Factory Profile

of

www.clo-designs.com
 Organization

Basic Company info We are an apparel manufacturing,

international garment sourcing &
Factory Name CLO Designs Ltd. supply chain Management Company
Type of Company Readymade Garment Manufacturer, Supplier & delivering the right goods, to the
Exporter. right place at right time.
Registered as a Limited Liability Company in Dhaka,
We are capable of producing around
Bangladesh.
2 million pieces of garments (mostly
Establishment Year: 2018 knitwear) per year & supplying more
than 20 million pieces from our
Total Space: 13,000 Square Feet partner factories having versatile
226/1, Bongobondhu (Dobadia) Road, Uttar Khan, product portfolio including woven,
Factory & office
Dhaka 1230, BANGLADESH. denim & lingerie.
Address:
Cell # +88 01730591339 +88 01713456545 We have a total of around 140
TRUST Bank Limited, Millennium Corporate Branch, machines, which is laid between two
Banking with: to five lines depending on styles &
Dhaka 1206
type of garments. We are also in
E-mail: [email protected] process of adding 60 machines more
to our sewing lines. Complete list of
Modes of Payment: L/C, TT etc
machines at the end of this
Payment Terms: FOB, CIF, CF document.
 What we produce

TYPES OF PRODUCTS IN CATEGORIES: Products:

At our own factory we produce –
all kinds of knitted T-shirts,
Polo Shirts, Sweatshirts etc - solid dyed /
yarn dyed / printed / tie dye / - single jersey,
interlock, 1x1 rib, 2x2 rib, drop-needle, mesh,
etc in both 100% cotton, 100% polyester or
blend, polar fleece or micro - anti piling,
brushed, CVC, T/C, Cotton Lycra, French terry
or brushed in cotton etc - weight wise from
110 GSM to 400 GSM depending on garment
Menswear Kidswear requirement.
Womenswear
Fabrication also includes Canvas, Twill,
T-shirts, Polo, T-shirts, Polo, Hoodies, Frocks Bedford, Rib stop, all kinds of denim incl. ring
Sweatshirts, Sweatshirts, with lace floral & slab, ring in twill.
Hoodies, Skirts, Hoodies, sequins, Girl’s
dresses, tops, Underwears, skirts, T-shirts, Polo We also produce all kinds of knit or woven
blouses, Tank Boxers, Shorts, Shirts, Sweatshirts,
Trousers, Denim Pants, Shorts, Skirts, Men’s
tops etc. Swimming Shorts, Underwears,
briefs etc. briefs etc. Underwear, boxers - in Canvas, Twill, Bedford,
Rib stop, all kinds of denim incl. ring slab, ring
in twill or broken.
Women's T-Shirts & Tops
Women's Polo Shirts
Women’s Tank Tops & others
Skirts, Shorts & Bottoms
Women’s Dresses
Men’s T-Shirts
Men’s Polo Shirts
Men’s Sweatshirts & Jackets
Men’s Underwear
Men’s Woven Shorts
Men’s Swimming Shorts
Girl’s
Boy’s
 Quality Assurance

Quality Assurance builds quality into each step of the

manufacturing process including designing, production, and
beyond.

We understand the Value of Quality & Cost of Defects, so we

monitor & control our complete Value Chain System to ensure
conformity towards required standards & avoid mistakes.

Our QUALITY motto is 3Z - Zero Defect, Zero Delay & Zero

Complain; thus set our production process accordingly.

We ensure QUALITY in our –

• Management Systems We follow ISO in our Management
Systems & apply LEAN Production
• Production Process Methodology.

• Garments & We are in process of setting up Six

Sigma methodology & TQM (Total
• Supply Chain Quality Management) in our shop
floors.
 Quality SOP

Following are the list of SOPs maintained at our factory-

Our Quality SOP starts at the beginning of our supply
chain & all the SOPs comply with Zero Tolerance to 1. Fabrics inspection SOP
Defects. 2. Shade band procedure
3. Fabrics process before cutting
To the extent possible, we apply ‘Poka Yoke’ – a 4. Trim and accessories inspection SOP
mechanism in LEAM Manufacturing Process that helps 5. Garments pattern making SOP
an operator to avoid mistakes. 6. Fabrics relaxation, spreading & cutting procedure SOP
7. Sewing quality procedure
8. Garments measurement SOP
9. Needle controlling SOP
10. Sharp edge controlling SOP
11. Button pull test SOP
12. Button pinch setting SOP
13. Metal detection SOP
14. Mold prevention SOP
15. Finishing SOP
16. Quality control manual or SOP
 Laboratory Tests

Generally Pre-production, Production & Shipment samples

are laboratory tested (at accredited labs. e.g. Intertek, SGS,
Bureau Veritas, TUV, UL etc) to make sure our goods comply
required international standards.

