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70ziv 2

This document provides information on the Kawasaki wheel loader. It has a 118kW engine, operates at 13 tons, and has a bucket capacity of 2.0-3.0 cubic meters. Kawasaki focuses on simple, durable, and dependable designs to provide high reliability and low operating costs. Key features include a mechanical engine governor for minimal maintenance, wet disc brakes for easy access, and a robust full box frame.

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0% found this document useful (0 votes)
1K views

70ziv 2

This document provides information on the Kawasaki wheel loader. It has a 118kW engine, operates at 13 tons, and has a bucket capacity of 2.0-3.0 cubic meters. Kawasaki focuses on simple, durable, and dependable designs to provide high reliability and low operating costs. Key features include a mechanical engine governor for minimal maintenance, wet disc brakes for easy access, and a robust full box frame.

Uploaded by

Dani
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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WHEEL LOADER

Direct-injection, turbocharged 118kW(158hp) engine


Operating weight 13ton, Bucket capacity 2.0-3.0m3
Strong and robust main structures
Tough and proven hydraulic components
Productive and dependable performance
THE ADVANCED TRADITION
SIMPLE
DURABLE
DEPENDABLE

2
The outstanding performance of Kawasaki wheel
loaders has been proven all over the world.

Continuous improvement in quality since its release in


1994, the ZIV-2 wheel loaders offer long service life
and outstanding productivity.

Kawasaki, a major Japanese manufacturer of wheel


loaders for over half of a century combines innovative
technologies and real world experience to produce
the finest wheel loader in the industry.

Simple and straight forward, Kawasaki eliminates


excessive functions to enhance productivity,
durability, reliability, and lower operating costs.

Overall simple design makes maintenance easier and


reduces costs.

Kawasaki focuses on simple, minimized electronic


designs to offer the highest reliability and the easiest
maintenance with minimum down time.

"Kawasaki Made" major components such as the


transmission, axle and hydraulic valve are developed
and manufactured by experienced personnel that
concentrate their knowledge and technologies to
produce the best components for Kawasaki wheel
loaders.

3
SOPHISTICATED PERFORMANCE
JAPANESE ENGINE WITH
MECHANICAL GOVERNOR
Japanese engines provide a high quality source of power. Time-proven, high quality
mechanical engine governor minimizes maintenance requirements. Compared with
electronic controlled high pressure fuel injection system, a wide range of fuel and
engine oil can be used. The engine does not require any special diagnostic
equipment or computer for service.

*For the range of fuel, please consult your local Kawasaki dealer.

CENTER PIN
Kawasaki center pin design is rugged and durable, providing
thousands of hours of trouble free operation. The spherical
TPD
bearing mounted on the lower center pin area absorbs heavy
Standard Torque Proportioning Differentials (TPD) improve
stresses caused by digging.
traction in slippery conditions.

UPPER CENTER PIN LOWER CENTER PIN

LOAD SENSING HYDRAULIC SYSTEM


FOR STEERING LINE
LSD (OPT) An energy efficient design of the hydraulic system provides
For applications with extreme traction requirements, the for steering flow to supplement the main circuit once
optional Limited Slip Differential (LSD) provides additional steering demand is met. This allows for full utilization of the
traction capability. pump capacity for efficient operation in all conditions.

Steering circuit Loading circuit

Priority Valve

Steering oil pump Loading oil pump

Hydraulic oil tank

4
WET DISC BRAKE DOUBLE-ELEMENT AIR CLEANER
Outboard mounted wet disc service brake can minimize The double-element air cleaner filters the outside air to supply
maintenance time since the brakes are accessible without clean air for the engine. Accumulated dust is automatically
removing the axle. discharged through valves when the engine stops.

Outside air

Clean air going to engine

Secondary element

Primary element
Vacuating valve
Dust

PARKING BRAKE TRANSMISSION


The parking brake is a spring-applied, air pressure-released, Fewer parts and the simple structure of the counter shaft
drum type. Based on this proven design, parking brake transmission minimizes maintenance time and cost.
maintenance and adjustment can be easily done. Transmission control can be done by using simple, twist grip,
single lever which helps an operator to focus on bucket
operation.

5
BEST OF BOTH WORLDS,
PRODUCTIVE AND DEPENDABLE
HOIST ARM & BUCKET
With strong and robust hoist arms and linkage, Kawasaki
loaders perform well in a wide variety of applications. High
breakout force and excellent bucket rollback mean bigger
loads and better load retention. Buckets are designed for
easy loading and are equipped with bolt-on cutting edges or
teeth for easy changing. The bucket leveler and boom
kickout are standard.

