Computer Controlled Air Duct Systems Unit,

with SCADA
Engineering and Technical Teaching Equipment TSCAC

Teaching
Technique
used

EDIBON SCADA System

Computer
(not included in
2 3 4 the supply)
Control Interface Data Software for:
1 Unit: TSCAC. Computer Controlled Air Duct Systems Unit Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals

* Minimum supply always includes: 1 + 2 + 3 + 4 + 5 + 6

(Computer not included in the supply)

Key features:
hh Advanced Real-Time SCADA.
hh Open Control + Multicontrol + Real-Time Control.
hh Specialized EDIBON Control Software based on LabVIEW.
hh National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
hh Calibration exercises, which are included, teach the user how to calibrate a
sensor and the importance of checking the accuracy of the sensors before taking
measurements.
hh Projector and/or electronic whiteboard compatibility allows the unit to be
explained and demonstrated to an entire class at one time.
hh Capable of doing applied research, real industrial simulation, training courses,
etc.
hh Remote operation and control by the user and remote control for EDIBON technical
support, are always included.
hh Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic &
Software).
hh Designed and manufactured under several quality standards.
hh Optional ICAI software to create, edit and carry out practical exercises, tests,
exams, calculations, etc. Apart from monitoring user's knowledge and progress
reached.
hh This unit has been designed for future expansion and integration. A common
expansion is the EDIBON Scada-Net (ESN) System which enables multiple students
to simultaneously operate many units in a network.

http://www.edibon.com/products/catalogues/en/keyfeatures.pdf http://www.youtube.com/embed/CEgMr00oBPw
For more information about Key Features, click here

ISO 9001: Quality Management (for European Union Certificate Certificates ISO 14001 and ECO- Certificate and Worlddidac
Design, Manufacturing, Commercialization (total safety) Management and Audit Scheme Member
and After-sales service) (environmental management)
1
 INTRODUCTION

Ventilation systems are used in many sectors, such as ventilation and regeneration of air in office blocks, public buildings, hospitals,
factories, preservation rooms, etc. These systems are composed by a system of ducts connected by accessories that allow for distributing
air through a network. The system can also include elements for air treatment or noise reduction, for example filters.
The objective of ventilating a space is to provide fresh air, which is cleaner and has fewer contaminants than indoor air. Ventilation can be
natural, by displacement, forced or a combination of them. For that purpose, fans working either as injectors or extractors are required.
The type of fan selected basically depends on two main factors: the type of application and its operation point (flow and load).
Depending on the application, the system selected can be as simple as a built-in axial fan, without any accessory or particular construction,
or can be a high capacity centrifugal fan (blower) connected to a pipe network that includes, for example, containers for filters, different
diffusers, valves, etc., resulting in a much more complex system.
With the Computer Controlled Air Duct Systems Unit, "TSCAC", the user will study the air distribution under different configurations thanks
to the supports included with the unit. The user himself will assemble the air ducts using usual elements such as pipes, bends, branches,
filters, diffusers and discharge valves.

GENERAL DESCRIPTION

The Computer Controlled Air Duct Systems Unit, “TSCAC”, designed by EDIBON, consists of a set of metal ventilation ducts of different
diameter, which allow for composing different ventilation networks to distribute air thanks to a series of
movable and adjustable supports with the objective of understanding and handling the most important
aspects related to them.
The user can build the ventilation system using usual components, such as tubes, bends, branches, filters,
discharge valves, etc. After making the assembly, the effect of individual components on the pressure
drop and, therefore, on the flowing air velocity and flow will be studied. Thanks to the arrangement of
six pressure sensors, the volumetric flow of air in each line of the system can be determined in real time.
The duct system is supplied by a computer controlled variable flow fan, whose absorbed power will be
required to determine its characteristic curve, as well as the operation point of the whole system.
The path followed by the air along the different elements included in the system will be chosen by
using butterfly valves, diaphragm valves and distribution elements. The air, when flowing through the
elements mentioned, will suffer pressure drops that will be quantified due to the arrangement of several
exchangeable connections, where the static and total pressure can be measured thanks to the location
of Pitot tubes in every connection.
There is a quick connection portable differential “U” manometer to determine those pressures. It allows
for knowing the differential pressure between whatever points of the system. Besides, there is a portable
anemometer to measure velocities and flows at the outlet of the ducts.
This Computer Controlled Unit is supplied with the EDIBON Computer Control System (SCADA), and
TSCAC detail
includes: The unit itself + a Control Interface Box + a Data Acquisition Board + Computer Control, Data
Acquisition and Data Management Software Packages, for controlling the process and all parameters involved in the process.