• Dimensional Tests (e.g. Dimensional Stability to

Washing, Print Durability, Spirality, Twisting etc)
• Colour Fastness Tests (e.g. CF to Washing, Rubbing,
Perspiration, Light, Dry Cleaning, Water, Bleaching, Sea
Water, Pool Water etc)

• Mechanical /Physical Tests (e.g. Tear Strength, Seam

Strength, Bursting Strength, Pilling Resistance, Abrasion
Resistance, Tensile Strength etc).
• Chemical & Analytical Tests (e.g. Forbidden Azo, PVC,
Disperse Dyes (Allergenic & Carcinogenic Dyes), PVC, Toxic
Heavy Metals, COC, Nickel, pH, Formaldehyde etc)
 Quality in Production Process

Quality is a relative term. It means customer needs is to be satisfied.

Quality is of prime importance in any aspect of business. Customers
demand and expect value for money. As producers of apparel there must
be a constant endeavor to produce work of good quality.

Quality Check procedures in following

Sections-
• Sampling
• Marker Making
• Fabric Spreading
• Cutting
• Sewing
• Finishing
 Quality in Sampling

• Maintaining buyer Specification

standard

• Checking the sample and its

different issues

• Measurements checking

• Fabric color, GSM, Fastness etc properties

required checking

• SPI and other parameter checking

• Laboratory Testing
 Quality in Marker Making

• Considering garments production plan

• To check notch or drill mark
• Cutting table length consideration
• Fabric width must be higher than marker
width • Pattern direction consideration.

• Fabric length must be higher than

marker length

• Matching of green line

• Check pattern size and dimension

• Matching of check and stripe taking into

consideration
 Quality in Fabric Spreading

• Fabric spreading according to correct alignment with • Lay contains correct number of fabric ply
marker length and width
• Correct Ply direction
• Maintain requirements of spreading
• To control the fabric splicing
• Matching of check and stripe
• Tension control
 Quality in Fabric Cutting

• The dimension of the pattern and the cut

piece should be same and accurate

• Cut edge should be smooth and clean

• Notch should be cut finely

• Drill hole should made at proper place

• No yarn fraying should occur at cut edge

• Avoid blade deflection

• Maintain cutting angle

• More skilled operator using

 Quality in Sewing

Serial # Process Procedure

01 Input material check It is the first process of quality control in sewing section. Here all the input materials should be checked
to complete all the sewing processes accurately.
02 Cutting panel and accessories All the cutting panels and accessories should be checked here to avoid mismatching with the other
checking cutting parts and trimmings.
03 Checking sewing machine According to buyers approved sample, right sewing machine should be selected here to complete all the
required sewing for the garments.
04 Sewing thread checking It’s a very important matter in sewing section. Sewing thread should be selected here according to
buyers approved sample.
05 Sewing needle checking Here, required sizes needle should be selected to complete fault free sewing for the garments.

06 Embroidery and printing panel If there’s any embroidery or print lies in the garments, then it should be checked by maintaining buyers
checking (If there) approved sample.
07 Stitching fault checking After making the garments, here garments checked to identify stitch fault free garments.
08 Seam fault checking After checking stitch, all the seam of garments must be checked here.
09 Measurement checking According to buyer’s instruction, garments measurement has to check here.
10 Shade variation checking Sometimes various types of shade variation have seen in the garments which should be checked here.

11 Size mistake checking For submitting perfect size of garments to the buyer, an extra checking has needed here.
12 Trimmings checking According to buyers approved sample, required trimmings of garments should be checked here to make
fault free garments.
13 Interlining checking Interlining checking should be done here by the quality inspector whether it is perfect or not.

14 Crease or wrinkle appearance It is the last process of quality control in sewing section, where quality inspector confirms crease or
checking wrinkle free garments.
 Quality in Finishing Section

• Proper shape in garments • Bottom hem

• Proper inspection of the garments
including measurement, spot, dirt, • Properly dried in after pressing • Back yoke
impurities •
• Wanted wrinkle or fold in lining Every parts of a body
• Water spot • Get up checking
• Shading variation check • Collar closing
• Smooth and unfold in pocket • Side seam
• In secured or broken chain or button • Sleeve placket attachment
• Wrong fold • Cuff attachment
 Steps of Inspection

Before or Pre-production Inspection: The following

parameters & defects are checked prior to cutting -

• Shade Matching • Vertical & Horizontal Stripes

• Fabric Construction • Knitting defects such as missing

loops, sinker lines, etc.
• GSM
• Bowing
• Whales & courses if required)
• Skewing
• Diameter
• Yarn defects such as thick & thin
• Dyeing Levelness
places
• Ecological parameters if required
• Dirt & Stains
• Softness
• Shrinkage
• Matching of Rib, Collars & Cuffs
• Fabric Holes
 Steps of Inspection

