaf. Thresholds at doorways shall not be more than
13mm in height.
U. All stairs, landings, sidewalks, platforms and open elevated places with more than two (2)
steps (300mm) shall be provided with hand railings with zinc yellow paint. Stairs and
handrails shall be as per Life Safety Code, NFPA 101. Approved aluminum nosing shall
be provided to all stair treads.
REVISIONS Ramps of not more than 12.5% slope shall be provided in front of all double doors.
Handrails along ramps shall be removable.
PREPAREDBY: ROL
DATE: v. Floor finishes and yard surfacing shall be as per TES-P-119.19. Loading/unloading
CHK'DBY: platforms in front of double leaf doors shall be provided with UV resistant (exposed type)
solvent free polyurethane or acrylic polymer modified cementitious material.
W. Battery room shall be provided with acid/caustic resistant floor and wall tiles up to roof
ceiling. Acid neutralizing dry pit shall be provided outside the building to collect the
CIJII
CIPRIANO S. MAURlOO
acid/caustic from the battery room. The finished floor level of the battery room shall be
50mm lower than the finished floor level of the switchgear and control building.
101~
Y. Raised access floor at the communications room shall be provided as per the
requirements of TES-P-119.19.
Z. The exterior of the buildings shall be painted with textured emulsion paint on tooled finish.
'01...... The interior of the switchgear and control bUilding shall be plastered and painted with flat
enamel semi-gloss paint. The ceiling shall be painted with textured matt enamel paint.
The firewalls shall be painted with textured emulsion paint. Basement walls and ceiling
shall be painted. Basement floor shall be coated with epoxy floor dust proofer and
hardener.
THIS DRAWING IS NOT
TO BE USED FUR
CONSTRUcnON
FOR
OR
ORDERING
A1. Siabs-on-grade shall be as per TCS-Q-113.03. The minimum thickness of slab shall be
MATERJALS UNTIL
CERTIFlEDAND DATED
150mm reinforced with the required reinforcement.
81, Room identification plates and safety signboards for switchgear & control building fire
rated doors (indoor and outdoor locations) shall be installed on walls beside the doors by
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STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP APPENDIX·Vlllb 17
T448 A PTS-11 E N367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
Safety signs on doors shall be installed as per the requirements of COMPANY Safety
Signs and Warning Devices Special Manual NO. 65-110.
The color shade for room identification letters shall be with Traffic Black (RAL 9017).
English Letter style shall be Helvetica and shall be uppercase only.
C1. Design, fabricate and install hot-dip galvanized steel unistrut supports, clamps, etc., for
routing outgoing feeder cables.
D1. Design, fabricate and install hot-dip galvanized steel bridges over the cables. The steel
bridges shall be covered with hot-dip galvanized steel grating.
REVISIONS
COK'D BY: A. The switchgear and control building is a one storey structure with a cable entry room.
Design and construction of switchgear and control buildings shall satisfy the requirements
of TES-P-119.
B. The building foundation (isolated or mat foundation) shall be at least 1.20 meters below
{i(j/ the finished floor level of the cable entry room to accommodate the cable ductbank. The
CIPRIANOS. MAURICIO
space between cable entry floor slab and the foundation shall be filled with soil and
compacted as per TCS-Q-113.02 requirements. No retaining wall shall be provided below
the cable entry room slab.
C. Cable entry room walls shall be constructed of reinforced concrete and concrete hollow
OPERATINGDKl'ARTMENT
block masonry walls. The reinforced concrete walls shall be designed to support the
hollow block masonry walls load and to retain the soil in the substation yard. The
reinforced concrete walls shall be extended 300mm higher than the finished grade level.
D. All required clearances of the equipment from the walls or columns shall be provided as
per TES-P-119. In addition, the following minimum height clearances shall be maintained:
E. The GIS room shall be equipped with an overhead traveling crane for assembly and
maintenance work purposes. The overhead traveling crane shall be able to handle the
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STRUCTURAUCIVlL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 18
T448 A PTS-11 EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
heaviest module in the GIS buildings. All other requirements of the crane shall be as per
TES-P-119.19.
F. Provision for future openings of adequate sizes shall be provided on floor and walls.
Openings shall be sealed with three (3) hours fire stop and smoke stop products and
covered with fire coated material aluminum plates. Openings shall be made weather-tight
G. Cable entry room shall be constructed as per TES-P-119.21 and TES-P-119.19 except
that it shall be provided with two (2) layers of 4mm thick each elastomeric bituminous
waterproofing membrane. A minimum of two (2) emergency exits from the cable entry
room shall be provided. Fire rated doors and reinforced concrete staircases with handrails
shall be provided at the emergency exits. Cable entry room shall have a clear height of
3.00 meters from the highest part of cable entry room floor to bottom of ground floor
REVISIONS beams.
PREPAREDBV: ---=:=--/
HOL
H. Provide unloading/loading platforms not less than 2.50 meters in front of all double leaf
DATE: doors/equipment doors. Reinforced concrete retaining wall 2.50 meters long shall be
CHK'DBY: provided at the edge of each platform. The sidewalk and the platform shall be at the same
elevation as the buildings.
I. Below grade construction, expansion and control joints in concrete structures shall be
provided with 200mm wide PVC water stops.
Ctt!
CIPRIANO S. MAURICIO
J. Building superstructures shall be reinforced concrete with precast concrete structural
2011-06-06 frame and non-load bearing CMU walls.
K. Concrete Masonry Unit Walls: Interior and exterior walls shall be non-load bearing walls.
Minimum thickness of walls shall be 200mm. Interior and exterior walls shall be reinforced
with vertical/horizontal reinforcement. Vertical reinforcement shall be 12mm 0 and shall
be installed in each cell of CMU or 200mm on centers. Horizontal reinforcement shall be
prefabricated truss/ladder type and shall be installed in alternate layers of CMU walls. All
DAn:: 2012-06-06
cells of the CMU for exterior and interior walls shall be fully grouted.
L. Interior walls shall be plastered finish and painted. Exterior walls shall be tooled finished
and texture painted.
THIS DRAWING IS NOT M. Construct concrete cable trenches with removable hot-dip galvanized checkered steel
TO BE USED FOR
CONSTRUcnON OR
plate covers inside the buildings.
FOR ORDERING
MATERIALS UNnL
CERTIFIED AND DATED CONTRACTOR shall determine the exact layout of these trenches and shall size them
adequately, taking into consideration the following aspects: space for maintenance and
operations, all future piping to be installed and all the piping installation in this PROJECT
plus 20% spare capacity. CONTRACTOR shall provide all the cable trays, galvanized
steel supports and necessary accessories.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 38OJ115kV BSP APPENDIX-Vlllb 19
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
N. Construct concrete cable trenches with removable precast concrete covers outside the
buildings.
CONTRACTOR shall determine the exact layout of these trenches and shall size them
adequately, taking into consideration the following aspects: cable bending radii, future
cable splicing (if required), space for maintenance and operations, all control and power
cables to be installed in this PROJECT expansion plus 20% spare capacity.
CONTRACTOR shall provide all cable trays, galvanized steel supports for the cables &
necessary accessories. Concrete cable trenches shall be provided with seepage pit for
water drainage.
O. Concrete roof slab shall be as per the requirements of TES-P-119.19 except that it shall
be provided with one (1) layer of 4mm thick elastomeric bituminous waterproofing
REVISIONS
membrane or one (1) layer of 1.5mm thick PVC waterproofing membrane.
PBEPAIlED BY: ---'==---1
RDL
Reinforced concrete parapet walls shall be provided around the building with a minimum
DATE:
height of 500mm above the highest part of the roof. The top elevation of the parapet wall
CHK'DBY:
shall be kept same throughout.
P. Canopies shall be as per the requirements of TES-P-119.19 except that they shall be
provided with one (1) layer of 4mm thick elastomeric bituminous waterproofing membrane
or one (1) layer of 1.5mm thick PVC waterproofing membrane. The minimum projection of
CIPll1ANO S. MAURICIO canopy shall be 1.00 meter.
1&11-86-06
Q. Toilet shall be provided as specified in TES-P-119.19. The finished floor level of the toilet
shall be 50mm lower than the finished floor level of the switchgear and control building.
OPERATING DEI'ARTMENT The partition walls inside the toilet shall be non-load bearing CMU walls fUlly grouted with
minimum thickness of 100mm. The walls shall be reinforced with vertical/horizontal
reinforcement. Vertical reinforcement shall be 12mm 0 minimum. Horizontal
reinforcement shall be prefabricated truss/ladder type. All cells of the CMU shall be fully
grouted. The walls shall be provided with ceramic, vitrified glazed tiles for full height.
The toilet cubicle door shall be hollow metal door. Accessories required inside the toilet
cubicle shall be as follows:
(ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV SSP
APPENDIX-Vlllb 20
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
;;i
tl SAUDI ELECTRICITY COMPANY ,4~ ~.:l.,.....n 4.s.;o1l\
$
'"
;, R. Doors shall be hollow metal doors and shall comply with the requirements of TES-P-
C 119.19, TES-P-119.21, HCIS-SEG-09 and HCIS-SEC-10.
S. The location and number of doors shown on the layout drawing of the switchgear &
control building is conceptual design only, and may be varied depending upon the
s requirements of operation and maintenance. The size of the doors shall be decided for
~..
easy movement of the biggest size of equipment. However, the minimum sizes of the
~
doors shall be as follows:
" Minimum door size
Door Type Location
(Subject to change based on the door
manufacturer's recommendation)
Single Leaf door for Battery Room, Records Net door width: 1.10 m
c:i
z ... N
- movement of equipment Room, Communication
Room, Workshop
Net door height: 2.50 m
REVISIONS
Single Leaf door for Toilet, entrance to cable Net door width: 0.95 m
PREPARED BY: ROL personnel movement entry room, entrance to Net door height: 2.10 m
Building
DATE: 20'''-
CBK'D BY: ~ Double Leaf door for Control Room, Store Room Net door width: 2.50 m
<.y~,) equipment movement Net door height: 2.50 m
Double leaf door for GIS Room, Store Room Net door width: 4.00 m
~
equipment movement Net door height: 4.00 m
Double leaf door for Mechanical Room Net door width: 2.50 m
all
CIPRIANO SoMAVRIC10
equipment movement Net door heiaht: 2.50 m
T. Reinforced concrete door columns and lintels shall be provided on all door openings.
,.,'""'"'" Door frames shall be fixed to the reinforced concrete elements firmly with the use of
expansion/anchor bolts.
OPERATING DIiJ'ARTMENT
U. The elevation of the floor surfaces on both sides of a door shall not vary by more than
13mm. The elevation shall be maintained on both sides of the doorway for a distance of
at least equal to width of the widest leaf. Thresholds at doorways shall not be more than
13mm in height.
V.
f/&~.
All stairs, landings, sidewalks, platforms and open elevated places with more than two (2)
steps (300mm) shall be provided with hand railings with zinc yellow paint. Stairs and
All handrails shall be as per Life Safety Code, NFPA 101. Approved nosing shall be provided
BY:
DATI:: II 2011-06-06
to all stair treads.
Ramps of not more than 12.5% slope shall be provided in front of all double doors.
Handrails along ramps shall be removable.
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 21
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
Z. Raised access floor at the communication room shall be provided as per the requirements
I ofTES-P-119.19.
A1. The exterior of the buildings shall be painted with textured emulsion paint on tooled finish.
The interior of the switchgear and control building shall be plastered and painted with flat
REVISIONS enamel semi-gloss paint. The ceiling shall be painted with textured matt enamel paint.
The firewalls shall be painted with textured emulsion paint. Cable entry room walls and
PREPARED BY; --'=---1
ROL ceiling shall be painted. Cable entry room floor shall be coated with epoxy floor dust
DATE: proofer and hardener.
CHK'DBY:
81. Siabs-on-grade shall be TCS-Q-113.03. The minimum thickness of slab shall be 150mm
reinforced with the required reinforcement.
C1. Room identification plates and safety signboards for switchgear & control bUilding fire
CIPRIANO s.MAURICIO rated doors (indoor and outdoor locations) shall be installed on walls beside the doors by
screws. The plates/signboards shall be of aluminum with durable baked enamel
201,...... background. Message shall be screen-printed with UV resistant ink.
Safety signs on doors shall be installed as per the requirements of COMPANY Safety
Signs and Warning Devices Special Manual NO. 65-110.
OI"EJtATlNGDEPARTMENT
The color shade for room identification letters shall be Traffic Black (RAL 9017). English
Letter style shall be Helvetica and shall be uppercase only.
01. Design, fabricate and install hot-dip galvanized steel unistrut supports, clamps, etc., for
r<RTnmm,c / routing outgoing feeder cables.
~,:!:ir:ll
BY:
E1. Design, fabricate and install hot-dip galvanized steel bridges over the cables. The steel
bridges shall be covered with hot-dip galvanized steel grating.
DATE: -==----1
A. Where required, cooling tower concrete foundations and their supporting frameworks
TIDS DRAWING lS NOT
TO BE USED FOR (reinforced concrete or galvanized steel) shall be designed and installed per the
CONSlRUcnON OR
FOR ORDERlNG recommendations of the manufacturer.
MATEIlIALS UNTIL
CERTIFIED AND DATED
B. All the required concrete foundations for pumps, motors, valves and tanks, etc., shall be
designed and installed.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 22
T448 A PTS-11 EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
C. All ducts, piping and components shall be suitably designed and supported by hot-dip
galvanized steel support structures. Design and installation of their foundations.
D. Design and installation of hot-dip galvanized steel structures and their concrete
foundations for heat exchanger.
A. Contractor shall design and construct cable tunnels as shown in the Substation Layout.
Five (5) meters width of tunnel shall be considered from the edge of the column is
projected inside the tunnel
B. CONTRACTOR shall determine the exact layout of the cable tunnels and shall size them
REVISIONS adequately, taking into consideration the follOWing aspects: space for maintenance and
operations, all future piping to be installed and all the cables installation in this PROJECT
plus 20% spare capacity. However, minimum width of cable tunnels shall be 5 meters.
CONTRACTOR shall provide all the metallic cable trays, galvanized steel supports for the
cables and necessary accessories
C. Cable tunnels under or adjacent to the GIS buildings shall meet all the requirements of
TES-P-119.19. Emergency exits shall be per TES-P-119.19. Cable tunnel waterproofing
shall be per TES-P-119.19. A minimum of two (2) emergency exits from the cable tunnels
aJi,1
CD"RIANO s.MAURlClO shall be provided. Fire rated doors and reinforced concrete staircases with pipe railings
shall be provided at the emergency exits to allow exit from the cable tunnel or entrance to
101...... cable tunnel from the substation yard.
The floor slab of the cable tunnel shall be sloped towards the drainage sump pit at 0.5%
OPERATINGDEPARTMENT
slope with the use of cement screed. A minimum of two (2) sump pits shall be provided.
The size of the sump pits shall be 900 x 900 x 750mm.
Contractor shall develop and propose the required road marking inside the substation
DATE; 201~
based on traffic movement requirements.
Car park (with marking and precast concrete stoppers) areas shall be developed inside
the substation.
TIllS DRAWING IS NOT The road marking and car park shall be painted with reflectorized yellow paint. The
TO BE USED FOR
CONSTRUCTION OR centerline of the roads shall be painted with reflectorized white broken lines.
FOR ORDERING
MATERIALS UN'J'D.,
CERTIFIED AND DATED
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 23
T448 A PT5-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
gate house shall be near the main drive gate. However, the final location of gatehouse
shall be decided during the definitive design stage.
Gatehouse shall comply with the requirements of HCIS-SEC-03, HCIS-SEC-04 and HCIS-
SEC-05.
I B. Toilet shall be provided near the gate house. Toilet shall be a separate reinforced concrete
room with concrete hollow block masonry walls 200mm thick. Toilet shall meet all the
requirements of TES-P-119 except it shall have one (1) westem water closet, and one (1)
washbasin.
REVISIONS The rebars of the switchgear & control buildings and outdoor equipment foundations shall
be connected to the main grounding grid of the substation. The grade slab of the
PREPARED BY: RQL switchgear & control buildings shall also be connected to the main grounding grid at every
DATE:
5 meters in both directions.
CBK'DBY:
The grounding conductor shall be connected to rebars by exothermic welded joints and
the welded joints shall be painted with two (2) coats of coal tar epoxy & mastic taped.
The minimum size of conductor for connection to rebars shall be as per TES-P-119.
Cd!
CIPRIANO S. MAURIOO
Sufficient number of pigtails shall be left at appropriate locations for grounding connection
to the foundations, grade slab and structures, etc. The pigtails are then readily available
after backfilling for the above grade connection.
'01~
A. CONTRACTOR shall design, fabricate and erect all equipment support structures such as
bus insulators, surge arresters, cable-sealing ends, disconnect switches, etc., as detailed
in the COMPANY Standard DraWings TA-800001 and TA-800102. These drawings shall
be used for general arrangement, concept and gUidance only. The sizes of members shall
j not be less than those given in these drawings. CONTRACTOR shall provide the design
calculations for COMPANY review and approval.
B. Fabricate and install switch operating platforms for disconnect switches as detailed in
COMPANY Standard Drawing TA-800002.
C. Anchor bolts for fixing outdoor equipment structures to their reinforced concrete
foundations shall be Type-3 as detailed in Standard Drawing SC-036128. Other types of
anchor bolts may be used depending upon the requirements and acceptance of the
nos DRAWING IS NOT COMPANY REPRESENTATIVE.
TO BE USED FOR
CONSTRUCTION OR
FOR ORDERING
MATERIALS UNTll.
CERTIFIED AND DATED
2.17 LATTICED STEEL GANTRYfTAKE-CFF STRUCTURES
REVISIONS
2.20 CONCRETE CABLE TRENCHES
rREPARmBY: - - -ROL
''''''-;
A Inside the BUildings
DATE:
Design and construct separate reinforced concrete trenches covered with removable steel
CRK'DBY:
checkered plates to route power cables and mechanical pipes inside the buildings. The
inner edges of the trench walls shall be provided with steel angles.
The checkered plates shall be property supported with steel supporting framework. The
size of each checkered plate shall be limited to 0.6 square meters. Each checkered plate
cui
CIPIUANO S. MAURIOO shall be provided with two elliptical openings for lifting purposes and adequate number of
lifting bars shall be supplied. The steel plates shall be properly stiffened with steel flats at
2........ their bottom. All steel shall be hot-dip galvanized.
Bottom slab of the trenches shall be sloped towards a sump pit; sufficient number of
On:RATINGDEPAIl1'MENT sump pits shall be provided at suitable locations.
Access to trenches shall be through climbing rungs. Climbing rungs shall be galvanized
steel coated with polyethylene red in color on 300mm spacing. The diameter of the rod
shall be 25mm; the wall distance shall be 180mm and bore distance shall be 330mm.
Trenches shall be made water-tight by providing two (2) layers of elastomeric bituminous
waterproofing membrane (each minimum of 4mm thick) on sides and bottom exposed to
soil. The membrane shall be protected with cement screed and protection board.
Design and construct reinforced concrete trenches with removable precast concrete
covers outside the substation buildings to route power cables and mechanical pipes.
nos DRAWING IS NOT
TO BE USED FOR The precast concrete covers shall be provided with lifting arrangement acceptable to the
CONSTRUCTION OR
FOR ORDERING COMPANY REPRESENTATIVE. The design of trenches and trench covers shall be such
MATERIALS UNTIL
CERTIFIEDAND DATED
that entry of surface water shall be minimized. The inner edges of the trenches shall be
protected with galvanized steel angles.
Bottom slab of these trenches shall be sloped towards a sump pit. Sufficient number of
sump pits shall be provided at suitable locations.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 380/115kV BSP APPENDIX·Vlllb 25
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
Access to trenches shall be through climbing rungs. Climbing rungs shall be galvanized
steel coated with polyethylene red in color on 300mm spacing. The diameter of the rod
shall be 25mm; the wall distance shall be 180mm and bore distance shall be 330mm.
The top of trenches shall be kept 100mm higher than the surrounding asphalt level to
I
prevent the entry of surface storm water, dust, debris and sand.
The trenches inside the substation yard shall be of traffic type, i.e., these trenches shall
be designed for heaviest anticipated vehicle load.
Trenches shall be made water-tight by providing two (2) layers of elastomeric bituminous
waterproofing membrane (each minimum of 4mm thick) on sides and bottom exposed to
soil. The membrane shall be protected with cement screed and protection board.
REVISIONS
Concrete shall be coated with coal tar epoxy after thirty-five (35) days of concrete
placement. Minimum number of coats shall be two (2) or the dry film thickness shall
CIPRIANO SoMAURlCIO
not be less than 600 microns, whichever produces higher thickness.
All interior surfaces (walls and base slab) of concrete (manholes, handholes,
trenches and cable basements/cable entry rooms) shall be coated with two (2) coats
of elastomeric cementitious impermeable membrane after thirty-five (35) days of
concrete placement. The total wet film thickness shall not be less than 1mm.
For cable tunnels, all interior surfaces shall be coated as per Clause 2.21.C above.
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUCllON OR
FOR ORDERING
MATIJUALS UNTIL
CERTIFIED AND DATED
2.22 CONCRETE PROTECTIVE COATING REQUIREMENTS AND APPLICATION
A. General
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 26
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
etc.), and curing time and safety practices. The coating on the exterior concrete surfaces
shall be carried out after a minimum of fourteen (14) days following the curing period.
The coating shall form and maintain a continuous film over the concrete. The coating
material shall penetrate into the concrete and adhere to it effectively. This is to afford
protection to the concrete against the entry of oxygen, moisture and aggressive ions.
B. Surface Preparation
The surface to be coated shall be prepared prior to the application of the coating material.
REVISIONS If any, surface cracks, shallow spalls and holes on the concrete surface shall be filled with
a concrete surfacer.
FRUARID BY: ROL
1. Where cracks are present, cut "V' grooves using chisel or a similar tool.
2. Presoak with potable water the region for at least eight (8) hours before filling the
cracks.
3. Fill the cracks with the specified concrete surfacer.
CIPRIANOS. MAURICIO 4. Cure with potable water the repaired region continuously for time period as
recommended by manufacturer, but in any case not less than seven (7) days.
Dirt and other loose materials, laitance, oil, grease, wax, black-white carbonate deposits
and yellow-white sulfate deposits shall be removed from the surface to reach solid gray
OI'fJlATING DEPARTMENT
concrete underneath.
The concrete surface shall be scrubbed by steel bristled brushes, followed by blowing of
compressed air (free of oil). Alternatively, a brush-off blast procedure may be adopted (the
sandblasting gun is held at a distance from the surface and the surface is swept with the
,,-@,'
blast stream). The compressed air shall be free of oil and water as visually indicated by a
collector (absorbent or non-absorbent), following the standard test procedure ASTM
04285. Further, ASTM standard practices for surface cleaning and abrading of concrete
BY:
M BAM ...
surface prior to coating application clean the neWly exposed roughened concrete surface
DATE; 2011-06-06 by water blasting, using potable water. If corrosion products are observed on the metallic
structure and/or associated hardware immediately above the concrete, sandblast and
clean 300mm length above the concrete. This shall be done by abrasive blasting,
employing 60-80 meshes sand or mineral grit to a "white metal blast" finish as described
in Section 6.2.7 of TES-H-107.01. Care shall be taken to ensure avoidance of any
1HIS DRAWING IS NOT damage of the thread of the bolts. At the time of application of coating material, the
TO BE USED FOR
CONSTRUcnON OR surface shall be clean, dry and shall have adequate roughness for effective bonding of the
FOR
MATERIALS
ORDERING
UNTIL
costing material to the prepared substrate.
CERTIFIED AND DATED
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-V1l1b 27
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
The coating work shall be carried out after a minimum of 14 days following the completion
of curing period. The coating shall form and maintain a continuous film over the concrete
surface and over the steel-concrete interface. The coating material shall penetrate into
the concrete and adhere to it effectively.
C. Coating
1. General
011/
CIPRIANO So MAURIOO
c. Only thinners as specified by the manufacturer shall be used. Mixing and
thinning directions as fumished by the manufacturer shall be followed.
10........
If a coating material requires the addition of a catalyst, the pot life under
application conditions shall be clearly stated on the label. The pot life must not
be exceeded. When the pot life limit is reached, the spray pot must be
OPERATING DEf'AllTMIXT
emptied, the material discarded, the equipment cleaned and new material
catalyzed.
Each coat shall be allowed to dry thoroughly and at least for the specified time
(as recommended by the manufacturer) prior to the application of a succeeding
(follow-on) coat.
(/
BY;
DATE:
!9l.
M~"'··
1Ot2.-0i-06
AR
No coating application shall be done during a sandstorm and on windy and
rainy days. In case of an unanticipated occurrence of any of the above
conditions, the wet coat shall be protected (covered) property. The completed
(cured) coating shall be free from defects such as runs, sags, pinholes, voids,
bubbles or other "Holidays".
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 28
T448 A PTS·11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
The priming coat shall be applied on the steel surfaces and the steel concrete
interface such that there are no air or water pockets. Care shall be taken to
ensure proper coating at sharp comers, edges, bolts, hidden recesses and
inaccessible areas.
