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User Manual: 8-Inch F-Range Inset Lights

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0% found this document useful (0 votes)

113 views62 pages

User Manual: 8-Inch F-Range Inset Lights

Uploaded by

Labinot Kutllovci

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8-inch F-Range Inset Lights

User Manual
UM-5015, Rev. 1, 2020/03/16
A.0 Disclaimer / Standard Warranty
CE certification

The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and
hygiene. The European directives that have been taken into consideration in the design are available on written request to
ADB SAFEGATE.

ETL certification

The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and
FAA Airfield regulations. The FAA directives that have been taken into consideration in the design are available on written
request to ADB SAFEGATE.

All Products Guarantee

ADB SAFEGATE will correct by repair or replacement per the applicable guarantee above, at its option, equipment or parts
which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and
stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives
ADB SAFEGATE written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more
information on Material Handling Precautions and Storage precautions that must be followed.
ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same
condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such
goods to establish any claim.
ADB SAFEGATE's obligation under this guarantee is limited to making repair or replacement within a reasonable time after
receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation
of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be
furnished.
ADB SAFEGATE's liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns
under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by ADB
SAFEGATE, warranty is limited to that extended by the original manufacturer. This is ADB SAFEGATE's sole guarantee and
warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any
implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All
such warranties being expressly disclaimed.

Standard Products Guarantee

Products of ADB SAFEGATE manufacture are guaranteed against mechanical, electrical, and physical defects (excluding lamps)
which may occur during proper and normal use for a period of two years from the date of ex-works delivery, and are
guaranteed to be merchantable and fit for the ordinary purposes for which such products are made.

Note
See your sales order contract for a complete warranty description.

FAA Certified product installed in the United States and purchased or funded with monies through the
Airport Improvement Program (AIP) installations guarantee

ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture
for a period of 2 years from date of installation, per FAA AC 150/5345-44 (applicable edition).
ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against electrical defects in design or manufacture of the LED or
LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable edition).
ADB SAFEGATE LED light fixtures (with the exception of obstruction lighting) are warranted against electrical defects in design
or manufacture of the LED or LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable
edition). .

UM-5015, Rev. 1, 2020/03/16 iii

Note
See your sales order contract for a complete warranty description.

Liability

WARNING
Use of the equipment in ways other than described in the catalog leaflet and the manual may result in personal injury,
death, or property and equipment damage. Use this equipment only as described in the manual.

ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its
equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the
manual are considered unintended uses and may result in serious personal injury, death or property damage.
Unintended uses, includes the following actions:

• Making changes to equipment that have not been recommended or described in this manual or using parts that are not
genuine ADB SAFEGATE replacement parts or accessories.
• Failing to make sure that auxiliary equipment complies with approval agency requirements, local codes, and all applicable
safety standards if not in contradiction with the general rules.
• Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment.
• Allowing unskilled personnel to perform any task on or with the equipment.
© ADB SAFEGATE BV

This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, nor otherwise, without ADB SAFEGATE BV's prior written consent.
This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this
manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such
revision or change. Details and values given in this manual are average values and have been compiled with care. They are not
binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on
the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made
that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any
third party's patents or rights. The information given does not release the buyer from making their own experiments and
tests.

iv
Copyright © ADB Safegate, All Rights Reserved
TABLE OF CONTENTS

1.0 Safety ....................................................................................................................................................................................... 1

1.1 Safety Messages ........................................................................................................................................................................................................ 1
1.1.1 Introduction to Safety ................................................................................................................................................................................. 2
1.1.2 Intended Use .................................................................................................................................................................................................. 2
1.1.3 Material Handling Precautions: Storage .............................................................................................................................................. 3
1.1.4 Material Handling Precautions: Fasteners .......................................................................................................................................... 3
1.1.5 Maintenance Safety ..................................................................................................................................................................................... 4
1.1.6 Material Handling Precautions, ESD ..................................................................................................................................................... 4
1.1.7 Arc Flash and Electric Shock Hazard ..................................................................................................................................................... 5
2.0 About this Manual ................................................................................................................................................................. 7
2.1 How to work with the manual .............................................................................................................................................................................. 7
2.2 Abbreviations and terms ........................................................................................................................................................................................ 7
3.0 Introduction to 8-inch F- Range inset lights ....................................................................................................................... 9
3.1 Common properties 8-inch lights ...................................................................................................................................................................... 9
3.2 Specific properties of the FRC light ................................................................................................................................................................. 11
3.3 Specific properties of the FTD light ................................................................................................................................................................. 12
3.4 Specific properties of the FTZ light ................................................................................................................................................................. 13
4.0 Installation ............................................................................................................................................................................ 15
4.1 Safety instruction — Fixing elements ............................................................................................................................................................. 15
4.2 General recommendations regarding installation ..................................................................................................................................... 15
4.2.1 Receiving, storage and unpacking ...................................................................................................................................................... 15
4.2.2 Electrical connection ................................................................................................................................................................................. 15
4.2.3 Base Earthing ............................................................................................................................................................................................... 16
4.3 How to mount the light assembly? ................................................................................................................................................................. 16
4.3.1 Use the correct fixing hardware ........................................................................................................................................................... 16
4.3.2 Installation procedure .............................................................................................................................................................................. 16
4.4 Adapter ring Installation ...................................................................................................................................................................................... 18
5.0 Maintenance ......................................................................................................................................................................... 19
5.1 Overall maintenance — types and tasks ....................................................................................................................................................... 19
5.1.1 In the field maintenance ......................................................................................................................................................................... 19
5.1.2 Preventive maintenance — Part 1 ....................................................................................................................................................... 19
5.1.3 Preventive maintenance — Part 2 ....................................................................................................................................................... 19
5.2 Fixture and component related maintenance — detailed procedures .............................................................................................. 20
5.2.1 How to open the light assembly .......................................................................................................................................................... 21
5.2.2 How to lift the light fixture out of the base or adapter ring ..................................................................................................... 22
5.2.3 How to replace a lamp ............................................................................................................................................................................. 23
5.2.4 How to replace a filter .............................................................................................................................................................................. 25
5.2.5 How to replace a prism ........................................................................................................................................................................... 25
5.2.6 How to replace the optical assembly ................................................................................................................................................. 26
5.2.7 How to replace the cable set assembly ............................................................................................................................................. 28
5.2.8 How to close and test the light fixture .............................................................................................................................................. 29
5.3 Product Troubleshooting ..................................................................................................................................................................................... 30
5.4 Accessories ................................................................................................................................................................................................................ 31
5.4.1 Tool case ........................................................................................................................................................................................................ 31
5.4.2 Additional accessories ............................................................................................................................................................................. 32
5.4.3 Fixing elements ........................................................................................................................................................................................... 32
6.0 Spare parts ............................................................................................................................................................................ 33
6.1 Exploded views ........................................................................................................................................................................................................ 34
6.1.1 8-inch F-Range FRC and FTD ................................................................................................................................................................ 34
6.1.2 8-inch F-Range FTZ ................................................................................................................................................................................... 35
6.2 Complete Fixtures ................................................................................................................................................................................................... 35
6.2.1 Fixtures and main assemblies — part 1 ............................................................................................................................................ 36

UM-5015, Rev. 1, 2020/03/16 v

6.2.2 Fixtures and main assemblies — part 2 ............................................................................................................................................ 37

6.3 Fixing hardware kits ............................................................................................................................................................................................... 38
6.4 Components ............................................................................................................................................................................................................. 40
6.4.1 FRC, FTZ, FTD cover components ........................................................................................................................................................ 40
6.4.2 8-inch F-Range optical assemblies and lamps ............................................................................................................................... 41
6.4.3 8-inch F-range inset lights inner covers ........................................................................................................................................... 41
6.5 Screws used in F-Range 8-inch ......................................................................................................................................................................... 42
A.0 INTEROPERABILITY ............................................................................................................................................................. 43
B.0 POWER TABLE ...................................................................................................................................................................... 45
C.0 CABLE LOSS .......................................................................................................................................................................... 47
D.0 SUPPORT .............................................................................................................................................................................. 49
D.1 Telephoning Customer Service ......................................................................................................................................................................... 49
D.2 ADB SAFEGATE Website ...................................................................................................................................................................................... 49
D.3 Disposal ..................................................................................................................................................................................................................... 50
D.4 Recycling .................................................................................................................................................................................................................... 50
D.4.1 Local Authority Recycling ....................................................................................................................................................................... 50
D.4.2 ADB SAFEGATE Recycling ....................................................................................................................................................................... 50

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Copyright © ADB Safegate, All Rights Reserved
List of Figures

Figure 1: Fixture profile ......................................................................................................................................................................................................... 17

Figure 2: Mounting procedure ........................................................................................................................................................................................... 17
Figure 3: Installation drawing ............................................................................................................................................................................................. 18
Figure 4: Light opening procedure 1 ............................................................................................................................................................................... 21
Figure 5: Light opening procedure 2 ............................................................................................................................................................................... 21
Figure 6: light opening procedure 3 ................................................................................................................................................................................ 22
Figure 7: light opening procedure 4 ................................................................................................................................................................................ 22
Figure 8: Lifting procedure .................................................................................................................................................................................................. 23
Figure 9: Lamp replacement procedure 1 ..................................................................................................................................................................... 24
Figure 10: Lamp replacement procedure 2 ................................................................................................................................................................... 24
Figure 11: Filter replacement procedure ........................................................................................................................................................................ 25
Figure 12: Prism replacement procedure ....................................................................................................................................................................... 25
Figure 13: Optical assembly replacement procedure ............................................................................................................................................... 26
Figure 14: Lamp holder positioning procedure ........................................................................................................................................................... 27
Figure 15: Cable assembly replacement procedure .................................................................................................................................................. 28
Figure 16: Closing procedure 1 .......................................................................................................................................................................................... 29
Figure 17: Closing procedure 2 .......................................................................................................................................................................................... 29
Figure 18: 8-inch F-Range inset light - Exploded View 1 ........................................................................................................................................ 34
Figure 19: 8-inch F-Range inset light - Exploded View 2 ........................................................................................................................................ 35

