CURRICULUM VITAE

GUNASEKARAN. A E-Mail ID: [email protected]

480B, VIVEKANADAR STREET, Mobile: 98949 91038
NETHAJIPURM,
NELIGONAMPALAYAM (PO),
COIMBATORE - 641 033.
.
CAREER OBJECTIVE :
To utilize my analytical skills and basic knowledge to meet the requirements of the company as a
team and keep abreast with newer technologies.

EXPERIENCE DETAILS:
Total year of Experience : 18+ years of experience in Design and Development.

S.N YEAR OF
C`OMPANY NAME WORKED DURATION
o EXPERIENCE
1 SAVIO INDIA PVT. LTD. Jan 2017 to Till Date 2.5Year

2 LAKSHMI MACHINE WORKS LIMITED Apr 2015 to Dec 2016 1.75 Year

3 VEEJAY LAKSHMI ENGINEERING WORKS LTD Feb 2008 to Mar 2015 7 Year

4 SIEGER SPINTECH EQUIPMENTS PVT. LTD., Jan 2007 to Dec 2007 1 Year

5 JANATICS INDIA PVT. LTD, Sep 2000 to Dec 2006 6 Year

Jan 2017 to till date

Name of the Organisation : M/s. SAVIO INDIA Pvt Ltd,
Thamaraikulam, Coimbatore.
Designation : SENIOR ENGINEER – R & D

Savio now operates worldwide in the production and marketing of automatic winders, two-
for-one twisters, and rotor spinning frames with manufacturing plants in Italy, China and India. This
evolution was accomplished in time by taking as a point of reference the research and development,
a strong orientation to the maximum production flexibility and to maintain high quality standards.
 Savio has completed 100 years by 2011. SAVIO India Ltd was set up with an intention of
providing the world class SAVIO products, specific to India's textile market.

RESPONSIBILITIES:
 New Concept development and technical advanced solutions with new ideas based on
marketing inputs and implement in TFO machine / Auto coner machine.
 Design and development of models and drawings are released, by using Solidedge software
in 3D and test/trail then Implement of new development in TFO machine and Auto Cone
Winder.
 Customer complaint studied and problem solving in all aspects of mechanism, advanced
solutions, aesthetic for the required functional parameters.
ACHIEVEMENTS:
 Spindle structure modification from the existing spindle ‘A’ type for the cost
reduction and Modified spindle plate (Press tool item) and aluminium casting support
new design and aluminium oxide ceramic shape for the new mould then eliminated
few parts in the modification. Further in the same modification done another type of
machine spindle AR also for the cost reduction purpose.
Finally it is implemented in regular machine and trial conducted at M/s Nahar
textile, Punjab.
 The company has been operating as a ISO 9001 certified and I am also an internal
auditor of ISO and department ISO documents controller as per ISO system for audit.
 Machine spindle are driving with tangential belt with pulley and controls of head
stock motor. The complaint machines consuming more power with comparing
competitor. The belt material has been changed polyamide to polyester belt and trials
have conducted at M/s Indian acrylics, Punjab and MR weaving textiles, Rajasthan.
The belt co efficient of friction and belt length calculated during trials and power
study done with power meter and belt has been approved based on trial result.
 Machine cradle mechanism modified with automatic lifting arrangement from
manual for the cosmos machine. Normally cradle doesn’t lift during yarn cut of yarn
winding cosmos machines and manually only can do the cradle lifting but it can
affect the yarn quality in the yarn package. One sensor putted in the yarn feeler side
and if the yarn cuts happens, the feeler fall down then sensor sensing the feeler. The
 sensor sending signal to the PCB and PCB sending signal to the pneumatic valve then
the valve operates and allowed air through to the cylinder and cylinder lifts the cradle
arrangement with yarn package. These cycles automatically done repeat by the above
mechanism during yarn cut of machine run.
Finally it is working in one machine outside mill for the observation purpose.
 The cradle lifting and breaking cylinder assembly has been modified in the existing
Espero machine as a retrofit to avoiding the old clutch mechanism and very difficult
servicing cradle arrangement. An output package yarn quality verified in the yarn lab
then implemented in retrofit required machines for the required spares dept.

