SERVICE MANUAL

Model Name : DV-10

Prepared by SI :

________________________________________

Prepared by TSE :

________________________________________

Checked by :

________________________________________

Approved by :

________________________________________

Date Revise Version Description

2005/8/30 V1.0 Initial Issue

Copyright August, 2005 . All Rights Reserved

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 Preface
This manual is applied to DV-10 0.55” DMD XGA digital projection system. It’s the mode of
single Panel, 180 Watt Compact P-VIP Lamp and 854(H) x 480(V) resolution. The manual
gives you a brief description of basic technical information to help in service and maintaining
the product.

Your customers will appreciate the quick response time when you immediately identify prob-
lems that occur with our products. We expect your customers will appreciate the service that
you offer them.

This manual is for technicians and people who have an electronic background. Send the
product back to the distributor for repairing and do not attempt to do anything that is complex
or is not mentioned in the troubleshooting.

NOTICE :
The information found in this manual is subject to change without prior notice. Any subsequent
changes made to the data herein will be incorporated in further edition.

Copyright 2005, August

All Rights Reserved
Manual Version 1.0

i DV-10

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 Table of Contents
Chapter 1 Introduction 1-1
Product Highlight 1-1
Mechanical Spec 1-2
Compatible Modes 1-9

Chapter 2 Disassembly of Procedure 2-1

Equipment Needed 2-1
Remove Lamp, DVD Module and Control Keypad Board 2-2
Remove Top Cover, Speaker, Keypad Board, Rear Cover,
Fan Module, Main Board and Audio Board 2-5
Remove Lamp Driver, LVPS, Engine, Color Wheel 2-8
Remove DMD Board, DMD Chip, Thermal Board,Front Cover,
Elevator Module and Keypad Board. 2-10

Chapter 3 Troubleshooting 3-1

Equipment Needed 3-1
LED Indications Table 3-1
Main Procedure 3-1

Chapter 4 Function Test and Alignment Procedure 4-1

Test Equipment 4-1
Test Condition 4-1
Test Display Modes and Pattern 4-2
Inspection Procedure 4-5
Calibration 4-7
Guide to Entering Service Mode and Factory Reset 4-8

Chapter 5 Firmware Upgrade Procedure 5-1

Equipment Needed 5-1
Hardware Setup Procedure 5-1
Firmware Progarm Installation Procedure 5-2
Firmware Upgrade Procedure 5-9

DV-10

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 Chapter 6 EDID Key-in Procedure 6-1
Equipment Needed 6-1
Setup Procedure 6-2
DDC Key-in Procedure 6-3

Chapter 7 DV-10 DVD Code Installation Procedure 7-1

DVD Region Code 7-1
Setup Procedure 7-1

Appendix A 7-1
Exploded Overview 7-1

Appendix B 7-32
PCBA Code Definition 7-32

Appendix C 7-33
Serial Number System Definition 7-33
Reader’s Response 7-34

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 Chapter 1

Introduction
1-1 Product Highlights
Projector

- One 480P (854 x 480) DMD DVD projection system with DVD module bundled
- 800 ANSI lumens (typical), 680 ANSI lumens
- 75% uniformity (Typical), 65% minimum (Japan standard)
- Contrast (FOFO) : 2000 : 1 (Typical), 1300:1
- Dimensions : 14.5 x 4.6 x 10.75 inches (368.5 x 116.6 x 272.7 mm)
- Weight < 8 lb
- Adjustable Feet angle 9.5%
- Zoom lens 1.1X, throw ratio from 1.35 to 1.5
- Diameter 44mm, 7segments GRBWGRB color wheel spinning at 120Hz.
- 200 Watt Phoenix Lamp. Lamp life 2000 hours, Low mode 3000 hours-based on
Phoenix DC lamp specification.
- High efficiency cooling system with typical system acoustic noise level : 35 dB(A) in
normal mode and 32 dB(A) in the low mode.
- Computer capability up to SXGA 60Hz for Analog
- NTSC/PAL/SECAM video capability with S-video, composite and HDTV(480i/p,
576i/p, 720p, 1080i)
- Auto detection of computer signal input.
- Auto Image.(Auto-tracking /frequency /position adjustment)
- Automatically saves adjustments for future use
- Projector on-screen menu with 9 languages. (Eng/Fra/Ger/Ita/Spa/Por/Traditional
Chinese/Simplified Chinese/Korean)
- On Screen lamp life timer.
- One IR remote controller for projector and DVD play both
- Half height DVD Meca + SOC

DVD Module
- Half Height top loading DVD traverse
- One SOC for MPEG decoder and DVD servo
- Direct interlace, digital video output from MPEG decoder to Scaler ITU-R 656 YUV
(4:2:2)
- Digital audio out and one subwoofer out

1-1 DV-10

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 - Compatible with DVD,VCD,SVCD,HDCD,CD,CD-R,CD-RW,MP3, WMA,discs and
Kodak CD picture.
- Contrast, brightness, saturation, tint, sharpness, gamma adjustment open up
- On-screen menu with 9 languages. (Eng/Fra/Ger/Ita/Spa/Por/Traditional Chinese/
Simplified Chinese)
- DVD keypad/button function
1. Play/Pause, Stop, Eject, Forward, Backward, Menu, Volume up, Volume down.

1-2 Mechanical Spec.

- Dimensions (WxHxD) 14.5 x 4.6 x 10.75 inches (368.5 x 116.6 x 272.7 mm)
- Weight 8.25 lb
- Cooling System Advanced Air Flow
Two motor fans (one 5020 Blower fan and one 7020 axial fan)
Temperature control circuits with adaptive voltage control fan speed
- Lamp Door Protection
Lamp power supply shuts off automatically when door open
- Feet Adjustable foot 9.5%
- Packing One Carry bag + Outside cushion and carton

Display Panel Specifications

- TI DMD 480p / 12deg / 854x480
- Number of active dots : 854(H) x 480(V)

Electrical Specifications
- Power Supply Universal 100~240 VAC+/-10%, 50-60 Hz with PFC input
For DV-10 , AC100V+/-10% (50-60 Hz) only.
- Power consumption 275W +/- 10% (Operating)
230W +/- 10%(ECO)
14W(Stand by)

I/O ports & Inputs signals

- Video I/O

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 - Others

Input signal spec.

- H-sync Frequency: 15.75 ~ 91.1 kHz
- V-sync Frequency: 43 ~ 85 Hz
- Video Signal RGB (PC)
Analog RGB: 0.7Vp-p, 75 ohm
Analog RGB: 1Vp-p, 75 ohm, Sync. Signal
Separate TTL H,V Sync.
Composite TTL Sync.
- Video
Composite video: 1Vp-p,75 ohm
S-video Luminance: 0.714Vp-p,75 ohm
S-video Chrominance: 0.286Vp-p,75 ohm
Video Compatibility
- Standards : (Should be frame lock)
NTSC - M,
PAL - B, D, G
HDTV - 720p, 1080i
Note: support 480i, 480p, 576i and 576p
TV Lines -500 lines

Intelligent Zoom
- by using “TI DDP2000” Chips to provide excellent quality zooming.