PROCESS DIAGRAM AND UNIT ELEMENTS ALLOCATION

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 COMPLETE TECHNICAL SPECIFICATIONS (for main items)

With this unit there are several options and possibilities:

- Main items: 1, 2, 3, 4, 5 and 6.
- Optional items: 7, 8, 9, 10 and 11.
Let us describe first the main items (1 to 6):
1 TSCAC. Unit:
Main metallic elements made of stainless steel.
Diagram in the front panel with distribution of the elements similar to the real one.
Metal supports to fix the air ducts:
Six reinforced vertical metal supports.
Three different heights to fix the air ducts: Height: 2100 mm.
Three movable metal crossbars for reinforcement.
Computer controlled centrifugal fan on
mobile frame:
Speed = 0 - 2800 r.p.m.
Maximum volumetric flow: 1800 m³/h.
Power: 750 W.
Ventilation ducts:
Ducts made of reinforced galvanized sheet:
Ø 100 mm:
Length: 1600 mm. Amount: 8.
Length: 1000 mm. Amount: 1.
Length: 630 mm. Amount: 1.
Length: 500 mm. Amount: 6.
Ø 200 mm:
Length: 1600 mm. Amount: 8.
Length: 500 mm. Amount: 6. Unit: TSCAC
Length: 390 mm. Amount: 1.
Exchangeable quick release fittings equipped with Pitot tube to measure pressures:
Ø 100 mm:
Type of pressure: static and dynamic. Amount: 14.
Type of pressure: static. Amount: 4.
Ø 180 mm:
Type of pressure: static and dynamic. Amount: 1.
Ø 200 mm:
Type of pressure: static and dynamic. Amount: 6.
Type of pressure: static. Amount: 4.
Accessories of the system:
Ø 100 mm:
Bend of 90º. Amount: 3.
Branch of 45º. Amount: 1.
“T”. Amount: 2.
Reduction 160/100. Amount: 1.
Discharge valve. Amount: 3.
Butterfly valve. Amount: 2.
Diaphragm valve. Amount: 2.
Filtering element. Amount: 2.
Ø 200 mm:
Bend of 90º. Amount: 2.
“T”. Amount: 2.
“T” 200/100. Amount: 1.
Butterfly valve . Amount: 2.
Diaphragm valve. Amount: 2.
Linear diffuser. Amount: 2.
Instrumentation:
Set of funnels: Dimensions: Ø = 200 mm. A = 340 x 340 mm.
Anemometer:
Range: 0.3 – 45 m/s. Δv: 0.01 m/s.
Range: 0 – 999900 m³/min. ΔQ: 0.001 m³/min.
Six pressure sensors: Range: ±10 mBar. ΔP: 0.5 mBar.
“U” tube manometer on mobile frame:
Range: 5000 Pa. ΔP: 5 Pa.
Two position sensors: Range: ±1000 mm. Δx: 0.1 mm.
The complete unit includes as well:
Advanced Real-Time SCADA.
Open Control + Multicontrol + Real-Time Control.
Specialized EDIBON Control Software based on LabVIEW.
National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
Calibration exercises, which are included, teach the user how to calibrate a sensor and the
importance of checking the accuracy of the sensors before taking measurements.
Projector and/or electronic whiteboard compatibility allows the unit to be explained and
demonstrated to an entire class at one time.
Capable of doing applied research, real industrial simulation, training courses, etc.
Remote operation and control by the user and remote control for EDIBON technical support,
are always included.
Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
Designed and manufactured under several quality standards.
Optional ICAI software to create, edit and carry out practical exercises, tests, exams,
calculations, etc. Apart from monitoring user's knowledge and progress reached.
This unit has been designed for future expansion and integration. A common expansion is
the EDIBON Scada-Net (ESN) System which enables multiple students to simultaneously
operate many units in a network.
3 www.edibon.com
 Complete Technical Specifications (for main items)

 SCAC/CIB. Control Interface Box:

T
The Control Interface Box is part of the SCADA system.
Control interface box with process diagram in the front panel and with the same distribution that
the different elements located in the unit, for an easy understanding by the student.
All sensors, with their respective signals, are properly manipulated from -10V. to +10V. computer output.
Sensors connectors in the interface have different pines numbers (from 2 to 16), to avoid
connection errors.
Single cable between the control interface box and computer.
The unit control elements are permanently computer controlled, without necessity of
changes or connections during the whole process test procedure.
Simultaneous visualization in the computer of all parameters involved in the process.
Calibration of all sensors involved in the process.
Real time curves representation about system responses.
Storage of all the process data and results in a file.
Graphic representation, in real time, of all the process/system responses.
All the actuators’ values can be changed at any time from the keyboard allowing the
analysis about curves and responses of the whole process.
All the actuators and sensors values and their responses are displayed on only one screen in the
computer.
Shield and filtered signals to avoid external interferences.
Real time computer control with flexibility of modifications from the computer keyboard
of the parameters, at any moment during the process. TSCAC/CIB
Real time computer control for pumps, compressors, heating elements, control valves, etc.
Real time computer control for parameters involved in the process simultaneously.
Open control allowing modifications, at any moment and in real time, of parameters involved in the
process simultaneously.
Three safety levels, one mechanical in the unit, another electronic in the control interface and
the third one in the control software.

