Safety valves 16-1

Proportional safety valves

226.01 .. 226.02 .. 226.03

G 1/4 G 3/8 G 1/2
DN 8
PN 50
-25 °C to +180 °C
(1.4104 body: -10 °C to +180 °C)

Type test approval mark

226.03 TÜVSV108828D/Gwp

Dimensions [mm]
Description
 Open bonnet design, free blow-off
 Valve seat with elastic seal
 Knurled screw for lifting the valve
 Connection with male thread
 Safety valves supplied with a sealed
lead disc and already adjusted
 Type test approval mark TÜV
 Single TÜV approval (DIN EN 10204 /
German Lloyd) (additional charge)

Materials
Material Surface
Part Standard
No. protection
CuZn39Pb3
Seat fixing 2.0401 Nickel-plated
DIN 17672
CuZn39Pb3
Spring housing 2.0401 on request
DIN 17672
Valve seat
-- FPM
seal
X7CrNiAl177
Pressure spring 1.4568
DIN 17224

Pressure range
d1 d2 l1 l2 a/f Stainless steel safety valves (optional)
[bar]

G 1/4 18 10 20 Part Material No.

0.3 to 14.2 G 3/8 20 12 63 20
Seat fixing 1.4104 1.4571
G 1/2 24 14 24
Spring housing 1.4104 1.4571
G 1/4 18 10 20
14.3 to 40.0 G 3/8 20 12 75 20 Valve seat seal FPM
G 1/2 24 14 24 Pressure spring 1.4568 1.4568
G 1/4 18 10 20
40.1 to 50.0 G 3/8 20 12 82 20
G 1/2 24 14 24

Riegler & Co. KG | Pneumatics, Ideas and More  Schützenstr. 27‐  D‐72574 Bad Urach ‐

01/2013
www.riegler.de
Data subject to change 2.1
 16-1 Safety valves

Discharge capacities Special versions

Qm [m3/h] Qm [m3/h] Qm [m3/h]  Single TÜV approval (DIN EN 10204 /

pe pe pe
[bar]
at 0 °C /
[bar]
at 0 °C /
[bar]
at 0 °C / German Lloyd) (additional charge)
760 Torr 760 Torr 760 Torr  Special settings
0.3 13.6 14 356.4 34 835.1  Nickel-plated brass
0.8 19.3 15 380.4 35 859.0
 Stainless steel (1.4104 or 1.4571)
 Other male threads
0.9 37.6 16 404.3 36 883.0
 Unsealed
1.0 39.7 17 428.2 37 906.9
1.4 48.1 18 452.2 38 930.8
1.9 58.6 19 476.1 39 954.8
2.0 69.2 20 500.0 40 978.7
2.5 81.2 21 524.0 41 1002.6
3 93.2 22 547.9 42 1026.6
3 105.1 23 571.8 43 1050.5
4 117.1 24 595.8 44 1074.4
5 141.0 25 619.7 45 1098.4
6 165.0 26 643.6 46 1122.3
7 188.9 27 667.6 47 1146.3
8 212.8 28 691.5 46 1170.3
9 236.8 29 715.4 49 1194.1
10 260.7 30 739.4 50 1218.1
11 284.6 31 763.3
12 308.6 32 787.2
13 332.5 33 811.2
The specified blow-off rates are achieved if the pressure rises 10%
above the set pressure

Other information
 Body material 1.4104 – temperature range -10 to +180°C
 Jet deflection ring (optional)
 This product must be installed and operated in accordance with the installation and operating instructions,
safety information and any relevant regulations and standards!

2.2 Data subject to change 01/2013

 Safety valves
226 Series (DN 8) / 227 Series (DN 10)
17-10

General information concerning the use, installation and maintenance of safety devices against excess
pressure to ensure compliance with occupational safety and functional requirements

