INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION AND TESTING OF LV POWER CABLE

Contractor: VA Tech Wabag Gm BH in consortium with VA Tech

CLIENT: Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) ITP No: NIC-WAB-ITP-E&I-0002
Wabag LT
ITP Applicable for: All MARAFIQ Approved Sub-con's under Wabag - For
Subcontractor: Nuqbah Integrated Company Rev – 00
Electrical Works
CONTRACT NO: PO No.7200038411/Expansion of SWTP-9 Stage-6 Phase -1 Date: 09-03-2021

MIR: Material Inspection Request should be raised and inspected as per Approved Material Approval and sampling for testing (wherever applicable as per MARAFIQ Standard Specification) shall be followed prior to using / consuming the same
for construction / installation. Based on acceptance of the MIR material will be further issued to site for utilization.

Type or Inspection By
Description of Extent of Reference MARAFIQ
S.No. Characteristics Category Method of Acceptance Norms Format of Record Sub Cons Wabag/TPI /JACOBS Remarks
Activity Check Documents
Check Cons. QC Cons. QC Repres.
1.0 MATERIAL
As per approved MAR Visual MQ-SP-E-6018 As per Manufacturer’s
1.1 LV Cables & Drawings Major 100% Delivery Note P H P W W
Inspection RC Spec. 16120 Catalogue
As per
Storage, Handling Visual As per Manufacturer’s
1.2 As per approved MAR Minor 100% Manufacturer ICL -E-02-01 P H P W W
& Preservation Inspection
Catalogue
Catalogue
Continuity Test
As per Approved
Insulation Drawings Witness of MQ-SP-E-6018
1.3 Major 100% MQ-SP-E-6018 ICL-E-02-03 P H P H W
resistance Test Test ICL-E-02-03
MQ & RC Spec
(On Cable Reel)
2.0 INSTALLATION
As per Approved MQ-SP-E-6018
Cable Trench Visual Drawings Visual MQ-SP-E-6018
2.1 Minor 100% RC Spec. 16120 P H W W S
Inspection MQ & RC Spec. Inspection RC Spec. 16120
Approved Drawings ICL -E-02-01

Sand Bedding
As per Approved
Visual
MQ-SP-E-6018 MQ-SP-E-6018
Drawings
2.2 (before cable Major inspection 100% RC Spec. 16120 RC Spec. 16120 ICL -E-02-01 R H W W S
MQ & RC Spec.
laying) cable trench Approved Drawings
As per Approved MQ-SP-E-6018
Visual MQ-SP-E-6018
2.3 LV Cable Laying Drawings Major 100% RC Spec. 16120 ICL -E-02-01 P H P W W
MQ & RC Spec. inspection RC Spec. 16120
Approved Drawings
Continuity Test As per Approved Witness for MQ-SP-E-6018
2.4 Insulation Drawings MQ-SP-E-6018 ICL -E-02-03 P H P H W
Resistance Test (IR) MQ & RC Spec. Major
Cable Testing
100%
Approved Drawings
 INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION AND TESTING OF LV CABLES