UM-5015, Rev. 1, 2020/03/16 vii

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Copyright © ADB Safegate, All Rights Reserved
List of Tables

Table 1: Preventive maintenance tasks ........................................................................................................................................................................... 19

Table 2: Troubleshooting ...................................................................................................................................................................................................... 30
Table 3: Maintenance tools overview .............................................................................................................................................................................. 31
Table 4: Additional accessories overview ....................................................................................................................................................................... 32
Table 5: Fixtures and main assemblies of 8” F-Range inset lights; standard versions .................................................................................. 36
Table 6: Fixtures and main assemblies of 8” F-Range inset lights; special versions ...................................................................................... 37
Table 7: Fixing hardware kits of 8-inch F-Range inset lights .................................................................................................................................. 38
Table 8: Components and main assemblies of the 8-inch F-Range covers ...................................................................................................... 40
Table 9: Components of the 8-inch F-Range optical assemblies and lamps ................................................................................................... 41
Table 10: Components of the 8-inch F-range inset lights inner covers ............................................................................................................. 41
Table 11: Screws and references ........................................................................................................................................................................................ 42
Table 12: Interoperability matrix ........................................................................................................................................................................................ 43

UM-5015, Rev. 1, 2020/03/16 ix

x
Copyright © ADB Safegate, All Rights Reserved
1.0 Safety
Introduction to Safety

This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions
may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this
manual where appropriate.

1.1 Safety Messages

HAZARD Icons used in the manual

For all HAZARD symbols in use, see the Safety section. All symbols must comply with ISO and ANSI standards.
Carefully read and observe all safety instructions in this manual, which alert you to safety hazards and conditions that may
result in personal injury, death or property and equipment damage and are accompanied by the symbol shown below.

WARNING
Failure to observe a warning may result in personal injury, death or equipment damage.

DANGER - Risk of electrical shock or ARC FLASH

Disconnect equipment from line voltage. Failure to observe this warning may result in personal injury, death, or
equipment damage. ARC Flash may cause blindness, severe burns or death.

WARNING - Wear personal protective equipment

Failure to observe may result in serious injury.

WARNING - Do not touch

Failure to observe this warning may result in personal injury, death, or equipment damage.

CAUTION
Failure to observe a caution may result in equipment damage.

Qualified Personnel

Important Information
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe
operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks, familiar
with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and repair the
equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet these
requirements.
Always use required personal protective equipment (PPE) and follow safe electrical work practice.

UM-5015, Rev. 1, 2020/03/16 1

1.1.1 Introduction to Safety

CAUTION
Unsafe Equipment Use
This equipment may contain electrostatic devices, hazardous voltages and sharp edges on components
• Read installation instructions in their entirety before starting installation.
• Become familiar with the general safety instructions in this section of the manual before installing,
operating, maintaining or repairing this equipment.
• Read and carefully follow the instructions throughout this manual for performing specific tasks and
working with specific equipment.
• Make this manual available to personnel installing, operating, maintaining or repairing this
equipment.
• Follow all applicable safety procedures required by your company, industry standards and
government or other regulatory agencies.
• Install all electrical connections to local code.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All
wiring must meet local codes.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations
• If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning prior to returning power to the circuit.

Failure to follow this instruction can result in serious injury or equipment damage

Additional Reference Materials

Important Information

• IEC - International Standards and Conformity Assessment for all electrical, electronic and related technologies.

• IEC 60364 - Electrical Installations in Buildings.

• FAA Advisory: AC 150/5340-26 (current edition), Maintenance of Airport Visual Aid Facilities.

• Maintenance personnel must refer to the maintenance procedure described in the ICAO Airport Services Manual,
Part 9.

• ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.

• National and local electrical codes and standards.

1.1.2 Intended Use

CAUTION
Use this equipment as intended by the manufacturer
This equipment is designed to perform a specific function, do not use this equipment for other purposes

• Using this equipment in ways other than described in this manual may result in personal injury, death
or property and equipment damage. Use this equipment only as described in this manual.

Failure to follow this instruction can result in serious injury or equipment damage

2
Copyright © ADB Safegate, All Rights Reserved
1.1.3 Material Handling Precautions: Storage

CAUTION
Improper Storage
Store this equipment properly
• If equipment is to be stored prior to installation, it must be protected from the weather and kept free
of condensation and dust.

Failure to follow this instruction can result in equipment damage

1.1.4 Material Handling Precautions: Fasteners

DANGER
Foreign Object Damage - FOD
This equipment may contain fasteners that may come loose - torque properly.

• Only use fasteners of the same type as the one originally supplied with the equipment.
• Use of incorrect combination of gaskets, bolts and nuts can create severe damages to the product
installation and create safety risk .
• You need to know what base the light fixture will be installed in, in order to chose the correct gasket,
bolts and nuts.
• Bolt type, length, and torque value are determined by type of base, height of spacers used, and clamp
force required in FAA Engineering Brief No 83 (latest revision).
• Due to the risk of bolts vibrating loose, do not use any type of washer with the fixing bolts (such as
split lock washers) other than an anti-vibration washer. Anti-vibration washers as defined in FAA EB
83 (latest edition) must be used. For installations other than FAA, use the base can manufacturer's
recommendations.
• Always tighten the fasteners to the recommended torque. Use a calibrated torque wrench and apply
the recommended adhesive type.
• Obey the instructions of the adhesives necessary for the fasteners.

Failure to follow these warnings may cause the fasteners to loosen, damage the equipment,
potentially to loosen the equipment. This can lead to a highly dangerous situation of FOD, with
potential lethal consequences.

Note
To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes
with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part
Lists.

CAUTION
Use of incorrect combination of gaskets, bolts and nuts can create severe damages to the product installation and
create multiple safety risks.
To obtain a safe and watertight installation the O-ring and retaining bolt stated in the document must be used.
You need to know what base the light fixture will be installed in, in order to choose the correct gasket, bolts and nuts.
Failure to follow these cautions can result in equipment damage or aircraft FOD.

UM-5015, Rev. 1, 2020/03/16 3

1.1.5 Maintenance Safety

DANGER
Electric Shock Hazard
This equipment may contain electrostatic devices
• Do not operate a system that contains malfunctioning components. If a component malfunctions,
turn the system OFF immediately.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component
according to instructions provided in its manual.

Failure to follow these instructions can result in death or equipment damage

1.1.6 Material Handling Precautions, ESD

CAUTION
Electrostatic Sensitive Devices
This equipment may contain electrostatic devices

• Protect from electrostatic discharge.

• Electronic modules and components should be touched only when this is unavoidable e.g. soldering,
replacement.
• Before touching any component of the cabinet you shall bring your body to the same potential as the
cabinet by touching a conductive earthed part of the cabinet.
• Electronic modules or components must not be brought in contact with highly insulating materials
such as plastic sheets, synthetic fiber clothing. They must be laid down on conductive surfaces.
• The tip of the soldering iron must be grounded.
• Electronic modules and components must be stored and transported in conductive packing.

Failure to follow this instruction can result in equipment damage

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Copyright © ADB Safegate, All Rights Reserved
1.1.7 Arc Flash and Electric Shock Hazard

DANGER
Series Circuits have Hazardous Voltages
This equipment produces high voltages to maintain the specified current - Do NOT Disconnect while
energized.

• Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks.
• Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to
service this equipment.
• An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
• Never unplug a device from a constant current circuit while it is operating; Arc flash may result.
• Disconnect and lock out electrical power.
• Always use safety devices when working on this equipment.
• Follow the recommended maintenance procedures in the product manuals.
• Do not service or adjust any equipment unless another person trained in first aid and CPR is present.
• Connect all disconnected equipment ground cables and wires after servicing equipment. Ground all
conductive equipment.
• Use only approved ADB SAFEGATE replacement parts. Using unapproved parts or making
unapproved modifications to equipment may void agency approvals and create safety hazards.
• Check the interlock systems periodically to ensure their effectiveness.
• Do not attempt to service electrical equipment if standing water is present. Use caution when
servicing electrical equipment in a high-humidity environment.
• Use tools with insulated handles when working with airfield electrical equipment.

Failure to follow these instructions can result in death or equipment damage

UM-5015, Rev. 1, 2020/03/16 5

6
Copyright © ADB Safegate, All Rights Reserved
2.0 About this Manual
This document includes information with focus on safety, installation and maintenance procedures.
For more information, see www.adbsafegate.com.

Note
It is very important to read this document before any work is started.

