BUILDING WIRES, POWER CABLES &

CONDUCTORS, FLEXIBLE,
INSTRUMENTATION, FIRE RESISTENT
& CONTROL CABLES

www.coppergat.com
Table of Contents
Brief Profile .................................................................................................................... 9
VISION .......................................................................................................................... 10
OUR GOALS .......................................................................................................... 10
OUR MISSION ............................................................................................................... 10
OUR VALUES & BELIEVES ..................................................................................... 10
EXPORT MARKET .......................................................................................................... 11
EXECUTIVE OF COPPERGAT’S MESSAGE ...................................................................... 11
CABLES TECHNOLOGY, PRODUCTION FLOWCHART & WIRE MANUFACTURING
HIGHLIGHTS.................................................................................................................. 13
Product Variety: ........................................................................................................... 14
Our Potential Buyers in different Sectors. ................................................................... 14
TEXTILE INDUSTRY........................................................................................................ 14
TEST REPORTS/CERTIFICATION FROM DIFFERENT LABORATORIES & INSTITUTIONS . 15
CUSTOMER CARE ON PRIORITY: .................................................................................. 15
COPPERGAT Feedback: ................................................................................................ 15
Quality policy: .............................................................................................................. 16
Quality objectives ........................................................................................................ 16
OUR CUSTOMERS-OUR BIG ASSET ............................................................................... 16
COPPERGAT’s BUSINESS Philosophy ............................................................................ 17
7-Reasons to Buy COPPERGAT Cables: ........................................................................ 18
A. COPPERGAT’s price test:............................................................................ 18
B. Quality assurance: ..................................................................................... 18
D. Knowledge & Experience: .......................................................................... 18
E. Our people with 24-hours service: ................................................................ 18
F. Speedy service and flexible delivery options. ............................................... 18
G. Our Standards: ........................................................................................... 18
COPPERGAT: A Healthy and safe place ........................................................................ 19
A Rainbow Company-Joining the team........................................................................ 19
VALUE FOR MONEY:..................................................................................................... 19
OUR OBJECTIVES: ......................................................................................................... 20
Research & Development. R&D ................................................................................... 20
Community involvement: ............................................................................................ 20
COPPERGAT: NEED OF THE HOUR ............................................................................... 20
PRESIDENT AND COPPERGAT MESSAGE ...................................................................... 21
Building wires. .............................................................................................................. 21
Highlights: .................................................................................................................... 22
Forward ........................................................................................................................ 22
BUILDING WIRES .......................................................................................................... 23
COMPANY PROFILE ...................................................................................................... 24
HOW TO READ THIS CATALOGUE ................................................................................ 26
APPLICABLE STANDARDS .................................................................................... 26
TECHNICAL INFORMATIONS ........................................................................................ 29
CABLE STRUCTURE............................................................................................... 29
INSULATION ......................................................................................................... 29
Table 1: Insulated Core Color Codes ............................................................................ 30
CABLE ASSEMBLY................................................................................................. 30
BEDDING ...................................................................................................................... 30
ARMOURING........................................................................................................ 31
OUTERSHEATH (OUTER JACKET) ......................................................................... 31
INSTALLATION ..................................................................................................... 32
LOW VOLTAGE CABLES ................................................................................................ 33
TECHNICAL INFORMATION .................................................................................. 33
TABLE 2: CABLES BENDING RADIUS ..................................................................... 33
COPPER WIRE ROD ....................................................................................................... 34
CONTINUOUS CAST COPPER ROD (CC ROD) ................................................................ 34
Technical characteristics: ..................................................................................... 34
US-American and British units ..................................................................................... 35
Conversion of usual measuring units ................................................................... 35
TABLE 3: ............................................................................................................... 35
ELECTRICAL FORMULAS ............................................................................................... 36
TABLE 4: ............................................................................................................... 36
TABLE 5: ............................................................................................................... 37
Comparison of XLPE and Various Kinds of Cables ....................................................... 39
TABLE 6: ............................................................................................................... 39
International abbreviations: wires & cables ................................................................ 40
Glossary of Terms: Wires and Cables........................................................................... 41
Bare Copper Conductors (Annealed) ........................................................................... 42
STRANDED PLAIN ANNEALED COPPER CONDUCTOR (SINGLECORE) ....................... 42
Table -7 ........................................................................................................................ 42
PVC/ CU / PVC (SINGLECORE) .................................................................................... 43
PVC/ CU / PVC (SWITCHBOARD WIRES SINGLE CORE) ................................................ 44
PVC / CU / PVC / PVC (SINGLE CORE) ........................................................................... 45
PVC / CU/ PVC/ PVC (2 CORES - 5 CORES) ................................................................... 46
Table-11 ....................................................................................................................... 46
PVC ............................................................................................................................... 47
CU/PVC/PVC (2 CORES-5 CORES) ................................................................................. 47
PVC ............................................................................................................................... 48
CU / PVC / PVC (MULTI-CORES) ................................................................................... 48
Table-13 ....................................................................................................................... 48
PVC ............................................................................................................................... 49
CU / PVC / PVC (MULTI-CORES) ................................................................................... 49
Table-14 ....................................................................................................................... 49
PVC/ CU / PVC / PVC / AWA / PVC (single core) .......................................................... 50
Table-15PVC ................................................................................................................. 50
CU / PVC / PVC / SWA / PVC (2 cores - 5 cores)........................................................... 51
Table-16 ....................................................................................................................... 51
PVC ............................................................................................................................... 52
CU / PVC / PVC / SWA / PVC (2 cores - s cores) ........................................................... 52
Table-17 ....................................................................................................................... 52
PVC ............................................................................................................................... 53
CU / PVC / PVC / SWA / PVC (MULTI-CORES) .............................................................. 53
Table-18 ....................................................................................................................... 53
PVC FLEXIBLE-CABLES .................................................................................................. 54
(SINGLE CORE, 2 CORES - 4 CORES) ............................................................................. 54
Table-19 ....................................................................................................................... 54
XLPE CABLES ................................................................................................................. 55
CU/XLPE/PVC (SINGLE CORE) ....................................................................................... 55
Table-20 ....................................................................................................................... 55
XLPE CABLES ................................................................................................................. 56
CU/XLPE/PVC (2 CORES-5 CORES)................................................................................ 56
Table-21 ....................................................................................................................... 56
XLPE CABLES CU/XLPE/PVC (2 CORES-5 CORES) .......................................................... 57
Table-22 ....................................................................................................................... 57
XLPE AWA CABLES ........................................................................................................ 58
CU / XLPE / PVC / AWA / PVC (single core) .................................................................. 58
Table-22 ....................................................................................................................... 58
LOW SMOKE ZERO HALOGEN (LSZH) CABLES .............................................................. 59
CU/XLPE/LSZH (SINGLE CORE) ..................................................................................... 59
Table-23 ....................................................................................................................... 59
LOW SMOKE ZERO HALOGEN(LSZH) CABLES ............................................................... 60
CU/XLPE/LSZH (2 cores - 5 CORES) .............................................................................. 60
Table-24 ....................................................................................................................... 60
FIRE RESISTANT (MICA TAPED) CABLES ....................................................................... 61
MICA GLASS TAPE (MGT) ......................................................................................... 61
FIRE RESISTANT (MICA TAPED) CABLES ....................................................................... 62
CU / MGT/ LSZH (single core) ...................................................................................... 62
Table-25 ....................................................................................................................... 62
FIRE RESISTANT (MICA TAPED) CABLES ....................................................................... 63
CU / MGT/ XLPE / LSZH (single core) ........................................................................... 63
Table-26 ....................................................................................................................... 63
CU/MGT/ XLPE / LSZH (2cores-5cores) ........................................................................ 64
Table-27 ....................................................................................................................... 64
CU/MGT/XLPE/LSZH (2cores-5cores)........................................................................... 65
Table-28 ....................................................................................................................... 65
CU/MGT/XLPE/LSZH (multi-cores) ............................................................................... 66
Table-29 ....................................................................................................................... 66
CU / MGT/ XLPE / LSZH (multi-cores) .......................................................................... 67
Note: Other conductor sizes and core configurations are available upon
request........................................................................................................................ 67
Table-29 ....................................................................................................................... 67
Flexible Control and instrumentation Cables .............................................................. 68
VARIOUS TYPES OF INSTRUMENTATION & CONTROL CABLES FOUND IN THIS
CATALOGUE ................................................................................................................. 68
Overall Screened Cores (Armored & Non-Armored): ............................................ 68
Overall Screened Pairs /Thread (Armored & Non-Armored): ............................... 68
Individual & Overall Screened Pairs /Threads (Armored & Non-Armored): ........ 68
CU/PVC/OS/PVC (PAIRS & TRIADS) .............................................................................. 71
CU / XLPE / OS / PVC (PAIRS & TRIADS) ....................................................................... 71
Table-30 ....................................................................................................................... 72
CU / PVC / OS / PVC (PAIRS &TRIADS) ......................................................................... 73
CU / XLPE / OS / PVC (PAIRS &TRIADS) ........................................................................ 73
CU / PVC / OS / PVC (PAIRS & TRIADS) ........................................................................ 74
CU / XLPE / OS / PVC (PAIRS&TRIADS) ......................................................................... 74
Table-33 ....................................................................................................................... 74
CU / PVC / IS / OS / PVC (PAIRS &THREADS)................................................................ 75
CU / XLPE / IS / OS / PVC (pairs & TRIADS) .................................................................. 75
Table-34 ....................................................................................................................... 75
CU / PVC / IS / OS / PVC (PAIRS &TRIADS) ................................................................... 76
CU / XLPE / IS / OS / PVC (PAIRS & TRIADS) ................................................................. 76
Table-35 ....................................................................................................................... 76
CU / PVC / IS / OS / PVC (PAIRS&THREADS) ................................................................ 77
CU / XLPE / IS / OS / PVC (PAIRS & TRIADS) ................................................................. 77
Table-36 ....................................................................................................................... 77
CU / XLPE / IS / OS / LSZH (pairs & triads) ................................................................... 78
Table-37 ....................................................................................................................... 78
CU / XLPE / IS / OS / LSZH (pairs & triads) ................................................................... 79
Table-38 ....................................................................................................................... 79
CU / MGT / XLPE / OS / LSZH (pairs & triads) .............................................................. 80
Table-39 ....................................................................................................................... 80
Table-40 ....................................................................................................................... 81
CU / MGT / XLPE / IS / OS / LSZH (pairs & triads) ........................................................ 82
Table-41 ....................................................................................................................... 82
CU / MGT / XLPE / IS / OS / LSZH (pairs & triads) ........................................................ 83
Table-42 ....................................................................................................................... 83
SPECIAL FLEXIBLE CONTROL CABLES............................................................................ 84
(SCREENED AND NON-SCREENED) ............................................................................... 84
Table-43 ....................................................................................................................... 84
SPECIAL FLEXIBLE SCREENED ....................................................................................... 85
(CIRCULAR) 2,3,4 CORE CABLES ................................................................................... 85
Table-44 ....................................................................................................................... 85
SPECIAL PVC-CONTROL CABLES ................................................................................... 86
Table-45 ....................................................................................................................... 86
Cu-Screened, Flexible EMC-Preferred Type Cables ..................................................... 87
Table-46 ....................................................................................................................... 87
H05 VV-F, according to DIN VDE 0281, FLEXIBLE CABLES.............................................. 88
Table-47 ....................................................................................................................... 88
Cu-screened, oil resistant, EMC-preferred type Flexible Special Cables: HO5 VV C4V5-
K ................................................................................................................................... 89
Table-48 ....................................................................................................................... 89
Aluminum Conductor Steel Reinforced ....................................................................... 90
COMMONLY USED ACSR AND THEIR CHARACTERISTICS ............................................. 90
Table-49 ....................................................................................................................... 90
ALL Aluminum Conductor: AAC ................................................................................... 90
COMMONLY USED AAC AND THEIR CHARACTERISTICS............................................... 90
Table-50 ....................................................................................................................... 90
MECHANICAL PROPERTIES AND ZINC COATING .......................................................... 91
REQUIREMENTS FOR STEEL WIRE. ............................................................................... 91
Table-51 ....................................................................................................................... 91
Comparison Between Standard Imperial and the Nearest Standard Metric Size of
Conductor for Electric Cables ...................................................................................... 92
Table-52 ....................................................................................................................... 92
CABLE SIZE & H.R.C. FUSE RATING ............................................................................... 93
FOR MOTORS ............................................................................................................... 93
Table-53 ....................................................................................................................... 93
Characteristics of Conductor Materials ....................................................................... 94
Table-54 ....................................................................................................................... 94
SPECIFICATION RG SERIALS CABLES ............................................................................. 95
Table-55 ....................................................................................................................... 95
Table-56 ....................................................................................................................... 95
Table-57 ....................................................................................................................... 96
Table-58 ....................................................................................................................... 96
Welding Cables: ........................................................................................................ 97
Table-59 ....................................................................................................................... 97
APPENDIX -RED ............................................................................................................ 98
Table-60 ....................................................................................................................... 98
Voltage Drop (IN mV/A/m) ......................................................................................... 99
APPENDIX-RED ........................................................................................................... 100
APPENDIX-BLUE ......................................................................................................... 105
APPENDIX-ORANGE.................................................................................................... 115
RECOMMENDATIONS FOR CABLES INSTALLATION ................................................... 123
PREVENTION OF MOISTURE INGRESS ........................................................................ 126
Recommendations for failures: ................................................................................. 127
Cables for renewable energy ..................................................................................... 135
Cables for energy from skies! .................................................................................... 135
Cables and wires for Wind Power Installations ......................................................... 136
Cables and wires for Wind Power Installations ......................................................... 137
Commonly used AAC-conductors .............................................................................. 138
BS 215 PS1 1970 ......................................................................................................... 138
FRT-XIOL ..................................................................................................................... 140
CU/XLPE/IS/OS.LSZH (Pairs & Triads)......................................................................... 140
Special PVC-Control Cables ........................................................................................ 142
PVC black EMC preferred type, CU-screened, flexible, cables .................................. 144
According to DIN VDE 0281 ....................................................................................... 146
(H) o5VVC4V5-K ((N) YSLYCYO-JZ) number coded ..................................................... 148
Brief Profile
COPPERGAT wire & cable a value-based organization (VBO), an icon of trust and
reliability is a born quality flagship brand among leading quality manufacturers of
Building wire and Power Cables in Pakistan and in the SAARC region. We are pleased
to be working on numerous factors to establish technological excellence and global
reach those are the milestone of our business strategy.

• The Company has been accredited with following certificates in addition to the
approvals from various national and international organizations:

ISO-9001: Quality Management System

ISO-14001: Environment Management System
OHSAS-18001: Occupational Health & Safety advisory services
CE –CERTIFICATION & RoHS-compliant: Restructure of Hazardous Substances.
Type Tested & Approved by European Laboratories.

Product reliability is starting from the time of product design to fit for the intended
application and environmental conditions to the selection of “Imported Cable Grade
raw materials , because if copper is not conductor grade with 100% conductivity,
cable will have less conductivity and greater resistance which means that much of
electric energy flowing in from the mains towards user’s outlets will be wasted and
will cause increased electricity bills” and its testing on 3-stages, on incoming ,during
process and after complete production before dispatch to logistic or customers.

• Our state-of-the-art manufacturing plant, latest testing equipment’s and the strict
quality procedures ensure the product quality and integrity, so we can guarantee
that our cables are defect free and are suitable for all electrical operations for
lifetime.

• COPPERGAT cables company is frequently testing its products on regular basis from
third party internationally reputable Labs such as Pakistan Standards & Quality
Control Authority (PSQCA), Pakistan Council of Scientific & Industrial Research
(PCSIR),High Voltage Testing Labs of University of Engineering & Technology
Lahore/Taxila, Metal Industry Research & Development Center (MIRDC) and
National Physical and standard Laboratories Islamabad under all applicable
standards of IEC,BSS,UL83,ANSI,VDE &DIN .

• The Group’s exceptional growth and operational excellence has been awarded with
strong business competencies that has served solid foundation for expansion of our
Portfolio into many new markets. This fast-growing network of offices, subsidies and
unique concept of teamwork is beginning to exert a global reach by strengthening
the existing businesses and exploring new opportunities in the region.

• We complement the reputed Architects, Electrical Consultants and Engineers for

their trust and confidence who have been recommending our leading brand of
quality for their projects every day on regular basis.
 • The QUALITY ASSURANCE MODEL of COPPERGAT Wire & Cable is 100% according to
BSS and IEC Standards. The Raw Materials used in the manufacturing are Copper,
Aluminum, Steel Wire, PVC, Polyethylene and XLPE (Cross Link Polyethylene) and
are 100% cable grade.

The contribution of every member of the COPPERGAT team to the quality of

products, to customer service and the company is essential to the goal of excellence
through quality. COPPERGAT has developed and implemented Quality Management
System as the model for quality assurance and the criteria for third party
accreditation through AGS-American Global Standards.

• For more than 20-years in business of wires and cables we have grown steadily
based on sound business philosophy of providing high quality products right on-time
using leading edge technology backed by unfailing excellence in customer services
and faster turnaround time to maintain customer loyalty.

These are the beliefs and values that give us strength and confidence to maintain
strategic business relationship on the principle of merit to continue to grow, excel
and succeed in the exciting years ahead.

VISION
To be a global corporation empowered by business role model of “SADIQ & AMEEN”

OUR GOALS

• Conduct business in a safe, ethical and environmentally responsible manner.

• Develop the strengths and capabilities of our people and the organization.
• Drive innovation and continuous improvements to lower costs and enhance our
products range and services

Achieve sustained and excellent financial performance.

OUR MISSION
We will achieve our success through strong base of technological excellence, best
quality and Brand leadership combined with significant efforts towards cost
optimization of all products and processes.
We will access new markets and new customers by a motivated and competent
team sensitive to the needs of our stake holders. Our growth shall ensure the well-
being of our employees and provide a fair return to our shareholders.

OUR VALUES & BELIEVES

1. Respect
We believe in respect for our customers, suppliers, shareholders, employees and
community.
 2. Passion
We are passionate to succeed as individuals, as teams and as a company.

3. Excellence
We pride ourselves in achieving the highest standards with innovation, quality and
value additions in our products setting new benchmarks in our industry across the
globe.

4. Teamwork
We believe that we achieve more by working together with creativity and
teamwork.

5. Accountability
We take ownership of what is expected of us and full responsibility for our actions
with honesty and integrity.

EXPORT MARKET
Establishing a sound market presence in Pakistan in the Power and Communication
sector COPPERGAT has ventured into the export business domain. Having attained
the expertise and core competence in the field of wire & cable for over two decades
and several accreditations to its credit, the company is growing as the leading
exporter. Today we are serving the export market in Afghanistan, South Africa, UAE
and KSA.

Scaling new heights in its business domain, the company has established an Export
Division for reaching new markets with no bound

EXECUTIVE OF COPPERGAT’S MESSAGE

"One of the greatest achievements in life is enjoying the peace of mind. That is just
what we wish for our customers as they make use of COPPERGAT wire & cable
products. In bringing our customers with pure copper wires, we place customer’s
satisfaction and well-being as our highest priority”
I feel much pleased to express my belief that despite the high levels of inflation,
Pakistan continues to be rather well positioned to achieve continued economic
success and growth in this very challenging environment.
The demand on infrastructure, urban development requirements and measures
promised by the Government towards improving rural economy as well as initiatives
being taken by the Government in ensuring financial inclusion at all levels will
generate sufficient investment and propel growth.
COPPERGAT Cables Company a leading flagship brand in Quality and Commitment is
well placed to benefit from the opportunities that our country and global market will
continue to offer. The quality of products and excellent services by our business
development professionals are geared to meet the demands that a growing
economy will create. Our company places great focus and attention on product
development, quality and believes in using up to date technology at all facilities of
production and customer services.
We believe that people are our best asset and ambassadors and continues to invest
in talent enhancement. Bringing together quality resources, industry knowledge,
managerial expertise, financial capability, and operational skills we have served and
continue to serve many customers around the globe, with high quality flagship brand
in the industry.
I look forward to your continued support and encouragement in taking COPPERGAT
brand to greater heights and in attaining a significant position on the Industrial map
of the Fortune world.
We live the vision “To be a global corporation empowered by business role model of
SADIQ & AMEEN”
CABLES TECHNOLOGY, PRODUCTION FLOWCHART & WIRE
MANUFACTURING HIGHLIGHTS
The production of Cables passes through the following processes:

1. Selection of Raw materials 11. Laid-up of Cores/3-4 cores

2. Inspection and testing.

3. Wire Drawing Aluminum / Copper 12. PP Fillers/TAPING

4. Quality Control during Process 13. Quality Control during Process

5. Annealing/softening 14. PVC Bedding

6. Quality Control during Process 15. Quality Control during Process

7. Stranding/bunching/twisting 16. SWA/AWA- Armoring

8. Quality Control during Process 17. Quality Control during Process

9. PVC / XLPE / PE Insulation 18. Overall PVC Sheath

19. Final Quality Control and Test Reports

10. Quality Control during Process

20. F.G. Stores

21. Logistics/Shipments

Batch No./Quality Code /barcode is mentioned on each and every coil to ensure
quality traceability used anywhere in Pakistan and abroad. Quality can easily be
traced back to its originating stock and vendor’s history can be reviewed.
 Product Variety:
• Building Wires.
• LT /HT Power cables with copper/Aluminum conductors (multi core) Armored and
un-armored cables.
• AAC and ACSR conductor as per WAPDA standards.
• Flexible DC cables multi core 300/500 volts.
• Flexible special cables for instrumentation & control.
• Telecommunication cables.
• RG-type cables (Antenna Wire & Dish cables)
• Special cables on customer’s specifications.

Our Potential Buyers in different Sectors.

Government Departments
1 Karachi Electric Supply Company 2 WAPDA
(KESC)
3 PAEC/NDC/WASO 4 Pakistan Railways
5 MES 6 Pakistan Navy
7 WAPDA 8 Pakistan Atomic & Energy Commission
9 Army Housing Directorate 10 WAH NOBEL
11 Defense Housing Authorities 12 C&W
(DHA)

TEXTILE INDUSTRY
Self-Generation Power Plants
Beverages & Foods
Chemicals
Cement Plants
Engineering Companies
Paper & Board Mills
Thermal Power Plants & Energy Generation Companies
Motor Cars & Auto Parts Manufacturers
Sugar Mills
HVAC/Automation/Oil & Gas
Telecommunication Companies
 TEST REPORTS/CERTIFICATION FROM DIFFERENT LABORATORIES
& INSTITUTIONS

HI-VOLTAGE Testing Lab: University of

Pakistan Council of Scientific
1 2 Engineering & Technology Lahore &
Industrial Research (PCSIR)
Taxila
Pakistan National Physical & Certification from: AMERICAN GLOBAL
3 4
Standard Laboratory, Islamabad STANDARDS
5 CTL: Central Testing Laboratories 6 MIRDC Lahore
Pakistan Standards & Quality
7
Control Authority (PSQCA)

CUSTOMER CARE ON PRIORITY:

COPPERGAT cables produces and sells a comprehensive portfolio of cables into a
variety of markets by adding value to its highly differentiated high-performance
products through engineering skilled professionals with manufacturing excellence
and customer services on priority.
We strongly believe in working together with others in the industry to create the
best technology and compatibility for consumers.
Each customer is paired with their own personal representative to take care of you
about best pricing and delivery schedules.
That means doing everything we can to get your order to you as quickly as possible.
With strategically located factory near ring road Lahore Pakistan, sales and
marketing offices throughout the country and abroad (South Africa) our team is
focused on providing a single source solution for convenience of our customers.

COPPERGAT Feedback:
Contributing to society by continuing to improve the speed accuracy and efficiently
energy and information.
We believe that a business enterprise is itself a member of society COPPERGAT is
also resolved to strive as good citizen of the community towards the realization of a
truly prosperous society, by conducting its corporate activities in an open manner,
promoting harmony with the natural environment and to engage vigorously in
activities that contribute to social program and standard elevation of common man
of society.
As responsible corporate citizen, COPPERGAT cables supports the community
through contributions and participation with local schools and non-profit
organizations.
COPPERGAT is the Donor Company to Yaqeen foundation that supports educational
initiatives and health in rural areas.
Our products of wires and cables meet a multitude of complex engineering
requirements and latest electrical codes.
COPPERGAT provides its customers with knowledgeable, highly tenured markets and
product application expert, standard same-day shipments, 100% order accuracy and
on-time delivery and 24/7/365 service.

Quality policy:
Management is committed in producing high quality products in accordance with the
ISO-9001, ISO-14001, OHSAS-18001 and CE Certified principles for highest level of
customer satisfaction through qualified and experienced engineer’s along with
continual improvement in safe & clean environment.
We communicate our goals and objectives to every member of our team and

BELIEVE IN CORPORATE SOCIAL RESPONSIBILITY.

(CEO)
Research & Development By:
ISO-9001 ISO-14001 OHSAS-18001 RoHS and CE.

Quality objectives
COPPERGAT will ensure that the following objectives are communicated and
understood within the organization.
Strive to achieve 100% on time shipment and order accuracy.
Annual physical inventory discrepancies of less than 0.01% of inventory.
To analyze all purchase, sales and warehouse errors each month and reduce it.
Ensure 100% employee awareness on safety issues and use of personal protective
equipment.

OUR CUSTOMERS-OUR BIG ASSET

COPPERGAT cables offers several value-added services and custom programs to
assist customers with their wire and cable requirements. These services including
awareness programs allow customers to use industry expertise of COPPERGAT to
efficiently manage large requirements with improved service and minimal waste and
expense.
Standard items same-day shipments from its large scale-maintained inventory.
24/7 hours day service anywhere in Pakistan.
No charge on returns.
Preferred customer services for our regular clients and dedicated Project Manager
on Large Projects.
Training programs and fair dealing.
COPPERGAT’s BUSINESS Philosophy
COPPERGAT believes in this extraordinary era of technological advancement, daily
innovations are creating new exciting opportunities for brave solutions to field of
energy and distribution challenges through cables.
As a leading organization in wire & cable technology and manufacturing with fortune
vision, COPPERGAT cable’s excellent products & marketing systems are meeting the
ever-developing requirements of our diverse range of customers throughout the
world every day.
At COPPERGAT we develop design manufacture market and distribute: cables for
energy sector, commercial, industrial, specialty and telecommunications.
Every day morning, we are building business momentum, developing new ideas for
innovation and industry leading products.
Our range of quality assured products covering most of the sectors including oil &
gas transport infrastructure power generations switch gear and telecommunication
is unrivalled.
A quality business is built on quality relationships. That’s why we go out of our way
to establish and look after our relationships. From your first contact with us you will
find we take the time to understand your electrical wire & cables requirements and
always make every effort to exceed your expectations.
This approach extends not only to our customers but also to our staff, suppliers and
the wider society in which we operate and functioning, both at home in Pakistan and
aboard.
Our aim is to attract exceptional people across all the skills and our business
demands, there by empowering us to deliver industry leading standards to our
customers.
Our history has been one of setting benchmarks. Outstanding convention we have
always sought to bring a fresh and unique approach to the cable industry. We an
organization and as individual, we are committed to building an ever-stronger
business, based on the fundamental principles of honesty, value and excellence.
7-Reasons to Buy COPPERGAT Cables:

A. COPPERGAT’s price test:

We are committed to price competitiveness without compromising quality, we have
the knowledge resources, products and most importantly a way of working that
provides confidence and efficiency.

B. Quality assurance:
We believe in and provide, in-house testing according to international standards,
and independent third-party inspection & testing options by- American Global
Standards.

C. Technical support:
For your convenience our qualified technical experts are available for providing
solutions or simply for reassurance - just a click or a call away.

D. Knowledge & Experience:

We know the cable business inside-out and have the skills set to solve the issues that
may happen during the execution of projects.

E. Our people with 24-hours service:

We have cultivated a unique approach to nurturing the talents and the drive in every
member of our team.
We start early for our markets and are open for business 24/7, with fully accessible
project management team along with mobile phone numbers open for you.

F. Speedy service and flexible delivery options.

Book today and get next-day is our principle.
Timed delivery with special off loading, prompt and urgent deliveries are standard
for us, it’s
What we do.

G. Our Standards:
You specify- we deliver”
We have always pursued the highest levels, in the quality of our products and our
services.
Our standards include:
ISO-9001 certified.
ISO-14001 certified.
OHSAS-18001 certified.
RoHS-Compliant.
CE-Marking certified
Production Unit certified by (AGS)-American Global Standards.
COPPERGAT: A Healthy and safe place
At COPPERGAT cables we regent the promotion of health and safety measures as a
mutual objective for management and employees the best way to project and
reassure both our own people and all the people who work with us.
Ongoing education is an important part of our dynamic program. Our tried and
tested processes are also based on an awareness of safety at every level. Across our
business we take every reasonable precaution to ensure potential risks are promptly
assessed and acted on.
Our aim in working closely with everyone in the company is to ensure all reasonable
measures to be taken for peaceful working.
To provided and maintain safe healthy working conditions for all employees and
visitors to the company promises.
To invest in training and develop guidelines to enable employees to perform their
work safely and efficiently is our responsibility.

A Rainbow Company-Joining the team.

We recognize that our people are our greatest asset. It is their knowledge and skills
that empower us to deliver the highest quality products and services to our
customers.
To build and nurture our individual and corporate capability we have concentrated
on creating a working environment that inspires and energies.
This ambition has been rewarded with COPPERGAT cables appearing a rushing
demand of public to be a post of COPPERGAT team.
We are always looking for exceptional people from the whole world to join us as a
genuine part of our team from different races and languages.
Opportunity for career progression.

VALUE FOR MONEY:

The evolution and steady growth of the company have been driven by continuous
product innovation and quality.
The achievement resulted from the installation of technologically advanced plants.
High tech equipment’s the use of high-quality raw materials and continuous
monitoring of suppliers and services to guarantee our customers a product with
excellent performance and a good balance between quality and value for money.
For COPPERGAT cables customer service has always been the area upon which to
focus to invest and to drive its development.
Customer service is not only on-time delivery of high-quality products but to fully
embrace and anticipate the complete range of customer needs with commitment.
Our latest production plant for special cables certifies the high quality of our
products and also makes it possible to manufacture and construct special designed
cables according to your requirements. Our skilled personnel and our company’s
expertise of many years guarantee to give you the more functional and the most
advantageous solution to all of your demands on the application of special extra fine
tinned copper braided shielded flexible cables according to international standards
and specifications.

OUR OBJECTIVES:
A. Zero defect.
B. Value for money
C. On-time delivery.
D. Zero customer complaint.
E. The Right quality.

Research & Development. R&D

To keep our products relevant existing, we have our in-house products development
team to offer you with new and improved products to meet your future needs. We
have state of the art testing equipment’s fully calibrated and fully operational for the
purpose of R &D.
Our research is focused on innovating the neat cable product using the best available
materials to fit and suite a multitude of application.

Community involvement:
Fortune Cables Company is considered as an employer of choice. Our community
involvement is driven by the belief that we have a responsibility to support and give-
back to our community and ideally endeavoring to make a difference for the future.
Our employers are entitled to time off during business hours to coach manage and
officiate in community educations sports and special events.
Employees who would like to give their time in other activates those could benefit
the society have option to do community volunteer work.

COPPERGAT: NEED OF THE HOUR

Keeping in view the circumstances the diversity and future development in the field
of wire & cable demand for a company with visionary leadership global expertise a
strong local presence and technically sound organizational hierarchy.
The magnitude and vast variety of cables used today require a cable manufacture
with vision and extensive production and service capability.
We offer global expertise through leadership in standards widest product portfolio
founded on basis of experience local presence with national roots and clarity with
customer services and technically advanced team with engineering innovation and
strong commitment.
PRESIDENT AND COPPERGAT MESSAGE
Under today’s challenging business climate. The COPPERGAT cables has made the
utmost efforts to improve business performance by incorporating business reforms.
We will concentrate our management resources reflectively on three priority target
dares.
Factory upgrading product innovation and process modernization and future energy
options.
Keeping market trends and competitions move in mind from international
prospective we will be introducing high value-added products with new
technological advantages into the market of electrical.
We will design a strong business portfolio, which would be Capone of generating
stable profit by continuously supplying attractive and useful products.
Second, we will drastically reinforce overseas operations. The world economy is
undergoing a substantial paradigm shift with leadership once dominated by western
counties and now moving towards China Asia and emerging counties. To keep pace
with these changes we will construct an operational structure in the most optical
location keeping in mind not only sales but the optimal.
Overall supply chain including procurement and design production & distribution.
Finally, we will adhere to Basics and ethics principles of business,
Recognizing that a corporation is a member of society.
We will further strengthen our efforts to fulfill corporate social responsibility (CSR)
including compliance, environmental consecrations safety assurance respect in
human rights and information security management.