REVISIONS
b. Coating WORK
PREPAREDBY: ROL
DATE:
Coating materials shall be either spray-applied or brush-applied.
CHK'DBY:
3. Spray Application
Lines and pots shall be thoroughly cleaned before the addition of new materials. The
spray gun shall always be held at right angles to the surface and shall be held no
w
CIPRIANO SoMAURICIO
closer than 450mm nor more than 600mm from the surface for the airless spray gun
method, or no closer than 150mm or more than 250mm from the surface for air
spray equipment. Even, parallel passes shall be made with the spray gun. In
application of material, each spray shall overlap the previous pass by 50%. Large
surfaces shall always receive passes in two directions at right angles to each other.
Spray width adjustment on the gun shall be made and the readjustment of atomizing
OPERATING DEPARTMENT pressure at the regulators shall be made until the desired spray pattern is obtained.
Each coat is to be applied uniformly and completely over the entire surface. All runs
and sags shall be brushed out immediately or the paint shall be removed and the
surface re-sprayed.
Before spraying each coat, all areas such as corners, edges and interstices shall be
precoated by brush to ensure that these areas have at least the minimum specified
film thickness.
DATE: 2012-06-416
A supply of tips with varying spray angles and washers, as recommended by the
supplier for each specific configuration to be coated, shall be available at site.
THIS DRAWING IS NOT
TO BE USED FOR 4. Brush Application
CONSTRUcnON OR
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED
The coating material shall be brushed on to all areas, which cannot be properly
spray coated for any reason. Surfaces not accessible to brushes shall be coated by
other suitable means to ensure a uniform film of adequate thickness.
(ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX OOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 29
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
Brushes used in coating application shall be of a style and quality that will permit
proper application. Round or oval brushes generally are considered most suitable for
rivets, bolts, and irregular surfaces. Wide flat brushes are suitable for large flat
areas, but they shall not have a width of over 120mm. No extending handles shall be
allowed on brushes.
I The brushing shall be done such that a smooth coat, as nearly uniform in thickness
as possible, is obtained. There shall be no deep or detrimental brush marks. The
coating material shall be worked into all crevices and comers.
In brush application of any of the solvent-type coatings, care must be taken so that
no lifting of former coats occurs.
REVISIONS
During application of each coat, all areas such as corners, edges and interstices
PREPAREDBY: ROL
---'==---1
shall receive additional coating material to ensure that these areas have at least the
DATE: minimum specified film thickness and to ensure continuity of the coating.
CBK'DBY:
The total dry film thickness (OFT) that shall be obtained upon application and
SUbsequent curing shall be:
CIPRIANO S. MAURICIO
OPl.RAnNG DEPARTMENT c. Concrete Interior Surfaces: 1mm (wet film thickness) for cementitious
elastomeric material
The coating dry film thickness limit must be adhered to strictly; the film thickness
shall be checked with the calibrated film thickness gauge supplied by the
CONTRACTOR. Where the film thickness does not meet this specification,
additional coating material shall be applied.
In order to achieve the specified dry film thickness, frequent checks on wet film
DATE; 2tlU·(l6.06 thickness shall be carried out by the CONTRACTOR.
In case of concrete surfaces, coupons of the dried film shall be cut out from the
coated surface, at locations where lesser film thickness is suspected. The cut out
region shall be re-coated, as specified herein.
THIS DRAWING IS NOT
TO BE USED FOR
CQNSTRUcnON OR A dry film, magnetic type thickness gauge (for steel surfaces) shall be calibrated
FOR ORDERING
MATERIALS UNTU.. and made available at the site.
CERTIFIED AND DATED
D. Repair of Defects
1. General
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 30
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
Before application of any further coat of material, all damages to previous coats shall
be repaired.
The damaged area shall be re-cleaned as originally specified for that item and the
~URJCIO full coating system reapplied in accordance with the manufacturer's
recommendations. The re-cleaning shall carry over on to the secure surrounding
201""" coating (properly adhering to the substrate) for not less than 25mm all around and
the edges shall be duly chamfered.
1. The COMPANY shall have the right to inspect at all times any tools, interments,
materials or equipment used in the performance of the coating application. The
CONTRACTOR shall make all parts of the WORK accessible for these inspections.
The COMPANY will designate a REPRESENTATIVE who will act for the COMPANY
to:
BY;
DAn: _=::;:;:""---1 a. Observe all application procedures during the time the WORK is in progress.
c. Approve condition of each coat prior to the application of the following coat.
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUCflON OR. Film contlnulty verification on concrete substrate may be done by followinq the
FOR ORDERING
MATERIALS UNTIL
standard practice ASTM D4787, utiliZing high voltage start testing. Film
CERTIFIED AND DATED continuity over the steel concrete interfaces shall be following mentioned.
2. The COMPANY shall have the right to reject any and all tools, instruments,
materials, equipment or WORK, which do not conform to the specifications.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 31
T448 A PT5-11 EN367 OF o
SHEDGUM SAUDI ARABIA 84
Ii ,,4jfSll ~.l,p.wJl J.s~l
~ SAUDI ELECTRICITY COMPANY
~
~
Rejected areas of coating application shall be marked (for indication only) with a
1J compatible paint of contrasting color.
~
equipment shall be replaced or rectified at no additional cost to the COMPANY.
~
"'" 4. After completion of the WORK, all surplus materials and wastes from the coating
WORK shall be collected and disposed-off outside the working area. Overruns,
droppings and smears shall be removed.
0
z ~ N
- 2.23 ASPHALT CONCRETE PAVING
REVISIONS
I'REf'ARED BY: ROL A. The crown of substation asphalt yard shall be at the center of the substation plot. The
yard shall be graded to drain water towards the fence (or boundary wall) at slope of 0.5
DATE:
CHK'D BY;
",
~
...... percent.
L/',."
B. For the finished grade (crown) of the substation/SSP site development, refer to Clause
.lll!Il!m! 7.4, TES-P-119.19.
(JJLI C. Asphalt concrete paving works shall be as per the requirements of TCS-Q-113.01.
CIPRIANO S. M/lIJRICIO
Minimum thickness of combined binder and wearing course shall be 102mm (64mm thick
class "A" asphalt binder course and 38mm thick Class "C" asphalt wearing course).
"'1-416-06
D. Base and sub-base materials shall satisfy the requirement of TCS-Q-113.01 and TCS-Q-
113.02. Minimum thickness of base course shall be 300mm, Class "B" as per TCS-Q-
OPERATING DEPARTMENT
113.02 with liquid limit of 25% and Plasticity Index of 4-8% maximum. Sub-base materials
shall conform to TCS-Q-113.02.
E. Asphalt paving shall be designed for the following vehicle (mobile substation) loading.
'Y.1f..7Ii
By:M-r 7 All
Axle Soacinq 1500mm
DATE: 101:z.<l6..e6
Axle load 20000 kq
King Pin Load 25000 kg
Pay load + Dead Weiqht (81500 + 22500) kg
Total Weiqht 104000 kq
[ROL]
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP
APPENDIX-Vlllb 32
T448 A PTS·11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY .
c. Septic tank interior surfaces shall be coated two (2) coats of elastomeric
cementitious impermeable membrane after thirty-five (35) days of concrete
I d.
placement. The total wet film thickness shall not be less than 1mm.
Septic tanks shall be made watertight by providing two (2) layers of elastomeric
bituminous waterproofing membrane (each minimum of 4mm thick) on sides and
bottom exposed to soil. The membrane shall be protected with cement screed and
protection board.
structures. Top of concrete foundations for equipment and other support structures shall
'01"- be of the same elevation, with the top of concrete at 150mm (minimum) to 450mm
(maximum) from top of asphalt.
OPERAnNGDUAkTMENT
Design criteria for the design of foundations shall be in accordance with TES-P-119.19
and TES-P-119.18.
The foundations for power transformers shall be designed as per TES-P-119.18 and TES-
P-119.21. Oil catch basin or oil retention pit shall be designed in the form of an open
rectangular reinforced concrete box with transformer placed on concrete block foundation.
The oil catch basin shall be designed to hold 100% of transformer oil. Interconnection
pipes shall be provided to keep the depth to a minimum. In addition, the follOWing
requirements shall be implemented.
Design and install galvanized steel grating and structural steel supports 300mm below the
mIS DRAWING IS NOT top of the foundation and spread gravel with size between 20 to 30mm over it to permit
TO BE usrn FOR
CONSTRUCl1ON OR transformer oil to readily flow into the oil catch basin. The gravel shall be clean, non-
FOR
MATERIALS
ORDERING
UNTIL
dusting, hard and shall conform to 70-TMSS-03, Rev. 01 (except the grading
CERTIFIED AND DATED requirements). The galvanized steel grating shall be adequately grounded and bonded to
the substation grounding system. The floor slab of the catch basin shall be sloped towards
a sump pit. Galvanized steel checkered plates shall be provided over the sump pit.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX·Vlllb 33
T448 A PTS·11EN367 OF o
SHEDGUM SAUDI ARABIA 84
ti
tl SAUDI ELECTRICITY COMPANY
Top of transformer foundations & oil catch basins shall be kept as follows:
a. Shall be in level with other equipment foundations (approximately 300mm above the
surrounding asphalt level) if rails are to be provided up to the road fronting the
transformers
b. Flushed on the asphalt if longitudinal rails are also provided along the road fronting the
transformers, in which case, the road shall be level for a length equal to the length of
the longitudinal rails
REVISIONS
Galvanized steel grating shall be a minimum of 5mm thick with a clear spacing of 19mm.
Gratings and structural steel supports shall be galvanized as per ASTM A123, except that
ROL
J'RIiJ'AREDBY: --:::::::.-.--/
the minimum thickness of galvanizing shall be O.13mm. Galvanized steel wire mesh shall
be provided above the metal grating.
CHK'DBY;
The oil catch basin shall be made watertight by providing elastomeric bituminous
waterproofing membrane two (2) layers, each 4mm thick on sides and bottom. The
waterproofing membranes shall be protected with protection board and cement concrete
screed.
CIPRIANOS. MAUlUCIO
Crash barriers with chain link shall be installed around power transformers as per the
Standard Drawing TA-800133.
Design and install reinforced concrete firewalls at locations shown on the conceptual
drawings. Minimum thickness of firewalls shall be 200mm for above ground and 300mm
for below ground. Firewalls shall be constructed independent from the buildings and
separated by isolation joints.
7T.7I.J
BY:
b..Z.L1 The clearance of a firewall from a transformer shall be as per TES-P-119.21. Fire
resistance rating of firewalls shall be 3 hours. Firewall faces shall be painted with texture
DATE: 2OlZ-<l6-Ofl emulsion paint. Painting shall be as specified in TES-H-107.01 and TES-H-107.02.
TH1S DRAWING IS NOT The foundations of transformers shall be designed as per TES-P-119.18 and TES-P-
TO BE USED IDR
CONSTRUCTION OR 119.21.
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED
Crash barriers with chain link shall be installed around station service transformers as per
Standard Drawing TA-800133.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGENO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3BOJ115kV BSP
APPENDIX·Vlllb 34
T448 A PT8-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
Ductbanks and handholes system shall be provided from take-off structure up to the
communication room. Communication handhole near to the take-off structure shall be
within 5 meter radius.
Handholes shall conform to the COMPANY Standard Drawings TB-800076 and TB-
800077.
REVISIONS
Communication handholes shall be provided at every change in direction, crossing, start
and end of ductbank system and at every 300 meters of continuous cable run.
Communication handhole nearest to the building shall be within 5 meters from the building
DATE: 201,"""", wall.
CHK'DBY: -..:1&.
(Y...~./
Communication ductbanks shall consist of 2 x 110mm 0 PVC conduits encased in
concrete in accordance with Standard Drawing TB-800079. One of the conduits shall be
provided with 4 x 32mm HDPE sub ducts. Spare conduits and sub ducts shall be provided
(JJI/ with different colored nylon pull ropes and shall be plugged for future use.
CIPRIANOSoMAURICIO
Two (2)-50mm 0 PVC coated rigid steel galvanized conduits shall be provided and
installed to route the Underground Non-Metallic Optical Fiber Cables from the Joint Box
on the take-off structures to the Communication Handhole located at the base of the
structure.
OPEllA11NG DEPARTMI:NT
Two (2)-50mm 0 PVC coated rigid steel galvanized conduits shall be provided from the
handhole near the building to the point of cable entry into the buildinq to route the fiber
optic cables.
Additionally, a ductbank with one (1) 50mm diameter PVC conduit shall be provided
between communications telephone termination cabinet (TTC) and the boundary wall for
the future STC Telephone connection.
DATE: 2012-06-86 Sides and base slab of handholes shall be provided with two (2) layers of waterproofing
membrane (each minimum 4mm thick). The membrane applied to vertical surfaces shall
be protected with a 15mm thick protection board, and applied to horizontal surfaces shall
be with 50mm thick concrete screed and two (2) layers of 150-micron polyethylene sheet.
TIllS ORAWING IS xor The elevation of the top of the communication handholes shall be 100mm above the
TO BE USED FOR
CONSTRUCTION OR surrounding asphalt finished grade elevation to preclude the entry of water. All handholes
FOR
MATERIAlS
ORDERING
UNTIL
within the substation yard shall be of traffic type.
CERTIFIED AND DATED
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380J115kV BSP
APPENDIX-Vlllb 35
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
A stainless steel marker plate with the following information shall be provided on each
fiber optic cable handhole. Marker plate shall be as per Standard Drawing TB-800076.
The marker plate shall be located on the hand hole cover collar frame.
CONTRACT NO.
HANDHOLE NO.lSTRUCTURE NO.
JOINT BOX NO.
CABLE TYPE/NO. OF CORES
LINK DESTINATION
oz CABLE MANUFACTURER
INSTALLATION YEAR
REVISIONS
CUK'DBY: CONTRACTOR shall determine the exact layout of power and control cable ductbanks
and shall size them adequately to accommodate all the LV & power cables to be installed
in this PROJECT including future expansion plus 20% spare capacity.
Ductbanks shall meet the requirements of Standard Drawing TA-800062. Manholes shall
(fA! be in accordance with TA-800096, TA-800097 and TA-800098. Manholes shall be of
ClI'lUANO S. MAURIOO
traffic type.
2012-06-86
Manholes shall be sized to accommodate all the electrical cables and shall provide
necessary room for the maintenance, bending and splicing of cables
OPERA11NGDEI'ARTMENT
Manholes shall be provided with pulling eyes, sump, ladder rungs and all necessary
accessories. Manhole covers shall be of cast iron, coated with anti-corrosion paint. Spare
ducts shall be capped and water sealed.
Manholes shall be provided at every change in direction, crossing, start and end of
ductbank system and at every 300 meters of continuous cable run.
Sides and base slab of manholes shall be provided with two (2) layers waterproofing
BY: , membrane (each minimum 4mm thick). The membrane applied to vertical surfaces shall
DATE, _==--; be protected with a 15mm thick protection board, and applied to horizontal surfaces shall
be with 50mm thick concrete screed and two (2) layers of 150-micron polyethylene sheet.
The elevation of the top of manholes shall be 100mm above the surrounding asphalt
finished grade elevation to preclude the entry of water. All manholes within the substation
nus DRAWING ]S NOT
yard shall be of traffic type. The manholes shall not be located in asphalt road or road
TO BE USED FOR
CONSTRUCTION
FOR
OR
ORDERING
marking.
MATERIALS UNTIL
CERTIFIED AND DATED
A stainless steel marker plate with writing "SEC ELECTRICAL MANHOLE NUMBER #"
shall be provided on each manhole. The marker plate shall be located on the manhole
cover collar frame.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP APPENDIX-V1l1b 36
T448 A PT5-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
B. Substation signboard shall be installed near the gatehouse facing the access road.
Substation signboard near the gatehouse shall be per Standard Drawing TA-800111.
REVISIONS
Perimeter fence shall comply with the requirements of HCIS-SEC-02.
PREPAREDBY; ---=""'-,
ROL B. Pedestrian and vehicular gates Main drive gate and personnel gate shall be as per
Standard Drawing SA-036272 except the height shall be 3000mm instead of 2400mm.
DAlE: ,","""",,'
~-'al! There shall be helical barbed wires with tension wires (3 strands) behind the gate similar
CHK'D BY:
(J_-).. p to the precast boundary wall. A suitable opening shall be provided in the drive and
personnel gate at padlock location so that the lock can be opened/closed from both sides
of the gate, details of which shall be furnished to the COMPANY for review and approval.
()J/ C. The asphalt level near the gates shall be maintained at the same elevation (preferably
CIPRJANO SoMAVlUCIO
flat) for a distance of at least equal to the width of the gate leaf to facilitate opening of
gates and maintaining 50mm gap between the asphalt and the gates.
'01.......
D. The gate locking system indicated in the drawing may be changed depending upon the
requirements of the COMPANY. Similarly, the gate holder arrangement may also be
OJ'ERATING DD'AItIMENT
changed depending upon the requirements of the COMPANY.
E. The drive and personnel gates shall be fabricated and installed to avoid the following:
1. Unbalancing of hinges
2. Barrel bolt shall have movable lid at the top to prevent entry of sand and debris.
3. It shall be made rigid, such that during high wind condition it can be opened or
DATE: 2112-46-06
closed easily and safely.
F. Precast concrete boundary walls including pedestrian and vehicular gates, if shown in the
conceptual drawings, shall be constructed as per Standard Drawing TA-800012.
Contractor shall submit boundary wall layout and shop drawings for review and approval
TlDS DRAWING IS NOT
TO BE USED FOR before fabrication of precast columns and walls.
CONSTRUCflON OR
FOR ORDERING
MATDUALS UNTIL
CERTIFIED AND DATED
2.34 PROTECTIVE CRASH BARRIERS WITH CHAIN LINK
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 3801115kV BSP APPENDIX·V1l1b 37
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
Ii 1'!.:a.)fSll '-:,)~ a..sySJ\
e SAUDI ELECTRICITY COMPANY
~
~
= a. Power Transformers
~ b. Station Service Transformers
c. PACUs except when they are installed on the roof
I~
"
Q
A heavy-duty galvanized chain link shall be provided between the barriers, provision shall
be made at the barrier to secure the chain link properly.
.,;
z; ~ N
- The caged ladder to roof of the buildings shall be as per Standard Drawing SE-1191928.
At the entrance of the ladder, a galvanized steel mesh with locking arrangement shall be
REVISIONS
provided.
PllEPARID BY: ROL
DATE: 201~
2.36 ROOF AND CANOPY WATERPROOFING SYSTEM
CRK'DBY: ~
i:..--~-'
Building roof shall be provided with one (1) layer PVC waterproofing membrane or two (2)
AmIlllll!! layers bituminous waterproofing membranes.
at/
CIPJUANO s. MAURIOO
Roof waterproofing with PVC Membrane
,.. ....".
Item # Description Reauirements/Specifications
1 Concrete roof The concrete surface should be even and smooth. All
sharp projections shall be knocked down and local
depressions and sudden changes shall be filled with
OI'ERATlNG DEPARTMENT
hiah strength mortar to present a true surface.
2 PVC waterproofing Joints shall be welded together using hot air gun.
membrane, 1.5mm,
loose-laid (horizontal)
3 PVC waterproofing UV resistanUstabilized bonded to parapet wall and
~i membrane, 1.5mm thick, terminated at the groove/chase.
Exposed application
~MOft7)AR
fixed with adhesive
(vertical) (Solar shield)
v 4 Adhesive Soecial suitable for hot and humid climate
DATE:
"'1""'" 5 Hot Air Weld The horizontal and vertical membrane shall be
welded (minimum overlap 75mm)
6 Separation layer 200 micron polyethylene sheet
7 Roof Thermal Insulation Rigid extruded polystyrene board
THIS DRAWING IS N(Jf 8 Protection layer Non-woven, geotextile made from polyester or
TO BE USED FOR
CONSTRUCTION OR
propylene fibers, 2mm thick and weighing 300g/m 2
FOR
MATERIALS
ORDERING 9 Gravel 50mm thick
UNTIL
CERTIFIED AND DATED 10 Sealant UV resistant
11 Aluminum flashing 50mm x 1mm thick with four bends fixed with screws
12 Cement Mortar Under tiles (25mm thick)
13 Tiles Walkway 800mm wide, loose laid precast concrete
tiles (400mm x 400mm x 4Omm) as per SEC
(ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 38
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
:;i
~ SAUDI ELECTRICITY COMPANY 1'4..>fSll ~J~ J..s~\
e~
.. Standard Drawing TA-800024.
Ii 14 FilleUCant strip 50mm x 50mm sand and cement mortar strip should
be made along the intersection of horizontal and
vertical surfaces.
z
e Roof waterproofing with 4mm thick elastomeric bituminous membrane
~
'.,"
Item # Description ReqUirements/Specifications
1 Concrete roof The concrete surface should be even and smooth.
All sharp projections shall be knocked down and
local depressions and sudden changes shall be
filled with high strength mortar to present a true
.,;
z ... N ~ surface.
REVISIONS
2 Primer Concrete surfaces shall be dry before application of
Primer. Primer must not be poured onto the surface
PREPARED BY: ROL & care must be taken to avoid "pounding" in
,,,u.:n. depressions.
DATE:
3 Bituminous membrane, The membrane shall be installed using torch
CHK'DBY: "1..Ir"*"
:.;.A-" 4mm thick with 200 gsm welding method and on application fully adhered to
polyester fabric the primed surface for the horizontal and vertical
Am!lll::l'll reinforcement surfaces. The joints shall be welded by torch
welding method.
tu/
Cll"lUANO s.MAUJUQO
4 Bituminous membrane,
4mm thick with 200 gsm
The membrane shall be loose laid over the
membrane described in item 3. The longitudinal and
,,,,..... polyester fabric end lap joints shall be welded by torch welding
reinforcement method.
5 Solar shield Bituminous Granular surface for exposed application
membrane, 4mm thick
Ol'l:RAnNG DEPARTMENT
with 200 gsm polyester
fabric reinforcement
6 Separation layer 200 micron polyethylene sheet
7 Roof Thermal Insulation RiQid extruded polystyrene board
8 Protection Layer Non-woven, geotextile made from polyester or
~d propylene fibers, 2mm thick and weiQhin{l3001llm2
Gravel
~tftn) 9 50mm thick
By:MO
DATE:
.•."
. --'-7 All
201"""
10
11
Sealant
Aluminum flashing
UV resistant
50mm x 1mm thick with four bends fixed with
screws
12 Cement Mortar Under tiles (25mm thick)
13 Tiles 800mm wide, loose laid walkway made up of
precast concrete tiles (400mm x 400mm x 40mm)
nos DRAWING IS NOT as per SEC Standard Drawing TA-800024.
TO BE USED FOR
CONSTRUCflON OR
14 FilleUCantstrip 50mm x 50mm sand and cement mortar strip
FOR ORDERING should be made along the intersection of horizontal
MATERIALS IlNTIL
CERTIJilED AND DATED and vertical surfaces.
Door canopy waterproofing with one "PVC" or one "4mm thick Bituminous"
membrane
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP
APPENDIX-Vlllb 39
T448 A PT5-11 EN367 OF 0
SHEOGUM SAUDI ARABIA 84
Ii ,.4.)fSll ~~.,....J\ 4.s..>JJ1
0 SAUDI ELECTRICITY COMPANY
~
~ Item # Description Requirements/Specifications
is 1 Concrete canopy
2 Cement sand screed Screed surface should be even and smooth.
3 PVC waterproofing Terminate at the groove/chase. Joints shall be
membrane, 1.5mm thick, hot welded.
s horizontal loose laid and
~ vertical fixed with adhesive
e
~ OR
'e>" Bituminous membrane,
4mm thick with 200gsm Torch welding method. Terminate at the
polyester fabric groove/chase.
reinforcement
0 ~ N ~
4 Adhesive Special suitable for hot and humid climate
z
(applicable for PVC membrane)
REVISIONS
5 Gravel 50mm thick
PIlEI'ARED BY: ROL 6 Protection layer Non-woven, geotextile made from polyester or
propylene fibers, 2mm thick and weighing
DATE: 'OI~ 3OOg/m 2
CHK'DBY: ~
'/;7 7 Sealant UV resistant
8 Fillet/Cant strip 50mm x 50mm sand and cement mortar strip
Am!llm! should be made along the intersection of
horizontal and vertical surfaces.
fA/'
CJPIlIANO s. MAURICIO
The following shall be implemented:
'01""" 1. The roof slope at the gulley/scupper shall be achieved by cement sand screed.
2. Overlapping of PVC membrane shall be 75mm.
3. The built-up roof details other than recommended shall not be approved.
O:n;KATlNG DD'AllTMENT
4. The adhesive for the PVC membrane shall be recommended by the manufacturer.
5. The primer for bituminous membrane shall be recommended by the manufacturer.
2.37 CABLE BASEMENT. CABLE TUNNEL AND CABLE ENTRY ROOM WATERPROOFING
~A--A
n»
;;t.!!.. 7l: Z
MO
"1 AI<
Waterproofing shall be carried out as per the requirements of TES-P-119.19.