2.1 How to work with the manual

1. Become familiar with the structure and content.

2. Carry out the actions completely and in the given sequence.

2.2 Abbreviations and terms

Abbreviations and terms Description

FAA Federal Aviation Administration

ICAO International Civil Aviation Organisation

IEC International Electrical Committee

ISO International Standardization Organisation

ANSI American National Standards Institute

NFPA National Fire Protection Association

AC Advisory Circular (FAA)

ESD Electro-Static Discharge; Electrostatic-Sensitive Devices

LED Light Emitting Diode

PPE Personal Protective Equipment

FOD Foreign Object Damage

Mounting support A piece of equipment, on which the fixture is installed.

Toe-in The toe-in angle is the angle the beam of light makes with the longitudinal axis of the runway or
taxiway.

UM-5015, Rev. 1, 2020/03/16 7

8
Copyright © ADB Safegate, All Rights Reserved
3.0 Introduction to 8-inch F- Range inset lights
The ADB SAFEGATE 8-inch F-Range Inset Lights are light fixtures which provide optimum visual guidance with minimal
maintenance, low life-cycle costs and maximum reliability. It is designed to withstand the high impact and roll-over loads
imposed by today's widebody aircraft during landing and take-off operations while remaining waterproof and serviceable.
The FRC / FTZ / FTD fixture is shipped ready for installation on an ADB SAFEGATE 8-inch shallow base or on 12-inch shallow
base or FAA deep bases (L-867 size B or L-868 size B) with an adapter ring .
The 8-inch F-Range family types FRC/ FTZ/ FTD are intended for the following uses:

• FRC: Runway centerline in Cat I, II and III, rapid exit taxiway indicator light (RETIL);
• FTD: Taxiway centerline, on straight and curved sections and on rapid exit taxiway, Taxiway stop bar and intersection, and
Apron;
• FTZ: Touch down zone in cat. II and III; RETIL

Note
For more detailed information on interoperability, refer to the appendix, INTEROPERABILITY section.

3.1 Common properties 8-inch lights

Find below the common properties of all 8-inch F-Range lights:

Compliance with Standards (current Versions)

IEC IEC 61827

FAA AC 150 / 5345-46: for mechanical requirements

ICAO Annex 14, Volume I

NATO STANAG 3316

Features and Benefits

Efficiency
• Designed and built with simplicity and ease of maintenance in mind

• Extensive use of aluminum alloys limits fixture weight to less than 8 kg to ease handling in the field

• Many components are common to all F-range lights

• Outer prisms mechanically clamped to light cover through molded, replaceable seals: prism replacement by airport
maintenance personnel is fast and easy and does not require any sealing compound or resin

• No optical adjustment required after replacement lamp, prism or reflector

• Specific tools have been developed to ease installation and subsequent maintenance

• Plug for pressure-testing of fixture after overhaul

Sustainability
• Lightweight, sturdy, low-energy and environment friendly lighting fixtures (no cadmium plating)

• Normal protrusion (12,7 mm) reduces vibrations induced in aircraft landing gear and in lighting fixture itself, thereby
increasing lifetime, particularly for the lamps

• Smooth outer surface of light cover avoids tire damage and makes light less sensitive to snowplows

• Long life halogen lamps: 1500 hours at full intensity, in excess of 4000 hours in practical use

• Low temperature lights: temperature at center of top cover remains below 160 °C ICAO specified limit

• Finish: aluminum alloy cover, inner cover and optical support; plain stainless steel hardware

UM-5015, Rev. 1, 2020/03/16 9

Safety
• Part of a comprehensive range of 8- and 12-inch diameter inset lights covering all aviation ground lighting requirements

• Shallow gully in front of prism windows maintains optimal light output under heavy rainfall

Power Supply

6.6 A through a secondary transformer rated between 45 W and 100 W installed under the light in the base can or in a
separate housing.

Note
Refer to the appendix for a complete power table and the cable loss formula.

Dimensions and Weight

Outer diameter / depth Approx. 210 x 210 / 100 mm

8.3 x 8.3 / 3.9 in

Weight without packaging Approx. 2.7 kg

5.9 lb

Operating Conditions

Operating temperature -122 to +122 °F / -50 to +50 °C

Storage temperature -131 to +131 °F / -55 to +55 °C

Relative humidity Up to 98 % at +77 °F / 25° C

Note
• Refer to the POWER TABLE appendix or to the data sheet annex for the applications' power table.
• Refer to Accessories the section for further info on the accessories.
• Refer to the Maintenance and Installation chapters for information on the maintenance and installation
procedures.
• Refer to the data sheets for the ordering codes.

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Copyright © ADB Safegate, All Rights Reserved
3.2 Specific properties of the FRC light

Find below the specific properties of each 8-inch F-Range FRC light:

Uses

• Runway centerline
Ordering Code FRC 8-inch 1RC
FITTING VERSION
A = ADB
F = French
G = German
LAMP POWER
1 = 1 X 48 W (without cut-out)
2 = 1 X 45 W (with cut-out)
4 = 2 X 105 W (with cut-out)
5 = 2 X 45 W (with cut-out)
COLOR LEFT
1 = White
2 = Red
4 = Yellow
8 = Blank (with blank filter)
9 = None (prism window in cover not machined)
COLOR RIGHT
1 = White
2 = Red
8 = Blank (with blank filter)
9 = None (prism window in cover not machined)
INSTALLATION
3 = Straight (No Toe-in)
SUPPLY
1 = 1 Plug
2 = 2 Plugs
BASE
1 = None
SPECIAL EXECUTIONS
0 = Standard (1RCA… 1RCE… 1RCF 1RCG…)
EXECUTIONS
3 = Without fixing hardware

Note
• Deep base and / or adapter rings to be ordered separately.
• Use of a cutout is not compatible with the Lamp Fault Detection (LFD) functionality of a regulator.

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3.3 Specific properties of the FTD light

Find below the specific properties of each 8-inch F-Range FTD light:

Uses

• Centerline taxiway, on straight and curved sections and on rapid exit taxiways
• Taxiway stop bar and intersection
• Apron lights, to assist aircraft docking maneuvers
• Because of their individually switchable light channels, their high light output and wide beam coverage, the lights are
particularly well suited for use in SMGC and A-SMGC systems

Ordering Code FTD 8-inch 1TD

FITTING VERSION
A = ADB
F = French
G = German
LAMP POWER
1 = 1 X 48 W (without cut-out)
2 = 2 X 48 W (without cut-out)
4 = 1 X 48 W (with cut-out)
5 = 2 X 48 W (with cut-out)
COLOR LEFT
2 = Red
3 = Green
4 = Yellow
8 = Blank (with blank filter)
9 = None (prism window in cover not machined)
COLOR RIGHT
2 = Red
3 = Green
4 = Yellow
8 = Blank (with blank filter)
9 = None (prism window in cover not machined)
LIGHT LOCATION
S = Straight
C = Curved
SUPPLY
1 = 1 Plug
2 = 2 Plugs
BASE
1 = None
SPECIAL EXECUTIONS
0 = Standard (1TDA… 1TDF… 1TDG…)
EXECUTIONS
3 = Without fixing hardware

Note
• Deep base and / or adapter rings to be ordered separately.
• Use of a cutout is not compatible with the Lamp Fault Detection (LFD) functionality of a regulator.

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Copyright © ADB Safegate, All Rights Reserved
3.4 Specific properties of the FTZ light

Find below the specific properties of each 8-inch F-Range light:

Uses

• Touchdown zone
Ordering Code FTZ 8-inch 1TZ
FITTING VERSION
A = ADB
F = French
G = German
LAMP POWER
1 = 1 X 48 W (without cut-out)
4 = 1 X 48 W (with cut-out)
COLOR LEFT
1 = White
2 = Red
3 = Green
4 = Yellow
COLOR RIGHT
9 = None
INSTALLATION
1 = Left of C / L (Toe-in right)
2 = Right of C / L (Toe-in left)
3 = Straight (No Toe-in)
SUPPLY
1 = 1 Plug
BASE
1 = None
SPECIAL EXECUTIONS
0 = Standard (1TZA… 1TZF… 1TZG…)
EXECUTIONS
3 = Without fixing hardware

Note
• Deep base and / or adapter rings to be ordered separately.
• Use of a cutout is not compatible with the Lamp Fault Detection (LFD) functionality of a regulator.

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Copyright © ADB Safegate, All Rights Reserved
4.0 Installation
This chapter instructs you how to connect and mount the 8-inch F-Range inset lights, type FRC/FTZ/FTD, on their base or
adapter ring.
It includes important safety instructions regarding the choice and use of fixing elements.
Parts identification symbols (e.g. A1, B4, …) appearing in the text refer to the Exploded views section.

Note
It is assumed that the base supporting the 8" F-Range inset light, type FRC / FTZ / FTD, the secondary connector(s),
and the adapter ring (if necessary) are already installed. All information pertinent to the installation of bases is
available in the user manual UM-0106, RELIANCE Shallow Base, 8" Base and 12" Base for Ground Fixing of Inset Light
Fixtures.

4.1 Safety instruction — Fixing elements

Various types of fixing hardware can be used for the fixation of the light on its base or adapter ring (e.g. screws or studs and
nuts). Moreover, bases and adapter rings may be supplied with threaded holes according either to ISO metric or UNC
standards.

WARNING
Only use fixing hardware of the same type as the one originally supplied with the base or adapter ring!
Always tighten the fixing hardware to the recommended torque, using a calibrated torque wrench and applying the
recommended type of sealant!
Refer to How to mount the light assembly? section for the tool to use, requirement description regarding the use of
Loctite adhesives / sealants and the necessary torque to apply.