 Low cost solution of pneumatic pipe line retrofit requirement to the spares dept.
Plastic pipe lines are very cost and in long period of time getting expansion then
leaks during continuous usage. So pipes welded with pneumatic connection fitting for
the replacement of existing leak pipes at mills as retrofit.
 Auto cone winders operations are controlled by its head stock Computer and the
computer are owned in setting like counts, winding length, diagnoses problem,
parameter and can be modify any of operator at mills. So computer protection doors
are designed for all type of machines. The protection doors can be locked by lock and
key then required persons only open the lock and setting should be modified.
 Machine has been wind as twisted yarn with the input of cheese yarn packages. The
packages to move the required machine area and trolleys are made by the movement
of cheese package for the input of TFO machines. So cheese package feeding trolleys
has been designed for the requirement of cheese diameter and capacity with low cost
solution.
 Auto cone winder waste collecting and controlled by Overhead cleaners (OHTC).
The OHTC waste must be dropped in head end side by oscillator and collect the
waste then separate that into good and dusted waste. The waste collection trolleys are
designed for collecting the waste good waste and hard waste separately.

Apr 2015 to Dec 2016

Name of the Organisation : M/s. LAKSHMI MACHINE WORKS LIMITED
 Periyanaickenpalayam, Coimbatore.
Designation : ENGINEER – DESIGN

Lakshmi Machine Works Limited(LMW) is India’s largest textile machinery and CNC machine
tool manufacturers, based in Coimbatore city with technical collaboration with Swiss based manufacturer
Rieter. LMW has 60% market share in the domestic textile spinning machinery. The only Company in Asia
outside Europe to manufacture OE products for Mikron of Switzerland. LMW has ISO 140001: 2004 &
OHSAS, 180001:2007 certified.

RESPONSIBILITIES:
 Implement of new development and trails in Auto Cone Winder at pilot mill of LMW by
using IDEAS software.
 Jig and Fixer concept design for new developing components of Auto Cone Winder machine.
 New Concept development study with competitor machine and implement in Auto coner
machine.
 Customer complaint studied and problem solving in all aspects of mechanism, advanced
solutions, aesthetic for the required functional parameters.
 Guidance of all type of die casting and manufacturing technical support to Supply Chain
Management(SCM).

ACHIEVEMENTS:

 New fixer design for eriction of machine.

 New filter design of suction box micro dust filteration at Head stock
 Fluff entry protection in cambox assembly, drumbox assembly, peg and magazine support
assembly.
 New concept of package tray for doffing the package during doffing cycle.
 Doffer complaints study and find solutions in machine.

Feb 2008 to Mar 2015

Name of the Organisation : M/s. VEEJAY LAKSHMI ENGINEERING WORKS LIMITED
 Sengalipalayam, Coimbatore.
Designation : Sr. ENGINEER – DESIGN
Over thirty years of proven success in textile machinery manufacturing and Collaborated with the
Savio European Company. Veejay Lakshmi is also the only manufacturer of Automatic Cone Winder
(ACW) in India. Veejay Lakshmi is the largest manufacturer of Two-for-one Twister (TFO) in India with
more than 4500 installations worldwide. Apart from the Engineering Division, cotton yarn through Veejay
Lakshmi Textiles , to Egypt, Mauritius, Belgium, Italy and Far East countries like Indonesia, Hong Kong,
Singapore, Korea, etc. Veejay has now introduced energy efficient high speed Random Assembly Winder.

RESPONSIBILITIES:
 Design of piston driven magazine system of new 18can automatic cone winder machine. The new
machine concept has been developed with our Germany consultant.
 New development of 9can machine instead of 6can machine for cost cutting and without maintenance
free and assembly flexibility.
 Creating new developments of exist automatic cone winder machine and retro fit the developed
projects of exist automatic cone winder.
 The adoption will be as per the competitor machine feature and technology.
 The exist auto cone winder machine has been improved for the customer related complaints.
 The concepts and developed models are working in pro-e wildfire 4 and studied as per requirements
with mechanism. The developed drawings are trials will be taken after the process.
 Trailed and functionally approved drawings will be changed into casting or moulding process as per
the requirement and other drawings issued to the manufacturing process for bulk production.
Company have all type of machines with advanced tool room facilities.

ACHIEVEMENTS

 In the new machine design, 18can capacity bobbin magazine has been changed instead of 6can
bobbin feeding magazine system. I have designed for the alternative bobbin feeding system by using
pneumatic cylinder drive mechanism and signalled by yarn sensor. It works through pawl and ratchet
assembly with required gear ratio.
 The existing drum has been driven by pulleys with AC motor. The system has been changed to direct
coupling drum with BLDC motor for increasing stability and high speed to productivity.