BY:
The waterproofing membrane shall be extended up to the finished floor level and shall be
DATEl ,..,..... fixed to finished grade slab with aluminum flashing and sealant. In exposed areas, the
membrane shall be type for exposed purpose.
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 40
T448 A PTS-11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
Design, assembly, fabrication drawings provided by the COMPANY will in no way relieve
the CONTRACTOR from the entire responsibility.
A. The CONTRACTOR shall install temporary supports to hold the structures and equipment
in place while performing repair WORK. The temporary supports shall be installed only
after the section to be repaired is de-energized.
REVISIONS
B. The temporary supports shall be removed when compressive strength of the grouting
PREPAItED BY: ROL
----'="--I
material and concrete is 28 MPa or more, and in no case, shall the temporary supports be
DATE: removed sooner than seven (7) days after concrete pouring. However, curing shall
CHK'D BY: continue for twenty-one (21) days as outlined in the repair procedure. Placement of
grouting material shall not be done until concrete compressive strength is 21 MPa or
more.
'01........ A. Corroded/unsound concrete shall be chipped and removed in order to reach sound
concrete and clean rebar.
OI'EltATING DEPARTMENT B. The chipping shall not be stopped at (or near) the clean rebar. It shall continue to a
minimum of 50mm behind the rebar. The lateral extent of concrete removal shall be
minimum of 300mm beyond the length of the crack or corroded length of the exposed
rebar, whichever is greater.
c. If the cracks still exist, then inject those cracks with epoxy resin.
D. Clean and remove corrosion products from surfaces exposed on concrete removal. The
surface preparation shall be SSPC-SP10 of rebars and SSPC-SP5 of embedded metallic
DATE: 20lZ-lJ6-06 inserts of cable clamps. i.e., to the description in Sections 6.2.6 and 6.2.7 of TES-H-
107.01 respectively, shall be obtained.
E. Tie an extra rebar (not exceeding the original bar in diameter) where any rebar is found to
be corroded by more than 20% of the original cross sectional area, as determined by the
THIS DRAWING IS NOT
TO BE USED FOR
COMPANY REPRESENTATIVE.
CONSTRUcnON OR
FOR ORDERING
MATERIALS UNTIL F. Coat all cleaned rebar surfaces with a sacrificial zinc-rich primer specified. Prime and coat
CERTIFIED AND DATED
the cleaned. embedded metallic inserts of cable clamps. Wet grit blasting or other
approved means shall be adopted to obtain white metal surface finish (SSPC-SP3 or Sa-3
Surface Preparation of TES-H-1 07.01).
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA. TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP
APPENDIX·Vlllb 41
T448 A PTS-11 EN387 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
G. Presoak the concrete substrate continuously with potable water, at least eight (8) hours
preceding the placement of concrete/repair mortar. Alternatively, use a bonding agent
according to manufacturer's recommendations and upon COMPANY'S approval.
H. In the chipped (as mentioned above), cleaned and prepared (Le., presoaked) regions,
place concrete and repair mortar. Ensure a minimum clear cover of 75mm to the
I I.
cleaned/added coated rebar. The thickness of the member in the repaired regions shall, if
need be, increased for this purpose.
Cure the repaired regions with potable water continuously for duration of twenty-one (21)
days, since the placement of concrete, and as recommended by the manufacturer, but in
any case, a minimum of seven (7) days, since the repair mortar placed.
J. All repaired/sound concrete surfaces and surface for embedded metallic inserts of cable
REVISIONS
supports shall be prepared and coated for protection.
PJlEPAllFDBY: ROL
K. Temporary supports shall be removed only after the on-site cured concrete cylinder
DATE: specimens have attained a minimum compressive strength, as mentioned above, and in
CHK'DBY: no case, shall it be less than seven (7) days after concrete placement.
B. The concrete surface to be repaired by resin injection shall be thoroughly cleaned of all
OI'ERATING DEPARTMfNT
deteriorated concrete and all other loose materials. Those that are to be injected shall
then be thoroughly inspected and injection port, drilling and pumping pattern established.
C. Install injection ports by drilling holes designed to intersect the cracks to depth below the
concrete surface. The spacing of the injection ports shall not exceed 300mm, and closer
spacing of ports may be required. All cracked surfaces shall be sealed so that the liquid
resin injected under pressure will not leak and flow out of cracks prior to gelling and
curinq. A non-sagging surface seal shall be applied to the faces of the cracks completely
bridging the cracks.
DATE: -===---f D. The surface seal adhesive shall be an epoxy resin compatible with the liquid resin being
injected. It shall preferably belong to the product range of the manufacture of epoxy resin
material specification.
E. Care shall be taken to mix only that amount of surface seal that can be utilized before the
THIS DRAWING IS NOT
TO BE USED FOR material begins to gel. Continuous mixing of the two (2) components of the injection
CONSTRUcrrON OR
FOR ORDERING adhesive shall be done in mixing chamber that properly mixes the material into the
MATERlALS UNTIL
CERTIFIED AND DATED
finished curable adhesive. The injection adhesive components shall be separately
pumped into the chamber.
F. The mixed adhesive shall be mechanically injected entering the ports through a
connection fitting appropriate to the type of port fitting attached to the concrete. Injection
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 380/115kV BSP APPENDIX·Vlllb 42
T448 A PT5-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
pressure shall typically be in the range of 1 MPa to 1.5 MPa and shall allow the entire
crack/fixtures to be filled. The injection pressure shall be sustained until the port no longer
accepts resin. The adhesive shall be injected into the cracks through successive adjacent
ports starting at the lowest port and working upwards. Injection must continue through
one port until the epoxy adhesive starts flowing out of the adjacent port in a steady stream
without air. At this stage, the first port shall be capped off and injection started on the port,
REVISIONS
PREPAlUWBY; _=--1
IlOL
DATE:
CUK'DBY:
((j/
CII'RIANO S. MAURICIO
2012-06-06
OPERATING DEPARTMENT
DATE: 1012-06-06
[ROLl
STRUCTURAUCIVlL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDERNO. 3801115kV BSP
APPENDIX-Vlllb 43
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
3.01 GENERAL
A. CONTRACTOR shall submit two (2) sets of original literature/brochures of the materials,
which shall necessarily include description, composition, uses, advantages, standards
compliance, limitations, precautions, storage, maintenance, installation and application
procedure/method, etc., of the material in detail.
C. The materials manufacturer shall provide Certificate of Analysis of his product from the
company approved Independent test agency at the time of approval and shall ready to
perform the random site sampling test at the company approved Independent testing
REVISIONS
agency. The site sampling test reports shall be forwarded to the COMPANY directly by
PllEPAIlFJ>BY: ROL
the Independent testing agency.
DATE;
D. COMPANY has the right to send the proposed sample to an approved independent
CHK'DBY:
testing agency for testing and verification purposes. CONTRACTOR shall bear all the
expenses incurred for testing.
ta/'
CIPRIANO SoMAURICIO
3.02 CONCRETE
OI'EKATINGDEPAllTMENT C. A lean concrete 75mm thick shall be provided under all concrete cast against the earth.
Lean concrete shall be normal condition; minimum strength shall be 17 MPa. A vapor
barrier, two (2) layers of 150 microns each, polyethylene sheet shall be placed above the
lean concrete.
D. A vapor barrier, two (2) layers of 150 microns each, polyethylene sheet, shall be provided
under electrical and communication concrete encased ductbanks.
DATE:
20'''''''''' 3.03 CEMENT & SAND SCREED
A cement & sand (1:3) screed with water cement ratio as low as possible compatible with
workability. The surface of the structural concrete shall be thoroughly cleaned from all
rubbish, concrete and mortar droppings. Oil and grease patches shall be cleaned with
THIS DRAWING [S NOT
TO BE USED FOR approved agents. The surface of the floor shall be roughened with wire brush and
CONSTRUcnON OR
FOR ORDDUNG thoroughly cleaned with clean water. Surplus water shall be brushed off and 1:1
MATERIALS UNTIL
CERTIFJEDAND DATED
cement/sand slurry brushed over the surface immediately before laying the screed. The
finished surface shall be laid in panels and trowelled smooth to produce hard, dense and
flat surface. Continuous curing shall be performed for at least 7 days.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGENO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOS ORDER NO. 3801115kV BSP APPENDIX-Vlllb 44
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
A Reinforcing steel shall conform to SASO SSA-2/79, hot rolled medium and high tensile
deformed steel with minimum yield strength of 350 MPa and 420 MPa respectively.
Deformations shall conform to ASTM A615M.
B. Reinforcing steel fastening ties shall be made using 1.5mm diameter galvanized wire with
at least two (2) wraps and twists. Tie spacing along the line of any bar shall not exceed
600mm horizontally or vertically. Wire tied splices shall be made with a minimum of two
(2) separate ties.
C. Welded wire fabric shall conform to SASO SSA-224; cold drawn, steel wires with
minimum yield strength of 240 MPa.
REVISIONS
D. Splices in welded wire fabric shall be made by lapping a minimum of one spacing of
ROL
PREPARED BY: ---':::::"-.;
outermost cross wires of each fabric sheet plus 50mm.
DATE:
E. All reinforcement shall be bent cold. Once steel has been bent it shall not be rebent.
CHK'D BY:
F. Welding shall not be permitted unless the mill test reports are furnished and show that
steel has been modified for weldability. Welding shall be done in accordance with
Company Engineering Standard TES-W-109.01, Rev. O.
(JJ/
CIFRIANO S. MAURJOO
G. All reinforcement accessories (spacers, chairs, etc.) required for spacing, assembling and
supporting reinforcement shall be plastic (PVC or HDPE) accessories and shall be subject
201'-"""
to approval.
A Structural steel shall conform to the latest revision of ASTM A36M/ASTM A572M.
B. Where shown in the drawings, rail track steel shall be provided for easy movement of the
transformers durinq maintenance. The Contractor shall design/propose the type and size
of rails using the transformer manufacturer's suggestions/requirements/
recommendations. They shall rest and bolted on reinforced concrete ballasts/supports,
which will be designed/proposed by the Contractor and submit drawings for review.
DATE: 1011-lli-86
C. Bolts, nuts and washers shall conform to the latest revision of ASTM A325M, ASTM
A563M and ASTM F436 respectively.
D. Structural steel shall be hot-dip galvanized after fabrication in accordance with the
11115 BRAWING IS NOT
TO BE USED FOR requirements of 01-TMSS-01, Rev. 01. Bolts, nuts, washers and palnuts shall be
CONSTRUCTION OR
FOR ORDERING galvanized in accordance with the requirements of 01-TMSS-01, Rev. 01.
MATERIALS UNTIL
CERTIFIED AND DATED
E. Welding shall conform to COMPANY Engineering Standard for "General Welding Criteria"
TES-W-109.01. Rev. O.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 45
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
F. Anchor bolts shall conform to Standard Drawing SC-036128. Full length of anchor bolts
shall be hot-dip galvanized in accordance with 01-TMSS-01, Rev. 01.
G. Design, fabrication and erection of steel structures shall be in accordance with latest
revision of AISC Manual of Steel Construction.
I H. Design, fabrication and erection of latticed steel structures shall be in accordance with the
I.
latest revision of AISC Manual of Steel Construction.
CONTRACTOR shall submit all fabrication and erection drawings for COMPANY review
and comments. No fabrication shall commence until all fabrication drawings are approved
and marked "Issued for Construction".
g ~ N _
J. All steel structures shall be fabricated from a COMPANY approved steel fabricator.
REVISIONS CONTRACTOR shall submit the assembly and fabrication drawings for COMPANY review
and comments in coordination with the steel fabricator. Assembly and fabrication
PREl"ARED BY: ---==---1
ROL
drawings shall be signed and stamped by CONTRACTOR as well as steel fabricator.
DATE: Fabrication shall not commence until all fabrication drawings are approved and marked
CHK'I> BY: "Issued for Construction" by SEC.
B. The CMU wall shall be cured continuously for at least seven (7) days.
OPERATING DEPARTMENT
C. Where wall heights are not an exact number of courses, the extra height shall be made
up with cast-in-place concrete with minimum compressive strength of 38 MPa. The
surface finish shall be similar to the adjacent CMU.
F/&
BY:
DATI: ZOI~
D. Horizontal reinforcement shall be ladder or truss type, pre-fabricated from steel
conforming to ASTM A82 and galvanized in accordance with ASTM A116, Class 1 or
Class 3, or ASTM A153, CB-2. Minimum size of horizontal reinforcement shall be 9
gauges.
E. Vertical reinforcement shall conform to SASO SSA-2 with a yield stress of 420 MPa.
Deformations shall conform to ASTM A615M. Minimum size of vertical reinforcement shall
be 12mm diameter.
THIS BRAWING IS NOT
TO BE USED FOR F. At the interface of concrete elements (beams, columns) and CMU walls, expanded metal
CONSTRUcnON
FOR
OR
ORDERING
lath and dovetail anchors shall be provided.
MATERIALS UNTIL
CERTIFlED AND DATED
G. All the plastering accessories such as expanded metal lath, angle bead, control joint
bead, strip mesh, comer mesh, block work reinforcement, plaster stop bead, etc., shall be
galvanized steel.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX·Vlllb 46
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
H. Mortar shall conform to ASTM C270, Type M and shall have a minimum compressive
strength of 17 MPa at twenty-eight (28) days:
I I.
Proportions by Volume: 1 part cement, 1/4 part lime and 3 to 3-3/4 parts sand
Masonry grout shall conform to ASTM C476 and shall have a minimum compressive
strength of 21 MPa at twenty-eight (28) days.
CHK'DBV:
A General
(JJ/
CIPRIANO S. MAURICIO 1. All doors, except toilet doors, shall open outwards and shall be weather-tight to
prevent moisture, dust and sand from entering inside the building.
"12-06-'>6
2. Exterior and interior hollow metal doors shall be acoustically sealed, thermally
insulated, honeycombed core construction and approved and labeled for 3 hours
OPEllA11NG DEPARTMENT fire resistance rating as per Underwriters Laboratories (UL).
3. Doors shall comply with the requirements of NFPA 80, NFPA 101, UL 63 and HCIS-
SEC-09.
4. Fire endurance tests of door assembly shall be performed in accordance with NFPA
p-.ilWl
BY:
M All
5.
252.
6. Hollow metal doors shall be erected in accordance with the requirements of Steel
Door Institute (SDI) specifications, SDI-105.
9. All doors shall be bonded together with braided copper clad steel and shall be
grounded to substation grounding.
[ROLl
STRUCTURAL/CIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 47
T448 A PTS·11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
10. The fire resistance ratings of all the doors and hardware shall be certified by an
accredited independent testing agency acceptable to COMPANY.
11. Door frames shall be completely filled with cement grout with minimum compressive
strength of 21 MPa.
I 12.
13.
Metal surfaces of doors shall be thoroughly cleaned of all rust, scale, grease rough
spots and other foreign matters that may prevent proper paint adhesion.
All surfaces of doors and frames shall be applied or sprayed with one coat of rust-
inhibitive metallic oxide zinc chromate or synthetic resin primer and finished with
catalytically cured epoxy coating system. Primer shall be baked-on in accordance
with manufacturer's recommendations for developing maximum hardness and
resistance to abrasion. Primed surfaces shall be smooth and suitable to receive the
REVISIONS
finish coat.
PRUARED BY: ROL
---'=---/
14. All surfaces of doors and frames shall be coated with two (2) coats of high gloss
DATE: epoxy paint. The paint shall be suitable for application over the galvanized surfaces.
CHK'DBV:
15. Metal spreaders on frames to be set in concrete are to remain in place. Metal
spreaders on frames set at finished floor level shall not to be removed until frames
are securely anchored in place with permanent anchors.
au!
CIPRIANO S. MAURICIO 16. Painting work to doors and frames shall be in accordance with TES-H-107.01 and
color shade shall be as per TES-H-107.02.
,.. ,...".
17. The size of doors shall be adequate for the easy movement of biggest equipment,
while sizing the door CONTRACTOR shall provide the documents for the biggest
OPERATING DEPARTMENT equipment that shall be moved in and out of the door.
18. All door (exterior and interior) locks including fire exit hardware lock devices shall be
master keyed to one system as per TES-P-119.19.
19. CONTRACTOR shall submit all fabrication and erection drawings for COMPANY
review and comments. No fabrication shall commence until all fabrication drawings
r;/ 'ftf::L Y are approved and marked "Issued for Construction".
BY:
M/!':ZJ2
DATE: a. Submit shop drawings indicating the following:
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 48
T448 A PTS-11 EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
b. Samples: Submit three (3) 300mm x 300mm section of door showing intemal
construction, edge detail and reinforcement for butts, three (3) "L" section of
frame showing corner detail and two (2) 300mm length of removable stop.
c. Submit all the technical literature and sample board of all the hardware.
20. Doors shall be installed by door fabricator or on his behalf, by a professional door
installer approved by the manufacturer and acceptable to the COMPANY.
Contractor is not authorized to install the door by himself, unless the manufacturer
approves him as their authorized installer. However, the door manufacturer is
responsible for professional installation.
Contractor shall submit the installation procedure for COMPANY review and
approval.
REVISIONS
21. Double leaf doors with more than 2.40m in height shall be provided with awning
PREPAREDBY: ----':="-1
KOL
transom panel. Lifting and holding arrangement of awning transom panel shall be
DATE: mechanical. Details shall be provided for COMPANY review and approval.
CDK'DBY:
22. Double leaf doors shall be provided with roller moving on rail. The rail shall be
embedded in the concrete floor and flushed with room floor finished level.
B, Door Leaves
2<JIU6-O<i
1. Doors shall be fabricated from 1.5mm (gauge 16) hot-dip galvanized steel sheet
conforming to ASTM A446; Grade D. Steel sheets shall be galvanized as per ASTM
OPEltATING DEPARTMENT A525M, with coating class Z-275 (275 g/m2 ) .
3. Doors shall be provided with 1.87mm (gauge 14) horizontal stiffener channels at top
and bottom of doors welded to face sheets.
4. Doors shall be provided with 1.87mm (gauge 14) stile channels welded to face
sheets.
TmS DRAWING IS NOT 5. Prepare door opening for hardware. All joints and corners of the assembly shall be
TO BE USED FOR
CONSTRUcnON OR face welded and ground smooth.
FOR ORDDUNG
MATERIALS UNTIL
CERTIFIED AND DATED
6. All hollow portions of the doors shall be filled completely with fiberglass insulation or
solid core rigid polyurethane (foam-in-placed)/pre-foamed polystyrene insulation.
The insulation material shall be such that the U factor is not greater than 0.568 WI
(m2-K).
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 49
T448 A PTS-11 EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
I 10.
11.
Doors shall not have more than 3mm clearance at jambs and headers and 6mm
from the finished floor.
Door panels shall be free from buckles, twists or other imperfections. Panels shall
not have a buckle exceeding 1.5mm, as determined by a straight edge applied to the
face of the panel.
12. All door edges shall be filled with mineral filler to conceal seams.
REVISIONS
13. CONTRACTOR shall install the doors plumb, square and in true alignment. Adjust
PREPABID BYl ROL
doors to required clearances and tolerances as per NFPA 80.
DAn:
CBK'DBY:
C. Door Frames
1. Metal frames shall be fabricated from 2mm thick galvanized steel sheet. Bends shall
be brake formed to assure true, sharp radii and to minimize camber, comers shall be
()JJ/ fully welded.
CIPRIANO SoMAURICIO
2. Door frames shall be fabricated to have minimum 66mm width of frames, double
201""" backbends to enable the frames to grip the wall firmly, double rabbet type and
depths (see item-3 below) shall be sized to fit the wall thickness.
OPERATING DEPARTMI:NT 3. For exterior and interior, the depth of frame shall be different. For exterior walls, the
depth of the frames shall be arrived on the basis that there is heat insulation with its
supporting framework and gypsum board. For interior walls, the depth shall be
arrived on the basis that the there shall be plastering/tiles on both sides of the walls.
The width of frames shall be such that a projection of 15mm shall be provided from
the face of the wall.
~Bcl
BY:
DATE: 201~
4. Frames shall have all construction joints welded full depth and width, or welded with
equivalent splice plates on the unexposed faces of frames. Exposed surfaces of
welded joints shall be dressed to produce invisible connections. Reinforcements and
stiffeners shall be welded to inside surfaces of frames.
5. Exterior door frames (header and jambs) and door bottom shall be provided with
neoprene compressible seal.
THIS ORAWING IS NOT
TO BE USED FOR
CONSTRUCTION OR 6. CONTRACTOR shall install the frames plumb, square and in true alignment. Use
FOR ORDERING
MATERIALS UNTIL installation spreader at base, strike and mid-top locations to insure constant and
CERTIFIED AND DATED
proper jamb opening for door.
7. Frames set at grade shall be provided with an angular base anchor or steel plate at
each jamb, 38mm x 38mm depth less 3mm. Jamb legs to be furnished with two (2)
holes for power driven attachment to floor.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX·Vlllb 50
T448 A PTS·11EN367 OF o
SHEDGUM SAUDI ARABIA 84
~
~
2. Hardware provision for hollow metal doors and frames shall be prepared at the
;
z
manufacturer's plant in accordance with template fumished and shall be drilled and
tapped to receive hardware as indicated on the hardware templates. Preparation
~ shall conform to ANSI A115.1.
"
Hardware SDecifications
Hinges Provide doors with 5mm thick steel reinforcement welded to frames.
Hinges shall be heavy duty/high frequency full mortised stainless
0
z '" H
- steel ball bearing, concealed type. Hinges shall have five (5) knuckle
ball bearings, non-removable stainless steel pins when door is
REVISIONS
closed. Hinges shall be 127mm x 127mm in size with minimum
FltEPAItED BY: ROL thickness of 4mm. Minimum of four (4) hinges shall be provided on
,,,,...J.
any door. Hinges shall conform to ANSI A156.1 or A156.7. Hinges
DATE:
I:::W.~
shall be UL listed and ANSI certified.
CBK'DBY:
.. ~-, Thresholds a. Exterior Doors: All exterior doors shall swing outwards and shall
be provided with thresholds of extruded aluminum alloy
Am!QYm
conforming to ASTM 6221. Thresholds shall be maximum of
13mm thick and 100mm wide by the required length.
at/
s.
CIPRIANO MAURICIO b. Interior Doors: Extruded aluminum alloy, 13mm x 100mm by the
required lenqth
,,,""'-'" Doorstops a. Provide doors with 4.5mm thick steel reinforcement for
doorstops welded to door. Doorstops shall be floor mounted,
75mm high with circular base 60mm in diameter.
OPERATING DEPARTMENT
b. Stops shall be UL listed and ANSI certified.
Door Closers a. Provide doors with 4.5mm thick steel reinforcement for closer
welded to door. Active and inactive leaves of double doors shall
be equipped with automatic door closers. Materials shall be
heavy duty; concealed or surface mounted type, full rack and
~t:t:i
pinion operation, control for both openings and closings/swings,
adjustable spring power, High strength cast iron cylinder,
BY:
hydraulic back-check, modern cover, tamper-proof, non-critical
DATE: '01""'-'"
regulating screws, liquid "X" temperature stable fluid, shall
permit door swing up to a minimum of 90°, shall have a choice of
closer arm direction.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 51
T448 A PTS·11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
Ii ~l.j~ ;""..1.".....J\ z.spl
e SAUDI ELECTRICITY COMPANY
Q
s,
~
Q
~
Door Holders a. Provide doors with 4.5mm thick steel reinforcement for door
is holder welded to door. Door holders shall be made of cast brass,
heavy duty, shall have 150mm long arm and base shall be
40mm x 60mm, finish shall be satin chromium plate.
~
Weather Weather stripping of all doors shall be made to reduce air pressure
Stripping loss and also to provide protection against wind blown dust infiltration
'" into the building.
'"
Q
r::g:;r/) , v b.
cap.
Devices shall be UL listed and fire rated for the doors, it shall
DAtE: 20'...... have special trim to accept ABUS (Euro) cylinder for master key
system. Lock shall be such that key retract and latch bolt.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGENO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-V1l1b 52
T448 A PTS-11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
Ii ,.!T.JfSll41.".....u a.s~\
t: SAUDI ELECTRICITY COMPANY
"~
s,
"~ Locksets Locksets shall be provided to doors, which do not posses fire exit
is devices.
I~
'"'
Cl
c.
shall be satin chromium plated.
Keying shall be 6-pin tumbler with two-nickel silver keys per lock.
d. Shall be UL listed and ANSI certified, ANSI A156.2 Series 4000,
Grade 1, lock knob torque requirements.
Indicating a. Provide to toilet main door.
Bolts
e
"
~ N
- b. Body, handle and keep shall be of zinc, finish shall be chromium
REVISIONS plated.
PRUAKEDBY: ROL c. Indicator case shall be of zinc, finish chromium plated with
201.......
emergency release feature.
DATE:
CBK'DBY: ~
d. Spindle shall be flat steel.
UW
AmIl!YI!!
e. Variant shall be angled with striking plate.
f. Shall be UL listed and ANSI certified.