Building wires.
COPPERGAT’s building wires are the most frequently specified wiring cables for
commercial and residential construction projects.
We offer a complete line of copper building wires to serve all the requirements of
electrical industry.
COPPERGAT’s building wires are widely used and recommended for power
distribution available in a vanity of colors to facilitate our customer’s needs. These
wires have all characteristics to handle the most complex electrical wiring
applications from service entrance and feeders to brand circuits.
Cross linked polyethylene (XLPE) insulation is an ideally suited wiring solution for
harsh industrial environments. Our XLPE and PVC cables range both offer excellent
electrical, thermal and physical properties.
COPPERGAT’s non-metallic PVC insulated and PVC sheathed cables are light weight
and easy to install making the first choice and the perfect choice for residential and
commercial buildings.
Our quality products can be ideally utilized in a wide array of applications for fixture
wire, machine tools and for applications of wiring materials.
Highlights:
COPPERGAT cable is a leader in quality, development, design, manufacturing
methods, marketing and distribution of cables with copper aluminum PVC and XLPE
options for the field of energy, industry, and specialty and communication markets.
COPPERGAT cables inspires progress worldwide and customers are using our value-
added products to create global infrastructure that improve the standard of living for
people every whore.
Each moment we are building business momentum and developing ideas into
innovative solution and industry leading products, expanding geographic access and
enhancing our investments with highly cable institutions, materials management
vendors’ development, people welfare and advanced technology resources.
Our cables carry energy across the world-through the air underground and under the
sea;
Today the demand for energy is increasing which is accelerating investment in
exploration, extraction power generation, transmission and distribution-whether
based on coal, natural gas, oil, nuclear, wind, solar, or water.
Our industrial and specialty cables are widely used for channeling power and signals
that make equipment connected and engines run.
From simple wiring to cars and trains, and in commercial buildings, public venues,
factory floors and special application such as military, nuclear, marine and we serve
an extensive range of markets.
Our communication cables keep information flowing, facilitating a non-stop stream
of words and images around the world.

Forward
This catalog contains in-depth information on our full line of building, general wiring
and power cables.
It features the latest information on products along with detailed technical and
specification data in tables with an easy to use formats.
There is also a glossary of terms for your technical assistance and knowledge. All
information in this catalog is presumed solely as a guide go product selection and is
believed to be fully reliable. All printing errors are subject to correction in
subsequent releases of this catalogue.
COPPERGAT Cables Company has taken precaution to ensure the accuracy of the
product special functions, products conterminal herein and are subject to change
without notice.
With roots dating back in the field of mechanical, Electrical engineering, and
metallurgy - We deliver outstanding quality and maximum value to our customers.
BUILDING WIRES
1) BRITISH STANDARD
2) AMERICAN STANDARD
3) PVC – XLPE-LSZH
4) LT/ HT. POWER CABLES
5) FLEXIBLE CONTROL CABLES
6) CABLES FOR WIND & SOLAR ENERGY
7) FLAME RETARDANT LSZH CABLES
8) FIRE RETARDANT- MGT CABLES

Certifications:
ISO 9001
OHSAS 18001
CE
ISO 14001
RoHS Compliance
PSI
PSQCA
COMPANY PROFILE
COPPERGAT Cables a value-based organization (VBO), an icon of trust and reliability
is a born leading quality flagship brand of Building wire and Power Cables in Pakistan
and in the SAARC region. We are pleased to be working on numerous factors to
establish technological excellence, best quality and global reach which are the
milestone of our business strategy.

✓ The Company has been accredited with following certificates in addition to

the
Approvals from various national and international organizations:

ISO-9001: Quality Management System

ISO-14001: Environment Management System
OHSAS-18001: Occupational Health & Safety advisory services
CE –CERTIFICATION &
RoHS-compliant: Restriction of Hazardous Substances.

Type Tested & Approved by European Laboratories.

Product reliability is starting from the time of product design to fit for the
intended application and environmental conditions to the selection of
“Imported Cable Grade raw materials , because if copper is not conductor
grade with 100% conductivity, cable will have less conductivity and greater
resistance which means that much of electric energy flowing in from the
mains towards user’s outlets will be wasted and will cause increased
electricity bills” and its testing on 3-stages, on incoming ,during process and
after complete production before dispatch to logistic or customers.

1. Our state-of-the-art manufacturing plant, latest testing equipment’s and

the strict quality procedures ensure the product quality and integrity, so
we can guarantee that our cables are defect free and are suitable for all
electrical operations for lifetime.

2. COPPERGAT cables company is frequently testing its products on regular

basis from third party internationally reputable Labs such as Pakistan
Standards & Quality Control Authority (PSQCA), Pakistan Council of
Scientific & Industrial Research (PCSIR),High Voltage Testing Labs of
University of Engineering & Technology Lahore/Texila, Metal Industry
Research & Development Center (MIRDC) and National Physical and
standard Laboratories Islamabad under all applicable standards of
IEC,BSS,UL83,ANSI,VDE &DIN .

3. The Group’s exceptional growth and operational excellence has been

awarded with strong business competencies that has served solid
foundation for expansion of our Portfolio into many new markets. This
fast-growing network of offices, subsidies and unique concept of
teamwork is beginning to exert a global reach by strengthening the
existing businesses and exploring new opportunities in the region.
 4. We complement the reputed Architects, Electrical Consultants and
Engineers for their trust and confidence who have been recommending
our leading brand of quality for their projects every day on regular basis.

5. The QUALITY ASSURANCE MODEL of COPPERGAT Wire & Cable is 100%

according to BSS and IEC Standards. The Raw Materials used in the
manufacturing are Copper, Aluminum, Steel Wire, PVC, Polyethylene and
XLPE (Cross Link Polyethylene) and are 100% cable grade.
The contribution of every member of the COPPERGAT team to the quality
of products, to customer service and the company is essential to the goal
of excellence through quality. COPPERGAT has developed and
implemented Quality Management System as the model for quality
assurance and the criteria for third party accreditation through AGS-
American Global Standards.

6. For more than 20-years in business of wires and cables we have grown
steadily based on sound business philosophy of providing high quality
products right on-time using leading edge technology backed by unfailing
excellence in customer services and faster turnaround time to maintain
customer loyalty.

These are the beliefs and values that give us strength and confidence to maintain
Strategic business relationship on the principle of merit to continue to grow, excel
And succeed in the exciting years ahead.

Tables and data in Appendices of this catalogue have been extracted with thanks
from the IEE Wiring Regulations, 17th Edition, BS 7671: 2008 and other relevant
standards of BS & IEC.
We hope this catalogue will be useful to Electrical Consultants, Architects, engineers
and end-users to serve as their full reference guidelines.
HOW TO READ THIS CATALOGUE
This catalogue consists of numerous types of wires, Cables and conductors and they
are categorized into different sections, 1- PVC & XLPE Insulated Cables, 2- Low
Smoke Zero Halogen Flame Retardant Cables and 3- Low Smoke Zero Halogen Flame-
Retardant Fire-Resistant Cables. In each section, the cables are further categorized
by its electrical component and conductor sizes, which ranges from 0.5mm2 to
1000mm2, armored and non-armored and with or without copper- taped screened.
In this catalogue we have given each cable a name accompanied with the various
short and long descriptions based on its materials used.

For Example:
CU/PVC/PVC/SWA/PVC 600/1000 V.
Plain copper conductor, PVC insulated, PVC bedded, Galvanized steel wire armored
PVC sheathed cable, 600/1000 Volts, BS-6346.
To better understand the contents of the cable, we have included a 3-dimentional
image plus a cross-sectional image of the cable for easy reference of its structure
and components. The technical specifications and figures are provided by our quality
team to ensure the accurate use of our products. Technical properties such as
Current Rating Factor, Voltage drop, and other essential technical details are
provided in the Appendices at the relevant section of this catalogue. The latest Cable
Installation Methods as well as the new harmonized wiring color codes (as per IEE
Wiring Regulations, 17th Edition) are also provided in Appendices for your easy
reference.
For all other enquiries, please feel free to contact our friendly customer service
hotline at: 111-222-425 or visit our website.

APPLICABLE STANDARDS
Following are the applicable standards used as reference in the construction of our
wires, cables and conductors.

• BS6004
Electric cables, PVC insulated, non-armored cables for voltages up to and
including 450 / 750V for electric power, lighting and internal wiring for
buildings.

• ASRM D 2863
Measuring the minimum oxygen concentration to support candle-like
combustion of plastic (oxygen index).

• BS2004
PVC insulated cables and flexible cords for electric power and lighting.

• BS6231
Electric cables, single-core PVC insulated flexible cable of rated voltage 600 /
1000V for switchgear and control-gear wiring.
 • BS6346
Electric cables, PVC insulated, armored cables for voltages of 600 / 1000V and
1900 / 3300V.

• BS6360
(Withdrawn and replaced by BS EN 60228:2005) Specification for conductors
in insulated cables and cords.

• BS6387 / SS299
Performance requirements for cables required to maintain circuit integrity
under fire conditions.

• BS6724
600 / 1000V armored electric cables having thermosetting insulation and low
emission of smoke and corrosive gases when affect by fire.

• BS7629-1
300 / 500V fire-resistant screened cables having low emission of smoke and
corrosive gases when affect by fire.

Multicore and Multi-pair Cables.

• BS EN50288-7
Multi-element metallic cables use in analogue and digital communication and
control. Part 7: Sectional specification for instrumentation and control cables.

• BS EN60228
Conductors of insulated cables.

• BS EN60332-1
Tests on electric and optical fiber cables under fire conditions.
Test for vertical flame propagation for a single insulated wire or cable.

• BS EN60332-3-22
Tests on electric and optical fiber cables under fire conditions.
Part 3-22: Test for vertical flame spread of vertically-mounted bunched wires
or cables (Category A).

• IEC60227-3
Polyvinyl Chloride insulated cables of rated voltages up to and including 450 /
750V

Determination of degree of acidity (corrosive) of gases by measuring pH and

conductivity. Test procedure and requirements.

• IEC61034-2 / BS7622-2 / BS EN61034-2

Measurement of smoke density of electric cables burning under defined
conditions.
Non-sheathed cables for fixed wiring.

• IEC60228
Conductors of insulated cables.

• IEC60331
Fire-resistant characteristics of electric cables.

• IEC60332-1 / BS4066-1 / BS EN50266-1

Tests in electric cables under fire conditions.

Method of test on a single vertical insulated wire or cable.

• IEC60332-3 / BS4066-3 / BS EN50266-2

Tests on electric cables under fire conditions.

Methods of classification of flame propagation characteristics of bunched cables.

• IEC60502-1
Power cables with extruded insulation and their accessories for rated
voltages from 1 kV up to 30kV.

Cables for Rated Voltages of 1 kV and 3kV.

• IEC60754-1 / BS6425-1 / BS EN50267-2-1

Tests on gases evolved during the combustion of materials from cables.

Methods of determination of amount of halogen acid gas evolved during combustion

of polymeric materials taken from cables.

• IEC60754-2 / BS6425-2 / BS EN50267-2-2

Tests on gases evolved during combustion of materials from cables.
TECHNICAL INFORMATIONS

CABLE STRUCTURE

• CONDUCTOR
A conductor is the metallic part of cables that is carrying the electric current
Conductor materials are:

Plain annealed or tin coated copper conductor (to BS EN 1977, ASTM B3,
ASTM B49 & ASTM B 33)
Aluminum (to ASTM B233)

The conductor structure is complying with the requirements of BS EN 60228 (IEC

60228) class 2 stranded, non-Compacted, compacted or compacted sector shaped
conductors. The shape codes are:

✓ re, round solid

✓ rm, round stranded
✓ rmc, round compacted stranded sm, sectoral stranded

INSULATION
Each core conductor is insulated by extruded plastic material as will follow; the
insulation thickness is selected based on the designated voltage rate complying with
IEC 60502-1 & BS 5467 suitable for 0.6/1.0 KV and above.
The insulation integrity is controlled online by an AC spark tester with test methods
specified in BS EN 62230 and using test voltages specified in BS5099.

• Insulation Material:
Insulation material is selected to match the desired customer requirements and
customer specification.

• Standard Polyvinyl chloride type (PVC/A 70 oC) complying with

IEC 60502-1 requirements or Types (TI1 70 oC) & heat resistant PVC type TI-3 (90 oC)
complying with BS EN 50363-3.

• Cross Linked Polyethylene XLPE complying with IEC 60502.

The XLPE is selected to comply with the requirements of GP8 evaluation as specified
in BS 7655-1.3

Our standard insulation color codes are described in Table-1 (i.e. used in the
products of this catalogue), meanwhile the color code as per BS 5467 is offered to
our customers upon their request.
 Table 1: Insulated Core Color Codes
Number
of Colors to IEC 60502-1 Colors to BS 5467 (A:2008)
Cores
1 Red or Black Brown or Blue
2 Red & Black Brown & Blue
3 Red, Yellow and Blue Brown, Black and Grey
4 Red, Yellow, Blue and Black Blue, Brown, Black and Grey
5 Red, Yellow, Blue, Black and Green / Green / Yellow, Blue, Brown, Black and Grey
Yellow

In special cases when cables are to be used under continuous sunlight the insulation
is
Covered by Ultra-violet (UV) resistant Master batch by adding suitable UV proved
additive.
This protects the insulation from deterioration when exposed to continuous sunlight,
the UV
Resistance performance of the Insulation is assessed by using the Arc Xenon test as
per UL
1581

CABLE ASSEMBLY
The Insulated cores are laid up together to form the laid-up cable cores. Extruded
suitable polymer compound or non-hygroscopic polypropylene filler is applied (when
required) between laid up cores to provide a circular shape to the cable.
Polypropylene tape(s) or PETP (Polyester) tape(s) is used as a barrier tape over the
laid-up cores. Such tape(s) will bind the cores together and prevents them from
opening out, acts as a separator between different polymers used in a cable and
works as a heat barrier between the cores and the extruded bedding.

BEDDING
It is like inner sheath or inner jacket, which serves as a bedding under cable armoring
to protect the laid-up cores and as a separation sheath. The bedding is an extruded
PVC Type 9 Compound as per BS 7655-4.2.
ARMOURING
The cable intended for tray application does not require armor in general, while it is
recommended to have an armor for the cables intended for Direct Burial application.
The armor provides mechanical protection against crushing forces. Armor also can
serve as an Earth Continuity Conductor (ECC). The armoring type could be:
• One layer of Galvanized Round Steel Wire to BS EN 10257 is applied helically over
the bedding.
• Aluminum wire armoring for a single Core Cable acts as nonmagnetic armor.

OUTERSHEATH (OUTER JACKET)

• It is the outer protection part of the cable against the surrounding environment
• Several materials can be used as over sheath based on the intended application

o General purpose PVC Type ST2 compound as specified in IEC 60502-1, or its
equivalent PVC Type 9 to BS 7655-4.2.

o High density Polyethylene HDPE compound fulfill and exceed the

requirements of Type ST7 IEC 60502-1 for cables that require to be abrasion
resistant, protected against water ingress and strong Environmental Stress
Crack Resistant (ESCR).

o Halogen Free Flame Retardant (HFFR) compounds complying with ST8

to IEC 60502-1 or Types LTS 1 & LTS 4 to BS 7655: section 6 for cables
installed in intrinsically safe locations and where the cables require to
be low smoke, low fume and low toxic gas emitting in case of fire.
Cables to this category are complying with the requirements of BS 6724.

o The standard sheath color is Black, meanwhile other colors such as

Red and Light Blue can also be provided as per customer request and in this
case suitable UV proved additive is added to the Master batch to ensure
resistance to sunlight

o When the cable is required to be ant termite / ant vermin, a special additive
is added to the sheathing compound.

o All cables produced at Coppergat Cables Company with PVC or Halogen free
jackets are complying with the flame-retardant test to IEC 60332-1. Whenever
 a requirement for more severe tests as IEC 60332-3 is needed, a jacketing
compound with Oxygen index value more than 30% will be used.

INSTALLATION

Cables with both PVC and XLPE insulation are suitable for indoor and outdoor
applications. For more information Customers may refer to BS 7671 IEE wiring
regulation seventeenth edition
 LOW VOLTAGE CABLES
TECHNICAL INFORMATION

RECOMMENDATIONS

COPPERGAT’s recommendations to achieve the optimal cable services:

• Armored cables are not recommended for tray applications, as they are heavy in
weight and extra loads are exerted on the tray.
• Unarmored cables are not recommended for direct buried applications, except if the
quoted cables are designed and produced to pass direct burial test requirements
(example, direct burial tests described in UL 1277 and UL 1581).

A PVC jacket is a very stable material against a wide range of chemicals, While HDPE
jacketed cables can serve better in wet locations.

A recommended minimum bending radius is included in Table 2, the cable jacket

may be damaged if the cable is bended in diameters less than these
Values.

TABLE 2: CABLES BENDING RADIUS

Cable Type Cable Minimum Bending Radius

Circular Copper Conductors
6D
Armored & Unarmored
Shaped Copper or Aluminum Conductors,
8D
Armored / Unarmored
D: Cable diameter 8D
 COPPER WIRE ROD
CONTINUOUS CAST COPPER ROD (CC ROD)

Technical characteristics:

Standard: ASTM B 49/98

Nominal Diameter 8.00 mm

Tolerance ± 0.38 mm

Material Electrolytic copper cathodes

(Min. Cu content 99.97 %)
Oxygen content 200- 400 p.p.m. (0.020 - 0.040 % by weight)

Elongation Min. 30 % (250 mm)

Tensile strength mm. 22 kg/mm2

Electrical resistivity Max. 0.017241 Ohm. mm2/m (eq. to min. 58 Ms/m

Conductivity, or min. 100 % IACS conductivity)
Delivery state Bright (deoxidized in an alcohol bath solution and
protected against oxidation by a hydro soluble wax layer),
Annealed (manufactured according to the continuous
Casting and rolling process)
 US-American and British units

Conversion of usual measuring units

(Units for cables and wires)

In the US the measurements are mainly used in AWG-numbers (AWC = American

Wire Gauge). The AWG-numbers conform the British B&S-numbers (B&S = Brown &
Sharp)

TABLE 3:
AWG Cross- Día- Conductor AWG Cross- Día Conductor
No. section meter resistance No. section meter resistance
mm2 mm Ohm/km mm2 mm Ohm/km
1000
507 25,4 0,035 14 2,08 1,63 8,79
MCM*
750 380 22,0 0,047 15 1,65 1,45 11,20
600 304 19,7 0,059 16 1,31 1,29 14,70
500 254 20,7 0,07 17 1,04 1,15 17,80
400 203 18,9 0,09 18 0,8230 1,0240 23,0
350 178 17,3 0,10 19 0,6530 0,9120 28,3
300 152 16,0 0,12 20 0,5190 0,8120 34,5
250 127 14,6 0,14 21 0,4120 0,7230 44,0
4/0 107,20 11,68 0,18 22 0,3250 0,6440 54,8
3/0 85,00 10,40 0,23 23 0,2590 0,5730 70,1
2/0 67,50 9,27 0,29 24 0,2050 0,5110 89,2
0 53,40 8,25 0,37 25 0,1630 0,4550 111,0
1 42,40 7,35 0,47 26 0,1280 0,4050 146,0
2 33,60 6,54 0,57 27 0,1020 0,3610 176,0
3 26,70 5,83 0,71 28 0,0804 0,3210 232,0
4 21,20 5,19 0,91 29 0,0646 0,2860 282,0
5 16,80 4,62 1,12 30 0,0503 0,2550 350,0
6 13,30 4,11 1,44 31 0,0400 0,2270 446,0
7 10,60 3,67 1,78 32 0,0320 0,2020 578,0
8 8,366 3,26 2,36 33 0,0252 0,1800 710,0
9 6,63 2,91 2,77 34 0,0200 0,1600 899,0
10 5,26 2,59 3,64 35 0,0161 0,1430 1125,0
11 4,15 2,30 4,44 36 0,0123 0,1270 1426,0
12 3,30 2,05 5,41 37 0,0100 0,1130 1800,0
13 2,62 1,83 7,02 38 0,00795 0,1010 2255,0
39 0,00632 0,0897 2860,0
4/0 is also stated: 0000; 1 mil = 0,001 inch = 0,0254 mm * for bigger 1 CM = 1 Circ. mil. = 0,0005067 mm2
cross-section the sizes in MCM (circular mils) 1 MCM = 1000 Circ. mils = 0,5067-mm2
ELECTRICAL FORMULAS
Electrical formulas for determining ampere, Kilowatt, Kilovolt – ampere and horse
power.

TABLE 4:
DIRECT CURRENT ALTERNATING CURRENT
SINGLE PHASE THREE PHASES
A = KW x 1000 A = KW x 1000 A = KW x 1000
V Vx P.F. 1.73xVxP.F.
A = KVA x 1000 A = KVA x 1000 A = KVA x 1000
V V 1.73xV
A = HP x 746 A = HP x 746 A = HP x 746
V x (%Eff.) V x (%Eff.) X P.F. 1.73 x V x (%Eff.) X P.F.

KW = AxV KW = A x V x P.F. KW = A x V x 1.73 x

1000 1000 P.F.
1000

KVA = AxV KVA = AxV KVA = A x V x 1.73

1000 1000 1000

HP = A x V x (% HP = A x V x (% Eff.) HP = A x V x 1.73 x (% Eff.) x

Eff.) x P.F. P.F.
746 746 746
 TABLE 5:

Symbols of insulated Wires and Power Cables

Abbreviations Standards Rated Voltages

V
TS VDE TS Harmonize VDE IEC
d
H05V-U H05V-U 9758 HD 21.3 S3 0281-3 - 300/500 V
H07V-U H07V-U 9758 HD 21.3 S3 0281-3 - 450/750 V
H07V-R H07V-R 9758 HD 21.3 S3 0281-3 - 450/750 V
H05V-K H05V-K 9758 HD 21.3 S3 0281-3 - 300/500 V
H07V-K H07V-K 9758 HD 21.3 S3 0281-3 - 450/750 V
NVV NYM 9759 HD 21.4 S2 0250-204 - 300/500 V
H03VV-F NYLHY-rd 9760 HD 21.5 S3 0281-5 - 300/300 V
H05VV-F H05VV-F 9760 HD 21.5 S3 0281-5 - 300/300 V
YVV NYY energy IEC60502-1 - 0276-603 60502- 0,6/1KV
1
YVV NYY IEC60502-1 - 0276-627 60502- 0,6/1KV
kumanda 1
YVMV NYCY IEC60502-1 - 0276-603 60502- 0,6/1KV
1
YVOV NYRGY IEC60502-1 - 0271 60502- 0,6/1KV
1
YVSV NYFGbY IEC60502-1 - 0271 60502- 0,6/1KV
1
YE3V N2XY IEC60502-1 - 0276-603 60502- 0,6/1KV
1
YE3MV N2XCY IEC60502-1 - 0276-603 60502- 0,6/1KV
1
YE3OV N2XRY IEC60502-1 - 0271 60502- 0,6/1KV
1
YE3SV N2XFGY IEC60502-1 - 0271 60502- 0,6/1KV
1
YE3SV N2XSY IEC60502-2 - 0276-620 60502- 3,6/6KV
2
YE3SHSV N2XSEYFGbY IEC60502-2 - 0276-620 60502- 3,6/6KV
2
YE3SV N2XSY IEC60502-2 - 0276-620 60502- 6/10 KV
2
YE3SHSV N2XSEYFGbY IEC60502-2 - 0276-620 60502- 6/10 KV
2
YE3SV N2XSY IEC60502-2 - 0276-620 60502- 8,7/15KV
2
 YE3SHSV N2XEYFGbY IEC60502-2 - 0276-620 60502- 8,7/15KV
2
YE3SV N2XSY IEC60502-2 - 0276-620 60502- 12/20 KV
2
YE3SHSV N2XSEYFGbY IEC60502-2 - 0276-620 60502- 12/20 KV
2
YE3SV N2XSY IEC60502-2 - 0276-620 60502- 18/30 KV
2
YE3SHSV N2XSEYFGbY IEC60502-2 - 0276-620 60502- 18/30 KV
2
YE3SV N2XSY TSEK - - 60502- 20,3/35 KV
16/381 2
YE3SSV N2XSEYFGbY TSEK - - - 20,3/35 KV
16/381
07Z1-U - 9758 HD 21.3 S3 - - 450/750 V
07Z1-R - 9758 HD 21.3 S3 - - 450/750 V
0Z71-K - 9758 HD 21.3 S3 - - 450/750 V
- NHXMH 9759 HD 21.4 S2 0250-214 - 300/500 V
052XZ1-F NHXMH 9760 HD 21.5 S3 0250-214 - 300/500 V
NHMH - - - 0250-215 - 300/500 V
N2XH - - - 0276-604/627 - 0,6/1 KV
N2XCH N2XCH - - 0276-604/627 60502- 0,6/1 KV
1
- N2XRH - - - 60502- 0,6/1 KV
1
- N2XFGbH - - - 60502- 0,6/1 KV
1
N2XHFE 180 - - - 0276-604/627 - 0,6/1 KV
 Comparison of XLPE and Various Kinds of Cables
TABLE 6:

General characteristics

Properties XLPE Cable PE Cable EPR Cable PVC Cable

Normal 90 70 90 70

Rated
Temperature Overload 130 90 130 100
(oC)

Short circuit 250 200 250 160

Tensile strength (kg/mm2) 1.9 1.4 0.95 1.0-2.5

Elongation (%) 200 - 350 600 - 650 250 - 550 200 - 450

Volume resistivity at 20°C (Ohm- 10'1 10'* 10" 10"

.cm)

Dielectric constant, 1 KHz 2.3 2.3 3 4.5-9

Dielectric strength (kV/mm) 20 20 15-20 15-20

1000C +++ ++ +++ ++

Aging
Resistance
1200C +++ --- ++ ---

1500C ++ --- + ---

Resistance to heat deformation ++ --- +++ ---

Solvent Resistance ++ ++ --- ---

Resistance to weather ++ ++ +++ ++

Resistance to oil +++ +++ + ++

Resistance to organic chemicals +++ +++ + ++

Resistance to inorganic chemicals +++ +++ ++ +++

+++ Excellent ++ Good + Fair --- Poor

 International abbreviations: wires & cables
ANSINational Standards Institute
(USA)
AS Australian Standard (Australia)
ASTM American Standard of Testing
Materials (USA)
BS British Standard (Great Britain)
BSI British Standard Institution (Great
Britain)

CATV Community Antenna Television

(International)
CSA Canadian Standards Association
(Canada)
DEMKO Denmark’s Elektrak Materiel Kontrol
(Denmark)
DIN Detaches Institute fur Normung
(Germany)
EN European Standards (Germany)
FAR Federal Air Regulation (USA)
GOST USSR-Standards
HD Harmonisierungs-Dokumente (International)
HN Harmonization des Normes (France)
IEC International Electro technical
Commission (International)
IEE Institution of Electrical Engineers
(Great Britain)
IEEE Institute of Electrical and Electronics
Engineers
ISDN Integrated Services Digital Network
(International)
ISO International Organization for
Standardization (International)
KEMA Keuring van Elektrotechnische
Materialien (Netherlands)
NEC National Electrical Code (USA)
NEMA National Electrical Manufacturers
Association (USA)
SAE Society of Automotive Engineers
SEV Schweizerischer Elektrotechnischer
Verein (Swizerland)
UL Underwriters Laboratories Inc. (USA)
UNI Unificazione Nationale Italiana (Italy)
VDE Verein Deutscher Elektroingenieure
(Germany)
Glossary of Terms: Wires and Cables
Hi-Pot - A test designed to determine Jacket - An overall covering of a cable,
the highest voltage that can be applied called also sheath - which protects
to a conductor without electrically against the environment and stress.
breaking down the insulation. Jumper - A short length of conductor
High Voltage - Generally, a wire or used to make a temporary connection
cable with an operating voltage of 600 between terminals, around a break in a
volts and above. circuit, or around an instrument.
Hook-up Wire - Single conductor used
to hook-up electrical parts of KEMA KEUR - Approval agency of
instruments for low current and Netherlands. Keuring van
voltage (under 1000 volts). Elektrotechnische Materialien.
Hybrid Cable - Multi-conductor cable KV - Abbreviation for kilovolt = 1000
containing two or more types of volts.
components. KVA - Abbreviation for kilovolt ampere
Hypalon - Du Pont's trade name for = 1000 volts x amperes.
their chlorosulfonated polyethylene, KW - Abbreviation for kilowatt = 1000
an ozone resistant synthetic rubber watt.
(90°C).
ICEA - Abbreviation for Insulated Cable Laser - Light Amplification by
Engineers Association. Stimulated Emission of Radiation. An
Impedance - Resistance to flow of an electro-optic device that produces
alternating current at a particular coherent light with a narrow range of
frequency, expressed in ohms. It is a wavelengths, typically centered around
combination of resistance R and 780 nm, 1310 nm, or 1550 nm.
reactance X, measured in ohms. Laminated Tape - A tape consisting of
Index profile - A graded-index optical two or more layers of different
fiber, the refractive index as a function materials bonded together
of radius. LAN = Local Area Network - A network
Induction - An influence exerted by a located in a localised area e.g. in an
charged body or by a magnetic field on office, building, complex buildings
adjacent bodies without apparent whose communication technology
communication. provides a high-bandwidth, low-cost
Inductive Coupling - Crosstalk, medium to which many nodes can be
resulting from the action of the connected.
electromagnetic field of one conductor LED - Light Emitting Diode.
on the other Loop Resistance - The total resistance
Insulation - A non-conducting of two conductors in a closed circuit,
substance, named as dielectric, measured round trip from one end.
surrounding the conductor. Loss Factor - The loss factor of an
insulating material is equal to the
Interface - The two surfaces on the
product of its dissipation and dielectric
contact side of both halves of a
constant.
multiple-contact connector which face
each other when the connector is
Meg or Mega -
assembled. Common interconnection
 points for devices, e.g. RS232 Prefix meaning 1 million = 1000000 =
Interface: Mouse-Personal computer. 106.