Keystone
- Vertical: +/- 15 deg (Desk-projector angle)

Control Key Pad

- 7 keys for projector and 6 keys for DVD

IR Remote Controller
- Top of the minus side battery spring should be directed to inside of cabinet.
- Top of the plus side battery spring should be lower than the libs of cabinet.

1-3 DV-10

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 Indicator
- “Lamp” Red
- “Temp” Orange
- “Power” Blue (Power on) / Red (Stand by)

Auto Detect & Install

- Automatically recognizes the computer's video signal and configures itself
accordingly.
- Automatically saves adjustments for future use.

On-Screen Menu
- Multi-language: 17 languages support be separate into two version - for Asia/US
and EMEA Chinese/Korean
- 6 main items ( Image-I, Image-II, Display, System, Language, Lamp Setting)

Projection lens
- f = 28.3 ~ 38.2 mm, F/3.4, 1.1X.

Projection Image Size

- 21” to 282” Diagonal

Throw Distance
- 3.28 ft to 32.80 ft/ 1.0m to 10m

Offset
- 154% = H’/H
- 120% with extension feet.

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 Throw Ratio: 1.25~1.5 (Projection Distance/Image Width)

1-5 DV-10

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 Tolerance
- Throw ratio <= +- 5%

Brightness
- Typical 800 ANSI lm /Minimum 680 ANSI lm
<Condition> Spoke light mode “White” on Service Menu. (Bright mode)

Contrast
- Full on / Full off :Typical 2000 : 1 /Minimum 1300 : 1 (Spoke on/Spoke off)
<Condition> Spoke light mode “White” and “Black” on Service Menu.
at the center of a spoke mode black pattern
<Condition> White: Same as full on brightness
Black: True black (no dithering noise)
<Condition> Bright mode
The white rectangles shall be at 100% gray and the black rectangles at 0% gray.
Illuminance measurements shall be made at the center of each of the rectangles.

Uniformity
- Typical Japan 75% /Minimum 65% (Full on)
<Condition> Spoke light mode “White” on Service Menu. (Bright mode)

Temperature
- Operating: 5oC -- 35oC
- Storage: -10oC -- 60oC

Maximum Humidity
- Operating: 5oC -- 35oC , 0 - 80 %RH (Max.), non-condensing
- Storage: -10oC -- 60oC , 0 - 80 %RH (Max.), non-condensing

Acoustic noise level

- typical : 35dB(A)/Normal mode.
- typical : 32dB(A)/Low mode.
- noise measurement:
Follows ISO 7779, A-weighted sound pressure level measurement
7200 rpm color wheel rotation and with DVD operation.

1-6 DV-10

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 Average Lamp life and lumen maintenance
- Life survival rate is more than 50%, at 2000 hours (Normal mode)
- Life survival rate is more than 50%, at 3000 hours (Low mode)

Altitude
- Operating 0~2,500 ft 5oC~35oC
2,500~5,000 ft 5oC~30oC
5,000~10,000 ft 5oC~25oC
- Storage 40,000 ft

MTBF
- Operating more than 12,000 hrs (90% confidence level)

Accessories
- Standard:
AC Power cord (1.8m)
Composite Video cable
15 pins D-Sub VGA cable (for EMEA SCART)
SCART to S-Video/VGA adaptor (for EMEA)
Wireless Remote Control
User manual (English)
Battery AA type x 2
(Mangan type, no mercury. For remote controller.)
Lens Cap
Additional Label for Remote Receiver (2 sheets)
Cushion
Warranty Card
Customer Card(Postcard)

1-2 DVD Module

Half Height / Top loading DVD ROM/loader
Interlace, digital video output ITU-656 YUV(4:2:2) from MPEG decoder to DMD
Contrast, brightness, saturation, tint, sharpness, gamma adjustment open up
Code for turning on/off region all, this feature is for engineer testing only and won’t be
release to end-user.

Function
- Compatible - This player is compatible with DVD, VCD, SVCD, HDCD, CD, CD-R

1-7 DV-10

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 CR-RW, MP3, WMA, discs and KODAK CD pictures.
- Parental lock- Parents may lock the player according to the content of the discs to
avoid the influence of violent and pornographic discs to children.
- Multi-language and multi-subtitle function - The player can support discs with about 8
different languages and 8 subtitles.
- Multiple angles for viewing - With this player, you may enjoy DVD discs with views of
different angles. (Provided the DVD disc has a Multi-angle feature embedded in it).
- Multiple picture proportion mode - With this player, you can select different picture
modes to match the projector screen, according to the picture requirement.

Regulation

1-8 DV-10

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 1-3 Compatible Modes
Analog

Note: “*” means “compressed”.

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 Chapter 2

Disassembly Procedure
Equipment Needed

Long Nose Nipper (Left)

Angle Cutting Nipper (Right)

Hex Sleeves 5mm (Top)

Screw Bit (-) 101

Screw Bit (+) : 107, 102, 101

(from top to bottom)

Wrench (8mm)

Nipper

Appearance
The Front Side The Rear Side

2-1 DV-10

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 2-1 Remove Lamp, DVD Module and Control Keypad
Board
Step1: Take off DVD Cover.
*Note: please follow the direction shown in pink, first right and upward.

DVD Cover Spring DVD Cover

Step2: Turn unit facedown, unscrew one screw to remove Lamp Cover.
Step3: Unscrew two screws to pull out Lamp Module.

Step2

Lamp Cover

Step3

Lamp

2-2 DV-10

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 Step4: Uncrew two screws and unplug three wires shown in yellow to take off DVD Module.

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 Step5: Unscrew nine screws and unplug one wire to remove DVD Loader Module.

Step6: Unscrew four screws to remove DVD Keypad Board, Keypad Rubber and Damping
Gear.

Damping Gear

Projector Keypad Rubber

Keypad
Board

2-4 DV-10

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 2-2 Remove Top Cover, Speaker, Keypad Board, Rear
Cover, Fan Module, Main Board and Audio Board.
Step1: Unscrew eight screws and unplug two wires to remove Top Cover.

The obverse side. The reverse side

Step2: Unscrew seven screws to remove Speakers and Keypad Board.

Speakers

Top Cover
Keypad Board

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 Step3: Unscrew five screws to remove Shielding.

Step4: Take off Rear Cover and Air Duct directly.

Rear Cover
Step5: Unscrew three screws, five hex srews and uplug nine wires to remove Main Board
and Audio Board.

2-6 DV-10

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 Step6: Unplug two connectors to separate Audio Board from Main Board.

Audio Board

Main Board

Step7: Unscrew two screws to remove Air duct Module.

Air duct Module

Step8: Take off Rear Cover and Air Duct directly.

Fan Module

2-7 DV-10

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 2-3 Remove Lamp Driver, LVPS, Engine, Color Wheel

Step1: Unscrew six screws and unplug two wires to remove Lamp Driver.

Lamp Driver Holder

Lamp Driver

Step2: Unscrew five screws and unplug four wires to remove LVPS.

The obverse side of LVPS The reverse side of LVPS

Step3: Unscrew one screw to separate Shielding and Mylar from LVPS.

