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Submittal Asd872a

This document summarizes an air conditioning unit for telecommunications and IT applications. It has precision temperature and humidity control functions, an integrated controller for autonomous operation, and meets relevant technical standards. Key components include filters, fans, an evaporator coil with two refrigerant circuits, and a hermetic scroll compressor. The unit has a self-supporting frame and removable panels for maintenance access.

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0% found this document useful (0 votes)
286 views

Submittal Asd872a

This document summarizes an air conditioning unit for telecommunications and IT applications. It has precision temperature and humidity control functions, an integrated controller for autonomous operation, and meets relevant technical standards. Key components include filters, fans, an evaporator coil with two refrigerant circuits, and a hermetic scroll compressor. The unit has a self-supporting frame and removable panels for maintenance access.

Uploaded by

jibanez003
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SCyberAir:

precision air conditioning unit for telecommunication, IT, computer and EDP installations.
close control operation .
dehumidification function
incorporated controller for autarc operation of the A/C unit
entire maintenance accessibility from the front
the A/C unit meets the current technical regulations and standards, the European guidelines for machines
and the German safety regulations
CE certification
manufacturing in a company certified according to DIN ISO 9001/ EN 29001
protection of all ESD sensible elements by manufacturing according to DIN EN 61340-5-1 (Protection of
electronic devices from electrostatic phenomena)
functional test before delivery for unit versions A and ACW
runnning test for unit versions AS and ASCW

A - type:
 cold production in the unit
 two separate open refrigerant circuits
 one split evaporator
 condensation by external air-cooled condensers
 dehumidification by reducing the refrigerant mass flow and the fan speed
 hot gas and liquid lines end pointing downwards in the unit
 connection to piping on site by soldered connections
 connections can be individually shut off

Suction direction:
 Air suction from top

Discharge direction:
 Airflow through the unit to the bottom
 Fan blowing out of the unit
 Discharge to the bottom

Frame, housing:
 self-supporting construction
 frame parts are made of galvanized steel or high-quality powder coating
 harmonized colour allocation
 interior sheet metals for highest stability and air conduction

Panelwork:
 the unit is delivered with all sides closed
 panels and doors can be removed on all sides.
 back- and side panels are firmly screwed
 all parts of sheet steel are provided with a high-grade plastic powder coating for a persistent corrosion
protection
 the panelwork is executed with doors at the unit front
 the doors are assembled to the unit frame with lockable security fasteners which prevent from unauthorized
access to the units
 panelwork and door insulation with appropriate B1-insulation material
 fire classification of the insulation is B1 according to DIN 4102, hardly inflammable, self-extinguishing
 chemical-free
 no mould fungus according to DIN IEC 68
 resistent against house dust mites and vermins
 non-provoking allergies
 decay-proof
 sound absorbent features > 5 kN/m4 according DIN52213
 toxicologically recognized as safe according Öko-Tex Standard 100
 detergent-proof
 thermal isolation characteristics until WLG 0,040 (040) DIN 52612
 UV-proof

Unit colour:
 Panelwork and sheet steel parts in STULZ anthracite grey
 Fronttop-C7000 in Stulz telegrey 4 (RAL 7047)

Filter:
 located on suction side
 large filter surface
 small pressure loss
 long service life
 fixed fold distance
 fully combustible, metal-free
 self-extinguishing according to DIN 53438 (fire class F1)
 filter exchange from the front
 filter monitor installed in the unit
 Filter Control Management for constant airflow

Filter quality:
 DIN EN 779 G4

High performance EC-radial fan:


direct driven fan
low vibration
low noise operation
wear-resistant
maintenance-free
single suction
twofold backward curved blades
statically and dynamically balanced in two planes (G 6,3 DIN ISO 1940)
electronically commutated motor with integrated electronic for connection to a microprocessor system
inherently safe motor with alarm output
fan speed can be electronically controlled
standard softstart
control from the microprocessor
bus connection ( RS485 )
multi-range voltage at 50/60 Hz
integrated current limitation
Impeller:
- PP plastic GF40, fibreglass-reinforced
- 3 dimensional formed fan blade for increasing the impeller efficiency
- corrosion-free
- colorfast
- applicable for cleanrooms

Two circuit evaporator coil :


 high capacity evaporator
 dual split evaporator
 subdivision of the coil on two refrigerant circuits
 even coil exploitation even at part load (only one cooling circuit in operation)
 copper core tubes
 pressed-on aluminium fins with hydrophilic coating
 targeted draining of the condensate into the condensate pan even with high air
flow velocities
 self-supporting aluminium frame
 high efficiency
 no dehumidification during normal cooling operation
 suction side position for optimized flow conditions and
lowest pressure losses
 aluminium condensate tray and cover plates for 100% condensate collection

Refrigerant:
 Standard: R407C
 ternary blend: 23% R32, 25% R125, 52% R134a
 ODP: 0
 GWP: 1770
 with the optional application of an alternative refrigerant (R134a, R410A) the standard R407C refrigerant
charge is omitted.

