TEST PACK FOR

TT307B PIPING

HYDROSTATIC TEST PACK FOR PIPING

SURIA ENGINEERING.

TEST PACKAGE NUMBER

TP-01

SERVICE
4" FIRE WATER LINE

AREA
S-400
 PIPING TEST PACK FOR
TT307B PIPING

HYDROSTATIC TEST PACK FOR PIPING

TABLE OF CONTENT

Test Pack No. TP-01 System 4" FIRE WATER LINE

Hydrostatic Pneumatic Visual Service

STATUS
Sr.No CONTENTS
Yes NO N/A

1 Test Package Title ü

2 Table of Contents ü
3 Test Package Flow Sheet ü
4 Legends ü
5 Punch List ü
6 Pre-Hydro / Pneumatic Test piping checklist ü
7 Release for Hydro / Pneumatic / Leak Test ü
8 Manual Log for Pressure Test ü
9 Piping Hydrotest/ Pneumatic Test Certificate ü
10 Welding Control Summary ü
11 NDE Reports(RT PT MT UT PWHT) ü
12 Reinforcement Pad Test Report ü
13 Gauge Calibration Certificate for hydro test ü
14 Water Test Report ü
15 Oriface Flange Certificate ü
16 System Flushing Report ü
17 Temporary Removed Items List ü
18 Post Test Inspection Report ( Reinstatement) ü
19 Temporary Blinds and Spool List ü
20 Test Package Drawing / Line index ü
21 Line List ü
22 P & I Diagram ü
23 Piping Isometric Drawing/Weld Map ü
24 Pipe Supports list ü
25 Pipe Supports Drawings ü
 PIPING TEST PACK FOR
TT307B PIPING

HYDROSTATIC TEST PACK FOR PIPING

TEST PACK FLOW SHEET

TEST PACK NO: TP-01

Test Pack Preparation (SURIA Mechanical Completion

ENGINEERING) (SURIA ENGINEERING)

Sign: Sign:

Date: Date:

Punch List Preparation Field

Test Pack Verification (EPCL)
(SURIA QA/QC)

Sign: Sign:

Date: Date:

Punch List Killing Field

(SURIA CONSTRUCTION)

Sign:

Date:

Punch List Killing verification

FIELD
(SURIA+EPCL)

Sign:

Date:

Release for Test (RFT)

(EPCL)

Sign:

Date:

Hydro test Witness

(SURIA+EPCL)

Sign:

Date:

Reinstatement
(SURIA+EPCL)

Sign:

Date:
 PIPING TEST PACK FOR

TT307B PIPING
LEGENDS

1 Filling Point F 2 Pressurizing Point P

3 Gauge Point G 4 Blind Point B

5 Vent Point V 6 Drain Point D

7 Removed
R 8 Temp. Spool

TEST MEDIA

9 " H " - Hydro 10 " P " - Pneumatic

11 " S " - Service 12 " V " - Visual

13 " AB " - Alternate/ Sensitive Leak Test

 SURIA ENGINEERING.
TT307B
PIPING
Document Title: PUNCH LIST

Date: Document No: QA&QC-PIP-FRM-011 Rev.: 00 Sheet 1 of 1

Client: EPCL Project: TT307B Report No :

Contractor: SURIA ENGINEERING Test Pack; TP-01 Date:

Completion
Sr. No. Dwg NO./Equipment No. Description Category Contractor EPCL Remarks
Initial Initial

Description of Category: A= Should be completed before hydro test. B=Should be completed before commissioning. C=should be completed before handing over.

SURIA ENGINEERING SURIA ENGINEERING EPCL

Name:

Signature:

Date:
 SURIA ENGINEERING.

TT307B PIPING
PRE-HYDRO / PNEUMATIC TEST PIPING CHECK LIST

Project No.: TT307B Customer: ENGRO POLYMER & CHEMICALS Date:

Test Pack No.TP-01 System: 4" FIRE WATER LINE

Yes N/A No
1 Check Isometrics Against P&ID's q q q
2 Check that all NDT / Stress relieving Requirements are as specified q q q
have been met and recorded
3 Check that the correct bolts and gaskets are installed at all Mechanical Joints q q q
4 Check that All Vents and Drains are Installed (Add temporary Vents q q q
and Drains for Testing as required
5 Check Piping for Correct Schedule and Type q q q
6 Check valve Materials as per Piping Material Spec. q q q
7 Check the rating of forged Steel Fittings q q q
8 Check that branch reinforcement is Correct q q q
9 Check that all Pressure Connections are Installed Correctly as per Spec. q q q
10 Check for Correct Flow direction of arrow through Filters and q q q
Strainers, Traps, Check valves, Globe Valves and Control Valves.
11 Check that all Non Return valve Flappers are Removed q q q
12 Check all In line Instruments are Removed q q q
13 Check All Instruments Impulse Line are Disconnected q q q
14 Check orifice valve Tap Orientation q q q
15 Check that orifice Flanges have Required upstream and Down Stream Clearance q q q
16 Check that the bases of all orifices Flanges have been Ground q q q
17 Check that all Pipe Supports are Completely Installed as per Drgs and q q q
Schedules- Additional Supports may be Required Refer to Standard Drg.
18 Check that any Temporary Pipe Supports required have been Installed q q q
19 Check that Gags on Springs Supports are in Position q q q
20 Check that all Chain Wheels Required for Specified Valve have been Installed q q q
21 Check that all Pipe Seals have been Installed q q q
22 Check that all Orifice Taps have been Seal Welded and unused tapped holes
have been plugged and seal welded q q q
23 Check test Medium for conformity to requirements q q q
24 Check Pressure gauge Calibration q q q
PREPARED BY SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 SURIA ENGINEERING.