(fjJ/ Push Plates Materials shall be stainless steel with thickness 5mm; size shall be
CIPRIANO s, MAURICIO
100mm x 400mm with round comers.
2012-06-06 Pull Plates Materials shall be stainless steel with thickness 5mm, size shall be
100mm x 400mm with round comers and stainless steel 25mm
diameter rod.
Rubber Single doorframes shall be punched and provided with three (3)
OPERATING DEPARTMENT
Silencers rubber silencers. Double doorframes shall be punched to receive two
(2) rubber silencers. They shall be provided with metal spreaders.
Rubber silencers shall be shipped loose installed after final oalntino.
DoorSweepl a. Protection against weather, light, sound and dust shall be
Bottom provided for all exterior doors.
~J b. Shall be extruded aluminum housing a durable neoprene inserts
r:,.l!.7t [) for lasting performance. Door sweep shall be able to create a
BY:
positive contact seal with threshold. It shall be compatible with
DATE: 2012-06-l1ti
the threshold.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX·Vlllb 53
T448 A PTS-11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
Roof and exterior walls of the building thermal insulation shall be installed as per the
requirements of Standard TES-P-119.19.
TmS DRAWING IS NOT A Wall insulation shall be highly efficient, lightweight, strong, resilient and easy to handle,
TO BE USED FOR
CONSTRUrnON OR flexible insulation, composed of fine, stable and uniformly textured inorganic glass fibers
FOR ORDERING
MATERIALS UNTIL
bonded together by a non-water soluble and fire retardant thermosetting resin.
CERTIFIED AND DATED
B. The insulation blanket shall be laminated with foil reinforced Kraft paper, vinyl Kraft or
other specific vapor barrier to prevent condensation (both sides).
3
C. Nominal thickness shall be 64mm with density of 12 kg/m .
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STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 54
T448 A PTS-11 E N367 OF 0
SHEDGUM SAUDI ARABIA 84
ti ,,~~ ~J.,....JI aspl
~ SAUDI ELECTRICITYCOMPANY
=
~
=
~
is D. Fire flame spread rating shall be 25.
E. Base fiberglass shall be non-combustible and shall conform to UL 723, ASTM E84 or
ASTM E136.
z
~'"is
F. It shall be UL listed, Le., shall conform to UL 273, and fire tests of building construction
material.
G. Installation:
1. Between the metal studs, the insulation can be friction-fit in place. In areas where it
will be applied in heights over 2.5m, supplementary support should be provided to
g ~ N ~
AmIl!Ym
3.10 DRYWALL SYSTEM AND GYPSUM BOARDS
The studs and runners shall be manufactured in accordance with ASTM C645.
Installation: Installation of studs and runners commences with ceiling and floor runners
THIS DRAWING IS NOT being aligned and secured in position with SUitable fastenings. Steel studs are secured
TO BE USED FOR
CONSTRUCflON OR
vertically in position at appropriate centers, by inserting into the runner and twisting
FOR ORDERING through 90°, 610mm center for 16mm thick board.
MATERlALS UNTIL
CERTIFIED AND DATED
Location of studs shall not be more than 50mm from door jambs, abutting partitions, and
other construction. Studs located adjacent to doors, partition corners and other
construction and corners shall be secured to the vertical flanges of the runner by positive
fiXings, either screws or pop rivets.
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STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
380/115kV BSP 55
JOB ORDER NO. APPENDIX·Vlllb
T448 A PT5-11 EN367 OF 0
SHEOGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
A cut to length section of runner with base at each end shall be placed horizontally over
doorframe and secured by screws to the adjacent vertical studs. A cut to length stud shall
be positioned at the location of vertical joints over the doorframe header, extending to the
ceiling runner and similar treatment to other openings.
A knurled surface on the stud provides non-skid entry for pan head and dry wall screws,
using an electric screwdriver. Knockouts shall be provided in the studs for concealed
services.
B. Gypsum Wallboards
1. Gypsum boards shall conform to ASTM C36, Type X (special fire retardant), shall
provide at least one (1) hour fire retarding rating.
REVISIONS
DAn: 3. Gypsum boards shall consist of incombustible gypsum plaster core with fiberglass
CHK'DBY: incorporated, surfaced with special cardboard bonded to core.
4. The back surface of the foil-backed gypsum wallboard shall, in addition, be covered
with aluminum foil.
()J/ 5. It shall be UL listed, i.e., shall conform to UL 263, and fire tests of building
CIl'lUANO S. MAURICIO
construction material.
'01'-""'"
6. Fire flame spread rating shall be 25.
Ol'l.RAnNG DEf'AIlTMENT
7. Gypsum wallboards shall be attached to steel stud system with self-drilling dry wall
screws.
8. The joints between the adjacent gypsum boards may be reinforced and concealed
with tape joint system, leaving the wall surface virtually free of joints.
10. Average breaking stress shall not be less than 670N (bearing edges across fiber of
DATE: 2012-f16...06 surfacing) and 225N (bearing edges parallel to fiber of surfacing), when tested in
accordance with ASTM C473.
14. All accessories such as screws, joint tape, joint compound, comer tape, shall be
used for proper installation of gypsum board.
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STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380J115kV BSP
APPENDIX-Vlllb 56
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
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3.11 WATERPROOFING MEMBRANE
is
A. General
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2. CONTRACTOR shall submit samples and brochures of the product for COMPANY
"'" review and acceptance.
DATE: mUl6oll6
5. The waterproofing material and the installation of the membrane shall be
'-w.,."{
CHK'D BY:
J-:>'
guaranteed for a minimum period of ten (10) years.
uti
C1PIUANO s.MAURIOO
1. This type of membrane shall be used especially for underground structures such as
cable basements/cable entry rooms, electrical manholes, communication
handholes, and septic tanks as well as for roofs.
>0.......
~.;;;d1
BY:
M
Longitudinal
Transverse
Ultimate elongation, % @ 25°C
950
800
DATE: 2&12-06-Ofi
LongitUdinal 45
Transverse 50
Tear Resistance, N ASTM 05147
Longitudinal 600
Transverse 400
1lI1S DRAWING IS NOT
TO BE USED FOR Softenina Point, DC 155 ASTM 036
CONSTRUCTION OR
FOR ORDERING Low temperature flexibility, DC -6 to -10 ASTM 05147
MATERIALS UNTIL
CERTlFlED AND DATED
Water Absorption, % Wt @ 23°C 24 hours Less than 1 ASTM 05147
Resistance to aging & UV No change greater than ASTMG53
Weather-O-meter 2000 hours 20% of the original values
Puncture Resistance, N 1155 ASTM E154
Water Vapor Transmission, a/m2/24 hours, Less than 0.5 ASTM E96
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX·V1l1b 57
T448 A PTS·11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
~
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" RH 90% at 38°C
~ Resistance to Leakage at Joints Pass UAEtc
Penetration, @ 25°C, dmm 20 ASTM D5
Dimensional Stability % ASTM D5147
Longitudinal + 0.5
z: Transverse - 0.5
..'"~
Load Strain product @ 25°C
Longitudinal 42,750
Transverse 40,000
'"
Lap joint strength, N/5cm (Longitudinal Same as membrane
and Transverse)
Installation Procedure: A layer of bituminous primer is cold applied on the cleaned
g ~ N ~ screed using a plaster roller with organic, solvent resistant wool.
REVISIONS The rolls of membranes are laid one by one on the dried primer and properly aligned
to cover the entire surface. Each membrane is re-rolled and unrolled systematically for
PREPARED BY: ROL
torching by means of a propane gas torch.
DATE: 101Ul6::llS
CBK'DBY: ~ Overlapping seams of adjacent rolls of membranes shall be torched and pressed
-
l./:J- tightly.
~
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Y Roofing primer shall be formulated from highly pliable, flexible bitumen, select petroleum
solvents and compounded with wetting and saturation additives. It shall comply with
?:J"-
BY:
1/ All
ASTM D41 with the following specifications:
~
DATE:
10''''''' Properties Typical Values Standards
Densitv at 25°C, ka/liter 0.86 to 0.89 ASTM D70
Viscosity at 25°C, cps 70 -150 ASTM D88
Dryino time to touch at 25°C 3 hours
THlS DRAWING ]S NOT Drvina time, through at 25°C 24 hours
TO BE USED FOR
cossmucnox OR Non-volatile, % weiqht 45 (minimum) ASTM D402
FOR ORDERING
MATERIALS UNTIL Volatile, % weioht 55 (maximum) ASTM D402
CERTIFlED AND DATED
Water content Zero ASTM D55
Shelf life 2 vears
Penetration at 25°C of asphalt from ASTM D55
distillation UP to 360°C, dmm 20 - 50
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGENO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 58
1448 A PT5-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
ti ,.4JPll4..!..l."....J! ~.,>JJ\
Ij SAUDI ELECTRICITY COMPANY
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~ It shall have the following outstanding features:
1. Optimum penetration of primer into the surface pores, pinholes and cracks
2. The primer shall allow for better saturation, dust absorption and adhesion. Primer
z shall prepare the surface for a permanent and durable bond between the substrate
;..
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and the membrane.
0
z; ... N ~ 2. It shall be high polymer PVC waterproofing membrane with high tenacity polyester
REVISIONS
mesh reinforcement, UV stabilized. Membrane shall have the following
specifications:
PREl'AREDBY: HOL
DATE: 201""",,,
Properties Typical Values
CHK'DBY: -,LiVl.<.. Thickness 1.5mm
:-" ) .... Ultimate Tensile Strength, N/5cm
Longitudinal 1200
Am!2YEI!
Transverse 1100
Ultimate elongation
(()/ Longitudinal 300
CIFRlANO S. MAlIRICIO
Transverse 300
2012-06-06
Softening Point (OC) 180
Tear Resistance, N 250
Resistance to low temperature (OC) -20
Water absorption (maximum % Wt. Change) less than 0.025
OI'ERA.TlNG PEP ARTMl:NT
Hydrostatic resistance (N/cm 2 ) 250
Imoermeabilitv of the membrane to water under pressure (Bars) 7
Root Proof Yes
Chemical Resistance including Acids, Alkaline, Salts, Alcohol, Yes
Amines, Oils and Hydrocarbons with hich Concentration
jj~R'L!IM:;i Resistance to aging More than 5000
hours
rv'ff1V'"ff L2
BY; 7 Fire Resistance Yes
v
DAlE: 20lUl'-Ofj
CONTRACTOR shall carry out water flood tests for at least seventy-two (72) hours by
impounding water over the roofs to check the adequacy of waterproofing membrane over
THIS DRAWING IS NOT
TO BE USED FOR
the roofs. For basements/cable entry rooms, manholes, handholes, trenches, oil catch
CONSTRUCTION OR basins, all de-watering operations shall be stopped completely after the installation of
FOR ORDERING
MATEIlIALS UNTIL waterproofing membrane. If any leakage is found inside the basement/cable entry
CERTIFlED AND DATED
room/cable tunnel or under the roof slab, the CONTRACTOR shall take all the remedial
measures acceptable to the COMPANY.
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STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENOIX-Vlllb 59
T448 A PT5-11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
Ii ",4->fSll J.,...1.,.....JI ~~\
~ SAUDI ELECTRICITY COMPANY
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~ 3.12 ASPHALT CONCRETE
e
Asphalt concrete materials shall be in accordance with TCS-Q-113.01.
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.., N ~ Backfill materials shall satisfy the requirements of TCS-Q-113.02. Soil thermal resistivity
tests in addition to other tests shall be carried out on the backfill materials. The backfill
REVISIONS
materials shall have a maximum thermal resistivity of 1.2°KcmlW.
PREPARED BY; ROL
()JJ/
CIPRIANO s. MAURIOO
1. Water resistant
2. Micro porous, allows surface to breath
3. Anti Carbonation
101""" 4. Flexible
5. Chemical resistant
6. Low maintenance costs
Ol'DtATlNG DEPARTMENT 7. Built-in sheen, keeping surface constantly fresh
8. Color retention & non-yellowing
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3B0I115kV BSP
APPENDIX-V1l1b 60
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
~
~ SAUDI ELECTRICITY COMPANY ~'-i.)fSll4l."....Jl ;"sy.:J1
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Second Coat
Top Coat
Acrvlic Epoxy
Urethane Epoxy Enamel
'" Gypsum boards Generic
First Coat Acrvlic Primer/Sealer
Second coat Latex Vinyl Versatate Copolymer Resin
Top Coat Latex Vinyl Versatate Copolymer Resin
g ~ N ~
PREPARED BY: HOL Concrete shall be free from dirt, loose or excess mortar, efflorescence or any film left from
DATE: 10t~
incompatible form oils or concrete curing compound. If form oils or incompatible curing
CHK'DBY; ~ compound are used, the surface shall receive sweep sandblast. Patch cracks and other
\J.Y-' blemishes prior to painting.
<Im!!m Masonry shall be free from dirt, loose or excess mortar, efflorescence and thoroughly dry.
Patch cracks and other blemishes too large to be covered with block filler.
tJ,lI
CIPRIANO s, MAVRlCIO Plaster must be hard and dry. Test plaster surfaces with a moisture meter and do not
proceed with painting until the moisture content satisfies the recommendation of the
'01,..... respective paint manufacturer. Remove grit, mildew, loose particles and repair surface
irregularities before paint is applied. Repair cracks and holes with patching plaster,
properly keyed to the exlstlnq plaster and sandpaper smooth.
OPItRATlNGDEPARTMENT
Galvanized Surfaces: Remove water-soluble dirt and chemicals with water and detergent;
solvent soluble contaminants with solvent. Rinse, allow to dry, then power or hand abrade
to remove oxides.
Gypsum board: Repair minor cracks and holes with finishing compounds and smooth
~ec
after drying.
.
BY:
..~D In order to check that the manufacturer color shades match with that of the COMPANY
,..,..... color shades, CONTRACTOR shall prepare the sample of color shades with texture at the
DATE:
site for inspection and approval.
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 61
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
f;i
~ SAUDI ELECTRICITY COMPANY . .4Jf11J ~~JLwIl1 ~~\
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":< Tensile strength 15 MPa ASTM 0638
is Low temperature Passed at -35°F /-37°C ASTM 0746
brittleness
Stiffness in flexure 8.5 MPa ASTM 0747
Specific aravitv 1.37 ASTM 0792
z
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Ozone resistance
Volatile loss
Hardness Shore A15
No failure
0.30%
76±3
ASTM 01149
ASTM 01203
ASTM 02240
"
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Accelerated extraction CROC572
Tensile strength 150 kg/cm2
Elongation 370%
Effect of alkali
0
z ... H H
Weight change +0.05%
REVISIONS Hardness chanae -1 point
PREPARED BY: RDL Site Jointing: The PVC waterstops shall be but-jointed by the process of heat fusion or
welding. A special portable wooden jig shall be used for welding and is used in
DAn: 2<11'-"""
conjunction with an electric welding blade. The end of the waterstop having been cut
CBK'DBY; hri\'Y.
~"'~ square, the jig is used to line up the two ends of the waterstop in precise opposition. The
heated blade is then inserted between the two ends and material is melted on contact.
6mIl!m The blade is then removed and the two ends of the waterstop pushed together in the jig
where they achieve fusion.
{,(JJ/
CIPRIANO s. MAURICIO Application: Use external waterstop systems for waterproofing basements/cable entry
rooms/cable tunnels and substructures. Flat dumbbell for construction/contraction joints.
"",..... Center Bulb for expansion/movement joints
Grout shall be cement based fully complying with the requirements of ASTM C1107.
Grout shall be non-shrink, non-metallic & chloride free, high performance, free flowing,
non-catalyzed, shrinkage compensated and hydrogen free system. The non-shrink grout
shall have folloWing specifications:
{~m Specifications
Compressive Strength
Values at 20De at
twenty-eight (28) days age
60 MPa
Remarks
Application, formwork,
DATE: 2<I''''''''V
Flexural Strenath 10 MPa mixing, consistency of
Coefficient of Thermal mixed grout. placing,
Expansion 11 X 10~ rc curing and cleaning,
Modulus of Elasticity 29,000 MPa storage, handling of
TIllS DRAWING IS NOT Mixing water shall be free for oils, acids. organic matter or the grout must be in
TO BE USED FOR
CONSTRUcnON OR other deleterious substances and shall not contain more than strict accordance with
FOR
MATERIALS
ORDERJNG
UNTIL 500 parts per million (ppm) of total dissolved solids. the manufacturer's
CERTIFIED AND DATED
Minimum time of initial setting shall not be less than 3 hours instructions.
Minimum time of final settina shall not exceed 8 hours
Fluidity of grouts shall be high fluidity, 10-30 seconds flow
when tested in accordance with ASTM C939.
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STRUCTURAUCIVIL DESIGN CRITERIA. TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 3801115kV BSP
APPENDIX·Vlllb 62
T448 A PTS·11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
Ii 9-~J6S.ll ,-:!J.."....Jl a.s~
tI SAUDI ELECTRICITY COMPANY
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3.18 POLYURETHANE WATERPROOFING MEMBRANE
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Priming Coat and Subsequent Coats (Aromatic Formulation)
"
Properties Typical Values
Color Black
Modulus at Break 3 MPa
0
z ~ N N Ultimate Elongation 400%
REVISIONS
Tear Resistance 25 kN/m
Tensile Set Recoverv 95%
PREPAREDBY: ROL Adhesion to Mortar 3000 N/m
Hardness Shore A 45
DATI;
'01""" Permeability to water vaoor 0.4 metric oerms
CRK'DBY: 'h.A\\.
~_:L>
Recoatabilitv Excellent
Thickness Minimum number of first and subsequent coats shall
~
be two (2) or dry film thickness shall not be less than
600 microns, whichever produces hiaher thickness.
(LPl Chemically resistant to alkalis, acids, chlorides and sulfates and can withstand service
CII"RlANO s,MAtIRIOO
temperature up to 90°C.
201:uJ6.l16
Top Coat (Aliphatic Formulation)
TIDS DRAWING ]8 NOT A two-component, high-build, high-solids (at least 90%) coal tar and epoxy resin with the
TO BE USED FOR
CONS1'RUcnON OR following properties:
FOR ORDERlNG
MATEIUALS UNTIL
CERTIFIED AND DATED
Properties Typical Values Standards
Bond Strength to Concrete 3MPa
Bond Strenath to Steel (Sandblast) 7.5 MPa
Heat Deflection Temperature 60°C or above ASTM D648
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STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP APPENOIX-Vlllb 63
T448 A PT5-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
;:
tJ SAUDI ELECTRICITY COMPANY "4.;fS.ll~."....Jl a.s~\
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=
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Potential Health Hazard during application I None
is and in-service I
Priming coat shall be suitably selected separately for steel and concrete, and approval
shall be obtained from the COMPANY.
~
'"
3.20 CEMENTITIOUS ELASTOMERIC IMPERMEABLE MEMBRANE
"'" A polymer modified cementitious coating material, when cured; it shall form an
elastomeric impermeable membrane with the following properties:
OPERATINGDEPARTMENT
Properties Typical Values
Compressive Strenath at 28 Davs aae 58MPa
Modulus of Elasticitv at 28 Davs aae 29,000 MPa
Slant Shear Bond Strength with 60 MPa
Concrete at 28 davs aae
Coefficient of Linear Thermal Expansion 11 x 10"""rC
~od!i:i
Chloride Ion Penetrability Very low (less than 1000 Coulombs as per
ASTM C1202)
MO
BY: Setting Time at 20°C
DATE: f '01""" Initial 5.5 hours (minimum)
Final 7.5 hours (minimum)
Flexural Strenath 10MPa
For repair sections deeper than 100mm, use properly graded 8mm to 12mm silt free
aaareaate washed with clean water.
nus DRAWING IS NOT
TO BE USED FOR
CONSTRUcnON OR
JiQR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED
3.22 CONCRETE SURFACER
A single component polymer modified cementitious fairing coat, designed for vertical (and
also overhead), used to infill honeycombing and voids up to 3mm deep. and as a blow
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 380/115kV SSP
APPENDIX·V1l1b 64
T448 A PT5-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
~
e SAUDI ELECTRICITY COMPANY 'ITJfSll4J~ 4..sy1l1
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hole filler up to 10mm deep. Following test results obtained at a water powder ratio of
is 0.3:1 by weight and temperature range of 20°C to 35°C.
i
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ii
Bond Strength to Concrete
Flexural Strenqth
Workina Life
23MPa
7MPa
Approximate 45 minutes to 20 minutes
REVISIONS Epoxy resin based, low viscosity, non-shrinking bonding material, conforming to ASTM
C881-90, Type IV, Class C and satisfying the following requirements:
PREPARED BY: ROL
DATE: 2OIU16.116
Properties Typical Values
'"'l!.fk Comoressive Strength at 7 days age 95MPa
CRK'DBY; l-,,__
Coefficient of Linear Thermal Expansion at 7 davs age 5.5 x 10-orC
Adhesive strength on dry concrete at 7 days age 3MPa
~
Flexural Strength at 7 days aoe 40MPa
Tensile strenath at 7 days aae 30 MPa
tJa/
CIPRIANO s, MAURIOO
Modulus of elasticitv at 7 davs 3400
Elongation at break at 7 days 4%
",,...... Heat deflection temperature (HDT) as determined by 65°C or above
ASTM D648
Coefficient of viscosity at 23°C 10 mPas
OPERATING DEPARTMINT
Pot life 2 hours at 20°C
24 minutes at 40·C
Chemically resistant to alkalis, acids, chlorides, sulfate. Compatible with dry and damp
concrete.
BY: A two-component (base & curing agent), metallic zinc-rich epoxy primer. High
DATE: 201........ performance to give maximum protection to aggressive environments. The material shall
comply with the composition and performance requirements of SSPC Paint 20.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGENO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 65
1448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
A. PVC Conduits
1. Plastic conduits and fittings shall be made of extra strength PVC plastic utility duct
for underground installation of communication cables. PVC conduits and fitting type
shall be DB, designed for direct burial in underground trenches with a requirement
for concrete encasement in concrete or type EB, designed for encased burial in
REVISIONS
concrete when installed in underground trenches.
CHK'DBY:
3. PVC plastic conduits compound shall meet the minimum cell classification of PVC
12154 as per ASTM D4396.
4. PVC plastic duct fittings shall meet the minimum cell classification of PVC 11232 as
per ASTM D4396.
CIPRIANO S. MAUlUOO
5. PVC solvent cements shall be as per ASTM D2564 and applied as per ASTM F402
'01.......
for safe handling of solvent cements.
6. PVC duct bell ends, where permitted/required, shall be as per the dimensions listed
OPERATING DEPARTMENT in Table 2-2 of NEMA TC8.
7. PVC ducts and fittings shall be homogeneous throughout and free from visible
cracks, holes, burrs, foreign inclusions, or other defects that could damage cables.
Rigid conduits shall be hot-dip galvanized with PVC coating, fittings shall be threaded and
hot-dip galvanized.
DATE: ZOl1-fi.06
A. Sub ducts on straight runs installed in the underground ductbanks shall have 32mm
TIllS DRAWING IS NOT
TO BE USED FOR outside diameter, their inner walls shall be smooth and their pUlling length shall not
CONSTRUcnON OR
FOR ORDERING exceed 450 meters. They shall comply with specification DIN 8074, DIN 8075 AND
MATERIALS UNTIL
CERTIFIED AND DATED
MOPTT specification MAT2301 (Issue #1).
B. SUb ducts on handholes and inside the buildings shall be corrugated, flexible and fire
resistance shall be 2 hours with 32mm outside diameter. Sub duct installation shall be in
accordance with SCS-T-557.08.
[ROL]
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 380/115kV BSP APPENDIX·Vlllb 66
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
~
~ SAUDI ELECTRICITY COMPANY "4~ ~J~ ~,;.JJI
~
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is 3.27 GEOTEXTILES
Geotextiles basic uses are for drainage, reinforcement, filtration, separation, protection
and sealing. Geotextiles are used in various construction applications such as dewatering,
z erosion control, road stabilization, roads, roof waterproofing, etc. The fabric shall be non-
0
woven, made from polyester or propylene fibers, and shall have the following
~
...0
~
specifications:
DATI: 201'1-llall
-
.~
Joint filler materials shall be extruded closed cell polyethylene foam rod or polyurethane
foam rod. Joint filler shall be of suitable sizes and shapes so that when compressed (25
to 50%) it shall fit in the joints as required. Sealant shall not be applied without filler
tA{;/ material and bond breaker strip. Preformed Joint Fillers shall comply with the
CIPRIANO s.MAURICIO
requirements of ASTM D1752. It shall have the following specifications:
'01.......
Properties Tvolcal Values
Tear strenqth Greater than 1.0 N/cm2
Water absorption and high water vapor transmission Extremely low
OPERATING DEPARTMENT
Temoerature ranee Wide
Resistant to insect attack or pest damage and shall be High
unaffected by fungi, moss, lichen, molds or bacteria
Resistance to chemicals, acids, alkalis and oils High
~BdJ.
BY:
DAn:: 16'.......