Do not insert a 3 / 8- to 16-inch UNC screw in a M10 threaded hole. Such a a combination damages the female thread and
does not ensure a correct fastening so that the screw could become loose under repeated operation of rolling aircrafts. Using
screws of incorrect standard might lead to either damage to the thread in the base or to an incorrect fixation of the lights.
Generally, using fixing hardware of a different type of the one originally supplied with the bases or adapter rings, or
tightening it at an incorrect torque, may lead to a loosening of the fixing hardware, damage to the light and base, and
potentially to the separation of the light fitting or parts thereof from its base. This can lead to a highly dangerous situation of
Foreign Object Debris (FOD), with potential lethal consequences.

4.2 General recommendations regarding installation

4.2.1 Receiving, storage and unpacking

1. Upon receipt of goods at the site store, check all packing for visible damage.
Every damaged box should be opened and its content inspected for damage.

Note
If equipment is damaged, a claim form shall be filed with the carrier immediately. It may then be necessary for the
carrier to inspect the equipment.

2. Store the light assembly preferably in its original packing in a protected area.
When stored unpacked, please take care not to damage the cable insulation.
3. Unpack the light assembly at the installation site to avoid damage during transportation and handling.

4.2.2 Electrical connection

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he light assemblies covered by this manual are designed for connection to 6.6 or 20-A series circuits via one (or more) L-830
or L-831 series transformer(s). The current to the light should not exceed 6.6A + 3%.

Note
In case of use on a 20 A series circuit, we consider that the series transformer is a 20 A / 6.6 A transformer.

The series transformers are to be ordered separately.

4.2.3 Base Earthing

Whatever the chosen installation method, it is strongly recommended to earth the base, especially in locations presenting a
risk of lightning strikes.
Failure to earth correctly the base will void the warranty for all damages occurring as a result of voltage surges.

Note
Guidelines on how to realize the earthing of the base are given in user manual UM-0106.

4.3 How to mount the light assembly?

CAUTION
Make sure that the contact surfaces of the light assembly with base or adapter ring and the gaskets are absolutely
clean and smooth.

4.3.1 Use the correct fixing hardware

Please refer to Safety chapter.

CAUTION
Only use fixing hardware of the same type as the one originally supplied with the base or adapter ring!

In ADB SAFEGATE shallow bases delivered since mid-2006, the type of thread can be METRIC M10 or 3/8"-16UNC.
How to be sure of the type of fixing hardware you are using?

• M10 screws require the use of a 17mm socket.

• 3/8"-16UNC screws require a 9/16" socket, this is approximately 14.3mm.

WARNING
On a base or adapter ring with metric M10 female thread, never use a screw that can be fastened with a socket
smaller than 17mm. It would indicate that you are inserting a 3/8"-16UNC screw in a M10 female thread.

The opposite -inserting a M10 screw in a 3/8"-16UNC female thread- is impossible.

4.3.2 Installation procedure

NOTICE
Always take into account the information from the interoperability between light and base. Refer to appendix,
INTEROPERABILITY section.

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Copyright © ADB Safegate, All Rights Reserved
To mount and connect the light assembly, proceed as follows:

1. In case a light has already been mounted on the base, remnants of Loctite adhesives may be present in the fixation holes
(depending on the type of base used). Always clean the fixation holes using a cleaning tap for blind holes (preferably use
a tap with a right spiral groove) and blow with dry, oil-free compressed air.
2. If the labyrinth gasket (A2) is not installed, put a new, clean one in the dedicated groove at the cover periphery.
Figure 1: Fixture profile

CAUTION
Never reuse an already used gasket.

3. Slightly moisten the gasket with soapy water, to lubricate.

CAUTION
Never lubricate the gasket with silicone or any other kind of grease. Avoid the use of soap containing silicone or
glycerine.

4. Connect the light by inserting its plug into the receptacle of either the shallow base, the secondary cable or the
transformer.
5. Apply Loctite on the three first threads of the threaded holes in the base, if necessary.

NOTICE
Refer to interoperability between light and base. Please find it in the appendix, INTEROPERABILITY section.

6. Gently install the light fixture; press it home in the adapter ring or base. Make sure not to drop the light assembly or to
pinch the wires.

CAUTION
Verify the light fixture is seating correctly onto the base or adapter ring.

7. Make sure that the lock washers are mounted correctly-dents facing upwards - to avoid denting the cover.
Figure 2: Mounting procedure

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Figure 3: Installation drawing

mounting and outer dimensions (in mm)

1 light fixture
2 deep can base
3 connection cable
4 resin concrete

8. Torque down gradually the 2 screws (or self-locking nuts in case of a stud-equipped base).

CAUTION
Make sure the screws are tightened with the correct torque.

NOTICE
Refer to interoperability between light and base. Please find it in the appendix, INTEROPERABILITY section.

4.4 Adapter ring Installation

To install the adapter ring, proceed as follow:

1. Clean the contact surfaces of the deep base and adapter ring.
In case an adapter ring has already been mounted on the base, remnants of Loctite adhesives are present in the fixation
holes. Clean them using a cleaning tap for blind holes (preferably use a tap with a right spiral groove) and blow with dry,
oil-free compressed air.
2. Put onto the contact layer of the base a layer of RTV106 (NC 7835.55.151) or equivalent.
3. Apply Loctite adhesive on the three first threads of the threaded holes in the base, if necessary. Check the interoperability
information in the appendix.

NOTICE
Refer to interoperability between light and base. Please find it in the appendix, INTEROPERABILITY section.

4. Mount the adapter ring onto the base and torque down the fixation screws.

CAUTION
Make sure the screws are tightened with the correct torque.

5. Install the light as described above.

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Copyright © ADB Safegate, All Rights Reserved
5.0 Maintenance
This chapter describes general ideas on workshop maintenance and preventive maintenance and you will learn how to lift the
unit out of the base or adapter ring. The servicing of the light assembly in the maintenance workshop is described in detail in
Fixture and component related maintenance — detailed procedures section.
Parts identification symbols (e.g. A1, B4, …) appearing in the text refer to the Exploded views section .

5.1 Overall maintenance — types and tasks

5.1.1 In the field maintenance

The light assemblies can be serviced in the field, but it is recommended to limit field maintenance to cleaning the prisms. It is
recommended to replace the inset lights at regular intervals and to have them overhauled in the maintenance shop. The same
applies to lights found non-serviceable in the field.
No specific tools are required to remove or re-install the fittings, except for the lifting tool (refer to Lifting tool section).

5.1.2 Preventive maintenance — Part 1

The assembly's service life depends to a large extent on its watertightness. All metal mating surfaces and seals must be clean,
smooth, dry and free of all foreign particles if the light fixture is to operate for extended periods without requiring
maintenance.
Greasing of O-ring seals may be required as indicated in this manual.
Preventive maintenance of the light fixtures should be performed as listed in the table on the next page.
Maintenance frequency depends on the conditions under which the runway is used (i.e. climate, traffic, etc.). The
recommended practices for maintenance are described in the FAA advisory circular no. AC 150 / 5340-26 and in the ICAO
Aerodrome Design Manual, Part 9 Airport Maintenance Practices.

Note
For components mentioned in this chapter, refer to the Exploded views section.

5.1.3 Preventive maintenance — Part 2

In the table below you will find a checklist of preventive maintenance tasks: In case lights are found to be defective during the
warranty period, do not open them as explained below, but replace them by new units, and send the defective ones,
unopened, to ADB SAFEGATE .

Table 1: Preventive maintenance tasks

Interval Check Action

Daily for lamp failure Replace lamp and film disc cut-out (if any).

for low light output 1. Clean outer surface of prism if dirty.

2. Check for misalignment or presence of moisture in

fixture.

3. Check for lamp ageing or displacement

Weekly for obstruction in light output channel Clean channel and prism surface

Monthly for presence of moisture or water (visual 1. Open up light assembly.

inspection on condensation inside of
prisms) 2. Clean, dry and inspect.

3. Replace O-ring and other parts found defective.

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Table 1: Preventive maintenance tasks (continued)

Interval Check Action

Bimonthly torque on hold-down bolts Refer to the section " How to mount the light
assembly? ", for the tool to use. Please find the
requirement for use of Loctite adhesives and the
torque to apply in the appendix, INTEROPERABILITY
section.

Semi-annually 1 for presence of water in base 1. Pump water from base.

2. Remove, dismantle and inspect light for water

damage.

3. Cure the cause of water ingress.

After 1200 hours of operation at 6.6 A Replace lamps of complete subsystems It is recommended to replace the lamps systematically
(e.g. R/W centerline) when 80 % of the useful life has been reached. At full
brightness (6.6 A), it represents 1200 hours, but, in
practice, life spans of
3000 to 6000 hours can be expected.

After snow removal for damaged light fixtures 1. Replace badly damaged fixtures.

2. Use a power broom for snow removal in the

vicinity of the light fixture, if practical.

3. Follow recommended snow removal techniques

described in FAA AC 150/5200-30 to avoid or at
least to reduce damage to light fixtures.

Notes
1 More frequently during rainy seasons

5.2 Fixture and component related maintenance — detailed procedures

This chapter describes how to perform the various servicing tasks in the maintenance base.
All the screws used in this product are listed at the spare parts section of this manual.

Note
Refer to the Screws used in F-Range 8-inch section for the tool to use and the torque to apply.