TT307B PIPING
RELEASE FOR
HYDRO / PNEUMATIC / LEAK TEST

Project No.: TT307B Customer: ENGRO POLYMER & CHEMICALS Date:

Test Pack No. TP-01 System: 4" FIRE WATER LINE

Signature
Activity Clear Not Clear
SURIA EPCL

All major Mechanical work is completed q q

All NDT Reports q q
All punch items A cleared q q
Release Note:

The above item is released for Hydro / Pneumatic / Leak Test

PREPARED BY SURIA SURIA QA&QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 MANUAL LOG FOR PRESSURE TEST

TEST PACK No: TP-01 System : 4" FIRE WATER LINE

Test Pressure : 348 psig

Temperature
S.No. Time Pressure (PSIG)
( C)

PREPARED BY SURIA SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 SURIA ENGINEERING.

TT307B PIPING

HYDROSTATIC/PNEUMATIC TEST CERTIFICATE

Test Pack No. TP-01 Document No QA&QC-PIP-FRM-013

--- Service: 4" FIRE WATER LINE

TEST TYPE:-

Hydro q Pneumatic q Visual q Service q

TEST MEDIUM:- Water

TEST PRESSURE:- 24/348 (Barg./Psig) DESIGN PRESS.:- (Barg./Psig)

PRESSURE GAUGE NO(s) (i) (ii)

(CALIBRATION CERTIFICATES TO BE ATTACHED)

INSPECTION DURING THE PRESSURE TEST

AMBIENT TEMPERATURE: C TEST MEDIUM TEMPERATURE: C

TIME TEST STARTED TIME TEST ENDED TEST DATE

TEST RESULT:- Accepted

Not Accepted

DRAINAGE / DRYING HAS BEEN COMPLETED

NOTE:

PREPARED BY SURIA SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 SURIA ENGINEERING.
TT307B PIPING

Document Title: SYSTEM FLUSHING & AIR BLOWING REPORT

Date: Document No: QA&QC-PIP-FRM-014 Rev.: 00 Sheet 1 of 1

Test Pack No: TP-01 System: 4" FIRE WATER LINE

ISOMETRIC EQUIPMENT NO.

LINE NO. REMARKS
NUMBER REV. FROM TO

1 - 1

Check List:- Yes N/A No

1. Circuit was isolated
2. Instruments were removed
3. Adequate flow for flush
4. Circuit flushed free of debris
5. Circuit is cleaned to acceptable stanard
6. Circuit drained
7. Circuit is blown dry
8. Circuit re-instated

PREPARED BY SURIA SURIA QA/QC EPCL QA/QC

Name:

Signatre:

Date:
 SURIA ENGINEERING.

TT307B PIPING
TEMPORARY REMOVED ITEM LIST

PROJECT: TT307B

Test Pack No: TP-01 System: 4" FIRE WATER LINE

YES N/A NO
1 Check all instruments removed as per item list before testing

2 Check all instruments reinstall as per item list after testing/flushing

ITEM TO BE REMOVED / ISOLATED PRIOR TO TESTING

NIL

Remarks:-

PREPARED BY SURIA SURIA QA/QC EPCL QA/QC

NAME:

SIGNATURE:

DATE:
 SURIA ENGINEERING.

TT307B PIPING
Document POST TEST INSPECTION REPORT
Title: (REINSTATEMENT)
Date: Document No: QA&QC-PIP-FRM-015 Rev.: 00 Sheet 1 of 1
Project No.: TT307B Customer: EPCL Date:

Test Pack No. TP-01 System: 4" FIRE WATER LINE

INSPECTION CHECK LIST: Yes N/A No

1 Check that water is drained, line is dry and cleaning after

hydrotest has been satisfactory completed.

2 Check that all temporary vents and drains are removed.

3 Check that all process blinds and spades have been

correctly installed as indicated on the P & ID,s.

4 Check the spectacle blinds are in correct "Flow" position.

5 Check that all control valves have been installed in correct

Flow poistion.

6 Check that specified block valves locking devices correctly

installed.

7 Check that all extended spindles required for specified

valves have been installed.

8 Check that relief valves have been correctly installed.

9 Check that all thermo wells have been correctly installed.

10 Check that all restriction and orifice plates have been

correctly installed.

11 Check that all pump suction strainers have been correctly

installed.

12 Check for correct flow through filters and strainers, traps.

check valves and globe valves.

13 Check that all temporary items and blinds are removed.

Remarks:

PREPARED BY SURIA SURIA QA/QC EPCL QA/QC

Name:

Signature:

Date:
 SURIA ENGINEERING.

TT307B PIPING
TEMPORARY BLIND AND SPOOL LIST

PROJECT: TT307B

Test Pack No: TP-01 System: 4" FIRE WATER LINE

S.NO. ISOMETRIC NO. BLIND NO Size RATING REMARKS

1 1 1 4" 150

2 1 2 4" 150

Remarks:-

PREPARED BY SURIA SURIA QA/QC EPCL QA/QC

NAME:

SIGNATURE:

DATE:
 TEST PACKAGE DRAWING / LINE INDEX

Test Pack No: TP-01 System: 4" FIRE WATER LINE

S.No Drawing Sheet Rev Line No.

1 1 1 - 1

P & ID

Note:

PREPARED BY SURIA SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE:

 PIPE SUPPORT LIST

Test Pack No: TP-01 System: 4" FIRE WATER LINE

S.No DRAWING NO. Sheet Rev PIPE SUPPORT NO. REMARKS

Note:

PREPARED BY SURIA SURIA QA/QC EPCL QA/QC

NAME: NAME: NAME:

DATE: DATE: DATE:

SIGNATURE: SIGNATURE: SIGNATURE: