999715002 - 07/2017

en-GB

The Formwork Experts.

Climbing formwork K
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten

© by Doka GmbH, A-3300 Amstetten

9715-244-01
 User Information Climbing formwork K

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User Information Climbing formwork K

Contents
4 Introduction
4 Elementary safety warnings
7 Eurocodes at Doka
8 Doka services

10 System description
11 System overview
12 Possible formwork systems

13 Structural design

14 Anchoring on the structure

22 Operating the formwork

22 Plumbing & aligning the formwork

23 Repositioning
23 Lifting by crane

26 Operating the climbing formwork

26 Starting up
27 1st casting section
28 2nd casting section
32 3rd casting section

34 Assembly
34 Working platform – set-up procedure with
Folding platforms K
38 Working platform – set-up procedure with
Folding brackets K
42 Mounting the formwork
47 Assembling the suspended platform
49 Sideguards on exposed platform-ends

50 Dismantling

53 General remarks
53 Fall-arrest systems on the structure
54 Transporting, stacking and storing

58 Component overview

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Introduction User Information Climbing formwork K

Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This booklet can also be used as a generic method
ing with the Doka product or system that it describes. statement or incorporated with a site-specific
It contains information on the standard design for method statement.
setting up this system, and on correct, compliant uti- ▪ Many of the illustrations in this booklet show the
lisation of the system. situation during formwork assembly and are
▪ All persons working with the product described therefore not always complete from the safety
herein must be familiar with the contents of this point of view.
booklet and with all the safety instructions it contains. Any safety accessories not shown in these illustra-
▪ Persons who are incapable of reading and under- tions must still be used by the customer, in accord-
standing this booklet, or who can do so only with dif- ance with the applicable rules and regulations.
ficulty, must be instructed and trained by the cus- ▪ Further safety instructions, especially warnings,
tomer. will be found in the individual sections of this
▪ The customer is to ensure that the information mate- booklet!
rials provided by Doka (e.g. User Information book-
lets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are up to date and Planning
available to all users, and that they have been made
aware of them and have easy access to them at the ▪ Provide safe workplaces for those using the form-
usage location. work (e.g. for when it is being erected/dismantled,
▪ In the relevant technical documentation and form- modified or repositioned etc). It must be possible to
work utilisation plans, Doka shows the workplace get to and from these workplaces via safe access
safety precautions that are necessary in order to use routes!
the Doka products safely in the usage situations ▪ If you are considering any deviation from the
shown. details and instructions given in this booklet, or
In all cases, users are obliged to ensure compliance any application which goes beyond those
with national laws, standards and regulations described in the booklet, then revised static cal-
throughout the entire project and to take appropriate culations must be produced for checking, as well
additional or alternative workplace safety precau- as supplementary assembly instructions.
tions where necessary.

Hazard assessment Regulations; industrial safety

▪ All laws, Standards, industrial safety regulations and
▪ The customer is responsible for drawing up, docu- other safety rules applying to the utilisation of our
menting, implementing and continually updating a products in the country and/or region in which you
hazard assessment at every job-site. are operating must be observed at all times.
This booklet serves as the basis for the site-specific
hazard assessment, and for the instructions given to ▪ If a person or object falls against, or into, the side-
users on how to prepare and utilise the system. It guard component and/or any of its accessories, the
does not substitute for these, however. component affected may only continue in use after it
has been inspected and passed by an expert.

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User Information Climbing formwork K Introduction

Rules applying during all phases of Assembly

the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in suitable
▪ The customer must ensure that this product is condition. Steps must be taken to rule out the use of
erected and dismantled, reset and generally used for any components that are damaged, deformed, or
its intended purpose in accordance with the applica- weakened due to wear, corrosion or rot.
ble laws, standards and rules, under the direction
and supervision of suitably skilled persons.
▪ Combining our formwork systems with those of other
manufacturers could be dangerous, risking damage
These persons' mental and physical capacity must
to both health and property. If you intend to combine
not in any way be impaired by alcohol, medicines or
different systems, please contact Doka for advice
drugs.
first.
▪ Doka products are technical working appliances
which are intended for industrial / commercial use ▪ The equipment/system must be assembled and
only, always in accordance with the respective Doka erected in accordance with the applicable laws,
User Information booklets or other technical docu- Standards and rules by suitably skilled personnel of
mentation authored by Doka. the customer's, having regard to any and all required
safety inspections.
▪ The stability of all components and units must be
ensured during all phases of the construction work! ▪ It is not permitted to modify Doka products; any such
modifications constitute a safety risk.
▪ The functional / technical instructions, safety warn-
ings and loading data must all be strictly observed
and complied with. Failure to do so can cause acci- Closing the formwork
dents and severe (even life-threatening) damage to
health, as well as very great material damage.
▪ Fire-sources are not permitted anywhere near the ▪ Doka products and systems must be set up so that
formwork. Heating appliances are only allowed if all loads acting upon them are safely transferred!
properly and expertly used, and set up a safe dis-
tance away from the formwork.
Pouring
▪ The work must take account of the weather condi-
tions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the ▪ Do not exceed the permitted fresh-concrete pres-
equipment, and the immediate vicinity of the equip- sures. Over-high pouring rates overload the form-
ment, and to protect employees. work, cause greater deflection and risk breakage.
▪ All connections must be checked at regular intervals
to ensure that they are secure and in full working
order.
Stripping out the formwork
In particular threaded connections and wedged con- ▪ Do not strip out the formwork until the concrete has
nections have to be checked and retightened as nec- reached sufficient strength and the person in charge
essary in accordance with activity on the jobsite and has given the order for the formwork to be stripped
especially after out-of-the-ordinary occurrences (e.g. out!
after a storm). ▪ When stripping out the formwork, never use the
▪ It is strictly forbidden to weld Doka products – in par- crane to break concrete cohesion. Use suitable tools
ticular anchoring/tying components, suspension such as timber wedges, special pry-bars or system
components, connector components and castings features such as Framax stripping corners.
etc. – or otherwise subject them to heating. ▪ When stripping out the formwork, do not endanger
Welding causes serious change in the microstruc- the stability of any part of the structure, or of any
ture of the materials from which these components scaffolding, platforms or formwork that is still in
are made. This leads to a dramatic drop in the failure place!
load, representing a very great risk to safety.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.

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Introduction User Information Climbing formwork K

Transporting, stacking and storing Symbols used

▪ Observe all regulations applying to the handling of The following symbols are used in this booklet:
formwork and scaffolding. In addition, the Doka
slinging means must be used - this is a mandatory NOTICE
requirement. Failure to observe this may lead to malfunc-
▪ Remove any loose parts or fix them in place so that tion or damage.
they cannot be dislodged or fall free!
▪ All components must be stored safely, following all
the special Doka instructions given in the relevant CAUTION / WARNING / DANGER
sections of this booklet! Failure to observe this may lead to material
damage, and to injury to health which may
Maintenance range up to the severe or even life-threaten-
ing.

▪ Only original Doka components may be used as

spare parts. Repairs may only be carried out by the Instruction
manufacturer or authorised facilities.
This symbol indicates that actions need to be
taken by the user.
Miscellaneous
We reserve the right to make alterations in the interests Sight-check
of technical progress. Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.

Tip
Points out useful practical tips.

Reference
Refers to other documents and materials.

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User Information Climbing formwork K Introduction

Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.

Ed Rd

Ed Design value of effect of actions Rd Design value of the resistance

(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod ·
Fd = F · Fk M M
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
F Partial factor for actions M Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377

Comparison of the safety concepts (example)

Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
➤ Avoid any confusion between the two!
Ed
90 [kN] ➤ Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] F = 1.5
M, timber = 1.3
M, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100

98013-102

the permissible values.

Factual Fpermissible Ed Rd

A Utilisation factor

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Introduction User Information Climbing formwork K

Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a sin-
gle aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common –
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products – in every one
of these stages.

1 2 3
Project Development Stage Bidding Stage Operations Scheduling Stage

Taking well-founded decisions Optimising the preliminary work Controlled, regular forming oper-
thanks to professional advice and with Doka as an experienced part- ations, for greater efficiency
consulting ner resulting from realistically calculated
formwork concepts

Find precisely the right formwork Draw up potentially winning bids, by Plan cost-effectively right from the
solutions, with the aid of ▪ basing them on realistically calcu- outset, thanks to
▪ help with the bid invitation lated guideline prices ▪ detailed offers
▪ in-depth analysis of the initial sit- ▪ making the right formwork ▪ determination of the commission-
uation choices ing quantities
▪ objective evaluation of the plan- ▪ having an optimum time-calcula- ▪ co-ordination of lead-times and
ning, execution, and time-risks tion basis handover deadlines

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User Information Climbing formwork K Introduction

The advantages for you

thanks to professional advice and
consulting
4 5 ▪ Cost savings and time gains
When we advise and support you
right from the word "go", we can
Concrete Construction Stage Project Close-out Stage make sure that the right formwork
systems are chosen and then
used as planned. This lets you
achieve optimum utilisation of the
formwork equipment, and effec-
tive forming operations because
your workflows will be correct.

▪ Maximised workplace safety

The advice and support we can
give you in how to use the equip-
ment correctly, and as planned,
leads to greater safety on the job.

▪ Transparency
Because our services and costs
Optimum resource utilisation Seeing things through to a posi- are completely transparent, there
with assistance from the Doka tive conclusion is no need for improvisation dur-
Formwork Experts with professional support ing the project – and no unpleas-
ant surprises at the end of it.