LVPS Shielding Maylar

2-8 DV-10

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 Step4: Unscrew seven screws and tear one tape off to remove Engine.
Step5: Remove Fan Module directly from Engine and unscrew one screw to remove Thermal
Switch.

Step1 Step2

Fan Module Thermal Switch

Step6: Unscrew one screw to remove Color Wheel.

Color Wheel

2-9 DV-10

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 2-4 Remove DMD Board, DMD Chip, Thermal Board,
Front Cover, Elevator Module and Keypad Board.

Step1: Unscrew four screws and four hex screws to remove Heat Sink, DMD Board and DMD
Chip.

Step2: Unscrew three screws to remove Thermal Board and Interrupt Switch.

2-10 DV-10

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 Step3: Unscrew six screws to remove Base Buttom, Shielding and Buttom Shielding.

Shielding Front Shielding

Base Buttom

Buttom Shielding
Step4: Unscrew one screw to remove Front Cover and take off IR Sensor Board directly from
Front Cover.

Step5: Separate Elevator and Buttom Cover. IR Sensor Board

Elevator Module

2-11 DV-10

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 Chapter 3

Troubleshooting
3-1 Equipment Needed

- PC or pattern generator
- DVD player (Video, S-Video, Audio)
- Quantum Data 802B or CHROMA 2327

3-2 LED Indications Table

3-3 Main Procedure

No Power - Ensure that the power cord and AC power outlet are securely
connected
- Check Lamp Cover and Interrupt Switch
- Ensure that all connectors are securely connected and aren’t broken
- Check LVPS
- Check Lamp Driver
- Check Main Board

Auto Shut Down - Check LED Status

a. Lamp LED lit on
- Check Lamp
- Check Lamp Driver

3-1 DV-10

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 - Check Main Board
b.
Temp LED lit on
- Check Thermal Sensor
- Check Thermal Switch
- Check Fan
- Become “No Power”
*Please refer to “No Power” troublshooting

No Image - Ensure that the signal cables and source are work as well. (If you
connect multiple sources at the same time, use the “Source” button on
the control panel to switch.)
- Ensure that all connectors are securely connected and aren’t broken
- Check Main Board
- Check DMD Board
- Check Color Wheel
- Check DMD Chip
- Check Engine Module

No Light on - Ensure that all connectors are securely connected and aren’t broken
- Check Lamp Module
- Check LVPS
- Check Lamp Driver
- Check Main Board

Mechanical Noise - Check Color Wheel

- Check Fan Module

Line Bar/Line - Sometimes it’s because of DMD chip and DMD board did not
Defect assemble properly
- Check DMD Board
- Check DMD Chip
- Check Main Board

Image Flicker - Do “Reset(All data)” of the OSD Menu

- Ensure that the signal cables and source are work as well
- Check Lamp Module
- Check Color Wheel
- Check DMD Board
- Check Main Board

3-2 DV-10

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 Color Abnormal - Do “Reset(All data)” of the OSD Menu
- Adjust Color Wheel Index
- Check Main Board
- Check DMD Board
- Check Color Wheel

Poor Uniformity/ - Ensure the projection screen without dirt

Shadow - Ensure the projection lens is clean
- Ensure the Brightness is within spec
- Check Engine Module

Dead Pixel/Dust - Ensure the projection screen without dirt

(Out of spec.) - Ensure the projection lens is clean
- Clean DMD Chip and Engine Module
- Check DMD Chip
- Check Engine Module

Garbage Image - Ensure that the signal cables and source work as well.
- Check Main Board
- Check DMD Board

Remote Control/ - Remote Control

Control Panel Failed a. Check Battery
b. Check Remote Controller
c. IR receiver
d. Check Main Board
- Control Panel
a. Check FPC
b. Check keypad
c. Check Main Board

Function Abnormal - Do “Reset(All data)” of the OSD Menu

- Check Main Board
- Check DMD Board

Disk cannot be read - Check if the disk is scratched.

- Check if the anti-static protection of DVD Loader Module is unsoldered.
- Check if the region code is correct or not.
- Check DVD Loader Module.

3-3 DV-10

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 Chapter 4

Function Test

Test Equipment
- IBM PC with XGA resolution (Color Video Signal & Pattern Generator)
- DVD disc NTSC x 1, PAL x 1
- HDTV Tuner or Source (480p, 720p, 1080i), equipped with “S-Video”,
“Component”, “Composite” interface.
- Minolta CL-100
- Quantum Data 802B or CHROMA2327

Version Color Wheel

Change parts/update ADC Calibration Video Calibration Reset Lamp Hour Factory Reset EDID DVD Region Code
Update Index
Main Board V V V V V V
Firmware V V
Color Wheel V
Lamp Module V
DVD Loader Module V

Test Condition
- Circumstance Brightness : Dark room less than 2.5 lux.
- Inspection Distance : 1.5m~3m for functional inspection
- Screen Size : 60 inches diagonal (wide)
- After repairing each DV-10, the unit should be burn-in (Refer to the table
below).

Symptom Burn-in Time

Normal Repair 2 Hours

NFF 4 Hours

Auto Shutdown 6 Hours

4-1
DV-10

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 Test Display Modes & Pattern
Function Test Display Pattern

Item Test Content Pattern Specification Remark

Eliminate visual wavy noise by
Frequency &
1 Fine Line Moire Rsync, Frequency or Tracking Figure 1
Tracking
selection.
Gray level should be
2 Contrast/Brightness 64 RGBW scale distinguishable and without color Figure 2
abnormal.
Each R, G, B color should be
R, G, B and White R, G, B and Figure
3 normal without color abnormal
Color Performance White Color 3~6
issue.
Should be compliant with
4 Screen Uniformity Full White Figure 6
60%.(Minimum)
Dead Pixel (Bright
Full Black Cannot accept any bright pixel Figure 7
pixel)
5
Dead Pixel (Dark The numbers of dead pixel should
Full White Figure 8
pixel) be smaller or amount to 6 pixel.
The bright blemish cannot be
Full Black / Gray Figure 7,
6 Blemish (Bright) accepted if the problem appear
30 8
with Gary 30 pattern.
The dark blemish cannot be
Full white / Blue Figure
7 Blemish (Dark) accepted if the problem appear
60 6,9
with Blue 60 pattern.
The text in the corner should be Figure
8 Focus Text Pattern
clear after adjust the focus ring. 10
Horz. And Vert. position of video
Figure
9 Boundary Boundary Frame should be adjustable to be the
11
screen frame.
The unit can't accept the leakage is Figure
10 Light Leak Gray 10
brighter than Gray 10 pattern 12
Figure
11 HDTV 94% White No discolor
13
ADC Calibration Calibration Calibration Pattern should be in full Figure
12
(PC Calibration) Pattern screen mode 14

4-2
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 Figure 1. Fine Line Moire Figure 2. 64 RGBW Scale

Figure 3. Red Pattern Figure 4. Green Pattern

Figure 5. Blue Pattern Figure 6. Full White

Figure 7. Full Black Figure 8. Gary 30 Pattern

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 Figure 9. Blue 60 Pattern Figure 10. Text Pattern

Figure 11. Boundary Frame Figure 12. Gary 10 Pattern

Figure 13. 94% white Figure 14. Calibration Pattern

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 Inspection Procedure

- DVD Function check

Test Material : DVD
Test Procedure :
(1) Put DVD in DV10
(2) Press “Play” to check if image is normal
(3) Check DVD keypad function (FWD, REW, Stop, Volume +/-)

- Check Region
Turn the unit on and wait till the image shows.

And then press “1”, “2”, “3”, “4” buttons on Remote Control to check if the region
code is right or not.

- Frequency and Tracking

Test Signal : 1024x768@60Hz
Test Pattern : Line Moire Pattern
* Check and see if image sharpness and focus are well performed.
* If not, readjust by following steps.
(1) Select “Frequency” function to adjust the total pixel number of pixel
clock in one line period.
(2) Then select “Tracking” function and use right or left arrow key to adjust
the value to minimize video flicker.

4-5
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 - Boundary
Test Signal : 1024x768@60Hz
Test Pattern : Boundary Frame
* Adjust Re-sync or Frequency/Tracking/H. Position/V. Position to the inner of
the screen.
- Focus
Test Signal : 854x480@60Hz
Test Pattern : Text Pattern
* Adjust the center clearly, meanwhile, one slightly vague corner in the image is
allowed
- HDTV
Equipment : Quantum Data 802B or CHROMA 2327
Test Signal : 480p, 702P, 1080I
Test Pattern : Color Bar
If the test result was discoloration or flickering, please return the unit back to the
repair center.

- Color Performance
Test Signal : 854x480@60Hz
Test Pattern : 64 RGBW scale Pattern and Gray 16 Pattern
* Please check and ensure if each color is normal and distinguishable
* If not, please adjust color index of the service mode.

- Screen Uniformity

Test Signal : 854x480@60Hz

Test Pattern : Full White Pattern
* Please check and ensure the unit is under the spec.
* Please check and see if it’s in normal condition. If not, please return the unit to
repair area.
* Please check and see if there are dead pixels on DMD chip
* The total numbers and distance of dead pixels should be complaint with the
spec.

4-6
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 - Light Leak
Test Signal : 854x480@60Hz
Test Pattern : Gray 10 Pattern
* Please check and see if the light leaks*Notice
* The unit cannot accept the leakage is brighter than Gary 10 pattern
Notice : light leak on reflective edge, eye-catcher, bond wires and exposed metal.

Calibration
Once Main Board is changed, firmware upgrade should be done as well.
- Video Calibration
Test Signal : HDTV Signal (720p)
Test Pattern : 94% (Figure 13)
Get into service mode to select video calibration.
- ADC Calibration (PC Calibration)
Test Signal : 800x600@60Hz
Test Pattern : Calibration Pattern (Figure 14)
* Calibration Pattern should be in full screen mode, white above and black below.

Note: 1. Refer to the above Calibration’s test signal.

2. Please refer to the following steps for entering service mode.
3. Choose and access video calibration & ADC calibration for correction in service
mode. Choose “Exit” to leave the service mode after all.

- Dead Pixel (Bright/Dark pixel)

Test Signal : 854x480@60Hz
Test Pattern : Full Black Pattern and Full White Pattern
(1) Bright Pixel :
Test Pattern : Full Black Pattern
-Please check and ensure that the unit cannot accept any
bright pixel.
-If not, please return the unit to repair area.
(2) Dark Pixel :
Test Pattern : Full White Pattern
-Please check and ensure that the pixel number should be smaller
or amount to 6 pixels
-If not, please return the unit to repair area.

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 Guide to Entering Service Mode and Factory Reset

- Service Mode
- Please do the following steps to enter service Mode.
Turn on the power and wait for the disappearance of Logo picture.
- press “Power” button, “ (source) “, “ (source)“, “ ” button
sequentially to enter Service Mode Menu.

Up

Left Right

Down

Power

- Factory Reset
After final QC step, we have to erase all saved change again and restore the fac-
tory defaults.
Please enter the service mode, and then choose “Factory Reset” then choose
“YES” and press enter to see if it works.
This action will allow you to erase all end-user’s settings and restore the original
setting.

4-8
DV-10

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 Chapter 5

Firmware Upgrade Procedure

5-1 Equipment Needed

Software :
- DLP Composer
- DV-10 Firmware

Hardware :
- Power Cord
- USB Cable
- PC or Laptop
- DV-10 Projector

5-2 Hardware Setup Procedure

1. Connect USB Cable of PC to USB port of DV-10 Projector.

USB Cable

USB Port

5-1 DV-10

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 5-3 Firmware Progarm Installation Procedure
5-3.1 DLP Composer Lite Setup Procedure

1. Choose “DLP Composer Lite v3.6 Setup” program.

2. Click “Next” button.

5-2 DV-10

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 3. Reading the “License Agreement” rules, choose “I accept and agree to be bound
by all the terms and conditions of this License Agreement” icon, then click “Next” button.

5-3 DV-10

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 4. Click “Next”button.

5. Choose “All” icon, then click “Next” button.

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 6. Click “Next” button.

7. The program is executing “Initializing” status.

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 5-3.2 USB Driver Upgrade Procedure

1. Press “Menu “ button on projector, and hold it.

2. Plug power code and keep to hold “Menu“ button till the “TEMP”, and “LAMP” LED
light turn to red.

Press the button and hold it

3. Execute the C:\Program files\DLP Composer\usbupdata.cmd.

Note : The “DLP Composer” program must be closed first.

5-6 DV-10

Downloaded from www.Manualslib.com manuals search engine

 4. Type any key to continue. Then wait about a minute.

5. Click “OK”. The USB driver updated successfully.

5-7 DV-10

Downloaded from www.Manualslib.com manuals search engine

 6. Right click “My Computer” on the desktop. Select “Properties” on the popup
menu to launch the “System Properties” window. Choose “Hardware” and
then click “Device Manager.”

7. Click “Jungo” to assure “DDP2000” and “WinDriver” are properly installed. If

not, repeat Step 1 ~ 6.
Device Manager

5-8 DV-10

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 5-4 Firmware Upgrade Procedure
1. Press “Menu“ button on projector, and hold it and plug power code and keep
to hold “Menu“ button till the “TEMP”, and “LAMP” LED light turn to red.
2. Execute the “DLP ComposerTM” file.

3. Click “Edit” and “Preferences”.

5-9 DV-10

Downloaded from www.Manualslib.com manuals search engine

 4. Click “Library”. The library path located to the default installation directory is :
C:\Program Files\DLP Composer. If not then press “Browse” to select the
right path.

5. Select “Edit\Preferences\Communications”, choose “USB”, and then click

“OK”.

Note :
Vendor : 0x451
Product: 0x2000

5-10 DV-10

Downloaded from www.Manualslib.com manuals search engine

 6. step (1) Choose “Flash Loader”
step (2) Click “Browse” to serach the “DV10_Flash_b04.img” file.
step (3) select the item “Skip Boot Loader Area(load all but the first 16KB)”.
step (4) Click “Reset Bus” to erase the flash memory

1 2
3

Note : If appears the error message “cannot open USB driver - No projectors found”. Please
unplug the USB cable and replug, then do step (4) again. If it stiill fails, please restart PC
and redo 5-3.2 USB driver upgrade procedure.