Safety devices (safety, blow-off and discharge valves) are used to protect pressure vessels, piping and other plant
components against excess pressure. Safety valves must not be used as overflow valves!
These safety devices are especially suited for compressed air and other non-toxic, neutral and non-flammable
gases that may be freely released, taking account of the operating conditions and safety requirements. The media
must not contain any impurities, and in particular no solid matter, because these could result in changes in the set
pressure and/or leakage.
Our safety valves should be classified as "normal" safety valves in accordance with their opening characteristics.
They should therefore be dimensioned and used in such a way that the permissible operating pressures cannot be
exceeded by more than 10%. Temporary rises up to a maximum of 10% above the permissible operating pressure
are allowed.
When selecting the valves, please remember that the materials must be compatible with the connection piece of
the pressure system in order to prevent corrosion.
Extreme care is essential when installing safety devices against excess pressure. They should not be removed
from their packaging until they are ready to be installed. Suitable tools and the hexagonal surfaces on the screwed
end should be used for assembly.
The male threads must not be tightened to more than the following torques due to strength considerations:
Male thread Max. tightening torque [Nm] for male threads
made of
brass
2 2
Steel Rp0.2<=300 N/mm Steel Rp0.2>300 N/mm
(e.g. 1.4571, 1.4104) (e.g. 1.4021)
G 1/4A 15 20
G 3/8A and M 16x1.5 25 40
G 1/2A and M 22x1.5 35 50
G 3/4A and M 26x1.5 45 60
G 1A 55 70
The sealing
surfaces between the safety devices and the connection piece must be kept clean. If copper sealing rings are
used, they must be annealed at 400°C, quenched and checked for flawless surface quality prior to assembly.
The above-mentioned safety devices against excess pressure have an "open bonnet" design (with no connection
for the discharge line). They must therefore be arranged in such a way that no risk to persons, etc. arises from the
released medium as a result of the jet pressure, medium temperature or sound level!
Safety precautions (e.g. hearing protection) appropriate to the potential hazard must be taken before setting the set
pressure or carrying out the functional test!
Safety valves may only be set by authorised persons!
Direct-acting safety valves must always be installed vertically. If this is not possible in exceptional cases, the
mounting position must be explicitly verified, if necessary in consultation with the manufacturer. The functionality of
the safety valves must be tested at regular intervals by lifting. The test intervals must be fixed by the owner of the
plant, taking the operating conditions into account. Six-monthly tests are recommended by the manufacturer as a
minimum. The safety valves must be lifted at a pressure greater than or equal to 85% of the set pressure.
If a safety valve leaks as a result of impurities in the working fluid, it may be possible to restore its tightness by
repeated lifting. To do this, proceed as follows:
Turn the knurled screw anticlockwise until it snaps audibly. The valve should now be tight again. After lifting
the valve in this way, turn the knurled screw clockwise so that it is fastened only loosely. The valve should now
work again.
If the sealed lead disc is lost, it can be replaced with a new one. Lead discs can be obtained from the
manufacturer. The valve can also be sealed with a lead wire.
The spring housing of a safety valve (SVW), blow-off valve (ABV) or discharge valve (ASV) can also be unscrewed
from the valve body without changing the pressure setting, in order to clean the valve seat and the valve seat
seal with a soft object (e.g. a brush). When the valve is re-assembled, it should not be tightened to a torque of
more than 15 Nm.
Safety valves may only be dismantled and assembled by authorised persons! Defective safety devices against
excess pressure may only be repaired or maintained by the manufacturer or an authorised workshop!
We recommend returning any defective safety devices to us for repair.

ZeDok dept. Issued 12/2004 Data subject to change.

Phone +49 (0)7125 / 949741, 949742 or 949753
Fax +49 (0)7125/949799 Riegler & Co. KG, Pneumatic Fittings
e-mail: [email protected]
 Certificate CE
Savety Valves P D-3_e
series 226 and series 227

Department ZeDok edition 07/2013 Subject technical changes.

Phone. + 49 7125 / 949741, 949742, 949753
Fax. +49 07125/949799 Riegler & Co. KG, Druckluft-Armaturen
e-mail: [email protected]
 Zertifikat EG-Baumusterprüfung
Sicherheitsventile P D-2
Serie 226 und Serie 227

Abteilung ZeDok Ausgabe 07/2013 Technische Änderungen vorbehalten.

Tel. 07125/949741, 949742, 949753 und 9497330
Fax. 07125/949799 Riegler & Co. KG, Druckluft-Armaturen
e-mail: [email protected]
 Zertifikat EG-Baumusterprüfung
P D-2 Sicherheitsventile
Serie 226 und Serie 227

1.2 techn. Änderungen vorbehalten 07/2013

 Bescheinigung Bauteilkennzeichnung
Sicherheitsventile
Serie 226 und Serie 227
P D-1
Art.-Nr. KOM 699/3

Abteilung ZeDok Ausgabe 12/2012 Technische Änderungen vorbehalten.

Tel. 07125 9497-41, -42, -53
Fax 07125 9497-99 Riegler & Co. KG, Druckluft-Armaturen 1.1
e-mail: [email protected]
 Certificate ISO 9001 : 2000
Savety Valves P D-4_e
series 226 and series 227

Department ZeDok edition 11/2011 Subject technical changes.

Phone. + 49 7125 / 949741, 949742, 949753
Fax. +49 07125/949799 Riegler & Co. KG, Druckluft-Armaturen
e-mail: [email protected]
 Hersteller- und Konformitätserklärung
Sicherheitsventile
Serie 226 und Serie 227
P D-5

Abteilung ZeDok Ausgabe 07/2013 Technische Änderungen vorbehalten.

Tel. 07125/949741, 949742, 949753 und 9497330,
Fax. 07125/949799 Riegler & Co. KG, Druckluft-Armaturen
e-mail: [email protected]
 Herstellererklärung ATEX
Sicherheitsventile P D-518
Serie 226 und 227

Abteilung ZeDok Ausgabe 02/2013 Technische Änderungen vorbehalten.

Tel. 07125/949741, 949742, 949753, 9497330
Fax. 07125/949799 Riegler & Co. KG, Druckluft-Armaturen
e-mail: [email protected]