GS TDLS200 - Edition 3 Final
GS TDLS200 - Edition 3 Final
The TruePeak Tunable Diode Laser Spectroscopy (TDLS) Analyzer TruePeak TDLS
is capable of measuring a number of near-infrared absorbing gases
in difficult process applications. With the capability of measuring at
very high temperature, high pressures and under difficult conditions
(corrosive, aggressive, high particulate service), the TruePeak analyzer
is one of the most robust process analyzers available. Most applications
are measured in-situ, reducing installation and maintenance costs. In
addition, most measurements are rapid (5 seconds) and interference
free, offering improved accuracy when compared to other process
analyzers.
Other applications and gases are possible with the TruePeak TDLS.
Please fill out the Application Data Sheet at the end of this document Process Interface & Alignment
and send to Yokogawa.
Features
• In Situ Analysis
• Fast Response (2-20 seconds)
• Interference Free for most applications
• T
ruePeak Measurement Capable of measuring under changing
pressure, temperature and background
• Process Pressures up to 20 Bar
• Process Temperature up to 1500ºC
• Optical Measurement, no sensor contact with process
• Low LTCO1 (no moving parts, high MTTF2 for components)
• Flexible Installation Options
• On Board Diagnostics
• ATEX Group II for zone 1 (Cat 2G) or 2 (Cat 3G)
with purge systems
1 Long term cost of ownership
2 Mean time to failure
System configuration
Cross stack/Pipe Close Coupled Extrative / Bypass* Extractive*
process
sample Flow-Cell-Outlet
Cal inlet
inlet
PROCESS
Zero check gas, Span check gas.
at grade at grade
Tunable Diode Laser Spectroscopy (or TDLS) measurements are •D uring measurement the laser is held at a fixed temperature. This is
based on absorption spectroscopy. The TruePeak Analyzer is a TDLS the coarse wavelength adjustment.
system and operates by measuring the amount of laser light that • A current ramp is fed to the laser. This is the fine wavelength
is absorbed (lost) as it travels through the gas being measured. In adjustment (figure 1).
the simplest form a TDLS analyzer consists of a laser that produces • The current is ramped to scan across the wavelength region desired.
infrared light, optical lenses to focus the laser light through the gas to • The collimated light passes through the gas to be measured. The
be measured and then on to a detector, the detector, and electronics amount of light absorbed by the peak is proportional to the analyte
that control the laser and translate the detector signal into a signal concentration.
representing the gas concentration. • The light is then focused on a detector (figure 2).
• This signal is used to quantify the light absorbed by the analyte
Gas molecules absorb light at specific wavelengths, called absorption (figure 3).
lines. This absorption follows Beers law.
Figure 1. Current ramp to laser
TDL Analysers are effectively infra red analyzers which obey the Beer-
Lambert Law.
I = I0. e -E.G.L
Using a Tunable Diode Laser as a light source for spectroscopy Figure 2. Signal at Detector
has the following benefits:
All Rights Reserved. Copyright © 2010, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A July 2010
3
B. Output signal: (3x) 4- 20 mA DC with maximum load of 900 B. Humidity: 0- 90 % RH non-condensing or 0- 100%
Ohm with correct purge gas specifications.
Three isolated outputs may be used for gas
concentration, transmission, re-transmission C. Area Classification: CE Marked for zone 2 ATEX group II Cat.
of data inputs, dual range, or second gas 3G with purge system EEx pz II T5
measurement where applicable.
3.3 mA user configurable on warnings and D. Weather resistance: IP65
faults, according to NAMUR NE43.
E. Cable entries: ¾" FNPT threads (unused holes are plugged)
C. Output Span: Freely programmable within measuring range
F. Gas Connections: Analyzer - ¼" welded Swagelok connection
D. Contact outputs: (3x) configurable relays for Status (Fault, Flow Cells - 3⁄8" and ¼" FNPT (other
Warning, In Validation, concentration level, connections upon request)
etc.) Form C Single Pole Double Throw (SPDT)
contact outputs with maximum 1A@24VDC or G. Enclosures: Die Cast copper free Aluminum grade AL
0,5A@125 VAC. SI 12 with a powder coat exterior finish.
The alloy is particularly resistant to salt
E. Valve control: (3x) Form C SPDT contact outputs with atmosphere, Sulfur gases and galvanic
C connected to 24VDC power supply to corrosion.
activate calibration solenoid valves for zero, Stainless Steel captive screws and optional
span and dynamic spiking (validation) gas. keypad.
Maximum load 1A (max 10W/ valve for zero Laminated Safety Glass for optional
and span gas and dynamic spiking). display(s).