5-11 DV-10

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 7. If the firmware is ready, then click “Start Download” to process the firmware
upgrade.
8. Click “Yes” to erase the flash memory.

5-12 DV-10

Downloaded from www.Manualslib.com manuals search engine

 9. After file was download. DV-10 will be back to standby status automatically
(Power LED flash blue). Please to restart the unit and enter the Service mode
to check the F/W version of DV-10 . Note

Ver.OO6 2005.07.05

Up
Burn in Mode
Left Right

Down

Power

Note : How to into Service Mode:

- Please do the following steps to enter service Mode.
Turn on the power and wait for the disappearance of Logo picture.
- press “Power” button, “ (source) “, “ (source)“, “ ” button
sequentially to enter Service Mode Menu.

5-13 DV-10

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 Chapter 6

EDID Key-in Procedure

6-1 Equipment Needed
- PC or Laptop
- EDID Fixture
- Power Adapter
- RS-232 Cable (Female to Male)
- VGA Cable
- DVI Cable
- Power Cord
- DDC Driver
- DV-10 Unit

RS-232 Cable (F-M)

VGA Cable Power Adapter EDID Fixture DVI Cable

6-1 DV-10

Downloaded from www.Manualslib.com manuals search engine

 6-2 Setup Procedure
Step1. Connect Power Adapter with the fixture.
Step2. Connect P1 of the fixture with COM1 of PC/Laptop by RS232 cable.
Step3. Connect P2 of the fixture with VGA port of DV-10 by VGA cable.
Step4. Plug Power Adapter to the fixture and connect the DV-10 Power Cord.
*Notice : Confirm JP3 is “Close” status.

Power Adapter

JP3

P1

P2

marked as “Generic”

VGA port

6-2 DV-10

Downloaded from www.Manualslib.com manuals search engine

 6-3 DDC Key-in Procedure
Step 1. Execute “EDID” program.

Step 2. (1) Check the Com port is “COM1”

(2) Click the “Model” item
(3) Choose the source file “OPTOMA_DV10_EDID_A.ini” and then
open it.

6-3 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Step 3. (1) Key in the Serial Number into the blank space.
(2) In “Write Source Select” Item, select “VGA”.
(3) Check the COM port is COM1
(4) Click “Program” button.

Step 4. “Please change the cable to VGA” message is shown on the screen,
then click “OK” button.
Notice : “RUN” message will appear on the screen.

6-4 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Step 5. When the DV-10 EDID program is finish, the “OK” message will appear
on the screen.

Step 6. (1) Make sure to check “Analog” and “Trans” in Read item
(2) press “Read” button.
(3) EDID Informations will show the result.
(4) Click “Reset” to do the next unit or “Exit” button to close the EDID
program.

2
3

6-5 DV-10

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 Chapter 7

DV-10 DVD Code Installation Procedure

7-1 DVD Region Code

1. Region 1 - America
2. Region 2 - Europe, England, Japan
3. Region 3 - ROW, Taiwan, Hong Kong
4. Region 4 - South America, Australia
5. Region 5 - Pan-EMEA, Indian
6. Region 6 - China

7-2 Setup Procedure

Step 1. Turn on DV -10 unit and wait till the following image shows.
Note: signal source is from DVD loader.

Figure 1

7-1 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Step 2. Put the “DVD code” CD in the DVD loader.
Step 3. The CD will be running automtically and press “Play” to install the DVD
code.
Note : If you don’t have the CD, please do the following steps. (1) A CR-RW Burner to make
CD is needed. (2) Make sure that file name in the CD must be dvdrom.bin.

Figure 2

Figure 3

Figure 4

7-2 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Step 4. Please wait till the installation process finishes and open DVD Cover to
take out the CD.
Note : When the circle is finished, the image will return to Figure 1. If the cover cannot be
opened promptly, the image will go to Figure 3 again. If so, please do DVD code
installation procedure again and do open the cover promptly when the image returns to
Figure 1.
Step 5. Press 1,2,3 and 4 on the remote control to check if the DVD code is
correct or not.

Figure 5

7-3 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Appendix A
Exploded Overview

I. DV-10 Unit

7-1 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Exploded Parts List
Item P/N Description
EMI GASKET CONDUCTIVE SPONGE 12.0(t)*10.0(w)*6.0(l)
1 41.81R07G001
DV10 "GREEN"
2 42.81R15G001 FFC CABLE 14PIN PITCH 1.0mm 100mm DV10
3 51.81R06G001 FRONT SIDE PANEL PC+ABS, GE C6200 DV10 "GREEN"
4 51.81R12G001 LAMP COVER PC+ABS C6200 DV10 "GREEN"
5 61.00018G002 LOCK SCREW PAN MECH M3*8.5-3.5 BLACK "GREEN"
6 61.00073G001 HEX SCREW L=6mm M3*M3 CU DV-10 "GREEN"
7 75.81R15G001 BUY ASSY BOTTOM COVER MODULE DV10 "GREEN"
8 70.81R07G001 ASSY TOP COVER MODULE DV10 "GREEN"
9 70.81R08G001 ASSY FRONT COVER MODULE DV10 "GREEN"
10 70.81R09G001 ASSY REAR COVER MODULE DV10 "GREEN"
11 70.81R10G001 ASSY DVD MODULE DV10 "GREEN"
12 70.81R13G001 ASSY ENGINE & BOTTOM BASE MODULE DV10 "GREEN"
13 70.81R14G001 ASSY AXIAL FAN MODULE DV10 "GREEN"
14 70.81R16G001 ASSY LAMP MODULE DV10 "GREEN"
15 70.81R17G001 ASSY PCBA MAIN MODULE DV10 "GREEN"
16 70.81R18G001 ASSY POWER MODULE DV10 "GREEN"
17 75.81R18G001 BUY ASSY SIDE SHIELDING MODULE DV10
18 75.81R05G001 DUCT ASSY AL 5052 t=0.5 & STEEL HS DV10 "GREEN"
19 75.81R16G001 BUY ASSY TOP FRAME MODULE DV10 "GREEN"
20 85.005AG.408 SCREW HEX I/O #4-40*H4*L8 Ni NYLOK
21 85.3A122.040 SCREW CAP MECH M2*4 Ni
22 85.1F123.060 SCREW PAN MECH W/SF M3*6 Ni
23 85.WA123.080 SCREW PAN TAP M3*8 Ni
24 61.88511.001 HEX SPACER M3 H=52mm L=4mm AL 2200MP
25 80.81R11G001 PCBA THERMAL SENSOR BD ID:90 DV10

7-2 DV-10

Downloaded from www.Manualslib.com manuals search engine

 II. Top Cover Module

7-3 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Exploded Parts List

Item P/N Description

1 85.WA123.080 Screw Pan Tap M3x8
2 61.81R25G001 DVD UP COVER LOCK SUS 301 DV-10 "GREEN"
3 80.81R06G001 PCBA PROJECTOR KEYPAD BD FOR DV10 "GREEN"
EMI GASKET CONDUCTIVE SPONGE 4.0(t)* 10.0(w)*17.0(l)
4 41.81R10G001
DV10
5 52.81R04G001 SPEAKER DAMPER SILICON RUBBER DV-10 "GREEN"
6 52.81R08G001 SPEAKER DAMPER SILICON RUBBER DV-10 "GREEN"
SPEAKER MESH-2 IRON t=0.5, (p0.8mm,P1.2mm) DV10
7 61.81R28G001
"GREEN"
ASSY SPEAKER BOX (RIGHT+LEFT) PC+ABS C6200 DV10
8 75.81R13G002
"GREEN"
9 35.81R02G001 SPEAKER NAME PLATE DV10 "GREEN"
10 61.81R21G001 SPEAKER STEP SCREW M2*6 STEEL & HS DV10 "GREEN"
11 51.81R01G001 TOP COVER PC TEIJIN MN-3600HC DV10
12 51.81R38G001 SPEAKER COSMETIC MYLAR DV10

7-4 DV-10

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 III. Engine Module

7-5 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Exploded Parts List

Item P/N Description

1 11.009F0G.001 CNNT F 166P FOR 0.55" SVGA LGA D
2 48.81GDMG002 DMD 854*480 PIXEL 0.5" 480P DDR WITH APERTURE
3 51.80W33G001 ENGINE BOTTOM MIRROR 1 TAPE 3M-J350
4 52.87130G.001 RUBBER BLOWER 595925 "GREEN"
5 85.1A523G040 SCREW PAN MECH M3*4 NYLOK
6 51.80B31G.001 DMD INSULATOR MYLAR 0.8+3300MP
7 50.80J01G.001 DMD ANTIDUST RUBBER 739 SILICONE
8 52.87319G.001 DMD THERMAL PAD 18*13*0.5T "GREEN"
9 61.80J10G.001 DMD LIGHT MASK 739 SUS301" GREEN
10 61.80J41.001 DMD HEAT SINK AL1070 VULCAN-1
11 61.80J48G001 DMD HEATSINK BACKER PLATE 739 AL6061
12 61.88608G.001 DMD HEATSINK SPRING PLATE SUS301
13 61.88611G.001 DMD SCREW IVYOX "GREEN"
14 80.80N02G.001 PCBA SMS BD FOR EP739
15 70.81R02G001 ASSY SUB ENGINE MODULE D10 "GREEN"
16 51.80W44G001 8*10*0.5t MYLAR FOR 2300MP "GREEN"

7-6 DV-10

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 IV. Main Board

Exploded Parts List

Item P/N Description

1 51.81R30G001 MAIN BOARD TOP MYLAR ERPP 0.43t DV10 "GREEN"
2 85.1F123.060 SCREW PAN MECH W/SF M3*6 Ni
3 80.81R02G001 PCBA MAIN BD DV10 "GREEN"
4 51.81R15G001 M/B MYLAR FRPP DV10 "GREEN"
5 42.81R02G002 W.A. 7P #28 150mm UL1007 M/B TO DVD BD DV10 "GREEN"
6 80.81R07G002 PCBA AUDIO BD FOR DV10 "GREEN"
SPEAKER EXTENTION CABLE RIGHT 135mm (RED) DV10
7 42.81R06G001
"GREEN"
8 41.81R08G001 EMI GASKET TAPE t=0.25mm DV10

7-7 DV-10

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 V. Sub Engine Module

7-8 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Exploded Parts List
Item P/N Description
1 70.81R03G001 ASSY OPTICAL LENS MODULE DV10 "GREEN"
2 85.1A326.060 SCREW PAN HEAD MECH M2.6*6 BLACK
3 70.81R21G001 PRE ASSY ENGINE BASE MODULE DV10 "GREEN"
4 52.81R12G001 RELAY ANTIDUST YM08 739 SILICONE RUBBER "GREEN"
5 23.80J06G001 RELAY LENS 1 "GREEN"
6 70.80N19.001 PRE ASSY ENGINE BOTTOM MODULE EP739
7 23.80J20G001 CONDENSER LENS2 "GREEN"
8 23.80J20G011 CONDENSER LENS 3 "GREEN"
9 61.81H06G001 ROD COVER 480P 739 SUS301 0.5t "GREEN"
10 61.80J05G002 ROD SPRING 739 SUS301 0.25t "GREEN"
11 70.81R05G001 ASSY ROD MODULE DV10 "GREEN"
12 70.81R04G001 ASSY COLOR WHEEL MODULE DV10 "GREEN"
13 52.80J03G001 LENS ANTIDUST 739 SILICONE RUBBER "GREEN"
14 52.81R18G001 PORON ENGINE TO DUCT DV10
15 85.1A526.060 SCREW PAN MECH M2.6*6 Ni NYLOK
16 85.1A626G040 SCREW PAN MECH M2.6*4 BLACK NYLOK "GREEN"
17 85.1F126G060 SCREW PAN MECH W/SF M2.6*6 Ni "GREEN"
18 75.80W15.004 BUY ASSY ZOOM RING STOP MDULE 2300MP
19 85.3A126.040 SCREW CAP HEAT D7.0 MECH M2.6*4 Ni

7-9 DV-10

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 VI. Lamp Driver Module

Exploded Parts List

Item P/N Description

W.A. 20P #24 200mm UL1007 LVPS TO DVD/B 6P MAIN/B 16P
1 42.81R01G001
Y CABEL DV10 "GREEN"
2 42.81R09G001 W.A. 2P #20 200mm LVPS/BALLAST DV10 "GREEN"
W.A. #28 2P LIMITE SWITCH EXTENTION CABLE 140mm
3 42.81R13G001
DV10 "GREEN"
4 75.81R01.001 ASSY QUASAR LVPS DV10
KLIXON YS11 THERMAL SWITCH,WIRE
5 43.80S01G001
LENGTH:2205mm,125C

7-10 DV-10

Downloaded from www.Manualslib.com manuals search engine

 VII. Engine and Buttom Base Module

Exploded Parts List

Item P/N Description

1 61.81R06G001 M/B STAND BRACKET AL 5052 t=1.0
2 70.81R01G001 ASSY ENGIVE MODULE DV10 "GREEN"
3 70.81R15G001 ASSY BOTTOM BASE MODULE DV10 "GREEN"
4 85.1F123.060 SCREW PAN MECH W/SF M3*6 Ni
5 41.81R10G001 EMI GASKET CONDUCTIVE SPONGE 4.0(t)*10.0(w)*17.0(l)
6 41.81U02G001 EMI TAPE W40*L40mm "GREEN"

7-11 DV-10

Downloaded from www.Manualslib.com manuals search engine

 VIII. DVD Module

Exploded Parts List

Item P/N Description

1 70.81R11G001 ASSY DVD COVER MODULE DV10 "GREEN"
2 70.81R12G001 ASSY DVD LOADER MODULE DV10 "GREEN"
3 85.WA123.080 SCREW PAN TAP M3*8
SCREW PAN TAP
4 TAPE 3M J350 17*60mm
M3*8

7-12 DV-10

Downloaded from www.Manualslib.com manuals search engine

 VIIII. DVD Cover Module

7-13 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Exploded Parts List

Item P/N Description

1 51.81R02G001 DVD COVER PC TEIJIN MN-3600HC DV10
2 75.81R11G001 ASSY DVD UP COVER MODULE DV10 "GREEN"
3 52.81R16G001 DVD UP COVER RUBBER SILICONE DV10 "GREEN"
4 51.90112.001 DOOR LOCK DL-400D BLACK PINGOOD EP652
5 51.00095G001 DAMPING GEAR PG-1 "GREEN";"PINGOOD"
6 61.81R20G001 DVD COVER SPRING SUS 304 DV10 "GREEN"
7 52.81R05G001 DVD KEYPAD BUTTOM SILICONE RUBBER DV10 "GREEN"
8 51.81R20G001 DVD METAL DOME DV10 "GREEN"
9 80.81R05G001 PCBA DVD KEYPAD BD FOR DV10 "GREEN"
10 85.1F123.060 SCREW PAN MECH W/SF M3*6 Ni
11 85.WA123.080 SCREW PAN TAP M3*8 Ni
12 51.81R40G001 DVD BD MYLAR FRPP 0.125t DV10 "GREEN"

7-14 DV-10

Downloaded from www.Manualslib.com manuals search engine

 X. DVD Loader Module

7-15 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Exploded Parts List

Item P/N Description

1 75.81R03.001 TOP LOADER DVD MECHANISM HTP002A0 FOR DV10
2 75.81R20G001 BUY ASSY DVD BD SHIELDING MODULE DV10 "GREEN"
3 75.81R19G001 BUY ASSY DVD SUPPORT MODULE DV10 "GREEN"
4 80.81R03G002 PCBA DVD BD FOR DV10 "GREEN"
5 80.81R08G001 PCBA SWITCH BD FOR DV10 "GREEN"
CABLE FFC 24P 0.5mm L=135mm DVD/B TO DVD MODULE
6 42.81R04G002
DV10 "GREEN"
CABLE FFC 40P 0.5mm L=175mm M/B TO DVD/B DV10
7 42.81R14G002
"GREEN"
8 52.81R10G001 DVD LOADER DAMPER SILICONE RUBBER DV10 "GREEN"
9 42.81R03G002 W.A. 5P #28 100mm UL1007 K/B TO DVD BD DV10 "GREEN"
10 85.3A122.040 SCREW PAN MECH W/SF M3*4 Ni
11 85.1F123.060 SCREW PAN MECH W/SF M3*6 Ni
12 41.81R15G001 EMI GASKET TAPE 15mm X 30mm
13 52.81R19G001 THERMAL PAD 24.3x24.3x3.5 GR-b
14 51.81R41G001 DVD SWITCH MYLAR DV10

7-16 DV-10

Downloaded from www.Manualslib.com manuals search engine

 XI. Lamp Module

7-17 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Exploded Parts List

Item P/N Description

1 51.80J02G001 LAMP BOTTOM 739 PPS
2 61.80W16G001 LAMP LNSULATOR AL 2300MPX
3 61.81H03G001 LAMP HOLDER AL PHENIX
4 23.80N15.001 PHOENIX 200W DC LAMP X66
5 70.81H07G001 ASSY COVER GLASS HOLDER
6 61.87125G001 LAMP HANDLER SUS304
7 61.88505.001 LAMP BRACKET 1 SUS301
8 61.88506G001 LAMP BRACKET 2 SUS301
9 52.81510G003 SILICON RUBBER for LAMP EP739
10 61.00018G002 LOCK SCREW PAN MECH M3*8.5-3.5
11 75.80N03.001 LIGHT CUT COVER MODULE
12 85.1A126.030 SCREW PAN MECH M2.6*3 NI
13 85.1A626G040 SCREW PAN MECH M2.6*4 BLACK
14 85.4A122.040 SCREW FLAT MECH M2*4
15 85.1A626G050 SCREW PAN MECH M2.6*5 BLACK

7-18 DV-10

Downloaded from www.Manualslib.com manuals search engine

 XII. Engine Base

7-19 DV-10

Downloaded from www.Manualslib.com manuals search engine

 Exploded Parts List

Item P/N Description

1 61.80J01G001 ENGINE BASE 739 Mg ALLOY "GREEN"
2 85.1A626.040 SCREW PAN MECH M2.6*4 BLACK NYLON
3 52.80J02G001 OFF LIGHT ISOLATOR 739 SILICONE RUBBER "GREEN"
4 61.80J39.001 OFF LIGHT PLATE AL VULCAN-1
5 87.FL030G008 WASHER FLAT 7*3.1*0.8t PC PINGOOD WS-1M "GREEN"
6 85.1A326.060 SCREW PAN HEAD MECH M2.6*6 BLACK
7 61.80J07G001 SPRING MIRROR2 739 SUS301 0.25t "GREEN"
8 23.80J02G011 REFLECTION MIRROR2 OF DP739 SERIAL "GREEN"
9 23.80S10G001 UV/IR FILTER OF DP739 SERIES "GREEN"
10 61.80J02G001 UVIR HOLDER 739 SUS301 0.3t "GREEN"
11 51.80W34G001 ENGINE BASE MIRROR2 TAPE 3M-J350 2300MP "GREEN"
12 51.81542G001 TAPE 3M J350 17*15mm "GREEN"
13 61.81H05G001 BLOWER FAN DUCT AL TDP-MT200 ''GREEN"
14 85.5A126G040 SCREW BINDING MECH M2.6*4 Ni "GREEN"

7-20 DV-10

Downloaded from www.Manualslib.com manuals search engine

 XIII. Power Module

Exploded Parts List

Item P/N Description

EMI GASKET CONDUCTIVE SPONGE 10*10*76 DV10
1 41.81R04G001
"GREEN"
2 70.81R20G001 ASSY LAMP DRIVER MODULE DV10 "GREEN"
3 70.81R24G001 ASSY LVPS MODULE DV10 "GREEN"
4 51.81R21G001 LVPS DOWN MYLAR GS DV10 "GREEN"
5 61.81R03G001 BOTTOM SHIELDING REAL AL 5052 t=0.8
6 85.1F123.060 SCREW PAN MECH W/SF M3*6 Ni
7 85.1C224.050 SCREW PAN MECH M4*5 COLOR W/TOOTH WASHER
8 52.81R20G001 LVPS THERMAL PAD; FUJIPOLY GR-B 70*39*1.0mm

7-21 DV-10

Downloaded from www.Manualslib.com manuals search engine

 XIV.Lampdriver Module

Exploded Parts List

Item P/N Description

1 42.81R11G001 W.A. 5P #28 170mm LAMP DRIVER TO MAIN BD DV10
2 75.80N06.001 ASSY HITACHI LAMP DRIVER EP739X
3 51.81R13G001 LAMP DRIVER HOLDER PC+ABS, GE C6200 DV10 "GREEN"
4 51.00138.001 SPACER SUPPORT SCK-3A "PINGOOD" EP739