▪ Reduced close-out costs

Workflow optimisation, thanks to Doka Services are a byword for Our professional advice on the
▪ thorough utilisation planning transparency and efficiency here, selection, quality and correct use
▪ internationally experienced pro- offering of the equipment helps you avoid
ject technicians ▪ jointly handled return of rented damage, and minimise wear-and-
▪ appropriate transport logistics formwork tear.
▪ on-site support ▪ professional dismantling
▪ efficient cleaning and recondition-
ing using special equipment

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System description User Information Climbing formwork K

System description

Doka climbing formwork K: The Climbing scaffold and formwork are lifted and
versatile climbing formwork repositioned together
assembled from a folding platform ▪ means that repositioning can be carried out with no
need for time-consuming interim storage of the form-
and a formwork element or panel work
▪ saves time by combining several operations into one
The climbing formwork for structures where the form-
work has to be repositioned upwards in several casting
sections, and there is no need for a retractable (roll- Cost-effective and geared to on-site
back) formwork. The formwork can be tilted back for requirements
easy cleaning.
The Climbing formwork K is based on the field-proven ▪ using standard components to combine the folding
Folding platforms K, and is ideal for use with either platform with a formwork element or panel results in
framed or timber-beam formwork. a fully-fledged climbing formwork system
▪ quick and easy to assemble when using the standard
The Folding platform K is tested and approved as a Folding platform K
"working and protection platform" in accordance
with DIN 4420 and the "UVV" accident prevention
▪ low-cost, as only standard components are used
rules of the German "BBG" employee safety organ- ▪ complete safety in all phases of the work
isation. ▪ wide (1.80 m) work-platforms

Easy to operate

▪ formwork can be set up and struck with no need for

a crane
▪ swift, precise formwork adjustment in all directions
▪ entire unit is lifted in one piece, quickly and easily
(i.e. minimal crane time)

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User Information Climbing formwork K System description

System overview
Adding a few standard components converts your
working platform into a fully-fledged, tiltable climbing
G
formwork unit which can be repositioned as a complete
form and access-platform in one single operation.
▪ Working platform
Either single Folding brackets K, or ready-assem-
H
bled Folding platforms K, can be used to assemble
the working platform.
- Folding platform K (3.00m or 4.50m) (A)
Pre-assembled, collapsible scaffold platforms
with nominal lengths of 3.00 m and 4.50 m,
assembled from Folding brackets K, the decking
and the railings. The centre-to-centre spacing of
E the brackets is fixed (at 1.50 m).
- Folding bracket K (B)
Collapsible bracket for assembling the working
platform.
When single Folding brackets K are used, the
F centre-to-centre spacing of the brackets and the
platform length can both be individually selected.
▪ Suspended platform 120 4.30m (C)
Finishing-work platform that can be screwed onto the
folding brackets
▪ Connection shoe K (D)
for connecting the Folding bracket to the Multi-pur-
D pose waling WS10 Top50. This makes it possible for
the entire climbing unit to be lifted and repositioned
in one piece, together with the formwork.
B ▪ Multi-purpose waling WS10 Top50 (E)
For holding the timber-beam or framed formwork.
A The length of this waling will depend on the height of
the formwork elements or panels.
▪ Panel strut 340 (F)
For exact plumbing and aligning of the formwork ele-
ment or panel.
▪ Universal bracket 90 (G) or
Framax bracket 90 (H)
For assembling pouring platforms. Choose the rele-
vant type of bracket, depending on the formwork sys-
tem being used (timber-beam or framed formwork).

9715-200-01

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System description User Information Climbing formwork K

Possible formwork systems

Timber-beam formwork Framed formwork
▪ FF20 and Top 50 timber-beam formwork ▪ Framed formwork Framax Xlife / Alu-Framax Xlife
▪ Framed formwork Frameco

9715-248-01
9715-245-01

Follow the directions in the relevant User Infor-

Follow the directions in the relevant User Infor- mation booklet!
mation booklet!

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User Information Climbing formwork K Structural design

Structural design
Climbing scaffold with Folding
CAUTION
➤ If wind speeds > 72 km/h are likely, and brackets K
when work finishes for the day or before pro-
longed work-breaks, always take extra pre-
cautions to fix the formwork in place. Platform assembled from single brackets
Suitable precaution:
Makes it possible to choose any bracket spacing and
- set up the opposing formwork
any length of platform, for constructing closure plat-
forms (of e.g. less than 3.0 m in length) and special
shapes for use in corner zones.
Climbing scaffold with Folding
platforms K The following points must be observed when
using the Folding brackets as a climbing form-
work:
Ready-assembled platforms Permitted service load: 1.5 kN/m2 (150 kg/m2)
on folding platforms and on pouring platforms of Load
The Doka folding platforms K are pre-assembled (and Class 2 to EN 12811-1:2003
thus immediately work-ready) scaffold platforms
designed to be used as A suspended platform (of Load Class 2) can be
▪ DIN 4420-1 and ÖNORM B 4007 compliant protec- added if wished
tion platforms Allow for the wind-load when deciding the formwork
▪ EN 12811-1 compliant working platforms height and the influence width of the brackets.
See the User Information booklet "Doka fold- Wind-load on formwork
ing platform K" for detailed information.
5.5
5.0
The following points must be observed when
4.5
using the folding platforms as a climbing form- A
work: 4.0
Formwork height [m]

B
3.5
Max. formwork height 3.75 m on structures of
< 100 m in height (wind pressure we=1.365 kN/m2) 3.0
2.5
Permitted service load: 1.5 kN/m2 (150 kg/m2)
on folding platforms and on pouring platforms of Load 2.0
Class 2 to EN 12811-1:2003 1.5

A suspended platform (of Load Class 2) can be 1.0

added if wished 0.5
9715-100
0
0 0.5 1.0 1.5 2.0 2.5 3.0
Loads on the suspension point:
Influence width per bracket [m]
▪ Horizontal load: 36 kN
A... Structure height < 24 m (wind pressure we=1.0 kN/m2)
▪ Vertical load: 20 kN (wind speed max. 130 km/h)
B... Structure height < 100 m (wind pressure we=1.365 kN/m2)
(wind speed max. 150 km/h)

Loads on the suspension point:

▪ Horizontal load: 36 kN
▪ Vertical load: 26 kN

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Anchoring on the structure User Information Climbing formwork K

Anchoring on the structure

Positioning point and suspension

WARNING
point The short Stop anchor 15.0 11.5cm 90 has a
much lower load-bearing capacity than the
Stop anchor 15.0 16cm 55.
➤ For this reason, the short stop anchor is only
allowed to be used on systems with low ten-
sile loads at the anchoring location, such as
E on climbing systems inside shafts.
A ➤ If the geometry means that it is only possible
B
to install the short stop anchor, then revised
D static calculation, with extra reinforcement
9715-246-01
C steel, is required in cases where larger ten-
sile loads may occur.
A Stop anchor 15.0 (expendable anchoring component) ➤ The Stop anchor 15.0 11.5cm 90 is only per-
B Depth mark mitted for wall thicknesses < 24 cm. For wall
C Positioning cone 15.0 5cm thicknesses  24 cm, the Stop anchor 15.0
D Sealing sleeve 15.0 5cm (expendable anchoring component) 16cm 55 (or larger) must be used.
E Suspension cone 15.0 5cm

▪ Stop anchor
- Expendable anchoring component for anchoring
the Suspension cone (and thus the climbing unit)
in the concrete from one side.
▪ Positioning cone WARNING
- Placeholder for the Suspension cone on the The Stop anchor 15.0 11.5cm 90 may acci-
positioning point. dentally come unscrewed from the climbing
▪ Suspension cone cone while low-viscosity concrete is being
- For safe suspension-mounting of the climbing poured.
unit. ➤ Take additional precautions to prevent the
Stop anchor 15.0 11.5cm 90 from being
turned.
Stop-anchor
Pigtail anchor
It is also possible to use a Pigtail anchor for a position-
ing point / suspension point in the floor-slab, instead of
a
a stop-anchor.
9715-276-01

d b
c

F
c

Stop anchor 15.0

11.5cm 16cm 40cm 9725-411-01 G
a 11.5 cm 16.0 cm 40.0 cm a
b 16.5 cm 21.0 cm 45.0 cm
b
Where the concrete cover 'd' = 2 cm
19.0 cm 23.0 cm 47.0 cm a ... 64.0 cm
c b ... 69.0 cm
Where the concrete cover 'd' = 3 cm
c ... min. 16.0 cm
20.0 cm 24.0 cm 48.0 cm
F Pigtail anchor 15.0
a ... tie-rod length
b ... installation depth G Longitudinal reinforcement and U-reinforcements, min. diam.
c ... minimum wall thickness 8 mm, spaced max. 15 cm apart
d ... concrete cover

Note:
Stop anchors of different lengths should not be mixed
in the same project.

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User Information Climbing formwork K Anchoring on the structure

Opposite anchoring points Preparing the positioning point

Note: ➤ Warning against not screwing in the parts

If the wall thickness is less than twice the installation (e.g. stop anchors or pigtail anchors) far
depth of the stop anchor, opposite anchoring points enough into the positioning cones: This may
must be located at an offset to one another. subsequently lead to reduced load-bearing
capacity and to the failure of the suspension
Plan view point - resulting in injury and damage.
a ➤ Always screw in components until they fully
engage. When correctly fitted, there will still
be 1 cm of thread visible between the part
and the depth mark on the stop anchor or
pigtail anchor.
➤ Make sure that the parts then used for the
suspension point are for the same depth of
concrete cover.
c
➤ Do not use the positioning cone as a rod
b

connector
9715-247-01
WARNING
Sensitive anchoring, suspension and connec-
a ... min. 100 mm, if c < 2 x b tor components!
b ... installation depth
c ... wall thickness ➤ Never weld or heat these components.
➤ Any components that are damaged or have
Risk of formwork falling off if two cones are been weakened by corrosion or wear must
fitted opposite one another and joined with be withdrawn from use.
a tie rod.
▪ The axis of the positioning cone must be at
Unscrewing the anchoring component on one right-angles to the surface of the concrete –
side may cause the anchoring point on the maximum angle of deviation 2°.
opposite side to shear off.
▪ Tolerance for locating the positioning points
➤ Every suspension point must have its own and suspension points: ±10 mm in the hori-
separate anchorage. zontal and the vertical.
Exception: Suspension points prepared with a
Stop anchor double-ended 15.0 Cones and accessories are also available for
a 2 cm depth of concrete cover.
The articles in question are:
▪ Suspension cone 15.0 Art.n° 581970000
9715-247-02
▪ Cantilever positioning cone 15.0 Art.n°
581698000
▪ Positioning cone 15.0 Art.n° 581960000
Dimensioning the suspension point ▪ Sealing sleeve 15.0 Art.n° 581989000
▪ Sealing sleeve S 15.0 Art.n° 581696000
The required cube compressive strength of the con- These suspension points are prepared in a
crete at the time of loading must be specified sepa- similar way to the instructions given for the
rately for each project by the structural designer. It Suspension cone 15.0/5cm.
will depend on the following factors: However, special care must be taken to
▪ load actually occurring ensure that components for different
depths of concrete cover are kept strictly
▪ length of stop anchor or pigtail anchor separate (see warnings above)!
▪ reinforcement / extra reinforcement steel
▪ distance from edge Tools needed:
The introduction of the forces, the transfer of these ▪ Reversible ratchet 1/2"
forces into the structure, and the stability of the overall ▪ Positioning-cone spanner 15.0 DK
construction, must all be verified by the structural
designer.
The required cube compressive strength fck,cube,current
must be at least 10 N/mm2, however.

Follow the directions in the Calculation Guide

entitled "Load-bearing capacity of anchorages
in concrete" or ask your Doka technician!