SEALED BUCKET HINGE PIN


The special seal in the bucket
hinge pin provides excellent
sealing and grease retention HYDRAULIC GEAR PUMP
which extends pin life. A proven gear pump is the heart of
Sealed pin the hydraulic system. The durable
and dependable design of this gear
pump provides excellent
performance. Gear pumps are dirt-
FULL BOX FRAME CHASSIS tolerant and heat resistant even
Full box section frame is the strongest in the industry and under extremely tough job
resists twisting loads better than plate frames. conditions. Its simple structure
makes maintenance cost low.

INCREASED GREASING
INTERVALS FOR UNIVERSAL JOINTS
Sealed universal joints only require greasing every
12000hours. This reduces maintenance costs significantly
and provides greater durability.

BUFFER RINGS IN HYDRAULIC CYLINDER


The hydraulic cylinders utilize a buffer ring to improve
sealing capability to reduce leakage.

RIDE CONTROL (OPT)


Ride Control provides stable load handling during load and
carry operation. It reduces bouncing of the equipment while
traveling, improves safety, productivity and operator comfort.
The system comes with speed sensitive, automatic on/off
feature.
Without Ride Control
With Ride Control

6
EASY ACCESS SIMPLIFIES
SERVICING
EASY MAINTENANCE FOR COOLING SYSTEM HIGH QUALITY FINISH PAINT
A radiator sub-tank is FOR SHEET METAL PARTS
installed in the cooling Kawasaki's state-of-the-art painting process utilizes ED
system to automatically (Electro-Deposition) primer, a baked Melamine Alkyd finish
replenish the water in the coat as well as a fluoric super protection coat for a durable
radiator. It is easy to check and attractive finish.
the water level and maintain FLUORIC SUPER
the water supply. PROTECTION COAT

BAKED MELAMINE
ALKYD FINISH COAT

ELECTRO-DEPOSITION
PRIMER

SIMPLE & EFFICIENT,


SHEET METAL
ONE-TOUCH OPEN-TOP RADIATOR GRILLE
To facilitate cleaning the radiator, the radiator grille swings
open with pneumatic support gas springs.
LADDERS ON BOTH SIDE
Ladders on both sides of the
machine allow for easy access
to the operator area. Steps and
hand rails are located for safe
access.

HALOGEN HEAD LAMPS (OPT)


Front and rear working lights are bright, halogen lamps for
improved safety and visibility.

EASY-ACCESS GREASING POINTS


AND ENGINE OIL
DRAIN PLUGS
All greasing points are easily
accessible from the ground,
and the engine oil drain
plugs are located at the lower
side of the chassis so they
can be opened and closed
easily. LED REAR LAMPS (OPT)
Long life, LED (Light-Emitting Diode) lamps are available as
an option for the rear tail lights. These lights are very bright
and durable.

7
THE COMFORT ZONE
"NO OTHER PLACE LIKE THIS CAB"
CAB (OPT)
The "walk-through" CAB
utilizes curved glasses for
front and rear windshields to
provide excellent visibility.
The front and rear glass is
mounted in rubber gaskets
that make windshield
replacement fast and easy.

ROPS/FOPS CAPABILITY (OPT)


The operator's cab is fully certified to meet ROPS (Rollover
Protective Structure) and FOPS (Falling Object Protective
Structure) regulations.

OPERATING SEAT
The 70ZIV-2 provides many operator comfort features. The
seat with armrests is fully adjustable for height, position and
suspension. The ergonomic design incorporates critical
AIR CONDITIONER (OPT) balances between seat location and visual position, steering
The air conditioner keeps the operator comfortable in a wide wheel, pedals and levers to make the machine easy to
range of climates. operate.

OUTLET AIR

INLET AIR

8
AT-A-GLANCE METERS AND GAUGES
The exact conditions of the machine can be instantly checked
from the gauges and indicator lights on the instrument panel;
speedometer, engine water temp. gauge, transmission oil
temp. gauge, fuel indicator, air pressure gauge, engine hour
meter, and various other warning and indicator lights.

VISCOUS MOUNT
Viscous mounting of the cab effectively reduces noise and
vibration that provides greater comfort for an operator.

TILT STEERING
The tilt steering column adjusts to fit a variety of operator
needs and offers greater comfort and efficiency.

DOWNSHIFT BUTTON
The downshift button located on the boom control lever
provides for quick, convenient downshifting from 2nd gear to
1st gear.

BOOM AND BUCKET CONTROL LEVERS


The pilot operated hydraulic control levers with wrist rest
give the operator better control. Downtime can be
minimized, thanks to the simplified mechanical structure.