AUTO CONE WINDER MACHINE IMPROVEMENT AND RETROFIT:

  The ACW machine fulcrum is worked as an independent counter weight cylinder and clutch mechanism
for brake hold by using pneumatic operation. I have developed the new fulcrum with lift and brake
cylinder inbuilt counter weight of the package holder arm.
 It also modified to eliminate lot of mechanical components of modulation system. The cylinder has
lifting the package and holds the package holder arm for removing the conduct between the drum and
package during the yarn brake. The mould and casting drawing’s die developed in China and R & D
trials are conducted then given to bulk pilot batch production.
 Disc braking systems has been developed for frequent gasket failure and wear complaint. When the
yarn cut, the existing braking system brakes with friction between cone and gasket by pneumatic air.
I have developed new system that works face sealing between cone adaptors and braking system by
using pneumatic air. During the yarn winding the internal module of brake adaptor connected with
the package. This system doesn’t connect with the main braking system while running. It also works
well without radial sealing braking gasket failure and incorporates into the machine after trials.
 The ACW machine has been working continuous suction for yarn holding purpose. The new adopt
economizer nozzle design has been changed into without suction (vacuum pressure) waste by using
change period of the require bobbin. This system has been working as per peg rotating cam. So the
suction motor is work on and off with inverter, the motor power reduced efficiently. The system has
successfully implemented into ACW machine.

Jan. 2007 to Dec 2007

Name of the Organisation : M/s. SIEGER SPINTECH EQUIPMENTS PVT. LTD.,
Coimbatore.
Designation : ENGINEER – DESIGN

SIEGER SPINTECH is collaborated with AKE, Welkar, Germany. This organisation is leading
manufacturer of final process equipments for textile industry and supplying and servicing the textile
machineries worldwide. Yarn Condition Plant, Cotton Contaminations System, Roving End Opener, Roving
Transportation System, Rove Master, Auto-Drafting are some of the major machineries manufacturing in the
organisation.
RESPONSIBILITIES:
 Design and Development of Yarn Condition Plant as per customer requirement.
 New Concept design and development of Pre heating system in the yarn Condition plant.
 New Concept design for Jacket Machine in the yarn conditioning plant.
 Responsible for product performance in the customer end.
 In the above designing involves Sheet metal works, manufacturing and fabrication works.

ACHIEVEMENTS
 Pre heating system is completed and the performance is satisfied the customer’s requirement.
 Wool heat Yarn Condition Plant has designed successfully and working at customer end.
 The cost of Yarn Condition Plant is reduced to 10%.

Sep 2000 to Dec. 2006 (6 Years 4 Months)

Name of the Organisation : M/s. JANATICS INDIA PVT. LTD, Coimbatore.
Designation : ENGINEER – PRODUCT DEVELOPMENT

JANATICS is the leading manufacturer of pneumatic products such as Air Cylinders, FRL units,
Pneumatic Valves, One touch fittings etc…

RESPONSIBILITIES
Development of new products, it includes
 Drawing analysis to achieve the product specification.
 Creating 3D model & detailing of components using Pro E 3 and Auto CAD.
 Designing hand tools for Plastics and rubber moulds like Poly-amides, Polyacetal, Polypropylene,
HDPE, LDPE, Polyurethane and Nitrile.
 Machining process set-up and Reverse engineering.
 Fixing testing methods and its parameters.
 Realize the problem and finding the solutions
 Formulating quality standards.
 Continuous improvement with our products feedback from our production department.
 Responsible for product performance in the customer end.
ACHIEVEMENTS
 I have developed products such as Flow control valve, quick exhaust valve, one inch regulator &
Lubricator, and air gun.
 Solve the Lubricator oil pump flow control as per the customer requirement (Flow drop changed as 5
drops per sec.) by using the method of surface tension.
 Increased the air gun operating force as per the customer requirement.
 Sort-out the problem in Pilot operated Non Return Valve by which the stem has broken in customer
end.
QUALIFICATION:
YEAR OF PERCENTAGE
COURSE INSTITUTION
PASSING %
Sri Ramakrishna
DIPLOMA Mission Vidyalaya, 1997-2000 86%
Coimbatore.

Govt. Higher secondary

HSC 1996-1997 75%
School, Coimbatore.

Govt. Higher secondary

SSLC 1994-1995 84%
School, Coimbatore.

COMPUTER SKILLS:
For 2D drafting : AutoCAD
For 3D drafting : Pro e 4, IDEAS.
Operating system : Windows XP, 2007 and Vista
Document preparation : MS Office, Open office and king soft.

PERSONAL DETAILS:

Father’s Name : ARUMUGAM. A

Mobile No. : 9894991038
Date of Birth : 30.04.1980
Marital Status : Married
Languages known : English, Tamil and Kannada.

DECLARATION

I assure you that if my selection considered with your efficiency, I would attend my task diligently
and consequently.  I will be a sincere and diligent candidate. I will abide with your company terms and
conditions.
Thanking you

Place: Coimbatore  
Date:  (A. GUNASEKARAN)