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Anchoring on the structure User Information Climbing formwork K

Positioning point with Positioning cone 15.0 Positioning point with Cantilever positioning
5cm (with hole drilled through form-ply) cone 15.0 5cm (with no hole drilled through
form-ply)
How to mount:
➤ Drill a diam. 18 mm hole in the form-ply (position as For special applications only, when it is not possible to
shown in shop drawing / assembly plan). drill through the form-ply (e.g. where there are Doka
➤ Push the sealing sleeve all the way onto the Posi- beams or formwork panel frame profiles directly behind
tioning cone. the positioning point).
➤ Screw the stop-anchor or pigtail anchor into the posi- I
tioning cone until fully engaged.
➤ Insert a Tie-rod 15.0 (length approx. 20 cm) through
the hole drilled in the form-ply, screw it into the posi-
a
tioning cone and tighten it with a Super-plate 15.0.

a
A B J

9775-231-01

a ... 1 cm
A Stop-anchor 15.0
A B C G
B Depth mark
I Fixing plate 15.0
9775-226-01
J Cantilever positioning cone 15.0 5cm +
a ... 1 cm Sealing sleeve S 15.0 5cm
A Stop-anchor 15.0
B Depth mark NOTICE
C Positioning cone 15.0 5cm + Sealing sleeve 15.0 5cm It is not permitted to use the Fixing plate 15.0
G Tie-rod 15.0mm more than once in the same position, as it can-
H Super-plate 15.0 not be fixed firmly and securely in the old nail-
holes.
1 cm distance between depth mark and
cone. How to mount:
➤ Push the sealing sleeve all the way onto the Cantile-
Note: ver positioning cone.
Positioning cones 15.0 5cm are supplied together with ➤ Nail a Cantilever positioning cone to the form-ply
Sealing sleeves 15.0 5cm. Every time the positioning using a Fixing plate 15.0 (position as shown in pro-
cones are re-used, fit them with new sealing sleeves ject plan).
first! ➤ Screw the Stop anchor or pigtail anchor into the Can-
tilever positioning cone until fully engaged.
If the positioning-point is located too close to a 1 cm distance between depth mark and
Doka beam, a board can be nailed to this and cone.
the adjoining beam to provide a support sur-
face for the Super-plate. The following items are needed for this type of
positioning-point:
▪ Cantilever positioning cone 15.0 5cm
▪ Sealing sleeve S 15.0 5cm
▪ Fixing plate 15.0

Note:
Cantilever positioning cones 15.0 5cm are supplied
together with Sealing sleeves S 15.0 5cm. Every time
9775-227-01

the positioning cones are re-used, fit them with new

sealing sleeves first!

16 999715002 - 07/2017
User Information Climbing formwork K Anchoring on the structure

Pouring Preparing the suspension point

➤ Before pouring, check all positioning points and sus- ➤ Unscrew the Positioning cone, using a Reversible
pension points once again. ratchet 1/2" and a Positioning-cone spanner 15.0
DK.
▪ The axis of the positioning cone must be at
right-angles to the surface of the concrete
– maximum angle of deviation 2°.
▪ Tolerance for locating the positioning
points and suspension points: ±10 mm in
the horizontal and the vertical.
▪ The sealing sleeve must be completely
pushed onto the Positioning cone.
▪ 1 cm distance between depth mark and A
cone = full screw-in depth.
➤ When low-viscosity concretes are used, take addi-
tional precautions to prevent the Stop-anchor
15.0 11.5cm 90 from being turned.
Make marks on the top edge of the formwork 9775-226-02

so that you can easily see where the anchoring A Positioning cone 15.0 5cm
points are during pouring.

➤ Prevent the vibrator from touching the stop anchors. ➤ Screw in Suspension cone 15.0 until fully engaged,
➤ Do not place concrete directly above the stop and tighten using Reversible ratchet 1/2".
anchors.
These measures prevent the anchors working loose
during pouring and vibration.

9715-252-01

I Suspension cone 15.0 5cm

999715002 - 07/2017 17
Anchoring on the structure User Information Climbing formwork K

Other possible anchorages Thin walls

Wall thicknesses of 15 to 16 cm are prepared using the
Anchor points with no offset Wall anchor 15.0 16cm.

Anchor points with no offset are prepared using the Risk of confusion!
Stop anchor double-ended 15.0. ➤ Do NOT on any account use Stop anchors
15.0 for this application.
Positioning point

J C H G

581893000-3

I
Positioning point
K C H G
9715-247-05

Suspension point
J E
a

Tr637-200-05

I
Suspension point
9715-247-04

c b c M E
b
a
L
a ... 25 - 70 cm
b ... order length = wall thickness 'a' - 2 x concrete cover 'c'
c ... concrete cover 5 cm
C Positioning cone 15.0 5cm + Sealing sleeve 15.0 5cm
E Suspension cone 15.0 5cm Tr637-200-06
G Tie rod 15.0mm a ... length of plastic tube 3 - 4 cm
H Super plate 15.0 b ... 15 - 16 cm
I Reinforcement C Positioning cone 15.0 0.5cm + Sealing sleeve 15.0 5cm
J Stop anchor double-ended 15.0 E Suspension cone 15.0 5cm
G Tie rod 15.0mm
H Super plate 15.0
K Universal cone 22mm + Plastic tube 22mm
L Hexagon timber screw 10x50 + dowel Ø12
M Wall anchor 15.0 16cm

Note:
The Wall anchor 15.0 16cm must be ordered under
special-article n° 580100000.

18 999715002 - 07/2017
User Information Climbing formwork K Anchoring on the structure

Suspension point for fair-faced concrete

The Fair-faced concrete positioning cone 15.0 5cm is
particularly suitable for fair-faced concrete projects
where the form-tie points and suspension points are
required to make a uniform hole-pattern.

Safety warning:
The Fair-faced concrete positioning cone may
only be used on suspension points that are
located within a maximum of 80 cm from the
top edge of the concrete. The reason for this
restriction is the reduced load-bearing capac-
ity of such suspension points, due to the shal-
lower screw-in depth of the end of the tie rod
nearest the form-ply.

Illustrated inside the con-

Anchoring situation
crete

B
A D
C

Tr754-200-01

A Fair-faced concrete positioning cone 15.0 5cm

B Stop-anchor double-ended 15.0
C Extra reinforcementsteel
D Fair-faced concrete plug 41mm

If it is intended to use this type of suspension point, a

Doka technician must be contacted before the project
starts.

Result (in terms of appearance):

Tr635-201-01

The form-tie points and/or suspension points have a

uniform, regular hole-pattern.

999715002 - 07/2017 19
Anchoring on the structure User Information Climbing formwork K

Retrofitting a safe suspension point

F
A
e.g.: if the crew forgot to prepare a positioning point.
➤ Drill a hole of diam. 25 mm.
➤ Drill a hole of diam. 35 mm and 115 mm depth.
➤ Push the sealing sleeve all the way onto the Suspen- 9715-247-03
sion cone.
➤ Screw the tie rod into the Suspension cone until fully A Stop anchor
engaged, and put the rod part-way into the hole. F Suspension cone
➤ Paste the ready-mix mortar (supplied by site) into the
drilled hole with a spatula. Dimensioning the suspension point

b The required cube compressive strength of the con-

crete and ready-mix mortar at the time of loading must
be specified separately for each project by the struc-
tural designer. It will depend on the following factors:
a

▪ load actually occurring

D C B A ▪ wall thickness
9715-255-01
▪ reinforcement / extra reinforcement steel
▪ distance from edge
a ... 25 mm
b ... 115 mm The introduction of the forces, the transfer of these
c ... 35 mm forces into the structure, and the stability of the overall
A Suspension cone 15.0 5cm
construction, must all be verified by the structural
designer.
B Sealing sleeve 15.0 5cm
C Tie rod 15.0mm The required cube compressive strength fck,cube,current
D Ready-mix mortar must be at least 10 N/mm2, however.

➤ Insert the unit so that it is flush with the concrete sur-

face.
Scrape away the excess ready-mix mortar with a
spatula.

NOTICE
➤ Weld a bead to the super plate to join the
nut and the plate. Do this BEFORE screw-
ing the super plate onto the tie rod.
➤ On the other side of the concrete wall, screw on the
super plate (now welded together) and secure it with
a screw and dowel so that it cannot be unscrewed.

F G

9715-254-01

D Super plate 15.0

E Weld-seam
F Hexagon timber screw 10x50
G Dowel Ø12

WARNING
➤ Do NOT fit stop anchors with the anchor
plate left exposed! This must always be
embedded in the concrete.

20 999715002 - 07/2017
User Information Climbing formwork K Anchoring on the structure

999715002 - 07/2017 21
Operating the formwork User Information Climbing formwork K

Operating the formwork

Plumbing & aligning the formwork
Adjusting the formwork Height and angle adjustment

In order to permit exact adjustment of the formwork ele- The Adjusting spindles M36 (C) permit a vertical
ments in relation to one another and to the structure, adjustment range of approx. 150 mm. Also, the adjust-
they are adjustable in both the vertical and the horizon- ing spindles can be relocated in the hole-grid of the
tal. Multipurpose waling WS10 Top50 (D) .
Tools needed:
▪ Hammer
▪ Reversible ratchet 1/2" D

▪ Box nut 24 and

▪ Fork wrench 13/17 (for the threaded joins on the
adjusting spindles)

9715-266-02
C
Preparing the adjusting operation
➤ Take the load off the panel strut. Height adjustment
➤ Detach the formwork from the concrete.
➤ Loosen the Waling-to-bracket holders (B) with a ➤ Turn both adjusting spindles.
blow of the hammer.

B
9715-266-01

Length adjustment
➤ Push the formwork to either side.

9715-267-02

Side angle adjustment

➤ Only turn one adjusting spindle.

9715-267-01

9715-267-03

Ending the adjusting operation

➤ Tighten the waling-to-bracket holders with the ham-
mer.