3.29 PROTECTION BOARDI COMPRESSIBLE JOINT FILLER BOARD
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INOEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX·Vlllb 67
T448 A PTS-11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
:;i
~
~ SAUDI ELECTRICITY COMPANY ,~JfSJ.l ~J",....JI4..s~1
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thickness
~ Weight Loss during 50% '::'3% ASTM D1751
Comoression
Recovery within 10 minutes >80% ASTM D545
Water Absorption after 24 hours <10% ASTM D545
~ Extrusion at 50% Compression <1mm ASTM D545
~
gj
Bendina Strenath
Densitv Air Dry Filler
3.0 MPa
>394 ko/rn" ASTM D545
" Solid Content 100%
Weather Resistance -40°C to 130°C under
normal usage
Must not deform or break under normal handling
g ~ N ~
It shall be immune to dry and wet rot, fungus and most forms of insect attack or
REVISIONS similar forms of deterioration.
CHK'DBY; ~
'-~-"'" Polyethylene sheets shall conform to ASTM E154. They shall have the following
specifications:
~
Properties Typical Values Standards
tW
CIPRIANOs, MAURICIO
Color
Film thickness
Transoarent clear
150 microns
Impact Strength 1600 kg/m"
'01"""" Yield Strength 125 kg/em' Minimum ASTMD638
Ultimate Elonaation 850 - 900% ASTMD638
Coefficient of Friction 0.5 Minimum
OPERA11NG DEPARTMENT Shear Modulus 1600 kg/em"
Density. Heavy-duty low- 0.22 grams/em' ASTM D1505
densitvoowethvlene
Temperature Resistance -30°C to 90°C Retain its flexibility over
80°C temperature
1% Sealant Modulus 18.5 to 23 kN/m' ASTMD638
~gd
BY:
OHAM
Vicat Softening
Tensile Strenath at Break
99°C
1800 to 2200 N/cm'
ASTM D1525
ASTM D638
Elmendorf Tear Strenath 3.3/6.0arams/micrometer ASTM D1922
DATE: 201~
Dart Drop Impact 600/400 grams ASTM D1709
a. Punctures and tears in vapor barriers shall be patched. Edges shall be lapped not
less than 100mm and end joints shall be lapped not less than 150mm. Edges and
THIS DRAWING IS NOT
laps shall be sealed with a pressure sensitive tape not less than 40mm, compatible
TO BE USED FOR with membrane.
CONSTRUcnON OR
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED b. The polyethylene sheet shall be UV stabilized to prolong its life, retain its physical
properties and remain chemically resistant to aggressive soil conditions attack by
soil organism (bacteria, etc.), plant life and other soil fauna (molds, algae, etc.),
resistance to corrosive effects of ground water sulfates and chloride.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP
APPENDIX-Vlllb 68
T448 A PTS-llEN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
Aluminum sheet shall conform to ASTM B209, temper H14, alloy 1050 and shall be used
to fabricate aluminum flashing to the required/approved profile.
A. The material shall be four-component system, consists of binder (epoxy resin), hardener
(magnesium silicon fluoride), aggregate and pigment. These components shall be pre-
weighed for site mixing strictly as per the recommendations of the manufacturer. After
application, it shall produce the following features:
REVISIONS
1. It shall chemically react with free lime and calcium salts in hardened concrete to
PREPARED BY: ROL
make it more dense and durable surface.
DATE::
2. It shall penetrate concrete surface and make it hard, free from dusting and high
CBK'DBY:
resistant to corrosion and abrasion.
7. Floor hardener shall achieve compressive strength of 55 MPa and flexural strength
of 34 MPa at 7 days when tested to BS 6319.
1. General
New concrete: It is important that the concrete has been laid for a minimum of 28
days before applying the coating. The moisture content of the concrete should be
below 4% by weight. The release of surface water is dependent on the thickness of
TJDS DRAWING IS NOT
the concrete, the season, the temperate and relative humidity of the environment
TO BE USED FOR
CONSTRUCTION OR
and the prevailing ventilation conditions. Due to the above, the moisture content of
FOR ORDDING the concrete should always be checked/measured prior to the coating application.
MATERIALS IJNTIL
CERTIFIED AND DATED
The moisture content at the concrete surface can be measured using an instrument
called a Protimeter or shall be measured in accordance with BS 8203 Appendix A or
by a Vaisala thermodygrometer type MHI 31.
[ROL]
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380J115kV BSP APPENDIX·Vlllb 69
T448 A PT5-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
The main problem with concrete floors is the weak top surface layer known as
laitance. This water-rich top layer forms durinq the drying out period and is
mechanically weak. In addition to this, the laitance has a chemical composition
different from the rest of the concrete. These properties obviously provide a poor
surface to apply coatings to. It should therefore be a precondition that all laitance be
removed prior to coating applications.
2. Surface Preparation
In order to ensure good adhesion and the long-term protection of any floor coating,
it is essential that the correct type of surface preparation is carried out. The
following are the recognized method of preparation:
a. Removal of chemicals from floor surfaces: The removal of chemicals, oil and
REVISIONS grease must be completed before any other preparation of work commences,
such as acid etching, blasting, etc. Concrete that has become contaminated
PREPARED BY; ROL
---:="---1 by chemicals must be neutralized before coating. If the surface is acidic, it
DATE:
must be neutralized with an alkaline cleaner and rinsed thoroughly with
CRK'D BY: clean/fresh water. If the contamination is alkaline, it can be cleaned with
detergent and steam. Oil and grease can be removed using a combination of
solvents, steam and/or detergents, depending on the severity of the
contamination.
tal
CIPRIANO S. MAURlCIO
b. Abrasive blast cleaning: Abrasive blast cleaning should always be the first
choice for heavy duty flooring systems, if conditions allow. The blast is
,."....... normally carried out using an enclosed system such as a Vacu-Blast or Auto-
Blast type machine. These systems are virtually dust free and work on the
principle of propelling small particles of abrasive, i.e., steel shot/grit, against
the floor surface while at the same time vacuum recovering the dust and the
OI'DlATlNG DEPARTMENT
abrasive to a recovery hopper. In addition to cleaning the floor and removing
any laitance, blasting will leave the surface of the floor with a profile, which will
enable the coating to gain a physical as well as chemical bond to the
substrate. Blast cleaning is the recommended system for large areas.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP APPENDIX-Vlllb 70
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
f. Impact tools: Poured concrete surfaces can be roughened using impact tools
such as Needle Guns, etc. This method is slow however, and should only be
considered for small areas. Granulating or hammering machines work quicker
but should only be used if flooring screeds are to be applied.
Impact tools are normally electrically or compressed air driven and work on
the principle of a sharpened tool vibrating against the surface. It is fairly easy
for an inexperienced operative to gouge the concrete surface and therefore
great care should be taken when using this method of preparation.
g. Acid etching: This method of surface preparation is most suited for use on
concrete floors. It is carried out to remove laitance, but will not remove old
paint or oil and grease, and should only be used in areas where sufficient
drainage exists to allow the water and acid solutions to be easily removed. To
REVISIONS carry out acid etching, the following procedures should be followed:
v. The acid solution should remain on the surface for 2-4 minutes and then
rinsed thoroughly with clean water. The rinsing can be done with a water
OPERATING DEPARTMENT hose and sweeping brush.
~@
vii. The concrete surface should be checked for acidity using pH paper and
should have a pH of 7 or greater.
BY:
viii. Depending on the concrete type, more than one operation may be
DATE; ZOl~
ix. Thorough rinsing with clean water should be carried out after each etches
application. The surface profile should be similar to fine sandpaper.
TlUS BRAWING IS NOT
TO BE USED FOR
x. The concrete should be allowed to dry prior to applying the coating.
CONSTRUcnON OR
FOR ORDERING
MATDUALS UNTIL
CERTIFIED AND DATED
3.33 ROOF DRAINS
Roof drains shall be 200mm in diameter, galvanized cast iron body with combination
flashing clamp and gravel stop. The dome shall be made of bronze, brass or aluminum
with low profile. Roof drains shall have the following features:
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDERNO. 380J115kV BSP APPENDIX·Vlllb 71
T448 A PTS-11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
;
~ SAUDI ELECTRICITYCOMPANY ,,4JfS!l ~J".....J\ J.s~1
"a-e
~
"&l
is a. Under deck clamp & secondary flashing clamp
b. 100mm high stainless steel perforated extension
c. Sump receiver
d. Bronze or stainless steel mesh screen over dome
z e. Vandal proof secured top
c
§ f. Vertical expansion joint
15 g. 50mm high external water dam
~
REVISIONS If required, the water tank shall be as per TES-P-119.19 and the following shall be
considered:
PREPARED BY: ROL
DATE: 101~1o
a. The method of fixing the tank to the roof slab shall be specified to resist high wind
CHK'DBY:
.~ forces.
',/
b. Overflow pipe shall be connected to drain pipe of the tank. Overflow pipe shall be
Am!2YIlIl brought from the roof slab to the splash block near the sidewalk.
CtII/
CIPRIANO s, MAVRICIO
3.35 JOINT SEALANTS
"'....... A. Polysulphide
~r-i~
4. Non-sag, non-staining, non-bleeding
(f/,H
BY;
5.
6.
Prolonged life due to high age hardening resistance
Resistant to penetration of stones and hard debris
DATE: :ZOlz.o6.8(j 7. Chemical curing and self-leveling type
8. It shall posses high tensile strength.
9. Curing time shall be as minimum as possible.
10. It shall effectively seal against the infiltration of water, sand and dirt.
11. Resistant to spillage of most diluted acids, alkalis and chemical solutions. Also
nus DRAWING IS NOT resistant to petroleum based fuels, synthetic oils and vegetable oils plus many
TO BE USED FOR
CONSTRUCTION OR solvents.
FOR
MATEIlJAlS
ORDERING
UNI1L
12. Resistant to deterioration due to weathering, UV light, ozone and attack by
CERTIFIED AND DATED chemicals present
~
Tensile Strencth 0.55 MPa ASTM 0314
~ Pot-life 2 hours at 25°C
Cure time 24 hours at 25°C
Service temperature range -40°C to 82°C
Movement accommodation ±25'1'0
z
0 factor
~
Specific aravitv Approximately 1.5
~ Consistency Gun-arade
'"
0
Color Cement Gray
Resistance to ozone Non-crack
Viscosity Thixotropic paste
Solid content Greater than 99%
~ ~ . - Sealant shall conform to ASTM C920, Type M, Grade NS, T, P, G, Class 25
REVISIONS standards Federal Standard TI-S-0227 E Type II, Class A,
BS 4254 & BS 5212, Type F
PllEPAKEDBY; ROL
DATE: 201~"
Joint Design: For optimum performance, joints shall be designed for not more than 50%
CHK'DBY: --:J.J..'t; extension and 25% compression. No joint shall be less than 6mm wide. In joints up to
'_~f 12mm wide, the depth shall be calculated using the folloWing formula:
~
Depth in mm = Joint width in mm + 6mm, Sealant depth shall never exceed joint width.
3
aa/
CIPRIANO s. MAmuao
Minimum width of joint shall be four (4) times the anticipated movement.
,.. ,......;
All movement joints subject to trafficking shall be recessed 5mm below flush so that
durinq joint contraction, the sealant does not protrude above the surface.
Joint Backing: Joint filler material shall be extruded closed cell polyethylene foam rod or
OPEllATlNG DEPARTMENT
polyurethane foam rod. Joint filler shall be of suitable sizes and shapes so that when
compressed (25 to 50%) it shall fit in the joints as required,
Priming: The correct priming must always be used. Sealant shall not be applied without
compressible filler board and bond breaker strip.
'A~:If'u:2 Preparation
~v/,- ..J.~.
BY:
1. Clean, prepare and size joints in accordance with the manufacturer's instructions.
DATE: f ZOlz.4l6-06
Remove any loose materials and other foreign matter, which might impair adhesion
of sealant.
2. Examine joint dimensions and size materials to achieve required width/depth ratios.
3. Use joint filler to achieve required joint depths, to allow sealant to perform properly.
THIS DRAWING IS NOT
TO BE USED FOR Installation
CONSTRUcnON OR
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED
1. Perform WORK in accordance with ASTM C790 and ASTM C804.
2. Install sealant in accordance with manufacturer's instructions.
3. Joints shall be free of air pockets, foreign embedded matter, ridges and sags.
4. Apply sealant within recommended temperature ranges.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGENO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 3801115kV BSP
APPENDIX·Vlllb 73
T44B A PTS·11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
Ii 1't.,..)fS.ll ~~ ~.;JJI
~ SAUDI ELECTRICITY COMPANY
~
~
z
0
~
3.36 CONCRETE BONDING AGENT
..'"
~
The bonding agent shall be solvent-free epoxy resin, two components, containing
pigments and fine fillers. It is used for structural bonding of new concrete to existing
concrete. The bonding agent shall be able to provide a bond of far greater strength than
the tensile strength of the concrete itself.
~ '"
N ~
A~
,v..l.l..:,t:' AU< ...
Standards: ASTM C881 & BS 6319
BY: Surface Preparation
""......
/
DATE:
Clean all surfaces and remove any dust, unsound material, plaster, oil, paint, grease,
corrosion deposits or algae. Roughen the surfaces, remove any laitance and expose
aggregate by light scabbling or grit blasting.
TInS DRAWING IS NOT Oil and grease deposits should be removed by steam cleaning, detergent scrubbing or by
TO BE USED FOR
CDNSTRUcnON OR the use of a proprietary degreaser.
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED
Application
After missing, apply directly to the prepared substrate by brush, roller or spray. On damp
surfaces, ensure that it is well brushed in. Pour new concrete within specified open time,
as long as material is still tacky.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 74
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
3.37 HANDRAILS
Handrails shall be as per Life Safety Code, NFPA 101. Handrails shall be constructed of
materials, which are smooth and free of mill scales, roll marks and pitting. Pipes
complying with ASTM A120, Schedule 40, shall be used. Minimum diameter of pipe shall
be 50mm. Maximum spacing of posts shall be 1.8 meters. Angles, offsets, and other
changes in alignment of railings shall be made with accurately mitered joints or welded
railing fittings.
Welding shall be done with fillets dressed to uniform radius; excess metal removed, and
welds ground smooth and flush. Welded joints shall be of flush type. Members shall be
neatly coped and continuously welded at junctions of posts and rails. Flattening of the rail
REVISIONS
or post ends at junctions of posts and rails shall not be permitted.
PREPARED BY: ---'::="'--1
ROL
Steel handrails shall be galvanized after fabrication. Prior to galvanizing, fabrication
DAlE:
section shall have internal openings so that there are no closed or blind sections of pipe.
CHK'D BY:
Handrails shall be hot-dip galvanized in accordance with ASTM A386, Class A or B, with
2
minimum zinc coating thickness of 610g/m followed by approved method of surface
preparation under ASTM 02092 for painting. Handrails shall be painted with zinc yellow
()/J/ epoxy enamel paint.
CIPRIANO S. MAVlUCIO
When assembled, posts shall be vertical and longitudinal members shall be parallel with
'01....... each or other supporting members. The top rails shall run continuous over the posts, and
the posts shall be continuous through lower rail or rails.
OPERATING DEPARTMENT
Handrail Pipes shall be bonded to the substation grounding.
Access flooring shall be portable assembly of modular floor panels on an elevated support
system (under structure) forming a complete under floor cavity to accommodate electrical
cables/communication cables. Panels shall be gravity held with bolted stringers under
structure system. Depth of raised floor system shall be determined by the CONTRACTOR
DATE: 2812-06-06
to provide sufficient space for routing cables to the associated equipment, but not be less
than 900mm.
Access flooring shall comply with all the test requirements in accordance with "Ceiling and
Interior System Construction Association", Recommended Test Procedures for Access
nus DRAWING IS NOT
Floors", "CISCAlAF".
TO BE USED FOR
CONSTRUCTION OR
FOR ORDERING Access floor system shall consist of the Floor Panels, Floor covering, Understructure.
MATERIALS UNTIL
CERTIFIED AND DATED
Floor Panels shall have the following properties:
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX·V1l1b 75
T448 A PTS-11EN367 OF o
SHEDGUM SAUDI ARABIA 84
&i 1'4JfSll ~~."....Jl ~~\
tl SAUDI ELECTRICITY COMPANY
~
~
"i<is Concentrated load 3000 - 5000N
Distributed load Maximum 30,000 N/m2
7
Electrical conductivity Less than 10 Ohms
Thermal conductivity Approximately 1.25 W/m'-oK
Fire rating Minimum 3 hours
s Floor Panels: Including those with cutouts capable of supporting concentrated design
~
loads of 1000 Ibs. magnitude with a top surface deflection under load and as
permanent set not to exceed 2mm and 0.25mm respectively
"'
~ The panel shall be all steel panel system with steel minimum thickness 1mm, welded
steel construction and filled with a non-combustible synthetic anhydrite.
Lightweight for ease in handling. Approximate weight shall not exceed 18 kg.
0
z ~ N N Floor covering shall have the following properties:
REVISIONS
Nominal minimum thickness I 3.2mm
PREPARED BY: ROL Nominal size I 610mm x 610mm
Floor covering shall have cleanliness, ease of maintenance, long and high wear, dust
DATE: 201'-"'-'"
.s:«
BY:
OAn,
M
P
",':At' I.:L
--7
wU
-r"7
ground.
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM·2
JOB ORDER NO. 3801115kV BSP
APPENDIX-V111b 76
1448 A PT5-11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
~
~ SAUDI ELECTRICITY COMPANY 1>4.)fSll ~~.".......Jl ;.s~l
~
~
pedestal without panels or other supports
i5 Overturning moment without as permanent deformation 113 Nm
as per pedestal without panels or other supports
Pedestal head to accept bolted stringer
Pedestal adiustinq rod of minimum 22mm solid steel threaded stud
~
~..
~
Pedestal Head
Die formed galvanized pedestal head and projection welded stud with adjustment nut.
" Head and installed stringers shall provide full as perimeter edge support.
Stringers to be attached with 1/4" - 20 flat head screws
Pedestal head shall be tapped for engagement of stringer screws.
Gantry lock collar to provide anti-vibration displacement
.,;
z
.., . - Vibration proof leveling nut shall be 22mm.
REVISIONS Pedestal head shall have gasket for fixing of panels and sound insulation and
electrical conductivity.
PllEPAREDBY: ROL Perimeter pedestals shall provide support for panels around columns at walls, and
provide details for complete information.
DATE: '01,a
CBK'DBY: -;:",~:' V
- ~
Gasket
Conductive synthetic
APl"ROVED
Electrical resistance Approximately 104
Gasket shall serve as a high freauencv safetv
CUI/
CIFJUANO s, MAURICIO
Pedestal Base
2&ll-06-O6 Base to be at least 400mm" and hot-dip galvanized steel.
Pedestal tube shall be 25mm diameter, galvanized tubing.
~1!t~
DATE:
,
,.,.......
Accessories
Cutouts Fabricate cutouts in floor panels to accommodate cable penetrations
and source outlets, comply with requirements indicated for size,
shape, number and locations. Provide reinforcement or additional
support, if needed, to make panels with cutouts comply with standard
as performance requirements.
Ramps Manufacturer's standard ramp construction of width and slope
THIS BRAWING IS NOT
TO BE USED FOR indicated, but not steeper than 1 in 12, with non-slip raised disc
CONSTRUcnON OR rubber or vinyl floor covering and of same materials, as performance
FOR ORDERING
MATERIALS UNTIL and construction requirements as the access f1oorina.
CERTIFIED ANDDATED
Steps Provide steps of size and arrangement indicated with floor covering
to match access flooring. Apply non-slip aluminum nosing to treads
unless otherwise noted.
Railings Manufacturer's standard stain finish extruded aluminum post and rail
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX-Vlllb 77
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
i2 ,4JfS1l41.,...,JI ;.s~1
e SAUDI ELECTRICITY COMPANY
"
~
~
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX·Vlllb 78
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
Ii "4~ ~J."....Jl4.s.;.JJ1
I:l SAUDI ELECTRICITY COMPANY
~
~
~
Q
~
is Installation
Install access floor system and accessories under supervision of the access flooring
manufacturer's authorized representative to ensure rigid, firm installation free of
vibration, rockinq, rattle, scueaks and other unacceptable performance.
z Set pedestals in adhesives to provide full bearing of the pedestal base on the sub-
~
'"
~
floor.
Layout floor panel installation to keep the number of cut panels at the floor perimeter
to a minimum. Scribe panel assemblies at perimeter to provide a close fit with no
voids qreater than 3.2mm where panels abut vertical surfaces.
Secure grid members to pedestal heads in accordance with access floor
manufacturer's instructions.
z0 ~ N
- Thoroughly clean up dust, dirt and construction debris caused by floor installations
including vacuuming the sub-floor area as installation of floor panels proceeds.
REVISIONS
Extend cleaning under installed panel as far as possible.
l'REI'ARED BY: ROL Cutting and trimming of other dirt or debris producing operations will not be permitted
in the rooms where the floor is being installed.
DATE: ZG1~,
--:4..:1:. Level installed access floor to within 1.5mm of true level over the entire area and
CHK'DBY:
UJJ within 2.5mm at any 3m distances.
d. Samples for verification purposes in full size units of each type of floor covering and
~ fi~~
exposed finish indicated.
7?
r"" 'a Quality Assurance
BY; "77
I
DATE: 201J<;;;;
a. Engage an experience installer that is approved by the access-flooring
manufacturer for installation of the types of access flooring required for this
PROJECT.
b. Provide access flooring complying with NFPA 75 requirements for raised flooring.
THIS DRAWING IS NOT
TO BE usm FOR
OR
CONSTRUCI'ION
FOR ORDERING
c. Single Source Responsibility: Obtain access flooring from a single manufacturer.
MATERIALS UNTIL
CERTIFIED AND DATED
d. Coordinate location of electrical WORK in under floor cavity to prevent interference
with access flooring pedestals.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kVaSp APPENDIX-Vlllb 79
T448 A PTS·11 EN367 OF 0
SHEDGUM SAUDI ARABIA 84
SAUDI ELECTRICITY COMPANY
I g.
h.
Deliver access-flooring components in original unopened packages, clearly labeled
with manufacturer's name and item description.
Handle and store packages containing access flooring in a manner that avoids
overloading the bUilding.
i. Do not proceed with installation of access flooring until after substantial completion
REVISIONS
of other performable construction within affected spaces.
PREPAREDBY: ROL
DATE:
3.39 FIRE-STOP AND SMOKE-STOP PRODUCTS
CHK'DBY:
A. General
1. This section describes the specifications of fire-stops and smoke-stops for all fire-
rated walls and floor assemblies accommodating penetrating items such as cables,
au!
CIPRIANO S. MAURIOO conduits, pipes, ducts, cable trays, etc., but not limited to the following:
2. Submit manufacturer's product literature for each type of fire-stop and smoke-stop
1/--< J;;';'W>Ai material to be installed. Literature shall indicate product characteristics, typical uses,
'(lf~'tl._ ':'."ff. .Z 1 as performance and limitation criteria, and test data.
BY:
,.".......
V
DATE:
3. Fire stopping system (material and design): Shall conform to both Flame (F) and
Temperature (T) ratings as required by agencies ASTM E814 or UL 1479 fire tests
in a configuration that is representative of field conditions.
The F rating must be minimum of one (1) hour but not less than the fire resistance
TIllS DRAWING ]8 NOT
TO BE USED FOR rating of the assembly being penetrated. T rating when required by code authority
CONSTRUCTION OR
FOR ORDERING shall be based on measurement of the temperature rise on penetrating item(s). The
MATERIALS UNI1L
CERTIFIED AND DATED fire test shall be conducted with a minimum positive pressure differential of 0.01
inch of water column.
For joints, must be tested to UL 2079 with movement capabilities equal to those of
the anticipated conditions.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/11SkV BSP APPENDIX-Vlllb 80
T448 A PTS·11EN367 OF o
SHEDGUM SAUDI ARABIA 84
Ii "4JfSll ~J~ 'ls..;.JJI
tl SAUDI ELECTRICITY COMPANY
Q
~
~
~
is 4. Fire stopping materials and systems must be capable of closing or filling through
openings created by 1) burning or melting of combustible pipes, cable jacketing, or
pipe insulation materials, or 2) deflection of sheet metal due to thermal expansion
(electrical & mechanical duct work).
I..
~
Cl
5. Fire-stopping materials shall be asbestos and lead free and shall not incorporate or
require the use of hazardous solvents.
7. Fire stopping materials shall not shrink upon drying as evidence by cracking or
pulling back from contact surfaces.
g ... H ~
REVISIONS 8. Fire-stopping materials shall be moisture resistant, and may not dissolve in water
after curing.
PREPARED BY: IlOL
10. All the fire-stop and smoke-stop products and systems shall be designed and
~ installed so that the basic sealing system will allow the full restoration of the thermal
and fire resistance properties of the barrier being penetrated with minimal repair if
euV
CIPRIANO s. MAURI[JQ
penetrants are subsequently removed.