Bare Copper Conductors (Annealed)

STRANDED PLAIN ANNEALED COPPER CONDUCTOR (SINGLECORE)
IEC60228, BS EN 60228

CONSTRUCTION STANDARDS REFERENCE

Conductor: Plain Annealed Copper, Class 2 Stranded IEC60228, BS EN60228

Conductor: Circular or Compacted
Minimum Bending Radius: 3D for D < 10mm
4D for 10mm - 25mm
6Dfor D > 25mm

Table -7

Nominal No. and Diameter Nominal Diameter Maximum Conductor Nominal Weight
Conductor Area of Wires of Conductor Resistance at 20°C per km of Conductor
(mm2) (no./mm) (mm) (Ohm /km) (kg/km)
1.0 7 / 0.43 1.29 18.1 9.2
1.5 7/0.53 1.59 12.1 14.0
2.5 7 / 0.67 2.01 7.41 22.4
4 7/0.85 2.55 4.61 36.1
6 7 / 1.04 3.12 3.08 54.0
10 7 / 1.35 4.05 1.83 90.8
16 7/1.70 5.10 1.15 145.0
25 7/2.14 6.42 0.727 229.0
35 7 / 2.52 7.56 0.524 317.0
50 19/1.78 8.90 0.387 429.0
70 19/2.14 10.70 0.268 620.0
95 19/2.52 12.60 0.193 860.0
120 37 / 2.03 14.21 0.153 1086.0
150 37/2.25 15.75 0.124 1334.0
185 37/2.52 17.64 0.0991 1673.0
240 61/2.25 20.25 0.0754 2199.0
300 61 / 2.52 22.68 0.0601 2759.0
400 61/2.85 25.65 0.0470 3528.0
500 61 / 3.20 28.80 0.0366 4448.0
630 127/2.52 32.76 0.0283 5744.0
800 127/2.85 37.05 0.0221 7346.0
1000 127/3.20 41.60 0.0176 9260.0
 PVC/ CU / PVC (SINGLECORE)
PVC Insulated, Non-Sheathed Cable, 450 / 750V, SS358, BS6004, IEC60227

CONSTRUCTION
Conductor: REFERENCE STANDARDS
Plain Annealed Copper, Class 2 Stranded Design Specification: SS358, BS6004, IEC60227 Conductor:
Circular or Compacted IEC60228, BS EN60228
Flame Retardancy: IEC60332-1, BS EN60332-1
Insulation: Polyvinyl Chloride (PVC)
Compound Type C
Insulation Colour:
Red, Black, Yellow, Blue INSTALLATION REFERENCE
Green/Yellow, Brown, Grey or Others Min. Bending Radius (mm): 6 x cable overall diameter
ELECTRICAL CHARACTERISTICS
Max. Pulling Tension (N/mm2): 50
Operating Voltage, Uo/U: 450/750V

Operating Temperature: -15°C to 70°C

Final Short Circuit 160°C for cable < 300mm2

140°C for cable >300mm2

Test Voltage: 2.5kV for 5 minutes

Nominal No. and Disameter Radial Thickness Mean Overall Diameter Approximate
Conductor Area Of Wires of Insulation (Upper Limit) Weight
(mm2) (No./mm) (mm) (mm) (kg/km)
1 x 1.5 7/0.53 0.7 3.4 22.7
1 X 2.5 7 / 0.67 0.8 4.2 34.0
1 x4 7/0.85 0.8 4.8 50.0
1x6 7/1.04 0.8 5.4 70.9
1 X10 7 / 1.35 1.0 6.8 117.5
1 x 16 7/1.70 1.0 8.0 177.4
1 x25 7/2.14 1.2 9.8 282.0
1 x35 7 / 2.52 1.2 11.0 380.3
1 x 50 19/1.78 1.4 13.0 515.8
1 x 70 19/2.14 1.4 15.0 726.4
1 x 95 19/2.52 1.6 17.0 1002.9
1 x 120 37/2.03 1.6 19.0 1251.0
1 x150 37/2.25 1.8 21.0 1538.7
1 x 185 37/2.52 2.0 23.5 1927.9
1 x 240 61/2.25 2.2 26.5 2522.6
1 x300 61/2.52 2.4 29.5 3155.2
1 x 400 61 / 2.85 2.6 33.5 4018.0
1 x500 61 / 3.20 2.8 37.0 5044.9
1 x 630 127/2.52 2.8 41.0 6443.4
 PVC/ CU / PVC (SWITCHBOARD WIRES SINGLE CORE)
PVC Insulated, Non-Sheathed Cable, 0.6 / 1kV, BS6231

CONSTRUCTION REFERENCE STANDARDS

Conductor: Plain Annealed Copper, Class 5 Stranded Design Specification: BS6231
Circular or Compacted
Conductor: IEC60228, BS EN60228
Polyvinyl Chloride (PVC)
Insulation: Compound Type TI1 Flame Retardancy: IEC60332-1, BS EN60332-1
Insulation Colour: Black, Green/Yellow, Red, Yellow, Blue,
White, Brown, Grey or Others INSTALLATION REFERENCE
Min. Bending Radius (mm): 6 x cable overall diameter
ELECTRICAL CHARACTERISTICS
Operating Voltage, Uo/U: 0.6/1 KV Max. Pulling Tension (N/mm2) 50

Operating Temperature: -15°C to 70°C

Final Short Circuit Temperature: 160°C
Test Voltage: 3.5kV for 5 minutes

Table-9

Nominal Mean Overall Minimum

Radial Thickness Approximate
Conductor No. and Diameter of Diameter Insulation
of Insulation Weight
Area Wires (no./mm) (Upper Limit) Resistance at 70°C
(mm) (kg/km)
(mm2) (mm) (Mohm • km)
1 x0.5 16/0.2 0.8 2.6 11.3 0.0161
1 x 0.75 24/0.2 0.8 2.8 14.5 0.0141
1 x1.0 32 / 0.2 0.8 3.0 17.5 0.0128
1 x 1.5 30/0.25 0.8 3.3 23.0 0.0111
1 X 2.5 50/0.25 0.8 3.7 34.0 0.0094
1x4 56 / 0.3 0.8 4.3 50.2 0.0077
1x6 84 / 0.3 0.8 4.9 71.0 0.0059
1 x 10 80/0.4 1.0 6.3 119.3 0.0058
1x16 128/0.4 1.0 7.4 181.3 0.0048
11x25
x16
200 / 0.4 1.2 9.1 280.9 0.0047
^1x35
1 x25
280 / 0.4 1.2 10.3 382.3 0.0040
1 x 50 400 / 0.4 1.4 12.2 544.1 0.0039
1 x70 356/0.5 1.4 13.8 739.9 0.0033
1 x 95 485 / 0.5 1.6 16.1 1005.2 0.0032
1 x 120 614/0.5 1.6 17.6 1255.7 0.0029
1 x150 765/0.5 1.8 19.7 1565.6 0.0029
1 x 185 994/0.5 2.0 22.3 2028.7 0.0029
1 x 240 1125 / 0.5 2.2 23.9 2304.1 0.0028
 PVC / CU / PVC / PVC (SINGLE CORE)
PVC Insulated, PVC Sheathed Cable, 0.6/1 kV, 1EC60502

REFERENCE STANDARDS
CONSTRUCTION
Design Specification: IEC60502-1
Conductor:
Plain Annealed Copper, Class 2 Stranded Circular or Conductor: IEC60228, BS EN60228
Compacted
Insulation:
Flame
Polyvinyl Chloride (PVC) Compound Type A Retardancy: IEC60332-1, BS EN60332-1
Insulation Colour: Red or Black
Outer Sheath: Polyvinyl Chloride (PVC) Compound Type ST 1 INSTALLATION REFERENCE
Min. Bending Radius (mm): 6 x cable overall diameter
Outer Sheath Colour: Black or Others Max. Pulling Tension (N/mm2): 50

ELECTRICAL
CHARACTERISTICS
Operating Voltage: 0.6/1 KV

Operating:
-15°C to 70°C
attemperator:

Final Short Circuit 160°C for cable < 300mm2 140°C for cable >300mm2
Temperature:
Test Voltage: 3.5kV for 5 minutes

Table-10

Mean Overall Minimum

Nominal Radial Thickness Approximate
No. and Diameter of Diameter Insulation
Conductor Area of Insulation Weight
Wires (no./mm) (Upper Limit) Resistance at 70°C
(mm2) (mm) (kg/km)
(mm) (Mohm • km)
1 x 1.5 7/0.53 0.8 6.3 68
1 x2.5 7 / 0.67 0.8 6.7 80
1X4 7 / 0.85 1.0 7.7 108
1x6 7 / 1.04 1.0 8.2 133
1 x 10 7/1.35 1.0 9.2 180
1 x16 7/1.70 1.0 10.2 245

1 x 25 7/2.14 1.2 11.9 357

1 x35 7/2.52 1.2 13.1 460
1 x50 19/1.78 1.4 14.8 604
1 x 70 19/2.14 1.4 16.6 818

1 x95 19/2.52 1.6 19.1 1113

1 x 120 37 / 2.03 1.6 20.7 1363
1 x 150 37/2.25 1.8 22.9 1668
1 x 185 37/2.52 2.0 25.3 2077
1 x 240 61 / 2.25 2.2 28.6 2692

1 x3OO 61/2.52 2.4 31.6 3345

1 x400 61 / 2.85 2.6 35.2 4228
1 x 500 61 / 3.20 2.8 38.9 5275
1 x 630 127/2.52 2.8 43.1 6682

1 x 800 127/2.85 2.8 47.6 8407

1 x1000 127/3.20 3.0 52.9 10535
 PVC / CU/ PVC/ PVC (2 CORES - 5 CORES)
PVC Insulated, PVC Sheathed Cable, 0.6/1 kV, IEC60502
CONSTRUCTION ELECTRICAL CHARACTERISTICS
Conductor: Operating Voltage, Uo/U: 0.6/1 KV
Plain Annealed Copper, Class 2
Stranded Circular, Compacted or -15°C to 70°C
Sectored Operating Temperature:
Insulation:
Polyvinyl Chloride (PVC) Compound Final Short Circuit Temperature: 160°C for cable < 300mm2
Type A 140°C for cable >300mm2
Insulation Colour: Test Voltage:
3.5kV for 5 minutes
2 Cores: REFERENCE STANDARDS
3Cores:
Brown, Blue or Red, Black Design Specification:
Brown, Black, Grey or Red, Yellow, IEC60502-1
Blue
4Cores: Conductor: IEC60228, BS EN60228
Brown, Black, Grey, Blue or Red,
Yellow, Blue, Black Flame Retardancy: IEC60332-1, BS EN60332-1
5Cores:
Brown, Black, Grey, Blue,
Green/Yellow or Red, Yellow, Blue, INSTALLATION REFERENCE
Assembly: Black, Green/Yellow or White with Min. Bending Radius (mm): 8 x cable overall diameter
Black numbering or Others
Outer Sheath: Polyvinyl Chloride (PVC) Compound Max. Pulling Tension (N/mm2): 50
CoresST
Type cabled
1 together with filler and
Outer Sheath Colour: covered
Black with Polyester (PET) Tape

Nominal No. and Diameter Radial Thickness Cable Overall Approximate

Conductor Area of Wires of Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)
2x 1.5 7 / 0.53 0.8 10.4 153
2x2.5 7 / 0.67 0.8 11.2 183
2x4 7/0.85 1.0 13.3 250
2x6 7/1.04 1.0 14.4 304
2x10 7/1.35 1.0 16.3 409
2x16 7 / 1.70 1.0 18.4 552
2x25 7/2.14 1.2 21.8 789
2x35 7/2.52 1.2 24.1 1007
2 x 50 19/1.78 1.4 24.1 1278
2 x 70 19/2.14 1.4 26.8 1731
2x95 19/2.52 1.6 30.6 2323
2 X 120 37 / 2.03 1.6 33.1 2851
2x150 37 / 2.25 1.8 36.7 3467
2x185 37/2.52 2.0 40.6 4302
2 x 240 61/2.25 2.2 45.3 5536
2 x 300 61/2.52 2.4 50.1 6868

Table-11
 PVC
CU/PVC/PVC (2 CORES-5 CORES)
PVC Insulated, PVC Sheathed Cable, 0.6/1 kV, IEC60502

Nominal No. and Diameter Radial Thickness Cable Overall Approximate

Conductor Area of Wires of Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)

3x1.5 7/0.53 0.8 10.9 182

3x2.5 7 / 0.67 0.8 11.8 223
3x4 7 / 0.85 1.0 14.1 311
3x6 7 / 1.04 1.0 15.3 388
3x 10 7/1.35 1.0 17.3 535
3x16 7/1.70 1.0 19.6 737
3x25 7/2.14 1.2 23.3 1075
3x35 7/2.52 1.2 25.7 1389
3 x 50 (S) 19/1.78 1.4 28.3 1825
3 x 70 (S) 19/2.14 1.4 31.7 2491
3 x 95 (S) 19/2.52 1.6 36.4 3378
3x120 (S) 37 / 2.03 1.6 39.5 4158
3 x 150 (S) 37 / 2.25 1.8 43.8 5064
3x185 (S) 37/2.52 2.0 48.5 6292
3 x 240 (S) 61/2.25 2.2 54.5 8144
3 x 300 (S) 61 / 2.52 2.4 60.1 10086
3 x 400 (S) 61 / 2.85 2.6 68.2 12800
4x 1.5 7/0.53 0.8 11.8 216
4x2.5 7/0.67 0.8 12.8 267
4x4 7/0.85 1.0 15.3 379
4x6 7 / 1.04 1.0 16.7 477
4x10 7/1.35 1.0 18.9 669
4x 16 7 / 1.70 1.0 21.5 932
4x25(S) 7/2.14 1.2 25.6 1372
4x35(S) 7 / 2.52 1.2 28.4 1785
4x50 (S) 19/1.78 1.4 32.7 2388
4 x 70 (S) 19/2.14 1.4 36.7 3269
4 x 95 (S) 19/2.52 1.6 42.2 4437
4x 120 (S) 37/2.03 1.6 45.9 5469
4x 150 (S) 37 / 2.25 1.8 51.1 6690
4x185 (S) 37/2.52 2.0 56.3 8287
4 x 240 (S) 61/2.25 2.2 63.3 10766
4 x 300 (S) 61/2.52 2.4 70.2 13373
4 x 400 (S) 61 /2.85 2.6 79.7 16968
4 x 500 (S) 61 / 3.20 2.8 88.0 21161
5x1.5 7 / 0.53 0.8 12.7 250
5x2.5 7/0.67 0.8 13.8 313
5x4 7/0.85 1.0 16.6 448
5x6 7 / 1.04 1.0 18.2 569
5x 10 7/1.35 1.0 20.7 804
5x16 7/1.70 1.0 23.5 1129
5x25 7/2.14 1.2 28.2 1672
5x35 7 / 2.52 1.2 31.4 2198
5x50 19/1.78 1.4 36.5 2946
5x70 19/2.14 1.4 41.8 4068
5x95 19/2.52 1.6 48.2 5506
5x120 37/2.03 1.6 52.9 6820
5x150 37/2.25 1.8 58.4 8306
5x185 37/2.52 2.0 65.0 10331
5x240 61 / 2.25 2.2 73.7 13425
5x300 61/2.52 2.4 81.7 16683
Note: (S) - Sectoral Shaped Stranded Conductors.
Table-12
 PVC
CU / PVC / PVC (MULTI-CORES)
PVC Insulated, PVC Sheathed Cable, 0.6/1 kV, BS6346

CONSTRUCTION ELECTRICAL CHARACTERISTICS

Operating Voltage, Uo/U: 0.6/1 KV
Conductor: Plain Annealed Copper, Class 2
Stranded Circular or Compacted Operating Temperature: -15°C to 70°C
Final Short
Polyvinyl Chloride (PVC) Compound TypeTI1
Insulation:Color:
Insulation 2 Cores: Circuit
Test Temperature:
Voltage: 160°C
3.5kV for 5 minutes
Brown, Blue or Red, Black
3Cores:
Brown, Black, Grey or Red, Yellow, Blue REFERENCE STANDARDS
4Cores: Design Specification: BS6346, In-House
Brown, Black, Grey, Blue or Red, Yellow,
Blue, Black Conductor: IEC60228, BS EN60228
5Cores:
Brown, Black, Grey, Blue, Green/Yellow or Flame Retardancy: IEC60332-1, BS EN60332-1
Red, Yellow, Blue, Black, Green/ Yellow or INSTALLATION REFERENCE
White with Black numbering or Others Min. Bending Radius (mm): 8 x cable overall diameter
7 Cores & above:
Assembly: White cabled
Cores with Black numbering
together or Others
and covered with Max. Pulling Tension 50
Polyester (PET) Tape (N/mm2):
Outer Sheath: Polyvinyl Chloride (PVC) Compound Type TM
1
Outer Sheath Color: Black

Nominal No. and Diameter Radial Thickness Cable Overall Approximate

No. of Cores Conductor Area of Wires of Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)

2 7/0.53 0.6 8.9 129

3 7/0.53 0.6 9.3 157
4 7/0.53 0.6 10.1 189
5 7/0.53 0.6 10.9 221
7 7/0.53 0.6 11.9 280
10 1.5 7/0.53 0.6 15.0 390
12 7/0.53 0.6 15.4 441
19 7/0.53 0.6 18.1 640
20 7/0.53 0.6 19.2 684
24 7/0.53 0.6 21.1 801
37 7/0.53 0.6 24.2 1149
Note: Other conductor sizes and core configurations are available upon request.

Table-13
PVC
CU / PVC / PVC (MULTI-CORES)
PVC Insulated, PVC Sheathed Cable, 0.6/1 kV, BS6346

Nominal No. and Diameter Radial Thickness Cable Overall Approximate

Conductor Area of Wires of Insulation Diameter Weight
No. of Cores (mm2) (no./mm) (mm) (mm) (kg/km)
2 7/0.67 0.7 10.5 177
3 7/0.67 0.7 11.1 219
4 7/0.67 0.7 12.0 266
5 7/0.67 0.7 13.0 313
7 7/0.67 0.7 14.1 399
10 2.5 7/0.67 0.7 17.6 548
12 7 / 0.67 0.7 18.2 626
19 7/0.67 0.7 21.4 918
20 7 / 0.67 0.7 22.7 979
24 7/0.67 0.7 25.1 1151
37 7/0.67 0.7 28.8 1667

2 7/0.85 0.8 12.0 232

3 7/0.85 0.8 12.7 294
4 7/0.85 0.8 13.8 361
5 7/0.85 0.8 15.0 430
7 4 7/0.85 0.8 16.4 556
10 7/0.85 0.8 20.8 780
12 7/0.85 0.8 21.5 896
19 7/0.85 0.8 25.3 1329
20 7/0.85 0.8 27.1 1426
24 7/0.85 0.8 29.9 1681
37 7/0.85 0.8 34.4 2454
Note: Other conductor sizes and core configurations are available upon request.

Table-14
 PVC/ CU / PVC / PVC / AWA / PVC (single core)
PVC Insulated, PVC Bedded, Aluminum Wire Armored, PVC Sheathed Cable, 0.6 / 1
kV, BS6346

CONSTRUCTION ELECTRICAL CHARACTERISTICS

Conductor: Plain Annealed Copper, Class 2 Operating Voltage, Uo/U: 0.6/1 KV
Stranded Circular or Compacted
Operating Temperature: -15°C to 70°C
Insulation: Polyvinyl Chloride (PVC) Compound
Type TI1 Final Short Circuit Temperature: 160°C for cable < 300mm2
140°Cfor cable >300mm2
Insulation Color: Black
Test Voltage: 3.5kV for 5 minutes
Bedding: Polyvinyl
Black Chloride (PVC) Compound REFERENCE STANDARDS
TypeTM 1 Design Specification: BS6346
Bedding Color: Aluminum Wire Armored (AWA)
Conductor: IEC60228, BS EN60228
Armour: Polyvinyl Chloride (PVC) Compound
Flame Retardancy: IEC60332-1, BS EN60332-1
Outer Sheath: Type TM 1
Outer Sheath Color: Black INSTALLATION REFERENCE
Min. Bending Radius (mm): 8 x cable overall diameter

Max. Pulling Tension (N/mm2): 50

Nominal No. and Radial Diameter Amour Cable Overall Approximate

Conductor Area Diameter Thickness Under Armour Wire Diameter Diameter Weight
(mm2) Of Wires Of Insulation (mm) (mm) (mm) (kg/km)
(no. / mm) (mm)
13.5
1 x 50 19/1.78 1.4 1.25 19.1 169
1 x 70 19/2.14 1.4 15.3 1.25 21.1 1018
17.6
1 x 95 19/2.52 1.6 1.25 23.4 1328
19.6
1 x 120 37 / 2.03 1.6 1.60 26.3 1686
37/2.25 21.6 28.3
1x150 1.8 1.60 2006
23.8
1 x 185 37/2.52 2.0 1.60 30.7 2443
1 x 240 26.9
61 / 2.25 2.2 1.60 34.0 3101
29.7
1 X 300 61 / 2.52 2.4 1.60 36.8 3719
33.5
1 X400 61 / 2.85 2.6 2.00 41.8 4861
37.0
1 x 500 61 / 3.20 2.8 2.00 45.3 5956
41.0
1 x 630 127 / 2.52 2.8 2.00 49.5 7453
45.7
1 x800 127/2.85 2.8 2.50 55.6 9523
1 x 1000 127/3.20 3.0 50.6 2.50 60.7 11749

Table-15
 PVC
CU / PVC / PVC / SWA / PVC (2 cores - 5 cores)
PVC Insulated, PVC Bedded, Galvanized Steel Wire Armored, PVC Sheathed Cable, 0.6 / 1
kV, BS6346

CONSTRUCTION Outer Sheath: Polyvinyl Chloride (PVC)

Conductor: Plain Annealed Copper, Class 2 Compound Type TM 1
Stranded Circular, Compacted or
Sectored Outer Sheath Color: Black

Insulation: Polyvinyl Chloride (PVC) Compound

Insulation Color: Type TI1 ELECTRICAL CHARACTERISTICS
Operating Voltage, Uo/U: 0.6/1 KV

2Cores: Operating Temperature: -15°C to 70°C

Brown, Blue or Red, Black
3Cores: Final Short Circuit Temperature: 160°C for cable < 300mm2
Brown, Black, Grey or Red, Yellow, Blue 140°C for cable >300mm2
4Cores:
Brown, Black, Grey, Blue or Red, Yellow, Test Voltage: 3.5 kV for 5 minutes
REFERENCE STANDARDS
Assembly: Blue, Black Design Specification: BS6346
5Cores:
Brown, Black, Grey, Blue, Green/Yellow Conductor: IEC60228, BS EN60228
or Red, Yellow, Blue, Black,
Green/Yellow or White with Black
numbering or Others

Cores cabled together with filler and

covered with Polyester (PET) Tape

Bedding: Polyvinyl Chloride (PVC) Compound Flame Retardancy: IEC60332-1, BS EN60332-1

Type TM 1

Bedding Color: Black INSTALLATION REFERENCE

Min. Bending Radius (mm); 8 x cable overall diameter
Armour: Galvanized Steel Wire Armored (SWA)
Max. Pulling Tension (N/mm2): 70

Nominal Conductor No. and Radial Diameter Armour Cable Overall Approximate
Area Diameter Thickness Under Armour Wire Diameter Diameter Weight
(mm2) of Wires Of Insulation (mm) (mm) (mm) (kg/km)
(no./mm) (mm)

2x1.5 7/0.53 0.6 7.5 0.90 12.3 265

2x2.5 7 / 0.67 0.7 8.7 0.90 13.5 319
2x4 7 / 0.85 0.8 10.2 0.90 15.0 392
2x6 7 / 1.04 0.8 11.3 0.90 16.3 471
2x 10 7/1.35 1.0 14.0 1.25 19.9 745
2x16 7 / 1.70 1.0 16.1 1.25 22.0 933
2x25 7/2.14 1.2 19.9 1.60 26.7 1435
2x35 7/2.52 1.2 22.2 1.60 29.2 1730
2 x 50 19/1.78 1.4 21.2 1.60 28.3 2053
2 x 70 19/2.14 1.4 24.2 1.60 31.3 2613
2 x 95 19/2.52 1.6 26.8 2.00 35.1 3527
2x120 37/2.03 1.6 29.6 2.00 38.1 4180
2 x 150 37 / 2.25 1.8 32.9 2.00 41.6 4939
2x185 37/2.52 2.0 36.5 2.50 46.4 6271
2 X 240 61 / 2.25 2.2 42.2 2.50 52.3 8068
2 X 300 61/2.52 2.4 46.2 2.50 56.7 8635

Table-16
 PVC
CU / PVC / PVC / SWA / PVC (2 cores - s cores)
PVC Insulated, PVC Bedded, Galvanized Steel Wire Armored, PVC Sheathed Cable, 0.6 / 1
kV, BS6346

No. and Radial

Nominal Diameter Under Armour Cable Overall Approximate
Diameter Thickness
Conductor Area Armour Wire Diameter Diameter Weight
of Wires of Insulation
(mm2) (mm) (mm) (mm) (kg/km)
(no./mm) (mm)
3x1.5 7/0.53 0.6 7.9 0.90 12.7 293
3x2.5 7 / 0.67 0.7 9.3 0.90 14.1 363
3x4 7 / 0.85 0.8 10.9 0.90 15.7 454
3x6 7/1.04 0.8 12.1 1.25 17.8 644
3x10 7/1.35 1.0 15.0 1.25 20.9 884
3x16 7/1.70 1.0 17.3 1.25 23.2 1141
3x25(S) 7/2.14 1.2 21.4 1.60 28.2 1746
3x35(S) 7 / 2.52 1.2 23.8 1.60 30.8 2155
3 x 50 (S) 19/1.78 1.4 25.8 1.60 31.0 2666
3 x 70 (S) 19/2.14 1.4 27.5 2.00 35.7 3709
3 x 95 (S) 19/2.52 1.6 31.0 2.00 39.4 4710
3x120 (S) 37/2.03 1.6 34.0 2.00 42.6 5634
3x150 (S) 37/2.25 1.8 38.2 2.50 48.2 7144
3x185 (S) 37/2.52 2.0 44.2 2.50 54.4 8894
3 x 240 (S) 61 / 2.25 2.2 49.3 2.50 59.7 11004
3 x 300 (S) 61 / 2.52 2.4 53.2 2.50 64.0 13182
3 x 400 (S) 61 / 2.85 2.6 51.7 2.50 72.9 16480
4x 1.5 7 / 0.53 0.6 8.7 0.90 13.5 344
4x2.5 7 / 0.67 0.7 10.2 0.90 15.0 416
4x4 7 / 0.85 0.8 12.0 1.25 17.7 629
4x6 7 / 1.04 0.8 13.4 1.25 19.1 752
4x10 7/1.35 1.0 16.6 1.25 22.5 1049
4x16 7/1.70 1.0 19.5 1.60 26.3 1554
4x25(S) 7/2.14 1.2 23.7 1.60 30.7 2131
4x35(S) 7/2.52 1.2 26.4 1.60 33.6 2640
4 x 50 (S) 19/1.78 1.4 25.8 2.00 34.0 3474
4 x 70 (S) 19/2.14 1.4 29.8 2.00 38.2 4533
4 x 95 (S) 19/2.52 1.6 33.5 2.00 42.1 5827
4x 120 (S) 37/2.03 1.6 36.9 2.50 46.9 7407
4x 150 (S) 37/2.25 1.8 44.0 2.50 54.2 9238
4x185 (S) 37/2.52 2.0 48.6 2.50 59.0 11108
4 x 240 (S) 61/2.25 2.2 55.5 2.50 66.3 13950
4 x 300 (S) 61 / 2.52 2.4 61.4 2.50 72.6 16921
4 x 400 (S) 61 / 2.85 2.6 70.7 3.15 83.3 21961
5x1.5 7/0.53 0.6 9.5 0.90 14.3 376
5x2.5 7 / 0.67 0.7 11.2 0.90 16.2 483
5x4 7 / 0.85 0.8 13.2 1.25 18.9 716
5x6 7 / 1.04 0.8 14.7 1.25 20.6 870
5x10 7/1.35 1.0 18.7 1.60 25.5 1389
5x 16 7/1.70 1.0 21.5 1.60 28.3 1810
5x25 7/2.14 1.2 26.2 1.60 33.4 2520
5x35 7/2.52 1.2 29.3 1.60 37.3 3137
5x50 19/ 1.78 1.4 34.6 2.00 43.0 4377
5x70 19/2.14 1.4 39.4 2.00 48.0 5669
Note: (S) - Sectoral Stranded Conductors.

Table-17
 PVC
CU / PVC / PVC / SWA / PVC (MULTI-CORES)
PVC Insulated, PVC Bedded, Galvanized Steel Wire Armored, PVC Sheathed Cable, 0.6 / 1 kV, BS6346

Nominal No. and Radial

No. of Cores Armour Wire Cable Overall Approximate
Conductor Diameter Thickness Diameter Under
Diameter Diameter Weight
Area of Wires of Insulation Armour (mm)
(mm) (mm) (kg/km)
(mm2) (no./mm) (mm)
5 7/0.67 0.7 11.2 1.25 16.5 589
7 2.5 7 / 0.67 0.7 12.2 1.25 18.2 694
10 7/0.67 0.7 15.7 1.25 21.7 920
5 7 / 0.85 0.8 13.2 1.25 19.2 755
7 4 7 / 0.85 0.8 14.5 1.25 20.5 903
10 7/0.85 0.8 19.5 2.0 26.4 1560
12 4 7/0.85 0.8 20.2 2.0 27.1 1695
Note: Other conductor sizes and core configurations are available upon request.

Table-18
 PVC FLEXIBLE-CABLES
(SINGLE CORE, 2 CORES - 4 CORES)
PVC Insulated Flexible Cable, PVC Insulated PVC Sheathed Flexible Cable, 250V/440V, Imperial Unit BS
2004

CONSTRUCTION ELECTRICAL CHARACTERISTICS

Conductor: Plain Annealed Copper, Class 5 Operating Voltage, Uo/U: 250/440V
Stranded Circular
Operating Temperature: -15°C to 70°C
Insulation: Polyvinyl Chloride (PVC) Compound
TypeTI1 Final Short Circuit Temperature: 160°C
Insulation Color: Single Core:
Black, Blue, White, Brown, Green or Test Voltage:STANDARDS
REFERENCE 1.5kV for 5 minutes
Others Design Specification: BS2004
2Cores:
Blue, Brown Conductor: BS3360, BS EN60228
3Cores:
Blue, Brown, Green/Yellow Flame Retardancy: IEC60332-1, BS EN60332-1
4Cores: INSTALLATION REFERENCE
Outer Sheath: Polyvinyl Chloride
Blue, Brown, Black,(PVC) Compound
Green/Yellow Min. Bending Radius (mm): 5D for D < 10mm
(For 2,3,4 cores only) TypeT6 6D for 10mm- 25mm

Outer Sheath Color: Grey or Black Max. Pulling Tension (N/mm2): 15

(For 2,3,4 cores only)

No. and Diameter Radial Thickness Cable Overall

Nominal Conductor Approximate
Of Wire of Insulation Diameter
Area (mm2) Weight (kg/100yd)
(on. /in) (mm) (mm)
1 x 0.41 14/0.0076 0.64 2.4 1.0
1 x 0.87 23/0.0076 0.64 2.7 1.3
1 x 1.17 40 / 0.0076 0.64 3.0 1.8
1 x 2.05 70 / 0.0076 0.64 3.5 2.7
1 x 3.22 110/0.0076 0.64 3.9 3.8
1 x 4.74 162/0.0076 0.78 4.8 5.5

2x0.41 14/0.0076 0.64 6.7 5.1

2 x 0.87 23/0.0076 0.64 7.1 6.0
2x1.17 40/0.0076 0.64 7.8 7.7
2 x 2.05 70 / 0.0076 0.64 9.4 11.5
2x3.22 110/0.0076 0.64 10.3 15.0
2x4.74 162/0.0076 0.78 11.7 20.5

3x0.41 14/0.0076 0.64 7.0 5.7

3x0.87 23 / 0.0076 0.64 7.5 7.0
3x1.17 40 / 0.0076 0.64 8.3 9.1
3 x 2.05 70/0.0076 0.64 9.9 13.8
3 x 3.22 110/0.0076 0.64 11.0 18.2
3 x 4.74 162/0.0076 0.78 13.2 26.6

4x0.41 14/0.0076 0.64 7.6 6.7

4 x 0.87 23/0.0076 0.64 8.1 8.3
4x1.17 40/0.0076 0.64 9.7 12.1
4 x 2.05 70/0.0076 0.64 10.7 16.7
4x3.22 110/0.0076 0.64 11.9 22.2
4x4.74 162/0.0076 0.78 14.0 31.2

Table-19
 XLPE CABLES
CU/XLPE/PVC (SINGLE CORE)
XLPE Insulated, PVC Sheathed Cable, 0.6 / 1 kV, IEC60502

CONSTRUCTION REFERENCE STANDARDS

Conductor: Plain Annealed Copper, Design Specification: IEC 60502-1
Class 2
Stranded Circular or Conductor: IEC 60228, BS
Compacted EN60228
Flame Retardancy:
IEC 60332-1, BS
EN60332-1

Insulation: Cross-linked Polyethylene INSTALLATION

(XLPE) Compound REFERENCE 8x cable overall
Min. Bending Radius diameter
Insulation Color: Natural (mm):
50
Outer Sheath: Polyvinyl Chloride (PVC)
Compound Type ST2 Max. Pulling Tension
(N/mm2):
Outer Sheath Color: Black

ELECTRICAL
CHARACTERISTICS 0.6/1KV
Operating Voltage, Uo/U:
-15o C to 90o C
Operating Temperature:
250o C
Final Short Circuit
Temperature: 3.5 kV for 5 minutes
Test Voltage:
Nominal No. and Diameter Radial Thickness Approximate
Cable Overall Diameter
Conductor Area of Wires of Insulation Weight
(mm)
(mm2) (no./mm) (mm) (kg/km)
1 x 16 7/1.70 0.7 9.6 225
1 x 25 7/2.14 0.9 11.3 338
1 x35 7 / 2.52 0.9 12.5 443
1 x 50 19/1.78 1.0 14.1 582
1 X70 19/2.14 1.1 16.1 814
1 x 95 19/2.52 1.1 18.2 1097
1x120 37 / 2.03 1.2 20.0 1365
1 x 150 37/2.25 1.4 22.2 1676
1 X185 37/2.52 1.6 24.4 2081
1x240 61/2.25 1.7 27.5 2700
1 x 300 61 / 2.52 1.8 30.3 3355
1 x 400 61 / 2.85 2.0 33.9 4262
1 X500 61 / 3.20 2.2 37.6 5338
1 x630 127/2.52 2.4 42.4 6857
1 x 800 127/2.85 2.6 47.3 8701
1 x1000 127/3.20 2.8 52.4 10891

Table-20
 XLPE CABLES
CU/XLPE/PVC (2 CORES-5 CORES)
XLPE Insulated, PVC Sheathed Cable, 0.6 / 1 kV, IEC60502

CONSTRUCTION ELECTRICAL CHARACTERISTICS

Conductor: Plain Annealed Copper, Class 2 Operating Voltage, Uo/U: 0.6/1 KV –
Stranded Circular, Compacted or
Sectored Operating Temperature: -15°C to 90°C

Insulation: Cross-linked Polyethylene (XLPE) Final Short Circuit Temperature: 250°C

Insulation Color: Compound
2 Cores: Test Voltage: 3.5kV for 5 minutes
Brown, Blue or Red, Black
3Cores:
Brown, Black, Grey or Red, Yellow, REFERENCE STANDARDS
Blue Design Specification: IEC60502-1
4Cores:
Brown, Black, Grey, Blue or Red, Conductor: IEC60228, BS EN60228
Yellow, Blue, Black
5Cores: Flame Retardancy: IEC60332-1, BS EN60332-1
Brown, Black, Grey, Blue,
Green/Yellow or Red, Yellow, Blue, INSTALLATION REFERENCE
Black, Green/Yellow or White with Min. Bending Radius (mm): 8 x cable overall diameter
Assembly: Black numbering or Others
Max. Pulling Tension (N/mmJ): 50
Cores cabled together with filler and
Sheath:Color:
Outer Sheath covered with Polyester (PET) Tape
Black

Nominal Polyvinyl Chloride

No. and Diameter (PVC)Thickness
Radial Compound Cable Overall Approximate
Conductor Area of Wires Type ST2 of Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)
2x1.5 7 / 0.53 0.7 10.0 123
2x2.5 7/0.67 0.7 10.8 153
2x4 7/0.85 0.7 11.9 197
2x6 7 / 1.04 0.7 13.0 252
2x10 7 /1.35 0.7 14.9 358
2x16 7/1.70 0.7 17.0 505
2x25 7/2.14 0.9 20.4 754
2x35 7/2.52 0.9 22.7 984
2 x 50 19/1.78 1.0 22.4 1237
2 x 70 19/2.14 1.1 25.4 1711
2 x 95 19/2.52 1.1 28.2 2287
2x120 37 / 2.03 1.2 31.2 2856
2 X 150 37/2.25 1.4 34.9 3523
2x185 37 / 2.52 1.6 38.1 4387
2 x 240 61 / 2.25 1.7 43.2 5678
2 x 300 61/2.52 1.8 47.4 7028

Table-21
 XLPE CABLES CU/XLPE/PVC (2 CORES-5 CORES)
XLPE Insulated, PVC Sheathed Cable, 0.6 / 1 kV, IEC60502

Nominal Conductor Approximate

No. and Diameter of Radial Thickness of Cable Overall Diameter
Area Weight
2 Wires (no./mm) Insulation (mm) (mm)
(mm ) (kg/km)
3x1.5 7/0.53 0.7 10.5 150
3x2.5 7/0.67 0.7 11.4 190
3x4 7 / 0.85 0.7 12.5 252
3x6 7/1.04 0.7 13.8 328
3x10 7 / 1.35 0.7 15.8 477
3x16 7/1.70 0.7 18.1 684
3x25 7/2.14 0.9 21.8 1035
3x35 7 / 2.52 0.9 24.2 1364
3 x 50 (S) 19/1.78 1.0 25.0 1766
3 x 70 (S) 19/2.14 1.1 28.9 2480
3 x 95 (S) 19/2.52 1.1 32.6 3338
3x120 (S) 37/2.03 1.2 35.8 4166
3x150 (S) 37/2.25 1.4 40.4 5147
3x185 (S) 37/2.52 1.6 45.0 6424
3 x 240 (S) 61 / 2.25 1.7 50.5 8335
3 x 300 (S) 61 / 2.52 1.8 54.6 10297
3 x 400 (S) 61 / 2.85 2.0 63.7 13234
4x 1.5 7/0.53 0.7 11.3 182
4x2.5 7/0.67 0.7 12.3 233
4x4 7/0.85 0.7 13.6 312
4x6 7 / 1.04 0.7 15.0 411
4x10 7/1.35 0.7 17.2 605
4x 16 7/1.70 0.7 19.8 876
4x25 7/2.14 0.9 23.9 1334
4x35 7 / 2.52 0.9 26.7 1766
4 X 50 (S) 19/1.78 1.0 27.0 2284
4 X 70 (S) 19/2.14 1.1 31.4 3231
4 x 95 (S) 19/2.52 1.1 35.3 4354
4x 120 (S) 37 / 2.03 1.2 39.1 5463
4x150 (S) 37/2.25 1.4 44.8 6755
4x185 (S) 37/2.52 1.6 49.8 8446
4 x 240 (S) 61/2.25 1.7 57.1 11016
4 x 300 (S) 61 / 2.52 1.8 63.4 13717
4 x 400 (S) 61 / 2.85 2.0 72.8 17558
4 x 500 (S) 61 / 3.20 2.2 80.8 21991
5x 1.5 7/0.53 0.7 12.1 214
5x2.5 7/0.67 0.7 13.3 278
5x4 7/0.85 0.7 14.7 375
5x6 7/1.04 0.7 16.6 496
5x10 7/1.35 0.7 18.8 737
5x16 7/1.70 0.7 21.6 1072
5x25 7/2.14 0.9 26.3 1640
5x35 7/2.52 0.9 29.3 2176
5x50 19/1.78 1.0 34.2 2849
5x70 19/2.14 1.1 40.0 4170
5x95 19/2.52 1.1 45.3 5617
5x 120 37 / 2.03 1.2 50.6 7056
5x150 37/2.25 1.4 56.2 8680
5x185 37/2.52 1.6 62.8 10860
5x240 61 / 2.25 1.7 70.8 14093
5x300 61 / 2.52 1.8 78.3 17520
Note: (S) - Sectoral Stranded Conductors.