3 DAB. Data Acquisition Board:

The Data Acquisition board is part of the SCADA system.
PCI Express Data acquisition board (National Instruments) to be placed in a computer slot. Bus
PCI Express.
Analog input:
Number of channels= 16 single-ended or 8 differential. Resolution=16 bits, 1 in 65536.
Sampling rate up to: 250 KS/s (kilo samples per second).
Input range (V)=±10 V. Data transfers=DMA, interrupts, programmed I/0. DMA channels=6.
Analog output:
Number of channels=2. Resolution=16 bits, 1 in 65536.
Maximum output rate up to: 900 KS/s.
Output range(V)=±10 V. Data transfers=DMA, interrupts, programmed I/0. DAB
Digital Input/Output:
Number of channels=24 inputs/outputs. D0 or DI Sample Clock frequency: 0 to 100 MHz.
Timing: Number of Counter/timers=4. Resolution: Counter/timers: 32 bits.

4  SCAC/CCSOF. Computer Control + Data Acquisition + Data Management Software:

T
The three softwares are part of the SCADA system.
Compatible with actual Windows operating systems. Graphic and intuitive simulation of the process in
screen. Compatible with the industry standards.
Registration and visualization of all process variables in an automatic and simultaneous way.
Flexible, open and multicontrol software, developed with actual windows graphic systems,
acting simultaneously on all process parameters.
Management, processing, comparison and storage of data.
Sampling velocity up to 250 KS/s (kilo samples per second).
Calibration system for the sensors involved in the process.
It allows the registration of the alarms state and the graphic representation in real time.
Comparative analysis of the obtained data, after the process and modification of the conditions
during the process.
Open software, allowing the teacher to modify texts, instructions. Teacher’s and
student’s passwords to facilitate the teacher’s control on the student, and allowing the access
to different work levels.
TSCAC/CCSOF
This unit allows the 30 students of the classroom to visualize simultaneously all the results
and the manipulation of the unit, during the process, by using a projector or an electronic
whiteboard.

5 Cables and Accessories, for normal operation.

6 Manuals:
This unit is supplied with 8 manuals: Required Services, Assembly and Installation, Interface and
Control Software, Starting-up, Safety, Maintenance, Calibration & Practices Manuals.

*References 1 to 6 are the main items: TSCAC + TSCAC/CIB + DAB + TSCAC/CCSOF + Cables and Accessories + Manuals are
included in the minimum supply for enabling normal and full operation.
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 EXERCISES AND PRACTICAL POSSIBILITIES TO BE DONE WITH THE MAIN ITEMS

1.- Understanding, assembling and operating air systems and their 13.-Open Control, Multicontrol and Real Time Control.
main elements. This unit allows intrinsically and/or extrinsically to change the
2.- Determining the dynamic pressure using several methods. span, gains; proportional, integral, derivate parameters; etc, in
3.- Determining the flow velocity using several methods. real time.
4.- Determining the volumetric flow using several methods. 14.-The Computer Control System with SCADA allows a real industrial
simulation.
5.- Determining the pressure drop in air systems components ducts,
bends, valves, filters, etc. 15.-This unit is totally safe as uses mechanical, electrical and
electronic, and software safety devices.
6.- Characteristic curve of static pressure of the fan.
16.-This unit can be used for doing applied research.
7.- Determining the efficiency of the fan.
17.-This unit can be used for giving training courses to Industries even
8.- Characteristic curve and operation point in individual lines of
to other Technical Education Institutions.
the system.
18.-Control of the TSCAC unit process through the control interface
9.- Air distribution in ventilation ducts systems.
box without the computer.
10.-Characteristic curve and operation point in a complete ventilation
19.-Visualization of all the sensors values used in the TSCAC unit
duct system.
process.
Additional practical possibilities:
- By using PLC-PI additional 19 more exercises can be done.
11.-Sensors calibration.
- Several other exercises can be done and designed by the user.
Other possibilities to be done with this Unit:
12.-Many students view results simultaneously.
To view all results in real time in the classroom by means of a
projector or an electronic whiteboard.

REQUIRED SERVICES DIMENSIONS AND WEIGHTS

- Electrical supply: single-phase, 220V/50 Hz or 110V/60 Hz. TSCAC:

- Computer. Unit:
-Dimensions: 800 x 800 x 1200 mm approx.
(31.50 x 31.50 x 47.24 inches approx.)
-Weight : 450 Kg approx.
(990 pounds approx.)
Control-Interface Box:
-Dimensions: 490 x 330 x 310 mm approx.
(19.29 x 12.99 x 12.20 inches approx.)
-Weight: 10 Kg approx.
(22 pounds approx.)

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 SOFTWARE MAIN SCREENS

SCADA
Main screen

II

IV
V

III

I Main software operation possibilities.

II Sensors displays, real time values, and extra output parameters. Sensors: SP=Pressure sensor. SPD=Differential pressure sensor. SW=Electric power sensor.
SVA=Speed sensor (Anemometer). SCA=Flow sensor (Anemometer).
STA=Temperature sensor (Anemometer).
III Actuators controls. Actuators: AVE= Radial fan.
IV Channel selection and other plot parameters.
V Real time graphics displays.
Software for Sensors Calibration
Example of screen

The teacher and the students can calibrate the unit with
a password provided by EDIBON. The teacher can
restore the factory calibration any time.