During Production Inspection -

• Sewing threads matching

• Verify cutting patterns

• Dirt & Stains

• Cut components measurements

• Measurements
• Cutting shapes

• Labels
• Fabric defects

• Trims & Accessories

• Other specific parameters as required by the
customers Rib, Collars & Cuffs matching

• Stitching defects
 Steps of Inspection

Final Inspection: • Dirt & Stains • Incorrect side shape

PACKING & ASSORTMENT: • Oil stains • Bottom hem bowing

• Wrong Model • Sinker line • Uneven neck shape

• Wrong Quantity • Poor softness • Cross labels

• Missing labels & tags • Higher Shrinkage • Broken & Missing stitch

• Wrong Size & Colour assortment • Crease Marks • Insecure buttons

• Wrong Folding WORKMANSHIP DEFECTS: • Untrimmed threads & fabrics

FABRIC DEFECTS: • Open seam • Poor Ironing

• Wrong Shade • Puckering • Double stitch

• Uneven dyeing • Needle holes & marks

• Holes • Unbalanced sleeve edge

• Knitting stripes • Unbalanced placket

• Thick & Thin places • Insecure shoulder stitch

 Steps of Inspection

GENERAL DEFECTS:

• Shade variation within the garment parts MEASUREMENT DEVIATIONS :

• Garment length • Arm hole

• Shade variation between the garments
• Body width • Arm Opening
• Defective printing
• Shoulder length • Sleeve length
• Defective embroidery
• Placket length
• Defective buttons
• Placket width

• Neck width

• Neck opening

• Hemming width

• IRib or Collar width

 Workplace Safety

Safety is always the top most Priority at CLO Designs Ltd.

We consider Safety in two aspects –
Workplace & Product.
Workplace Safety: Importance of creating safe and healthy
work environment is utmost important. A serious
At CLO Designs Ltd we understand the importance of the
workplace injury or death changes lives forever. Health and
issue, so we ensure Workplace Safety in following major
safety is the key factor for all the industries in order to
areas –
promote the wellness of both employees and employers. It
is a duty and moral responsibility of the company to look • Building & Structural Safety
after the employee’s protection. • Fire Safety
• Health Safety
• Electrical Safety
• Instrumental Hazard related Safety
• Ambient Air Quality & Environmental Safety
 Product Safety

Product Safety: It is the liability of the manufactures to By being more aware of what we are putting on
ensure that the garments they manufacture are SAFE for its our bodies, we can reduce exposure to
consumers. This is done during a number of phases
unhealthy compounds.
including designing, raw material sourcing, process layout,
manufacturing & advertising.
Unlike the nutrition facts on the back of our favorite foods,
clothing doesn’t come with a conveniently itemized list of
ingredients. Instead as many as 2,000 different chemicals
are used in the textile industry, from dyes to transfer agents
in fashion manufacturing…

…many of which contain known carcinogens and

hormone disruptors

are kept undisclosed and hiding within the fibers of the

industry’s most sought out styles.
 Product Safety

Unsafe Garment can cause serious and often life

threatening injuries. This can include but not limited to -
• Skin Rashes
• Skin Cancer
• Choking Injuries
• Environmental Hazards
• Other Long Term Diseases

At CLO Designs Ltd we realize importance of Product

Safety, so we monitor & control following major areas –
• Raw Material Sourcing
• Dying & Chemicals
• Washing & Chemicals
• Chemical & Analytical Testing at Accredited Labs
 Social Responsibility

‘With Great Power Comes Great

Responsibility’

It’s their right to be contributed & our duty to contribute

and thus we are not doing any favor -
 Find us Google Maps

Google Maps Link to Us: https://goo.gl/maps/D2LCpfZHdwB2

Search us on
Google as
‘CLO Designs
Ltd’.
Example
Direction from
Rajuk College
road, Sector 3,
Uttara, Dhaka.
 List of Machines

Sl # NAMES QUANTITY
1 Plain Stitching Machine 50
2 Over lock Machine 45
3 T/needle (lock stitch) 2
4 T/needle (chine stitch) 2
5 Feed off the arm Sewing 2
6 Bar Tacking machine 2
7 Cylinder bed 6
8 Flat bed 12
9 Zigzag Machine 2
10 Button stitch 2
11 Rib Cutter 2
12 Snap button 2
13 Button hole 2
14 Flat Seamer (for Boxer) 2
15 Cutting machine 2
16 Steam Generator / Boiler 1
17 Elastic Joint Machine 2
18 Iron Tables 6
19 Kansai Special 3
20 Thread Sucker Machine 1
21 Electricity Generator (150 KV) 1
Total 149
 Management

Management: Photos
Dr Karthik ND
Director, CLO Designs Ltd.

Email: [email protected]
WhatsApp: +91 96298 30350
+880 1740526808

Ejaz Ahmed
Director, CLO Designs Ltd

Email: [email protected]
WhatsApp: +880 1713456545
Cell Phone: +880 1965000800