Table-22
 XLPE AWA CABLES
CU / XLPE / PVC / AWA / PVC (single core)
XLPE Insulated, PVC Bedded, Aluminum Wire Armored, PVC Sheathed Cable, 0.6/ 1kV, IEC60502

CONSTRUCTION ELECTRICAL CHARACTERISTICS

Conductor: Plain Annealed Copper, Class 2 Operating Voltage, Uo/U: 0.6/1 KV
Stranded Circular or Compacted
Operating Temperature: -15°C to 90°C
Insulation: Cross-linked Polyethylene (XLPE)
Compound Final Short Circuit Temperature: 250°C
Insulation Color: Natural Test Voltage: 3.5kV for 5 minutes

Bedding: Polyvinyl Chloride (PVC) Compound

Type ST2 REFERENCE STANDARDS
Design Specification: IEC60502-1
Bedding Color: Black
Conductor: IEC60228, BS EN60228
Armour: Aluminum Wire Armored (AWA)
Flame Retardancy: IEC60332-1, BS EN60332-1
Outer Sheath: Polyvinyl Chloride (PVC) Compound
Outer Sheath Color: Type
Black ST2 INSTALLATION REFERENCE
Min. Bending Radius (mm): 8 x cable overall diameter
Max. Pulling Tension (N/mm2): 50

Nominal Conductor No. and Diameter Radial Diameter Armour Cable Overall Approximate
Area (mm!) of Wires Thickness Under Armour Wire Diameter Diameter Weight
(no./mm) of Insulation (mm) (mm) (mm) (kg/km)
(mm)
1 x 50 19/1.78 1.0 13.2 1.25 19.5 897
1 x70 19/2.14 1.1 15.2 1.25 21.5 1150
1 x95 19/2.52 1.1 17.1 1.25 23.4 1444
1 x 120 37 / 2.03 1.2 18.9 1.6 25.9 1787
1x150 37/2.25 1.4 20.9 1.6 27.9 2105
1 x 185 37/2.52 1.6 23.1 1.6 30.1 2535
1 X 240 61 / 2.25 1.7 26.0 1.6 33.2 3178
1 X300 61/2.52 1.8 28.6 1.6 35.8 3840
1 X 400 61/2.85 2.0 32.4 2.0 40.8 4921
1 x 500 61/3.20 2.2 35.9 2.0 44.5 6029
1 X 630 127/2.52 2.4 40.3 2.0 49.1 7551
1 X800 127/2.85 2.6 45.4 2.5 55.6 9646
1 X 1000 127/3.20 2.8 50.3 2.5 60.9 11897

Table-22
 LOW SMOKE ZERO HALOGEN (LSZH) CABLES
CU/XLPE/LSZH (SINGLE CORE)
XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1 kV, IEC60502

CONSTRUCTION REFERENCE STANDARDS

Conductor: Plain Annealed Copper, Class Design Specification: IEC60502-1
2 Stranded Circular or
Compacted Conductor: IEC60228, BS EN60228

Cross-linked Polyethylene Flame Retardancy: IEC60332-3-22 AND

Insulation: (XLPE) Compound BS EN60332-3-22
Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2
Insulation Color: Natural IEC60754-1, IEC60754-2
BS EN50267-2-1, BS EN50267-
Outer Sheath: Low Smoke Zero Halogen 2-2
(LSZH) Compound
INSTALLATION REFERENCE
Outer Sheath Color: Black Min. Bending Radius (mm): 8 x cable overall diameter

ELECTRICAL Max. Pulling Tension (N/mm2): 50

CHARACTERISTICS 0.6/1 Kv
Operating Voltage:
Operating Temperature: -15°C to 90°C

Final Short Circuit 250°C

Temperature:
Test Voltage: 3.5kV for 5 minutes

Nominal No. and Diameter of Radial Thickness Cable Overall Approximate

Conductor Area Wires of Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/icm)
1 x 1.5 7 / 0.53 0.7 6.1 75
1 x 2.5 7 / 0.67 0.7 6.5 89
1x4 7 / 0.85 0.7 7.1 110
1X6 7 / 1.04 0.7 7.6 136
1 X 10 7/1.35 0.7 8.6 186
1 x 16 7/1.70 0.7 9.6 254
1 x 25 7/2.14 0.9 11.3 367
1 x35 7/2.52 0.9 12.5 472
1 x50 19/1.78 1.0 14.1 612
1 x70 19/2.14 1.1 16.1 837
1 x 95 19/2.52 1.1 18.2 1114
1 x 120 37 / 2.03 1.2 20.0 1374
1x150 37/2.25 1.4 22.2 1675
1 x 185 37 / 2.52 1.6 24.4 2066
1 X 240 61 / 2.25 1.7 27.5 2661
1 X300 61/2.52 1.8 30.3 3291
1 x 400 61/2.85 2.0 33.9 4159
1 x500 61 / 3.20 2.2 37.6 5188
1 x 630 127/2.52 2.4 42.4 6638
1 x 800 127/2.85 2.6 47.3 8394
1 x 1000 127/3.20 2.8 52.4 10479

Table-23
 LOW SMOKE ZERO HALOGEN(LSZH) CABLES
CU/XLPE/LSZH (2 cores - 5 CORES)
XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1 kV, IEC60502

CONSTRUCTION ELECTRICAL CHARACTERISTICS

Conductor: Plain Annealed Copper, Class 2 Operating Voltage: 0.6/1 kV
Stranded Circular, Compacted or
Sectored Operating Temperature: -15°C to 90°C

Insulation: Cross-linked Polyethylene (XLPE) Final Short Circuit Temperature: 250°C

Compound
Insulation Color: 2 Cores: Test Voltage: 3.5Kv for 5 minutes
Brown, Blue or Red, Black
3Cores:
Brown, Black, Grey or Red, Yellow, REFERENCE STANDARDS
Blue Design Specification: IEC60502-1
4Cores:
Brown, Black, Grey, Blue or Red, Conductor: IEC60228, BS EN60228
Yellow, Blue, Black
5Cores: Flame Retardancy: IEC60332-3-22, BS EN60332-3-
Brown, Black, Grey, Blue, 22
Green/Yellow or Red, Yellow, Blue, Low Smoke Zero Halogen:
Black, Green/Yellow or White with IEC61034-2, BS EN61034-2
Black numbering or Others IEC60754-1, IEC60754-2 BS
EN50267-2-1, BS EN50267-2-2
INSTALLATION REFERENCE
Cores cabled together with filler and
Min. Bending Radius (mm): 8 x cable overall diameter
Assembly: covered with Polyester (PET) Tape
Max. Pulling Tension (N/mm2): 50
Low Smoke Zero Halogen (LSZH)
Outer Sheath: Compound

Outer Sheath Color: Black

Nominal No. and Diameter Radial Thickness Cable Overall Approximate

Conductor Area Of Wires Of Insulation Diameter Weight
(mm2) (no. / mm) (mm) (mm) (kg/km)
2x1.5 7/0.53 0.7 10.0 137
2x2.5 7 / 0.67 0.7 10.8 170
2x4 7 / 0.85 0.7 11.9 220
2x6 7/1.04 0.7 13.0 280
2x10 7/1.35 0.7 14.9 399
2x16 7 /1.70 0.7 17.0 561
2x25 7/2.14 0.9 20.4 841
2x35 7/2.52 0.9 22.7 1096
2 x 50 19/1.78 1.0 23.4 1240
2 x 70 19/2.14 1.1 25.4 1694
2 x 95 19/2.52 1.1 28.2 2248
2x120 37 / 2.03 1.2 31.2 2782
2x150 37/2.25 1.4 34.9 3418
2x185 37/2.52 1.6 38.7 4233
2 x 240 61 / 2.25 1.7 43.2 5458
2 x 300 61 / 2.52 1.8 47.4 6736

Table-24
FIRE RESISTANT (MICA TAPED) CABLES
MICA GLASS TAPE (MGT)

Mica Tape for fire survival wires & cables is made of mica paper (Phlogopite or Muscovite)
and reinforced with fiber glass cloth or Polyethylene film with sufficient amount of heat
resistant Silicon binder. The tapes have excellent flexibility, high tensile strength and long
length. It survives temperature up to 1000°C. It is non-toxic, chemically neutral and 100%
Halogen free.

Application

• Power and control cables

• Instrumentation and signaling cables
 FIRE RESISTANT (MICA TAPED) CABLES
CU / MGT/ LSZH (single core)
Mica Taped, Cross-linked Polyolefin LSZH Insulated, Non-Sheathed Cable, 450 / 750V BS7211

CONSTRUCTION REFERENCE STANDARDS

Conductor: Plain Annealed Copper, Class 2 Design Specification: BS7211
Stranded Circular or Compacted
Conductor: IEC60228, BS EN60228
Fire Barrier: Mica Tape (MGT)
Fire Resistance: BS6387 (C, W, Z), SS299 (C), IEC60331
Insulation: Cross-linked Polyolefin (LSZH)
Low Smoke Zero Halogen Flame Retardancy: IEC60332-3-22, BS EN60332-3-22
Compound
Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2 IEC60754-
Insulation Color: ORANGE, RED or Others 1, IEC60754-2
BS EN50267-2-1, BS EN50267-2-2
ELECTRICAL CHARACTERISTICS
Operating Voltage: 450 /750V
INSTALLATION REFERENCE
Operating Temperature: -15°C to 90°C Min. Bending Radius (mm): 8 x cable overall diameter

Final Short Circuit Temperature: 250°C Max. Pulling Tension 50

Test Voltage: 3.5Kv for 5 minutes (N/mm2):

Nominal No. and Diameter Radial Thickness Cable Overall Approximate

Conductor Area Of Wires Of Insulation Diameter Weight
(mm2) (no. / mm) (mm) (mm) (kg/km)

1 x 1.5 7/0.53 0.7 4.1 32

1 x2.5 7/0.67 0.8 4.8 46
1x4 7/0.85 0.8 5.3 62
1x6 7 / 1.04 0.8 5.9 84
1 x 10 7/1.35 1.0 7.3 135
1 x 16 7 /1.70 1.0 8.3 195
1 x 25 7/2.14 1.2 10.1 299
1 X35 7 / 2.52 1.2 11.2 397
1 x50 19/1.78 1.4 12.9 533
1 x70 19/2.14 1.4 14.7 740
1 x 95 19/2.52 1.6 17.0 1015
1 x 120 37 / 2.03 1.6 18.7 1257
1 x150 37/2.25 1.8 20.6 1524
1 x185 37/2.52 2.0 22.9 1926
1 x 240 61/2.25 2.2 25.9 2510
1 x300 61 / 2.52 2.4 28.7 3131
1 x400 61/2.85 2.6 32.1 3975
1 x 500 61 / 3.20 2.8 35.6 4978
1 x 630 127/2.52 2.8 39.6 6333
Note: Mica Tape is used as Fire barrier and Cross-linked LSZH Compound will be used as the insulation material.

Table-25
 FIRE RESISTANT (MICA TAPED) CABLES
CU / MGT/ XLPE / LSZH (single core)
Mica Taped, XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1 kV, IEC60502

CONSTRUCTION Plain Annealed Copper, Class REFERENCE STANDARDS

Conductor: 2 Stranded Circular or Design Specification: IEC60502-1
Compacted
Conductor: IEC60228, BS EN60228
Fire Barrier: Mica Tape (MGT)
Fire Resistance: BS6387 (C, W, Z), SS299 (C),
Insulation: Cross-linked Polyethylene IEC60331
(XLPE) Compound
Insulation Color: Natural Flame Retardancy: IEC60332-3-22, BS EN60332-3-
Low Smoke Zero Halogen: IEC61034-2,
22 BS EN61034-2
Outer Sheath: Low Smoke Zero Halogen 1EC60754-1, IEC60754-2
(LSZH) Compound BS EN50267-2-1, BS EN50267-2-
2

Outer Sheath Color: Orange, Red or Others INSTALLATION REFERENCE

Min. Bending Radius (mm): 8 x cable overall diameter

ELECTRICAL Max. Pulling Tension (N/mm2): 50

CHARACTERISTICS 0.6/1 kV
Operating Voltage:

Operating Temperature: -15°C to 90°C

Final Short Circuit 250°C

Temperature:

Test Voltage: 3.5kV for 5 minutes

Nominal No. and Diameter Radial Thickness Cable Overall Approximate

Conductor Area Of Wires Of Insulation Diameter Weight
(mm2) (no. / mm) (mm) (mm) (kg/km)
1 X 1.5 7 / 0.53 0.7 6.1 78
1 x2.5 7 / 0.67 0.7 6.5 92
1 x4 7/0.85 0.7 7.1 114
1 x6 7 /1.04 0.7 7.6 141
1 X 10 7/1.35 0.7 8.6 192
1 x 16 7/1.70 0.7 9.6 261
1 x 25 7/2.14 0.9 11.3 376
1 x 35 7 / 2.52 0.9 12.5 482
1x50 19/1.78 1.0 14.1 624
1 x 70 19/2.14 1.1 16.1 851
1 x 95 19/2.52 1.1 18.2 1131
1 X 120 37 / 2.03 1.2 20.0 1393
1x150 37/2.25 1.4 22.2 1695
1 x 185 37/2.52 1.6 24.4 2088
1 x 240 61 / 2.25 1.7 27.5 2687
1 x 300 61/2.52 1.8 30.3 3319
1 x 400 61 / 2.85 2.0 33.9 4190
1 x500 61 / 3.20 2.2 37.6 5222
1 X630 127/2.52 2.4 42.4 6675
1 x800 127/2.85 2.6 47.3 8436
1 x 1000 127/3.20 2.8 52.4 10525

Table-26
 CU/MGT/ XLPE / LSZH (2cores-5cores)
Mica Taped, XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1 kV, IEC60502

CONSTRUCTION Plain Annealed Copper, Class ELECTRICAL CHARACTERISTICS

Conductor: 2 Stranded 0.6/1 kV
Circular, Compacted or Operating Voltage:
Sectored -15°C to 90°C
Operating Temperature:
Mica Tape (MGT) 250°C
Fire Barrier: Final Short Circuit
Cross-linked Polyethylene Temperature: 3.5 kV for 5 minutes
Insulation: (XLPE) Compound
Test Voltage:
2 Cores: REFERENCE STANDARDS
Insulation Color: Brown, Blue or Red, Black Design Specification: IEC60502-1
3Cores: Conductor:
Brown, Black, Grey or Red, IEC60228, BS EN60228
Yellow, Blue Fire Resistance:
4Cores: BS6387 (C, W, Z), SS299 (C, W,Z),
Brown, Black, Grey, Blue or IEC60331
Red, Yellow, Blue, Black Flame Retardancy:
5Cores: IEC60332-3-22, BS EN60332-3-22
Brown, Black, Grey, Blue,
Green/Yellow or Red, Yellow,
Blue, Black, Green/Yellow or
White with Black numbering
or Others
Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2
Assembly: Cores cabled together with IEC60754-1, IEC60754-2
filler and covered with BS EN50267-2-1, BS EN50267-2-2
Polyester (PET) Tape
INSTALLATION REFERENCE 8 x cable overall diameter
Outer Sheath: Low Smoke Zero Halogen
Min. Bending Radius (mm): 50
(LSZH) Compound

Outer Sheath Color: Orange, Red or Others

Max. Pulling Tension (N/mm2):
Nominal No. and Diameter Radial Thickness Cable Overall Approximate
Conductor Area Of Wires Of Insulation Diameter Weight
(mm2) (no. / mm) (mm) (mm) (kg/km)
2x 1.5 7 / 0.53 0.7 12.1 186
2x2.5 7 / 0.67 0.7 12.9 223
2x4 7 / 0.85 0.7 14.0 277
2x6 7 /1.04 0.7 15.1 343
2x10 7/1.35 0.7 17.0 409
2x16 7 / 1.70 0.7 19.1 639
2x25 7/2.14 0.9 22.5 933
2x35 7 / 2.52 0.9 24.8 1196
2 x 50 19/1.78 1.0 23.4 1292
2 x 70 19/2.14 1.1 26.4 1750
2 x 95 19/2.52 1.1 29.2 2308
2x120 37 / 2.03 1.2 32.2 2852
2x150 37/2.25 1.4 36.0 3484
2x 185 37/2.52 1.6 39.8 4302
2 x 240 61/2.25 1.7 44.2 5528
2 x 300 61/2.52 1.8 48.4 6806

Table-27
 CU/MGT/XLPE/LSZH (2cores-5cores)
Mica Taped, XLPE Insulated, LSZH Sheathed Cable, 0.6 / 1 kV, IEC60502

Nominal No. and Diameter Radial Thickness Cable Overall Approximate

Conductor Area of Wires of Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)
3x1.5 7/0.53 0.7 12.7 213
3x2.5 7/0.67 0.7 13.6 259
3x4 7/0.85 0.7 14.8 328
3x6 7 / 1.04 0.7 16.0 413
3x 10 7 / 1.35 0.7 18.0 577
3x 16 7 / 1.70 0.7 20.3 801
3x25 7/2.14 0.9 24.0 1183
3x35 7 / 2.52 0.9 26.5 1534
3 x 50 (S) 19/1.78 1.0 26.3 1826
3 x 70 (S) 19/2.14 1.1 29.9 2511
3 x 95 (S) 19/2.52 1.1 33.2 3331
3x120 (S) 37/2.03 1.2 36.4 4127
3x150 (S) 37/2.25 1.4 41.3 5056
3x 185 (S) 37/2.52 1.6 45.6 6256
3 x 240 (S) 61 / 2.25 1.7 51.9 8082
3 x 300 (S) 61/2.52 1.8 55.8 9952
3 x 400 (S) 61/2.85 2.0 65.2 12671
3 x 500 (S) 61/3.20 2.2 71.4 15789
4x 1.5 7/0.53 0.7 13.8 254
4x2.5 7/0.67 0.7 14.8 312
4x4 7/0.85 0.7 16.1 400
4x6 7 / 1.04 0.7 17.5 508
4x10 7/1.35 0.7 19.7 718
4x16 7/1.70 0.7 22.3 1006
4x25 7/2.14 0.9 26.5 1496
4x35 7 / 2.52 0.9 29.2 1949
4 x 50 (S) 19/1.78 1.0 29.7 2367
4 x 70 (S) 19/2.14 1.1 33.7 3280
4 x 95 (S) 19/2.52 1.1 37.5 4364
4x 120 (S) 37 / 2.03 1.2 41.7 5430
4x 150 (S) 37 / 2.25 1.4 46.7 6634
4x185 (S) 37/2.52 1.6 51.5 8239
4x240 (S) 61 / 2.25 1.7 58.6 10648
4 x 300 (S) 61 / 2.52 1.8 64.2 13177
4 x 400 (S) 61 / 2.85 2.0 74.1 16752
4 x 500 (S) 61/3.20 2.2 84.9 20967
5x1.5 7 / 0.53 0.7 15.0 301
5x2.5 7/0.67 0.7 16.1 372
5x4 7/0.85 0.7 17.5 480
5x6 7/1.04 0.7 19.1 613
5x10 7 / 1.35 0.7 21.6 872
5x16 7/1.70 0.7 24.4 1229
5x25 7/2.14 0.9 29.1 1835
5x35 7 / 2.52 0.9 32.2 2397
5x50 19/1.78 1.0 37.0 2979
5x70 19/2.14 1.1 42.8 4137
5x95 19/2.52 1.1 48.1 5505
5x120 37 / 2.03 1.2 53.4 6855

Note: (S) - Sectoral Stranded Conductors.

Table-28
 CU/MGT/XLPE/LSZH (multi-cores)
Mica Taped, XLPE Insulated, LSZH Sheathed Cable, 0.6 /1 kV, IEC60502

CONSTRUCTION Plain Annealed Copper, Class 2 Stranded ELECTRICAL CHARACTERISTICS

Conductor: Circular or Compacted Operating Voltage: 0.6/1 kV

Mica Tape (MGT) Operating Temperature: -15°C to 90°C

Fire Barrier:
Cross-linked Polyethylene (XLPE) Final Short Circuit 250°C
Insulation: Compound Temperature:
3.5 kV for 5 minutes
Insulation Color: White with Black numbering or Others Test Voltage:STANDARDS
REFERENCE
Design Specification: IEC60502-1
Assembly: Cores cabled together and covered with
Polyester (PET)Tape Conductor: IEC60228, BS EN60228

Outer Sheath: Low Smoke Zero Halogen (LSZH) Fire Resistance:

Compound BS6387 (C, W, Z), SS299 (C,
W,Z), IEC60331
Outer Sheath Color: Orange, Red or Others Flame Retardancy:
IEC60332-3-22, BS EN60332-3-
Low Smoke Zero Halogen: 22

IEC61034-2, BS EN61034-2
IEC60754-1, IEC60754-2 BS
EN50267-2-1, BS EN50267-2-2

INSTALLATION REFERENCE
Min. Bending Radius (mm): 8 x cable overall diameter

Max. Pulling Tension (N/mm2): 50

No. of Cores Nominal No. and Diameter Radial Thickness Cable Overall Approximate
Conductor Area of Wires of Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)

5 7/0.53 0.7 15.0 301

7 7/0.53 0.7 16.4 400
10 7/0.53 0.7 20.5 543
12 7/0.53 0.7 21.2 608
19 1.5 7 / 0.53 0.7 24.7 852
c2019 7 / 0.53 0.7 26.0 899
24 7/0.53 0.7 28.8 1050
37 7/0.53 0.7 32.9 1470

Note: Other conductor sizes and core configurations are available upon request.

Table-29
 CU / MGT/ XLPE / LSZH (multi-cores)
Mica Taped, XLPE Insulated, LSZH Sheathed Cable, 0.6 /1 kV, IEC60502

Nominal Conductor Radial Thickness of Approximate

No. of Cores No. and Diameter of Cable Overall
Area Insulation Weight
Wires (no./mm) Diameter (mm)
(mm2) (mm) (kg/km)
5 7/0.67 0.7 16.1 372
7 7 / 0.67 0.7 17.7 490
10 7/0.67 0.7 22.2 670
12 2.5 7/0.67 0.7 22.9 756
19 7/0.67 0.7 26.8 1077
20 7/0.67 0.7 28.3 1137
24 7/0.67 0.7 31.3 1333
37 7/0.67 0.7 35.9 1892

5 7/0.85 0.7 17.5 480

7 7 / 0.85 0.7 19.3 626
10 7/0.85 0.7 24.4 862
12 4 7/0.85 0.7 25.2 982
19 7/0.85 0.7 29.5 1422
20 7/0.85 0.7 31.1 1501
24 7/0.85 0.7 34.5 1766
37 7/0.85 0.7 39.8 2561

Note: Other conductor sizes and core configurations are available upon request.

Table-29
Flexible Control and instrumentation Cables
For generations people have tried to build machines and plants which take on
different functions. To raise, sink, slide, drill, transport and much more, and have
attained fantastic results.
Today we control, inform, weld, pack and transport automatically by electric control
and data cables.
These cables are necessary to ensure a frictionless flow of data and material. We are
able to offer most of these cables for many applications.
This catalogue feature Single and Multi-pair cables utilized in communication services and the
interconnection of electrical equipment and instruments especially in and around process
plants. In addition, these cables are also suitable for process control, monitoring applications
and telemetering applications which require the interconnection of electrical instruments and
control equipment for indoor or underground burials.
If you cannot find a suitable cable in our catalogue, we can fabricate this special
cable on request or maybe we can offer you a similar cable from our stock.

VARIOUS TYPES OF INSTRUMENTATION & CONTROL CABLES

FOUND IN THIS CATALOGUE
Overall Screened Cores (Armored & Non-Armored):
Cables for this range are customarily used in the process industries (steel,
pharmaceutical, petrochemical, paper, mining, etc.) providing control
connections for DC or AC networks with an option of a fixed potential, with
respect to earth. Applications are found in value and motor control units,
auxiliary station controls, circuit breaker indications and operations.

Overall Screened Pairs /Thread (Armored & Non-Armored):

The cables mentioned here are overall screened to oppose static & crosstalk noises
ensuring precise and flawless signals to be transmitted. These cables are
recommended where signals transmitted are in excess of 100 millivolts in
instrumentation and control applications. Cables of this classification are mainly used
for interconnections between sensors, monitors and instruments where 100% shield
effectiveness is ensured through our Aluminum foil/PET shield with drain wires.
Instrumentation cables that are used for Indoor applications are unarmored and
cables for direct underground burials are those with steel wire armoring.

Individual & Overall Screened Pairs /Threads (Armored & Non-Armored):

Where noise rejection is essential, individually shielded pairs or triads with an overall
shield are recommended. To provide optimal protection from crosstalk and common
mode interference, individual pair & thread shields are separated from each other
and each contains independent drain wires for grounding. These cables also come
with an overall shield for additional electrostatic noise protection.
The various types of Instrumentation Cables manufactured may be insulated with
our standard PVC, XLPE materials or with our Eco-friendly Non- Toxic Low Smoke
Zero Halogen Flame Retardant materials with or without Fire Resistant
characteristics.
Additionally, our instrumentation cables are available with standard or reduced
flame propagation and low acid gas emission PVC sheaths as well as Low Smoke Zero
Halogen Flame Retardant materials.
Our instrumentation cables are generally manufactured to BS EN50288-7. Should
you need alternative constructions for different conductor sizes or pair
combinations, we can also manufacture to your specific needs, Installation and
operating requirements.

Below are the applicable standards that are used as reference in the construction of
our instrumentation and control cables.

BS6387/SS299
Performance requirements for cables required to maintain circuit integrity under fire
conditions.

BS6724
600 /1000V armored electric cables having thermosetting insulation and low
emission of smoke and corrosive gases when affected by fire.

BS7211
Thermosetting insulated cables (non-armored) for electric power and
lighting with low emission of smoke and corrosive gases when affected by
fire.

BS7629-1
300 / 500V fire-resistant screened cables having low emission of smoke and
corrosive gases when affect by fire. Part 1: Multicore and multi-pair cables.

BS7846
600 /1000V armored fire-resistant electric cables having low emission of
smoke and corrosive gases when affected by fire.

BS EN50288-7:
Multi-element metallic cables used in analogue and digital communication and
control.

Part 7: Sectional specification for Instrumentation and control Cables.

IEC60331
Fire-resistant characteristics of electric cables.

IEC60332-1 / BS4066-1 / BS EN50266-1

Tests in electric cables under fire conditions.

Part 1: Method of test on a single vertical insulated wire or cable.

IEC60332-3 / BS4066-3 / BS EN50266-2
Tests on electric cables under fire conditions.

Part 3: Methods of classification of flame propagation characteristics of

bunched cables.

IEC60754-1 / BS6425-1 / BS EN50267-2-1

Tests on gases evolved during the combustion of materials from cables.

Part 1: Methods of determination of amount of halogen acid gas evolved

during combustion of polymeric materials taken from cables.

IEC60754-2 / BS6425-2 / BS EN50267-2-2

Tests on gases evolved during combustion of materials from cables.

Part 2: Determination of degree of acidity (corrosive) of gases by measuring

pH and conductivity.

IEC61034-2 / BS7622-2 / BS EN61034-2

Measurement of smoke density of electric cables burning under defined
conditions.

Part 2: Test procedure and requirements.

 CU/PVC/OS/PVC (PAIRS & TRIADS)
PVC Insulated, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS
EN50288-7

CU / XLPE / OS / PVC (PAIRS & TRIADS)

XLPE Insulated, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS
EN50288-7

CONSTRUCTION ELECTRICAL
Conductor Plain Annealed Copper, Class 2 Stranded CHARACTERISTICS 300/500V
Circular Operating Voltage, Uo/U:
Operating Temperature: -15°C to 70°C (PVC
Insulation: Polyvinyl Chloride PVC- Compound
Insulated) -15°C to 90°C
TypeTI51 or
(XLPE Insulated)
Cross-linked Polyethylene (XLPE)
Short Circuit Temperature:
Compound
160°C (PVC Insulated)
250°C (XLPE Insulated)
Pair/s - Black/White with Black
Test Voltage: 2 kV for 1 minute
numberings
Insulation Color: Triad/s - Red/Black/White with Black
numberings REFERENCE STANDARDS
Design Specification: BS EN50288-7
Cores twisted to form a pair, triad or quad
Cores Twisted: Conductor: IEC60228, BS EN60228
Multi-pairs, triads or quads are assembled
Lay Up: together in concentric layers to form the Flame Retardancy: IEC60332-3
cable core
INSTALLATION REFERENCE
Polyester Binder Tape Min. Bending Radius (mm): 8 x cable overall diameter
Wrap Film:
Aluminum/Polyester Tape, with a Tinned Max. Pulling Tension 50
Overall Screen: Copper Drain Wire 0.5mm2 (7/0.3mm) (N/mmz):
(OS)

Outer Sheath: Flame Retardancy Polyvinyl Chloride (PVC)

Compound Type ST2 FR.