Contractor: VA Tech Wabag Gmbh in consortium with VA Tech

CLIENT: Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) ITP No: NIC-WAB-IT P-E&I-0002
Wabag LT
ITP Applicable for: All MARAFIQ Approved Sub-con’s under Wabag – For Electrical &
Subcontractor: Nuqbah Integrated Company Rev – 00
Works
CONTRACT NO: PO No.7200038411/Expansion of SWTP-9 Stage-6 Phase -1 Date: 09-03-2021
MIR: Material Inspection Request should be raised and inspected as per Approved Material Approval and sampling for testing (wherever applicable as per MARAFIQ Standard Specification) shall be followed prior to using / consuming the same
for construction / installation. Based on acceptance of the MIR material will be further issued to site for utilization.
Inspection By
Type or
Description of Extent of Reference Format of MARAFIQ
S.No. Characteristics Category Method of Acceptance Norms Remarks
Activity Check Documents Record Sub Cons Wabag/TPI /JACOBS
Check
Cons. QC Cons. QC Representative
As per Approved Drawings MQ-SP-E-6018
Dry Sand Covering & MQ & RC Spec. Visual MQ-SP-E-6018
2.5 Major 100% RC Spec. 16120 ICL -E-02-01 P W W S S
Tile laying inspection RC Spec. 16120
Approved Drawings
Installation of warning As per Approved Drawings MQ-SP-E-6018
MQ & RC Spec.. Minor Visual MQ-SP-E-6018
2.6 tape marker 100% RC Spec. 16120 ICL -E-02-01 P W W S S
Backfilling
inspection RC Spec. 16120
Approved Drawings
As per Approved Drawings MQ-SP-E-6018
Cable Tag & MQ & RC Spec. Major Visual MQ-SP-E-6018
2.7 100% RC Spec. 16075 ICL -E-02-02 P W W S S
Identification inspection RC Spec. 16075
Approved Drawings
Witness for MQ-SP-E-6014 MQ-SP-E-6014
Glanding & As per Approved Drawings
2.8 Major Cable 100% ICL -E-02-02 P H P W W
Termination MQ & RC Spec.
Termination Approved Drawing
3 PRE-COMMISIONING
RC Spec. 16170 RC Spec. 16170
Final Termination and As per Manufacturer’s Witness for
3.1 100% RC Spec. 16075 RC Spec. 16075 ICL -E-02-02 P H P W W
Torquing Recommendation Torquing
Major Approved Drawings
Review & MQ-SP-E-6018 MQ-SP-E-6018
As per Approved Drawings Major Approval of
3.2 Final inspection 100% RC Spec. 16075 RC Spec. 16075 ICL -E-02-02 P H P R W
MQ & RC Spec. Energization
Certificate Approved Drawings

Legend: RFI: Request for Inspection; MIR: Material Inspection Request; P: Perform; W: Witness; H: Hold; R: Review; S: Surveillance Perform (P) = For the Performer attendance at the site is a must, the signature is always on Inspection
Request and Checklist.
Witness (W) = Attendance at the site is expected for the Witness, the signature is required on check sheet of Inspection Request (IR) and Checklist, but if the signatory is not present to sign at the time, follow on work may proceed and the
document(s) to be signed off later.
Hold Point (H) = Attendance at the site is mandatory and signature is required on the check sheet of Inspection Request at the time of the inspection to release the following work.
Review (R) = Documents to be reviewed, no signature required on the Inspection Request or its accompanying documentation or records or test reports.
Surveillance (S) = Random attendance at site, no signature required on the Inspection Request (IR) or its accompanying documentation.

Note: Inclusion & exclusion of further items other than listed above can be addressed with an ammonium of this document or by separate submission (as per Project Scope of Work).

PREPARED BY: MOHAMMED SHAMEER REVIEWED BY APPROVED BY

 Installation (laying, Dressing and Tagging) of underground LV Power Cable

Client: MARAFIQ Contractor: WABAG REF:

NIC-WAB-ITP-E&I-0002 ICL -E-02-01

Project Name: EXPANSI ON OF SWTP 9 STAGE 6 PROJECT Project No.: Subcontractor: NIC

Drawing No: Cable No.: RFI No.:

Location: Turn-over System: Sub-System: Area / :

Unit

Description of Inspection:

S.NO ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remarks

Materials are stored as per the manufacturer’s recommendation

1

To be verify the cable drum on reel Testing (Insulation resistance and continuity test) are
2 completed and documented.

The trench/cable tray shall be installed prior to installation of power cables

3
Sand bedding in cable trench is correct as per standard requirements and no stone and
4 rubbish on the Sand bedding

5 Cable checks real assignments and cutting schedules

Verify cable voltage rating, cable Size, core number, and conductor color coding with
6 respect to the cable schedule

7 Check arrow on cable reels for direction for pulling of reel

8 Identify minimum pulling temperature and type of pulling compound

9 Verify maximum permitted pulling tension not permitted

10 Inspect the cable for insulation damage

11 Verify the cable arrangement and tagging as per specification and drawing.

12 Cable end shall be sealed/covered after cutting.

13 Cable support and arrangement as per Specification and IFC Drawing.

14 Field bending radius are correct as per specification & drawing.

Verify the spacing between other cables (LV, Control, Instrument &
15
Communication Cable) and UG Piping as per project specification and standard.
No joint shall be made in a single drum length of cable or in a single cable run without
16 special written Approval by the Client
17 Insulation resistance and continuity test are complete d and documented

18 Red Concrete tiles and Warning tapes shall be installed

19 Cable is free of kinks, neat and cable lay is accordance with design and specification.

20 underground cable route markers shall be installed along the route as per approved drawing

Comments:

