General Introduction To Nickel: .Physicochemical Properties and Applications
General Introduction To Nickel: .Physicochemical Properties and Applications
1. Physicochemical Properties
Metal nickel has chemical symbol of Ni, atomic number of 28, its density is 8.902g/cm3, the
melting point is 1453℃ and boiling point is 27321453℃. Nickel is a metal close to silver white, at
low temperature it is of outstanding strength and ductility; at ambient temperature its surface will
form tight oxide film in humid air that prevents continuous oxidation, nickel also readily forms
alloy with other metals.
2.Main Purposes
Nickel is an important industrial metal, and is extensively applied with iron and steel industry,
mechanical industry, architecture and chemical industry. The specific purposes include: Firstly, it
is used a metal material such as preparation of stainless steel, heat proof alloy steel and different
alloys; secondly it is used for electric plating, a surface layer that is durable and corrosion resistant
is covered on steel and other metal as base, the corrosion resistance is better that zinc plating;
thirdly, nickel is used as catalyst in the hydrogenation process in petrochemical; fourthly nickel is
used as chemical power source and is the raw material to prepare nickel-hydrogen battery and
Ni-Cd battery; fifthly, nickel is used to produce dyestuff and pigment, ceramic and ferrite as new
concept materials.
3.Classifications
Nickel can be divided into primary nickel and regenerated nickel by difference in production raw
material, the raw material of primary nickel comes from nickel mine, and the raw material for
regenerated nickel comes from nickel containing scrap. The primary nickel includes electrolysis
nickel, ferronickel and nickel salt. Where the electrolysis nickel can be divided into five
specifications i.e. Ni9999, Ni9996, Ni9990, Ni9950, Ni9920 per national code GB/T6516-2010;
ferronickel is also called nickel containing pig iron and is the alloy of nickel and iron, and is
produced by nickel laterite ore through pyrometallurgy and sintering, the nickel content in
ferronickel is from 5% to 30%, and it is classified into high nickel pig iron, medium nickel pig
iron and low nickel pig iron per nickel content.
1. Nickel Production
Nickel Production
The nickel mineral resource is mostly divided into nickel sulfide ore and nickel oxide ore (which
is also called laterite-nickel ore. In recent years, with the gradual decline of reserves for nickel
sulfide ore globally, the ratio of laterite-nickel ore production is up to 70%.
The global nickel ore production (converted to nickel metal quantity) has grown from 1.31 MTA
in 2004 to 2.53 MTA in 2013. Where Indonesia and Philippines with rich production of
laterite-nickel ore are the top two producers globally, the production in 2013 was 850 KTA and
310 KTA.
Chart 1: Global nickel ore production from 2004 to 2013
300
全球
Globe 印尼
Indonesia 菲律宾
Philippines
200
100
0
2004年 2006年 2008年 2010年 2012年
Source: CRU
Chart 2: Global primary nickel production from 2004 to 2013 (in 10 KTA)
200
全球
Globe 中国
China
100
0
2004年 2006年 2008年 2010年 2012年
Source: CRU
2.Nickel consumption
According to the statistics from CRU, The global primary nickel consumption grew from 1.27
MTA in 2004 to 1.83 MTA in 2013. Where China is the larger consumer for primary nickel
globally, whose consumption in 2013 accounted for more than 50% of the global total, the primary
nickel consumption in the US, Japan, Korea and Germany were No. 2 to 5.
Chart 3: Global primary nickel consumption from 2004 to 2013 (10 KTA)
200
全球
Globe 中国
China
100
0
2004年 2006年 2008年 2010年 2012年
Source: CRU
3.Nickel Trade
According to the statistics by GTIS (Global Trade Information Service), the refined nickel export
as reported globally in 2013 was roughly 800 KTA, and Russia, Canada, Holland, Norway and
Singapore were the main exporters; the refined nickel imports as reported globally were about 870
KTA, China, Holland, the US, Malaysia, Germany and Singapore were the main importers.