Refrigerating unit A/ ACW:


hermetic scroll compressor, mounted in the unit with anti-vibration dampers
- ester oil charge
- Rotalock valves
- sight glass for oil level
low pressure switch with automatic reset
high pressure switch with manual reset
receiver
- safety valve
- shut off valve liquid line
filter dryer
sight glass with humidity indicator
electronic expansion valve with pressure and temperature sensor in the
suction line
shut off valve pressure line
shut off valve liquid line
Schrader valves for simplified maintenance and a service-friendly operation
installation of all circuit components at the factory
entire functionality of the refrigerant circuit at dispatch

Scroll-Compressor:
 smooth and even compression
 little vibrations at operation
 low noise level
 hermetic design
 suction gas cooling
 internal oil management
 internal motor protection incl. evaluation unit
 electrical type of protection according to VDE is IP 21
 non-return valve at connection piece, pressure side
 maintenance-free
 high efficiency
 indifferent to malfunctions

RS485 Extension board (EBUS)


RS485 interface for BMS connection in controller systems without C7000
Advanced
Tube insulation:
 highly flexible until - 40°C
 FCHC-free
 resistant against most of the chemicals (with application in chemical
environment please indicate type of chemicals)
 test comparable to DIN 53 428
 hardly inflammable according to DIN 4102-B1 ; PA-III 2, 768
 self-extinguishing, non-dropping, non-fire-conducting
 resistance classification R 90
 noise protection according to DIN 4109
 thermal conductivity at 0°C 0,036 W / m² x K
 high water vapour transfer coefficient ; µ = 7.000
 UV-proof, non-ageing and water-proof

Electric cabinet:
 design of the cabinet according to VDE and DIN standards
 filter monitor
 accommodation of high voltage and control components
 accessible from the front
 installed main switch operable and lockable from the outside
 clear and space saving structure of high voltage and control components
 completed wiring of motor circuit breakers, contactors and control components in wiring ducts
 top hat rail or busbar system for high voltage components
 main power supply provided by customer
 protection class: IP20

Feeding direction:
 Power supply and piping connection from bottom

Voltage:
380 V - 415 V, 3ph, 60 Hz with N and PE protective conductor

C7000 Control System (CompTrol C7000):


System for control of A/C units consisting of C7000 - I/O-controller and, depending on functionality,
further expansion boards.

C7000-IO-Controller:
 supply voltage: 24 V (+15%/-15%) VAC
 I/O-board interface: EIA485 (RS485)
 service, download- and printer interface: EIA232 (RS232)
 4 sensor inputs: signal current 0-20 mA or 4-20 mA or signal voltage 0-10 V
 11 alarm inputs: 24 VAC/DC (+ 24V = no alarm) status display via LED's
 4 analog outputs: 0-10 VDC; max. load 20 mA
 7 digital outputs (relais with two way contact), 24 VAC, max. 6 A, status display via LED's

C7000-IO-Controller installed in electrical cabinet of a unit with following properties:

C7000-IO-Controller
 automatic or manual start after power loss, unit start time delay also selectable for individual
components.
 energy-saving fan speed control depending on temperature
 free allocation of all digital/analoge inputs and outputs at respective terminals.
 runtime equalization and sequencing of 2 compressors in a unit with 2 refrigerant circuits
 service warning according to pre-set time intervals.
 manual operation of individual components.
 day and night operation
 recording of up to 200 alarms with time and date
 temperature- and humidity recording up to 1440 data points, freely scalable within 1 to 60000
minutes
 variable alarm delay, selectable alarm priority, text input for auxiliary alarms.
 1*common alarm
 winter start operation
 RS232 port on microprocessor board for servicing and software upload. Print out of alarm
protocols, temperature/humidity values, diagnostics and parameter setting
 serial RS485 interface available for connection to user interface C7000AdvancedTerminal
(C7000AT)
 sequencing of all connected C7000-IO-Controller
 sequencing can be divided in up to 20 zones
 turn over conditions: unit failure and selectable temperature for Std-By unit activation
 selectable sequencing time
 alarm priority configuration
 Modbus protocol preinstalled

If the unit is equipped with respective options, the following functions can be controlled and supervised:

 cooling, heating, humidification and dehumidification


 control and supervision of limit values for condensation pressure, temperature and humidity with
supply air or return air limitation. Mean average value control when more than one sensor of the
same type is used.
 supervision of following signals: airflow, compressor, heater, fan speed, condensation pressure,
filter, humidifier, water detector, phase supervision, conductivity measurement, UPS, dry cooler, fire
alarm, pumps, 4 auxiliary alarms, broken sensor.