22 999715002 - 07/2017
User Information Climbing formwork K Repositioning

Repositioning
Lifting by crane
Instructions for safe resetting of the
entire unit

NOTICE
▪ Before repositioning: Remove any loose
items from the formwork and platforms.
▪ The conveyance of persons is forbidden!
▪ Observe all regulations applying to the
operation of cranes where higher wind
speeds are experienced.
▪ Spread angle : max. 30°
A
▪ Vertical multi-purpose walings must be ade-
quately (B) braced against oblique pull.
▪ Tightening torque of couplers (C) :

a
50 Nm
▪ When using lifting beams, ensure that these
have sufficient load-bearing capacity!
▪ When a climbing unit is repositioned, this
opens up exposed fall-hazard locations on
the remaining sections. These exposed
locations must be made safe by putting up
an access prohibition barrier.
This access prohibition barrier must be fixed
at least 2.0 m before the drop-off edge.
A

a
9715-274-01

a ... 1.00 - 1.20 m

▪ The personnel in charge of the repositioning
operation are responsible for positioning the A Warning sign 'No entry' 300x300mm
access prohibition barriers correctly.
▪ During the lifting/repositioning cycle, no site
personnel are allowed to be on the units to
be climbed, or on adjacent units for reposi-
tioning.
▪ During the repositioning operation, the per-
sons operating the climbing formwork must
use personal protective equipment to guard
against falls (e.g. Doka personal fall-arrest
set).

Length of chain = at least the space between

the hoisting points
This automatically leads to the required
spread angle .

999715002 - 07/2017 23
Repositioning User Information Climbing formwork K

Initial situation
WARNING
➤ Any lifting brackets on the formwork ele-
ments, or Framax lifting hooks, must not
be used for lifting the unit as a whole.

9766-263-01

9715-268-01
➤ Attach the lifting chain to the Connecting
pin 10cm of the multi-purpose waling.
9715-275-01

A A
9715-274-02

Hoist the unit for repositioning up to the

next section.

The suspension methods shown above are only

needed for assembling and dismantling the formwork
elements or panels.

A A
9715-274-03

Horizontal repositioning of the prohibition barriers

A A
9715-274-04

A Warning sign 'No entry' 300x300mm

B Crane suspension tackle

24 999715002 - 07/2017
User Information Climbing formwork K Repositioning

Repositioning the entire unit ➤ Engage the climbing unit in the prepared suspension
points by crane.
When repositioning the Climbing formwork K or units
assembled from it (e.g. formwork element with multi-
purpose walings), the lifting crane must always be
attached to the vertical multi-purpose waling. For this, a A B C
Connecting pin 10cm must be inserted into the top hole
in the multi-purpose waling and secured with a Spring
cotter 5mm.
To avoid oblique pull, the Lifting beam 110kN
6.00m can be used.

➤ Tilt back the formwork with the panel strut.

Before every repositioning operation, check
to make sure that the vertical Multi-purpose
walings WS10 Top50 are each bolted into a
Connection shoe K with a Connecting pin
10 cm that has been secured with a Spring
cotter 5mm!
➤ Attach the lifting chain to the Connecting pin 10cm of
the multi-purpose waling.
9715-275-01

9715-269-01

 ... max. 30°

A Connecting pin 10cm with Spring cotter 5mm
B Bracing against oblique pull (e.g. scaffold tube)
C Screw-on coupler

➤ Move the lifting bow into the locked position (locked

in the long slot – lifting bow flush with decking).
➤ Dismount the wind bracing. After suspending the climbing unit
➤ Before repositioning, move the lifting bow of the
Folding platform K into the stand-by position (locked
in the short slot). B

Before repositioning

9715-272-01

B Lifting bow

9715-218-01

B Lifting bow

999715002 - 07/2017 25
Operating the climbing formwork User Information Climbing formwork K

Operating the climbing formwork

Starting up
The modular design of the Climbing formwork K system Possible incorrect usages
means that many different combinations are possible.
Depending on the project, the actual design may thus
differ very greatly from the basic type described here. Improper handling and use of the formwork
➤ In these cases, you should discuss the assembly equipment can lead to hazardous situations.
procedure with your Doka technician. These must be prevented under all circum-
stances.
➤ Follow the shop drawing / assembly plan.
NOTICE
WARNING
▪ There must be a flat, firm base capable of It is not allowed to transfer any extra forces
supporting the load.
into the formwork!
▪ Prepare a sufficiently large assembly area. ➤ Do not use hoists or other such devices for
▪ Tightening torque of the couplers for the positioning and re-adjusting the formwork.
bracing tubes: 50 Nm
➤ Do not use the formwork to force incorrectly
placed reinforcement steel into position.
In order to explain the entire climbing workflow
as simply as possible, the repetitive actions ➤ Always press the formwork against the con-
involved are described in detail in separate crete without applying force.
sections of this booklet. ➤ Never use 'brute force' on the panel struts
The sections in question are: (e.g. with tube-extensions).
▪ Preparing the positioning points and sus-
pension points (see the section headed
'Anchoring on the structure').
▪ Plumbing and aligning the formwork
▪ Repositioning by crane
For instructions on tying and joining the form-
work elements, and on cleaning them and
using concrete release agents, see the User
Information booklets 'Large-area formwork
Top50' and 'Framed formwork Framax Xlife'.

WARNING
Falling hazard!
➤ Do not step onto the pouring platforms until
the formwork is closed!

26 999715002 - 07/2017
User Information Climbing formwork K Operating the climbing formwork

1st casting section

➤ Apply concrete release agent and set up one side of
the formwork.
➤ Mount the positioning points.
➤ Mount positioning-points for the wind-bracing.
➤ Place the reinforcement.
➤ Close the formwork and tie it.
➤ Pour the 1st section.

9710-307-01

A Positioning point
B Positioning point for wind bracing

➤ Strike the formwork.

➤ Clean the formwork.
➤ Set the gang-form down on a flat surface, with the
form-ply facing downwards.
➤ Prepare the formwork for the climbing operation.

999715002 - 07/2017 27
Operating the climbing formwork User Information Climbing formwork K

2nd casting section

Hanging the working platform into place on the ➤ Fasten the tensioning unit of the Wind bracing
suspension points: MF/150F/K 6.00m to the structure, i.e. to the posi-
➤ Remove the positioning cone. tioning point prepared with a suspension cone.
➤ Prepare the suspension points.
➤ Raise the prepared working platform with a 4-part lift-
ing chain (e.g. Doka 4-part chain 3.20m).

Front lifting bow Rear lifting bow

A B
9715-245-03

A Stop anchor 15.0

9715-270-01 9715-294-01
B Suspension cone 15.0 5cm
This raises the front lifting bows, opening the lift-out C Wind bracing MF/150F/K 6.00m
guard.
➤ Once the working platform has been hung into place ➤ Tighten the Wind bracing MF/150F/K 6.00m.
on the suspension cone, the load is removed from
the four-part lifting chain. Wind bracing MF/150F/K 6.00m
Permitted tensile force: 25 kN

Formwork:
➤ Attach the crane suspension tackle to the vertical
multi-purpose walings.
➤ Place the pre-assembled formwork onto the working
platform, and fix it in place.
9715-217-01

The lifting bows drop into the starting position, auto-

matically securing the platform against accidental
lift-out.
'Locked' position = lifting bow is flush with
decking.
Wind bracing:
➤ Use a Hexagon bolt M16x90 and Hexagon nut M16
to secure Wind bracing MF/150F/K 6.00m to the
Folding bracket K.

E F

9715-292-01

C Wind bracing MF/150F/K 6.00m

D Folding bracket K
E Hexagon bolt M16x90
F Hexagon nut M16
9715-227-01

28 999715002 - 07/2017
User Information Climbing formwork K Operating the climbing formwork

➤ Bolt the vertical Multi-purpose waling WS10 Top50 ➤ Insert guardrail boards and use nails to secure them
into the Connection shoe K with a Connecting pin to the handrail-post plates.
10 cm, and secure this with a Spring cotter 5mm.

9766-301-01
E

D
C Making it impossible to use any of the forbidden
attachment methods when lifting and repositioning
the unit in one piece:
A
9715-240-01 WARNING
A Folding platform K ➤ Any lifting brackets on the formwork ele-
B Multi-purpose waling WS10 Top50 ments, or Framax lifting hooks, must not
C Connection shoe K be used for lifting the unit as a whole.
D Connecting pin 10cm
E Spring cotter 5mm

9766-263-01

9715-268-01
CAUTION
The panel struts on the folding platform must:
➤ only be positioned in the axis of the bracket
➤ only be fitted into the special connection
sockets, and
➤ Attach the crane suspension tackle to the
➤ only be fixed with star screws (L) . suspension bolt of the vertical waling.
Tie rod 15.0mm is forbidden!
➤ Fix the panel strut in the connection socket of the
folding platform using a star screw.

A
D

C 9766-300-01

➤ E.g. nail on a board in such a way that the crane sus-

pension tackle cannot be hung into place in the lifting
bracket.

B
9766-306-01

9725-406-01

A Doka folding platform K

B Connection socket
C Panel strut
D Star screw

999715002 - 07/2017 29
Operating the climbing formwork User Information Climbing formwork K

Formwork set-up and pouring Stripping out the formwork

➤ Apply concrete release agent and set up one side of ➤ Take out the form ties and undo the connectors to
the formwork. the adjacent panels.
➤ Mount the positioning points. ➤ Dismount the Super-plate and the threaded rod from
➤ Place the reinforcement. positioning-points where a hole had to be drilled
➤ Plumb and align the formwork element or panel, through the form-ply.
using panel struts and adjusting spindles. ➤ Tilt back the formwork with the panel strut.
➤ Close the formwork and tie it.
➤ Pour the 2nd section.

9715-271-01

9715-258-01

30 999715002 - 07/2017
User Information Climbing formwork K Operating the climbing formwork

999715002 - 07/2017 31
Operating the climbing formwork User Information Climbing formwork K

3rd casting section

➤ Remove the positioning cone. ➤ Bolt on the outside suspension tube with an M 16x90
➤ Prepare the suspension points. hexagon bolt.
➤ Dismount the wind bracing.
Assembling the suspended platform:
➤ Attach the crane suspension tackle to the vertical
multi-purpose walings.
➤ Before repositioning, move the lifting bow of the
Folding platform K into the stand-by position (locked
in the short slot).

Before repositioning
9715-256-03

B
➤ Mount the platform profiles of the pre-assembled
platform decking to the suspension tubes with 4 hex-
agon bolts M16x90 for each profile.

9715-218-01

B Lifting bow
9715-243-03 9715-243-02
➤ Detach the entire climbing unit by crane.
➤ Use an M10x120 square bolt to attach a guardrail
board (min. 15x3 cm) as a toeboard.
➤ Insert guardrail boards (min. 15x3 cm) into the Hand-
rail-post plates and fix them with 28x65 nails.

9715-256-01

➤ Bolt on the inside suspension tube with an M 16x120

hexagon bolt.