Although Holland, Malaysia and Singapore are not main producers and consumers of refined
nickel, LME had set up delivery warehouses in those three nations, Holland, Malaysia and
Singapore thus became the globally important refined nickel logistics and distribution centers.
6 6%
4 4%
2 2%
0 0%
2004年 2006年 2008年 2010年 2012年
Source: CRU
Production Process
The production process of nickel is complicated because of the low-grade nickel ores with
complex compositions and inter-grown minerals. Based on the classification, grade and customer
requirements, a nickel production process may produce a number of different products, e.g. pure
products like nickel squares, pellets and rounds, and non-pure products like nickel oxide sinters
and nickel-iron, etc. Chart 4 shows the production process of nickel products.
Nickel Production
According to the statistics from the CRU, China primary nickel production (as converted to nickel
metal quantity) grew from 76 KTA in 2004 to 710 KTA in 2013, the world share rose from 6% to
36%. Where the electrolysis nickel production was up from 76 KTA in 2004 to 27.8 KTA in 2013,
ferronickel production (as converted to nickel metal quantity) was only 3 KTA in 2005 and
exceeded 400 KTA in 2013.
Chart 6: China Primary Nickel Production (in 10 KTA) from 2004 to 2013
80 China
40%
Ratio of China in Globe (right axle)
中国 中国占全球比例(右轴)
60 30%
40 20%
20 10%
0 0%
2004年 2006年 2008年 2010年 2012年
Source: CRU
2. Nickel Consumption
According to the statistics from the CRU, China consumption of primary nickel was up from 150
KTA in 2004 to 950 KTA in 2013, the share in world total consumption rose from 12% in 2003 to
52% in 2013. Stainless steel is the major downstream consumption sector for nickel. Over 60%
global nickel demand is from the stainless steelmakers. In China, over 84% nickel demand is from
domestic stainless steelmakers. Among other, 300 series stainless steel accounts for about 50% of
total Chinese stainless steel output.
Chart 7: 2004-2013 Chinese Primary Nickel Consumption (in 10 KTA)
80 40%
40 20%
0 0%
2004年 2006年 2008年 2010年 2012年
Source: CRU
电镀, 7%
Electroplating,7%
不锈钢,
Stainless 84%
steel ,84%
Source: Antaike
3.Nickel Imports/Exports
In recent years, Chinese import of nickel cathode has been maintained at a high level. The major
suppliers include Russia, Canada and Norway. Since 2012, due to the significant increase of
domestic nickel iron output, the demand of Chinese stainless steelmakers, the major consumer of
nickel, has been falling. The key destinations of Chinese nickel export include South Korea,
Singapore and Malaysia.
20
10
0
2008年 2009年 2010年 2011年 2012年 2013年
Source: General Administration of Customs
Nickel is an important strategic resource. China tilted its import and export policies to encourage
nickel import and discourage nickel export. According to the 2014 Tariff Execution Plan of the
Ministry of Finance, Chinese tariff on nickel ore and concentrated ore import is Zero and on
nickel export is 15%. Since January 1st, 2014, the import tariff on nickel cathode has been
increased to 1% from zero, with the 15% export tariff unchanged.
Indonesia is the largest nickel exporter in the world. Its nickel export accounts for 20% of the total
nickel transaction of the world. In 2009, Indonesian Parliament passed a Coal and Minerals Act
that forbids nickel ore export from January 12th 2014, in order to improve the added-value of its
minerals products by forcing mining companies operating in the Indonesia to establish refining
plants. When the Act took effect on January 12th, 2014, the Indonesia nickel laterite export was
shut down, leading to a great turbulence on the global nickel market.
Production cost
Production cost is the foundation of the price of a commodity. When the market price of nickel
stays at a level lower than the production cost for a long time, nickel mines and smelters shall
voluntarily cut down production, which eventually shall change the supply and demand relation on
the market.
Current production cost of a nickel smelter is made up of following factors: concentrated nickel
ore price, fuel and power cost, labor cost, production cost and other expenses. The change of the
concentrated nickel ore price is the utmost factor influencing the nickel production cost.