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 SOME REAL RESULTS OBTAINED FROM THIS UNIT

Signal versus signal chart where any of the measured and calculated magnitudes can be represented.

Calculation of flow in different ducts, power and efficiency of the system.

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 Some real results obtained from this Unit

Representation in real time of the measured and calculated magnitudes.

Chart to view the flows calculated in the different ducts of the system in function of the pressure drops.

8 www.edibon.com
 COMPLETE TECHNICAL SPECIFICATIONS (for optional items)

Additionally to the main items (1 to 6) described, we can offer, as optional, other items from 7 to 11.
All these items try to give more possibilities for:
a) Industrial configuration. (PLC)
b) Technical and Vocational Education configuration. (ICAI and FSS)
c) Multipost Expansions options. (Mini ESN and ESN)

a) Industrial configuration
7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus PLC-SOF Control Software):
-PLC-PI. PLC Module:
Metallic box.
Circuit diagram in the module front panel.
Front panel:
Digital inputs (X) and Digital outputs (Y) block:
16 Digital inputs, activated by switches and 16 LEDs for confirmation (red).
14 Digital outputs (through SCSI connector) with 14 LEDs for message (green).
Analog inputs block:
16 Analog inputs (-10 V. to + 10 V.) (through SCSI connector).
Analog outputs block:
4 Analog outputs (-10 V. to + 10 V.) (through SCSI connector).
Touch screen:
High visibility and multiple functions. Display of a highly visible status. Recipe function. Bar graph function. Flow display function. Alarm list.
Multi language function. True type fonts.
Back panel:
Power supply connector. Fuse 2A. RS-232 connector to PC. USB 2.0 connector to PC.
Inside:
Power supply outputs: 24 Vdc, 12 Vdc, -12 Vdc, 12 Vdc variable.
Panasonic PLC:
High-speed scan of 0.32 µsec. for a basic instruction.
Program capacity of 32 Ksteps, with a sufficient comment area.
Power supply input (100 to 240 V AC).
DC input: 16 (24 V DC).
Relay output: 14.
High-speed counter.
Multi-point PID control.
Digital inputs/outputs and analog inputs/outputs Panasonic modules.
Communication RS232 wire to computer (PC).
Dimensions: 490 x 330 x 310 mm. approx. (19.29 x 12.99 x 12.20 inches approx.). Weight: 30 Kg. approx. (66 pounds approx.).
-TSCAC/PLC-SOF. PLC Control Software:
For this particular unit, always included with PLC supply.
The software has been designed using Labview and it follows the unit operation procedure and linked with the Control Interface Box used in the Computer
Controlled Air Duct Systems Unit (TSCAC).

Unit Control Interface Data Software for:

Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management

PLC CONTROL
PLC-SOF.
Control Software

PLC-PI. PLC Module

Practices to be done with PLC-PI:
1.- Control of the particular unit process through the control interface box 13.-PLC different programming standard languages (ladder diagram (LD),
without the computer. structured text (ST), instructions list (IL), sequential function chart (SFC),
2.- Visualization of all the sensors values used in the particular unit process. function block diagram (FBD)).
3.- Calibration of all sensors included in the particular unit process. 14.-New configuration and development of new process.
4.- Hand on of all the actuators involved in the particular unit process. 15.-Hand on an established process.
5.- Realization of different experiments, in automatic way, without having in 16.-To visualize and see the results and to make comparisons with the
front the particular unit. (These experiments can be decided previously). particular unit process.
6.- Simulation of outside actions, in the cases do not exist hardware 17.-Possibility of creating new process in relation with the particular unit.
elements. (Example: test of complementary tanks, complementary 18.-PLC Programming Exercises.
industrialenvironment to the process to be studied, etc). 19.-Own PLC applications in accordance with teacher and student
7.- PLC hardware general use. requirements.
8.- PLC process application for the particular unit.
9.- PLC structure.
10.-PLC inputs and outputs configuration.
11.-PLC configuration possibilities.
12.-PLC program languages.
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 Complete Technical Specifications (for optional items)

b) Technical and Vocational Education configuration

8 TSCAC/ICAI. Interactive Computer Aided Instruction Software System.

This complete software package consists of an Instructor Software (EDIBON Classroom Manager - ECM-SOF) totally integrated with the
Student Software (EDIBON Student Labsoft - ESL-SOF). Both are interconnected so that the teacher knows at any moment what is the theoretical and
practical knowledge of the students.
This software is optional and can be used additionally to items (1 to 6).
Instructor Software
- ECM-SOF. EDIBON Classroom Manager (Instructor Software).
ECM-SOF is the application that allows the Instructor to register students,
manage and assign tasks for workgroups, create own content to carry out
Practical Exercises, choose one of the evaluation methods to check the
Student knowledge and monitor the progression related to the planned
tasks for individual students, workgroups, units, etc... so the teacher
can know in real time the level of understanding of any student in the
classroom.