9715-257-01
9715-256-02

32 999715002 - 07/2017
User Information Climbing formwork K Operating the climbing formwork

Note: Formwork set-up and pouring

The plank and board thicknesses given here comply
with the C24 category to EN 338.
➤ Apply concrete release agent and set up one side of
Observe all national regulations applying to deck- the formwork.
boards and guardrail boards.
➤ Mount the positioning points.
➤ Engage the climbing unit in the prepared suspension ➤ Place the reinforcement.
points by crane. ➤ Plumb and align the formwork element or panel,
➤ Move the lifting bow into the locked position (locked using panel struts and adjusting spindles.
in the long slot – lifting bow flush with decking). ➤ Close the formwork and tie it.
➤ Pour the 3rd section.
After suspending the climbing unit

9715-272-01

B Lifting bow

➤ Mount the 'Wind bracing', and tighten it.

9715-261-01

999715002 - 07/2017 33
Assembly User Information Climbing formwork K

Assembly
Working platform – set-up procedure with Folding platforms K
Separating the platforms Attaching the crane
➤ Lift the stacked platforms off the truck by crane or ➤ Pull the lifting bows up out of their recesses, attach
forklift truck, and set them down on a flat, paved sur- the four-part lifting chain (e.g. Doka 4-part chain
face. 3.20m) and raise the Folding platform K.
➤ Attach the four-part lifting chain to the crane hoisting
points at the front and to the extra lifting bows at the
rear.
Only attach and lift 1 platform at a time.
B

E F
B
A

9725-405-02

9725-405-03 B Doka 4-part chain 3.20m

C
E Lifting bow (at front)
F Lifting bow (at rear)
A Doka folding platform K
B Doka 4-part chain 3.20m
C Lifting bow Pulling out the pressure rod

Putting up the railings

CAUTION
After being released, the pressure rod swings
➤ Tilt up the rear railings. When you reach the stop, lift downwards!
the railings and slot them into place.
➤ Hold the pressure rod in one hand.
➤ Then, with the other hand, lift up the red
safety clip and pull out the U-bolt as far as it
will go.
➤ Gradually lower the pressure rod by hand.
D
A

9725-405-01 G

A Doka folding platform K

H
D Rear railing

9725-430-02

G Safety clip (red)

H U-bolt
I Pressure rod

34 999715002 - 07/2017
User Information Climbing formwork K Assembly

Bolting the vertical rod in place Fitting the bracing

➤ Tilt up the vertical rod and fix it by inserting the ➤ Prepare an assembly bench.
U-bolt. ➤ Prepare the bracing.
➤ Secure the U-bolt with the red safety clip to prevent ➤ Tilt up the folding platforms and secure them so that
it being opened accidentally. they cannot topple over.
➤ Brace the Folding platforms K in the horizontal, with
4 screw-on couplers and 2 scaffolding tubes.
➤ Mount a scaffold tube as a diagonal stiffening rein-
forcement between the brackets, using 2 swivel cou-
G plers.

D
9715-225-01
9725-430-03
A Folding platform K
G Safety clip (red) B Scaffolding tube 48.3mm 2.00m
H U-bolt C Screw-on coupler 48mm 50
J Vertical rod D Swivel coupler 48mm

Distance between screw-on coupler and swivel cou-

pler: max. 160 mm.
This set-up scheme is for 3.0 m long folding platforms
– on 4.5 m long folding platforms, the number of cou-
plers and scaffolding tubes, and the length of the scaf-
folding tubes, will need to be adjusted accordingly.

999715002 - 07/2017 35
Assembly User Information Climbing formwork K

Fitting the Connection shoe K

➤ Bolt the Connection shoe K to the folding platform at
the selected distance from the edge, as shown in the
drawing.
Included with product:
▪ 2 M 12x90 hexagon bolts
▪ 1 washer A 13
▪ 2 washers 12
▪ 2 M 12 hexagon nuts (self-locking)
a
b

9715-224-01

a ... 363 mm with Top50 and FF20

a ... 264 mm with Framax Xlife and Alu-Framax Xlife
b ... 45 mm

CAUTION
➤ It is not sufficient to fix the Connection shoe
K only through the deck-boards.

How to fix the Connection shoe K

Folding platform K

9715-224-02

Plan view without platform decking

9715-242-01

A Holes drilled for Folding platform K

36 999715002 - 07/2017
User Information Climbing formwork K Assembly

999715002 - 07/2017 37
Assembly User Information Climbing formwork K

Working platform – set-up procedure with Folding brackets K

The professionals from the Doka Pre-assem- Separating the brackets

bly Service plan and assemble ready-to-use
and custom formworks exactly to your spec- ➤ Lift the Folding brackets K off the truck and set them
ifications. down on a flat surface.

NOTICE
When making project-specific platforms,
observe the following points:
▪ Position brackets as symmetrically as pos-
sible and keep their cantilever short.
▪ Ensure that all loads are applied centrally. 9715-219-01

▪ The stability of the platforms must be

ensured during all phases of the construc-
tion work! Putting up the railings

CAUTION ➤ Tilt up the railings. When you reach the stop, lift the
Risk of platforms tipping over when loads are railings and slot them into place.
applied non-centrally.
If there is no way to avoid cantilevers extending
out to one side, observe the following points:
➤ Choose the widest possible bracket spacing
in relation to the cantilever!
➤ Allow for the greater influence of the bracket
in the cantilevering region!
➤ Contact your Doka technician for information
on further measures to prevent platforms tip-
ping over.
The anti-liftout guards are not suitable for sus-
taining planned forces! The anti-liftout guard is
only designed to prevent the platform from
being accidentally lifted out of its suspension 9715-220-01
points while work is in progress.
➤ Place the Folding bracket K on its side, on timber
supports on the ground.

38 999715002 - 07/2017
User Information Climbing formwork K Assembly

Pulling out the pressure rod Bolting the vertical rod in place
➤ Raise the red safety clip and pull out the U-bolt as far ➤ Tilt up the vertical rod and fix it by inserting the
as it will go. U-bolt.
➤ Pull out the pressure rod. ➤ Secure the U-bolt with the red safety clip to prevent
it being opened accidentally.

G H
G H
I

9715-273-01 J
9715-221-01
G Safety clip (red)
H U-bolt G Safety clip (red)
I Pressure rod H U-bolt
J Vertical rod

Note:
In cases where the bracket is unfolded while sus-
pended from the crane:

CAUTION
After being released, the pressure rod swings
downwards!
➤ Hold the pressure rod in one hand.
➤ Then, with the other hand, lift up the red
safety clip and pull out the U-bolt as far as it
will go.
➤ Gradually lower the pressure rod by hand.

9715-250-01

G Safety clip (red)

H U-bolt
I Pressure rod

999715002 - 07/2017 39
Assembly User Information Climbing formwork K

Fitting the bracing Attaching the platform decking

➤ Prepare an assembly bench.
➤ Prepare the bracing. Note:
➤ Tilt up the Folding brackets K and stand them The plank and board thicknesses given here comply
spaced the specified centre-to-centre distance apart with the C24 category to EN 338.
(see shop drawing / assembly plan). Observe all national regulations applying to deck-
➤ Secure them so that they cannot topple over. boards and guardrail boards.
➤ The length of the scaffold tubes used will depend on
the centre-to-centre spacing of the brackets. ➤ Place the braced Folding brackets K onto a trestle.
➤ Brace the Folding brackets K in the horizontal, with 4
screw-on couplers and 2 scaffold tubes.
➤ Mount a scaffold tube as a diagonal stiffening rein-
forcement between the brackets, using 2 swivel cou-
plers.

A
B

D 9715-259-01

C
➤ Lay deck-boards onto the bracket. (Cut them to size
as shown in the illustration)
E
9715-222-01

g g
A Folding bracket K c

d
e

B Scaffold tube 48.3mm (length = centre-to-centre distance + 20

g
A
cm)

h
g
C Scaffold tube 48.3mm (length = centre-to-centre distance + 50
f

g
B
cm)
D Screw-on coupler 48mm 50 c

g g
E Swivel coupler 48mm 9715-251-01
d

b
Distance between swivel coupler and screw-on cou-
a
pler: max. 160 mm.
This set-up scheme is for platform units with 2 brackets. a ... platform length
On platform units with 3 brackets, the number of cou- b ... centre-to-centre distance
plers and scaffold tubes will need to be adjusted c ... 13 cm
d ... 6 cm
accordingly. e ... 2.4 cm
f ... 141 cm
g ... 25 cm
h ... 177 cm
A Diagonal board
B Plank 25/5 cm

➤ Attach each deck-board with one M 10x70 square

bolt on each bracket (6 bolts are included with each
Folding bracket K).
➤ Fix a diagonal board to the underside, between the
brackets (with 2 nails in each deck-board)

40 999715002 - 07/2017
User Information Climbing formwork K Assembly

➤ Attach guard rails so as to comply with the

applicable national regulations.
➤ On each bracket, fasten handrail planks onto the
handrail post using square bolts M 10x110, spring
washers A 10 and hexagon nuts M 10.

9715-253-01

➤ Mount the Connection shoe K (see the section

headed 'Working platform – set-up procedure with
Folding platforms K').

Note:
In corner zones, or where the corners are not right-
angled, the platform planking must be trimmed accord-
ingly.
Mount passage units as shown in the shop drawing /
assembly plan.

999715002 - 07/2017 41
Assembly User Information Climbing formwork K

Mounting the formwork

After the first casting section, the formwork is com- Preparing the formwork
pleted in the steps outlined below. This makes it possi-
ble to place the formwork onto the folding platform. ➤ Set the gang-form down on a flat surface, with the
form-ply facing downwards.
➤ Fix Multi-purpose walings WS10 Top50 in the waling
Framed formwork profiles of the framed formwork panels, using Fra-
max wedge clamps.
e.g. framed formwork Framax Xlife
Follow the directions in the "Framed formwork E
Framax Xlife" User Information booklet! D

▪ A hard, flat, firm surface is needed!

▪ Tightening torque of the couplers for the 9766-276-02
bracing tubes: 50 Nm
Tools needed:
▪ Universal tool box 15.0

Preparing the vertical Multi-purpose waling

E

Length of the multi-purpose waling:

The Multi-purpose waling WS10 Top50 must be long D
enough to project up through the pouring platform
which will later be mounted to the formwork. 9715-232-01
The length of the Multi-purpose waling WS10 Top50 will depend on
It must also be long enough to permit the necessary the width of the gang-form.
excess length beyond the bottom of the formwork. D Multi-purpose waling WS10 Top50
E Framax wedge clamp
Threaded-fastener material required
▪ 2 hexagon bolts M 10x45 Mounting Multi-purpose walings to the
▪ 2 U-washer 11 DIN 434 formwork
▪ 2 hexagon nuts M10 (self-locking)
▪ 1 washer R 11 ➤ Lay down vertical Multi-purpose walings WS10
(not included with product) Top50 spaced apart at the centre-to-centre distance
➤ Screw an Adjusting spindle M36 into the hole-grid on "a" of the brackets (use an assembly template).
the vertical Multi-purpose waling WS10 Top50. ➤ Adjust the overlap dimension "b" as shown in the
(Position as shown in shop drawing / assembly plan) shop drawing / assembly plan. Use Waling-to-
➤ Push a Connecting pin 10cm into the top hole in the bracket holders to fix the Multi-purpose walings at
Multi-purpose waling WS10 Top50, and secure it right-angles.
with a Spring cotter 5mm.
G F

A
B

C
9715-231-02 b

F G

9715-233-01
a
A Multi-purpose waling WS10 Top50
B Adjusting spindle M36
C Connecting pin 10cm + Spring cotter 5mm
9715-231-01
F Multi-purpose waling WS10 Top50
G Waling-to-bracket holder 9-15cm

42 999715002 - 07/2017
User Information Climbing formwork K Assembly

Example: Fitting the panel struts

▪ Suspension point 30 cm beneath the concrete edge
▪ Formwork overlap 10 cm ➤ Fix a Panel strut 340 in the multi-purpose waling with
b = 7.8 cm a Connecting pin 10cm, and secure this with a
Spring cotter 5mm.
Fitting the bracing L

➤ Brace the vertical Multi-purpose walings in the hori-

zontal and the diagonal.
9729-281-01

9715-229-01

9715-230-01 K Panel strut 340 IB + Prop head EB

L Connecting pin 10cm + Spring cotter 5mm
The length of the scaffolding tubes used will depend on the centre-to-
centre spacing of the brackets.
H Screw-on couplers 48mm 50 (x6)
I Swivel couplers 48mm (x2)
Mounting the pouring platform
J Scaffolding tubes 48.3mm (x4)
➤ Attach Framax brackets and mount deck-boards.
Distance between screw-on coupler and swivel cou- ➤ Also mount guard-rail boards, except where they
pler: max. 160 mm. would get in the way of the lifting chains when the
gang-form is lifted into the upright.
This set-up scheme is for platform units with 2 brackets.
On platform units with 3 brackets, the number of cou-
plers and scaffolding tubes will need to be adjusted
accordingly.

9715-228-01

M Framax bracket 90

999715002 - 07/2017 43
Assembly User Information Climbing formwork K

Timber-beam formwork Preparing the formwork

➤ Set the formwork element down on a flat surface,
e.g. Large-area formwork Top 50
with the form-ply facing downwards.
Follow the directions in the 'Large-area form-
work Top 50' User Information booklet!

▪ A hard, flat, firm surface is needed!

▪ Tightening torque of the couplers for the
bracing tubes: 50 Nm
Tools needed:
▪ Universal tool box 15.0

Preparing the vertical Multi-purpose waling

Length of the multi-purpose waling:

The Multi-purpose waling WS10 Top50 must be long
enough to project up through the pouring platform
which will later be mounted to the formwork. 9715-238-01

It must also be long enough to permit the necessary

excess length beyond the bottom of the formwork. Mounting Multi-purpose walings to the
Threaded-fastener material required
formwork
▪ 2 hexagon bolts M 10x45 ➤ Lay down vertical Multi-purpose walings WS10
▪ 2 U-washer 11 DIN 434 Top50 spaced apart at the centre-to-centre distance
▪ 2 hexagon nuts M10 (self-locking) "a" of the brackets (use an assembly template).
▪ 1 washer R 11 ➤ Adjust the overlap dimension "b" as shown in the
(not included with product) shop drawing / assembly plan. Use Waling-to-
bracket holders to fix the Multi-purpose walings at
➤ Screw an Adjusting spindle M36 into the hole-grid on right-angles.
the vertical Multi-purpose waling WS10 Top50.
(Position as shown in shop drawing / assembly plan) G F
➤ Push a Connecting pin 10cm into the top hole in the
Multi-purpose waling WS10 Top50, and secure it
with a Spring cotter 5mm.
b

9715-237-02

C
A
B

F G

a
9715-239-01

A Multi-purpose waling WS10 Top50

B Adjusting spindle M36
9715-237-01
C Connecting pin 10cm + Spring cotter 5mm
F Multi-purpose waling WS10 Top50
G Waling-to-bracket holder 9-15cm

Example:
▪ Suspension point 30 cm beneath the concrete edge
▪ Formwork overlap 10 cm
b = 7.8 cm

44 999715002 - 07/2017
User Information Climbing formwork K Assembly

Fitting the bracing Mounting the pouring platform

➤ Brace the vertical Multi-purpose walings in the hori- ➤ Attach Universal brackets and mount deck-boards.
zontal and the diagonal. ➤ Also mount guard-rail boards, except where they
would get in the way of the lifting chains when the
gang-form is lifted into the upright.

I
M

9715-236-01

The length of the scaffolding tubes used will depend on the centre-to-
centre spacing of the brackets.
H Screw-on couplers 48mm 50 (x6)
I Swivel couplers 48mm (x2)
J Scaffolding tubes 48.3mm (x4)

Distance between screw-on coupler and swivel cou-

pler: max. 160 mm.
This set-up scheme is for platform units with 2 brackets.
On platform units with 3 brackets, the number of cou-
plers and scaffolding tubes will need to be adjusted 9715-234-01

accordingly. M Universal bracket 90

Fitting the panel struts Making it impossible to use any of the forbidden
suspension methods when carrying out standard
➤ Fix a Panel strut 340 in the multi-purpose waling with lifting of the unit as a whole:
a Connecting pin 10cm, and secure this with a ➤ nail e.g. a board on in such a way that the crane sus-
Spring cotter 5mm. pension tackle cannot be hung into place in the lift-
ing-bracket.
L

9729-281-01
9766-306-01

9715-235-01

K Panel strut 340 IB + Prop head EB

L Connecting pin 10cm + Spring cotter 5mm

999715002 - 07/2017 45
Assembly User Information Climbing formwork K

46 999715002 - 07/2017
User Information Climbing formwork K Assembly

Assembling the suspended platform

Preparing the platform decking
➤ Place the deck-boards on trestles.
➤ Place platform profiles onto the deck-boards, spaced
apart at the centre-distance of the brackets.
➤ Fasten the platform profiles to the deck-boards with
M 10x70 square bolts.
➤ Fix planks to the ends of the platforms, and diago-
nally between the platform profiles. (2 nails per deck-
board)

9715-260-01

A Platform profiles

➤ Turn over the pre-assembled decking and set it

down on the ground.

9715-260-02

Note:
In corner zones, or where the corners are not right-
angled, the platform planking must be trimmed accord-
ingly.

Items needed:
N° of items
Folding plat- Folding plat-
Item Designation form K form K
3.00m 4.50m
A Suspended platform 120 4.30m 2 3
B Planks and guard-rail boards* -- --
The Support lengthening piece is supplied knocked-down, incl. all
necessary fixing items (except for *).
* site-provided

999715002 - 07/2017 47
Assembly User Information Climbing formwork K

48 999715002 - 07/2017
User Information Climbing formwork K Assembly

Sideguards on exposed platform-ends

Suitable sideguards must be provided on exposed Side handrail clamping unit T
ends of platforms.

Note:
A
The plank and board thicknesses given here comply
with the C24 category of EN 338.
Observe all national regulations applying to deck-
boards and guard-rail boards.

Handrail post XP 1.20m

A
C B

C 9725-204-01

A Side handrail clamping unit T with integral telescopic handrail

B Guard-rail board min. 15x3 cm (site-provided)
D
C Doka folding platform K

How to mount:
➤ Fasten the clamping part to the decking of the folding
platform using the wedge (clamping range 4 to
B
6 cm).
➤ Slot in the railing.
➤ Extend the telescopic railing to the desired length
E and secure it.
➤ Insert toeboard (guard-rail board).
9725-427-01

A Guard-rail board min. 15x3 cm (site-provided) Handrail clamp S

B Railing clamp XP 40cm
C Handrail post XP 1.20m
D Toeboard holder XP 1.20m
A
E Doka folding platform K
B

Follow the directions in the "Edge protection

system XP" User Information booklet!

9725-203-01

A Guard-rail board min. 15x3 cm (in-situ)

B Handrail clamp S
C Folding platform

How to mount:
➤ Fasten the handrail clamps to the decking of the fold-
ing platform using the wedge (clamping range 2 to 43
cm).
➤ Secure the guardrail boards to the loops on the
Handrail clamp S with one 28 x 65 nail per loop.
Follow the directions in the “Handrail clamp S”
User information!

999715002 - 07/2017 49
Dismantling User Information Climbing formwork K

Dismantling
NOTICE ➤ Remove the waling-to-bracket holders and lift the
formwork element or panel off the climbing unit.
▪ A hard, flat, firm surface is needed!
▪ Provide a sufficiently large dismantling
space.
▪ Read and observe the section headed
"Resetting by crane".

Lifting the formwork off the climbing

unit
➤ Attach the crane suspension tackle to the lifting
brackets on the formwork gang.
This protects the formwork against tipping over.
➤ Remove the two top guardrail boards from the pour-
ing platform.

9715-285-01

9715-281-01

➤ Set down and dismantle the formwork element.

50 999715002 - 07/2017
User Information Climbing formwork K Dismantling

➤ Attach the crane suspension tackle to the vertical ➤ Lift the vertical Multi-purpose waling WS10 Top50
multi-purpose walings. complete with panel strut clear of the Folding plat-
➤ Disengage the pinned connection between the verti- form K and set down.
cal Multi-purpose waling WS10 Top50 and Connec-
tion shoe K.

D
C
A
9715-286-01

A Folding platform K
B Multi-purpose waling WS10 Top50
C Connection shoe K
D Connecting pin 10cm
E Spring cotter 5mm

➤ Remove the star screw.

K
L

9715-288-01

K Panel strut
L Star screw

9715-282-01

999715002 - 07/2017 51
Dismantling User Information Climbing formwork K

Lifting the climbing unit off the ➤ Remove the inside suspension tubes and the outside
suspension tubes.
structure
➤ Attach the climbing unit to the crane with a four-part
lifting chain (e.g. Doka 4-part chain 3.20m).

Front lifting bow Rear lifting bow

9715-270-01 9715-294-01 9715-291-01

This raises the front lifting bows, opening the lift-out D Inside suspension tube
guard. E Outside suspension tube
➤ Remove the wind bracing.
➤ Gently raise the entire unit by crane, and move it ➤ From this point on disassembly takes place on the
away from the building. ground and is the reverse of the assembly proce-
dure.