9
OPERATING SPECIFICATIONS
Engine Brake system
Make & model ISUZU "A-6BG1T" diesel engine Service brake 4-wheel hydraulic wet-disc brakes
Type 4-cycle, water-cooled, direct injection, actuated by air
with turbocharged Dual circuits
Rated power Gross 122kW (164 hp)/2,200rpm Parking brake Spring applied air pressure released
Net 118kW (158 hp)/2,200rpm type located on front driveline
Maximum torque Gross 569N•m (58kgf•m)/1,800rpm Emergency brake Same as parking, applied on
Net 559N•m (57kgf•m)/1,800rpm failure in brake air line
Number of cylinders 6
(bore × stroke) 105mm×125mm
Total displacement 6.49lit
Steering system
Cooling type Direct drive pusher type fan Type Articulated frame, hydraulic
Pressurized radiator power steering by Orbitrol
Fuel injection pump Bosch type Full articulation angle 40° to each side
Governor All-speed mechanical type
Air cleaner Dry type (Double element)
Loading system
Generator AC 24V 0.96 kW (40 ampere)
Type Front end loading, Z bar linkage system
Starter motor DC 24V 4.5 kW (6.0 hp)
Bucket dumping angle at fully raised 45°
Batteries DC 12V 88 Ah × 2
Hydraulic cycle time Lifting (at full load) 6.2sec
Lowering (empty) 3.1sec
Torque converter & Transmission Dumping 1.2sec
Torque converter Make Kawasaki Total cycle time 9.5sec
Type 3-element, 1-stage, 1-phase
Stall torque ratio 3.40
Transmission Make Kawasaki, Full power shift
Hydraulic system
Oil pump Steering Gear type, 151lit/min
Type Countershaft type
oil pump 6.9Mpa (70kgf/cm2) @2,200rpm
Clutch type Wet hydraulic, multi disc
Main Gear type, 60lit/min,
Traveling speed Forward Reverse
oil pump 6.9Mpa (70kgf/cm2) @2,200rpm
1st 7.5km/h 7.5km/h
Pilot Gear type, 41lit/min,
2nd 12.5km/h 12.5km/h
oil pump 3.5Mpa (36kgf/cm2) @2,200rpm
3rd 20.5km/h 20.5km/h
Control valve Loading Multiple control valve
4th 37.0km/h 37.0km/h
Steering Orbitrol
Reduction gear Forward Reverse
Lift cylinder Type Double acting piston
ratio 1st 4.272 4.286
Number × bore × stroke 2×140mm×754mm
2nd 2.513 2.521
Tilt cylinder Type Double acting piston
3rd 1.442 1.446
Number × bore × stroke 1×160mm×502mm
4th 0.676 0.678
Steering Type Double acting piston
cylinder Number × bore × stroke 2×80mm×380mm
Axles & Final drives Relief set Control valve 20.6Mpa (210kgf/cm2)
Type 4-wheel drive pressure Priority valve 20.6Mpa (210kgf/cm2)
Axle make & type Kawasaki
Full floating type
Differential gear Spiral bevel gear, torque proportioning, Service refill
gear ratio 3.90 Fuel tank 220lit
Final reduction gear Outboard mounted, Engine lubricant (including oil pan) 22lit
planetary gear, Engine cooling water 35lit
gear ratio 5.333 T/M&T/C 30lit
Rear axle oscillation angle ±12° Axle front/rear 99lit
Tire (standard) 20.5 (L2) Tubeless Brake equipment 4.9lit
Wheel rim 17.00×25 Hydraulic system (including oil tank) 135lit

Weight change
Option item Operating Tipping load(kg) Overall width(mm) Tread Vertical dimensions
Overall length(mm)
weight(kg) Straight Full turn (outside tire) (mm)
Canopy(instead of ROPS cab) -450 -425 -365 − − -65 −
Soft cab(instead of ROPS cab) -170 -205 -175 − − ±0 −
ROPS canopy(instead of ROPS cab) -200 -150 -140 − − ±0 −
Remove ROPS cab -520 -490 -420 − − -275 −
20.5-25-12PR(L2) ±0 ±0 ±0 ±0 ±0 ±0 −
20.5-25-12PR(L3) +120 +90 +80 ±0 ±0 ±0 −
Tires
20.5-25-16PR(L3) +160 +120 +105 ±0 ±0 ±0 −
23.5-25-12PR(L2) +730 +560 +480 +50 -40 +60 -60
Air conditioner +100 +120 +100 − − − −
Counter weight +330 +740 +630 − − − +65
Belly guard +55 +50 +40 − − − −

10
Bucket
Standard boom
Rock
General purpose(Stock pile) General purpose(Loose material)
Straight-edge
Bolt-on edges Teeth Bolt-on edges Teeth Teeth
GSC GST LSC LST RST