7-22 DV-10

Downloaded from www.Manualslib.com manuals search engine

 XV. Buttom Base Module

Exploded Parts List

Item P/N Description

1 41.81R03G001 EMI GASKET CONDUCTIVE SPONGE 2(t)x5(w)x70(l) DV10
2 41.81R06G001 EMI GASKET CONDUCTIVE SPONGE 12(t)x8(w)x45(l) DV10
3 51.80J03G001 INTERRUPT SW HOLDER 739 PPS "GREEN"
4 51.80J04G001 INTERRUPT SW BOTTOM 739 PPS "GREEN"
5 85.1F123.060 SCREW PAN MECH W/SF M3*6 Ni
6 61.81R01G001 BOTTOM BASE Mg ALLOW AZ91D DV10 "GREEN"
7 61.87340.001 STAND OFF M3*4L D8.0 2100MP
8 70.81R22G001 ASSY BLOWER FAN MODULE DV10 "GREEN"
9 75.81R14G001 ASSY INRERRUPTER SWITCH DV10 "GREEN"

7-23 DV-10

Downloaded from www.Manualslib.com manuals search engine

 XVI. Optical Lens Module

Exploded Parts List

Item P/N Description

1 51.81R10G002 YM08 FOCUS RING PC+ABS, GE C6200 DV10 "GREEN"
2 23.81R01.001 YM08 WIDE ANGLE SVGA PROJECTION FOR DV10,
3 85.4A322.040 SCREW FLAT MECH M2*4
4 51.81R11G002 YM08 ZOOM RING PC+ABS, GE C6200 DV10 "GREEN"
5 51.81R17G001 ZOOM RING LOCK PC+ABS C6200 DV-10 "GREEN"
6 85.WA122.040 SCREW PAN TAP M2*4 Ni

7-24 DV-10

Downloaded from www.Manualslib.com manuals search engine

 XVII. Color Wheel Module

Exploded Parts List

Item P/N Description

SLEEVE BEARING COLOR WHEEL %%16644mm
1 23.81G19G001
G57/R70/B53/G57/R70/B53 "GREEN"
2 61.80J08G001 CW HOLDER 739 SECC 1.2t "GREEN"
3 52.83615G001 COLOR WHEEL DISC RUBBER, EzPro755 "GREEN"
4 61.83628G001 COLOR WHEEL SHOULDER SCREW,EzPro755 "GREEN"
5 80.80N04.001 PCBA PHOTO SENSOR BD EP739
6 85.1A626.040 SCREW PAN MECH M2.6*4 BLACK NYLON
7 51.80J38G001 MYLAR CW SUPPORT 739 FR700 0.18t "GREEN"

7-25 DV-10

Downloaded from www.Manualslib.com manuals search engine

 XVIII. Rear Cover Module

Exploded Parts List

Item P/N Description

1 51.81R33G001 REAR COVER IR MYLAR t=0.125mm DV-10 "GREEN"
2 80.81R10G001 PCBA REAR IR SENSOR BD DV10 "GREEN"
3 75.81R10G002 ASSY REAR COVER MODULE DV10 "GREEN"

7-26 DV-10

Downloaded from www.Manualslib.com manuals search engine

 XVIIII. Front Cover Module

Exploded Parts List

Item P/N Description

1 75.81R09G001 ASSY FRONT COVER MODULE DV10 "GREEN"
2 80.81R09.001 PCBA IR SENSOR BD DV10 "GREEN"
3 61.81R10G001 FRONT SHIELDING SUS301 t=0.1 DV10 "GREEN"

7-27 DV-10

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 XX. LVPS Module

Exploded Parts List

Item P/N Description

1 61.81R05G001 LVPS SHIELDING AL 5052 t=0.8
2 51.81R14G001 LVPS MYLAR GS DV10 "GREEN"
3 70.81R19G001 ASSY SUB LVPS MODULE DV10 "GREEN"
4 85.1F123.060 SCREW PAN MECH W/SF M3*6 Ni

7-28 DV-10

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 XXI.Axial Fan Module

Exploded Parts List

Item P/N Description

1 61.80N07G011 FAN FRAM AL 5052 t=0.6mm DV10 "GREEN"
2 52.80W01.001 RUBBER FOR FAN7020 2300MPX
3 49.80N01G001 SUNON 70*20 R-TYPE AXIAL FAN ,GM1207PKVX-A,
4 52.80N06.001 SPONGE FOR BLOWER DUCT BF1000 t=3.3mm EP739
5 61.80F02G001 PHOYOCATAL YSIS HONEYCOMBED FOIL
6 61.81R31G001 HONEYCOMBED FOIL FIX PLATE
7 85.1F123.060 SCREW PAN MECH W/SF M3*6 Ni

7-29 DV-10

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 XXII. Blower Fan Module

Exploded Parts List

Item P/N Description

1 49.80N02G001 SUNON 50*20 R-TYPE BLOWER ,GB1205PKV4-8AR,
2 52.87306G001 RUBBER BLOWER FAN FRAME 2100 "GREEN"
3 52.80S14G001 BLOWER PAD F12 76*5*t1.6 TDP-T90 "GREEN"

7-30 DV-10

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 XXIII. Rod Module

Exploded Parts List

Item P/N Description

1 61.80J04G001 ROD HOLDER 739 SUS301 0.2t "GREEN"
2 23.81H17G001 INTEGRATING ROD FOR MT200 4806P SERIES "GREEN"

7-31 DV-10

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 Appendix B

I. PCBA Code Definition

PCBA Code for Projector

A B XXXXXXXXXX C XXX EEEE

1 2 3 4 5 6

1 : ID C: M/B
B: DMD/ B
2 : Vendor Code
3 : P/N

4 : Revision

5 : Date Code

6 : S/N

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 Appendix C
Serial Number System Definition

Serial Number Format for Projector

A BBB Y WW C D BEMO EEEE

1 2 3 4 5 6 7 8

1 : A = Optoma, B~Z = OEM

2 : Product code (ex: 81R = DV-10)
3 : Y = Last number of the year (ex: 2005 - 5)
4 : Week of year
5 : Panel vendor code
6 : Electrical classification (1=110V, 2=220V, 0=universal)
7 : B = BIOS version, E = PCB board version,
M = Mechanical version, O = Optical version
8 : Serial code (from 0001~)

EX : A81R529T0AAAA1001
This label “A81R529T0AAAA1001” represents the whole serial number for DV-10, including Ver.
1st of BIOS and Ver. 1 of PCB Board. Both mechanical and optical version are 1st. In addition,
panel vendor is T0. It’s produced on 29th-week of 2005 for universal area and its serial code is
1001.

7-33 DV-10

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 *Reader’s Response*
Dear Readers:

Thank you for your backing our service manual up. In order to refine our content of the
service manual and satisfy your requirement. We expect you can offer us some precious
opinions for reference.
Assessment:
A. What do you think about the content after reading DV-10 Service Manual?
Unit Excellent Good Fair Bad
1. Introduction
2. Disassembly Procedure
3. Troubleshooting
4. Function Test & Alignment Procedure
5. Firmware Upgrade Procedure
6. DDC key-in Procedure
7. Appendix

B. Are you satisfied with the DV-10 service manual?

Item Excellent Good Fair Bad

1. Service Manual Content

2. Service Manual Layout

3. The form and listing

C. Do you have any other opinion or suggestion about this service manual?

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After your finishing this form, please send it back to Coretronic Customer Service
Dept. by fax: 886-3-563-5333.

7-34 DV-10

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