9715-283-01

➤ At the follow-up platform, remove the guardrail

boards, platform decking and platform profile.

52 999715002 - 07/2017
User Information Climbing formwork K General remarks

General remarks
Fall-arrest systems on the structure
Handrail post XP 1.20m Handrail clamp T
▪ Attached with Screw-on shoe XP, railing clamp, ▪ Fixed in embedded anchoring components or
Handrail-post shoe or Step bracket XP reinforcement hoops
▪ Protective grating XP, guard-rail boards or scaffold ▪ Guard-rail boards or scaffold tubes can be used as
tubes can be used as the safety barrier the safety barrier

a
a
98031-200-01

9755-205-01
a ... > 1.00 m a ... > 1.00 m

Follow the directions in the 'Edge protection Follow the directions in the 'Handrail clamp T'
system XP' User Information booklet! User Information!

Handrail clamp S Handrail post 1.10m

▪ Attached with integral clamp ▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve
▪ Guard-rail boards or scaffold tubes can be used as 24mm
the safety barrier ▪ Guard-rail boards or scaffold tubes can be used as
the safety barrier
a

a
9771-200-01
9756-206-01

a ... > 1.00 m

a ... > 1.00 m

Follow the directions in the “Handrail clamp S” Follow the directions in the 'Handrail
User information! post 1.10m' User Information!

999715002 - 07/2017 53
General remarks User Information Climbing formwork K

Transporting, stacking and storing

Utilise the benefits of Doka multi-trip packaging

Using Doka skeleton transport boxes
on your site. 1.70x0.80m as transport devices
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Lifting by crane
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys-
tem components, small items and accessories. ➤ Only lift the boxes when their sidewalls are
closed!

Doka skeleton transport box ▪ Multi-trip packaging items may only be lifted
one at a time.
1.70x0.80m ▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread-angle  max. 30°!

9234-203-01

Repositioning by forklift truck or pallet stacking

truck

Storage and transport devices for small items: The forks can be inserted under either the broadside or
▪ durable the narrowside of the containers.
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
To make the Doka skeleton transport box easier to load
and unload, one of its sidewalls can be opened.

Max. load: 700 kg

Permitted imposed load: 3150 kg

▪ Multi-trip packaging items that each contain

very different loads must be stacked with
the heaviest ones at the bottom and the
lightest ones at the top!
▪ Rating plate must be in place and clearly
legible

Using Doka skeleton transport boxes

1.70x0.80m as storage units

Max. n° of boxes on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 5
It is not allowed to stack empty
pallets on top of one another!

54 999715002 - 07/2017
User Information Climbing formwork K General remarks

Doka multi-trip transport box Possible ways of dividing the box

Multi-trip transport
1.20x0.80m galv. box partition
Lengthways Crossways
1.20m max. 3 partitions -
0.80m - max. 3 partitions

Tr755-200-04 Tr755-200-05

Using Doka multi-trip transport boxes as

storage units

Max. n° of boxes on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
Storage and transport devices for small items:
3 6
▪ durable It is not allowed to stack empty
▪ stackable pallets on top of one another!
Suitable transport appliances:
▪ crane
▪ pallet stacking truck Using Doka multi-trip transport boxes as
▪ forklift truck transport devices

Max. load: 1500 kg Lifting by crane

Permitted imposed load: 7900 kg
▪ Multi-trip packaging items may only be lifted
▪ Multi-trip packaging items that each contain one at a time.
very different loads must be stacked with ▪ Use a suitable lifting chain
the heaviest ones at the bottom and the (e.g. Doka 4-part chain 3.20m).
lightest ones at the top! Do not exceed the permitted load-bearing
▪ Rating plate must be in place and clearly capacity.
legible ▪ Spread-angle  max. 30°!

Multi-trip transport box partition

Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.

A
Tr755-200-02

9206-202-01

Repositioning by forklift truck or pallet stacking

truck
A Slide-bolt for fixing the partition
The forks can be inserted under either the broadside or
the narrowside of the containers.

999715002 - 07/2017 55
General remarks User Information Climbing formwork K

Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices

Lifting by crane
Storage and transport devices for long items:
▪ durable
▪ Multi-trip packaging items may only be lifted
▪ stackable one at a time.
Suitable transport appliances: ▪ Use a suitable lifting chain
▪ crane (e.g. Doka 4-part chain 3.20m).
▪ pallet stacking truck Do not exceed the permitted load-bearing
▪ forklift truck capacity.
▪ Load the items centrically.
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Follow the directions in the "Bolt-on castor set ▪ When lifting stacking pallets to which Bolt-
B" Operating Instructions! on castor sets B have been attached, you
must also follow the directions in these
Operating Instructions!
▪ Spread-angle  max. 30°!

= =
a

Max. load: 1100 kg 92815-224-01

Permitted imposed load: 5900 kg

a
Doka stacking pallet 1.55x0.85m max. 4.0 m
▪ Multi-trip packaging items that each contain Doka stacking pallet 1.20x0.80m max. 3.0 m
very different loads must be stacked with
the heaviest ones at the bottom and the Repositioning by forklift truck or pallet stacking
lightest ones at the top! truck
▪ Rating plate must be in place and clearly
legible
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
Using Doka stacking pallets as storage units it cannot slide or tip out.

Max. n° of units on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 6
It is not allowed to stack empty
pallets on top of one another!

▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is "parked".
When Doka stacking pallets are stacked,
the bottom pallet must NOT be one with a
bolt-on caster set mounted to it.

56 999715002 - 07/2017
User Information Climbing formwork K General remarks

Doka accessory box Doka accessory box as transport devices

Storage and transport devices for small items: Lifting by crane

▪ durable
▪ stackable ▪ Multi-trip packaging items may only be lifted
one at a time.
Suitable transport appliances:
▪ Use a suitable lifting chain
▪ crane (e.g. Doka 4-part chain 3.20m).
▪ pallet stacking truck Do not exceed the permitted load-bearing
▪ forklift truck capacity.
The Doka accessory box is the tidy, easy-to-find way of ▪ When lifting stacking pallets to which Bolt-
storing and stacking all interconnection and form-tie on castor sets B have been attached, you
components. must also follow the directions in these
Operating Instructions!
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley. ▪ Spread-angle  max. 30°!

Follow the directions in the "Bolt-on castor set

B" Operating Instructions!

92816-206-01

Repositioning by forklift truck or pallet stacking

truck

The forks can be inserted under either the broadside or

the narrowside of the containers.

Max. load: 1000 kg Bolt-on castor set B

Permitted imposed load: 5530 kg
The Bolt-on caster set B turns the stacking pallet into a
▪ Multi-trip packaging items that each contain fast and manoeuvrable transport trolley.
very different loads must be stacked with Suitable for drive-through access openings > 90 cm.
the heaviest ones at the bottom and the
lightest ones at the top!
▪ Rating plate must be in place and clearly
legible

Doka accessory boxes as storage units

Max. n° of boxes on top of one another The Bolt-on caster set B can be mounted to the follow-
Outdoors (on the site) Indoors ing multi-trip packaging items:
Floor gradient up to 3% Floor gradient up to 1% ▪ Doka accessory box
3 6 ▪ Doka stacking pallets
It is not allowed to stack empty
pallets on top of one another! Follow the directions in the Operating Instruc-
▪ How to use with bolt-on castor set: tions!
Always apply the fixing brake when the con-
tainer is "parked".
When Doka accessory boxes are stacked,
the bottom box must NOT be one with a
bolt-on castor set mounted to it.

999715002 - 07/2017 57
Component overview User Information Climbing formwork K

[kg] Article n° [kg] Article n°

Component
Article
[kg] n° overview

Doka folding platform K 3.00m 291.5 580442000 Screw-on coupler 48mm 50 0.84 682002000
Doka folding platform K 4.50m 444.5 580443000 Anschraubkupplung 48mm 50
Doka-Faltbühne K Galvanised
Steel parts galvanised Width-across: 22 mm
Timber parts varnished yellow Follow the directions in the "Fitting in-
Delivery condition: folded closed structions"!

Swivel coupler 48mm 1.5 582560000

Drehkupplung 48mm
Galvanised
Width-across: 22 mm
Follow the directions in the "Fitting in-
structions"!

Folding bracket K 52.4 580441000

Faltkonsole K Multi-purpose waling WS10 Top50 3.00m 58.9 580011000
Galvanised Multi-purpose waling WS10 Top50 3.50m 68.4 580012000
Length: 224 cm Multi-purpose waling WS10 Top50 4.00m 79.4 580013000
Mehrzweckriegel WS10 Top50
Height: 245 cm Painted blue
Delivery condition: folded closed

Steel waling WS10 Top50 3.00m 60.4 580048000

Steel waling WS10 Top50 3.50m 71.5 580050000
Connection-shoe K 6.4 580451000 Steel waling WS10 Top50 4.00m 82.1 580052000
Anschlussschuh K Stahlwandriegel WS10 Top50
Galvanised Painted blue
Length: 25 cm
Width: 17 cm

Suspended platform 120 3.30m 44.0 580411000

Suspended platform 120 4.30m 52.6 580412000
Hängebühne 120
Galvanised
Delivery condition: folded closed
Adjusting spindle M36 6.2 500663002
Höhenjustierspindel M36
Galvanised
Length: 31 cm
Height: 29.2 cm
Width-across: 24 mm

Connecting pin 10cm 0.34 580201000

Verbindungsbolzen 10cm
Galvanised
Length: 14 cm

Spring cotter 5mm 0.03 580204000

Federvorstecker 5mm
Galvanised
Scaffold tube 48.3mm 0.50m 1.7 682026000
Scaffold tube 48.3mm 1.00m 3.6 682014000 Length: 13 cm
Scaffold tube 48.3mm 1.50m 5.4 682015000
Scaffold tube 48.3mm 2.00m 7.2 682016000
Scaffold tube 48.3mm 2.50m 9.0 682017000
Scaffold tube 48.3mm 3.00m 10.8 682018000 Waling-to-bracket holder 9-15cm 2.7 580625000
Scaffold tube 48.3mm 3.50m 12.6 682019000 Riegelhalter 9-15cm
Scaffold tube 48.3mm 4.00m 14.4 682021000 Galvanised
Scaffold tube 48.3mm 4.50m 16.2 682022000
Scaffold tube 48.3mm 5.00m 18.0 682023000
Scaffold tube 48.3mm 5.50m 19.8 682024000
Scaffold tube 48.3mm 6.00m 21.6 682025000
Scaffold tube 48.3mm .....m 3.6 682001000
Gerüstrohr 48,3mm
Galvanised Waling-to-bracket holder 2.5 580526000
Keilriegelhalter
Galvanised
Length: 26 cm
Height: 31 cm