Innovative features: ECM-SOF. EDIBON Classroom

Manager (Instructor Software)
• User Data Base Management. Application Main Screen ECAL. EDIBON Calculations Program Package -
Formula Editor Screen
• Administration and assignment of Workgroup, Task and Training
sessions.
• Creation and Integration of Practical Exercises and Multimedia
Resources.
• Custom Design of Evaluation Methods.
• Creation and assignment of Formulas & Equations.
• Equation System Solver Engine.
• Updatable Contents.
ERS. EDIBON Results & Statistics
• Report generation, User Progression Monitoring and Statistics. Program Package - Student
Scores Histogram ETTE. EDIBON Training Test & Exam Program
Package - Main Screen with Numeric Result
Question
- ESL-SOF. EDIBON Student Labsoft (Student Software).
ESL-SOF is the application addressed to the Students that helps them Student Software
to understand theoretical concepts by means of practical exercises
and to prove their knowledge and progression by performing tests and
calculations in addition to Multimedia Resources. Default planned tasks
and an Open workgroup are provided by EDIBON to allow the students
start working from the first session. Reports and statistics are available
to know their progression at any time, as well as explanations for every
exercise to reinforce the theoretically acquired technical knowledge.

Innovative features:
• Student Log-In & Self-Registration. ESL-SOF. EDIBON Student
LabSoft (Student Software)
• Existing Tasks checking & Monitoring. Application Main Screen
EPE. EDIBON Practical Exercise Program Package
• Default contents & scheduled tasks available to be used from the Main Screen
first session.
• Practical Exercises accomplishment by following the Manual
provided by EDIBON.
• Evaluation Methods to prove your knowledge and progression.
• Test self-correction.
• Calculations computing and plotting.
• Equation System Solver Engine.
• User Monitoring Learning & Printable Reports.
ERS. EDIBON Results & Statistics
• Multimedia-Supported auxiliary resources. Program Package - Question
Explanation
ECAL. EDIBON Calculations Program Package
Main Screen
For more information see ICAI catalogue. Click on the following link:
www.edibon.com/en/files/expansion/ICAI/catalog

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 Complete Technical Specifications (for optional items)

9 TSCAC/FSS. Faults Simulation System.

Example of some screens
Faults Simulation System (FSS) is a Software package that simulates
several faults in any EDIBON Computer Controlled Unit. It is useful for
Technical and Vocational level.
The “FAULTS” mode consists in causing several faults in the unit normal
operation. The student must find them and solve them. There are several
kinds of faults that can be grouped in the following sections:
Faults affecting the sensors measurement:
- An incorrect calibration is applied to them.
- Non-linearity.
Faults affecting the actuators:
- Actuators channels interchange at any time during the program
execution.
- Response reduction of an actuator.
Faults in the controls execution:
- Inversion of the performance in ON/OFF controls.
- Reduction or increase of the calculated total response.
- The action of some controls is annulled.
On/off faults:
- Several on/off faults can be included.

For more information see FSS catalogue. Click on the following link:
www.edibon.com/en/files/expansion/FSS/catalog

c) Multipost Expansions options

10 Mini ESN. EDIBON Mini Scada-Net System.
Mini ESN.
Mini ESN. EDIBON Mini Scada-Net System allows up to 30 students to work EDIBON Mini Scada-Net System
with a Teaching Unit in any laboratory, simultaneously. It is useful for both,
Higher Education and/or Technical and Vocational Education.
The Mini ESN system consists of the adaptation of any EDIBON Computer
Controlled Unit with SCADA integrated in a local network. 1 UNIT= up to 30
STUDENTS can work
This system allows to view/control the unit remotely, from any computer simultaneously
integrated in the local net (in the classroom), through the main computer
connected to the unit. Then, the number of possible users who can work with
the same unit is higher than in an usual way of working (usually only one).
Main characteristics:
- It allows up to 30 students to work simultaneously with the EDIBON
Computer Controlled Unit with SCADA, connected in a local net. Computer Controlled Air Duct Systems Unit (TSCAC)
- Open Control + Multicontrol + Real Time Control + Multi Student
Post. Software for:
- Instructor controls and explains to all students at the same time. Control - Computer Control
Interface Box - Data Acquisition
- Any user/student can work doing "real time" control/multicontrol - Data Management
and visualisation.
- Instructor can see in the computer what any user/student is doing
in the unit.
Instructors'
- Continuous communication between the instructor and all the Central Mini Scada-Net
users/students connected.
Computer Software
Main advantages:
- It allows an easier and quicker understanding.
- This system allows you can save time and cost. LOCAL NET FOR 30 STUDENTS
- Future expansions with more EDIBON Units.