Materials SDecifications
201~
Intumescent The fire-stopping sealant shall be one-part, two stage intumescent
Fire-stop and latex compound. The sealant when exposed to high heat or flame
Smoke-stop shall be capable of expanding a minimum of eight (8) times. Range of
OPERATING DEPARTMENT Sealant and continuing expansion shall be from 230°F to >1000°F. The sealant
Caulks shall be thixotropic and shall be capable of caulking or toweling on to
vertical surfaces or overhead. The sealant shall be UL Classified
and/or FM Systems approved and tested to the requirements of ASTM
E814 (UL 1479).
Latex Fire- The fire-stopping sealant shall be one-part, latex-based compound.
stop Sealant The sealant shall dry to form a flexible non-shrinking penetration seal
!(olfid , v
and shall be capable of allowing pipe movement and shall contain no
solvents, water-soluble fillers, or inorganic fibers. The sealant shall be
DATE: 20'...... thixotropic and shall be capable of caulking or toweling on to vertical
surfaces or overhead. The sealant shall be UL Classified and/or FM
Systems approved and tested to the requirements of ASTM E814 (UL
1479).
Elastomeric The fire-stopping sealant shall be one-part, neutral curing silicone
TIllS DRAWING IS NOT
TO BE USED FOR
Water-Based sealant. The sealant shall be completely water-resistant and shall
CONSTRUcnON
FOR
OR
ORDERING
Sealant contain no solvents or inorganic fibers of any kind. The through-
MATERIALS UNTIL penetration fire-stop and smoke-stop sealant shall allow movement of
CERTIFIEDANDDATED
+25% and shall be UL Classified and/or FM Systems Approved and
tested to the requirements of ASTM E814 (UL 1479). The fire-stop
joint sealant shall allow movement up to 50% and shall be UL
Classified and tested to the requirements of UL 2079.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDEil NO. 380/115kV BSP
APPENDIX·Vlllb 81
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
~ ,.4JfS.11 J.;~"...,Jl ~~j
~ SAUDI ELECTRICITY COMPANY
e
~
~
UL Classified and/or FM Systems approved and tested to the
~
requirements of ASTM E814 (UL 1479).
'"'
Q
Fire-stop The fire-stopping putty shall be one-part, two stage intumescent, non-
Putty & Pads hardening compound. The putty when exposed to high heat or flame
shall be capable of expanding a minimum of 5 times. Range of
continuing expansion shall be from 230°F to > 1000°F. The putty shall
c::i
z ~ N
- be soft and pliable with aggressive adhesion and shall not contain any
water-soluble intumescent ingredients. The putty shall be UL
REVISIONS
Classified and/or FM Systems approved and tested to the
PR.EPARIDBVl ROL
requirements of ASTM E814 (UL 1479),
Fire-stop The fire-stop system shall be factory assembled fire-stop collar
~
DATE:
Collars utilizing a molded two stage, flexible intumescent insert. The
CHK'DBV: "::1.1i&"
.~
intumescent insert shall provide a minimum 15 times free expansion
and shall contain no water-soluble expansion ingredients. The
~ specified material shall be approved for a wide range of applications
including PVC, CPVC, ABS, ABC Foam Core, and FRPP pipes when
{D/ used by itself or in combination with other products from the same
CIPRIANO s.MAURICIO manufacturer. The collar shall be UL Classified and or FM approved
and tested to the requirements of ASTM E814 (UL 1479).
lO12-06-G6
Wrap Strips The wrap strip material shall be a highly flexible, two-stage
intumescent material. The wrap strip shall provide a minimum of 15
times free expansion and shall contain no water-soluble expansion
OPERATING DEPARTMENT ingredients. The specified material shall be approved for a wide range
of applications including combustible and non-combustible penetrants
when used by itself or in combination with other products from the
same manufacturer. The wrap strip shall be UL Classified and or FM
approved and tested to the requirements of ASTM E814 (UL 1479).
Two Parts The fire-stopping product shall be a two-part, silicone, room
~;P;;:l
Silicone Fire- temperature curing foam. The foam shall be completely water-
stop Foam resistant and shall contain neither solvents nor inorganic fibers of any
BY: kind. The through-penetrations fire-stop shall be UL Classified and/or
DATE:
f 2OI,..,J{ FM Systems approved & tested to the requirements of ASTM E814
(UL 1479),
Fire-stop The fire-stopping material shall be a lightweight; fast drying Portland
Mortar cement based material. The density of the wet mortar shall be :'>45
Ib/cu. ft. The specified mortar shall be approved for a wide range of
TIllS DRAWING IS NOT
TO BE USED FOR applications including combustible and non-combustible penetrants
CONSTRUcnON
FOR
OR
ORDERING
when used by itself or in combination with other products from the
MATERIALS UNTIL same manufacturer. The fire-stop mortar shall be UL Classified and or
CERTIFIED AND DATED
FM approved and tested to the requirements of ASTM E814 (UL
1479):
Fire-stop The fire-stopping system shall utilize an intumescent pillow heat-
Pillows sealed in a fire-retardant poly bag. The fire-stop pillow shall consist of
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP APPENDIX·V1l1b 82
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
Iii ,.~~ ~J,...Jl ~yi!1
tl SAUDI ELECTRICITY COMPANY
$
a monolithic (one-piece) core that is encapsulated on all sides by a
~ flexible intumescent coating and shall not contain any loose fiberfill.
The pillow shall be UL Classified and or FM approved and tested to
the reauirements of ASTM E814 (UL 1479).
Elastomeric The fire protective joint coating shall be water-based, non-halogenated
z Spray elastomeric coating and shall contain no solvents, inorganic fibers, nor
;
en
asbestos. The coating shall dry to form a flexible, moisture resistant
film and shall adhere to all common construction surfaces. The
"'" coating shall be thixotropic and shall be capable of being applied by
brush or trowel application or by airless spray. The approved coating
shall be UL Classified and or FM approved and tested to the
requirements of ASTM E814 (UL 1479).
0 ~ N ~
Cable The fire protective cable coating shall be a water-based intumescent
z:
Coating coating capable of expanding up to five times its dry applied thickness.
REVISIONS
The coating shall dry to from a flexible, water and weather-resistant
PREPARID BY: ROL
film and shall contain no solvents, asbestos, or inorganic fibers. The
, , coating shall be thixotropic and shall be capable of being applied by
DATE: '01141.1." brush application or by airless spray. The coating shall be FM systems
CHK'DB'J': ~ approved and tested.
,~-""
tW
CIPRIANOs. MAURICIO
3.40 COMMUNICATION CABLE TRAYS
'01...... CONTRACTOR shall install dedicated cable trays (aluminum) to route optical fiber cables
from cable pull box up to fiber optic terminal equipment inside the communication room.
The communication cable trays shall be as per the requirements of TES-P-119.19.
OPERATING DEPARTMENT
The aluminum cable trays galvanized steel supports and necessary accessories for
routing all the power and control cables inside the substation shall be per 24-TMSS-01.
Md~.J
t{J1 ':7r.
BY:
'z: The electrical cable trays shall be as per the requirements of TES-P-119.19.
DAn: j/ 101:'u
Floor tiles shall be unglazed, 150mm x 150mm x 9mm thick, color dove gray.
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENTNO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 380/115kV BSP
APPENDIX-Vlllb 83
T448 A PTS-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
;
tl SAUDI ELECTRICITY COMPANY 1'4JfS.ll ~.".....Jl ~~\
.".
~
"
'"
Ii Wall tiles shall be glazed, 150mm x 150mm x 7mm thick, color ivory.
C. The tiles shall comply with SSA 1031, BS 6431 & ANSI with the following specifications:
Internal/external angle beads, elephant feet, internal/external comers, capping, and other
tile accessorieslfittings shall be provided for complete tile installation.
~
D. Installation
W
CIPRIANO S. MAURJCIO
Ceramic tile installation shall be per TCA Handbook for Ceramic Tile Installation.
201"""""
Door schedule and details shall be in accordance with Standard Drawing TA-800023.
B. Finish Schedule
Floor, wall, ceiling and surface finishes of buildings, firewalls, cable tunnels, basements,
Jf1 r::;:.;./ etc, and miscellaneous details shall be in accordance with Standard Drawing TA-BOO024.
M~1f..~IIl. iJ AR
BY:
, v
DATE: 20''-''''''
[ROLl
STRUCTURAUCIVIL DESIGN CRITERIA, TECHNICAL & MATERIAL PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
SPECIFICATIONS FOR THE CONSTRUCTION OF SHEDGUM-2
JOB ORDER NO. 3801115kV BSP 84
APPENDIX-Vlllb
T448 A PT5-11EN367 OF 0
SHEDGUM SAUDI ARABIA 84
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
DESCRIPTION
1
3
REVISIONS
DATE: 18-02-2008
CHK’D BY:
FOR
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT
______________________________
SUBSTATIONS
______________________________
CERTIFIED
BY:
MSM
DATE:
PTS-08EM313
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 1
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
TABLE OF CONTENTS
CHK’D
I SCOPE OF WORK 5
DESCRIPTION
II TECHNICAL PROVISIONS 6
1
3
A. Overburden Drilling 6
REVISIONS 1) Small Diameter Auger Drilling
2) Large Diameter Auger Drilling
PREPARED BY: TEQ 3) Rotary Drilling
DATE: 18-02-2008
CHK’D BY:
B. Soil Sampling and Testing 7
1) Soil Classification Sampling
APPROVED 2) Standard Penetration Test (SPT)
TRANSMISSION ASSET
PLANNING DEPARTMENT
3) "Undisturbed" Samples
______________________________
3) Core Drilling
______________________________
E. Sample Containers 13
1) Soil Classification and SPT Samples
CERTIFIED
2) "Undisturbed" Samples
3) Rock Cores
BY:
MSM
DATE:
F. Care and Delivery of Samples 17
G. Freighting 17
H. Supplementary Work 17
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 2
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
TABLE OF CONTENTS
(Con't.)
1
3
REVISIONS
B. Cross-Hole Seismic Testing 22
1) Objective and Principle
PREPARED BY: TEQ
2) Equipment
DATE: 18-02-2008
3) Procedures
CHK’D BY:
4) Records
5) Analyses and Reports
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT C. Electrical Resistivity 23
G. Electrical Resistivity 29
H. Thermal Resistivity 29
I. Field Vane Shear Test 29
J. Pressure Meter Test 29
THIS DRAWING IS NOT K. Percolation 29
TO BE USED FOR
CONSTRUCTION OR
L. Other Consideration 29
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED 2.08 Field Records 30
2.09 Laboratory Testing 31
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 3
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
TABLE OF CONTENTS
(Con't.)
A. Visual Classification 31
B. Classification Testing 32
C. Index Properties Testing 32
D. Structural Properties Testing 33
E. Compaction Testing 34
NO.
1
3
F. Chemical Analyses 35
REVISIONS
G. Other Testing 35
PREPARED BY: TEQ
2.11 Laboratory Test Records 35
DATE: 18-02-2008
CHK’D BY:
III GUIDELINES FOR PREPARATION OF FINAL LOGS 36
APPROVED
3.01 General 36
TRANSMISSION ASSET
PLANNING DEPARTMENT 3.02 Density of Soils 40
3.03 Consistency of Soils 40
3.04 Cemented Overburden Materials 41
3.05 Rock 41
3.06 Field Notes and Records 42
3.07 Final Logs 42
OPERATING DEPARTMENT
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 4
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
1.01 The CONTRACTOR (Geotechnical Consultant) shall perform all WORK in accordance
with the latest ASTM (American Society for Testing and Materials) Standards, except
where indicated otherwise in Section II, Technical Provisions; or, by such other
standards specifically authorized in the SERVICE ORDER. For tests where no
DESCRIPTION
1.02 The CONTRACTOR shall perform all investigations, field and laboratory tests as
required in, and prepare all reports, charts and graphs as instructed in each SERVICE
ORDER issued by the COMPANY and accepted by the CONTRACTOR. The
CONTRACTOR shall not commence any WORK prior to the execution of such
NO.
1
3
SERVICE ORDER.
REVISIONS
1.03 The CONTRACTOR shall review the proposed Scope of Work for a geotechnical
PREPARED BY: TEQ
investigation of a given PROJECT to determine if it is adequate for the level of
DATE: 18-02-2008
professional responsibility associated with presentation of conclusions and
CHK’D BY:
recommendations as outlined in Section IV – Guidelines for Geotechnical Report, of
this Specification.
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT 1.04 The CONTRACTOR, by acceptance of a SERVICE ORDER discussed in Item No. 1.03
above, shall be obligated to provide the COMPANY with Geotechnical Report
consistent with the professional standards of skill, care and diligence associated with
high quality, international practice of geotechnical engineering.
1.05 Intermittent services are generally anticipated on all material testing projects. The
OPERATING DEPARTMENT COMPANY REPRESENTATIVE will give at least one day notice each time the
CONTRACTOR is required to visit the site for material testing. Immediately upon the
______________________________
availability of test results, the CONTRACTOR shall submit three (3) copies to the
______________________________ COMPANY Transmission Asset Development Department/Bulk Asset Planning
______________________________ Division.
CERTIFIED
*** END OF SECTION I ***
BY:
MSM
DATE:
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 5
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
A. Mobilization for geotechnical investigations and field load tests shall consist of the
delivery at the WORK SITE of all plant, equipment, materials and supplies to be
DESCRIPTION
B. Demobilization for the above shall consist of the removal from the site of all plant,
equipment, and refuse after completion of the WORK.
NO.
1
3
DATE: 18-02-2008
2.02 SCHEDULE AND ORDER OF WORK
CHK’D BY:
The schedule and order of WORK for geotechnical exploration and for field load tests
APPROVED
will be shown on the documents for each PROJECT COMPANY, whenever and in
TRANSMISSION ASSET
PLANNING DEPARTMENT whatever manner is deemed best for accomplishing the WORK.
The schedule and order of material testing WORK will depend on the size and nature of
the project. As and when required, the CONTRACTOR will be called upon intermittently
to provide material testing services.
______________________________
A. Overburden Drilling
______________________________
CERTIFIED
The scope, apparatus, report and procedure shall be in accordance with ASTM
D1452, "Soil Investigation and Sampling by Auger Boring". Samples shall be
obtained for each material change in sufficient quantity to reveal the subsurface
BY:
MSM conditions and for such laboratory testing as may be required. Augering will not
DATE:
be continued below the water table when encountered.
The Augering shall be performed in soil and/or decomposed rock with drilling
equipment capable of advancing a helical auger bit having a diameter equal to
THIS DRAWING IS NOT or greater than 760 mm (30 inches). Adaptors should be provided to permit soil
TO BE USED FOR
CONSTRUCTION OR
sampling with thin-wall Shelby tube samplers as described in subparagraph
FOR
MATERIALS
ORDERING
UNTIL
3.B.3 of these Technical Provisions. The scope and report procedures specified
CERTIFIED AND DATED in ASTM D1452 shall apply.
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 6
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
3) Rotary Drilling
CHK’D
a) Definition
Overburden rotary drilling will be any drilling made through soil overburden
or decomposed rock by drilling equipment utilizing power rotation of a
DESCRIPTION
The equipment and procedures used for overburden drilling for or with SPT
and undisturbed sampling shall be in accordance with the equipment and
methods recommended in U.S. Navy Design Manual NAVFAC DM-7.1,
NO.
1
3
CHK’D BY:
The drilling mud shall be maintained at the top of the hole during all drilling
and sampling operations. The mud slurry may consist of bentonite-water or
APPROVED
attapulgite-water mixtures as required for stabilization of the hole. Sampling
TRANSMISSION ASSET
PLANNING DEPARTMENT procedure shall be by such means as will prevent inclusions of the drilling
mud in the samples. Otherwise, the borings shall be suitably cased to
prevent collapse of the sidewalls and to permit sampling.
______________________________
Samples retrieved from augering and cuttings retrieved from rotary drilling shall
______________________________ be retained for Classification and Index properties testing. The scope of
______________________________ sampling, procedures and report shall be in accordance with ASTM D1452.
Recovery of samples is incidental to drilling and cost shall be included in the
CERTIFIED
applicable unit rates for drilling.
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 7
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
Borings may be advanced above the water table by augering or, by rotary
drilling for the full depths of boring. Supplies shall include all casing, piping,
pumps, and power necessary to accomplish the required boring and
sampling.
DESCRIPTION
b) Procedure
1
3
The scope, apparatus, procedure, preparation for shipment, and report shall be
in accordance with ASTM D1587, "Thin Walled Tube Sampling of Soils", except
as modified herein.
a) Definition
OPERATING DEPARTMENT
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 8
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
D1587. For tube samples containing cohesionless soil or soft clay requiring
special handling and testing, the ends of the sample tubes shall be cleaned
out to a depth of 76 mm (3 inches) and a seal provided of micro-crystalline
wax, such as Humble Oil Company Microven No, 1650, Gulf Petrowax A, or
Socony Product 2300, 2305, or equal. A metal or metal and rubber "O" ring
DESCRIPTION
type expansion disc having a diameter slightly less than the diameter of the
tube shall be inserted into the wax at 25 mm (1 inch) from the end of the
soil sample. The wax plugs shall be flush with the ends of the tube and a
final seal consisting of a metal/plastic cap and/or plastic adhesive tape shall
be placed over the ends. Special sample containers will be accepted upon
approval of the COMPANY.
NO.
1
3
Particular care shall be taken to indicate the relative positions and the tops
PREPARED BY: TEQ
and bottoms of samples. Tubes and crates for undisturbed samples shall
DATE: 18-02-2008
be labeled "Do not Jar or Vibrate" and "Handle, haul and Ship in a
CHK’D BY:
Horizontal Position".
APPROVED
e) Disposition of Samples
TRANSMISSION ASSET
PLANNING DEPARTMENT
1) Drive Samplers
"California" type drive samplers having segmented brass liners may be used for
sampling cemented soil or stiff clays, provided that no significant disturbance of
the natural materials occurs during sampling, including alteration of natural soil
THIS DRAWING IS NOT structure, density and/or shear strength. The sampler will be driven in
TO BE USED FOR
CONSTRUCTION OR
accordance with ASTM D1586 equipment and procedures; and an appropriate
FOR
MATERIALS
ORDERING
UNTIL
correlation of blow count with "N" values obtained by SPT procedures will be
CERTIFIED AND DATED provided by the CONTRACTOR. The individual segments of the liner will be
removed from the outer split-tube after sampling, the natural materials exposed
at the ends visually classified, and the liner segment capped, sealed and
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 9
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
labeled. No attempt shall be made to eject the sample from the liner segment in
CHK’D
the field. Disposition of samples will be done in accordance with the procedures
specified below for Double Tube Barrel Samplers. Care, handling and delivery
of samples will be done in accordance to the requirements of Clauses 3.E, 3.F
and 2.03.G of this Technical Specification.
DESCRIPTION
2) Double Tube Barrel Samplers shall be used for hard clays, cemented coarse
grained soils, chalk and soft or weathered rock, which cannot be recovered
intact by drive sampling or penetrated with thin-wall Shelby tube samplers.
a) Definition
1
3
CHK’D BY:
Sampling equipment will include either Denison or Pitcher samplers. Liners
shall be of 29 gauge steel with inner lacquered surface or equal. The length
APPROVED
of protrusion of the inner barrel or liner, and the type of bit used on the outer
TRANSMISSION ASSET
PLANNING DEPARTMENT barrel shall be appropriate to the type of material being sampled and will be
subject to approval by the COMPANY.
______________________________
c) Procedure
______________________________
______________________________ The sampling operation shall be advanced by continuous rotation of the outer
cutting barrel in conjunction with the circulation of the drilling fluid. Down
CERTIFIED
pressure on the hydraulic feed and drilling fluid flow should be adequate for
continuous smooth penetration of the sampler without undercutting the
protruding edge of the inner barrel. Blockages of circulation or sudden
BY:
MSM changes in speed of advancement of the sampler are sufficient cause to
DATE:
terminate the sampling core run to avoid possible loss or damage of the
sample. The natural materials exposed in the ends of the inner tube shall be
visually classified immediately following recovery of the sample. Samples,
which appear to be suitable for laboratory testing shall be capped, sealed,
labeled and treated as "Undisturbed Samples". Samples, which appear to be
suitable only for laboratory classification tests may be ejected in the field and
THIS DRAWING IS NOT treated as "Soil Classification Samples".
TO BE USED FOR
CONSTRUCTION OR
FOR
MATERIALS
ORDERING
UNTIL
D. Rock Drilling and Coring
CERTIFIED AND DATED
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 10
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
samples, the CONTRACTOR may employ any method and equipment for
drilling through the overburden that will permit rock and/or core drilling from the
rock surface downward in accordance with these specifications. The overburden
may be stabilized by use of casing or a mud slurry drilling fluid but, in either
procedure, stabilization methods must be adequate to prevent caving of the
DESCRIPTION
overburden.
2) Rock Drilling
NO.
1
3
Where recovery of rock cores is not required, the COMPANY may require the
REVISIONS
CONTRACTOR to drill and log the condition of the rock. Where recovery of rock
cores is required, the CONTRACTOR may elect to ream and clean the core
PREPARED BY: TEQ
hole to the bottom of the last core run prior to attempting the next core run. In
DATE: 18-02-2008
either instance, the CONTRACTOR will be reimbursed for the depth of rock
CHK’D BY:
drilling measured from the top of rock (as defined in subparagraph 3.D.1 above)
to the bottom of boring. Repeated reaming and/or cleaning within this depth will
APPROVED
not be a separate pay item. Rock drilling may be done with a tricone bit, other
TRANSMISSION ASSET
PLANNING DEPARTMENT rock bits, or with the core barrel.
3) Core Drilling
Equipment for core drilling shall include diamond core drilling machinery of
a type or types approved by the COMPANY complete with all accessories
for taking continuous rock cores of consolidated or semi consolidated
THIS DRAWING IS NOT material of a diameter consistent with bit size to the depths specified.
TO BE USED FOR
CONSTRUCTION OR
Machines shall be equipped with hydraulic feed head. The use of screw or
FOR
MATERIALS
ORDERING
UNTIL
fixed speed feed heads will not be permitted. The core drilling equipment
CERTIFIED AND DATED shall conform to NW core drilling equipment, equal or better than Sprague-
Henwood (Model 40CL). The core drilling machine shall be able to develop
a bit speed of at least 1200 rpm and the hydraulic system shall be able to
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 11
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
develop at least 2760 kPa (400 psi) down pressure. The drill rods (NW)
CHK’D
shall be the same size as the core barrel (NW) and the drill head shall be
able to swivel 360 degrees. Since the maximum recovery of unpredictable
soft or friable rock is of prime importance, the CONTRACTOR shall use a
standard ball-bearing, swivel-type, double-tube core barrel equipped with
diamond set core bits and standard core lifters similar in construction and
DESCRIPTION
1
3
diamond set coring bits, piping, pumps, water, tools and power required for
REVISIONS
drilling and boxes and containers required for core samples. The
CONTRACTOR's drilling equipment shall be capable of drilling vertical core
PREPARED BY: TEQ
holes to depths of at least 50 meters. Terrain may vary from flat to high
DATE: 18-02-2008
relief, thus necessitating skid mounted drills and suitable support equipment
CHK’D BY:
in some locations.
APPROVED
b) Procedures
TRANSMISSION ASSET
PLANNING DEPARTMENT
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 12
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
The CONTRACTOR shall keep a careful and complete record of the results
of all boring and sampling. Soil and rock materials shall be classified by the
CONTRACTOR immediately following the drilling. The log of each boring
shall include the time of drilling required for each "run", with the precise
DESCRIPTION
depths and elevations of the top and bottom of the run, the percentage of
core recovered per run, the depth and elevation at which ground water is
encountered, and the amount of drill water lost. Each boring shall be logged
on a separate log sheet for each ten meters of drilling (or less), and a
complete log of each hole shall be submitted prior to payment for that hole.
The labeling of core boxes shall be done in the manner prescribed. The
materials encountered in drilling shall be visually classified according to soil
NO.
1
3
DATE: 18-02-2008
The CONTRACTOR will take such precautions as necessary to prevent
CHK’D BY:
mixing of caving materials from the walls of the hole with core samples, or
to avoid loss of circulation of drill fluid and poor core recovery. This may
APPROVED
necessitate cementing the hole to seal or stabilize the side walls. Such
TRANSMISSION ASSET
PLANNING DEPARTMENT cementing will be considered incidental to the cost of rock coring and no
extra payment will be made unless specifically agreed to in the SERVICE
ORDER.
E. Sample Containers
OPERATING DEPARTMENT The CONTRACTOR shall furnish jars, tubes, bags, labels, tags, boxes and crates
for sample containment and freighting. Samples obtained from test borings shall be
______________________________
contained as follows:
______________________________
CERTIFIED
Samples retained for laboratory classification (visual or by testing) may be in
heavy duty plastic bags of one-quart capacity or other containers approved by
the COMPANY. Moisture content sample bags shall be tightly sealed to prevent
BY:
MSM moisture loss. Each bag shall be identified with a label or tag, which clearly
DATE:
indicates the PROJECT, boring number, sample number, top elevation of
boring, sample depth, "N" value from SPT (if applicable), and a description of
material.