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Copyright © ADB Safegate, All Rights Reserved
5.2.1 How to open the light assembly
To open the light assembly, proceed as follows (for the tools to use, refer to Screws used in F-Range 8-inch section):

1. Turn the light unit upside-down. In order for the light to rest on a stable surface it is advised to lay it upside down on the
top of a shallow base.
Figure 4: Light opening procedure 1

2. Remove the pressure release screw (F9).

Figure 5: Light opening procedure 2

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3. Remove the four cross recessed pan head screws (F4). The use of an attack driver may be required to unlock the screws.

• Always use a new bit for each light requiring the use of an attack driver.
• Take care that the bit is well positioned on the screw head and that the driver is aligned with the axis of the screw.
Figure 6: light opening procedure 3

4. Introduce the special opening tool in the dedicated slot between cover and inner cover and rotate it to separate the inner
cover from the cover.
Figure 7: light opening procedure 4

5.2.2 How to lift the light fixture out of the base or adapter ring
5.2.2.1 Lifting tool
Beside the simple jig delivered with the standard tool case, ADB SAFEGATE has developed a more sturdy and efficient lifting
tool (see illustration below). See Accessories section for references.

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5.2.2.2 Procedure
To lift the optical unit out of the base receptacle or adapter ring, proceed as follows:

1. Remove the fixing screws and washers (A1-A2) or self locking nuts and discard them.
2. Fit the appropriate lifting tool into both holes located (180° apart) in the cover (B1), lift the optical unit out of the base or
adapter ring and place it next to it.
Figure 8: Lifting procedure

3. Disconnect the light fixture wires from the power wires coming from the transformer(s).
4. Remove the labyrinth gasket and discard it.
5. Mount a serviced or new fitting as described How to mount the light assembly? section.
6. Take the optical unit back to the maintenance base where it can be serviced entirely.

CAUTION
Never hold the light fixture by the wires as this may damage the insulation, break the waterproof seal and cause
insulation faults and water leakage.

5.2.3 How to replace a lamp

5.2.3.1 Film disc cut-out

Remember
When installed, always replace the film disc cut-out each time a lamp has to be replaced.

5.2.3.2 Procedure
To replace a lamp, proceed as follows (for the tools to use, refer to Screws used in F-Range 8-inch section):

1. Disconnect the fast-on connectors of the lamp from the terminal block (E1).
2. Release the lamp spring (E2).

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3. Remove the lamp (D ) from the lamp holder (E1), holding the reflector.
Figure 9: Lamp replacement procedure 1

4. If a cut-out is used, remove it by loosening the screw which secures the cut-out clip to the terminal block (F1) and rotate
cut-out clip free.
5. If a cut-out is used, position a new disc (small button side up) in the terminal block. Rotate the cut-out clip on top of the
cut-out and hold while tightening the screw. Make sure that the pressure applied by the clip on the film disc is sufficient to
assure good contact. If loosened, remove the clip and bend it slightly to increase its pressure.
6. Install a new lamp.
To optimise photometric output, make sure that the lamp is correctly positioned with the "arrow" pointing upside (up).
Figure 10: Lamp replacement procedure 2

CAUTION
Never touch the quartz bulb of the lamp with your bare fingers. It would reduce the lifetime of the lamp
considerably. Should it happen, clean the bulb with methylated spirit.

7. Reassemble in reverse order.

NOTICE
Make sure there is good contact between fast-on connectors and terminals.

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Copyright © ADB Safegate, All Rights Reserved
5.2.4 How to replace a filter
To replace a filter, proceed as follows:

1. Release the lamp spring (E2).

Figure 11: Filter replacement procedure

2. Lift the filter (C) and the filter spring (C2) out of the lamp holder (E1).
3. Put a new filter in the lamp holder
4. Secure the springs (E2 and C2)

5.2.5 How to replace a prism

To replace a prism, proceed as follows:
The use of an attack driver may be required to unlock the screws fastening the prism.

2. Remove the prism keeper plate (B5) and the flat gasket (B4).
3. Push the prism (B3) with the sleeve gasket (B2) towards the inside of the cover.
4. Clean and degrease the prism chamber with any effective solvent.

CAUTION
Never use any abrasive substance.

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Remnants of Loctite are present in the fixation holes of the screws B7 and B8. Clean them using a cleaning tap for blind
holes (preferably use a tap with a right spiral groove) and blow with dry, oil-free compressed air.
5. Apply a thin layer of lubricant MOLYKOTE HP870 INERTA (ADB PN 7850.05.061) in the prism chamber using a small brush.
6. Bring a new sleeve gasket over the new prism.
7. Push the prism/gasket assembly home in the prism chamber from the inside and clean the inner surface of the prism.
8. Mount a new flat gasket (B4) under the prism-keeper plate (B5).
9. Introduce new screws (B8) and turn them by a few turns only.
10. Fit the prism clamp plate (B6) in the appropriate recess in the cover.
11. Secure it to the cover by means of new screws (B7).
12. Torque down the 4 B7 and B8 screws.

Note
Refer to the Screws used in F-Range 8-inch section for the tool to use and the torque to apply.

5.2.6 How to replace the optical assembly

5.2.6.1 Procedure
To replace the optical assembly, proceed as follows:
1. Remove the lamp (D) as explained in the Procedure section.
2. Remove the optical assembly (E1+E5) by lifting it up from the inner cover (F3) manually.
Figure 13: Optical assembly replacement procedure

3. Position the lamp holder (E1) on the optical support (E5) as described in the illustration the Positioning the lamp holder
section.
Only if the optical assembly is assembled on site!
4. Install the new optical assembly with new dampers (grommet E6).
5. Clip the optical assembly to the studs on the inner cover.
6. Reinstall the lamp (D) as described in the Installation chapter.

Note
Refer to the table Screws used in F-Range 8-inch for the tool to use and the torque to apply.

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Copyright © ADB Safegate, All Rights Reserved
5.2.6.2 Positioning the lamp holder
Figure 14: Lamp holder positioning procedure

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5.2.7 How to replace the cable set assembly

5.2.7.1 Cable sets

Restriction
Only use ADB SAFEGATE cable sets. Usage of substitutes voids the warranty.

5.2.7.2 Procedure
To replace the cable set assembly, proceed as follows:

1. Remove the optical assembly as described How to replace the optical assembly section.
2. Remove both screws (F7) and the wire clamp (F6).
Figure 15: Cable assembly replacement procedure

3. Cut the fast-on connectors (F2) from the cable assembly (F8).
4. Pull the cable assembly out of the inner cover and discard the grommets (F5).
5. Bring the new ADB cable assembly through the wire clamp (F6)

CAUTION
Use only one wire per hole.

NOTICE
Only use ADB SAFEGATE cable sets. Usage of substitutes voids the warranty.

6. Put a new wire grommet (F5) on each of the wires, taking care of the direction (the smaller diameter into the inner cover
recesses).
7. Introduce the wires in the inner cover (F3).
8. Reinstall the wire clamp (F6) by means of both screws (F7).
Do not torque down the screws entirely at this step.
9. Remove the insulation of the wires over about 5 mm.
10. Crimp on new fast-on connectors (F2- ADB CN 6111.87.140) and connect to the terminals. Adjust the wires inside the
inner cover.
11. Torque the screws (F7).

Note
Refer to the table Screws used in F-Range 8-inch for the tool to use and the torque to apply.

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Copyright © ADB Safegate, All Rights Reserved
5.2.8 How to close and test the light fixture

Important
Always replace cover / inner cover gasket and fixing screws by new ones!

To close the light fixture, proceed as follows:

1. Turn the cover (B1) upside down. In order for the cover to rest on a stable surface it is advised to lay it upside down on the
top of a shallow base.
Figure 16: Closing procedure 1

2. Make sure that the contact surfaces with the O-ring are clean.
Remnants of Loctite may be present in the fixation holes of the screws E10. Clean them using a cleaning tap for blind
holes (preferably use a tap with a right spiral groove) and blow with dry, oil-free compressed air.
3. Put a new O-ring gasket (B9) greased with high quality neutral silicone grease (PN 7850.42.210) over the cover in the
appropriate groove.
4. Remove the pressure release screw (F9).
Figure 17: Closing procedure 2

5. Gently put the inner cover (F3) on top of the cover, taking into account the keying pin between both parts. Make sure the
optical assembly (E5) and the lamp (D) are correctly positioned and that the wires do not get damaged between both
parts: cover (B1) and inner cover (F3).
6. Press the inner cover (F3) on the cover (B1)and secure it with the screws (F4).

Note
Refer to the table in the Screws used in F-Range 8-inch section for the tool to use and the torque to apply.

7. Check electrical insulation from two-pole plug to frame by means of a 500V insulation tester.
Apply an AC or DC voltage not exceeding 6 V across the two-pole plug and observe normal operation of the lamp.

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8. Check watertightness of the fitting by applying with dry air a pressure of 0.4 bar (40 kPa) above the atmospheric pressure
via the pressure release hole. Whilst pressure is applied, immerse the light fixture for three minute in water and look
carefully for NO stream of bubbles emanating from the light fixture.
If no leakage occurs, dry the fixture and remove the air hose.
Else, locate the leak source. Dry the fixture, remove the air hose.
Replace the leaking gasket or part (check the contact surfaces for any scratches, corrosion or other damage) and repeat
the test. For this purpose a water-tightness test adapter can be ordered from ADB SAFEGATE (see ordering code in Spare
partschapter).
9. Replace the O-ring seal of the pressure release screw (F9) and secure the pressure release screw.