Note: The Mini ESN

system can be used with
any EDIBON computer
controlled unit
For more information see Mini ESN catalogue. Click on the following link:
www.edibon.com/products/catalogues/en/Mini-ESN.pdf

11 ESN. EDIBON Scada-Net System.

This unit can be integrated, in the future, into a Complete Laboratory with many Units and many Students.
For more information see ESN catalogue. Click on the following link:
www.edibon.com/products/catalogues/en/units/thermodynamicsthermotechnics/esn-thermodynamics/ESN-THERMODYNAMICS.pdf

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 ORDER INFORMATION

Main items (always included in the supply) Optional items (supplied under specific order)
Minimum supply always includes: a) Industrial configuration
1 Unit: T
 SCAC. Computer Controlled Air Duct Systems Unit. 7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus
2 TSCAC/CIB. Control Interface Box. PLC-SOF Control Software):

3 DAB. Data Acquisition Board. - PCL-PI. PLC Module.

4  SCAC/CCSOF. Computer Control + Data Acquisition +
T - TSCAC/PLC-SOF. PLC Control Software.
Data Management Software.
5 Cables and Accessories, for normal operation. b) Technical and Vocational Education configuration
6 Manuals. 8 TSCAC/ICAI. Interactive Computer Aided Instruction Software
System.

*IMPORTANT: Under TSCAC we always supply all the elements

9 TSCAC/FSS. Faults Simulation System.
for immediate running as 1, 2, 3, 4, 5 and 6.
c) Multipost Expansions options
10 Mini ESN. EDIBON Mini Scada-Net System.
11 ESN. EDIBON Scada-Net System.

12 www.edibon.com
 TENDER SPECIFICATIONS (for main items)

1 TSCAC. Unit:
Main metallic elements made of stainless steel.
Diagram in the front panel with distribution of the elements similar to the real one.
Metal supports to fix the air ducts:
Six reinforced vertical metal supports.
Three different heights to fix the air ducts: Height: 2100 mm.
Three movable metal crossbars for reinforcement.
Computer controlled centrifugal fan on mobile frame:
Speed = 0 - 2800 r.p.m. Maximum volumetric flow: 1800 m³/h. Power: 750 W.
Ventilation ducts:
Ducts made of reinforced galvanized sheet:
Ø 100 mm:
Length: 1600 mm. Amount: 8.
Length: 1000 mm. Amount: 1.
Length: 630 mm. Amount: 1.
Length: 500 mm. Amount: 6.
Ø 200 mm:
Length: 1600 mm. Amount: 8.
Length: 500 mm. Amount: 6.
Length: 390 mm. Amount: 1.
Exchangeable quick release fittings equipped with Pitot tube to measure pressures:
Ø 100 mm:
Type of pressure: static and dynamic. Amount: 14.
Type of pressure: static. Amount: 4.
Ø 180 mm:
Type of pressure: static and dynamic. Amount: 1.
Ø 200 mm:
Type of pressure: static and dynamic. Amount: 6.
Type of pressure: static. Amount: 4.
Accessories of the system:
Ø 100 mm:
Bend of 90º. Amount: 3.
Branch of 45º. Amount: 1.
“T”. Amount: 2.
Reduction 160/100. Amount: 1.
Discharge valve. Amount: 3.
Butterfly valve. Amount: 2.
Diaphragm valve. Amount: 2.
Filtering element. Amount: 2.
Ø 200 mm:
Bend of 90º. Amount: 2.
“T”. Amount: 2.
“T” 200/100. Amount: 1.
Butterfly valve . Amount: 2.
Diaphragm valve. Amount: 2.
Linear diffuser. Amount: 2.
Instrumentation:
Set of funnels: Dimensions: Ø = 200 mm. A = 340 x 340 mm.
Anemometer:
Range: 0.3 – 45 m/s. Δv: 0.01 m/s.
Range: 0 – 999900 m³/min. ΔQ: 0.001 m³/min.
Six pressure sensors: Range: ±10 mBar. ΔP: 0.5 mBar.
“U” tube manometer on mobile frame:
Range: 5000 Pa. ΔP: 5 Pa.
Two position sensors: Range: ±1000 mm. Δx: 0.1 mm.
The complete unit includes as well:
Advanced Real-Time SCADA.
Open Control + Multicontrol + Real-Time Control.
Specialized EDIBON Control Software based on LabVIEW.
National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
Calibration exercises, which are included, teach the user how to calibrate a sensor and the importance of checking the accuracy of the sensors before
taking measurements.
Projector and/or electronic whiteboard compatibility allows the unit to be explained and demonstrated to an entire class at one time.
Capable of doing applied research, real industrial simulation, training courses, etc.
Remote operation and control by the user and remote control for EDIBON technical support, are always included.
Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
Designed and manufactured under several quality standards.
Optional ICAI software to create, edit and carry out practical exercises, tests, exams, calculations, etc. Apart from monitoring user's knowledge and
progress reached.
This unit has been designed for future expansion and integration. A common expansion is the EDIBON Scada-Net (ESN) System which enables multiple
students to simultaneously operate many units in a network.
2 TSCAC/CIB. Control Interface Box:
The Control Interface Box is part of the SCADA system.
Control interface box with process diagram in the front panel.
The unit control elements are permanently computer controlled.
Simultaneous visualization in the computer of all parameters involved in the process.
Calibration of all sensors involved in the process.
Real time curves representation about system responses.
All the actuators’ values can be changed at any time from the keyboard allowing the analysis about curves and responses of the whole process.
Shield and filtered signals to avoid external interferences.
Real time computer control with flexibility of modifications from the computer keyboard of the parameters, at any moment during the process.
Real time computer control for parameters involved in the process simultaneously.
Open control allowing modifications, at any moment and in real time, of parameters involved in the process simultaneously.
Three safety levels, one mechanical in the unit, another electronic in the control interface and the third one in the control software.
3 DAB. Data Acquisition Board:
The Data Acquisition board is part of the SCADA system.
PCI Express Data acquisition board (National Instruments) to be placed in a computer slot.
Analog input: Channels= 16 single-ended or 8 differential. Resolution=16 bits, 1 in 65536. Sampling rate up to: 250 KS/s (kilo samples per second).
Analog output: Channels=2. Resolution=16 bits, 1 in 65536.
Digital Input/Output: Channels=24 inputs/outputs.
4 TSCAC/CCSOF. Computer Control +Data Acquisition+Data Management Software:
The three softwares are part of the SCADA system.
Compatible with the industry standards.
Flexible, open and multicontrol software, developed with actual windows graphic systems, acting simultaneously on all process parameters.
Management, processing, comparison and storage of data.
Sampling velocity up to 250 KS/s (kilo samples per second).
Calibration system for the sensors involved in the process.
It allows the registration of the alarms state and the graphic representation in real time.
Open software, allowing the teacher to modify texts, instructions. Teacher’s and student’s passwords to facilitate the teacher’s control on the student, and
allowing the access to different work levels.
This unit allows the 30 students of the classroom to visualize simultaneously all the results and the manipulation of the unit, during the process, by using
a projector or an electronic whiteboard.
5 Cables and Accessories, for normal operation.
6 Manuals:
This unit is supplied with 8 manuals: Required Services, Assembly and Installation, Interface and Control Software, Starting-up, Safety, Maintenance,
Calibration & Practices Manuals.
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 Tender Specifications (for main items)