Black, Blue or Others

Outer Sheath
Color:

Nominal No. and Radial INS-XLPE INS-PVC

No. of Pairs Conductor Diameter Thickness of
Area Of Wires Insulation Cable Overall Approximate Cable Overall Approximate
(mm2) (no./mm) (mm) Diameter Weight Diameter Weight
(mm) (kg/km) (mm) (kg/km)
IP 7/0.3 0.6 7.1 58 7.1 63
2P (Quad) 7/0.3 0.6 8.0 81 8.0 90
2P 7/0.3 0.6 10.7 98 10.7 108
3P 7/0.3 0.6 11.5 126 11.5 141
4P 7/0.3 0.6 12.6 152 12.6 171
5P 7/0.3 0.6 13.7 177 13.7 202
6P 0.5 7/0.3 0.6 15.1 211 15.1 240
8P 7/0.3 0.6 16.9 260 16.9 300
10P 7/0.3 0.6 19.3 322 19.3 371
12P 7/0.3 0.6 19.9 364 19.9 423
16P 7/0.3 0.6 22.1 465 22.1 533
20P 7/0.3 0.6 24.8 560 24.8 659
24P 7/0.3 0.6 27.7 669 27.7 787
36 P 7/0.3 0.6 31.9 943 31.9 1121
• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request

Table-30
 CU / PVC / OS / PVC (PAIRS &TRIADS)
PVC Insulated, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN50288-7

CU / XLPE / OS / PVC (PAIRS &TRIADS)

XLPE Insulated, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN50288-7
Nominal No. and Radial INS-XLPE INS-PVC
No. of Pairs Conductor Diameter Thickness of
Area Of Wires Insulation Cable Overall Approximate Cable Overall Approximate
(mm2) (no./mm) (mm) Diameter Weight Diameter Weight
(mm) (kg/km) (mm) (kg/km)
IP 7/0.37 0.6 7.5 66 7.5 72
2P (Quad) 7/0.37 0.6 8.5 95 8.5 105
2P 7/0.37 0.6 11.6 119 11.6 130
3P 7/0.37 0.6 12.3 148 12.3 165
4P 7/0.37 0.6 13.5 180 13.5 202
5P 7/0,37 0.6 14.9 220 14.9 247
6P 7/0.37 0.6 16.2 253 16.2 285
8P 0.75 7/0.37 0.6 18.2 315 18.2 358
10P 7/0.37 0.6 20.8 390 20.8 444
12P 7/0.37 0.6 21.5 444 21.5 509
16P 7/0.37 0.6 24.0 571 24.0 658
20P 7/0.37 0.6 27.0 704 27.0 812
24P 7/0.37 0.6 30.1 840 30.1 970
36P 7/0.37 0.6 34.7 1215 34.7 1384
IP 7/0.43 0.6 7.9 74 7.9 80
2P (Quad) 7/0.43 0.6 9.0 108 9.0 120
2P 7/0.43 0.6 12.3 135 12.3 147
3P 7/0.43 0.6 13.0 170 13.0 187
4P 7/0.43 0.6 14.2 207 14.2 231
5P 7/0.43 0.6 15.8 254 15.8 283
6P 7/0.43 0.6 17.2 293 17.2 328
8P 1.0 7/0.43 0.6 19.5 378 19.5 424
TOP 7/0.43 0.6 22.1 456 22.1 514
12P 7/0.43 0.6 23.0 534 23.0 604
16P 7/0.43 0.6 25.5 674 25.5 767
20P 7/0.43 0.6 28.7 832 28.7 948
24P 7/0.43 0.6 32.0 994 32.0 1133
36P 7/043 0.6 36.9 1416 36.9 1626
IP 7/0.53 0.6 8.5 89 8.5 95
2P (Quad) 7/0.53 0.6 9.7 134 9.7 147
2P 7/0.53 0.6 13.3 164 13.3 177
3P 7/0.53 0.6 14.2 211 14.2 230
4P 7/0.53 0.6 15.7 268 15.7 294
5P 7/0.53 0.6 17.2 319 17.2 352
6P 7/0.53 0.6 19.0 381 19.0 420
8P 1.5 7/0.53 0.6 21.3 480 21.3 532
1OP 7/0.53 0.6 24.4 595 24.4 660
12P 7/0.53 0.6 25.2 685 25.2 763
16P 7/0.53 0.6 28.2 886 28.2 990
20P 7/0.53 0.6 31.7 1094 31.7 1224
24P 7/0.53 0.6 35.4 1308 35.4 1464
36P 7/0.53 0.6 41.1 1895 41.1 2128

• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request Table-31
 CU / PVC / OS / PVC (PAIRS & TRIADS)
PVC Insulated, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN50288-7

CU / XLPE / OS / PVC (PAIRS&TRIADS)

XLPE Insulated, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN50288-7

Nominal No. and Radial INS-XLPE INS-PVC

No. of Pairs Conductor Diameter Thickness of
Area Of Wires Insulation Cable Overall Approximate Cable Overall Approximate
(mm2) (no./mm) (mm) Diameter Weight Diameter Weight
(mm) (kg/km) (mm) (kg/km)
IP 7/0.67 0.7 9.7 117 9.7 126
2P (Quad) 7/0.67 0.7 11.4 191 11.4 209
2P 7/0.67 0.7 15.7 229 15.7 247
3P 7/0.67 0.7 16.8 300 16.8 327
4P 7/0.67 0.7 18.6 384 18.6 420
5P 7/0.67 0.7 20.4 460 20.4 505
6P 7/0.67 0.7 22.4 548 22.4 602
8P 2.5 7/0.67 0.7 25.5 709 25.5 782
1OP 7/0.67 0.7 29.2 879 29.2 970
12P 7/0.67 0.7 30.2 1015 30.2 1124
16P 7/0.67 0.7 33.8 1315 33.8 1461
20P 7/0.67 0.7 38.0 1625 38.0 1807
24P 7/0.67 0.7 42.5 1941 42.5 2159
36P 7/0.67 0.7 49.2 2817 49.2 3144

• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request. Table-32
Nominal No. and Radial INS-XLPE INS-PVC
No. of Triads Conductor Diameter Thickness of
Area Of Wires Insulation Cable Overall Approximate Cable Overall Approximate
(mm2) (no./mm) (mm) Diameter Weight Diameter Weight
(mm) (kg/km) (mm) (kg/km)
1T 7/0.3 0.6 7.4 69 7.4 77
6T 0.5 7/0.3 0.6 16.8 276 16.8 320
16T 7/0.3 0.6 24.9 630 24.9 748
24T 7/0.3 0.6 31.2 927 31.2 1105
1T 7/0.37 0.6 7.9 80 7.9 88
6T 0.75 7/0.37 0.6 18.0 335 18.0 384
16T 7/0.37 0.6 27.1 796 27.1 926
24T 7/0.37 0.6 34.0 1172 34.0 1367
1T 7/0.43 0.6 8.3 91 8.3 100
6T 1.0 7/0.43 0.6 19.3 404 19.3 456
16T 7/0.43 0.6 28.8 946 28.8 1086
24T 7/0.43 0.6 36.2 1398 36.2 1607

1T 7/0.53 0.6 8.9 111 8.9 121

6T 1.5 7/0.53 0.6 21.2 518 21.2 576
16T 7/0.53 0.6 31.9 1254 31.9 1410
24T 7/0.53 0.6 40.0 1853 40.0 2087
1T 7/0.67 0.7 10.5 157 10.5 171
6T 2.5 7/0.67 0.7 25.3 768 25.3 850
16T 7/0.67 0.7 38.2 1872 38.2 2090
24T 7/0.67 0.7 48.2 2790 48.2 3117

Table-33
 CU / PVC / IS / OS / PVC (PAIRS &THREADS)
PVC Insulated, Individual Aluminum Foil Screened, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS
EN50288-7

CU / XLPE / IS / OS / PVC (pairs & TRIADS)

XLPE Insulated, Individual Aluminum Foil Screened, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS
EN50288-7

CONSTRUCTION Outer Sheath: Flame Retardancy Polyvinyl Chloride (PVC)

Conductor; Plain Annealed Copper, Class 2 Stranded Circular Compound Type ST2 FR.

Insulation: Polyvinyl Chloride (PVC) Compound TypeTI51 or Outer Sheath Color: Black or Blue or Others
Cross-linked Polyethylene (XLPE) Compound
ELECTRICAL CHARACTERISTICS
Pair/s - Black/White with Black numberings Operating Voltage, Uo/U: 300/500V
Triad/s - Red/Black/White with Black
Insulation Color: numberings Operating Temperature: -15°C to 70°C (PVC Insulated) - -
15°C to 90°C (XLPE Insulated)
Cores twisted to form a pair, thread or quad
Final Short Circuit Temperature: 160°C (PVC Insulated)
Cores Twisted: Polyester Binder Tape 250°C (XLPE Insulated)

Wrap Film: Aluminum/Polyester Tape, with a Tinned Copper Test Voltage: 2kV for 1 minute
Drain Wire 0.5mm2 (7/0.3mm) (IS)
Individual Screen; REFERENCE STANDARDS
Multi-pairs, triads or quads are assembled Design Specification: BS EN50288-7
together in concentric layers to form the cable
Conductor:
core IEC60228, BS EN60228
Lay Up:
Flame Retardancy:
Polyester Binder Tape IEC60332-3

Aluminum/Polyester Tape, with a Tinned Copper INSTALLATION REFERENCE 8 x cable overall diameter
Wrap Film: Drain Wire 0.5mm2 (7/0.3mm) (OS) Min. Bending Radius (mm):

Overall Screen: Max. Pulling Tension (N/mm2): 50

Nominal No. and Radial INS-XLPE INS-PVC

No. of Pairs Conductor Diameter Thickness of
Area Of Wires Insulation Cable Overall Approximate Cable Overall Approximate
(mm2) (no./mm) (mm) Diameter Weight Diameter Weight
(mm) (kg/km) (mm) (kg/km)
IP 7/0.3 0.6 7.1 58 7.1 62
2P 7/0.3 0.6 11.3 121 11.3 128
3P 7/0.3 0.6 11.9 151 11.9 161
4P 7/0.3 0.6 13.0 184 13.0 197
5P 7/0.3 0.6 14.4 225 14.4 241
6P 7/0.3 0.6 15.6 259 15.6 279
8P 0.5 7/0.3 0.6 17.7 333 17.7 360
10P 7/0.3 0.6 20.2 411 20.2 445
12P 7/0.3 0.6 20.9 469 20.9 509
»g*
16P : 7/0.3 0.6 23.1 591 23.1 645
20P 7/0.3 0.6 26.0 729 26.0 795
24P 7/0.3 0.6 29.0 870 29.0 951
36P 7/0.3 0.6 33.5 1254 33.5 1375

• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request

Table-34
 CU / PVC / IS / OS / PVC (PAIRS &TRIADS)
PVC Insulated, Individual Aluminum Foil Screened, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS
EN50288-7

CU / XLPE / IS / OS / PVC (PAIRS & TRIADS)

XLPE Insulated, Individual Aluminum Foil Screened, Overall Aluminum Foil Screened, PVC Sheathed Cable, 300 / 500V, BS
EN50288-7
Nominal No. and Radial INS-XLPE INS-PVC
No. of Pairs Conductor Diameter Thickness of
Area Of Wires Insulation Cable Overall Approximate Cable Overall Approximate
(mm2) (no./mm) (mm) Diameter Weight Diameter Weight
(mm) (kg/km) (mm) (kg/km)

1P 7/0.37 0.6 7.5 66 7.5 70

2P 7/0.37 0.6 12.0 137 12.0 145
3P 7/0.37 0.6 12.7 174 12.7 185
4P 7/0.37 0.6 14.1 221 14.1 236
5P 7/0.37 0.6 15.4 261 15.4 280
6P 7/0.37 0.6 17.0 311 17.0 333
8P 0.75 7/0.37 0.6 19.0 390 19.0 420
10P 7/0.37 0.6 21.7 483 21.7 520
12P 7/0.37 0.6 22.4 553 22.4 598
16P 7/0.37 0.6 25.1 713 25.1 773
20P 7/0.37 0.6 28.2 879 28.2 953
24P 7/0.37 0.6 31.4 1049 31.4 1139
36P 7/0.37 0.6 36.4 1514 36.4 1648
1P 7/0.43 0.6 7.9 74 7.9 78
2P 7/0.43 0.6 12.6 153 12.6 161
3P 7/0.43 0.6 13.6 203 13.6 215
4P 7/0.43 0.6 14.9 250 14.9 266
5P 7/0.43 0.6 16.2 296 16.2 317
6P 7/0.43 0.6 17.9 353 17.9 378
8P 1.0 7/0.43 0.6 20.3 456 20.3 488
10P 7/0.43 0.6 23.0 552 23.0 592
12P 7/0.43 0.6 24.0 647 24.0 695
16P 7/0.43 0.6 26.6 820 26.6 885
20 P 7/0.43 0.6 29.9 1013 29.9 1093
24P 7/0.43 0.6 33.5 1226 33.5 1324
36P 7/0.43 0.6 38.6 1751 38.6 1896
IP 7/0.53 0.6 8.5 89 8.5 93
2P 7/0.53 0.6 13.9 190 13.9 199
3P 7/0.53 0.6 14.8 245 14.8 259
4P 7/0.53 0.6 16.2 304 16.2 323
5P 7/0.53 0.6 17.9 373 17.9 396
6P 7/0.53 0.6 19.5 434 19.5 462
8P 1.5 7/0.53 0.6 22.1 562 22.1 599
10P 7/0.53 0.6 25.3 696 25.3 742
12P 7/0.53 0.6 26.4 817 26.4 872
16P 7/0.53 0.6 29.3 1041 29.3 1114
20P 7/0.53 0.6 33.1 1302 33.1 1393
24P 7/0.53 0.6 36.9 1553 36.9 1663
36 P 7/0.53 0.6 42.7 2248 42.7 2413

• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request

Table-35
 CU / PVC / IS / OS / PVC (PAIRS&THREADS)
PVC Insulated, Individual Aluminum Foil Screened, Overall Aluminum Foil Screened, PVC
Sheathed Cable, 300 / 500V, BS EN50288-7

CU / XLPE / IS / OS / PVC (PAIRS & TRIADS)

XLPE Insulated, Individual Aluminum Foil Screened, Overall Aluminum Foil Screened, PVC
Sheathed Cable, 300 / 500V, BS EN50288-7
Nominal No. and Radial INS-XLPE INS-PVC
No. of Pairs Conductor Diameter Thickness of
Area Of Wires Insulation Cable Overall Approximate Cable Overall Approximate
(mm2) (no./mm) (mm) Diameter Weight Diameter Weight
(mm) (kg/km) (mm) (kg/km)

1P 7/0.67 0.7 9.7 117 9.7 124

2P 7/0.67 0.7 16.3 258 16.3 272
3P 7/0.67 0.7 17.4 339 17.4 359
4P 7/0.67 0.7 19.0 423 19.0 450
5P 7/0.67 0.7 21.1 519 21.1 553
6P 7/0.67 0.7 23.2 618 23.2 659
8P 2.5 7/0.67 0.7 26.3 800 26.3 855
10P 7/0.67 0.7 30.1 990 30.1 1059
12P 7/0.67 0.7 31.2 1146 31.2 1228
16P 7/0.67 0.7 34.9 1486 34.9 1595
20P 7/0.67 0.7 39.4 1855 39.4 1990
24P 7/0.67 0.7 43.9 2212 43.9 2376
36P 7/0.67 0.7 50.8 3207 50.8 3452
• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request

Table-36
 CU / XLPE / IS / OS / LSZH (pairs & triads)
XLPE Insulated, Individual Aluminum Foil Screened, Overall Aluminum Foil Screened, LSZH
Sheathed Cable, 300 / 500V, BS EN50288-7

Nominal Conductor No. and Diameter of Radial Thickness of Cable Overall Approximate
No. of Pairs Area Wires Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)

IP 7/0.37 0.6 7.5 67

2P 7/0.37 0.6 12.0 139
3P 7/0.37 0.6 12.7 176
4P 7/0.37 0.6 14.1 223
5P 7/0.37 0.6 15.4 264
6P 7/0.37 0.6 17.0 315
8P 0.75 7/0.37 0.6 19.0 394
10P 7/0.37 0.6 21.7 487
12P 7/0.37 0.6 22.4 558
16P 7/0.37 0.6 25.1 719
20 P 7/0.37 0.6 28.2 886
24P 7/0.37 0.6 31.4 1058
36P 7/0.37 0.6 36.4 1525
IP 7/0.43 0.6 7.9 75
2P 7/0.43 0.6 12.6 155
3P 7/0.43 0.6 13.6 206
4P 7/0.43 0.6 14.9 252
5P 7/0.43 0.6 16.2 299
6P 7/0.43 0.6 17.9 357
8P 1.0 7/0.43 0.6 20.3 460
TOP 7/0.43 0.6 23.0 557
12P 7/0.43 0.6 24.0 652
16P 7/0.43 0.6 26.6 827
20 P 7/0.43 0.6 29.9 1020
24P 7/0.43 0.6 33.5 1236
36P 7/0.43 0.6 38.6 1762
IP 7/0.53 0.6 8.5 90
2P 7/0.53 0.6 13.9 192
3P 7/0.53 0.6 14.8 248
4P 7/0.53 0.6 16.2 307
5P 7/0.53 0.6 17.9 377
6P 7/0.53 0.6 19.5 438
8P 1.5 7/0.53 0.6 22.1 567
10P 7/0.53 0.6 25.3 702
12P 7/0.53 0.6 26.4 223
16P 7/0.53 0.6 29.3 1048
20P 7/0.53 0.6 33.1 1311
24P 7/0.53 0.6 36.9 1564
36P 7/0.53 0.6 42.7 2262
IP 7/0.67 0.7 9.7 119
2P 7/0.67 0.7 16.3 261
3P 7/0.67 0.7 17.4 342
4P 7/0.67 0.7 19.0 427
SP 7/0.67 0.7 21.1 524
6P 7/0.67 0.7 23.2 623
8P 2.5 7/0.67 0.7 26.3 806
10P 7/0.67 0.7 30.1 999
12P 7/0.67 0.7 31.2 1154
16P 7/0.67 0.7 34.9 1496
20 P 7/0.67 0.7 39.4 1867
24P 7/0.67 0.7 43.9 2226
36P 7/0.67 0.7 50.8 3225

Table-37
 CU / XLPE / IS / OS / LSZH (pairs & triads)
XLPE Insulated, Individual Aluminum Foil Screened, Overall Aluminum Foil Screened, LSZH
Sheathed Cable, 300/ 500V, BS EN50288-7

Nominal Conductor No. and Diameter of Radial Thickness of Cable Overall Approximate
No. of Triads Area Wires Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)

1T 7/0.3 0.6 7.4 70

6T 0.5 7/0.3 0.6 17.5 338
16T 7/0.3 0.6 26.0 778
24T 7/0.3 0.6 32.6 1146

1T 7/0.37 0.6 7.9 82

6T 0.75 7/0.37 0.6 18.8 400

16T 7/0.37 0.6 28.2 951
24T 7/0.37 0.6 35.3 1400

1T 7/0.43 0.6 8.3 92

6T 1.0 7/0.43 0.6 19.9 461
16T 7/0.43 0.6 29.9 1107
24T 7/0.43 0.6 37.7 1652

1T 7/0.53 0.6 8.9 112

6T 1.5 7/0.53 0.6 21.9 589

16T 7/0.53 0.6 33.2 1441
24T 7/0.53 0.6 41.6 2124

1T 7/0.67 0.7 10.5 159

6T 2.5 7/0.67 0.7 26.1 849

16T 7/0.67 0.7 39.5 2082
24T 7/0.67 0.7 49.7 3095

• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request.

Table-38
 CU / MGT / XLPE / OS / LSZH (pairs & triads)
Mica Taped, XLPE Insulated, Overall Aluminum Foil Screened, LSZH Sheathed Cable, 300/500V, BS
EN50288-7

CONSTRUCTION ELECTRICAL CHARACTERISTICS

Conductor Plain Annealed Copper, Class 2 Stranded Operating Voltage, Uo/U: 300/500V
Circular
Operating Temperature: - -15°Cto90°C
Fire Barrier: Mica Tape (MGT)
Final Short Circuit Temperature: 250oC
Insulation: Cross-linked Polyethylene (XLPE) Compound
Test Voltage: 2kV for 1 minute

Insulation Color: Pair/s - Black/White with Black numberings

Triad/s - Red/Black/White with Black REFERENCE STANDAROS
numberings Design Specification: BS EN50288-7

Conductor: IEC60228, BS EN60228

Cores Twisted: Cores twisted to form a pair, thread or quad
Fire Resistance: BS6387 (C, W, Z), SS299 (C, W, Z),
IEC60331
Layup: Multi-pairs, triads or quads are assembled
together in concentric layers to form the cable Flame Retardancy: IEC60332-3-22, BS EN60332-3-22
core
Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2
IEC60754-1, IEC60754-2
BS EN50267-2-1, BS ENS0267-2-2
Wrap Film: Polyester Binder Tape
INSTALLATION REFERENCE
Overall Screen: Aluminum/Polyester Tape, with a Tinned Min. Bending Radius (mm): 8 x cable overall diameter
Copper Drain Wire 0.5mm2 (7/0.3mm) (OS)
Max. Pulling Tension (N/mm2): 50
Outer Sheath: Low Smoke Zero Halogen (LSZH)
Compound
Nominal Conductor No. and Diameter of Radial Thickness of Cable Overall Approximate
No.Sheath
Outer of Pairs
Color: Area Wires Insulation Diameter Weight
Orange
(mm 2
) or Blue (no./mm) (mm) (mm) (kg/km)

IP 7/0.37 0.6 9.6 89

2P (Quad) 7/0.37 0.6 11.0 142
2P 7/0.37 0.6 15.3 165
3P 7/0.37 0.6 16.3 206
4P 7/0.37 0.6 18.1 261
5P 7/0.37 0.6 19.9 308
6P 7/0.37 0.6 21.8 356
8P 0.75 7/0.37 0.6 24.8 458
10P 7/0.37 0.6 28.4 567
12P 7/0.37 0.6 29.4 645
16P 7/0.37 0.6 32.9 828
20 P 7/0.37 0.6 36.8 1000
24P 7/0.37 0.6 41.2 1196
36P 7/0.37 0.6 47.8 1720

• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request.

Table-39
 Nominal Conductor No. and Diameter of Radial Thickness of Cable Overall Approximate
No. of Pairs Area Wires Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)

IP 7/0.43 0.6 10.0 98

2P (Quad) 7/0.43 0.6 11.5 158
2P 7/0.43 0.6 16.0 182
3P 7/0.43 0.6 17.0 230
4P 7/0.43 0.6 18.9 292
5P 7/0.43 0.6 20.8 346
6P 1.0 7/0.43 0.6 22.7 400
8P 7/0.43 0.6 25.9 516
10P 7/0.43 0.6 29.7 640
12P 7/0.43 0.6 20.7 731
16P 7/0.43 0.6 34.4 941
20P 7/0.43 0.6 38.8 1161
24P 7/0.43 0.6 43.3 1386
36P 7/0.43 0.6 50.1 1970

IP 7/0.53 0.6 10.6 113

2P (Quad) 7/0.53 0.6 12.4 195
2P 7/0.53 0.6 17.0 213
3P 7/0.53 0.6 18.4 283
4P 7/0.53 0.6 20.2 349
5P 7/0.53 0.6 22.4 428
6P 7/0.53 0.6 24.5 496
8P 1.5 7/0.53 0.6 27.9 641
10P 7/0.53 0.6 32.0 794
12P 7/0.53 0.6 33.1 911
16P 7/0.53 0.6 37.1 1176
20P 7/0.53 0.6 41.8 1450
24P 7/0.53 0.6 46.7 1731
36P 7/0.53 0.6 54.2 2500

IP 7/0.67 0.7 12.0 150

2P (Quad) 7/0.67 0.7 13.9 253
2P 7/0.67 0.7 19.4 284
3P 7/0.67 0.7 21.0 383
4P 7/0.67 0.7 23.1 475
SP 7/0.67 0.7 25.6 583
6P 7/0.67 0.7 28.0 679
8P 2.5 7/0.67 0.7 31.9 873
10P 7/0.67 0.7 36.6 1090
12P 7/0.67 0.7 38.1 1277
16P 7/0.67 0.7 42.7 1650
20P 7/0.67 0.7 48.1 2036
24P 7/0.67 0.7 53.7 2428
36P 7/0.67 0.7 62.3 3513

• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request

Table-40
 CU / MGT / XLPE / IS / OS / LSZH (pairs & triads)
Mica Taped, XLPE Insulated, Individual Aluminum Foil Screened, Overall Aluminum LSZH Sheathed Cable,
300 / 500V, BS EN50288-7

CONSTRUCTION ELECTRICAL CHARACTERISTICS

Conductor Plain Annealed Copper, Class 2 Stranded Operating Voltage, Uo/U: 300/500V
Circular
Operating Temperature: - -15°Cto90°C
Fire Barrier: Mica Tape (MGT)
Final Short Circuit Temperature: 250oC
Insulation: Cross-linked Polyethylene (XLPE) Compound
Test Voltage: 2kV for 1 minute

Insulation Color: Pair/s - Black/White with Black numberings

Triad/s - Red/Black/White with Black
numberings
REFERENCE STANDAROS
Design Specification: BS EN50288-7
Cores Twisted: Cores twisted to form a pair, triad or quad
Conductor: IEC60228, BS EN60228

Layup: Multi-pairs, triads or quads are assembled Fire Resistance: BS6387 (C, W, Z), SS299 (C, W, Z),
together in concentric layers to form the cable IEC60331
core
Flame Retardancy: IEC60332-3-22, BS EN60332-3-22

Wrap Film: Polyester Binder Tape Low Smoke Zero Halogen: IEC61034-2, BS EN61034-2
IEC60754-1, IEC60754-2
BS EN50267-2-1, BS ENS0267-2-2
Overall Screen: Aluminum/Polyester Tape, with a Tinned
Copper Drain Wire 0.5mm2 (7/0.3mm) (OS)
INSTALLATION REFERENCE 8 x cable overall diameter
Min. Bending Radius (mm):
Outer Sheath: Low Smoke Zero Halogen (LSZH)
Compound
Max. Pulling Tension (N/mm2): 50
Outer Sheath Color: Orange or Blue or others

Nominal Conductor No. and Diameter of Radial Thickness of Cable Overall Approximate
No. of Pairs Area Wires Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)

1P 7/0.37 0.6 9.6 88

2P 7/0.37 0.6 15.7 183
3P 7/0.37 0.6 16.9 241
4P 7/0.37 0.6 18.6 295
SP 7/0.37 0.6 20.4 350
6P 7/0.37 0.6 22.5 417
8P 0.75 7/0.37 0.6 25.6 536
10P 7/0.37 0.6 29.3 663
12P 7/0.37 0.6 30.3 757
16P 7/0.37 0.6 34.0 974
20P 7/0.37 0.6 38.2 1200
24P 7/0.37 0.6 42.7 1431
36P 7/0.37 0.6 49.3 2032

Table-41
 CU / MGT / XLPE / IS / OS / LSZH (pairs & triads)
Mica Taped, XLPE Insulated, Individual Aluminum Foil Screened, Overall Aluminum Foil Screened,
LSZH Sheathed Cable, 300 / 500V, BS EN50288-7

Nominal Conductor No. and Diameter of Radial Thickness of Cable Overall Approximate
No. of Pairs Area Wires Insulation Diameter Weight
(mm2) (no./mm) (mm) (mm) (kg/km)

IP 7/0.43 0.6 10.0 96

2P 7/0.43 0.6 16.5 208
3P 7/0.43 0.6 17.6 265
4P 7/0.43 0.6 19.4 326
5P 7/0.43 0.6 21.4 399
6P 7/0.43 0.6 23.5 463
8P 1.0 7/0.43 0.6 26.7 597
10P 7/0.43 0.6 30.6 739
12P 7/0.43 0.6 31.7 847
16P 7/0.43 0.6 35.5 1091
20P 7/0.43 0.6 39.9 1345
24P 7/0.43 0.6 44.6 1606
36P 7/0.43 0.6 51.7 2315

IP 7/0.53 0.6 10.6 112

2P 7/0.53 0.6 17.6 240
3P 7/0.53 0.6 18.8 310
4P 7/0.53 0.6 20.9 396
5P 7/0.53 0.6 22.9 472
6P 7/0.53 0.6 253 562
8P 1.5 7/0.53 0.6 28.7 725
10P 7/0.53 0.6 32.9 898
12P 7/0.53 0.6 34.1 1032
16P 7/0.53 0.6 38.2 1332
20P 7/0.53 0.6 43.0 1643
24P 7/0.53 0.6 48.0 1960
36P 7/0.53 0.6 55.7 2833

IP 7/0.67 0.7 12.0 149

2P 7/0.67 0.7 20.0 315
3P 7/0.67 0.7 21.3 411
4P 7/0.67 0.7 23.7 525
5P 7/0.67 0.7 26.1 630
6P 7/0.67 0.7 28.8 750
8P 2.5 7/0.67 0.7 32.7 970
10P 7/0.67 0.7 37.5 1201
12P 7/0.67 0.7 39.1 1407
16P 7/0.67 0.7 43.8 1819
20P 7/0.67 0.7 49.2 2242
24P 7/0,67 0.7 55.2 2703
36P 7/0.67 0.7 64.0 3903

• Other pairs, triads and quads configurations are available upon request.
• Class 5 conductors are available upon request.