Bucket capacity heaped m3 2.7 2.5 3.0 2.8 2.0


struck m3 2.3 2.2 2.6 2.4 1.7
Max. dumping clearance a mm 2,705 2,615 2,635 2,545 2,640
Max. dumping reach b mm 1,115 1,180 1,190 1,250 1,145
Digging depth (with bucket level) c mm 115 130 115 130 135
Breakout force kN 123 134 113 122 140
kgf 12,500 13,700 11,490 12,490 14,300
Overall length d mm 7,390 7,515 7,495 7,615 7,480
Overall height bucket full raise e mm 5,130 5,235 4,920
Overall width outside bucket f mm 2,670 2,680 2,670 2,680 2,680
Min. turning radius at outside bucket (bucket carry position) g mm 6,040 6,070 6,065 6,105 6,065
Operating weight with ROPS CAB kg 12,920 12,830 13,010 12,920 13,050
Static tipping load straight kg 9,840 9,950 9,750 9,890 9,770
full turn kg 8,440 8,530 8,350 8,470 8,400
The weight and load figure includes 20.5 (L2) tubeless tire, ROPS cab, lubricant, coolant, full fuel tank and operator.

Bucket selection charts


material density
1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 [kg/m3]
40˚

3.0 LSC
bucket capacity

2.8 LST

2050

2585
f

2.7 GSC

2.5 GST
40˚

2.0 RST

[m3]
bucket fill
R5215

115% 100% 95%


Material density
Approx. material weights per cubic meter
g
Basalt, granite, piled 1537 kg/m3
Clay and gravel, dry 1601 kg/m3
Earth, mud, wet 1729 kg/m3
Granite, broken 1537 kg/m3
Gravel 1761 kg/m3
Gypsum 2268 kg/m3
Limestone, coarse, sized 1569 kg/m3
Sand, dry 1681 kg/m3
Sandstone, quarried 1313 kg/m3
Stone or gravel. 3/4" size 1569 kg/m3
45˚
e

Remarks b
3780

* Materials and specifications are subject to change without notice and without any
3335
3060

obligation on the part of the manufacturer.


a
˚
50

* This information, while believed to be completely reliable, is not to be taken as


warranty for which we assume legal responsibility.
405

* Dumping clearance and reach are measured from bucket edge in accordance
with SAE J732C.
* Color for model shown in this brochure is a standard Kawasaki yellow. 3050 1840
c

* Counterweight(option) should not be used with tire ballast. d


* This specification sheet may contain attachments and optional equipment which
are not available in your area. Please contact your local Kawasaki dealer for
those items which your require. Equipped with GSC bucket, 20.5 (L2) tubeless tire and ROPS cab.
11
STANDARD EQUIPMENT
*Standard specifications may vary. Please consult your Kawasaki dealer for more information.

Electrical Neutral indicator lamp Power train


40 ampere alternator Parking brake indicator lamp Air cleaner double elements dry type
Back up lights Preheat indicator lamp Air over hydraulic enclosed wet multi-disc brakes
Brake & tail lights Rear working light indicator lamp Kawasaki auto shift transmission
Electric starter Speedometer Kawasaki axles, torque proportioning
Headlights with high and low beams (4 front) Torque converter oil temperature gauge and differentials (front/rear)
Transmission declutch switch warning lamp Kawasaki torque converter
Turn signal switch Transmission control warning lamp ISUZU A-6BG1T diesel engine
Working lights (2 rear) Transmission declutch lamp Tires,20.5(L2) tubeless
Transmission status monitor
Gauges and indicators Turn signal indicator lamp (right/left) Others
Air cleaner warning lamp Bucket leveler
Air pressure gauge and warning lamp Operator environment Drawbar hitch with pin
Auto shift indicator lamp Ashtray Handrails
Battery charge lamp Adjustable operator seat with suspension Kickout device
Brake oil circuit warning lamp Boom/bucket control dual levers Ladders, left and right
Central warning lamp Cigarette lighter (24V) Loading linkage, sealed Z-bar type
Engine coolant temperature gauge and warning lamp Down shift button Secondary brake
Engine oil pressure warning lamp Electric dual horn
Fuel level gauge Tilt steering wheel
High beam indicator lamp Wrist rest
Hour meter

OPTIONAL ITEMS
Air conditioner Cab specifications
Air suspension seat Coat hook
Additional counterweight Cup holder
Back up alarm Floor mat
Emergency steering Front wiper and washer
Engine and Transmission belly guard Lockable doors with sliding windows
High lift arm by regulator handles (left and right)
Hydraulic three spool valve system Rearview mirrors (interior and exterior)
LED rear lamps Storage compartment
Limited slip differential (LSD) for both axles Sun visor
Log handling package Tinted safety glass
Open canopy
Open ROPS/FOPS canopy
Pre cleaner
Quick coupler and
hydraulic circuit for quick coupler pins
Rear wiper and washer
Ride control (speed sensitive automatic)
ROPS/FOPS cab (left and right doors,
walk-through design)
Seat belt
Several bucket and tire options are available
Soft cab (left and right doors, walk-through design)
Vandalism protection kit
Working lights (2 front)

,
http://www.khi.co.jp/kenki/english/ CL70Z42XE9 Jan. 09 M Printed in Japan

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