Korg Sp-250 ServiceManual
Korg Sp-250 ServiceManual
anual
SP-250
CONTENTS
1) Circuit Diagrams : Page 2 - 6
2) Disassembly : Page 7 - 20
3) Test Mode : Page 21 - 29
4) Parts List : Page 30 - 34
1st Edition
Issued date: March 30, 2006
Issued by: KORG INC.
Pin 5 is the standby switch pin.
The amplifier is turned on by
applying approximately 2.5 V or
more to this pin through an
external resistor
sp250m.sch-1 - Wed Nov 23 16:39:48 2005
sp250m.sch-2 - Wed Nov 23 16:42:00 2005
sp250m.sch-3 - Wed Nov 23 16:43:07 2005
TEST MODE
<Internal Check>
MASK ROM Check MIDI IN/OUT CHECK
*Internal Check OK {METRONOME} LED Flashing then go to next test.
*Internal Check NG Following LED flashing and stop test.
MASK ROM : PIANO 1 LED Flashing
MIDI Loop : PIANO 2 E.PIANO2 <*1>LED Flashing
<KEYBOARD CHECK>
LED {VIBES} ON.
Pressing key from highest end key sequentially with middle force and check if sound comes
correctly.
If the key is stroke correctly, the sound comes from speakers.
Check it whether the sounds from L and R have the same Phase by hearing.
If the pressing is not admitted, the sound does not come out. In the case of no sound, return to one
octave higher key and press and check again. If sound does not come out at the same key several
times, the key is "NG".
<PEDAL CHECK>
LED {STRINGS} : ON
When stepping the pedal lightly, {Bank} LEDs light from above to under sequentially.
<Headphone SW Check>
PHONE1 plugged: In this case, no sound comes from speakers.
PHONE1 unplugged: In this case, sound comes from speakers
PHONE2 plugged: In this case, no sound comes from speakers.
PHONE2 unplugged: In this case, sound comes from speakers
FQC COMPLETION
<*1> 01 Sep. 2005 Error correction / Addition of inspection item and attention
SP-250 QA Full Inspection Instruction Manual (Ver.2) Sep. 01, 2005
<APPEARANCE CHECK>
1 There are no abnormalities or problems on paintings and silk printings.
Especially color of painting parts should be within the range of acceptance that was decided
between KORG and Medeli.
2 There are no abnormalities or problems of float or ETC on SWs, Jacks, Potentiometers and etc
3 Gap between Aluminum Front Bar and Point of Keybed from the lowest key to highest key
should be more than 2mm.
4 Aluminum Front Bar should not be go out of Top Panel on forward.
5 There are no sink marks due to bosses on Control Panel.
6 There are no convex by screws on the surface of wooden parts located next to control panel.
7 There are no waving, irregularities, paint stuck on surface/in punching holes, attachment of
foreign stuffs in the appearance of the speaker net.
8 All screws of bottom should be screwed correctly.
9 Rubber Legs (8 pcs.) of bottom should be attached correctly.
10 Nuts should be installed correctly inside of Lower Case.
Check Method: Screwing butterfly Bolts bundled with Stand into holes (2 parts) to fix stand.
11 Metal Parts as Stopper for the nuts to fix the stand for Stopper should be assembled.
12 The extrusion Length of Key Felt from Upper Case should be 2 - 3mm from the lowest key to
highest key.
13 There are no abnormalities on appearance such as Scratches, dirt and so on.
<DREAM IC CHECK>
1. Power ON -> Normal Operation Start -> Play some keys and confirm if sound comes from
Speakers.
2. Repeat this method 10 times. Even if problem happens even once, the result is "NG".
*This test is to avoid that Defect IC is used for production and delivered (This problem was
found in Final Sample). Medeli should ask Vender to analyze the IC Defect. Depending on their
reply, we will consider this method again.
TEST MODE
<Internal Check>
MASK ROM Check MIDI IN/OUT CHECK
*Internal Check OK {METRONOME} LED Flashing then go to next test.
*Internal Check NG Following LED flashing and stop test.
MASK ROM : PIANO 1 LED Flashing
MIDI Loop : PIANO 2 E.PIANO2<*1> LED Flashing
<SPEAKER CHECK>
After Internal Check completion, press [METRONOME] Button till LED {HARPSI} is ON.
Then Press [METRONOME] and check the speakers. Sine Wave Output comes from in order of Left
Bass Sound/Right Bass Sound/Left Treble/Right Treble
(BASS : 120Hz)
(Treble: 3kHZ)
*The order of output sound should be important.
*Master Volume should be MAX.
*There are no Vibration Noise, distortion from speakers.
*Left and Right volume should be even.
After finishing this test/measurement<*1>, press [METRONOME] and go to next test.