Table-42
SPECIAL FLEXIBLE CONTROL CABLES
(SCREENED AND NON-SCREENED)
STANDARD: BS 6004/6500 (IEC. 227)
V O L T A G E : 300/500 V
CONSTRUCTION: Copper Conductor Class 5 / PVC Insulation / PVC Sheathed
1.5mm2 (30/.25) mm. THICKNESS OF INSULA TION: MINIMUM AVERAGE: 0.80mm

1 2 3 4 6 7
No. of Cores Inner Covering Wire Screening % Foiling Sheath Approx./D Diameter
Mm Tin Cu. Or P.Cu. TAPE mm mm
2 0.8 60-95 AL or Without Al Foil 1.3 10.7
3 0.8 60-95 Al or Without AL Foil 1.3 11.2
4 0.8 60-95 AL or Without at Foil 1.3 12.0
5 0.8 60-95 Al or Without Al Foil 1.4 12.9
6 0.8 60-95 Al or Without Al Foil 1.4 13.9
7 0.8 60-95 AL or Without Al Foil 1.4 14.1
8 0.8 60-95 Al or Without Al Foil 1.4 15.3
9 0.8 60-95 Al or Without Al Foil 1.5 16.4
10 0.8 60-95 Al or Without AL Foil 1.5 17.1
11 0.8 60-95 Al or Without AL Foil 1.5 17,2
12 0.8 60-95 Al or Without AL Foil 1.5 17.6
13 0.8 60-95 Al or Without AL Foil 1.5 18.4
14 0.8 60-95 At or Without AL Foil 1.5 18.5
15 0.8 60-95 Al or Without AL Foil 1.6 19.3
16 0.8 60-95 AL or Without AL Foil 1.6 19.4
17 1.0 60-95 Al or Without AL Foil 1.6 20.3
18 1.0 60-95 Al or Without Al Foil 1.6 20.4
19 1.0 60-95 At or Without AL Foil 1.6 20.5
20 1.0 60-95 AL or Without Al Foil 1.6 21.4
21 1.0 60-95 Al or Without AL Foil 1.6 21.5
22 1.0 60-95 AL or Without AL Foil 1.7 22.9
23 1.0 60-95 AL or Without AL Foil 1.7 23.0
24 1.0 60-95 At or Without AL Foil 1.7 23.9
25 1.0 60-95 Al or Without AL Foil 1.7 24.0
26 1.0 60-95 AL or Without AL Foil 1.7 24.1
27 1.0 60-95 Al or Without Al Foil 1.7 24.4
28 1.0 60-95 AL or Without Al Foil 1.8 25.3
29 1.0 60-95 Al or Without AL Foil 1.8 25.4
30 1.0 60-95 Al or Without Al Foil 1.8 25.5
31 1.0 60-95 Al or Without AL Foil 1.8 26.2
32 1.0 60-95 AL or Without AL Foil 1.8 26.3
33 1.0 60-95 AL or Without AL Foil 1.8 26.4
34 1.0 60-95 Al or Without Al Foil 1.8 27.1
35 1.0 60-95 Al or Without AL Foil 1.8 27.2
36 1.0 60-95 AL or Without AL Foil 1.8 27.3

Table-43
 SPECIAL FLEXIBLE SCREENED
(CIRCULAR) 2,3,4 CORE CABLES
STANDARD: BS 6004/6500 (IEC. 227)
VOLTAGE: 450/750 v
CONSTRUCTION: Copper Conductor Class 5 / PVC Insulation / PVC Inner Covering
Screening Plain or Tinned Copper Wire / PVC Sheathed

Radial thickness of
Nominal Number Radial Radial thickness of Sheath Approx. Overall Diameter
inner covering
area and thickness
of diameter of W ire
Conductor of wires Insulation 2/C 3/C 4/C Screening 2/C 3/C 4/C 2/C 3/C 4/C
%
Tin Cu.
mm2 mm mm mm mm mm mm mm mm mm nun Mm
Or P.Cu.
0.22 7/0.20 0.5 * * * 50-95 0.80 0.80 0.80 4.80 5.15 5.80

0.50 16/0.20 0.5 * * * 50-95 0.80 0.80 0.80 5.00 5.90 6.60

0.75 24/0.20 05 * * * 50-95 0.90 0.90 0.90 5.40 6.30 7.10

1.00 32/0.20 0.6 * * * 50-95 0.90 0.90 0.90 5.90 7.15 8.00

1.25 40/0.20 0.6 * * * 50-95 1.00 1.00 1.00 6.65 7.50 8.40

1.35 19/0.30 0.6 * * * 50-95 1.00 1.00 1.00 7.05 7.55 8.45

1.5 30/0.25 0.7 0.8 0.8 0.8 50-95 1.4 1.4 1.4 10.9 11.4 12.2

2.5 50/0.25 0.8 0.8 0.8 0.8 50-95 1.4 1.4 1.4 12.1 12.7 13.6

4 56/0.3 0.8 0.8 0.8 0.8 50-95 1.4 1.4 1.5 13.3 14.0 15.3

6 84/0.3 0.8 0.8 0.8 0.8 50-95 1.5 1.5 1.5 14.9 15.7 17.0

10 80/0.4 1.0 0.8 0.8 0.8 50-95 1.5 1.5 1.6 18.3 19.4 21.3

16 126/0.4 1.O 0.8 0.8 1.0 50-95 1.5 1.5 1.7 20.5 21.7 24.5

25 196/0.4 1.2 1.0 1.0 1.o 50-95 1.7 1.7 1.8 24.9 26.4 29.1

35 276/0.4 1.2 1.0 1.0 1.0 50-95 1.8 1.8 1.9 27.9 29.6 32.7

50 396/0.4 1.4 * 1.0 1.2 50-95 * 1.9 2.0 * 34.6 38.6

70 360/0.5 1.4 * 1.2 1.2 50-95 * 2.0 2.1 * 39.7 43.9

95 475/0.5 1.6 * 1.2 1.2 50-95 * 2-1 2-2 * 45.3 50.1

Table-44
 SPECIAL PVC-CONTROL CABLES
Technical data Cable structure Properties

Control cables, special PVC Bare copper, fine wire conductors, Extensively oil resistant, chemical Resistant.
Conforms to DIN VDE 0281, 0293, 0295 according to DIN VDE 0295 cl. 5, BS PVC self-extinguishing and flame retardant
Temperature range 6360 cl. 5 and IEC 60228 cl. 5 according to VDE 0482-332-1-2, DIN EN
flexing -15 °C to + 80 °C Core insulation of special PVC Z 7225 60332-1-2/ IEC 60332-1 (equivalent
fixed installation -40 °C to +80 °C Black cores with continuous white DIN VDE 0472-part 804 test method B)
Nominal voltage U0/U 300/500 V numbering according to DIN VDE The materials used in manufacture are
Test voltage 4000 V 0293 (also available with other core cadmium-free and contain no silicone and
Breakdown voltage min. 8000 V colors) free from substances harmful to the wetting
Insulation resistance min. Green-yellow earth core in the outer properties of lacquers
20 M Ohm x km layer-optional with (3 cores and Note
Minimum bending radius above) G = with green-yellow earth core.
flexing 7.5 x cable dia. Cores stranded in layers with optimal X = without green-yellow earth core (OZ).
fixed installation 4x cable dia. lay-length AWG sizes are approximate equivalent
Radiation resistance Outer sheath of special PVC, TM2 to values. The actual cross-section is in mm2
up to 80x106 cJ/kg (up to 80 Mrad) DIN VDE 0281 part1 and HD 21.1
Cold bending test, impact resistance test at low color grey or black
temperatures, elongation test at low with/without meter marking/
temperatures. Tested according VDE 0473 part Branded/Mark on jacket.
811-1-4, EN 60811-1-4

Table-45
Application

These flexible cables are used for medium mechanical stresses with free movement without tensile stress or
forced movements in dry, moist and wet rooms but not suitable for open air, as measuring and control cables in
tool machines, conveyor belts, production lines in machinery production, in air-conditioning and in steel
production.
The earth core is laid in the outer layer. Selected PVC-compounds guarantee a good flexibility as well as an
economic and fast installation.
 Cu-Screened, Flexible EMC-Preferred Type Cables
Technical data Cable structure Properties

Special PVC control cables, adapted to DIN VDE 0245, Bare copper, fine wire conductors, bunch Extensively oil resistant.
0281, 0293, 0295 stranded to DIN VDE 0295 cl. 5, BS 6360 Cl. PVC self-extinguishing and flame retardant
Temperature range 5 and IEC 60228 Cl. 5 according to VDE 0482-332-1-2, DIN EN 60332-1-2/
Flexing -5 °C to +80 °C Core insulation of special PVC Z 7225 IEC 60332-1 (equivalent
fixed installation -40 °C to +80 °C Black cores with continuous white figure DIN VDE 0472-part 804 test method B
Nominal voltage Uo/U 300/500 V imprint to DIN VDE 0293 The materials used in manufacture are cadmium-
Test voltage Option of Green-yellow earth core in the free and contain no silicone and free from
core/core 4000 V outer layer (3 cores and above) substances harmful to the wetting properties of
core/screen 2000 V Cores stranded in layers with optimal lay- lacquers
Breakdown voltage min. 8000 V length
insulation resistance Foil separator uv- resistant (Ultra violet)
min. 20 M Ohm x km Tinned copper braided screening, approx. Note
Coupling resistance 85% coverage G = with green-yellow earth core;
max. 250 Ohm/km Special PVC outer sheath of TM2, special X = without green-yellow earth core (OZ).
Minimum bending radius PVC, TM2 to DIN VDE 0281 part 1 and HD
flexing 10x Cable Dia. 21.1
fixed installation 5x cable Dia. Color black
Radiation resistance with meter marking and Branded.
up to 80x106 cJ/kg (up to 80 Mrad)

Table-46
Application
For medium mechanical stress for flexible use with free movement without tensile stress or forced movements in
dry, damp, wet rooms and in open air Must not be laid directly in soil or water. When screened: for
measurement, control and control line etc. in mechanical and plant engineering, machine tools, production lines
and conveyor belts.
EMC = Electromagnetic compatibility
 H05 VV-F, according to DIN VDE 0281, FLEXIBLE CABLES
Technical data Cable structure Properties

PVC-control cables to DIN VDE 0281 part 5 and Bare copper, fine wire conductors, PVC self-extinguishing and flame retardant
IEC 60227-5, HD 21.5 S3 bunch stranded to DIN VDE 0295 cl. 5, according to VDE 0482-332-1-2, DIN EN
Temperature range BS 6360 Cl. 5, IEC 60228 cl. 5 and HD 60332-1-2/ IEC 60332-1 (equivalent DIN VDE
flexing -5 °C to +70 °C 383 0472-part 804 test method B)
fixed installation -40 °C to +70 °C PVC core insulation TI2 to DIN VDE The materials used in manufacture are
Nominal voltage Uo/U 300/500 V 0281 part 1 cadmium-free and contain no silicone and
Max. permissible operating voltage in three- Cores color coded to DIN VDE 0293- free from substances harmful to the wetting
phase and one-phase 308 1x green-yellow earth core incl. properties of lacquers
a.c. system Uo/U 318/550 V in direct current Green-yellow earth core, 3 cores and
system Uo/U 413/825 V above
Note
G = with green-yellow earth core;
Test voltage 2000 V Cores stranded in layers with optimal
x = without green-yellow earth core.
Breakdown voltage lay-length
AWG sizes are approximate equivalent
min. 4000 V PVC outer jacket in white or black
values. The actual cross-section is in mm2.
Insulation resistance PVC outer jacket TM2 to DIN VDE
These types are also available with UL-
min. 20 M Ohm x km 0281 part 1
approbation.
Minimum bending radius flexing 7,5x cable Dia.
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Table-47

Application

These cables are especially suited to use for the appliance with medium mechanical stress in households,
kitchens and offices, also for household appliances in damp and wet areas, e.g. refrigerators, washing machines,
spin-driver etc. As far as this cable is admitted to the relevant specifications of the equipment.
These cables are suited to be used for cooking and heating apparatus under the condition that cable does not
come in direct contact with hot parts of the apparatus and no other influences of heat.
The cables are suitable for fixed installation in furniture’s, partition walls, decoration covering and in hollow
spaces of prefabricated building parts.
 Cu-screened, oil resistant, EMC-preferred type Flexible Special
Cables: HO5 VV C4V5-K
Technical data Cable structure Properties

Control cable, special PVC with oil resistant outer Bare copper, fine wire stranded PVC self-extinguishing and flame retardant
jacket to DIN VDE 0281 part 13, conductor to DIN VDE 0295 Cl. 5, BS according to VDE 0482-332-1-2, DIN EN
HD 21.13S1 and IEC 60227/74 6360 cl. 5, HD 383 and IEC 60228 Cl. 5 60332-1-2/ IEC 60332-1 (equivalent
Temperature range Special PVC core insulation TI2 to DIN DIN VDE 0472-part 804 test method B)
Flexing -5 °C to +70 °C VDE 0281 part 1 Oil resistant to DIN EN 60811-2-1
fixed installation -40 °C to +70 °C Black cores with white figure imprint The materials used in manufacture are
Nominal voltage to DIN VDE 0293 cadmium-free and contain no silicone and
Uo/U 300/500 V Green-yellow earth core in the outer free from substances harmful to the wetting
Test voltage layer (3 cores and above) properties of lacquers.
core/core 2 kV, 5 min Cores stranded in layers with optimal
core/screen 2 kV, 5 min lay-length
Note
G = with green-yellow earth core;
Breakdown voltage min. 4000 V Special PVC inner sheath, TM2 to DIN
X= without green-yellow earth core (OZ).
Insulation resistance VDE 0281 part 1
AWC sizes are approximate equivalent
min. 20 MOhm x km Tinned copper braided screening,
values. The actual cross-section is in mm2
Coupling resistance covering approx. 85%
at 30 MHz max:250 Ohm/km Special PVC outer jacket, TM5 to DIN
Minimum bending radius VDE 0281 part 1, HD 21.1. S4/A16
flexing 10X cable dia Color grey or Black or other.
fixed installation 5x cable dia with meter marking and branding.
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Table-48

Application

These cables are used for medium mechanical stresses with free movement without tensile stress or forced
movements in dry, moist and wet rooms but not suitable for open air. These are designed as control and
connecting cables to machines, tool machineries, conveyor belts and production lines. These cables are not
affected to the chemical influences and wet rooms, specially used for machines in breweries, bottling plants and
car washing stations.
These cables may be allowed to move once installed provided that the cables are not mechanically stressed
during movement.
The interconnection of parts of machines used for manufacturing purposes including machine tools where some
degree of protection against electromagnetic interference is required.
EMC = Electromagnetic compatibility
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
 Aluminum Conductor Steel Reinforced
COMMONLY USED ACSR AND THEIR CHARACTERISTICS
Diameter Area of Area of Rated D.C.
Aluminum Steel Complete
Code Aluminum Steel aluminum Ultimate resistance at Weight
Conductor Core Cond.
Conductor Core Cond. Strength 200 C
No/mm No/mm mm mu mm mm2 Kgs Ohm/km Kg/km
Gopher 6/2.36 1/ 2.36 7.08 2.36 26.25 30.62 980 1.093 106
Rabbit 6/3.35 1/3.35 10,05 3.35 52.88 61.69 1875 0.543 214
Dog 6/4.72 7/1.57 14.15 4.71 104.88 118.53 3225 .0273 394
Lynx 30/2.79 7/2.79 19.53 8.37 183.41 226.20 8192 0.158 842
Cuckoo 24/4.62 7/3.08 27.72 9.24 402.33 454.48 12385 0.072 1519
Rail 45/3.70 7/2.47 29.61 7.41 483.84 517.38 11874 0.060 1599
Cardinal 54/3.38 7/3.38 30.42 10.14 484.50 547.30 15262 0.060 1832

Table-49

ALL Aluminum Conductor: AAC

COMMONLY USED AAC AND THEIR CHARACTERISTICS
area of DC
Code Nominal Stranding Dia of Complete Ultimate
complete resistance Weight
Size and wire dia Conductor strength
conductor at 20oC
mm2 No/mm mm mm2 Kg Kg/km
Gnat 25 7/2.21 6,63 26,85 469 1.0661 73.4
Ant 50 7/3.10 9.30 52.83 847 0.5419 144.4
Wasp 100 7/4.39 13.17 105.95 1633 0,2702 290.1
Arbutus 400 37/3.72 26.06 402.14 6304 0.0717 1108.7
Hawthorn 600 61/3.55 31.95 603.78 8966 0.0479 1668.1

Table-50
 MECHANICAL PROPERTIES AND ZINC
COATING
REQUIREMENTS FOR STEEL WIRE.
Minimum Ultimate Tensile Stress
Nominal Wire Minimum Stress Minimum Weight of Minimum Number of
Before Stranding/ after Stranding
Diameter mm at l% extension Zinc Coating g/mm2 1-minute dips.
kg/mm2 kg/mm2
1.25 119.5 133.6 126.9 183 2
1.50 119.5 133.6 126.9 183 2
1.75 119.5 133.6 126.9 198 2
2.25 119.5 133.6 126.9 214 2.5
2.75 116.0 133.6 126.9 229 3
3.00 116.0 133.6 126.9 244 3.5
3.50 112.5 133.6 126.9 244 3.5
4.75 112.5 133.6 126.9 275 4

Table-51
Tolerance on Nominal Diameter: The Zinc Coated Steel Wires shall not depart from
the nominal diameter by more than the following.

Nominal Diameter Tolerance

2.00mm and greater +/- 1.5%
Less than 2.5 mm +/-0.04mm
Comparison Between Standard Imperial and the Nearest
Standard Metric Size of Conductor for Electric Cables
No. And Nominal
Standard Imperial
Column (I) Converted Nearest Metric Diameter of Wires in
Stranding/Wire (Inch2)
to (mm2) Standard Size (mm2) circular conductor
Diameter Inch
No/mm
(3/.029") .0020 (1.29) 1.5 1/1.38
(3/.036”) .0030 (1.94) 1.5 7/0.53
(7/.029") .0045 (2.90) 2.5 1/.1.78
(7/.036") 0.007 (4.52) 4 7/0.85
(7/.044") 0.01 (6.45) 6 7/1.04
(7/.052") 0.0145 (9.35) 10 7/1.35
(7/.064") 0.0225 (14.52) 16 7/1.70
(19/.052") 0.04 (25.81) 25 7/2.14
(19/.064") 0.06 (38.71) 35 19/1.53
(19/.072") .075 (48.39) 50 19/1.78
(19/.083") 0.10 (64.52) 70 19/2.14
(37/.072") 0.45 (96.77) 95 19/2.52
(37/.083”) 0.2 (129.0) 120 37/2.03
(37/.093") 0.25 (161.3) 150 37/2.25
(37/.103") 0.3 (193.6) 185 37/2.52
(61/.093") 0.4 (258.1) 240 61/2.25
(61.0103”) 0.5 (322.6) 300 61/2.52
(91/.093”) 0.6 (387.1) 400 61/2.85
(91/.103") 0.75 (483.9) 500 61/3.20
(127/.103”) 1.0 (645.2) 630 127/2.52
1.25 (806.4) 800 127/2.85
1.5 (967.7) 1000 127/3.20

Table-52
NOTE:
Size (3/ 029", 3/.36“7/0.29", 7/.036", 7/.044", 7/.052", 7/.064") are manufactured by us
in both imperial & Metric Size
CABLE SIZE & H.R.C. FUSE RATING
FOR MOTORS
Motor Imp. Cable Size
Full Load Current HRC Fuse Rating Cable Size Metric
H.P. inch
1.0 1.9 6.0 2.5 mm2 7/.029"
1.5 2.5 10.0 2.5 mm2 7/.029"
2.0 3.4 15.0 2.5 mm2 7/.029”
3.0 4.8 15.0 4.0 Mm2 7/.036”
4.0 6.4 20.0 4.0 mm2 7/.036"
5.0 7.8 20.0 4,0 mm2 7/.036”
7.5 11.6 30.0 4.0 mm2 7/.036"
10.0 14.4 35.0 6.0 mm2 7/.044”
12.5 17.3 50.0 6.0 mm2 7/.044"
15.0 21.0 30.0 6.0 mm2 7/.044"
20.0 28.0 35.0 10.0 mm2 7/.052"
25.0 35.0 50.0 16.0 mm2 7/.064"
30.0 41.0 50.0 16.0 mm2 7/.064"
40.0 55.0 60.0 25.0 mm2 19/.052”
50.0 69.0 80.0 35.0 mm2 19/.064”
60.0 83.0 100.0 50.0 mm2 19/.072"
70.0 97.0 100.0 70.0 mm2 19/.083"
80.0 110.0 125.0 70.0 mm2 19/.083”
90.0 123.0 125.0 70.0 mm2 19/.083”
100.0 136.0 150.0 70.0 mm2 19/.083"
125.0 171.0 200.0 95.0 mm2 37/.072"
150.0 200.0 250.0 120.0 mm2 37/,083"
175.0 231.0 300.0 150.0 mm2 37/.093"
200.0 263.0 350.0 185.0 mm2 37/. 103"
250.0 - - 240 mm2 61/.093”
300.0 - - 300 mm2 61/.103'

Table-53
 Characteristics of Conductor Materials

Annealed Hard drawn Cadmium Hard drawn Aluminum Galvanized

Characteristics Alloy to BS
Copper Copper Copper Aluminum Steel
3242)
Conductivity percent -
100 97 79.2 61 53.5
(average) (minimum) (minimum) (minimum)

Volume resistivity at
20oC Ohmmm2/m
O. OI771(avg.) 0.028264(max) 0.0322 (std.) -
ohm-mnr'/m 0.017241 (std.) 0.021769 (max.)
(max.) 0.85705 1.2677
micro ohm/inch’
Mass resistivity at 0.15328 0.15741 0.076398 0.08694
(20oC.ohm/gm/m) 0.19472 -
ohm/gramme/m
ohm-pound/mile
Resistance at 20oC 17.241 17.71 21.769 28.264 32.2
-
(ohm-mm2/km)

Density at 20oC
8.89 8.89 8.945 2.703 2.705 7.78
grams / cm 3

Weight. kg/mm /km 8.89 8.89 8.945 2.703 2.705 7.78

lb/inch2 /l000 yards 11562 11562 11634 3516 3518 11562

-
0.00393 0.00381 0.0031 0.00403 0.0036
Temp.coefficient of
Resistance at 20oC (68
F) per oC

Coefficient of linear
I7xl06 17x106 17x106 23x106 12,78x106 11.510
expansion at 20oC
9.44x106 9.44x106 9.44x106 12.78x106 23x106 64x10
(68SF) per “F

Ultimate tensile stress

(approximate) 25.3
kgf/mm2 42.2 63.3 16.5 18.9 136

Modulus of elasticity
9 to 10.5@103 12.66x103 12.66x103 6.96x103 7.0x103 20.0x103
kg / mm2
13 to 15x 106 18x106 18x106 9.9x106 9.9x106 28x10
lb/inch2

Table-54
 SPECIFICATION RG SERIALS CABLES
PROCESS RG 6 RG6 U RG6 A/U RG 6X RG11 A/U RG 58 A/U RG58 A/U
INNER
1.0 Cu 1.0 Cu 1.02 CW 1.13 Cu 0.40 CuSnx7 0.18CuSnx19 0.40 CuSNX19
CONDUCTOR
DIELECTRIC 4.60 CPE 4.60 PEE 4.60 PEE 4.60 PEE 7.25 PE 2.95 PE 2.95 PE
BRAIDING 0.12Cux64 0.12 CUSnx64 0.12CuSnx72 0.12CuSnx96 0.12CuSnx192 0.12CuSnx112 0.12CuSnx112
BRAIDING
53.00 53 58 67 98 92 92
COVERAGE (%)
FOIL TYPE AL/Pes AL/Pes AL/Pes/AL AL/Pes/AL X X X
JACKET 6.50 PVC 650 PVC 6.80 PVC 7.00 PVC 10.3 PVC 4.95 PVC 4.95 PVC
IMPEDANCE 75.00 75.00 75 75 75 50 50
CAPACITY 55.00 52.5 52.5 52.5 66 100 100
VELOCITY RATIO 80.00 84.00 84 84 66 66 66
100MHz 6.50 6.3 6.4 6.2 7 14.5 14.7
ATTENUATION 600MHz 16.80 15.4 1.7 15.2 20.3 X X
db./ 100M (20oC)
(+ -5%) 1000MHz 22.00 21 21.5 20.5 27 X X

Table-55
Cu Plain Conductor
CuSn Tinned Copper Conductor
CW Copper Clad Steel
PE Solid Polyethylene
PEE Foamed Polyethylene
CPE Semi Air Spaced Polyethylene
PE+AIR Polyethylene tube + Thread
AL/Pes Aluminum + Polyester Tape

AL/Pes/AI Aluminum + Polyester Tape + ALUMINIUM

Cu Foil Copper Foil

Table-56
Intruder Alarm Cables Tinned Copper Conductors PVC Insulated PVC Sheathed (Tubed)
Manufactured to: BS 4737
Nominal No. of No. of Nominal Approximate
Cross Diameter Cores Diameter Net Weight
Sectional of Wires of Cable per Kilometre
Area mm2 No / mm mm Kg
0.22 7/0.20 4 3.4 18
0.22 7/0.20 6 4.0 26
0.22 7/0.20 8 4.4 32
0.22 7/0.20 12 5.5 50

Table-57

CAT 5E UTP
No of Pairs Core Size Nominal Approximate
mm2 Overall Net Weight
Diameter per Kilometer
of Cable Kg
mm
4 0.51 4.90 32

Table-58
 Welding Cables:
BS 638 Part-4 1996
Section 3

Tinned. Cu/EPR/CSP Sheath

Sheath color: Orange or Black
HOFR –Sheath 85oC

No. of Core No of strands/ Nominal O.D Approximate

Cores Size Strand Size mm Net. Weight
mm2 per Kilometer in kg
1 16.0 513/0.20 11.50 230
1 25.0 783 / 0.20 13.00 315
1 35.0 1107/0.20 14.50 410
1 50.0 1566/0.20 17.00 580
1 70.0 2214/0.20 19.50 800
1 95.0 2997 /0.20 22.00 1050
1 120.0 608 /0.50 24.00 1400

Table-59
APPENDIX -RED
Current Carrying Capacity (IN AMPERES)
Table R1.1: Single-core copper conductor, 70°C PVC insulated, non-armored, with or without sheathed cables, Ambient air temperature: 30°C, Ambient ground temperature: 20°C, Soil
thermal resistivity (cable buried in ground): 2.5K.m/W.

Reference Method A Reference Method B Reference Method C Reference Method F

Conductor (enclosed in conduit (enclosed in conduit (clipped direct) (n free air or on a perforated cable tray Spaced
Touching horizontal or vertical)
by One Cable
Cross- In thermally insulating On wall or in trucking etc.) Diameter
Sectional Wall etc.)
Area 2 Cables, 3 or 4 2 Cables, 3 or 4 2Cables, 3 or 4 2 Cables, 3 3 Cables, 2 Cables, Single-Phase
Single-Phase Cables, Single-Phase Cables, Single-Phase Cables, Single- Cables, 3-Phase a.c. or d.c., or
a.c. or d.c. 3-Phase a.c. a.c. or d.c. 3-Phase a.c. a.c. Flat and 3-Phase Phase 3-Phase a.c. 3 Cables, 3-Phase a.c.
Touching a.c. Flat and a.c. or d.c. a.c. Flat Trefoil Flat
Touching or Flat
Trefoil Horizonta Vertical
l
mm2 A A A A A A A A A A A
1.0 11 10.5 13.5 12 15.5 14 - - - - -
1.5 14.5 13.5 17.5 15.5 20 18 - - - -
2.5 20 18 24 21 27 25 - - - - -
4 26 24 32 28 37 33 - - -
6 34 31 41 36 47 43 - - - - -
10 46 42 57 50 65 59 - - - - -
16 61 56 76 68 87 79 - - - - -
25 80 73 101 89 114 104 131 114 110 146 130
35 99 89 125 110 141 129 162 143 137 181 162
50 119 108 151 134 182 167 196 174 167 219 197
70 151 136 192 171 234 214 251 225 216 281 254
95 182 164 232 207 284 261 304 275 264 341 311
120 210 188 269 239 330 303 352 321 308 396 362
150 240 216 300 262 381 349 406 372 356 456 419
185 273 245 341 296 436 400 463 427 409 521 480
240 321 286 400 346 515 472 546 507 485 615 569
300 367 328 458 394 594 545 629 587 561 709 659
400 - - 546 467 694 634 754 689 656 852 795
500 626 533 792 723 868 789 749 982 920
630 - 720 611 904 826 1005 905 855 1138 1070
800 - - - - 1030 943 1086 1020 971 1265 1188
1000 - - - - 1154 1058 1216 1149 1079 1420 1337

Table-60
Voltage Drop (IN mV/A/m)
Table R2.1: Single-core copper conductor, 70°C PVC insulated, non-armored, with or without sheathed cables, Ambient air temperature: 30°C, Conductor operating
temperature: 70°C

2 Cables, single-Phase a.c. 3 or 4 Cables, 3-Phase a.c.

Conducto Reference Methods C&F Reference Methods C&F

Reference Reference
r (clipped direct, on tray or in free (clipped direct, on tray or in free air)
2 Cables Methods Methods
Cross- air)
d.c. A&B A&B
Sectional Cables Cables Cables
(enclosed in Cables (enclosed in
Area Cables spaced Touching, Touching, spaced,
Conduit or Touching Conduit or
trucking trucking Trefoil Flat Flat

mm2 mV/A/m mV/A/m mV/A/m mV/A/m mV/A/m mV/A/m mV/A/m mV/A/m

1.0 44 44 44 44 38 38 38 38
1.5 29 29 29 29 25 25 25 25
2.5 18 18 18 18 15 15 15 15
4 11 11 11 11 9.5 9.5 9.5 9.5
6 7.3 7.3 7.3 7.3 6.4 6.4 6.4 6.4
10 4.4 4.4 4.4 4.4 3.8 3.8 3.8 3.8
16 2.8 2.8 2.8 2.8 2.4 2.4 2.4 2.4
APPENDIX-RED
Current Carrying Capacity (IN AMPERES)
Table R1.2: Multi-core, 70°C PVC insulated, PVC sheathed non-armored cables

Ambient air temperature: 30°C, Ambient ground temperature: 20°C, Soil thermal resistivity (cable buried in ground): 2.5K.m/W

Reference Method A Reference Method B Reference Method C Reference Method E

(Enclosed in conduit in (enclosed in conduit on a (Clipped direct) (in free air or on a perforated
thermally wall or in trunking etc.) cable tray
Conducto
Insulating wall etc.) Horizontal or vertical)
r One 2- One 2- One 3-core One 2-
One 3-Core One 3-Core One 3-Core
Cross- Core Core Cable Core One 2-Core
Cable or Cable or Cable or
sectional Cable, Cable, Or One 4- Cable, Cable,
One 4-Core One 4-Core One 4-Core
Area Single- Single- Core Single- Single-Phase
Cable, Cable, Cable,
Phase Phase Cable Phase a.c. or d.c.
3-Phase a.c. 3-Phase a.c. 3-Phase a.c.
a.c. or d.c. a.c. or d.c. 3-Phase a.c. a.c. or d.c.

mm2 A A A A A A A A
1.0 11 10 13 11.5 15 13.5 17 14.5
1.5 14 13 16.5 15 19.5 17.5 22 18.5

2.5 18.5 17.5 23 20 27 24 30 25

4 25 23 30 27 36 32 40 34

6 32 29 38 34 46 41 51 43

10 43 39 52 46 63 57 70 60

16 57 52 69 62 85 76 94 80

25 75 68 90 80 112 96 119 101

35 92 83 111 99 138 119 148 126

50 110 99 133 118 168 144 180 153

70 139 125 168 149 213 184 232 196

95 167 150 201 179 258 223 282 238
120 192 172 232 206 299 259 328 276
 150 219 196 258 225 344 299 379 319

185 248 223 294 255 392 341 434 364

240 291 261 344 297 461 403 514 430

300 334 298 394 339 530 464 593 497

400 - - 470 402 634 557 715 597

Voltage Drop (IN mV/A/m)

Table R2.2: Multi-core, 70°C PVC insulated, PVC sheathed non-armored cables
Ambient temperature: 30°C, Conductor operating temperature:70OC

Conductor
Cross-sectional 2-Core Cable, d.c. 2-Core Cable, Single-Phase a.c. 3 or 4 Core Cable, 3-Phase a.c.
Area
mm2 mV/A/m mV/A/m mV/A/m
1.0 44 44 38
1.5 29 29 25
2.5 18 18 15
4 11 11 9.5
6 7.3 7.3 6.4
10 4.4 4.4 3.8
16 2.8 2.8 2.4
r X z r X Z
25 1.75 1.75 0.170 1.75 1.50 0.145 1.50
35 1.25 1.25 0.165 1.25 1.10 0.145 1.10
50 0.93 0.93 0.165 0.94 0.80 0.140 0.81
70 0.63 0.63 0.160 0.65 0.55 0.140 0.57
95 0.46 0.47 0.155 0.50 0.41 0.135 0.43
120 0.36 0.38 0.155 0.41 0.33 0.135 0.35
150 0.29 0.30 0.155 0.34 0.26 0.130 0.29
185 0.23 0.25 0.150 0.29 0.21 0.130 0.25
240 0.180 0.190 0.150 0.24 0.165 0.130 0.21
300 0.145 0.155 0.145 0.21 0.135 0.130 0.185
400 0.105 0.115 0.145 0.185 0.100 0.125 0.160
APPENDIX-RED
Current Carrying Capacity (IN AMPERES)
Table R1.3: Multi-core 70°C PVC insulated, PVC sheathed armored cables Ambient air temperature: 30°C, Ambient ground temperature: 20°C, Soil
thermal resistivity (cable buried in ground): 2.5K.m/W

Reference Method C Reference Method E Reference Method D

Conductor (clipped direct) (in free air or on a perforated (direct in ground or in ducting in
Cross- cable tray etc., horizontal or ground, in or around buildings)
Sectional vertical)
Area
One 2-Core One 3 or 4 Core One 2-Core One 3 or 4- One 2-Core One 3 or 4-Core
Cable, Cable, Cable, Core Cable, 3- Cable, Cable,
Single-Phase 3-Phase a.c. Single-Phase Phase a.c. Single-Phase 3-Phase a.c.
a.c. or d.c. a.c. or d.c. a.c. or d.c.
mm2 A A A A A A
1.5 21 18 22 19 22 18
2.5 28 25 31 26 29 24
4 38 33 41 35 37 30
6 49 42 53 45 46 38
10 67 58 72 62 60 50
16 89 77 97 83 78 64
25 118 102 128 110 99 82
35 145 125 157 135 119 98
50 175 151 190 163 140 116
70 222 192 241 207 173 143
95 269 231 291 251 204 169
120 310 267 336 290 231 192
150 356 306 386 332 261 217
185 405 348 439 378 292 243
240 476 409 516 445 336 280
300 547 469 592 510 379 316
400 621 540 683 590 - -
Voltage Drop (IN mV/A/m)
Table R2.3: Multi-core 70°C PVC insulated, PVC sheathed armored cables
Ambient temperature: 30°C, Conductor operating temperature: 70°C