58 999715002 - 07/2017
User Information Climbing formwork K Component overview

[kg] Article n° [kg] Article n°

Framax wedge clamp 1.5 588152000 Top scaffold bracket L 12.6 587153500
Framax-Spannklemme Betonierkonsole L
Galvanised Galvanised
Length: 21 cm Length: 101 cm
Height: 159 cm

Panel strut 340 IB 24.3 580365000

Elementstütze 340 IB
consisting of:
(A) Plumbing strut 340 IB 16.7 588696000
Galvanised
Length: 190.8 - 341.8 cm
(B) Adjusting strut 120 IB 7.6 588248500
Galvanised Top scaffold bracket L painted 12.0 587153000
Length: 81.5 - 130.6 cm Betonierkonsole L lackiert
Galvanised Painted blue
Delivery condition: folded closed Length: 101 cm
Height: 159 cm

Universal bracket 90 30.4 580476000

Universal-Konsole 90
Prop head EB 3.1 588244500 Galvanised
Stützenkopf EB
Length: 121 cm
Galvanised
Height: 235 cm
Length: 40.8 cm
Width: 11.8 cm
Height: 17.6 cm

Universal dismantling tool 3.7 582768000

Universal-Lösewerkzeug
Galvanised
Length: 75.5 cm

Framax bracket 90 12.5 588167000

Star screw 0.75 580425000 Framax-Konsole 90
Sternschraube Galvanised
Galvanised Length: 103 cm
Length: 17 cm Height: 185 cm
Width-across: 24 mm Delivery condition: railing included

Wind bracing MF/150F/K 6.00m 4.7 580665000

Windabspannung MF/150F/K 6,00m
Galvanised

Framax bracket 90 EP 9.0 588979000

Framax-Konsole 90 EP
Galvanised
Length: 103 cm
Pin D16/112 0.29 500403330 Height: 84 cm
Steckbolzen D16/112
Galvanised
Length: 16 cm

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[kg] Article n° [kg] Article n°

Handrail post 1.00m 3.8 584335000 Handrail clamp S 11.5 580470000

Geländer 1,00m Schutzgeländerzwinge S
Galvanised Galvanised
Length: 124 cm Height: 123 - 171 cm

Bracket adapter XP FRR 50/30 2.4 586486000

Konsolenadapter XP FRR 50/30
Galvanised Universal railing shackle 3.0 580478000
Height: 32 cm Universal-Geländerbügel
Galvanised
Height: 20 cm

Scaffold tube connection 0.27 584375000

Railing clamp XP 40cm 7.7 586456000 Gerüstrohranschluss
Geländerzwinge XP 40cm
Galvanised
Galvanised
Height: 7 cm
Height: 73 cm

Doka 4-part chain 3.20m 15.0 588620000

Doka-Vierstrangkette 3,20m
Follow the directions in the "Opera-
ting Instructions"!

Handrail post XP 1.20m 4.1 586460000

Geländersteher XP 1,20m
Galvanised
Height: 118 cm

Lifting beam 110kN 6.00m 136.5 586359000

Umsetzbalken 110kN 6,00m
Galvanised
Length: 626 cm
Follow the directions in the "Opera-
ting Instructions"!

Toeboard holder XP 1.20m 0.64 586461000 Manhole B 70/60cm 22.0 581530000

Fußwehrhalter XP 1,20m Bühnendurchstieg B 70/60cm
Galvanised Steel parts galvanised
Height: 21 cm Timber parts varnished yellow
Length: 81 cm
Width: 71 cm

Side handrail clamping unit T 29.1 580488000

Seitenschutzgeländer T
Galvanised Warning sign "No entry" 300x300mm 0.70 581575000
Verbotsschild "Zutritt Verboten" 300x300mm
Length: 115 - 175 cm
Height: 112 cm

Doka personal fall-arrest set 3.6 583022000

Doka-Auffanggurt
Follow the directions in the "Opera-
ting Instructions"!

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[kg] Article n° [kg] Article n°

Universal tool box 15.0 9.1 580392000 Stop anchor 15.0 11.5cm 90 0.55 581868000
Universal-Werkzeugbox 15,0 Stop anchor 15.0 16cm 55 0.38 581997000
included in scope of supply: Stop anchor 15.0 40cm 55 0.71 581999000
(A) Reversible ratchet 1/2" 0.73 580580000 Sperranker 15,0
Galvanised Non-treated
Length: 30 cm
(B) Fork wrench 13/17 0.08 580577000
(C) Fork wrench 22/24 0.22 580587000
(D) Fork wrench 30/32 0.80 580897000
(E) Fork wrench 36/41 1.0 580586000
(F) Ring spanner 17/19 0.27 580590000
(G) Square nut 22 0.31 580589000
(H) Box spanner 41 0.99 580585000 Pigtail anchor 15.0 0.92 581984000
(I) Extension 11cm 1/2" 0.20 580581000 Wellenanker 15,0
(J) Extension 22cm 1/2" 0.31 580582000 Non-treated
(K) Universal joint coupling 1/2" 0.16 580583000 Length: 67 cm
(L) Box nut 19 1/2" L 0.16 580598000
(M) Box nut 13 1/2" 0.06 580576000
(N) Box nut 24 1/2" 0.12 580584000
(O) Box nut 30 1/2" 0.20 580575000
(P) Positioning cone spanner 15.0 DK 0.30 580579000
Galvanised Stop anchor double-ended 15.0 20cm 90 0.76 581820000
Length: 8 cm Sperranker beidseitig 15,0 20cm 90
Width-across: 30 mm Non-treated
Custom lengths can be ordered un-
der the special-component Art.n°
580100000, quoting the designation
and the desired length in mm.

Cantilever positioning cone 15.0 5cm 0.45 581699000

Sperrenvorlauf 15,0 5cm
Length: 11 cm
Diameter: 5 cm
Follow the directions in the "Fitting in-
structions"!

Sealing sleeve S 15.0 5cm 0.009 581697000

Dichtungshülse S 15,0 5cm
Orange
Length: 11 cm
Tie rod system 15.0 Diameter: 4.7 cm

Tie rod 15.0mm galvanised 0.50m 0.72 581821000

Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Tie rod 15.0mm galvanised 1.00m 1.4 581823000 Fixing plate 15.0 0.15 581692000
Nagelblech 15,0
Tie rod 15.0mm galvanised 1.25m 1.8 581826000
Tie rod 15.0mm galvanised 1.50m 2.2 581827000 Galvanised
Tie rod 15.0mm galvanised 1.75m 2.5 581828000 Diameter: 10 cm
Tie rod 15.0mm galvanised 2.00m 2.9 581829000
Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Tie rod 15.0mm galvanised .....m 1.4 581824000
Tie rod 15.0mm non-treated 0.50m 0.73 581870000 Positioning cone 15.0 5cm 0.43 581969000
Tie rod 15.0mm non-treated 0.75m 1.1 581871000 Vorlaufkonus 15,0 5cm
Tie rod 15.0mm non-treated 1.00m 1.4 581874000 Galvanised
Tie rod 15.0mm non-treated 1.25m 1.8 581886000
Tie rod 15.0mm non-treated 1.50m 2.1 581876000 Length: 11 cm
Tie rod 15.0mm non-treated 1.75m 2.5 581887000 Diameter: 3 cm
Tie rod 15.0mm non-treated 2.00m 2.9 581875000 Follow the directions in the "Fitting in-
Tie rod 15.0mm non-treated 2.50m 3.6 581877000 structions"!
Tie rod 15.0mm non-treated 3.00m 4.3 581878000
Tie rod 15.0mm non-treated 3.50m 5.0 581888000 Fibre concrete plug 30.7mm 0.03 581902000
Tie rod 15.0mm non-treated 4.00m 5.7 581879000 Faserbetonstopfen 30,7mm
Tie rod 15.0mm non-treated 5.00m 7.2 581880000
Grey
Tie rod 15.0mm non-treated 6.00m 8.6 581881000
Tie rod 15.0mm non-treated 7.50m 10.7 581882000
Tie rod 15.0mm non-treated .....m 1.4 581873000
Ankerstab 15,0mm

Fair-faced concrete positioning cone 15.0 5cm 0.46 581973000

Sichtbetonvorlauf 15,0 5cm
Galvanised
Length: 11 cm
Diameter: 4.3 cm

Sealing sleeve 15.0 5cm 0.008 581990000

Dichtungshülse 15,0 5cm
Orange
Length: 10 cm
Diameter: 3 cm

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[kg] Article n° [kg] Article n°

Fair-faced concrete plug 41mm plastic 0.007 581851000 Multi-trip transport box partition 0.80m 3.7 583018000
Fair-faced concrete plug 41mm concrete 0.05 581848000 Multi-trip transport box partition 1.20m 5.5 583017000
Sichtbetonstopfen Mehrwegcontainer Unterteilung
Grey Steel parts galvanised
Timber parts varnished yellow

Super plate 15.0 1.1 581966000

Superplatte 15,0
Galvanised
Height: 6 cm Doka stacking pallet 1.55x0.85m 41.0 586151000
Diameter: 12 cm Doka-Stapelpalette 1,55x0,85m
Width-across: 27 mm Galvanised
Height: 77 cm
Suspension cone 15.0 5cm 0.88 581971000
Aufhängekonus 15,0 5cm
Galvanised
Length: 16 cm
Diameter: 6 cm
Follow the directions in the "Fitting in-
structions"!

Protective cap 15.0/20.0 0.03 581858000

Schutzkappe 15,0/20,0
Yellow Doka stacking pallet 1.20x0.80m 38.0 583016000
Length: 6 cm Doka-Stapelpalette 1,20x0,80m
Diameter: 6.7 cm Galvanised
Height: 77 cm

Tie-rod wrench 15.0/20.0 1.9 580594000

Ankerstabschlüssel 15,0/20,0
Galvanised
Length: 37 cm
Diameter: 8 cm

Doka accessory box 106.4 583010000

Doka-Kleinteilebox
Timber parts varnished yellow
Multi-trip packaging Steel parts galvanised
Length: 154 cm
Doka skeleton transport box 1.70x0.80m 87.0 583012000 Width: 83 cm
Doka-Gitterbox 1,70x0,80m
Height: 77 cm
Galvanised
Height: 113 cm

Bolt-on castor set B 33.6 586168000

Anklemm-Radsatz B
Painted blue

Doka multi-trip transport box 1.20x0.80m 70.0 583011000

Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm

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999715002 - 07/2017 63
Near to you, worldwide

Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and

Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com 999715002 - 07/2017