Note
Refer to the Screws used in F-Range 8-inch section for the tool to use and the torque to apply.

5.3 Product Troubleshooting

In the table below a number of problems are listed in the first column. In the second column, you will find the possible causes
of the problem and in the third column the solution.

Table 2: Troubleshooting
Problem Possible cause Solution

Lamp(s) do(es) not Lamp(s) defective 1. Replace lamp(s).

energize.
2. Replace film disc cut-out (when used)

Loose or broken contact Tighten or replace the contacts.

Moisture inside assembly causing current 1. Open light assembly.

leakage
2. Clean, dry, inspect or replace damaged components.

Defective cable assembly or defective 1. Open light assembly.

crimping
2. Replace cable assembly.

Defective isolation transformer Check transformer output current with Am meter.

Check power line between the light fixture and the transformer,
including connectors.

Lamp(s) do(es) not Resistance too high or partial short circuit. 1. Replace cable assembly or inner cover assembly.
energize at normal Dirty lens.
level. Defective isolation transformer. 2. Replace lamp(s) and/or transformer(s).

3. Clean prisms and check orientation.

Light beam distorted Broken or damaged prism/ cover 1. Replace prism or entire outer cover assembly.

2. Check lamp positioning.

Improper color Wrong filter Replace filter.

Broken filter 1. Replace filter.

2. Check spring.

Broken filter bracket Replace filter and filter bracket.

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Copyright © ADB Safegate, All Rights Reserved
Table 2: Troubleshooting (continued)
Problem Possible cause Solution

Short lamp life Too high current (lamp will have black Check output current of isolating transformer at full brightness.
burns) Current should not exceed 6.7 A.
Replace transformer if defective; if not, adjust CCR output current.

Moisture in assembly 1. Open light assembly.

2. Clean, dry, inspect or replace damaged components.

Defective lamp or lamp bulb touched with 1. Replace lamp.

bare hands (lamp interior will have a white
powdery appearance if air has entered 2. If used, replace film disc cut-out.
through a hole or crack)

5.4 Accessories

In the lists below you will find useful accessories for the installation, maintenance and repair of the F-RANGE 8-inch inset
lights, type FRC / FTZ / FTD.

5.4.1 Tool case

ADB SAFEGATE has designed a tool case (ADB part number 1411.19.421) including the basic tools necessary for the
maintenance of inset lights. It can also be used for the installation of the light fixture (please note this is a general tool case,
some tools are of no use for F-RANGE 8-inch lights, type FRC / FTZ / FTD). The table below lists the tools included in the case:

Table 3: Maintenance tools overview

Description Part Number Description Part Number

Tool case 6169.01.007 Screwdriver, flat blade AG. 8x150 8961.05.250

Torque wrench 8961.06.255 Screwdriver, Pozidriv AD.2x125 8961.05.220

Socket hex 3/8", screw 3/8", J 8961.06.008 Loctite 2701 7870.05.130

9/16LA

Socket hex 3/8", screw M10, J 8961.06.000 Loctite 222 7870.05.140

17LA

Socket, 1/4", 1.6x8 Flat, RS.8E 8961.05.050 Lubricant Molykote HP870 Inerta 7850.05.061
(100 gr) (to replace prism)

Socket, 1/4", Pozidriv2, RD.2 8961.05.060 Natural hydraulic vacuum silicone 7850.42.220
grease (50 gr)

Extension, 1/4", R.210 8961.06.220 Attack driver 8961.04.100

Adaptation, 1/4"-3/8", R.232 8961.06.010 Hammer 212A50 8961.04.110

Hinged handle - short 8961.06.110 Bit holder 8961.04.120

Plier 8981.10.110 Bits END202, Pozidriv2 8961.04.130

Opening tool 4071.53.220 Lifting tool assembly for inset 1411.19.550

lights

Screwdriver ANX25x100 TX20 8961.05.300 Bit Torx 1/4" - TX20 EX.620 8961.06.020
L=70mm

Screwdriver ANX25x100 TX25 8961.05.290 Bit Torx 1/4" - TX20 EX.625 8961.06.025
L=70mm

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5.4.2 Additional accessories

The following accessories can be purchased separately:

Table 4: Additional accessories overview

Description Part Number

Watertightness test adapter for inset lights 1411.17.100

Set of spare anchor hooks for lifting tool 1411.19.550 1411.19.560

Lifting tool on wheels (see illustration page 20) 1420.55.600

5.4.3 Fixing elements

The fixing hardware for securing the fitting on to the mounting interface is generally not supplied with the fitting as it
depends on the exact type of mounting interface. It can be purchased as kits or loose components, as listed in Fixing
hardware kits section.

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Copyright © ADB Safegate, All Rights Reserved
6.0 Spare parts

In this chapter you will find an overview of the main and sub-assemblies and the exploded views of the 8-inch F-RANGE inset
lights.

Tip
It is recommended to create a sufficiently large stock of spare parts to maintain the fittings. It will mainly consist of
consumables like lamps, O-ring gaskets, film disc cut-outs, etc. Other components that may need replacement, such
as prisms, prism gaskets, terminal blocks and hardware even as sub-assemblies should be stocked in smaller
quantities. The stock should also contain some complete fittings of each type.

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6.1 Exploded views

6.1.1 8-inch F-Range FRC and FTD

The illustration below represents the exploded view of an 8-inch F-Range inset light, type FRC and FTD 1:
Figure 18: 8-inch F-Range inset light - Exploded View 1

1
Part references are those used throughout the text of this manual.

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Copyright © ADB Safegate, All Rights Reserved
6.1.2 8-inch F-Range FTZ
The illustration below represents the exploded view of an 8-inch F-Range inset light type FTZ 2:
Figure 19: 8-inch F-Range inset light - Exploded View 2

6.2 Complete Fixtures

2
Part references are those used throughout the text of this manual.

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6.2.1 Fixtures and main assemblies — part 1

In the table below you will find all fixtures and main assemblies of the 8" F-Range type FRC / FTZ / FTD inset lights (standard
versions):

Table 5: Fixtures and main assemblies of 8” F-Range inset lights; standard versions
Fixtures Main assemblies

Previous
Category Description Ordering code Cover Optical assy Inner cover
ordering code

FRC-2-090-CC-I-0 1RCA21131103 1411.20.021 1411.22.022 1411.24.121

FRC RWY C/L (1inlet)
FRC-2-090-CR-I-0 1RCA21231103 1411.20.021 1411.22.022 1411.24.121

FTZ-1-045-C-L-I-0 1TZA11911103 1411.20.111 1411.22.662 1411.24.011

FTZ-1-045-C-R-I-0 1TZA11921103 1411.20.111 1411.22.672 1411.24.001

FTZ Touch-down
FTZ-1-045-C-O-
1TZA11931103 1411.20.111 1411.22.682 1411.24.011
I-0

FTD-2-090-S-GG-
1TDA233S2103 1411.20.151 1411.22.022 1411.24.201
II-0

FTD FTD-2-090-S-YY-
straight 1TDA244S2103 1411.20.151 1411.22.022 1411.24.201
Taxi-ways (2 inlets) II-0

FTD-2-090-S-GY-
1TDA234S2103 1411.20.151 1411.22.022 1411.24.201
II-0

FTD-2-090-C-GG-
1TDA233C2103 1411.20.171 1411.22.022 1411.24.231
II-0

FTD-2-090-C-YY-
curved 1TDA244C2103 1411.20.171 1411.22.022 1411.24.231
II-0

FTD-2-090-C-GY-
1TDA234C2103 1411.20.171 1411.22.022 1411.24.231
II-0

FTD-1-045-S-RN-
1TDA129S1103 1411.20.161 1411.22.012 1411.24.221
I-0

FTD FTD-1-045-C-RN-
Straight curved 1TDA129C1103 1411.20.181 1411.22.012 1411.24.251
Stop-Bars I-0

FTD-1-045-C-NR-
1TDA192C1103 1411.20.191 1411.22.012 1411.24.251
I-0

Note
Complete lights are delivered without fixing screws and nuts. This hardware is delivered together with the mounting
system (base or adapter ring), or can be ordered separately (see Fixing hardware kits section).