F. Current Input (2x) 4-20 mA inputs for Temperature and H. Sample Gas
Pressure Compensation for loop powered Temperature: Maximum 1500°C, Application Dependant
or mains powered (115/220 VAC) mA
transmitters for pressure and temperature. I. Sample Gas
Pressure: Maximum (20 bar), Application Dependant
G. Digital
Communication: Ethernet IEEE 802.3 10/100 mbps, RI45 J. Mounting Flanges: 2" 150# ANSI RF or 3" 150# ANSI RF or
adaptors for 4" 150# ANSI RF
H. Data storage: USB1 and USB2 connection for data
transfer using memory stick, data storage K. Mounting Angle: Flange alignment tolerance
in CF card (result files, spectra capture, within ±2 degrees
configuration data, etc.) Capture rate is
configurable. L. Weights, approx: Launch Unit 16kg x (35lbs), Detect Unit
5.5kg (12lbs)
I. Warm-up time: 5 min for functioning, 60 min for full 2" 150# Alignment flange 4.5kg (10lbs), 3"
operation within specifications. 150# Alignment flange 9.5kg (15lbs)
Note: E
nd User may supply 23.5 to 24.5 VDC direct to analyzer
(typ.4A). Optional heat trace system may require additional and/
or alternate power supplies.
All Rights Reserved. Copyright © 2010, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A July 2010
4
Precision: Application Dependent The TruePeak can be installed in a number of ways depending on
process requirements. The most typical installation types are shown
Linearity: Typically R² > 0.999 below, however other installation methods are possible, please contact
Yokogawa with your application details.
Response time: 2 seconds, plus transport time for extractive
systems when applicable Cross Stack/Pipe Configuration
Installation Specifications
Flow Rate: •5 -30 L/min for window purge Extractive Configuration*
• 2 L/min for validation, calibration and
optical purge
process
sample Flow-Cell-Outlet
inlet
Calibration Cell: -U sed for off-line calibrations and validations TruePeak Software has multiple levels, the default (or start page) is the
- Stainless steel 316 with free standing frame Main Menu:
- Connects Launch and Detect with 72.6cm
(28.6") OPL Main Menu Displays: - Concentration & Units (% or ppm)
- Transmission %
Flow Cells: -U sed for extracted sample streams at any - Status (warm-up, OK, Warning, Fault, etc.)
location - Temperature (Fixed, Active Ambient or
- 316SS low volume fixed alignment; 50ºC, Active)
5,5 bar (80psig) max - Pressure (Fixed or Active)
- Enhanced for 200ºC, 13,8bar (200psig),
Sapphire window, Kalrez o-rings and can Main Menu:
be constructed from 316SS, Monel A400, Basic Menu - onfigure, 3 functions
C
Hastelloy C-276, Carpenter 20 and other - View Spectra, 2 functions
materials on request to suit the process - Data, 3 sub-menus
- Trends
Isolation Flanges: -U sed for additional protection for in-situ or Advanced Menu - Configure, 9 sub-menus
by-pass installations (User Password) - Calibrate & Validate, 3 sub-menus
- 2” or 3” 150# or 300# ANSI RF, welded - Data, 4 sub-menus
5/8” bolt studs included sapphire 13,8bar - Trends,
(200 psig) Active Alarms - List of active alarms
or BK-7 5,5bar (80psig) isolation window Shut Down Analyzer - Instructions to close TruePeak local or VAC
- Kalrez window seal o-ring rated max 200ºC
- 316SS, Monel A400, Hastelloy C-276, Calibration Functions:
Carpenter 20, other on request Off-line Calibrations: - Zero calibration
- Zero off-set
Note: Must use in conjunction with alignment flanges - Span calibration
- Transmission
Utility Panel: -U sed for convenient field installation of - Dark current
utilities, configurations for - peak search
- Single, dual or four analyzers Off-line Validations: - Check gas #1
- Manual or automatic on-line validation - Check gas #2
(controlled by analyzer) - Check gas #3
- Safe area (GP), Div 2 purged or non- On-Line Validations: - Manual
purged, ATEX CAT 2G components - Automatic
- Purge flowmeters with integral needle valve, Setup Functions: Configuration:
glass tube variable area - Process Path Length
- Swagelok double ferrule stainless steel tube - Pressure
fittings and tubing standard - Temperature
- Panel mounted or fiberglass (NEMA 4X/ - Units
IP65), with viewing window - System I/O
- 5A 24VDC power supply, output to analyzer - System
– requires VAC input power - Valve Control
- Laser Spectra & Control
Note: Custom configuration available to suit customer requirements
Diagnostics:
Integration: -U sed for convenient analyzer & extractive Warnings include: - Detector signal low
system/flow cell integration - Transmission low
- Free standing frame, galvanized steel with - Spectrum noise high
304SS roof - Process pressure out of range
- Fiberglass enclosure with powder coated - Process temperature out of range
steel frame - Concentration out of range
- Heat tracing and insulation for flow cells - Board temperature out of range
and sample handling - Validation failure
- 316SS and/or Monel A400 wetted parts – Faults include: - Laser temperature out of range
other on request - Detector signal high
- Sample handling and conditioning systems - Detector signal lost
to suit applications - Peak center out of range
- Stream switching manual or automatic Output Settings:
(controlled by analyzer) Analog Output: - Channel 1
- Channel 2
Note: Custom configuration available to suit customer requirements - Channel 3
- Warning Mode
- Fault Mode
- Field Loop Check
- AO CH calibration
All Rights Reserved. Copyright © 2010, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A July 2010
6
Vent
Analyzer Purge N2
gas inlet max. 0.2bar
(3psig) / 2L/min Online check gas
Flow cell gas inlet
max. 0.2bar
(3psig) / 2L/min
Validation can be performed manually or automatically with the serial For applications where the measured gas is typically not present (0
validation cell (span check only described above), or by isolating the level concentration), Yokogawa recommends an
analyzer from the process and flowing zero and span gas through auto-validation sequence once per month.
