Technical Overview In traditional OCTG processes, copper plating of the
box or couping end of the connection is used in Environmental regulations in several key Oil conjunction with pipe dope on the threads to reduce & Gas Industry provinces have restricted the the occurrence of galling at the make-up stage. Despite use of traditional ‘pipe dope’ based OCTG this, galling still remains a risk, often accounting for processes. This situation, coupled with the an unacceptable reject rate in the field. dramatic reduction in wellbore & equipment contamination presented by use of emerging The development programme of the Clear-Plate® anti surface treatments, led to the development galling technology was initially intended to produce a of the Hunting Clear-Run® Advanced Tubular coating that would be more resistant to disruption by System. connection surface contact loads and pressures than traditional copper coating.
Early variants of the alloy coating showed impressive
Key Features galling resistance and the product has now been further From early 2001, Hunting Energy Services International developed to enable repeated running without the has been working with technology partner organisations need to use conventional API or “Green” dopes. R.S. Clare & Co Ltd and MP(Eastern)Ltd on the development and testing of Hunting Clear-Run®, the Extensive make and break testing has confirmed all first commercially field proven Advanced Tubular System aspects of the performance and reliability of the available to the Oil & Gas Industry, incorporating the Advanced Tubular System. (see Clear-Run® Test Datasheet 01 following technical features; – Anti-Gall Properties of Clear-Plate™)
Zero Contamination of Down Hole Equipment Controlled Make-Up
from OCTG Pipe Dope Extensive laboratory and field testing of Clear-Glide® in conjunction with Clear-Plate® produced similar Zero Well and Formation Contamination from friction profiles to traditional copper / API dope OCTG Pipe Dope combinations. (see Clear-Run® Test Datasheet 03 – Make-up and Break-out Testing) Controlled Make-Up and Breakout (without Dope) with High Galling Resistance
Removal of Onshore and Offshore Thread Corrosion Protection
Cleaning & Preparation Time/Cost The Clear-Glide® component of the system protects Advanced, Connection Life-Cycle Corrosion the pin threads and the Clear-Plate® electroplated Protection alloy, in conjunction with Clear-Glide®, protects the box or coupling end. Used in combination, these Minimised Residual Environmental Impact, technically advanced products provide levels of corrosion Maximised Component Re-Cycling protection equivalent to in excess of traditional
P02 - Technical Overview - The Hunting Clear-Run™ Advanced Tubular System
copper/dope based processes without the need for · Application of Thermal Cycling with Combined cleaning or re-application prior to shipping from the Loading Trials pipe yard and running in hole. · Combined Pressure Test with Axial Loading to 95% pipe body VME. Experience of long term storage up to 24 months have (see Clear-Run® Test Datasheet T-05 Connection Load Testing to ISO 13679 Test Protocol). been gained on Clear-Run® prepared tubulars that were taken immediately from stock and run at the well site with no indication of corrosion (Q1 ‘ 04) (see Clear- Environmental Footprint Run® Case Study C01). The overall Clear-Run® system dramatically reduces the environmental impact of OCTG operations. The Improved Field Performance removal of pipe dope from the process significantly reduces contamination of the workspace, well formation In field tests and offshore running, removing the need structures and the general land/sea environment. for connection cleaning and dope application at the point of make-up increased the speed of deployment With the Hunting Clear-Run® Advanced Tubular System, of tubular strings to the well by up to 20% (see Clear-Run® Clear-Glide® has achieved the best possible Case Study C01). environmental performance under the UK Cefas rating Laboratory and field testing has conclusively system and complies with the requirements on the demonstrated Clear-Run’s resistance to petroleum- “yellow” rating under Norway’s adoption of the based solvents. The anti-gall performance of the Clear- Harmonised Offshore Chemical Notification Format Plate® coating, together with Clear-Glide® lubricant (HOCNF). (see Clear-Run® Test Datasheet T-04 Independent Environmental Impact Classification) ensures a consistent make-up in circumstances such as base oil immersion when a traditional doped system would have severely deteriorated. (see Clear-Run® Test Health and Safety Performance Datasheet T-05 Field Running Trials). The Hunting Clear-Run® Advanced Tubular System has created a step-change in the way tubulars are prepared Connection Performance and run offshore. Clear-Run® improves safety and working conditions both onshore and offshore, reducing Due to improvements in drilling technologies, the slip/trip potential and as a “no intervention” system requirements placed on casing and tubing connections reduces the potential for risks of other injuries when under combined loads of tension and compression, running. internal, external pressure and bending have become increasingly severe. The JFEBEAR premium connection With Clear-Run®, all the above health, safety and was designed for use in such environments. JFEBEAR environmental benefits are realised whilst improving Clear-Run® has been successfully tested to a service connection performance and downhole well conditions. envelope based on ISO 13679 CAL IV loads and pressures. (see Clear-Run® Test Datasheet T-08 Health and Safety Performance of Clear-Run®). During testing of the Clear-Run® system components, the most severe of operating environments was simulated with no comprimise to connection integrity including: · Connection threads and seals manufactured to extreme tolerances
www.huntingclearrun.com P02 rev1 - Technical Overview - The Hunting Clear-Run® Advanced Tubular System