Conductor 2-Core Cable, 2-Core Cable, 3 or 4-Core

Cross-Sectional Area d.c. Single-Phase Cable, 3-
mm2 mV/A/m mV/A/m
a.c. mV/A/m
Phase a.c.
1.5 29 29 25
2.5 18 18 15
4 11 11 9.5
6 7.3 7.3 6.4
10 4.4 4.4 3.8
16 2.8 2.8 2.4
r X z r X Z
25 1.75 1.75 0.170 1.75 1.50 0.145 1.50
35 1.25 1.25 0.165 1.25 1.10 0.145 1.10
50 0.93 0.93 0.165 0.94 0.80 0.140 0.81
70 0.63 0.63 0.160 0.65 0.55 0.140 0.57
95 0.46 0.47 0.155 0.50 0.41 0.135 0
120 0.36 0.38 0.155 0.41 0.33 0.135 0.35
150 0.29 0.30 0.155 0.34 0.26 0.130 0.29
185 0.23 0.25 0.150 0.29 0.21 0.130 0.25
240 0.180 0.190 0.150 0.24 0.165 0.130 0.21
300 0.145 0.155 0.145 0.21 0.135 0.130 0.185
400 0.105 0.115 0.145 0.185 0.100 0.125 0.160
APPENDIX-RED
Current Carrying Capacity (IN AMPERES)
Table R1.4: Single-core 90°C XLPE / Cross-Linked LSZH / EPR insulated, unarmored, with or without sheath (PVC / LSZH) cables Ambient air temperature: 30°C, Ambient ground temperature:
20°C, Soil thermal resistivity (cable buried in ground): 2.5K.m/W

Reference Method A Reference Method B

Reference Method F Note:
(enclosed in conduit (enclosed in conduit on a Reference Method C Reference Method G
(in free air or on a perforated cable
in thermally insulating wall or (clipped direct) (in free air)
tray etc., horizontal or vertical etc.) 1. Where a conductor operates
well etc.) In trunking etc.)
Conducto Spaced by One Cable at a temperature exceeding
r Touching
Diameter
Cross- 70°C it must be ascertained that
3
Sectional 2 Cables, 2 Cables, 2 Cables, 3 or 4 3 Cables, 2 Cables, Single-Phase
3 or 4 3 or 4 2 Cables, Cables, the equipment connected to the
Area Single- Single- Single- Cables, 3- 3-Phase a.c. or d.c., or 3
Cables, 3- Cables, 3- Single-Phase 3-
Phase a.c. Phase a.c. Phase a.c. Phase a.c. a.c. Cables, 3-Phase a.c. conductor is suitable for the
Phase a.c. Phase a.c. a.c. or d.c. Phase
or d.c. or d.c. or d.c. Flat and Trefoil Flat
a.c. Flat
Touching Trefoil conductor operating
Horizont Vertical
al temperature.
mm2 A A A A A A A A A A A
1.0 14 13 17 15 19 17.5 - - - - - 2. Where cables in this table are
1.5 19 17 23 20 25 23 - - - - - connected to equipment or
2.5 26 23 31 28 34 31 - - - - -
4 35 31 42 37 46 41 - - - - - accessories designed to operate
6 45 40 54 48 59 54 - - - - -
10 61 54 75 66 81 74 - - - - - at a temperature not exceeding
16 81 73 100 88 109 99 - - - - 70°C, the current ratings given in
25 106 95 133 117 143 130 161 141 135 182 161
35 131 117 164 144 176 161 200 176 169 226 201 the equivalent table for 70°C
50 158 141 198 175 228 209 242 216 207 275 246
70 200 179 253 222 293 268 310 279 268 353 318 thermoplastic insulated cables
95 241 216 306 269 355 326 377 342 328 430 389
120 278 249 354 312 413 379 437 400 383 500 454 must be used.
150 318 285 393 342 476 436 504 464 444 577 527
185 362 324 449 384 545 500 575 533 510 661 605
240 424 380 528 450 644 590 679 634 607 781 719
300 486 435 603 514 743 681 783 736 703 902 833
400 683 584 868 793 940 868 823 1085 1008
500 - 783 666 990 904 1083 998 946 1253 1169
630 900 764 1130 1033 1254 1151 1088 1454 1362
800 - - - 1288 1179 1358 1275 1214 1581 1485
1000 - - - 1443 1323 1520 1436 1349 1775 1671
APPENDIX-BLUE
Rating Factor for Ambient Temperature
The current-carrying capacities in this work standard are based upon the following reference ambient temperatures:
1) For non-sheathed and sheathed cables in air, irrespective of the installation method: 30°C
2) For buried cables, either directly in the soil or in ducts in the ground: 20°C

When the ambient temperature in the intended location of the non-sheathed or sheathed cables differs from the reference ambient temperature, please refer to the appropriate rating
factors as below table (Table B1.1 and B1.2).
Table B1.1: Rating factors for ambient air temperatures Table B1.2: Rating factors for ambient air temperatures
other than 30°C to be applied to the current-carrying other than 30°C to be applied to the current-carrying
capacities for cables in free air. capacities for cables in free air.
Ambient
Ground Temperature
Temperature PVC XLPE PVC XLPE
°C
°C
25 1.03 1.02 10 1.10 1.07
30 1.00 1.00 15 1.05 1.04
35 0.94 0.96 20 1.00 1.00
40 0.87 0.91 25 0.95 0.96
45 0.79 0.87 30 0.89 0.93
50 0.71 0.82 35 0.84 0.89
55 0.61 0.76 40 0.77 0.85
60 0.50 0.71 45 0.71 0.80
65 - 0.65 50 0.63 0.76
70 - 0.58 55 0.55 0.71
75 - 0.50 60 0.45 0.65
80 - 0.41 65 - 0.60
85 - - 70 - 0.53
90 - - 75 - 0.46
95 - - 80 - 0.38

Rating Factor for Soil Thermal Resistivities

Table B1.3: Rating factors for cables buried direct in the ground or in an underground conduit system to BS EN 50086-2-4 for soil thermal resistivities other than 2.5 K.m/W to be applied
to the current-carrying capacities for Reference Method D

Thermal resistivity K.m/W 0.5 0.8 1 1.5 2 2.5 3

Rating factor buried in ducts 1.28 1.20 1.18 1.1 1.05 1 0.96
Rating factor for direct buried cables 1.88 1.62 1.5 1.28 1.12 1 0.90
Note:
1. The rating factors given have been averaged over the range of conductor sizes and types of installation included in the relevant tables
in this appendix. The overall accuracy of rating factors is within ± 5%.
2. The rating factors are applicable to cables drawn into buried ducts for cables laid direct in the ground the rating factors for thermal
resistivities less than 2 5 K.m/W will be higher. Where more precise values, are required they may be calculated by methods given in BS
7769 (BS IEC 60287).
3. The rating factors are applicable to ducts buried at depths of up to 0.8 m.
APPENDIX BLUE
Notes:
1. These factors are applicable to uniform groups of cables, equally loaded.
2. Where horizontal clearances between adjacent cables exceeds twice their overall diameter, no rating factor need be applied.
3. The same factors are applied to: - groups of two or three single-core cables:
- multicore cables.
4. If a system consists of both two- and three-core cables, the total number of cables is taken as the number of circuits, and the corresponding
factor is applied to the tables for two loaded conductors for the two-core cables, and to the Tables for three loaded conductors for the three-
core cables.
5. If a group consists of n single-core cables it may either be considered as n/2 circuits of two loaded conductors or n/3 circuits of three loaded
conductors.
6. The rating factors given have been averaged over the range of conductor sizes and types of installation included in Tables of Appendix-RED,
the overall accuracy of tabulated values is within 5%.
7. For some installations and for other methods not provided for in the above table, it may be appropriate to use factors calculated for specific
cases, see for example Table C3.1 to C3.2.
8. When cables having different conductor operating temperature are grouped together, the current rating is to be based upon the lowest
operating temperature of any cable in the group.
9. If, due to known operating conditions, a cable is expected to carry not more than 30 % of its grouped rating, it may be ignored for the
purpose of obtaining the rating factor for the rest of the group. For example, a group of N’s loaded cables would normally require a group
rating factor of Cg applied to the tabulated It. However, if M cables in the group carry loads which are not greater than 0.3 Cglt amperes the
other cables can be sized by using the group rating factor corresponding to (N-M) cables.
Table B2.2: Rating factors for more than one circuit, cables laid directly in the Ground-Reference Method D in Tables for Single-core or multicore cables.
 Number Cable-to-cable clearance (a)
One cable
of circuits Nil (cables touching) 0.125m 0.25m 0.5m
diameter

2 0.75 0.80 0.85 0.90 0.90

3 0.65 0.70 0.75 0.80 0.85
4 0.60 0.60 0.70 0.75 0.80
5 0.55 0.55 0.65 0.70 0.80
6 0.50 0.55 0.60 0.70 0.80
Note:
1. Values given apply to an installation depth of 0.7m and a soil thermal resistivity of 2.5K.m/W. These are average values for the range of
cable sizes and types quoted for Table B1.1 to B1.8. The process of averaging, together with rounding off, can result in some cases in
errors of up to ± 10%. (Where more precise values are required, they may be calculated by methods given in BS 7769 (BS IEC 60287)).
2. In case of a thermal resistivity lower than 2.5 K.m/W the rating factors can, in general, be increased and can be calculated by the
methods given in BS 7769 (BS IEC 60287).
APPENDIX BLUE
Table B2.1: Rating factors for one circuit or one multicore cable or for a group of circuits, or a group of multicore cables, to be used with
current-carrying capacities of Tables in appendix RED.

Arrangement Number of circuits or multicore cables To be used

(cables 1 2 3 4 5 6 7 8 9 12 16 20 current-
cables with
touching)in air, 1.00
Bunched 0.80 0.70 0.65 0.60 0.57 0.54 0.52 0.50 0.45 0.41 0.38 carrying
Methods
on a surface,
embedded or capacities,
A to F
enclosed
Single layer on 1.00 0.85 0.79 0.75 0.73 0.72 0.72 0.71 0.70 0.70 0.70 0.70 Reference
Method C
wall or floor
Single layer 1.00 0.88 0.82 0.77 0.75 0.73 0.73 0.72 0.72 0.72 0.72 0.72 Methods E
multicore on a
perforated and F
horizontal or
vertical tray 1.00
Single layer 0.87 0.82 0.80 0.80 0.79 0.79 0.78 0.78 0.78 0.78 0.78
cable system
multicore on
cable ladder
system or
Note: cleats, etc.
These factors are applicable to uniform groups of cables, equally loaded.
Where horizontal clearances between adjacent cables exceeds twice their overall diameter, no rating factor need be applied.
3. The same factors are applied to: - groups of two or three single-core cables:
- multicore cables.
4. If a system consists of both two- and three-core cables, the total number of cables is taken as the number of circuits, and the corresponding factor is applied to the tables for two loaded
conductors for the two-core cables, and to the Tables for three loaded conductors for the three-core cables.
5. If a group consists of n single-core cables it may either be considered as n/2 circuits of two loaded conductors or n/3 circuits of three loaded conductors.
6. The rating factors given have been averaged over the range of conductor sizes and types of installation included in Tables B1.1 to B1.2 the overall accuracy of tabulated values is within 5%.
7. For some installations and for other methods not provided for in the above table, it may be appropriate to use factors calculated for specific cases, see for example Table C3.1 to C3.2.
8. When cables having differing conductor operating temperature are grouped together, the current rating is to be based upon the lowest operating temperature of any cable in the group.
9. If, due to known operating conditions, a cable is expected to carry not more than 30 % of its grouped rating, it may be ignored for the purpose of obtaining the rating factor for the rest of
the group. For example, a group of N’s loaded cables would normally require a group rating factor of Cg applied to the tabulated. However, if M cables in the group carry loads which are not
greater than 0.3 Cglt amperes the other cables can be sized by using the group rating factor corresponding to (N-M) cables.
Table B2.2: Rating factors for more than one circuit, cables laid directly in the Ground-Reference Method D in Tables for Single-core or multicore cables.
 Number Cable-to-cable clearance (a)
of circuits
Nil (cables One cable
0.125m 0.25m 0.5m
touching) diameter
2 0.75 0.80 0.85 0.90 0.90
3 0.65 0.70 0.75 0.80 0.85
4 0.60 0.60 0.70 0.75 0.80
5 0.55 0.55 0.65 0.70 0.80
6 0.50 0.55 0.60 0.70 0.80

Note:
Values given apply to an installation depth of 0.7m and a soil thermal resistivity of 2.5K.m/W. These are average values for the range of cable sizes and types quoted for Table B1.1 to B1.5.
The process of averaging, together with rounding off, can result in some cases in errors of up to ± 10%. (Where more precise values are required, they may be calculated by methods given in
BS 7769 (BS IEC 60287)).
In case of a thermal resistivity lower than 2.5 K.m/W the rating factors can, in general, be increased and can be calculated by the methods given in BS 7769 (BS IEC 60287)
APPENDIX-BLUE
Table B2.3: Rating factors for more than one circuit, cables laid in ducts in the ground - Reference Method D in Tables B1.1 to B1.8

i. Multicore Cables in a Single-Way Ducts

Number Duct-to-duct Clearance (a)

of cables 0.25m 0.5m 1.0m
Nil (ducts
touching)
2 0.85 0.90 0.95 0.95
3 0.75 0.85 0.90 0.95
4 0.70 0.80 0.85 0.90
5 0.65 0.80 0.85 0.90
6 0.60 0.80 0.80 0.90

Note:
Values given apply to an installation depth of 0.7m and a soil thermal resistivity of 2.5K.m/W. These are average values for the range of cable sizes and types quoted for Table B1.1 to B1.5.
The process of averaging, together with rounding off, can result in some cases in errors of up to ± 10%. (Where more precise values are required, they may be calculated by methods given in
BS 7769 (BS IEC 60287)).
In case of a thermal resistivity lower than 2.5 K.m/W the rating factors can, in general, be increased and can be calculated by the methods given in BS 7769 (BS IEC 60287).

ii. Single-Core Cables in Non-Ferrous Single-Way Ducts

Number Duct-to-duct Clearance (a)

of
circuits of Nil (ducts
2 or 3 0.25m 0.5m 1.0m
touching)
cables
2 0.80 0.90 0.90 0.95
3 0.70 0.80 0.85 0.90
4 0.65 0.75 0.80 0.90
5 0.60 0.70 0.80 0.90
6 0.60 0.70 0.80 0.90

Note:
Values given apply to an installation depth of 0.7m and a soil thermal resistivity of 2.5K.m/W. These are average values for the range of cable sizes and types quoted for Table B1.1 to B1.5.
The process of averaging, together with rounding off, can result in some cases in errors of up to ± 10%. (Where more precise values are required, they may be calculated by methods given in
BS 7769 (BS IEC 60287)).
In case of a thermal resistivity lower than 2.5 K.m/W the rating factors can, in general, be increased and can be calculated by the methods given in BS 7769 (BS IEC 60287).
APPENDIX BLUE
Table B3.1
Rating factors for groups of more than one multicore cables, to be applied to reference
current-carrying capacities for multicore cables in free air
-Reference Method E in Tables B 1.1 to B 1.8

Installation Method in Table A1.1 to Number Number of cables per tray or ladder
A1.5 Of trays or
Ladders 1 2 3 4 6 9
Perforated cable tray 31 1 See item 4 of Table C2.1
Systems (Note 3) 2 1.00 0.87 0.80 0.77 0.73 0.68
3 1.00 0.86 0.79 0.76 0.71 0.66
6 1.00 0.84 0.77 0.73 0.68 0.64
Perforated cable tarry 31 1 1.00 1.00 0.98 0.95 0.91 -
Systems (Note 3) 2 1.00 0.99 0.96 0.92 0.87 -
3 1.00 0.98 0.95 0.91 0.85 -

Vertical perforated cable 31 1 See item 4 of Table B2.1

Tray systems (Note 4) 2 1.00 0.88 0.81 0.76 0.71 0.70

Vertical perforated cable 31 1 1.00 0.91 0.89 0.88 0.87 -

Tray systems (Note 4) 2 1.00 0.91 0.88 0.87 0.85 -

Unperforated cable tray 30 1 0.97 0.84 0.78 0.75 0.71 0.68

Systems 2 0.97 0.83 0.76 0.72 0.68 0.63
3 0.97 0.82 0.75 0.71 0.66 0.61
6 0.97 0.81 0.73 0.69 0.63 0.58

Cable ladder systems, 32 1 See item 4 of Table B2.1

 Cleats, wire mesh tray, 33 2 1.00 0.86 0.80 0.78 0.76 0.73
Etc. (Note 3) 34 3 1.00 0.85 0.79 0.76 0.73 0.70
6 1.00 0.84 0.77 0.73 0.68 0.64

Cable ladder systems, 32 1 1.00 1.00 1.00 1.00 1.00 -

Cleats, wire mesh tray, 33 2 1.00 0.98 0.98 0.97 0.96 -
Etc. (Note 3) 34 3 1.00 0.97 0.97 0.96 0.93 -

Note 1: Values given are averages for the cable types and range of conductor sizes considered in Tables B 1.1 to B1.8. the spread of values is generally less than 5%.
Note 2: Factors apply to single layer groups of cables as shown above and do not apply when cables are installed in more than one layer touching each other. Values for such installations
may be significantly lower and must be determined by an appropriate method.
Note 3: Values are given for the vertical spacing between cable trays of 300mm and at least 20mm between cable trays and wall. For closer spacing the factors should be reduced.
Note 4: Values are given for horizontal spacing between cable trays of 225mm with cable trays mounted back to back. For closer spacing the factors should be reduced.
APPENDIX BLUE
Table B3.2
Rating factors for groups of one or more circuits of single core cables to be applied to reference
current-carrying capacity for one circuit of single-core cables in free air
-Reference Method F in Tables B 1.1 to B 1.8

Installation Method in Table A1.1 to A 1.5 Number Number of Three-Phase circuits per tray or Use as a multiplier
Of trays or ladder To rating for:
Ladders
1 2 3
Perforated cable tray 31 1 0.98 0.91 0.87 Three cables in
Systems (Note 3) 2 0.96 0.87 0.81 Horizontal
3 0.95 0.85 0.78 formation

Vertical perforated cable 31 1 0.96 0.86 - Three cables in

Tray systems (Note 4) 2 0.95 0.84 - Vertical formation

Cable ladder systems, 32 1 1.00 0.97 0.96 Three cables in

Cleats, wire mesh tray, 33 2 0.98 0.93 0.89 Horizontal
Etc. (Note 3) 34 3 0.97 0.90 0.86 formation

Perforated cable tray 31 1 1.00 0.98 0.96 Three cables in

Systems (Note 3) 2 0.97 0.93 0.89 trefoil formation
3 0.96 0.92 0.86

Vertical perforated cable 31 1 1.00 0.91 0.89 Three cables in

Tray systems (Note 4) 2 1.00 0.90 0.86 trefoil formation

Cable ladder systems, 32 1 1.00 1.00 1.00 Three cables in

Cleats, wire mesh tray, 33 2 0.97 0.95 0.93 trefoil formation
Etc. (Note 3) 34 3 0.96 0.94 0.90

Note 1: Values given are averages for the cable types and range of conductor sizes considered in Tables B 1.1 to B1.8. the spread of values is generally less than 5%.
Note 2: Factors apply to single layer groups of cables as shown above and do not apply when cables are installed in more than one layer touching each other. Values for such installations
may be significantly lower and must be determined by an appropriate method.
Note 3: Values are given for the vertical spacing between cable trays of 300mm and at least 20mm between cable trays and wall. For closer spacing the factors should be reduced.
Note 4: Values are given for horizontal spacing between cable trays of 225mm with cable trays mounted back to back. For closer spacing the factors should be reduced.
Note 5: For circuits having more one cable in parallel per phase, each three-phase set of conductors is to be considered as a circuit for the purpose of this table.
APPENDIX-ORANGE
A GUIDE TO FIRE PERFORMANCE TESTS & STANDARDS FOR CABLES
Wires and Cables are like blood vessels in the body which keep us alive. They supply the essential energy to every part of residential, public,
commercial and industrial buildings as well as vital infrastructure facilities, to provide power for lighting, computer systems, electrical
appliances and machinery, etc. Comply with various relevant performance standards to ensure integrity and reliability.
This guide provides you with an idea of the mandated tests and standards to ensure that wires and cables meet international fire performance
requirements.

TYPES OF FIRE PERFORMANCE CABLES

It is important for cables to have fire survival properties because they are widely distributed throughout a building and can be the main cause
of fire transmission to unaffected areas. There are 2 types of characteristics for Fire Performance: 1-Active - which ensures the cable,
continues to transmit power and signals during a fire, and 2- Passive - which limits the spread of fire that can cause severe damage to property
and reduces the emission of fumes and toxic gases that can lead to loss of human lives.
These safety features are necessary to allow occupants of buildings and facilities to have the time to evacuate without being hurt or overcome
by fire, toxic gases and fumes.
In Europe and the United States, where most of the fire performance standards originated, there is a slight difference in concerns over fire
behavior. The European countries are concerned about all aspects of fire-affected cables, including harmful halogen, smoke and gas contents,
whereas the concern over in the United States is the flame spread and smoke characteristics from cables.
Cables are therefore rated for their various Fire Resistant, Flame Retardant, Low Smoke Zero Halogen (LSZH) and Low Smoke Fume (LSF)
characteristics.

FLAME RETARDANT CABLES

Flame Retardant cables are designed to minimize the spread of flame in the event of a fire. Whether it is a single wire or a bundled wire cable,
it is supposed to retard flame spread so that the fire may ideally be limited to a small area and allow for emergency response to put it out. Our
PVC- based cables have this characteristic and are widely used for their low cost.
LOW SMOKE AND FUME CABLES (LSF)
LSF cables are slow to ignite and they burn slowly. LSF cables emit much smaller amount of smoke and fumes, with characteristics similar to
that of LSZH-FRT cables. Although its emission will still have halogen, but the content is much lesser than that from PVC cables. To ensure
better fire performance, LSF cables are manufactured with flame retardant PVC blended with HCL and smoke absorbent material for maximum
efficiency. Low Smoke Zero Halogen Flame Retardant Cables (LSZH-FRT)
Halogens are harmful non-metal elements such as fluorine (F), chlorine (Cl), bromine (Br), iodine (I), and astatine (At). FRT cables are designed
with special materials not only with self-extinguishing property, but also with low smoke and fume emissions without halogens, as well as an
absence of toxic gas emission in case of combustion. Thus, LSZH-FRT cables outperform PVC and LSF cables with additional protection from fire
spread and the emission of toxic gas and corrosive elements. These cables are suitable for use in inadequately ventilated areas such as those in

aircraft, ships, and military facilities.

FIRE RESISTANT CABLES

Fire Resistant cables are designed with superior fire-resistant property to continue to operate in the event of a fire for a specific period of time
(usually between 30 and 180 minutes). They are specified for use in vital installations and essential support facilities, such as a fire alarm
system, as they are designed to withstand fire and maintain circuit integrity. In such cables the stranded annealed copper conductor is sealed
with a fire- resisting mica tape wrap, so that even after the insulation has been burnt phase-to phase and phase-to-earth contact can be
prevented. They are also designed to withstand mechanical shock and perform under wet condition.

STANDARDS FOR FLAME RETARDANCY

(European & British Standards)
There are three classes of tests for flame propagation in cables. They are the IEC 60332-1, IEC 60332-2 and IEC 60332-3 standards. The

European Committee for Electromechanical Standardization (CENELEC) - which adopts the standards of the International Electro-technical
Committee (IEC)
- uses the first two to assess flame propagation characteristics of a single wire, and the IEC 60332-3 for similar characteristics test for bundled
cables, which is more stringent.

The British Standards for flame propagation test for single wire and bundled wires and cables are the BS EN 60332-1 (formerly known as
BS:4066- 1) and BS EN:50266-2 (formerly known as BS 4066-3).

FLAME TEST ON SINGLE VERTICAL INSULATED WIRE/CABLE

(IEC 60332-1, BS EN 60332-1)
The flame propagation characteristic of a single wire or cable is tested using a 60 cm cable specimen that is fixed vertically in a metal chamber.
A calibrated gas burner adjusted with the recommended flow rates of gas and air is lighted and applied at 45-degree angle on the surface of
the test sample at 475 mm (+/-5mm) from the lower edge of the upper horizontal clamp. The flame is applied continuously for a duration (60-
480 sec) corresponding to the diameter of the wire/cable. After the flame has been extinguished, the specimen is cleaned and examined. It
passes the test if the charring does not reach 50mm from the lower edge of the top clamp, or the charring does not extend beyond 475mm
from the point of flame application.

FLAME TEST ON BUNCHED WIRES/CABLES (IEC 60332-3, BS EN 50266-2)

This test comprises four categories (A, B, C & D) according to the volume of combustible material per meter of cable. It determines the
bunched cables ability to limit flame spread.

The test sample consists of several pieces of cable each 3.5 m long, in order to have the required quantity of combustible material per meter of
specimen. The cables are installed in a metal chamber on the front of a vertical ladder and are subjected to a gas burner flame for a specified
time under controlled air flow. At the end of the specified duration, the burnt and charred portion of the cable must not be more than 2.5 m
from the burner point.

STANDARDS FOR FIRE RESISTANCE

IEC 60331-11 (APPARATUS 750°C)
IEC 60331-21 (CABLES RATED UP TO 0.6/1. OkV)
To verify circuit integrity in the event of a fire, the cable sample is held on a flame at about 750°C for 3 hours under its rated voltage. The
sample must then be re-energized in not less than 12 hours after the test, and to pass, the specimen must not breakdown and circuit integrity
must be maintained.

BS6387
This test is performed to investigate the cables ability to maintain circuit integrity under three conditions-fire only, fire with spray of water,
and fire with mechanical shock.

Resistance to fire - the cable while performing at its rated voltage is subjected to gas burner fire at the specified temperature for the
respective categories - Category A - 3 hours at 650°C, Category B - 3 hours at 750°C and Category C - 3 hours at 950°C.

Resistance to fire and water (Category W) is another cable specimen with rated voltage running is exposed for 15 minutes to flame at 650° C
and a further 15 minutes to fire and a continuous spray of water.

Resistance to fire and mechanical shock in this test a new cable sample with rated voltage running is mounted on a vertical panel which is
struck with a steel bar for 15 minutes while subjected to a flame. The burning temperatures required for the respective categories are
Category X (650°C), Category Y (750°C) and Category Z (950°C).

STANDARDS FOR HALOGEN, SMOKE EMISSION, CORROSIVITY & TOXICITY

SMOKE DENSITY
(IEC 61034-2, BS EN 61034-2)
To measure the density of smoke from a burning cable, samples are placed horizontally in a 3 square meter metal cabinet and burned by flame
from 100 cubic cm of alcohol in a metal tray. A fan is used to ensure uniformity of the smoke and light transmittance is measured by a
photometric system in the cabinet. The result is expressed as percentage light transmittance and the specimen is rated to have passed the test
if the value is more than 60%, as the higher the percentage the less smoke is emitted.

HALOGEN EMISSION
(IEC 60754-1, BS EN 50267-2-1)
To determine the amount of corrosive gases, such as fluorine, chlorine, bromine, astatine and iodine released by the cable, samples of non-
metallic materials (1g) are burned in a tubular oven at up to 800°C. Controlled air flow inside the chamber absorbs the resulting gases in water,
which is tested for its acidity. If the specimen yields less than 5 mg/g of hydrochloric acid it is rated Halogen Free, but if the yield is between 5
mg/g and 15 mg/g it is classed as Low Smoke & Fumes. The results do not determine whether the specimen is totally halogen free.

SMOKE CORROSIVITY
(IEC 60754-2, BS EN 50267-2-2)
This method determines the corrosiveness of the gases released from the cables by burning the insulation material in a furnace at <935°C with
rated air supply for 30 minutes. The effluent gases are absorbed into distilled water, which is then measured for its pH and conductivity. A pH-
value of above 4.3 and conductivity of over 10. mose(us) / mm must be achieved.
TOXICITY INDEX
(ES713)
This Naval Engineering Standard method is used to analyses noxious gas emitted from the burning specimen and the amount that each of the
gas can cause fatality. Sample of the cable insulating material (~1.0 g) is burned in a chamber with a volume of 0.7-1 m3 and the gases emitted
during combustion are detected and collected in order to determine the quantities of the elements, such as carbon dioxide, carbon monoxide,
Sulphur dioxide, nitric oxide, acids, ammonia, etc. The Toxicity Index is derived from the calculated quantity of each gas produced when 10Og
(scaled up) of the material is burnt in air in a volume of 1m3 and the particular resulting concentration fatal to human when exposed to it for
30 minutes, thus determining the critical toxicity factor. The higher the index, the more toxic the insulating material when burnt in a fire. For
example, the toxicity index of an FRT cable is generally known to be lower than 5.

OTHER RELEVANT STANDARDS

LIMITING OXYGEN INDEX (LOI)
(IS04589-2, BS IS07211-3)

LOI is defined as the minimum concentration of oxygen required to support flaming combustion in a flowing air mixture of oxygen and
nitrogen (in this instance, the downward burning of a vertically-mounted test specimen such as a candle.) The oxygen concentration is
recorded as volume percentage. A higher LOI value (oxygen concentration) means better flame retardancy. For example, with 21% oxygen
index the material will burn by itself automatically at room temperature; LSZH cables require a higher index between 33% and 42%. The test
method allows accuracy of + 0.5% to be achieved.
TEMPERATURE INDEX (Tl)
(IS04589, BS 2782.1)
Research has shown that compared to the conventional oxygen index, higher temperature at which a material will burn in air is a better
determinant of combustibility. When air temperature rises, the Oxygen Index Value falls, thus, the test for Temperature Index (Tl) has been
developed from the LOI method. The apparatus used for the Tl test is essentially similar to that of the LOI test, but the incoming combustion
gas is heated. It tests the flammability of the sample with a small flame to find the optimum temperature at which the specimen will burn
automatically. When a specimen burns automatically in the air with 21% oxygen, the temperature at this point is known as the TI. In case of
coal, the oxygen index will drop to 21% and it will burn automatically when the air temperature reaches 150°C. This temperature for coal is
recorded as its TI.
RECOMMENDATIONS FOR CABLES INSTALLATION
PRODUCT LIFE DATA
Low Voltage cables are not subjected to high electric stress, the XLPE insulating material has a dielectric strength voltage of about 22 KV, with
the best manufacturing and testing practice applied in COPPERGAT Cables Company to ensure best quality insulation .The PVC or PE jacketing
material is very stable against most of the Chemical traces could be existing at the soil, these material with Black color Master batch up to 2.5
% have a strong resistance against UV and Environmental conditions.
The cables have to be selected and installed as per the recommendations mentioned below by keeping such standard of installation and
operation, Low Voltage cables can survive in service for a time of 25 years or more without failure.

RECOMMENDATIONS FOR THE SELECTION, INSTALLATIONS AND OPERATION OF CABLES

• The cables are intended to be installed in air, or for burial in free draining soil Conditions. Where the cables are to be laid in any other
environment, reference should be made to the COPPERGAT Cables Company.
• The rated voltage of the cable for a given application should be suitable for the operating conditions in the system in which the cable is
used. To facilitate the selection of the cable, systems are divided into three categories as follows.
a) Category A
This category comprises those systems in which any phase conductor that comes in contact with earth or
an earth conductor is disconnected from the system within 1 min.
b) Category B
This category comprises those systems which, under fault conditions, are operated for a short time with one phase earthed. This period,
according to IEC 60183, should not exceed 1 h. For cables specified in this standard, a longer period, not exceeding 8 h on any occasion, can be
tolerated. The total duration of earth faults in any year should not exceed 125 h.
c) Category C
This category comprises all systems which do not fall into categories A and B.
The nominal system voltage U, (up to 1.0 KV) is the nominal voltage between phases,
The maximum sustained system voltage, um (1.2 KV) is the highest voltage between phases that can be sustained under normal operating
conditions at any time and at any point in the system. It excludes transient voltage variations, due, for example, to lightning impulses, fault
conditions and rapid connection of loads.
Single-core cables are suitable for d.c. systems operating at up to 1 000 V to earth and two-core 600/1 000 V cables at up to 1 500 V between
conductors.

CABLES INSTALLED IN HAZARDOUS AREAS

Where cables are required to be installed in areas classified as hazardous, i.e. potentially explosive gas atmospheres, reference should be
made to IEC 60079-14.

CURRENT RATINGS
The current ratings introduced previously in this catalogue have to be followed.
• Cables should be installed and used in association with other equipment in accordance with BS7671 and/or the Electricity Safety, Quality
and Continuity Regulations, as appropriate. In special environments, the appropriate regulations and codes of practice should be observed.
• Minimum temperature during installation
It is recommended that the cables be installed only when both the cable and ambient temperatures are above 0 °C and have been so for the
previous 24 h, or where special precautions have been taken to maintain the cable above this temperature.
MINIMUM INSTALLATION RADIUS
None of the cables specified in this catalogue should be bent during installation to a radius smaller than that given in COPPERGAT product
Catalogues and the offered data sheets, wherever possible, larger installation radii should be used.
PREVENTION OF MOISTURE INGRESS
Care should be exercised during installation to avoid any damage to cable coverings. This is important in wet or other aggressive
environments. The protective cable end cap should not be removed from the ends of the cable until immediately prior to termination or
jointing, especially for cables that do not have extruded bedding. When the end caps have been removed the unprotected ends of the cable
should not be exposed to any kind of moisture.