36
Copyright © ADB Safegate, All Rights Reserved
6.2.2 Fixtures and main assemblies — part 2
In the table below you will find all fixtures and main assemblies of the 8" F-Range type FRC / FTZ / FTD inset lights (special
versions):

Table 6: Fixtures and main assemblies of 8” F-Range inset lights; special versions
Fixtures Main assemblies

Category Description Previous Ordering code Cover Optical assy Inner cover
ordering code

FRC RWY C/L FRC-2-090-CC-II-0 1RCA21132103 1411.20.022 1411.22.022 1411.24.111

(2 inlets)
FRC-2-090-CR-II-0 1RCA21232103 1411.20.022 1411.22.022 1411.24.111

RWY C/L FRC-1-045-CN-I-0 1RCA11931103 1411.20.031 1411.22.012 1411.24.101

unidirectional
FRC-1-045-RN-I-0 1RCA12931103 1411.20.031 1411.22.012 1411.24.101

FTD straight FTD-2-090-S-GG- 1TDA233S1103 1411.20.151 1411.22.022 1411.24.211

Taxi- ways I-0
(1 inlet)
FTD-2-090-S-YY- 1TDA244S1103 1411.20.151 1411.22.022 1411.24.211
I-0

FTD-2-090-S-GY- 1TDA234S1103 1411.20.151 1411.22.022 1411.24.211

I-0

curved FTD-2-090-C-GG- 1TDA233C1103 1411.20.172 1411.22.022 1411.24.241

I-0

FTD-2-090-C-YY- 1TDA244C1103 1411.20.172 1411.22.022 1411.24.241

I-0

FTD-2-090-C-GY- 1TDA234C1103 1411.20.172 1411.22.022 1411.24.241

I-0

UM-5015, Rev. 1, 2020/03/16 37

6.3 Fixing hardware kits

In the table below you will find the fixing kits of 8-inch F-Range inset lights:

Table 7: Fixing hardware kits of 8-inch F-Range inset lights

METRIC FIXING HARDWARE KITS

Fixing hardware kit Components

Description ADB Part

Number

For mounting 8" inset lights on to ADB 8" shallow bases or adapter rings

Metric screw kit 1411.20.400 2 2 2

8" (with anti-
rotation pins)

Metric nut kit 8" 1411.20.420 2 2

Self-locking 1411.20.430 2
metric nut kit 8"

Metric screw kit 1411.20.441 2 2

8" (Germany)

Metric screw kit 1411.20.522 2 2

8" (w/o anti-
rotation pins)

For mounting 12" inset lights or adapter rings on to ADB 12" shallow or deep bases

Metric screw kit 1411.20.482 6 6

(France) 12"

Metric screw kit 1411.20.492 6 6

12" (Germany)

Self-locking nut 1411.20.500 6

kit 12"

Notes
1 Note (1): HPI bases only accept Metric hardware

Fixing hardware kit Components

Description Part
Number

For mounting 8" inset lights on to ADB SAFEGATE 8" shallow bases or adapter rings

UNC screw kit 8" 1411.20.411 2 2 2

For mounting 12" inset lights or adapter rings on to ADB SAFEGATE 12" shallow or deep bases

UNC screw kit 12" 1411.20.452 6 6

FIXING HARDWARE KIT FOR ADB SAFEGATE BASES

Fixing hardware kit Components

Description Part
Number

For mounting ADB SAFEGATE lights or adapter rings on to ADB SAFEGATE 300 mm shallow bases

5NQ screw kit 1411.20.460 4 4 4 4 4

UM-5015, Rev. 1, 2020/03/16 39

6.4 Components

6.4.1 FRC, FTZ, FTD cover components

In the table below you will find the components and main assemblies of the 8-inch F-Range covers, type FRC / FTZ / FTD:

Table 8: Components and main assemblies of the 8-inch F-Range covers

No. Part Number Description 1411.20.xxx

021 031 111 151 161 171 181 191

B1 4071.50.011 machined FRC 1

bidirectional cover

B1 4071.50.221 machined FRC 1

unidirectional
cover

B1 4071.50.311 machined FTZ 1

cover

B1 4071.52.811 machined FTD 1 1

bidirectional cover

B1 4071.56.901 machined FTD 1 1

unidirectional
cover straight and
curved with right
blank window

B1 4071.56.921 machined FTD 1

unidirectional
cover curved with
left blank window

B2 4071.50.030 prism sleeve 2 1 1 2 1 2 1 1

gasket

B3 1428.00.160 FRC / FTZ prism 2 1 1

B3 1428.00.230 FTD straight 2 1

section prism

B3 1428.00.240 FTD curved 2 1 1

section prism

B4 4071.50.042 flat prism gasket 2 1 1 2 1 2 1 1

B5 4071.50.052 prism keeper plate 2 1 1 2 1 2 1 1

B6 4071.50.360 prism clamp 2 1 1 2 1 2 1 1

B7 7100.10.190 SCREW M5x10 4 2 2 4 2 4 2 2

DIN 965-T-A2-
LOCK
2045

B8 4071.53.703 SCREW M5x13 4 2 2 4 2 4 2 2

DIN 7985-T-A2-
LOCK
2045

B9 7080.90.335 O-ring gasket 1 1 1 1 1 1 1 1

between cover
and inner cover

40
Copyright © ADB Safegate, All Rights Reserved
6.4.2 8-inch F-Range optical assemblies and lamps
In the table below you will find the components of the 8-inch F-Range optical assemblies and lamps, type FRC / FTZ / FTD:

Table 9: Components of the 8-inch F-Range optical assemblies and lamps

No. Part Number Description Filters

FRC FTZ FTD

C1 1428.20.180 green absorption filter x x

C1 1428.20.190 yellow absorption filter x x

C1 1428.20.210 red absorption filter x x

C2 4071.50.160 filter spring x x x

Number of lamps

D 2990.40.827 cold mirror prefocus halogen 1 2 1 1 1

lamp 48 W to 6.6 A
to 1500 hrs

1411.22.xxx

012 022 662 672 682

E1 1411.22.002 Lamp support assembly 1 2 1 1 1

E5 4071.50.140 optical support 1 1 1 1 1

E6 4070.72.640 Vibration damper grommet 4 4 4 4 4

6.4.3 8-inch F-range inset lights inner covers

In the table below you will find the components of the 8-inch F-range inset lights inner covers, type FRC / FTZ / FTD:

Table 10: Components of the 8-inch F-range inset lights inner covers
No. Part Number Description 1411.20.xxx

001 011 101 111 121 201 211 221

F1 1411.21.010 terminal block assembly with 1 1 1 2 2 2 2 1

fixing hardware and w/o cut-
out

F2 6111.87.140 female fast-on connector 2 2 2 4 2 4 4 2

F3 4071.50.082 inner cover machined for one 1 1 1 1 1 1

cable inlet

F3 4071.59.040 inner cover machined for two 1 1

cable inlets

F4 7100.10.190 SCREW M5x10 DIN 965-T-A2- 4 4 4 4 4 4 4 4

LOCK 2045

F5 6126.01.031 wire grommet 2 2 2 4 2 4 4 2

F6 4071.50.090 wire clamp 1 1 1 2 1 2 2 1

F7 7100.08.360 SCREW M4x10 DIN 7500CE-T- 2 2 2 4 2 4 4 2

F8 1458.03.670 FAA L-823 2-pole plug 1 1 1 2 1 2 2 1

moulded on heat resistant 30
cm wires 1.9 mm² STY6

F9 4070.77.150 pressure release screw 1 1 1 1 1 1 1 1

F10 name plate 1 1 1 1 1 1 1 1

UM-5015, Rev. 1, 2020/03/16 41

Table 10: Components of the 8-inch F-range inset lights inner covers (continued)
No. Part Number Description 1411.20.xxx

001 011 101 111 121 201 211 221

F11 4071.73.100 labyrinth gasket 1 1 1 1 1 1 1 1

F13 1411.21.140 Connecting wire 1 1

F14 1420.22.410 film disc cut-out opt. opt. opt.

6.5 Screws used in F-Range 8-inch

The table below gives for each screw used in F-Range 8-inch type FRC-FTZ-FTD lights, the reference on the Exploded view,
the type of screw, the tool to use and the torque:

Table 11: Screws and references

Screw Tool Torque

A1 (not supplied with the light) Socket hex 17mm or Socket hex 9/16” Refer to the appendix,
Screw FT.HEX M10 x 25, SST, Hex Head or INTEROPERABILITY section.
Screw FT.HEX 3/8”-16UNC X7/8”

B7 - 7100.10.190-SCREW M5x10 DIN 965-T-A2-LOCK 2045 Torx25 3.5 NM/

31 LB.in

B8 - 4071.53.703 -SCREW M5x13 DIN 7985-T-A2-LOCK Torx25 3.5 NM/

2045 31 LB.in

E1, E3 – 7100.08.360 - Torx20 3.3 NM/

SCREW M4x10 DIN 7500CE-T-A2 30 LB.in

F4 - 7100.10.190 -SCREW M5x10 DIN 965-T-A2-LOCK 2045 Torx25 2.5 NM/

23 LB.in

F7 - 7100.08.360 -SCREW M4x10 DIN 7500CE-T-A2 Torx20 3.5 NM/

31 LB.in

F9 - 4070.77.150 - 1.6x8 Flat 2.5 Nm/

pressure release screw 23 Lb.in

Self-locking nut (M10) Socket hex 17mm Refer to the appendix,

INTEROPERABILITY section.

Screws delivered for installation of adapter ring on deep Socket hex 17mm or Socket hex 9/16” Refer to the appendix,
base INTEROPERABILITY section.