2) "Undisturbed" Samples
THIS DRAWING IS NOT This includes thin-wall Shelby tube samples, California (liner type) samples,
TO BE USED FOR
CONSTRUCTION OR
Denison or Pitcher samples, or any other samples recovered in metal tubes.
FOR
MATERIALS
ORDERING
UNTIL
The sample shall be retained in the tube for shipment to the laboratory. For
CERTIFIED AND DATED samples consisting of stiff clays or cemented soils, the ends of the tube shall be
tightly sealed with wax, metal caps and/or plastic membrane, subject to
approval by the COMPANY. Sample tubes, containing cohesionless soils or soft
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 13
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
3) Rock Cores
DESCRIPTION
a) Boxes
1
3
a single core box except with written permission from the COMPANY, in
REVISIONS
which case the core holes contained in a single box shall be consecutively
numbered. Core boxes shall be completely equipped with all necessary
PREPARED BY: TEQ
partitions, covers, hinges and screws for holding down the cover, permanent
DATE: 18-02-2008
identification plates, tags, spacer blocks, and other accessories. The run
CHK’D BY:
number, core length drilled, core length lost, depth designation and recovery
shall be written directly upon the spacer blocks. The coordinates of the
APPROVED
boring, ground surface elevation, date of drilling, box number, PROJECT
TRANSMISSION ASSET
PLANNING DEPARTMENT name, hole number, delivery order number, and CONTRACTOR's name
shall be written upon the inside and outside of the lid. The inside label shall
be in accordance with the requirements shown on Plate II-2. Each end of the
box shall be marked with the PROJECT name, hole number, and box
number. Empty portions of the core boxes shall have several wide divider
blocks nailed at about the third points to prevent the longitudinal dividers from
OPERATING DEPARTMENT bowing and allowing the sample to shift.
______________________________
______________________________
______________________________
CERTIFIED
BY:
MSM
DATE:
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 14
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
DESCRIPTION
NO.
1
3
REVISIONS
DATE: 18-02-2008
CHK’D BY:
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT
OPERATING DEPARTMENT
______________________________
______________________________
______________________________
CERTIFIED
BY:
MSM
DATE:
PLATE II-1
TYPICAL CORE BOX
TEQ/ROT – 10/25/08
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GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 15
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
PROJECT :______________________________________________
DESCRIPTION
ELEVATION: ________________
NO.
1
3
STATION:_____________________ OFFSET:______________________
PREPARED BY: TEQ
DATE: 18-02-2008
CHK’D BY:
DATE (S) DRILLED:_______________________
TRANSMISSION ASSET
PLANNING DEPARTMENT
CONTRACTOR:__________________________________________
______________________________
1. LABEL OF SUFFICIENT SIZE TO ALLOW ALL INFORMATION TO BE CLEAR
______________________________
AND ELIGIBLE ON PHOTOGRAPH OF CORE.
______________________________
2. LOCATION MAY BE EITHER BY COORDINATES OR BY STATIONING, AS
APPROPRIATE TO THE PROJECT.
CERTIFIED
BY:
MSM
DATE:
PLATE II-2
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUCTION OR
FOR ORDERING TYPICAL CORE BOX LABEL
MATERIALS UNTIL
CERTIFIED AND DATED
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 16
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
b) Arrangement
All cores shall be arranged neatly in the partitioned boxes in the same
sequence in which they occurred before removal from the hole. Facing the
open box, with the hinged cover away from the observer and the open box
DESCRIPTION
1
3
lengths may be readily discerned. The photographs shall clearly illustrate the
REVISIONS
condition of the core, and the identification labels and marks outlined in
subparagraph (a), above. Copies of photographs of all cores recovered on
PREPARED BY: TEQ
the PROJECT shall be included in the final report.
DATE: 18-02-2008
CHK’D BY:
c) Test Samples
APPROVED
Rock samples selected for testing shall be preserved by wrapping with
TRANSMISSION ASSET
PLANNING DEPARTMENT plastic membrane and sealing to avoid moisture loss, or by other methods
subject to the approval of the COMPANY. Preserved samples shall be
properly positioned in the core box and identified with a tag or label as
required in subparagraph (1), above.
The CONTRACTOR shall be solely responsible for preserving all samples in his
______________________________
possession in good condition. The CONTRACTOR shall keep samples from
______________________________ freezing, from undue exposure to the weather and sun, and shall keep all
______________________________ descriptive labels and designations on sample jars, bags, and boxes clean and
legible. Samples shall be delivered within the time limits specified for each type of
CERTIFIED
investigation. In general, no sample shall remain at the WORK SITE for more than
one week after being taken. Samples shall be retained by the CONTRACTOR at
his laboratory for a period of not less than ninety (90) days following submittal of
BY:
MSM the final report. The CONTRACTOR may then either destroy the samples, or make
DATE:
delivery to the COMPANY if so directed by the COMPANY.
G. Freighting
The CONTRACTOR shall be responsible for freighting all samples for which
laboratory testing is required as specified in the SERVICE ORDER. This includes
THIS DRAWING IS NOT transportation to the CONTRACTOR's laboratory and may include commercial
TO BE USED FOR
CONSTRUCTION OR
freighting to other laboratories if required for tests, which the CONTRACTOR
FOR
MATERIALS
ORDERING
UNTIL
cannot perform in his laboratory or within the time frame of the SERVICE ORDER.
CERTIFIED AND DATED
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 17
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
were obtained, may be made by any methods selected by the CONTRACTOR that
in the opinion of the COMPANY will permit satisfactory completion. No additional
payment will be made for supplementary subsurface explorations that are required
to replace those abandoned or from which satisfactory samples were not obtained
because of mechanical failure of equipment, negligence on the part of the
CONTRACTOR, or other preventable causes for which the CONTRACTOR is
responsible. Payment will be made for acceptable portions of these supplementary
NO.
1
3
subsurface explorations below the depths or outside the reaches of the previously
REVISIONS
accepted WORK.
PREPARED BY: TEQ
2.04 EXPLORATION – OPEN EXCAVATION AND SAMPLING METHODS
DATE: 18-02-2008
CHK’D BY:
A. Test Pits and Sampling
APPROVED
1) Definition
TRANSMISSION ASSET
PLANNING DEPARTMENT
A test pit will be any excavation in soil, decomposed rock, or overburden, which
has an open cross-section area large enough to permit efficient excavation,
engineering inspection, and undisturbed sampling. Test pit excavations will not
be continued below the water table.
______________________________
The equipment and supplies shall include suitable backhoes, picks, shovels,
______________________________ and sampling tools. Backhoes used for all test pitting shall be capable of digging
______________________________ pits to depths specified in the SERVICE ORDER. Supplies, which the
CONTRACTOR shall furnish for obtaining undisturbed samples, shall include
CERTIFIED
split metal cylinders complete with bolts and nuts for tightening, and/or bolted
metal or wooden boxes of acceptable size and types. The minimum inside
dimensions of tightened cylinders shall be 200 mm (8 inches) in diameter by
BY:
MSM 300 mm (12 inches) in length and the cubic boxes, shall have 250 mm (10
DATE:
inches) dimensions. Accessories to be supplied by the CONTRACTOR shall
include a small sample trimming shovel or spade, hatchet, trimming knife,
paraffin and facilities for melting and brush application, trowels, labels, boxes for
shipping samples, and lumber for shoring test pits. The CONTRACTOR shall
furnish bags with ties and tags for containing disturbed samples.
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 18
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
b) Undisturbed Sampling
1
3
clearances between the sample and the walls of the container filled with
REVISIONS
melted paraffin. After the paraffin has hardened, the soil column or cube shall
be cut-off a few inches below the container, the sample and container
PREPARED BY: TEQ
inverted and removed from the pit, and the sample trimmed at the base. A
DATE: 18-02-2008
brush coating of paraffin shall then be applied to the exposed portion. Where
CHK’D BY:
overburden materials to be sampled are only partially cohesive, it is best not
to isolate the soil column for its full length before paraffining and lowering the
APPROVED
container. By exposing and paraffining small sections at a time, and
TRANSMISSION ASSET
PLANNING DEPARTMENT progressively lowering the container, the sample will be subjected to less
disturbance. Where natural moisture content is an important factor, delay
shall be avoided in taking the sample, in order that the natural moisture
content of the material may be retained to the fullest extent.
c) Disturbed sampling
OPERATING DEPARTMENT
Disturbed samples shall be taken from the side walls of the test pit. The size
______________________________
of the disturbed samples shall be adequate for the quantity of materials
______________________________ required for the types of laboratory tests outlined in the SERVICE ORDER.
______________________________ Sample containers may be cloth or burlap bags or, if moisture loss is to be
minimized, heavy duty plastic bags. In any case, the strength of the bags
CERTIFIED
must be sufficient to resist tearing or splitting during handling of the
contained samples. All bags must contain an inside label and an outside tag
showing pertinent information as required for Soil Classification Samples.
BY:
MSM
DATE:
d) Disposition of Samples
Cylindrical and box samples shall be packed in dry packing and freighted in
sturdy wooden boxes of strength and construction sufficient to guarantee
against damage during shipment. Boxes should be no larger than is required
for freighting two such samples. Both box samples and boxed cylindrical
THIS DRAWING IS NOT samples shall be marked "FRAGILE – HANDLE WITH CARE" and shall be
TO BE USED FOR
CONSTRUCTION OR
identified by labels, similar to those for Undisturbed Samples taken from
FOR
MATERIALS
ORDERING
UNTIL
borings, attached to inside and outside of each box. The CONTRACTOR
CERTIFIED AND DATED shall avoid exposing sealed and crated samples to extremes of temperature.
Undisturbed Samples permitted to freeze, even partially, shall be replaced by
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 19
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
the CONTRACTOR at his expense. The CONTRACTOR shall not hold these
CHK’D
samples at the site of exploration for a period in excess of one (1) week.
1) Definition
DESCRIPTION
1
3
The equipment and supplies shall include suitable bulldozers, hand tools and
REVISIONS
sampling equipment. Test trenches, which are to be dug to refusal, shall be
excavated using a bulldozer equivalent to a Caterpillar Model D-9 rated at 385
PREPARED BY: TEQ
HP off the flywheel with a dozer blade and a single tooth ripper. Supplies, which
DATE: 18-02-2008
the CONTRACTOR shall furnish for obtaining undisturbed samples, shall be as
CHK’D BY:
listed in "Test Pits and Sampling".
APPROVED
3) Procedures
TRANSMISSION ASSET
PLANNING DEPARTMENT
______________________________
Testing of materials exposed by excavation shall be performed as directed by the
______________________________ COMPANY. Testing may include any of the WORK described in Section 2.07,
______________________________ Standards for In-Situ Field Testing and Instrumentation, subparagraphs A, B, C, H,
K and L. The payment for such field testing shall be exclusive of payment for test
CERTIFIED
pit and/or trenches, based on the established unit price for each test.
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 20
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
requirements for each type of test. The type of apparatus and auxiliary equipment,
CHK’D
1) Equipment
The apparatus used for refraction seismic testing shall be of the hammer-impact
sensitive type similar to the Nimbus Enhancement Seismograph Model ES-125
or the Bison Model 1575 B, Automatic Signal Enhancement Seismograph.
Accessory equipment shall include a Strip Chart Recorder, Vertical Geophone,
NO.
1
3
DATE: 18-02-2008
2) Procedures
CHK’D BY:
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 21
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
This test shall be used to determine compression (P) and shear (S) wave
NO.
1
3
2) Equipment
The apparatus used for cross-hole seismic testing shall be of the hammer
impact sensitive type similar to the signal enhancement seismograph OYO
MSBIS-150. Accessory equipment shall include a Strip Chart Recorder, Vertical
OPERATING DEPARTMENT Geophone, hammer, cables, switches and other items required for the
performance of cross-hole seismic testing.
______________________________
______________________________ 3) Procedures
______________________________
At present, there is no ASTM or other Industry Standard available for this test.
CERTIFIED
Until such a Standard becomes available, the following test procedure shall
generally be followed:
BY:
MSM a) The receiver hole shall be drilled, sampled and cased to the maximum
DATE:
desired depth of the cross-hole test.
b) The impulse hole shall be drilled a distance of three to five meters away to
about 1.5 meters depth. The drill rod shall then be detached from the rig
and a steel anvil shall be screwed on the rod.
THIS DRAWING IS NOT c) The rod shall be struck with a sledge hammer, creating an impulse that
TO BE USED FOR
CONSTRUCTION OR
travels down the rod and into the soil, and also initiating the time base in
FOR
MATERIALS
ORDERING
UNTIL
the seismograph.
CERTIFIED AND DATED
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 22
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
as the end of the rod in the receiver hole, and relayed in electronic signal
to the seismograph.
e) The seismograph shall display the wave pattern sensed by the geophone
on its cathode ray tube screen.
DESCRIPTION
f) This pattern shall be shown to the scale of a preselected time base such
that the time from the original impulse to the time of the impulse arrival for
various waves can be measured.
g) Knowing the travel time and travel distance, the wave velocities at that
particular depth shall be computed.
NO.
1
3
REVISIONS
h) The drill rod shall be advanced to a greater depth and the above
procedure repeated.
PREPARED BY: TEQ
DATE: 18-02-2008
4) Records
CHK’D BY:
When a clear pattern is developed for the first arrival time of the various waves,
APPROVED
the time shall be recorded in the field notes. When the first arrival times are
TRANSMISSION ASSET
PLANNING DEPARTMENT questionable, the wave pattern shall be reproduced on the Strip Chart
Recorder. Records and copies shall be provided to the COMPANY.
Field data shall be analyzed to determine compression (P) and shear (S) wave
OPERATING DEPARTMENT velocities and estimate therefrom the physical and engineering characteristics
of the materials. Reports shall include time-distance plots showing average
______________________________
arrival time for the two waves from each impact point, best fit velocities and
______________________________ depth for each test. Where possible, evaluation of subsurface materials should
______________________________ be correlated with subsurface conditions encountered in test borings or exposed
in natural outcrops or man-made excavations.
CERTIFIED
C. Electrical Resistivity
BY:
MSM The apparatus and accessory equipment used for evaluation of subsurface
DATE:
conditions, based on the apparent electrical Resistivity, shall be comparable to the
Soil Test R-40C Resistivity Meter with a sensitivity adequate for evaluation of
materials to a depth of 30 meters. The scope, definitions, procedure, special
techniques and precautions, report and precision and accuracy shall be in
accordance with ASTM G-57, "Field Measurement of Soil Resistivity Using the
Wenner Four-Electrode Method". Analysis of field data shall generally conform to
THIS DRAWING IS NOT the procedures and techniques described in "Earth Resistivity Manual", Soil Test,
TO BE USED FOR
CONSTRUCTION OR
Inc., Evanston, Illinois, U.S.A., and the results shall be presented as described
FOR
MATERIALS
ORDERING
UNTIL
therein.
CERTIFIED AND DATED
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 23
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
1
3
The method used shall be clearly indicated for each test result presented in the
PREPARED BY: TEQ
final report.
DATE: 18-02-2008
CHK’D BY:
B. Moisture Content Direct
APPROVED
In accordance with ASTM D3017, "Moisture Content of Soil and Soil Aggregate In-
TRANSMISSION ASSET
PLANNING DEPARTMENT Place by Nuclear Methods (Shallow Depth)".
In Accordance with ASTM D1194, "Bearing Capacity of Soil for Static Load on
Spread Footings", except that dial gages accurate to 0.025 mm (0.001 inch) shall
OPERATING DEPARTMENT be used to measure deflections. The Unit Rate for this item shall include
mobilization/demobilization charges.
______________________________
In general accordance with ASTM D1194. For each specific case, the
CERTIFIED
CONTRACTOR shall submit to the COMPANY the test set up, the equipment to be
used, the step by step procedure and the final report format. Tests will not be
started until these documents are reviewed and approved by the COMPANY.
BY:
MSM Testing equipment shall be capable of exerting maximum test load up to 2700 kN
DATE:
(˜300 tons). Mobilization/Demobilization for this item shall be paid as a separate
pay item.
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 24
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
hold-down piles shall not be used where dead-load reaction is feasible. The
CHK’D
In accordance with ASTM D3689, "Individual Piles Under Static Axial Tensile
Load". The equipment shall be capable of applying a maximum test load of up
to 900 kN (˜100 tons).
In accordance with ASTM D3966, "Piles Under Lateral Loads". The equipment
NO.
1
3
DATE: 18-02-2008
This test will generally be applicable to foundations of transmission line towers
CHK’D BY:
where the stub angle is embedded in foundation concrete at an angle to the
vertical. In the absence of a directly related ASTM Standard, the test shall be
APPROVED
performed in general accordance with ASTM D3689, except as modified
TRANSMISSION ASSET
PLANNING DEPARTMENT hereafter.
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 25
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
The report shall present load-movement curve for each test together with the
CHK’D
estimated failure load. The observed mode of failure shall also be described.
1
3
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT
OPERATING DEPARTMENT
______________________________
______________________________
______________________________
CERTIFIED
BY:
MSM
DATE:
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
JOB ORDER NO. FOR 380kV SUBSTATIONS 26
T238 A PTS-08EM313 OF 0
SAUDI ARABIA
49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
DESCRIPTION
NO.
1
3
REVISIONS
DATE: 18-02-2008
CHK’D BY:
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT
OPERATING DEPARTMENT
______________________________
______________________________
______________________________
CERTIFIED
BY:
MSM
DATE:
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
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APP’D
CHK’D
DESCRIPTION
NO.
1
3
REVISIONS
DATE: 18-02-2008
CHK’D BY:
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT
OPERATING DEPARTMENT
______________________________
______________________________
______________________________
CERTIFIED
BY:
MSM
DATE:
PLATE II-4
PIEZOMETER DETAIL – MULTIPLE INSTALLATIONS
TEQ/ROT – 10/25/08
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GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
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APP’D
2) Permeability Testing
CHK’D
G. Electrical Resistivity
1
3
H. Thermal Resistivity
PREPARED BY: TEQ
DATE: 18-02-2008
In accordance with IEEE* 442, "Soil Thermal Resistivity Measurements", an outline
CHK’D BY:
of the procedure is described herein: Insert the probe into a soil mass and allow
the probe to come into thermal equilibrium with the soil. An electrical current is
APPROVED
then passed through the heating element causing temperature rises in the interior
TRANSMISSION ASSET
PLANNING DEPARTMENT of the probe. A thermocouple inside the probe measures the heat rise and
readings are taken at intervals measured by a stopwatch. The time temperature
data reduction is done then by graphical means. More sophisticated data reduction
procedures may be adopted by the CONTRACTOR upon COMPANY's approval.
Supplementary soil data (e.g., in-situ soil density and moisture content) shall be
obtained as directed by the COMPANY.
OPERATING DEPARTMENT
______________________________ Vane Shear Test shall be in accordance with ASTM D2573, "Method for Field
______________________________ Vane Shear Test in Cohesive Soils".
CERTIFIED
J. Pressuremeter Test
K. Percolation Test
L. Other Considerations
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUCTION OR
Certain other Standards, which shall be observed in the performance of field
FOR
MATERIALS
ORDERING
UNTIL
WORK but do not represent separate pay items include:
CERTIFIED AND DATED
TEQ/ROT – 10/25/08
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GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
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APP’D
The CONTRACTOR shall keep accurate subsurface logs and records of all field work
accomplished under this CONTRACT and shall deliver complete, legible copies of
these logs and records to the COMPANY upon completion of the WORK or at such
other time or times as he may be directed. All such records shall be preserved in good
condition and order by the CONTRACTOR until they are delivered and accepted. The
NO.
1
3
COMPANY shall have the right to examine such records at any time prior to their
REVISIONS
delivery. Separate logs shall be made for each hole and test pit. The following
information shall be included on the logs or in the records for each hole:
PREPARED BY: TEQ
DATE: 18-02-2008
A. Hole number or designation and elevation of top hole
CHK’D BY:
D. Dates and time by depths when test-pit and trench excavation, drilling, sampling
and cone testing operations were performed
OPERATING DEPARTMENT E. Depths at which samples or cores were recovered or attempts made to sample or
core including top and bottom depth of each run.
______________________________
H. Percentage of sample or core recovered per run and RQD value expressed as a
percentage
THIS DRAWING IS NOT I. Depth at which ground water is encountered. Record Static Water Level and date
TO BE USED FOR
CONSTRUCTION OR
at least 24 hours after the hole is finished
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED J. Depths at which drill water is lost and amounts. Depth and distance of drill rod
drops
TEQ/ROT – 10/25/08
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APP’D
Additionally, records of test data for all field testing shall be provided in accordance
with the Standards specified in Section 2.07. The CONTRACTOR will provide sample
copies of standard forms for each test to the COMPANY for review and approval prior
to performance of tests. The presence of a COMPANY REPRESENTATIVE or the
DESCRIPTION
keeping of separate records by the COMPANY shall not relieve the CONTRACTOR of
the responsibility for the WORK specified in this paragraph. Payment will not be made
for any WORK for which the required records have not been furnished by the
CONTRACTOR.
1
3
All samples received in the laboratory shall be inspected and visually classified by an
REVISIONS
engineer or geologist. The condition of the samples shall be recorded and
representative samples suitable for testing shall be selected and stored in a manner
PREPARED BY: TEQ
that will protect the samples from fluctuations in temperature or low humidity.
DATE: 18-02-2008
Regardless of the basic purpose or type of test (classification, strength, volume
CHK’D BY:
change), it is not intended that all samples be subjected to testing. Testing should be
limited to samples representative of significant subsurface conditions; and, the
APPROVED
numbers and types of test should be limited to those which will contribute to the
TRANSMISSION ASSET
PLANNING DEPARTMENT geotechnical evaluation of subsurface conditions for the specific PROJECT. Payment
will not be made for any laboratory testing that represents needless duplication of test
data or that is not related to significant tangible geotechnical considerations or that is
not specifically identified in the approved SERVICE ORDER.
Where relevant Standards are applicable, the laboratory WORK shall be conducted in
______________________________
accordance with the procedures of the American Society for Testing and Materials
______________________________ (ASTM) or in accordance to such other procedures and Standards delineated or
______________________________ referenced herein. Where relevant standards are not necessarily applicable, guide
Standards are provided. Reference to a specific standard does not necessarily
CERTIFIED
represent a pay item unless so indicated. Standards included in another test procedure
or which are required for the general operation of the laboratory (e.g. ASTM D421, "Dry
preparation of Soil Samples for Particles Size Analysis and Determination of Soil
BY:
MSM Constants") are not considered to be separate pay items. Standards for laboratory
DATE:
testing are as follows:
A. Visual Classification
TEQ/ROT – 10/25/08
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APP’D
III: Guidelines for Preparation of Final Logs. Visual classification is not a separate
CHK’D
pay item.
B. Classification Testing
Identification of soil types based on laboratory testing shall not be separate pay
DESCRIPTION
item. The cost shall be included in the costs of the various tests required for
identification based on the criteria of ASTM D2487 or ASTM D3283. Tests shall be
assigned by the CONTRACTOR only after review of field data and visual
classification of samples recovered. Sufficient tests shall be performed to confirm
or modify visual classifications. Excessive testing, where definite visual
classification is possible, shall be avoided. Testing shall be done primarily on
materials, which are borderline and are difficult to classify. A soils sample would be
NO.
1
3
DATE: 18-02-2008
In accordance with ASTM D422, "Particle-Size Analysis of Soils", but not
CHK’D BY:
including hydrometer analysis
APPROVED
2) Particle-Size Analysis/Hydrometer
TRANSMISSION ASSET
PLANNING DEPARTMENT
______________________________
4) Plasticity
______________________________
______________________________ Determination of the Plasticity Index based on the results of tests performed in
accordance with ASTM D4318, "Liquid Limit, Plastic Limit, and Plasticity Index
CERTIFIED
of Soils"
1) Moisture content
TEQ/ROT – 10/25/08
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GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
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APP’D
3) Specific Gravity
Testing generally limited to materials finer than the #4, U.S. standard sieve in
NO.
1
3
DATE: 18-02-2008
4) Natural Relative Density
CHK’D BY:
2) Unconfined Compression
THIS DRAWING IS NOT Generally in accordance with the procedures outlined in Ref. 1. ASTM D2166,
TO BE USED FOR
CONSTRUCTION OR
"Unconfined Compressive Strength of Cohesive Soil", may be used as a
FOR
MATERIALS
ORDERING
UNTIL
guide. Trimming of specimens should be limited to "Squaring" of the ends (if
CERTIFIED AND DATED capping is not appropriate). Reduction of specimen diameter by trimming is
not acceptable. Ratio of specimen height to diameter should be less than
three and greater than two.
TEQ/ROT – 10/25/08
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GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
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APP’D
CHK’D
3) Triaxial Compression
within these limitations. Triaxial tests to be paid for on a per test basis; either
as one of a series of tests at different confining pressures or as individual tests
at confining pressures approximately equal to "at-rest" lateral earth pressures
for the in-situ condition. The procedures described in ASTM D2850,
"Unconsolidated, Undrained Strength of Cohesive Soils in Triaxial
Compression", are generally adequate for that type of test. Consolidated,
undrained testing, with pore water pressure readings, as described in Ref. 1
NO.