<KEYBOARD CHECK>
LED {VIBES} ON.
Pressing key from highest end key sequentially with middle force and check if sound comes
correctly.
If the key is stroke correctly, the sound comes from speakers.
Check it whether the sounds from L and R have the same Phase by hearing.
In addition, Phase Inversion Check should be also checked.
If the pressing is not admitted, the sound does not come out. In the case of no sound, return to one
octave higher key and strike and check again. If sound does not come out at the same key several
times, the key is "NG".
<SW & LED Check>
After pressing final key, all LED are ON. Confirm if the all LED are ON correctly.
Press [METRONOME]. The left end LED {REVERB} only ON flashing<*1>. Press SWs from left to
right sequentially. In this case, LED is also on flashing<*1> one by one.
*Press SW lightly. If the sensitive is low, the SW is NG.
*Adequate Click Feeling is necessary.
After finishing this test, press [METRONOME] and go to next test. SP-250 goes to next test
automatically.<*1>
<SLIDE VR CHECK>
LED {ORGAN2} : ON
"TEMPO" VR moving from Left edge to Right edge: {Bank} LED lights from above to under
sequentially
"TEMPO" VR moving from Right edge to Left edge: {Bank} LED lights from under to above
sequentially
*The Slider should move smoothly and should be checked.
After finishing this test, press [METRONOME] and go to next test. SP-250 goes to next test
automatically.<*1>
<PEDAL CHECK>
LED {STRINGS} : ON
When stepping the pedal lightly, {Bank} LEDs light from above to under sequentially.
<Headphone SW Check>
PHONE1 plugged: In this case, no sound comes from speakers.
PHONE1 unplugged: In this case, sound comes from speakers
PHONE2 plugged: In this case, no sound comes from speakers.
PHONE2 unplugged: In this case, sound comes from speakers
<*1> 01 Sep. 2005 Error correction / Addition of inspection item and attention
SP-250 FQC Instruction Manual (Ver.2) Sep. 01, 2005
<APPEARANCE CHECK>
1 There are no abnormalities or problems on paintings and silk printings.
Especially color of painting parts should be within the range of acceptance that was decided
between KORG and Medeli.
2 There are no abnormalities or problems of float or ETC on SWs, Jacks, Potentiometers and etc
3 Gap between Aluminum Front Bar and Point of Keybed from the lowest key to highest key
should be more than 2mm.
4 Aluminum Front Bar should not be go out of Top Panel on forward.
5 There are no sink marks due to bosses on Control Panel.
6 There are no convex by screws on the surface of wooden parts located next to control panel.
7 There are no waving, irregularities, paint stuck on surface/in punching holes, attachment of
foreign stuffs in the appearance of the speaker net.
8 All screws of bottom should be screwed correctly.
9 Rubber Legs (8 pcs.) of bottom should be attached correctly.
10 Nuts should be installed correctly inside of Lower Case.
Check Method: Screwing butterfly Bolts bundled with Stand into holes (2 parts) to fix stand.
11 Metal Parts as Stopper for the nuts to fix the stand should be assembled.
12 The extrusion Length of Key Felt from Upper Case should be 2 - 3mm from the lowest key to
highest key.
13 There are no abnormalities on appearance such as Scratches, dirt and so on.
<DREAM IC CHECK>
1. Power ON -> Normal Operation Start -> Play some keys and confirm if sound comes from
Speakers.
2. Repeat this method 10 times. Even if problem happens even once, the result is "NG".
*This test is to avoid that Defect IC is used for production and delivered (This problem was
found in Final Sample). Medeli should ask Vender to analyze the IC Defect. Depending on their
reply, we will consider this method again.
KORG SP-250 Parts List
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KORG SP-250 Parts List
Page 2of 3
KORG SP-250 Parts List
Page 3of 3
KORG SP-250 Parts List (comparative table with numbers on illustrated parts breakdown)
(NOTE) Please use the following table to refer the numbers shown on illustrated parts breakdown
Part Code Parts Name Location Reference QTY Code#
530000000315 SP250 PIANO STAND PART 1 12SP250HX0Y Assembled
530000000316 SP250 MUSIC STAND,HIPS 428C 1 5PSP250A1276E0X Assembled
530000000317 SP250 PEDAL 1 B12SP250PD0Y
1. Top cabinet(with hole peocessed)
2. Speaker Mesh With Sponge
530000000318 SP250 TOP CABINET PART FULL 1 B12SP250PF0X Assembled 3. Side Wood Panel L/R
4. Function Panel with PCB and Buttons
5. Tie Band
1. Top cabinet (with hole peocessed)
2. Speaker Mesh With Sponge
530000000319 SP250 TOP CABINET PART BASIC 1 Assembled
3. Side Wood Panel L/R