the optical path (flow cell or bypass piping).
process
sample Flow-Cell-Outlet
inlet
All Rights Reserved. Copyright © 2010, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A July 2010
7
A
30 key stainless steel keypad and 6.5” graphical LCD panel built
in to the door of the launch unit. This provides full local interface. It
eliminates the need for a PC/laptop or (RIU) Remote Interface Units.
USB port is provided for data transfer.
All Rights Reserved. Copyright © 2010, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A July 2010
8
Notes:
1. When powering a process compensation transmitter (pressure or temperature), connect the + MA terminal from the loop powered device to the
+24 VDC and the – terminal to the + input terminal.
2. Alarm relay contacts are form C, SPDT rated max 1A@24VDC.
3. The analyzer sends a voltage out to the customer voltage free contacts (or switch) and the analyzer monitors for a return voltage.
Do not ground or apply any external voltage.
4. When an optional DIV2/Zone 2 purge kit is installed, terminals 3 & 4 are used to power the purge kit.
5. Pair 3 white conductor is not terminated. Ensure it is insulated and do not ground.
6. Recommended cable for connecting launch unit to detect unit is belden 1475A. 4 shielded pairs, 18 AWG with overall shield and PVC jacket.
Power limited tray rated for outdoor use.
7. Cable overall shield to be wound with individual pair shields. Overall shield to be connected to terminal #8 on TB7.
8. Wound individual pair shields to be landed on earth/chassis ground.
Notes:
1. Pair 3 white conductor is not terminated. Ensure it is insulated and do not ground.
2. Recommended cable for connecting launch unit to detect unit is belden 1475A,
4 shielded pairs, 18 AWG, with overall shield, and PVC jacket. Power limited tray rated for outdoor use.
3. Cable overall shield to be landed to earth ground.
4. Individual pair shield ground pig-tail to be individually isolated.
All Rights Reserved. Copyright © 2010, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A July 2010
9
Dimensions
MIN 4”
(10.16cm)
MIN 4”
(10.16cm)
(60.96cm)
MIN 24”
(45.72cm)
MIN 18”
7.00”
18.45” (17.78cm)
(46.86cm) MIN 6”
(15.24cm)
A
4.97” 4.97”
(33.91cm)
(12.64cm) (12.64cm)
13.35”
15.41” 12.24”
(39.14cm) (31.10cm)
(20.07cm)
7.90”
(66.04cm)
MIN 26”
MIN 20”
(50.8cm)
MIN 4”
(10.16cm)
MIN 12”
(38.1cm)
MIN 15”
(30.48cm)
MIN 4”
(10.16cm)
MIN 5”
(12.7cm)
A
The analyzer requires purge gas N2 /air/other the flow of which needs to be controlled. Utility panels may be provided in various forms for one or two
units to control purge gas and validation gases as standard and additional purge gas for hazardous area application when required. The Utility panel
can automatically control via the analyzer validation gases which will indicate whether the analyzer is within calibration.
The Analyzer in normal usage is a non contact device. Purge gases are used to ensure sample does not contact the analyzer, and these gases are
often a gas which does not contain the gas to be measured. Nitrogen, for example, is often used as a purge gas in Oxygen measurement. However,
depending on the application, it may be possible to use air as a purge gas (even for oxygen measurements) and purge gases are not invariably
required.
All Rights Reserved. Copyright © 2010, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A July 2010
10
Base Model Suffix Code Option Code Description
TDLS200 Tunable Diode Laser
-N Standard Optics
-A Large Aperature Optics
All Rights Reserved. Copyright © 2010, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A July 2010
Application Inquiry Form
TDLS Application Information
1. General Information
Company: Requested Delivery Date:
Address: Contact Person:
Email:
Telephone: Fax:
Plant Location Brief Description of application:
3. Analyzer Options:
User Interface: Blind analyzer With mini display With color LCD & Keypad RIU for Multiple Analyzers
M1276TP M1276XA M1276XB varies depending on area clasification
4. Validation
Validation Method Not supplied Dynamic spiking (incl. valves and controls) Auto-calibration check (extractive system)
8. Physical Properties
All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation. Subject to change without notice. GS 11Y01B01-01E-A July 2010
12
GS 11Y01B01-01E-A
Subject to change without notice Printed in The USA
Copyright © 2009
All Rights Reserved. Copyright © 2010, Yokogawa Corporation of America. Subject to change without notice. GS 11Y01B01-01E-A July 2010