1
3
CHK’D BY:
Generally limited to tests on cohesionless soils or to consolidated shear tests
on fine grained soils. Test procedures generally as described in either Ref. 1
APPROVED
or Ref. 2. Consolidated shear test procedures outlined in ASTM D3080,
TRANSMISSION ASSET
PLANNING DEPARTMENT "Direct Shear Test of Soils", may be used as a guide.
6) Consolidation
______________________________
E. Compaction Testing
THIS DRAWING IS NOT Test to be performed on disturbed bulk soil samples representative of significant
TO BE USED FOR
CONSTRUCTION OR
materials. Structural properties tests may be assigned as required for geotechnical
FOR
MATERIALS
ORDERING
UNTIL
evaluation of proposed construction and will be paid for separately from
CERTIFIED AND DATED compaction testing. Compaction tests, standards, and variations are as follows:
TEQ/ROT – 10/25/08
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GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
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APP’D
1) Modified Compaction
CHK’D
1
3
DATE: 18-02-2008
In accordance with ASTM D1883, "Bearing Ratio of Laboratory Compacted
CHK’D BY:
Soils", and sample compaction performed as specified in subparagraph (1),
Modified Compaction, above, except that compaction energy will be varied as
APPROVED
directed by the COMPANY. Determination of maximum density and optimum
TRANSMISSION ASSET
PLANNING DEPARTMENT moisture by modified compaction is included and will not be paid as a separate
item. Pay items will include CBR 3-point, unsoaked and CBR 3-point, soaked (4
days surcharged, with swell measurements taken daily).
F. Chemical Analysis
OPERATING DEPARTMENT Chemical tests shall be performed for water soluble salts as a percent by weight of
dried sample at 1050C to include sodium, potassium, sulfate, chloride ions and
______________________________
sodium chloride.
______________________________
CERTIFIED
Other laboratory testing than that described above will be required for materials
quality control. Such tests are included in Schedule © with appropriate ASTM or
other Standard designation.
BY:
MSM
DATE:
2.11 LABORATORY TEST RECORDS
All laboratory measurements and observations made for each test shall be recorded in
a near, legible manner or forms appropriate to the test being performed. Forms used
for this purpose are subject to the approval of the COMPANY. Copies of test data will
be provided to the COMPANY upon request. Original test data will be preserved for a
THIS DRAWING IS NOT period of three years after submitting the test results to the COMPANY or for a lesser
TO BE USED FOR
CONSTRUCTION OR
period if authorized by the COMPANY to destroy the data earlier.
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED
TEQ/ROT – 10/25/08
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GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
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APP’D
3.01 GENERAL
Final logs shall be prepared using information and pertinent results from field logs and
results of laboratory and/or field tests including Standard Penetration Test values.
DESCRIPTION
1
3
soils will be classified in accordance with ASTM D3282, "Classification of Soils and Soil
REVISIONS
Aggregate Mixtures for Highway Construction Purposes". Elevation and depths shall be
shown for any change of material, weathering, top of rock and bottom of hole. Other
PREPARED BY: TEQ
pertinent information will be provided on the logs as described in the following paragraphs.
DATE: 18-02-2008
CHK’D BY:
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT
OPERATING DEPARTMENT
______________________________
______________________________
______________________________
CERTIFIED
BY:
MSM
DATE:
TEQ/ROT – 10/25/08
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GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
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APP’D
CHK’D
Primary Divisions for Field and Group Laboratory Classification Supplementary Criteria
Typical Names
Laboratory Identification Symbol Criteria for Visual Identification
Clean
Coarse-grained Gravel. Gravels. GW Well graded gravels, Cu = D60/D10 Wide range in grain size
DESCRIPTION
between 1 and 3
GP Poorly graded Not meeting both Predominantly one size
NO.
1
3
______________________________
SP Poorly graded sands Not meeting both Predominately one size
and gravelly sands, criteria for SW (uniformly graded) or a
______________________________
little or no fines* range of sizes with
some intermediate sizes
missing (gap graded)
CERTIFIED Atterberg Atterberg
Sands with SM Silty sands, sand- limits limits Nonplastic fines or
below "A" above "A"
- do - - do - fines. (More silt mixtures. line, line fines of low plasticity.
BY: or PI less with PI
MSM than 12% of than 4 between
DATE: Atterberg 4 & 7 is
material SC Clayey sands, limits border- Plastic fines
above "A"
smaller than sand-clay mixtures line, line case
No. 200 with PI
sieve greater SM-SC
size)* than 7
Tough-
ML Reaction ness.
Atterberg
Inorganic silts, very limits Dry to Near
THIS DRAWING IS NOT Silts and below "A" Atterberg
TO BE USED FOR clays. fine sands, rock line, limits Strength Shaking Plastic
CONSTRUCTION OR or PI less above "A"
FOR ORDERING (Liquid limit less than 50) flour, silty or clayey than 4 line Limit
MATERIALS UNTIL Fine grained with PI
CERTIFIED AND DATED soils. fine sands. between None to Quick to None
(More than half 4 & 7 is
of border- slight slow
materials is line case
smaller than CL Inorganic clays of Atterberg ML-CL Medium None to Medium
TEQ/ROT – 10/25/08
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APP’D
above "A"
200 sieve size.) - do - to medium plasticity; line, high very
with PI
(Visual: more gravelly clays, silty greater slow
than half of clays, sandy clays, than 7
particles are so lean clays.
fine that they OL Organic silts and Slight
cannot be seen - do - organic silt-clays Atterberg limits below "A" line. to Slow Slight
DESCRIPTION
1
3
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT
OPERATING DEPARTMENT
______________________________
______________________________
______________________________
CERTIFIED
BY:
MSM
DATE:
TABLE III – 1
TEQ/ROT – 10/25/08
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APP’D
CHK’D
Guide for Classification and Description of Rocks With Emphasis on Their Engineering Properties
Rock Applicable descript ive
Symbol General comment s Key t o physical propert ies of rocks Example
Classif icat ion propert y members
SANDSTONE The 25 rocks shown on t his plat e rep- Bedding Charac- - 1 Massive The physical propert ies of t he rock
resent t he principal rock t ypes encount ered t erist ics 2 Thin t o med. Bedded may be designat ed on t he boring logs
CONGLOMERATE Psuelogic variat ions f rom t hese common 3 Fissile eit her by word descript ion or by using
DESCRIPTION
rock f orms t hat have no engineering sig- 4 Crossbedded t he appropriat e number or numbers
COAL nif icance have been omit t ed int ent ionally. 5 Foliat ed shown here f or t he applicable propert ies.
Thus, while synit e or pegmat it e are recog- 6 Plat y Thus, t he log f or a core hole may be indi-
COMPACTION nized by geologist as dif f ering in cert ain 7 Fragment al cat ed on engineering drawings in t he
SHALE respect s f rom granit e, t o engineers t hese f ollowing manner:
CEMENTED dif f erence are not suf f icient pract ical sig- Lit hologic Charac- - 8 Clayey
SHALE nif icance t o various use of any t erm but t erist ics 9 Shaly
x x x x x x INDURATED "granit e" in ident if ying t hese rocks on 10 Calcareous (limy)
x x x x x x CLAY engineering drawings. On t he ot her hand, 11 Siliceous LOG EXAMPLE
LIMESTONE diorit e and gabbro are included because, 12 Sandy
in cert ain sect ions of t he count ry, t hese 13 Silt y
NO.
1
3
CHALK (OR MAL) are recognized as individual t orck t ypes, 14 Plast ic seams COMPACTION 12, 16, 28a,
REVISIONS part icularly in dimension st one and aggre- SHALE 34, 43, 46
CORAL gat e quarries. The rock symbols shown Hardness and Degree - 15 Very sof t or plast ic
on t he chart have been st andardized by t he of Cement at ion 16 Sof t - Can be scrat ched wit h f ingernail
PREPARED BY: TEQ GNESISS U.S. Geoligical Survey and have been used 17 Moderat ely hard - Can be scrached easily LIMESTONE 2, 9, 17, 22,
DATE: 18-02-2008
eidely by ot her Unit ed St at es and wit h knif e; cannot be scrat ched wit h 27a, 34, 36
SCHIST f oreign agencies. Consequent ly, when f ingernail.
CHK’D BY:
symbols are used t o dif f erenciat e rocks on 18 Hard - Dif f icult t o scrat ched wit h knif e
GRAYWACKE boring logs or geological cross sect ions, 19 Very hard - Cannot be scrat ched wit h knif e CEMENTED 13, 17, 27b,
only t he symbols appearing on t his chart 20 Poorly cement ed SHALE 33, 42, 45
APPROVED QUARTZITE shall be used. If a rock such as t rachyt e is 21 Cement ed
TRANSMISSION ASSET ident if ied on boring logs, t he symbol repre-
PLANNING DEPARTMENT
DOLOMITE sent ing t he most closely relat ed rock t ype Tenure - 22 Dense COAL 17, 33, 45
on t he chart , rhyolit e in t his case, shall be 23 Fine
MARBLE used. 24 Medium x x x x x x CLAY 1, 15, 33
25 Coarse xxxxxx
SOAPSTONE
OR SERPENTINE Inst ruct ion governing use St ruct ure - 26 Bedding a. Flat SANDSTONE 4, 9, 17, 21,
SLATE of descript ive propert ies b. Gent ly dipping 23, 27b, 33,
c. St eely dipping 36
OPERATING DEPARTMENT 27 Fract ures, scat t ered a. Open
This chart is issued as a st andard guide 28 Fract ures, closely spaced b. Cemented
f or describing rocks excavat ed f or 29 Brecciat ed (sheared & f ragment ed) or tight
______________________________ f oundat ions or cut slopes. It is not t o be 30 Joint s
GRANITE considered as amending pet rographic 31 Fault ed
______________________________
classif icat ion requirement s f or concret e 32 Slickensides
______________________________ DIORITE aggregat e invest igat ions or riprap. This
port ion of t he Manual is issued in recogni- Degree of Weat hering - 33 Unweat hered Where numbers are used on t he logs
GABBRO t ion of t he need f or unif orm and more t ruly 34 Slight ly weat hered t o indicat e t he physical propert ies, a
CERTIFIED represent at ive descript ion of bedrock con- 35 Badly weat hered key t o t he numbers must be indicat ed
RHYOLITE dit ions disclosed by drilling operat ions. on each sheet of log drawings.
For logs of rock borings t o present Solut ion and Void - 36 Solid, cont ains no void
BY: ANDESITE inf ormat ion t hat will simult aneously guide Condit ions 37 Vuggy (pit t ed) Such dat a as core losses or percent ages
MSM t he st ruct ural design engineer and assist 38 Vesicular of core recovery, dept hs of drill-wat er
DATE:
BASALT prospect ive cont ract ors in appraising t he 39 Porous loss, pressure-t est measurement s
(TRAP) excavat ion propert ies of rocks, t he lit ho- 40 Cavit ies obt ained in connect ion wit h drilling ope-
TUFF OR logic and physical propert ies encount ered 41 Cavernous rat ions also should be included on t he
TUFF BRECCIA by drilling or by ot her explorat ions will be logs as plot t ed on engineering drawings.
AGGLOMERATE enumerat ed in t he column t o t he right of t he Swelling Propert ies - 42 Nonswelling Wat er level measurement s should always
OR FLOW BRECCIA rock symbol, eit her by word descript ion or 43 Swelling be accompanied by t he dat es of which
by t he applicable propert y number shown t he measurement were made. The logs
on t his chart . Generally speaking, t he use Slaking Propert ies - 44 Nonslaking also should show t he dat es on which t he
of word descript ions is pref erable t o t he 45 Slakes slowly on exposure holes were drilled.
THIS DRAWING IS NOT use of propert y numbers. 46 Slakes readily on exposure
TO BE USED FOR
CONSTRUCTION OR
NOTES: 1. SAM E SOURCE AS TABLE III - 1
FOR ORDERING 2. IGNEOUS ROCK NOT COM M ONLY ENCOUNTERED IN EASTERN PROVINCE
MATERIALS UNTIL
CERTIFIED AND DATED
TABLE III-2
TEQ/ROT – 10/25/08
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APP’D
The density of coarse grained cohesionless soils and silts shall be described in
accordance with the following, where applicable:
A. Test Pits
DESCRIPTION
1
3
B. Soil Borings
REVISIONS
Where Standard Penetration Test (SPT) results are available and the penetration
PREPARED BY: TEQ
resistance does not appear to be influenced by other factors (e.g., rock fragments,
DATE: 18-02-2008
cementation, etc.), the density may be described in accordance with the following
CHK’D BY:
presumptive relationship:
APPROVED
NUMBER OF BLOWS (N)
TRANSMISSION ASSET
PLANNING DEPARTMENT PRESUMPTIVE DENSITY PER 305 mm (12 in.)
Loose 6 – 11
______________________________
Dense 24 – 35
______________________________
CERTIFIED
(Not applicable without
further description) Over 50
BY:
MSM 3.03 CONSISTENCY OF SOILS
DATE:
The consistency of cohesive clays and silts (where applicable) shall be described in
accordance with the following:
A. Test Pits
THIS DRAWING IS NOT 1) Very Soft - Easily penetrated several inches by fist
TO BE USED FOR
CONSTRUCTION OR
FOR ORDERING 2) Soft - Easily penetrated several inches by thumb
MATERIALS UNTIL
CERTIFIED AND DATED
TEQ/ROT – 10/25/08
SCOPE OF WORK & TECHNICAL SPECIFICATIONS FOR PLANT NO. INDEX DOCUMENT NO. PAGE NO. REV.
GEOTECHNICAL INVESTIGATION AND MATERIAL TESTING
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49
CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
B. Soil Borings
DESCRIPTION
1
3
established for a given location or site. Where adequate data are not available, the
REVISIONS
consistency may be described on the basis of the presumptive relationship shown
below, only if it is clearly indicated on the log as such:
PREPARED BY: TEQ
DATE: 18-02-2008
RANGE OF UNCONFINED
CHK’D BY:
COMPRESSIVE STRENGTH NO. OF BLOWS (N)
CONSISTENCY t/ft2 or kg/cm2 PER 305 mm (12 in.)
APPROVED
TRANSMISSION ASSET
PLANNING DEPARTMENT Very Soft Less than 0.25 Less than 2
Soft 0.25 to 0.50 2 to 4
Medium Stiff 0.50 to 1.00 5 to 8
Stiff 1.00 to 2.00 9 to 15
Very Stiff 2.00 to 4.00 16 to 30
Hard Greater than 4.00 Greater than 30
OPERATING DEPARTMENT
______________________________ The nature and degree of cementation shall be completely described. The terminology
______________________________ used to describe cementation shall be defined in the report.
CERTIFIED
3.05 ROCK
After identification of major rock type on the log, the physical properties shall be described
BY:
MSM in accordance with descriptive adjectives or numbers as shown in Table III-2 and in the
DATE:
following sequence:
B. Lithologic Characteristics
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUCTION OR
C. Hardness and Degree of Cementation
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED D. Texture
TEQ/ROT – 10/25/08
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CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
F. Degree of Weathering
H. Swelling Properties
DESCRIPTION
I. Slaking Properties
All notes recorded on field logs pertinent to the evaluation and analysis of subsurface
conditions shall be transcribed on the final logs, with particular emphasis on ground water
NO.
1
3
conditions and general drilling operations experienced in test borings. Other records and
REVISIONS
observations, including subsequent variations in piezometric records of ground water
elevations shall also be incorporated in the final logs where applicable.
PREPARED BY: TEQ
DATE: 18-02-2008
3.07 FINAL LOGS
CHK’D BY:
Examples of final logs of test borings and test pits are illustrated on Plates III-1 and III-1a,
APPROVED
utilizing COMPANY Standard Form 15109 (11/83). Blank copies of these forms will be
TRANSMISSION ASSET
PLANNING DEPARTMENT available to the CONTRACTOR as needed for specific PROJECTS.
OPERATING DEPARTMENT
______________________________
______________________________
______________________________
CERTIFIED
BY:
MSM
DATE:
TEQ/ROT – 10/25/08
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CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
PROJECT No.
LOCATION: CONTRACTOR:
NORTH: TYPE OF BORING:
COORDINATES BORING NO.
EAST: DIA. OF BORING:
GROUND ELEVATION: DIA. OF UNDISTURBED SAMPLE: DATE COMMENCED:
DESCRIPTION
DEPTH AT GROUNDWATER TABLE: ________ CASING HAMMER WT. & DROP: DATE COMPLETED:
MEASURED AT: ________ HOURS, ON ______ SAMPLING HAMMER WT. & DROP: SUPERVISOR:
CLASSIFICATION
DEPTH IN FEET
SAMPLE TYPE
DRY DENSITY
SOIL SYMBOL
CONTENT %
BLOWS PER
kg/cu. Meter
MOISTURE
SAMPLER
DEPTH IN
NUMBER
METERS
15 cm
AND
DESCRIPTION REMARKS
NO.
_
2
1
3
REVISIONS 1
_ 5
PREPARED BY: TEQ
DATE: 18-02-2008
2
CHK’D BY:
APPROVED 3 10
TRANSMISSION ASSET
PLANNING DEPARTMENT
_
_ 15
5
OPERATING DEPARTMENT
_
6 20
______________________________
______________________________
_
______________________________
CERTIFIED _ 25
8
BY:
MSM
DATE: _
9 30
10 33
LEGEND:
SPT 1: STANDARD PENETRATION TEST & NUMBER
THIS DRAWING IS NOT U 1: UNDISTURBED THIN WALL TUBE SAMPLE & NUMBER
TO BE USED FOR
CONSTRUCTION OR R 1: ROCK CORE RUN & NUMBER
FOR ORDERING D 1: DENISON SAMPLE & NUMBER
MATERIALS UNTIL
RQD : ROCK QUALITY DESIGNATION
CERTIFIED AND DATED
REC : RECOVERY SHEET 1 OF 2
PLATE III - 1
TEQ/ROT – 10/25/08
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CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
CLASSIFICATION
DEPTH IN FEET
SAMPLE TYPE
DRY DENSITY
SOIL SYMBOL
DESCRIPTION
CONTENT %
BLOWS PER
kg/cu. Meter
MOISTURE
SAMPLER
DEPTH IN
NUMBER
METERS
15 cm
AND
DESCRIPTION REMARKS
_ 35
11
NO.
1
3
_
REVISIONS
12 40
CHK’D BY:
13
_ 45
APPROVED
14
TRANSMISSION ASSET
PLANNING DEPARTMENT
_
15 50
16
OPERATING DEPARTMENT
_ 55
______________________________ 17
______________________________
_
______________________________
18 60
CERTIFIED _
19
BY:
MSM
DATE: _ 65
20
LEGEND:
SPT 1: STANDARD PENETRATION TEST & NUMBER
U 1: UNDISTURBED THIN WALL TUBE SAMPLE & NUMBER
R 1: ROCK CORE RUN & NUMBER
D 1: DENISON SAMPLE & NUMBER
THIS DRAWING IS NOT RQD : ROCK QUALITY DESIGNATION
TO BE USED FOR
CONSTRUCTION OR
REC : RECOVERY SHEET 2 OF 2
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED PLATE III - 1a
TEQ/ROT – 10/25/08
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CERT.
SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
4.01 GENERAL
The wide variation of the scope of services required for individual COMPANY PROJECTS
precludes the use of a single format for all PROJECTS. However, most investigations will
DESCRIPTION
4.02 SCOPE
NO.
1
3
The results of the investigations shall be presented in a final report, which shall be written
REVISIONS
for the purpose of assisting and guiding designers in making their decisions. Discussion of
broad regional physiographic and geological features will be limited to the tangible
PREPARED BY: TEQ
engineering significance and a reasonable understanding of these features in the
DATE: 18-02-2008
selection of a site and determination of the appropriate design. The discussion shall be
CHK’D BY:
focused principally on description of rock, soil and ground water conditions that are
significant in the design or will affect construction. The discussion shall be supplemented
APPROVED
by geologic maps, cross-sections and boring logs as applicable to clearly illustrate existing
TRANSMISSION ASSET
PLANNING DEPARTMENT conditions and the relationships of these conditions to the PROJECT. In support of its
conclusions, the discussion shall present the result of field and laboratory investigations in
relation to the designs recommended in development of the PROJECT. The report shall
contain specific design recommendations. Technical terms used in the report shall be
clearly defined and used consistently throughout the report. Where variable subsurface
conditions exist, generalized recommendations will not be satisfactory. Specific
OPERATING DEPARTMENT recommendations will be made for specific PROJECT areas or variations in foundation
conditions.
______________________________
The final report shall consist of, but not limited to, an effective combination of discussions,
CERTIFIED
tabulated data, laboratory testing results, backup calculations, soil and geological
illustrations, and reference bibliography to depict the conditions that are of engineering
significance. The discussion in the foundation report should always include alternate
BY:
MSM foundation systems. The presentation shall include the following:
DATE:
A. Summary
As a preamble to the report, a cover letter in the form of a summary shall be prepared.
This letter shall summarize the site description, the surface and subsurface soil
conditions and properties, the resulting engineering considerations, and
THIS DRAWING IS NOT recommendations for design of foundations and other elements of construction
TO BE USED FOR
CONSTRUCTION OR
influenced by subsurface conditions.
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED B. Scope of Work
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SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
The Scope of Work shall describe the type of design information that is to be furnished
CHK’D
by the report; e.g., for design of foundations for overhead transmission lines, substation
buildings or other types of structures, slabs-on-grade, roads, parking areas, deep
excavations, pipelines, buried cables, cable tunnels, etc., as well as the description of
the scope of the investigation conducted by the CONTRACTOR.
DESCRIPTION
C. PROJECT Description
The PROJECT Description shall include the geographic location of the site with respect
to existing landmarks, populated areas, etc., the type of construction; the structural
characteristics including the allowable total and differential settlement; moments,
thrusts (including uplift) and vibratory loads imposed on foundations; nearness to
existing or planned structures; and any other special foundation design considerations.
NO.
1
3
Where some elements of the PROJECT description are not known at the time of the
REVISIONS
preparation of the report, the COMPANY shall provide best estimates for these
elements and the report shall clearly indicate that these are estimates.
PREPARED BY: TEQ
DATE: 18-02-2008
D. Site Conditions
CHK’D BY:
2) Geomorphology
OPERATING DEPARTMENT 3) Existing construction and/or evidence of previous constructions and man-made site
alterations (e.g., grading, dumping, etc.)
______________________________
TEQ/ROT – 10/25/08
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SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
CHK’D
G. Subsurface Conditions
desirable to illustrate subsurface conditions. Where appropriate, this section shall also
include: description of geology with a special discussion concerning composition and
structure of the rocks; engineering description of soils and the relationship of soil to the
bedrock; principal engineering properties of the rock and soil as determined by
conventional field and laboratory investigations; and, foundation conditions that present
special engineering problems.
NO.
1
3
H. Engineering Analysis
REVISIONS
THIS DRAWING IS NOT 1) Bearing capacities for various types of shallow foundations, e.g. spread footings,
TO BE USED FOR
CONSTRUCTION OR
mat, thickened edge slab, etc. Recommend type best suited for site.
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND DATED 2) Deep foundation capacities; including drilled piers, caissons, driven piles, etc.
Discuss tension, compression and lateral capacity of foundation system.
TEQ/ROT – 10/25/08
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SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
4) CBR and "K" values for pavement and floor slab design
1
3
REVISIONS
10) Ground water considerations
PREPARED BY: TEQ
11) Drilling and blasting problems
DATE: 18-02-2008
CHK’D BY:
12) Rock bolting and anchoring problems
APPROVED
13) Special foundation treatments, e.g. surcharging, unsuitable material replacement,
TRANSMISSION ASSET
PLANNING DEPARTMENT grouting, etc.
______________________________
Both the engineer responsible for the foundation analysis and a principal of the
______________________________ COMPANY shall certify the accuracy of the contents of the report by affixing their
______________________________ signatures thereto.
CERTIFIED
K. Illustrations
The illustrations provided with the report do not necessarily require a separate section.
BY:
MSM Illustrative material including any of the following that are applicable to the PROJECT
DATE:
will be used in the final report.
2) Plan of Exploration
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SAUDI ELECTRICITY COMPANY اﻟﺸﺮآﺔ اﻟﺴﻌﻮدﻳﺔ ﻟﻠﻜﻬﺮﺑﺎء
APP’D
8) Soils and/or rock cross-sections shall show correlation of overburden and rock units
including such significant features as water levels, water losses, core losses, and
DESCRIPTION
9) Photographs of all rock cores recovered as well as photos illustrating pertinent site
conditions. All photos shall have the following information on the back of the photo
or under the photo, if it is mounted: Name of PROJECT, site location, date of photo,
NO.
1
3
TRANSMISSION ASSET
PLANNING DEPARTMENT *** END OF SECTION IV ***
______________________________
1. Lambe - Soil Testing for Engineers
______________________________ 2. ASTM - Procedures for Testing Soils
______________________________
CERTIFIED
BY:
MSM
DATE:
TEQ/ROT – 10/25/08
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