Documents:
The A/C units are dispatched with the following documents:
 operation instructions manual
 maintenance instructions manual
 wiring diagrams
 refrigeration diagram
 replacement parts list
 CE - declaration of conformity
 test certificate of final function and safety test
The commissioning, the final function check and the instruction of the operator are
not part of the delivery volume.

Electrical heating
 to ensure a constant room temperature, e.g. during dehumidifying operation
 single-stage electrical heating, capacity 1x 9kW (on/off control, controlled by the A/C unit's controller)
 each heating stage protected against overload and short circuit through circuit breakers in the electric
cabinet of the unit
 easy access for maintenance purposes
 position downstream the heat exchanger related to the airflow
 each stage consisting of 3 finned heating bars (material: heating bars 1.4306, fins 1.4306), designed for low
casing temperatures and stable, long-life operation the same as optimum heat transmission to the air
 one overheat protection for each stage (trigger temperature: 60°C to interrupt the control circuit) with
integrated, automatic restart

Steam humidifier 15 kg/h


 steam humidifier, installed ready for use in the unit for the entirely automatic production and delivery of
odourless, demineralized and germ-free steam
 proportional humidification capacity control, pre-adjustable in the range 25-100%
 position in the heat exchanger unit of the A/C unit, easy access for maintenance purposes and cylinder
exchange
steam cylinder with 3 electrodes, water pressure: 1-10 bar
maximum steam capacity: 15 kg/h
operation is carried out with non-treated tap water (conductivity range: 125 - 1250 µS/cm, total hardness:
100 - 500 mg/l CaCO3)
max. supply water temperature: 40°C
including inlet and outlet solenoide valve as well as level sensor
including inlet connection hose, length 680mm, diameter 3/8"
protected against overload and short circuit through circuit breakers in the electric cabinet of the unit
humidifier control board with microprocessor integrated in electric cabinet incl. indication of the humidifier
capacity and alarms by LED flash cycles as well as the preadjusted humidifier capacity
automatic water draining for maximum service life of the steam cylinder, manual draining available
monitoring and alarm forwarding by the control system of the A/C unit
distribution of steam via a steam distributor lance made of copper. Lance position behind the heat exchanger

Outside condenser KSV057A31p, air-cooled


Permissible refrigerants: R407C, R134a
Sound level: S

one condenser per refrigerant circuit, consisting of:


 corrosion-resistant self-supporting housing made of aluminium, protection class IP 44
 coil made of copper tubes with pressed-on aluminium fins.
 axial fan with grid cage in corrosion-resistant, water-proof execution, maintenance-free
 completely wired, controlled by a speed controller with pressure sensor in the hotgas line
 main switch for connection to power supply, water jet-proof according to IP 65.

A Schrader valve is located in the hotgas line for connecting a pressure gauge to adjust the speed controller by
maintenance personnel.

Technical data:
 voltage supply: 230/1/50-60 V/Ph/Hz
 number of fans: 3
 max. operating pressure: 28 bar

Speed controller
 adjustment of the pressure for maximum speed
 switch for behaviour below the proportional range (cut off/minimum speed)
 adjustment range: 8 to 28 bar
 proportional range: 4 bar (fix)
 minimum speed: 45% (50Hz) / 35% (60Hz)
 ambient temperature: -45 to +55°C
 protection: IP 54

Condenser supports are supplied unassembled and need to be fitted on site.