Exercises and Practical Possibilities to be done with the Main Items

1.- Understanding, assembling and operating air systems and their main elements.
2.- Determining the dynamic pressure using several methods.
3.- Determining the flow velocity using several methods.
4.- Determining the volumetric flow using several methods.
5.- Determining the pressure drop in air systems components ducts, bends, valves, filters, etc.
6.- Characteristic curve of static pressure of the fan.
7.- Determining the efficiency of the fan.
8.- Characteristic curve and operation point in individual lines of the system.
9.- Air distribution in ventilation ducts systems.
10.-Characteristic curve and operation point in a complete ventilation duct system.
Additional practical possibilities:
11.-Sensors calibration.
Other possibilities to be done with this Unit:
12.-Many students view results simultaneously.
To view all results in real time in the classroom by means of a projector or an electronic whiteboard.
13.-Open Control, Multicontrol and Real Time Control.
This unit allows intrinsically and/or extrinsically to change the span, gains; proportional, integral, derivate parameters; etc, in real time.
14.-The Computer Control System with SCADA allows a real industrial simulation.
15.-This unit is totally safe as uses mechanical, electrical and electronic, and software safety devices.
16.-This unit can be used for doing applied research.
17.-This unit can be used for giving training courses to Industries even to other Technical Education Institutions.
18.-Control of the TSCAC unit process through the control interface box without the computer.
19.-Visualization of all the sensors values used in the TSCAC unit process.
- By using PLC-PI additional 19 more exercises can be done.
- Several other exercises can be done and designed by the user.

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 TENDER SPECIFICATIONS (for optional items)
a) Industrial configuration
7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus PLC-SOF Control Software):
-PLC-PI. PLC Module:
Metallic box.
Circuit diagram in the module front panel.
Digital inputs (X) and Digital outputs (Y) block: 16 Digital inputs. 14 Digital outputs.
Analog inputs block: 16 Analog inputs.
Analog outputs block: 4 Analog outputs.
Touch screen.
Panasonic PLC:
High-speed scan of 0.32 µsec. Program capacity of 32 Ksteps. High-speed counter. Multi-point PID control.
Digital inputs/outputs and analog inputs/outputs Panasonic modules.
-TSCAC/PLC-SOF. PLC Control Software:
For this particular unit, always included with PLC supply.
Practices to be done with PLC-PI:
1.- Control of the particular unit process through the control interface box without the computer.
2.- Visualization of all the sensors values used in the particular unit process.
3.- Calibration of all sensors included in the particular unit process.
4.- Hand on of all the actuators involved in the particular unit process.
5.- Realization of different experiments, in automatic way, without having in front the particular unit. (These experiments can be decided previously).
6.- Simulation of outside actions, in the cases do not exist hardware elements. (Example: test of complementary tanks, complementary
industrialenvironment to the process to be studied, etc).
7.- PLC hardware general use.
8.- PLC process application for the particular unit.
9.- PLC structure.
10.-PLC inputs and outputs configuration.
11.-PLC configuration possibilities.
12.-PLC program languages.
13.-PLC different programming standard languages (ladder diagram (LD), structured text (ST), instructions list (IL), sequential function chart (SFC),
function block diagram (FBD)).
14.-New configuration and development of new process.
15.-Hand on an established process.
16.-To visualize and see the results and to make comparisons with the particular unit process.
17.-Possibility of creating new process in relation with the particular unit.
18.-PLC Programming Exercises.
19.-Own PLC applications in accordance with teacher and student requirements.