ADB SAFEGATE Interoperability

Table 12: Interoperability matrix

Base type Required O-ring Bolt installation Stud installation

Required dimension Recommended Required nut Recommended

torque torque

ADB 8" Eurobase; White labyrinth 1411.20.522 21 Nm + Loctite 1411.20.430 21 Nm + Loctite

ADB 8" HPI; gasket Metric screw kit 25 2701 Self-locking nut kit 2701
Adapter ring ADB 8" 4072.24.781 / 1 pc mm H100
to 12" 4072.76.560 / 10 pcs
4072.76.570 / 100
pcs

RELIANCE base 8" White labyrinth 1411.20.522 40 Nm 1411.20.435 Self-locking 40 Nm

135 mm; gasket Metric screw kit 25 no Loctite nut kit H80 no Loctite
ERNI 12" ED12-190 4072.24.781 / 1 pc mm
4072.76.560 / 10 pcs
4072.76.570 / 100
pcs

ERNI 8” EE08-150; Red labyrinth gasket 1411.20.522 40 Nm 1411.20.435 Self-locking 40 Nm

ERNI 8” ED08-133 4071.73.100 / 1 pc Metric screw kit 25 no Loctite nut kit H80 no Loctite
4072.76.580 / 10 pcs mm
4072.76.590 / 100
pcs

THORN 8” 100 mm; Grey o-ring 1411.20.522 40 Nm 1411.20.435 Self-locking 40 Nm

THORN 8” 133 mm SGE48001264 / 1 pc Metric screw kit 25 no Loctite nut kit H80 no Loctite
SGE.SP24522 / 10 pcs mm
SGE.SP24525 / 100
pcs

THORN 8" MKT 133 White labyrinth 1411.20.522 40 Nm 1411.20.435 40 Nm

mm gasket Metric screw kit 25 no Loctite Self-locking nut kit H80 no Loctite
4072.24.781 / 1 pc mm
4072.76.560 / 10 pcs
4072.76.570 / 100
pcs

IDM 6494 120 mm; White labyrinth 1411.20.522 40 Nm 1411.20.430 40 Nm

Adapter ring SG / gasket Metric screw kit 25 no Loctite Self-locking nut kit no Loctite
Thorn / ID 8" to 12" 4072.24.781 / 1 pc mm H100
4072.76.560 / 10 pcs
4072.76.570 / 100
pcs

Note
Contact your ADB SAFEGATE Sales representative for more information.

UM-5015, Rev. 1, 2020/03/16 43

F-RANGE 8-inch inset Fixtures – Power Table

Fixture type Fixture load Isolation transformer CCR load

Rating Loss Efficiency

FRC (unidirectional) 48 VA 45 W 9 VA 0.85 57 VA

FRC (bidirectional) 96 VA 100 W 11 VA 0.9 107 VA

FTD (unidirectional) 45 VA 45 W 9 VA 0.85 54 VA

FTD (bidirectional) 90 VA 100 W 10 VA 0.9 100 VA

FTZ (unidirectional) 48 VA 45 W 9 VA 0.85 57 VA

Note
• Extra losses in secondary cables or due to extra equipment (e.g. ILCMS remotes) are not included in above table;
these extra losses will result in a higher required size of isolation transformers.
• Extra losses in primary cables are not included in above table; these extra losses will result in a higher required
CCR load.
• Efficiency of the secondary transformer depends on the supplier of secondary transformers.

UM-5015, Rev. 1, 2020/03/16 45

The cable resistance R (Ohms) for 1 conductor is calculated with following formula:

• R (Ohms) = resistivity of material (Ohm m) * Length (m) / cross sectional area (m2)
• for copper conductors the resistivity is 1.72 10-8 (m2)
For example for 1km 2.5 mm2 copper cond., the resistance R is calculated like this:
1.72 10-8 * 1000 / 2.5 10-6 m2 = 6.88 Ohms
The loss (Watt) is then R * I2 or 6.88 Ohms * 6.62 A2 = 299.69 W / km or 0.299 W / m.
The loss (Watt) for a secondary cable with 2 conductors is thus 2 * 0.299 = 0,599 or 0,6 W / m.
As such we can calculate:

• for a 2.5 mm2 Cu-wire (2 conductors) : 0.6 W / m

• for a 4 mm2 Cu-wire (2 conductors) : 0.4 W / m
• for a 6 mm2 Cu-wire (1 conductor): 0,12 W/m
The cable between the isolation transformer and the lamp adds losses that cannot be ignored when dimensioning the circuits
and selecting rating for secondary transformers and regulators.

NOTICE
Secondary cable lengths should not exceed 100 m.

For a secondary cable of e. g. 20 m of 2.5 mm2 CU-wire, 20 m * 0.6 W / m = 12 W equals the additional loss to be taken into
account.
For a primary cable of e. g. 100 m of 6mm2 CU-wire, 100 m * 0,12 W / m = 12 W equals the additional loss to be taken into
account.

UM-5015, Rev. 1, 2020/03/16 47

48
Copyright © ADB Safegate, All Rights Reserved
Appendix D: SUPPORT
Our experienced engineers are available for support and service at all times, 24 hour/7 days a week. They are part of a
dynamic organization making sure the entire ADB SAFEGATE is committed to minimal disturbance for airport operations.

ADB SAFEGATE Support

Live Technical Support - Americas

If at any time you have a question or concern about your product, just contact ADB SAFEGATE’s
technical service department. Trained in all areas of system issues, troubleshooting, quality control
and technical assistance, our highly experienced Technical support specialists are available 24 hours
a day, seven days a week to provide assistance over the phone.
ADB SAFEGATE Americas Technical Service & Support (US & Canada): +1-800-545-4157
ADB SAFEGATE Americas Technical Service & Support (International): +1-614-861-1304
During regular business hours, you can also Chat with a Service Technician. We look forward to
working with you!
Before You Call
When you have an airfield lighting or system control system problem it is our goal to support
airfield maintenance staff as quickly as possible. To support this effort we ask that you have the
following information ready before calling.

• The airport code

• If not with an airport, then company name (prefer customer id number)

• Contact phone number and email address

• Product with part number preferable or product number

• Have you reviewed the product’s manual and troubleshooting guide

• Do you have a True RMS meter available (and any other necessary tools)

• Be located with the product ready to troubleshoot

Note
For more information, see www.adbsafegate.com, or contact ADB SAFEGATE Support via email at
[email protected] or
Brussels: +32 2 722 17 11
Rest of Europe: +46 (0) 40 699 17 40
Americas: +1 614 861 1304. Press 3 for technical service or press 4 for sales support.
China: +86 (10) 8476 0106

D.1 Telephoning Customer Service

When you call for technical assistance, you should have the appropriate product documentation at hand. Be prepared to give
the following information:

• To what product does the question relate?

• The exact wording of any messages that appeared on the Operator Interface screens (Computer System related assistance
only).
• What happened, and what you were doing before and during when the problem occurred.
• How have you tried to solve the problem.

D.2 ADB SAFEGATE Website

The ADB SAFEGATE website, www.adbsafegate.com, offers information regarding our airport solutions, products, company,
news, links, downloads, references, contacts and more.

UM-5015, Rev. 1, 2020/03/16 49

D.3 Disposal

Tip
You can also contact the ADB SAFEGATE customer service team to get information on adequate disposal options or
recycling of electrical devices delivered by ADB SAFEGATE.

NOTICE
Electrical equipment that is not in use or needed anymore, must be disposed according
to the applicable legal environmental regulations. Electrical must not be disposed with
household waste. Follow the applicable regulations established by the responsible local
authorities. Contact the responsible local authorities for more information on local
waste disposal sites or recycling centers.

D.4 Recycling

D.4.1 Local Authority Recycling

The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and
electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment
and human health, which could otherwise be caused by inappropriate waste handling. The recycling of materials helps to
conserve natural resources. For more detailed information about recycling of products, contact your local authority city office.

D.4.2 ADB SAFEGATE Recycling

ADB SAFEGATE is fully committed to environmentally-conscious manufacturing with strict monitoring of our own processes as
well as supplier components and sub-contractor operations. ADB SAFEGATE offers a recycling program for our products to all
customers worldwide, whether or not the products were sold within the EU.
ADB SAFEGATE products and/or specific electrical and electronic component parts which are fully removed/separated from
any customer equipment and returned will be accepted for our recycling program.
All items returned must be clearly labeled as follows:

• For ROHS/WEEE Recycling

• Sender contact information (Name, Business Address, Phone number).
• Main Unit Serial Number.
ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU
member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our
customers.

ADB SAFEGATE ADB SAFEGATE, Belgium:

Leuvensesteenweg 585,
B-1930 Zaventem
Belgium

Contact: Email: [email protected]

Tel.: +32 2 722 17 11, Internet: www.adbsafegate.com
Fax: +32 2 722 17 64

Americas LLC ADB SAFEGATE, Americas:

977 Gahanna Parkway,
Columbus, OH 43230
USA

Contact: Email: [email protected]

Tel.: +1 (614) 861 1304, Internet: www.adbsafegate.com
Fax: +1 (614) 864 2069

ADB SAFEGATE Sweden AB ADB SAFEGATE, Sweden:

Djurhagegatan 19
SE-213 76 Malmö
Sweden

Contact: Email: [email protected]

Tel.: +46 (0)40 699 17 00, Internet: www.adbsafegate.com
Fax: +46 (0)40 699 17 30

ADB SAFEGATE Airfield Technologies Ltd. China ADB SAFEGATE, China:

Unit 603, D Block,
CAMIC International Convention Center,
No 3, Hua Jia Di East road, ChaoYang district,
Beijing 100102
P.R. China

Contact: Email: [email protected]

Tel.: +86 (10) 8476 0106, Internet: www.adbsafegate.com
Fax: +86 (10) 8476 0090

ADB SAFEGATE Germany GmbH ADB SAFEGATE Germany GmbH, Mannheim:

Konrad-Zuse-Ring 6,
D-68163 Mannheim
Germany

Contact: Email: [email protected]

Tel.: +49 (621) 87 55 76-0, Internet: www.adbsafegate.com
Fax: +49 (621) 87 55 76-55

UM-5015, Rev. 1, 2020/03/16 51

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