SUBCONTRACTOR QC INSPECTOR CONTRACTOR QC INSPECTOR MARAFIQ/JACOBS INSPECTION TEAM

Name: Name: Name:

Signature: Signature: Signature:

Date: Date: Date:

 Visual Inspection for cable gland installation. Cable identification and termination of LV
Power cables

Client: MARAFIQ Contractor: WABAG REF: NIC-WAB- ICL -E-02-02

ITP-E&I-002

Project Name: EXPANSI ON OF SWTP 9 STAGE 6 PROJECT Project No.: Subcontractor:

NIC
Drawing No: Cable Tag No.: RFI No.:

Location: Turn-over System: Sub-System: Area /

Unit:
Description of Inspection:

S.NO ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A REMARKS

1 Cable Identified length Adequate. MQ-SP-E-6005

Install cables in accordance with cable manufacturer recommendations. MQ-SP-E-6005

2
Make provisions for supplying adequate stack to professionally train and MQ-SP-E-6005
3
support cables
4 Check wires color coding or phasing. MQ-SP-E-6005

5 Materials shall be new and unused. MQ-SP-E-6005

Perform continuity test to insure proper cable Glanding and MQ-SP-E-6005

6
Termination.
7 Termination lugs correct in size / type (Approved Material) MQ-SP-E-6005

Check proper terminal and crimping dies are used on cables and that MQ-SP-E-6005
8
crimping procedures is correct
9 Stress cone fitted as per manufacturer instruction MQ-SP-E-6005

10 Termination torque as per specification and vendors requirements MQ-SP-E-6005

11 Cable gland are correct type and correctly fitted MQ-SP-E-6005

12 Cable gland plate supported properly MQ-SP-E-6005

13 Ensure IP sealing washer are fitted to gland where required MQ-SP-E-6005

Check cable type, size, color coding, location, installation, and routing MQ-SP-E-6005
14
Bend Radius in accordance with drawing and specification and vendor MQ-SP-E-6005
15
requirements
Cable termination neat, free of kinks, free of surface damage in cable MQ-SP-E-6005
16
jacket and evenly spaced
Termination support, clamping and banding and support spacing are in MQ-SP-E-6005
17
accordance with drawing and specification
Only the skilled personnel that have necessary qualification and MQ-SP-E-6005
18 experience shall carry out high voltage power cable termination and
joints.
Termination shall be performed using an approved shrink type MQ-SP-E-6005
19 termination kit of the correct size and type for the cable and in
accordance with the manufacturer’s instructions.
20 Cable Armoring shall be clamped and earthed at termination point MQ-SP-E-6005

Metallic sheaths, shield and armor are grounded in accordance with MQ-SP-E-6005
21
termination detailed
TERMINATION IDENTIFICATION – Identification of cables shall MQ-SP-E-6005
22 include the cable number and destination (e.g., load equipment tag
number) as per Specification.
Comments:

SUBCONTRACTOR QC INSPECTOR CONTRACTOR QC INSPECTOR MARAFIQ/JACOBS INSPECTION TEAM

Name: Name: Name:

Signature: Signature: Signature:

Date: Date: Date:

 CONTINUITY AND INSULATION RESISTANCE(IR) TEST RECORD FOR POWER CABLE

Client : MARAFIQ Contractor : WABAG NIC-WAB-ITP-E&I-002 ITR -E-02-03

Project Name : EXPANSION OF SWTP 9 STA GE 6 PROJECT Project No. : . RFI No. :

Drawing No : Cable / Equipment Tag No. :

Location : Turn-over System: Sub-System : Area / Unit :

Description of Inspection :

TEST SET (MODEL) SERIAL NO & CALIBRATION DATE:

MEGGER TEST VOLTAGE TEMP. AT TIME OF TEST HUMIDITY AT T IME OF TEST

INSULATION RESISTANCE TEST (MEGA OH M ) CONTINUITY

CABLE TYPE OF CABLE SIZE RATED LENGTH
S/N CABLE DRUM NO.
INSULATION IN MM SQ VOLTAGE IN ( M ) LI-L2-L3-N LI-L2-L3-N ARMOUR
L1-L2 L1-L3 L2-L3 LI-L2-L3-N PASS FAIL
ARMOUR G

10

Comments :

SUBCONTRACTOR QC INSPECTOR CONTRACTOR QC INSPECTOR MARAFIQ/JACOBS INSPECTION TEAM

Name : Name : Name :

Signature : Signature : Signature :
Date : Date : Date :