b) Technical and Vocational Education configuration

8 TSCAC/ICAI. Interactive Computer Aided Instruction Software System.
This complete software package consists of an Instructor Software (EDIBON Classroom Manager - ECM-SOF) totally integrated with the Student Software
(EDIBON Student Labsoft - ESL-SOF). Both are interconnected so that the teacher knows at any moment what is the theoretical and practical knowledge
of the students.
- ECM-SOF. EDIBON Classroom Manager (Instructor Software).
ECM-SOF is the application that allows the Instructor to register students, manage and assign tasks for workgroups, create own content to carry out
Practical Exercises, choose one of the evaluation methods to check the Student knowledge and monitor the progression related to the planned tasks for
individual students, workgroups, units, etc...so the teacher can know in real time the level of understanding of any student in the classroom.
Innovative features:
• User Data Base Management.
• Administration and assignment of Workgroup, Task and Training sessions.
• Creation and Integration of Practical Exercises and Multimedia Resources.
• Custom Design of Evaluation Methods.
• Creation and assignment of Formulas & Equations.
• Equation System Solver Engine.
• Updatable Contents.
• Report generation, User Progression Monitoring and Statistics.
- ESL-SOF. EDIBON Student Labsoft (Student Software).
ESL-SOF is the application addressed to the Students that helps them to understand theoretical concepts by means of practical exercises and to prove their
knowledge and progression by performing tests and calculations in addition to Multimedia Resources. Default planned tasks and an Open workgroup are
provided by EDIBON to allow the students start working from the first session. Reports and statistics are available to know their progression at any time,
as well as explanations for every exercise to reinforce the theoretically acquired technical knowledge.
Innovative features:
• Student Log-In & Self-Registration.
• Existing Tasks checking & Monitoring.
• Default contents & scheduled tasks available to be used from the first session.
• Practical Exercises accomplishment by following the Manual provided by EDIBON.
• Evaluation Methods to prove your knowledge and progression.
• Test self-correction.
• Calculations computing and plotting.
• Equation System Solver Engine.
• User Monitoring Learning & Printable Reports.
• Multimedia-Supported auxiliary resources.

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 Tender Specifications (for optional items)

9 TSCAC/FSS. Faults Simulation System.

Faults Simulation System (FSS) is a Software package that simulates several faults in any EDIBON Computer Controlled Unit.
The "FAULTS" mode consists in causing several faults in the unit normal operation. The student must find them and solve them.
There are several kinds of faults that can be grouped in the following sections:
Faults affecting the sensors measurement:
- An incorrect calibration is applied to them.
- Non-linearity.
Faults affecting the actuators:
- Actuators channels interchange at any time during the program execution.
- Response reduction of an actuator.
Faults in the controls execution:
- Inversion of the performance in ON/OFF controls.
- Reduction or increase of the calculated total response.
- The action of some controls is annulled.
On/off faults:
- Several on/off faults can be included.

c) Multipost Expansions options

10 Mini ESN. EDIBON Mini Scada-Net System.
EDIBON Mini Scada-Net System allows up to 30 students to work with a Teaching Unit in any laboratory, simultaneously.
The Mini ESN system consists of the adaptation of any EDIBON Computer Controlled Unit with SCADA integrated in a local network.
This system allows to view/control the unit remotely, from any computer integrated in the local net (in the classroom), through the main computer
connected to the unit.
Main characteristics:
- It allows up to 30 students to work simultaneously with the EDIBON Computer Controlled Unit with SCADA, connected in a local net.
- Open Control + Multicontrol + Real Time Control + Multi Student Post.
- Instructor controls and explains to all students at the same time.
- Any user/student can work doing "real time" control/multicontrol and visualisation.
- Instructor can see in the computer what any user/student is doing in the unit.
- Continuous communication between the instructor and all the users/students connected.
Main advantages:
- It allows an easier and quicker understanding.
- This system allows you can save time and cost.
- Future expansions with more EDIBON Units.
The system basically will consist of:
This system is used with a Computer Controlled Unit.
- Instructor’s computer.
- Students’ computers.
- Local Network.
- Unit-Control Interface adaptation.
- Unit Software adaptation.
- Webcam.
- Mini ESN Software to control the whole system.
- Cables and accessories required for a normal operation.

* Specifications subject to change without previous notice, due to the convenience of improvement of the product.
REPRESENTATIVE:

C/ Del Agua, 14. Polígono Industrial San José de Valderas.

28918 LEGANÉS. (Madrid). ESPAÑA - SPAIN.
Tel.: 34-91-6199363 Fax: 34-91-6198647
E-mail: [email protected] Web: www.edibon.com

Edition: ED01/17
Date: August/2017

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