Power supply for condenser fan or external consumer


 power supply for max. 10 A, 2 x 1 - ph
 safety cutout with possibility for connection, mounted in the electric box

BMS contact for external messages - common alarm


 voltage-free contact for external messages on terminals in the unit's electrical box
 for the transmission of alarm and/or status messages from the unit to BMS systems

BMS contact for external messages - unit on/off


 voltage-free contact for external messages on terminals in the unit's electrical box
 for the transmission of alarm and/or status messages from the unit to BMS systems
Remote On/Off on terminals
 connection to the remote On/Off input of the controller via an auxiliary relay
 the unit is switched off when the relay contact closes

Three phase supervision


 excess-voltage; adjustment range: off/ 106 to 173%; factory setting: 108%
 undervoltage; adjustment range: off/ 50 to 94%; factory setting: 92%
 asymmetry; adjustment range: off/ 4 to 20%; factory setting: 5%
for these 3 errors: adjustment range tripping delay: 0,1 to 20s;
factory setting: 3 seconds
 phase failure; immediate release
 phase-sequence, relay is not energized
relative measuring accuracy 5%

A free digital input on the C7000 is required for the detection of one of the above phase errors.
This option is necessary for each power supply.

C7000 Advanced Control System - Protocol Modbus RTU


Additional user-interface for C7000-Control System: Graphic display and BMS-Connectivity
Technical data of the terminal:
 Voltage supply: 24 VAC
 Power consumption: 14 VA
 Fuse 2 A slow
 Operating temperature: 5°C ... 40°C

Features:
 Large backlit LCD display
 LCD display located at a height of 1.55m
 Control input via 5 keys
 Operation of up to 19 C7000 IO-Controllers via Windows technology
 Redundant user-interface by usage of up to 19 C7000AT
 Menu in 12 languages
 Visual and acustic signals of events
 Alarm transfer via SMS and E-mail (additional options required)

Interfaces:
 RS232 - Service Port (Sub-D 9) for configuration
 RS485 - for internal Stulz I/O-Bus
 RS232 or RS485 for connection to BMS

Protocol:
 Modbus RTU
 only 50 data points can be requested

Floor stand:
 Floor stand for A/C unit, adjustable height 495-545 mm.
 The floor stand serves for a vibration-decoupled positioning of the A/C unit, the same as for adjusting the
A/C unit position to the existing raised floor height.
 The floor stand consists of the following components, which must be assembled on site:
o a sufficient number of galvanized profile steel frames (70x40 mm), which is adapted to the unit
construction
o threaded supports with adjustable height incl. base plate (circular) and a head plate (serrated disc)
o vibration reducing Mafund support strips (25 mm thickness)
o the associated fixing material, e.g. hammer head screws
 The number of threaded supports is adapted to the unit dimensions and weight.
Seaworthy case packing
 Polyethylene air cushion film
 Polyethylene stretch film
 Box base with rubber strips
 Lid and walls made of plywood with 9 mm thickness

WinPlan

Unit
Unit type: ASD 872 A
Cooling capacity (total): 95,5 kW
Cooling capacity (sensible): 82,7 kW
Net total cooling capacity: 91,7 kW
Net sensible cooling capacity: 78,9 kW
Condensing temperature: 47 °C
EER: 3,82 kW/kW
AER: 0,17 W/(m³/h)
Sound power level: 81,3 dB(A)
LpA (2m freefield): 60,4 dB(A)
Airflow: 23.000 m³/h
Air velocity: 2,9 m/s
Return air temperature: 24 °C
Return air humidity: 50 rel.%
Supply air temperature: 13 °C
Altitude above sea level: 0 m
Height: 1.980 mm
Width: 2.550 mm
Depth: 890 mm
Weight: 828 kg
Refrigerant: R407C
Power supply: 380V/60Hz/3Ph/N/PE
Total power consumption: 25,0 kW

Fan (Data per unit)


Fan type: R3G595
Number: 3
Max. revolutions: 1.411 U/min
Nominal power: 8,7 kW
Revolutions: 1.043 rpm
Power consumption: 3,8 kW
ESP external static pressure: 20 Pa
Total pressure drop: 369 Pa
Control voltage: 7,0 V
Motor-efficiency: 89 %

Compressor (Data per compressor)


Electrical power consumption: 10,6 kW
Heat rejection: 58,2 kW
COP: 4,51 kW/kW
Number: 2
Evaporating temperature: 9,7 °C

Condenser
Unit type: KSV057A31p
Ambient temperature: 35 °C
Sound pressure group: Standard
Required condenser capacity: 58,2 kW
Available condenser capacity: 61,3 kW
Difference: 5,3 %
Weight: 161 kg
Current consumption (per fan): 4,05 A
Power consumption (per fan): 0,93 kW
Height: 947 mm
Width: 2.360 mm
Depth: 770 mm
Airflow: 18.480 m³/h
LpA (5m freefield): 59,5 dB(A)
Number of fans: 3
Number of condensers: 2

The above mentioned data are subject to the measuring tolerances of Eurovent. Unless otherwise stated, all
data refer to a product in basic version.

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