TEST AFTER INSTALLATION

A voltage test after installation should be performed with direct current of 3.5 KV DC between conductor phases and the same value between
each conductor and armoring.
During the test, the voltage should be increased gradually to the full value and maintained continuously for 15 min. The test should be made
between conductors and between each conductor and armor.
The requirement is: No breakdown should occur.
The test voltages given above are intended for cables immediately after installation and not for cables that have been in service. When testing
is required after cables have been in service, regardless of service duration, COPPERGAT Cables Company- Quality Department should be
consulted for the appropriate test conditions, which depend on the individual circumstances.

CABLES FAULTS PREVENTION

The Low Voltage Cables faults are possible due to different reasons:
1. Physical damage due to mishandling or misuse
2. Physical Damage during operations.
3. Over current.
4. Fire or excessive temperature at the cable’s location.
5. Manufacturing malfunction, which COPPERGAT Cables Company guarantees its product against any defect or wrong workmanship,
meanwhile in case of damage due to this reason, the action will be taken as per the submitted warranty letter, and the company will apply
the required corrective and preventive actions.

Recommendations for failures:

Insulation failure: the defected section is recommended to be replaced, the replacement should be from joint to joint.
Serving/ jacketing failure: if the water did not ingress through the cable, the jacket will be repaired using proper repairing techniques
carried out by skilled technician. If the water came inside the cables to insulation, for cables suitable for wet location, practically dry the
defected portion before repair.
If the cable is not suitable for wet applications and the underground water engrossed inside it, replacing the defected section from joint to
joint is the recommended solution.

DRUM HANDLING INSTRUCTIONS

Cables and Conductors should be installed by trained personnel in accordance with good engineering practices, recognized codes of practice,
statutory local requirements, IEE wiring regulations and where relevant, in accordance with any specific instructions issued by the company.
Cables are often supplied in heavy cable reels and handling these reels can constitute a safety hazard. In particular, dangers may arise during
the removal of steel binding straps and during the removal of retaining battens and timbers which may expose projecting nails.
Designating code for harmonized cables
According to DIN VDE 0281/DIN VDE 0282/DIN VDE 0292

Construction reference

Identifications of destination

An authorized national standard

H Harmonized standards

Nominal Voltage U
01 100 V
03 30300 V
05 300/500 V
07 450/750 V

Insulation Material
B (EPR) Ethylene-propylene-rubber
G (EVA) Ethylene-Vinylacetat-Copolymer
N2 (CR) Chloroprene rubber for welding cables
R (NR) a./o. SR) Natural a./o. synthetic rubber
S (SIR) Silicone rubber
V (PVC) Polyvinyl chloride
V2 (PVC) Polyvinyl Chloride heat-resistant
V3 (PVC) Polyvinyl chloride low-temperature
V4 (PVC) Polyvinyl chloride cross-linked
Z (PE) Polyethylene cross-linked

Structural elements
C Screen
Q4 (PA) Additional polyimide core jacket
T Additional textile braiding over laid-up-cores
T6 Additional textile braiding over individual cores

Sheath/jacket material
B (EPR) Ethylene-propylene rubber
J Glass fiber braid
N (CR) Chloroprene rubber
N2 (CR) Chloroprene rubber for welding cables
N4 (CR) Chloroprene rubber heat-resistant
Q (PUR) Polyurethane
R (NR a./o. SR) Natural- a./o. synthetic rubber
T Textile braid
T2 Textile braid with flame retardant compound
V (PVC) Polyvinyl chloride
V2 (PVC) Polyvinyl chloride heat-resistant
V3 (PVC) Polyvinyl chloride low-temperature
V4 (PVC) Polyvinyl chloride cross-linked
V5 (PVC) Polyvinyl chloride oil resistant

Special structural features

D3 Stress-relieving elements (support wire)
D5 Centre core (no supporting element)
FM Telecommunications cores integrated in Power cables
H Flat, separable cable (twin cable)
H2 Flat, non-separable cable (multi-and multiple sheathed cable:
H6 Flat, non-separable cable (multi- and multiple sheathed cable)
H7 Two-layer insulating jacket
H8 Spiral cables
Conductor type
D Finely stranded, for welding cables
E (very) finely stranded, for welding cables
F Finely stranded, for cables for flexible cables
H (Very) finely stranded, for flexible cables
K Finely stranded, for cables for fixed installation
R Multiple-wire, round, class 2-stranded conductors
U Single-wire, round, class 1-solid conductors
Y Tinsel wire, DIN 47104

Number of cores
Earth core
G With earth core
X Without earth core
Conductor nominal cross section in m𝑚2

Examples:
H07V-U 2.5 black (according to DIN VDE 0281) H07RM-F 3G 1.5 (according to DIN VDE 0282)
Harmonized PVC0installed single-core sheathed cable, 2.5 m𝑚2 Harmonized rubber-sheathed-cable for medium
tensile loads.
Single-core, nominal voltage 750V three-core 1.5m𝑚2 , finely stranded, green-yellow
earth core, nominal voltage 750V
Designation code for power cables
According to DIN VDE 0271/0276
Construction reference

Identifications of designation
N IN VDE standard
(N) similar to DIN VDE standard

Conductor material
An aluminum conductor
- copper conductor

Insulating materials
Y PVC
2X cross-linked PE (XLPE)
- Impregnated paper

Concentric conductor (screen)

C concentric conductor of copper
CW concentric conductor of copper over each individual core
S screen of copper wires
SE screen of copper wires over each individual core
H conductive layers
(F) longitudinally water-proof screen

Armoring
B steel tape armoring
F armor of galvanized flat steel wires
G counter helix of galvanized steel tape
R armor of galvanized round steel wires
Sheath material
A Over sheath made of fibrous material Y PVC
K Lead sheath 2Y PE
KL aluminum sheath

Protective conductor
I with protective conductor
O without protective conductor

Number of cores
Conductor cross section in m𝑚2
Conductor type
r… circular conductor …m stranded conductor
s… sector conductor …h hollow circular conductor
O… oval conductor /V compact conductor
. e… circular, solid conductor

Rating Voltage
.6/1 KV
3.6/6 kV
6.0/10 Kv
12/20 KV
18/30 KV
Examples NA2XS2Y 1x35 RM/16.6/10kV
Single core XLPE-insulted cable with PE-sheath according to standard, circular, stranded aluminum conductor with nominal cross-section
35𝑚𝑚2 and rating voltage (𝑈0 /U) 6/10 KV
NYY-J 12x1.5 RE 0.6/1KV
NYY-J 12x1.5 RE 0.6/1 kV
Cable according to standard, PVC-insulated, sheath PVC, with green-yellow marked core, 12 cores with nominal cross-section 1.5, circular
conductor, solid, rating voltage 0.6/1 kV
Size Selection Guide
Three and Four Core Copper conductors
When the current/route length location point falls within the shaded area of the graph:
For cables laid direct in ground, select cable size from the graph
For cables installed in air or in ducts check from current rating tables.

Size Selection Guide

Two Core Copper Conductors
When the current/route length location point falls within the shaded area of the graph:
For cables laid direct in ground, select cable size from the graph
For cables installed in air or in ducts check from current rating tables.

Short Circuit Ratings

Copper Conductors
The Values of fault current given in the graph are based on the cable being fully loaded at the start of the short circuit (conductor
temperature 700 C) and a final conductor temperature of 160𝑜 C for conductor size up to and including 300mm2, and 1400 fro conductor size
above 300 𝑚𝑚2 .

Short Circuit Ratings

Aluminum Conductors
The Value of fault current given in the graph are based on the cable being fully loaded at the start of the short circuit (conductor temperature
700 C for conductor size above 300mm.
Conversion AWG to (mm2)

AWG mm2 AWG mm2 AWG mm2 AWG mm2

30 0.05 18 0.75 6 16 300 MCM 150
28 0.08 17 1.00 4 25 350 MCM 185
26 0.14 16 1.5 2 35 500 MCM 240
24 0.25 14 2.5 1 50 600 MCM 300
22 0.34 12 4 2/0 70 750 MCM 400
21 0.38 10 6 3/0 95 1000 MCM 500
20 0.50 8 10 4/0 120

This cross-reference list shows equivalent nominal values. Actual cross sections may vary. The AW values are approximate. If the cables are
made to European Standards (mm2) and vice versa. In critical applications, where the current reaches upper limits. The deviating operation
conditions for installation and laying according to standards are to be taken into consideration.
Cables for renewable energy
Therefore, in recent years many powerful wind
The power of the wind, sun and water are power systems have been built worldwide. For
alternative power sources which are always cabling in these systems, we can deliver
available and inexhaustible. specially manufactured cable for high power
The sun and water in the countries and regions handling and control wiring.
of the world are available and useable to Photo-voltaic systems convert the energy of the
different degrees, so the general availability of sum directly into electrical energy. The cable is
wind energy has a special importance. UV radiation and temperature resistant and can
be used to connect individual solar cells.

Cables for energy from skies!

The concept of security is not yet fully appreciated in many installations.
In Wind Power installations halogen-free cable should always be installed. These have low
inflammability and production of corrosive materials in fires, which can frequently lead to
destruction of an installation
Coppergat offers three security levels for this cabling:

1st Level: PVC cables and connections, flame-resistant according to VE 0472-part 804 Test B

2nd Level: Halogen-Free cables and connections, flame-resistant according to VDE 0472-part
804 Test B (no acid production)

3rd Level: Halogen-Free cables and connections, flame-resistant according to VDE 0472 T
804 Test C (non-inflammable, no corrosive material production)
Cables and wires for Wind Power Installations
In the Gondola Standard Quality Halogen free Halogen free cable
Converter Flame resistant to Cable and and connections
/positioning VDE 0472 Part 804 connections non-Inflammable
Motor Test B IEC 60 332-1 Flame resistant to VDE 0472 Part 804
Switching Cabinet VDE 0472 Part 804 Test C IEC 60 332-3
Test B IEC 60 332-1
Control cable H07RN-F 450/750V PUR-750 450/750V H07 ZZ-F 450/750V
Flexible installation
Temperature range Static -03 to +60 C Static-400 to +800 Static -20 to +70 C
Moving-25 to +60 C Moving 20 to +70 C

3G 1.5 4G 6 3G 1.5 4G-6 3G 1.5 4G 6

3G 2.5 5G 2.5 3G 2.5 5G 2.5 3G 2.5 5G 2.5
Dimensions 𝒎𝒎𝟐 4G1 5G 16 4G 1 5G 16 4G 1 5G 16
4G 1.5 4G 1.5 4G 1.5
Control cable 300/500 V JZ 300/500 V 300/500 V
Flexible installation
Temperature range Static -40 to +80 C Static -40 to +80C Static -40 to+70C
Moving -5 to +80C Moving -5 to +80C Moving .5 to +70C
3G 1 5G 1.5 3G1 5G 1.5 3G 1 5G 1.5
3G1.5 5G2.5 3G 1.5 5G 2.5 3G 1.5 5G 2.5
3G 2.5 7G1.5 3G 2.5 7G 1.5 3G 2.5 7G 1.5
4G 1 16G 1.5 4G 1 16G 1.5 4G 1 16 G 1.5
Dimensions 𝒎𝒎𝟐 4G 1.5 25G 1 4G 1.5 25G 1 4G 1.5 25 G 1
4G 6 45 6 4G 6
Control Cable, Screened 300/500 V 300/500 V 300/500 V
Fixed Installation
Temperature Range
Static -40 to +80 C Static -40 to +70C Static -40 to +70 C
Moving -5 to +80 C Moving -5 to +70 C Moving -5 to +70 C
3G 1 7G 1 3G 1 7G 1 3G 1 7G 1
Dimensions 𝒎𝒎𝟎 4G 1 12G 1 4G1 12G 1 4G 1 12G 1
5G1 16G 1 5G 1 16G 1 5G 1 16G `1
Electronic cable, 300/500 V Data Flamm 300/500V
Screened
Fixed installation Static -40 to +70C
Temperature range Static -40 to +80C Moving -5 to +70C
Moving -5 to 80 C
Color of core 3x0.5 7x0.5
3x0.5 7x0.5 4x0.5 12x0.5
4x0.5 12x0.5
Dimensions 𝒎𝒎𝟐 5x0.5 5x0.5

From stock Deliverable Deliverable

Cables and wires for Wind Power Installations
In the Tower Standard Quality Halogen free Halogen free cable
Generator/Converter Flame resistant to Cable and and connections
Switch Cabinet VDE 0472 Part 804 connections Non-inflammable
Test B Flame resistant to VDE 0472 Part 804
IEC 60 332 -1 DE 0472 Part 804 Test C
Test B IEC 60 332 1 IEC 60 332 3
Power Cable 450/750 V 750 450/750 V
Flexible installation
Temperature range Static -30 to +60 C Static -40 to +80C
Dimensions 𝒎𝒎𝟐 Moving 25 to +60 C
1x6 1x120 1x6 1x120
1x10 1x150 1x10 1x150
1x16 1x185 1x16 1x185
1x95 1x240 1x95 1x240
Power Cable 600/1000 V 600/1000V
Flexible installation
Temperature range
Non-twisting Static -40 to +80 C Static -50 to +80 C
Dimensions 𝒎𝒎𝟐 Moving -15 to +80C Moving -40 to +80 C
1x240 1x300 1x240 1x300

Power Cable screened WK 103 600/1000V

Flexible installation (LiYkDYk)
Temperature range
Nin-twisting Static -40 to +80 C
Dimensions 𝒎𝒎𝟐 Moving -15 to +80 C
1x70 1x120
1x95 1x185
Power Cable 450/750V 450/750 V 600/1000V
Fixed installation
Temperature range Static -30 to 80 C Static -40 to +90C Static -55 to +145 C
High temperature Moving -5 to +70 C Moving -15 to +90 C Moving -35 to +120 C
Resistant
Dimensions 𝒎𝒎𝟐 1x6 1x95 1x6 1x95 1x6 1x95
1x16 1x120 1x16 1x120 1x16 1x120
1x35 1x185 1x35 1x185 1x35 1x185
Power cable 600/1000 V 600/1000 V 600/1000 V
Fixed installation
Temperature range Static -30 to +70 C Static -30 to +90C Static -30 to +90 C
Moving -5 to +50C Moving -5 to +50 C Moving -5 to +50 C
Dimensions 𝒎𝒎𝟐 1x50 1x185 1x95 1x240 1x95 1x240
1x70 1x240 1x120 1x300 1x120 1x300
1x95 1x300 1x150 3x185/95 1x150 3x185/95
1x120 3x185/95 1x185 1x185
1x150

From stock Deliverable Deliverable

 Commonly used AAC-conductors
BS 215 PS1 1970
Noman Number Stranding Sectional Nominal Mass Breaking DC- Current
Culture of Area in area of Overall Load Resistance Rating
conductor conductor Diameter at 2𝟎𝟎 C
𝒎𝒎𝟐 No. /mm Mm Mm Kg/km N (Ohm/km (Amps)
Midge 22 7/2.06 23.3 6.2 64 4000 1.227 72

Ant 50 7/3.1 52.8 9.3 145 8300 0.5419 112

Fly 60 7/3.40 63.6 10.2 174 9900 0.4505 124

Wasp 100 7/4.39 106.0 13.2 290 16000 0.2702 158

Hornet 150 19/3.25 157.6 16.3 434 24700 0.1825 190

Chafer 200 19/3.78 213.2 18.9 587 32400 0.1349 215

Cockroach 250 19/4.22 265.7 21.1 731 40400 0.10830 232

Butterfly 300 19/4.65 322.7 23.3 888 48700 0.08916 247

Centipede 400 37/3.78 415.2 26.5 1145 63100 0.06944 262

Hawthorn 600 61/3.55 603.7 31.95 1668 87.79 0.0479 601

Electrical
Construction
Characteristics
Plain Annealed Copper,
Conductor: Class2 Stranded Circular or Operating Voltage, Uo/U: 0.6/1KV
Compacted
Operating Temperature:
Polyvinyl Chloride (PVC) -15 C to 70 C
Insulation: Final Short Circuit
Compound Type Tl1 160 C
Temperature
White with Black
Insulation Color: Test Voltage: 3.5 KV for 5 minutes
numbering or Others
Assembly:

Reference Standards
Cores cabled together and BS 6346
Bedding: Design Specification:
covered with Polyester IEC 60228, BS EN60228
Bedding Color: Conductor:
(PET) Tape IEC 60332-1, BS EN60332-1
Armour: Flame Retardancy
Outer Sheath:

Outer Sheath Color: Max. Pulling Tension 8x cable overall diameter

Black
(N/𝑚𝑚2 ): 70
 No. of Nominal No. and Radial Diameter Armour Cable Approximate
Cores Conductor Diameter Thickness Under Wire Overall Weight
Area of Wires of Armour Diameter Diameter (kg/km)
(𝒎𝒎𝟐 ) (no./mm) Insulation (mm) (mm) (mm)
(mm)
5 7/0.53 0.6 9.5 0.9 14.3 390
7 0.6 10.4 0.9 15.2 458
10 0.6 13.3 1.25 19.0 706
12 1.5 0.6 13.7 1.25 19.4 763
19 0.6 16.2 1.25 22.2 1006
20 0.6 17.5 1.6 23.6 1220
24 0.6 19.4 1.6 26.2 1399
37 0.6 22.3 1.6 29.3 1804

Note: Other conductor sizes and core configurations are available upon request.
# For Current rating and voltage drop, please refer to table B1.4 and B2.4 on Page 69
FRT-XIOL
CU/XLPE/IS/OS.LSZH (Pairs & Triads)
XLPE Insulated, Individual aluminum Foil Screened, Overall Aluminum Foil Screened,
LSZH Sheathed Cable, 300/500V, BS EN50288-7

Electrical
Construction
Characteristics
Plain Annealed Copper, Operating Voltage, U./U: 300-500V
Conductor:
Class2 Stranded Circular Operating Temperature -1.5 C to 90C
Pair/s-Black/White with
Black Final Short Circuit 250C
Insulation Color: Pair/s – Red Temperature
/Black/White with Black Test Voltage: 2kv for 1 minute
numberings
BS EN 50288-7
Cores twisted to form a
IEC 602287, BS EN60228
pair, thread or quad Design Specification:
IEC 60332-3-22, BS
Cores Twisted: Polyester Binder Tape Conductor:
EN60332-3-22
Flame Retardancy:
IEC 6134-2, BSEN61034-
Wrap Film: Aluminum /Polyester
2
Tape, with Tinned Low Smoke Zero
IEC 60754-1, IEC60754-2
Individual Screen: Copper Drain Wire Halogen:
BS EN50267-2-1, BS
0.5𝑚𝑚2
EN50267-2-1, BS
(7/0.3mm) (IS)
EN50267-2-2
Multi-pairs, triads or
Lay up:
quads are assembled
Installation Reference
together in concentric 8 x cable overall
Min. Bending Radius
layers to form the cable diameter
(mm):
core

Polyester Binder tape

Wrap Film:
Max. Pulling Tension
Aluminum / Polyester 50
Over all Screen: (N/𝑚𝑚2 )
Tape, with a Tinned
Copper Drain Wire
0.5𝑚𝑚2 (7/0.3mm) (OS)

Low Smoke Zero

Outer Sheath:
Halogen (LSZH)
Compound
Outer Sheath Color:
Black
 No. of Pairs Nominal No. and Radial Cable Overall Approximate
Conductor Area Diameter of Thickness of Diameter (mm) Weight (kg/km)
(𝒎𝒎𝟐 ) Wires (no. / Insulation
mm) (mm)
1P 7/0.3 0.6 7.1 60
2P 7/0.3 0.6 11.3 123
3P 7/0.3 0.6 11.9 153
4P 7/0.3 0.6 13.0 186
5P 7/0.3 0.6 14.4 227
6P 7/0.3 0.6 15.6 262
8P 0.5 7/0.3 0.6 17.7 336
10P 7/0.3 0.6 20.2 416
12P 7/0.3 0.6 20.9 474
16P 7/0.3 0.6 23.1 596
20P 7/0.3 0.6 26.0 735
24P 7/0.3 0.6 29.0 878
36P 7/0.3 0.6 33.5 1263

Other pairs, triads and quads configurations are available upon request.
Special PVC-Control Cables
Technical Date Cable structure Properties
Control Cables, special PVC Bare copper, fine wire Extensively oil assistant, oil-/chemical
Conforms to DIN VDE 0281,0293, 0295 conductors, according to DIN VDE Resistance – see table Technical
Temperature range 0295 cl. 5, BS 6360 cl.5 and IEC information’s.
Flexing -15C to +80 C 60228 cl. 5 PVC self – extinguishing and flame
Fixed installation -40C to +80C Core insulation of special PVC Z retardant according to VDE 0482-332-
Nominal Voltage U/U 300/500V 7225 1-2, Din EN 60332-1-2. /zorv 60332-1
Test Voltage 4000V Black cores with continuous (equivalent DIN VDE 0472 part 804
Breakdown voltage min. 8000V white numbering according to test method B)
Insulation resistance DIN VDE 0293 (also available with The materials used in manufacture
Min. 20 M ohm xkm other core colors) are cadmium-free and contain no
Minimum bending radius Green-yellow earth core in the silicone and free form substances
Flexing 7.5x cable outer layer (3 cores and above) harmful to the wetting properties of
Fixed installation 4X Cable Cores stranded in layers with lacquers
Radiation Resistance optimal lay-length Note
Up to 80x𝟏𝟎𝟔 cJ/kg (up to 80 Mrad) Outer sheath of special PVC, TM2 G=with green –yellow earth core;
Cold bending test. impact resistance test to DIN VDE 0281 part 1 and HD X= Without green-yellow earth core
at low temperatures, elongation test at 21.1 (OZ)
low temperatures. Tested according VDE Color grey (RAL 7001) Important for assemblers: We supply
0473 part 811-1-4, EN 60811-1-4 With meter marking, change- any desired length of stranded cores
over in 2011 without outer sheath, core insulation
color acc. RAL 9005 with number
combination acc customers
requirement.
AWG sizes are approximate
equivalent values. The actual cross-
section is in 𝑚𝑚2
Please note the cleanroom
qualification when ordering
Screened analogue type:
F-CY-JZ, see page A27
F-CY-O (LIY-CY), see page A 25
Y-CY-JB, see page A 38
Y-CY-JZ, see page A 32

Application

These cables are used for flexible use for medium mechanical stress with free movement
without tensile stress or forced movements in dry, moist and wet rooms but not suitable for
open air, as measuring and control cables in tool machines, conveyor belts, production lines
in machinery production, in air-conditioning and in steel production.
The earth core is lid in the outer layer. Selected PVC-compounds guarantee a good flexibility
as well as an economic and fast installation CE=The product is conformed with the EC Low-
Voltage Directive 2006/95/EG.
 No. Outer ø Cop. Weight AWG- No. cores Outer ø Cop. Weight AWG-
cores- approx. Weight approx. No X cross- approx. Weight approx. No
sec mm kg/km kg/km sec. 𝒎𝒎𝟐 mm kg/km kg/km
𝒎𝒎𝟐
2x0.5 4.9 9.6 40.0 20 2 x 0.75 5.3 14.1 46.0 18
3 G 0.5 5.2 14.4 46.0 20 3G 0.75 5.6 21.6 54.0 18
4G 0.5 5.6 19.0 56.0 20 4x0.75 6.3 29.0 66.0 18
5G 0.5 6.3 24.0 65.0 20 6x0.75 7.5 43.0 99.0 18
7G0.5 6.9 33.6 80.0 20 7x0.75 7.5 50.0 110.0 18
10 G 0.5 8.3 48.0 116.0 20 10G 0.75 9.2 72.0 162.0 18
12 G 0.5 8.8 58.0 135.0 20 15G 0.75 11.4 108.0 218.0 18
16 G 0.5 10.2 76.0 175.0 20 18G 0.75 12.2 130.0 257.0 18
20 G 0.5 11.5 96.0 215.0 20 16 G 1.5 13.9 230.0 386.0 16
25 G 0.5 12.9 120.0 270.0 20 20 G 1.5 15.5 288.0 490.0 16
40 G 0.5 15.6 192.0 434.0 20 32 G 1.5 19.5 461.0 790.0 16
25 G 0.75 14.3 180.0 356.0 18 2x2.5 7.8 48.0 112.0 14

32 G 0.75 15.9 230.0 455 18 3x2.5 8.3 72.0 148.0 14

40 G 0.75 17.2 288.0 595.0 18 4x2.5 9.2 96.0 178.0 14
50 G 0.75 19.8 360.0 735.0 18 5x2.5 10.1 120.0 221.0 14
2x1 5.6 19.2 60.0 17 7x2.5 11.2 168.0 306.0 14
3x1 5.9 29.0 72.0 17 14 G 2.5 16.0 336.0 569.0 14
4x1 6.6 38.4 86.0 17 2x4 9.3 77.0 195.0 12
7x1 8.1 67.0 141.0 17 3G4 9.8 115.0 230.0 12
10x1 9.8 96.0 217.0 17 4 G4 11.0 154.0 295.0 12
20x1 13.7 192.0 375.0 17 5G4 12.3 192.0 361.0 12
40x1 18.5 384.0 755.0 17 7G4 13.6 269.0 458.0 12
2x1.5 6.4 29.0 70.0 16 12 G 4 17.8 461.0 790.0 12
4G6 13.0 230.0 424.0 10
3x1.5 6.8 43.0 90.0 16 7G6 16.2 403.0 625.0 10
4x1.5 7.4 58.0 109.0 16 3 G 10 14.8 288.0 540.0 8
7x1.5 9.2 101.0 184.0 16 4 G 10 16.4 384.0 701.0 8
12x1.5 12.0 173.0 309.0 16 7 G 10 20.2 672.0 1106.0 8
3 G 16 18.2 461.0 827.0 6
4 G 16 20.0 614.0 1035.0 6
5 G 16 22.6 768.0 1259.0 6
7 G 16 24.8 1075.0 1780.0 6
3 G 25 22.2 720.0 1186.0 4
4 G 25 24.9 960.0 1582.0 4
5 G 25 27.7 1200.0 1999.0 4
7 G 25 30.6 1680.0 2825.0 4
3 G 35 25.6 1008.0 1585.0 2
4 G 35 28.4 1344.0 2105.0 2
5 G 35 31.7 1680.0 2633.0 2
3 G 50 30.9 1440.0 2550 1
4 G 50 34.2 1920.0 2940.0 1
5 G 50 38.3 2400.0 2936.0 1
3 G 70 36.5 2016.0 3180.0 2/0
4 G 70 40.3 2688.0 4090.0 2/0
5 G 70 45.3 3360.0 5443.0 2/0
3 G 95 41.1 2736.0 4680.0 3/0
4 G 95 45.8 3648.0 5540.0 3/0
5 G 95 52.7 4560.0 6931.0 3/0
4 G 120 51.4 4608 7000.0 4/0
4 G 150 58.5 5760.0 8340.0 300
kcmil
4 G 185 61.1 7104.0 9904.0 350
kcmil
PVC black EMC preferred type, CU-screened, flexible, cables
Technical data Cable structure Properties

Special PVC control cables, adapted Bare cooper, fine wire conductors, Extensively oil resistant, oil-
to DIN VDE 0245, 0281, 0293, 0295 bunch stranded to DIN VDE 0295 cl. /chemical resistance – see table
Temperature range 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Technical information’s
Flexing -5 C to +80 C Core insulation of special PVC PVC self-extinguishing and flame
Nominal voltage U/U 300/500V Z 7225 retardant according to VDE 0482-
Test Voltage Black cores with continuous white 332-1-2 DIN EN 60332-1-2/IEC 60332-
Core/ core 4000V figure imprint to DIN VDE 0293 1 (equivalent DIN VIDE 0472-part 804
Core/ screen 2000V Green-yellow earth core in the outer test method)
Breakdown voltage min. 8000V layer (3 cores and above) The materials used in manufacture
Insulation resistance Cores stranded in layers with are cadmium-free and contain no
Min. 20 MOhm x km optimal lay-length silicone and free from substances
Coupling resistance max. 250 Foil separator harmful to the wetting properties of
Ohm/km Timed Copper braided screening, lacquers
Minimum bending radius approx. 85% coverage UV-resistant
Flexing 10x cable ø Special PVC outer sheath TM2, to Note:
Fixed installation 5x cable ø special PVC, TM2 to DIN VDE 0281 G=with green-yellow earth core.
Radiation resistance part 1 and HD 21.1 X= without green-yellow earth core
Up to 80x𝟏𝟎𝟔 cJ/kg (up to 80 Mrad) Color black (RAL 9005) (0Z)
With meter marking Unscreened analogue type.
JZ-500 black, see page A 9

Application

For medium mechanical stress for flexible use with free movement without tensile stress or
forced movements in dry, damp, wet rooms and in open air. Must not be laid directly in soil
or water. When screened for measurement, control and control line etc. in mechanical and
plant engineering, machine tools, production lines and conveyor belts
EMC= Electromagnetic compatibility
To optimize the EMC features we recommend a large round contact of the copper braiding
on both ends.
CE= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
 No. Outer ø Cop. Weight AWG- No. Outer ø Cop. Weight AWG-
Cores X Approx. Weight approx. No. Cores X Approx. Weight approx. No.
cross- mm kg/km kg/km cross- mm kg/km kg/km
sec. sec.
𝒎𝒎𝟐 𝒎𝒎𝟐
2x0.5 6.1 35.0 45.0 20 2x1.5 7.6 63.0 88.0 16
4 G 0.5 6.8 47.0 61.0 20 3 G 1.5 8.0 80.0 100 16
5 G 0.5 7.5 56.0 74.0 20 4 G 1.5 8.8 97.0 126.0 16
7 G 0.5 8.1 69.0 98.0 20 5 G 1.5 9.7 119.0 160.0 16
12 G 0.5 10.4 108.0 157.0 20 7 G 1.5 10.4 147.0 208.0 16
18 G 0.5 12.6 145.0 217.0 20 12 G 1.5 13.8 267.0 338.0 16
25 G 0.5 14.5 240.0 314.0 20 18 G 1.5 16.4 374.0 479.0 16
2x0.75 6.5 40.0 59.0 20 25 G 1.5 19.2 526.0 705.0 18
3 G 0.75 6.8 52.0 66.0 20 2x2.5 9.0 96.0 130.0 19
4 G 0.75 7.3 60.0 77.0 20 3 G 2.5 9.5 144.0 167.0 14
5 G 0.75 8.1 71.0 93.0 20 4 G 2.5 10.4 148.0 195.0 14
7 G 0.75 8.9 91.0 130.0 20 5 G 2.5 11.7 181.0 223.0 14
12 G 11.6 142.0 202.0 20 7 G 2.5 12.8 255 344 14
0.75
18 G 13.6 212.0 292.0 20 12 G 2.5 16.7 441.0 570 14
0.75
25 G 15.9 281.0 415.0 20 4G4 12.4 230.0 310.0 12
0.75
2x1 6.8 50.0 65.0 20 5G4 13.7 273.0 385.0 12
3G1 7.1 60.0 80.0 20 4G6 13.9 305.0 415.0 10
4G1 7.8 71.0 98.0 20 5G6 15.3 439.0 509.0 10
5G1 8.5 88.0 127.0 20 4 G 10 17.8 535.0 783.0 8
7G1 9.3 111.0 158.0 20 4 G 16 23.3 7740.0 880.0 6
12 G 1 12.2 184.0 260.0 20 4 G 25 28.4 1140.0 1570.0 4
18 G 1 14.5 260.0 380.0 20 4 G 35 31.0 1576.0 2070.0 2
25 G 1 17.0 349.0 534.0 20
According to DIN VDE 0281
Technical data Bare copper, fine wire Properties

PVC-control cables to DIN VDE conductors, bunch stranded PVC self-extinguishing and
0281 part 5 and IEC 60227-5, to DIN VDE 0295 cl. 5, BS 6360 flame retardant according to
HD 21.5 S3 cl. 5, IEC 60228 cl. 5 and HD VDE 0482-332-1-2, DIN EN
Temperature range 383 60331-1-2/IEC 60331-1
Flexing -5C to 70 C PVC core insulation T12 to (equivalent DIN VDE 0472-
Fixed installation -40 C to +70 DIN VDE 0281 part 1 part 804 test method B)
C Cores color coded to DIN VDE The materials used in
Nominal voltage 0293-3081xgreen-yellow manufacture are cadmium-
U/U 300/ 500V earth core incl. free and contain no silicone
Max. permissible operating Green-yellow earth core, 3 and free form substances
voltage in three-phase and cores and above harmful to the wetting
one-phase a.c. system U/U Cores stranded in layers with properties of lacquers
318/550 V in direct current optimal lay-length Note
system U/U 413/825V PVC outer jacket in white or G=with green-yellow earth
Test voltage 2000V black core;
Breakdown voltage PVC outer jacket TM2 to DIN X=without green-yellow earth
Min. 4000V VDE 0281 part1 core.
Insulation resistance AWG sizes are approximate
Min.20 MO hm xkm equivalent values. The actual
Minimum bending radius cross-section is in 𝒎𝒎𝟐
Flexing 7.5 x cable ø These types are also available
Radiation resistance with UL-approbation. The
Up to 80x𝟏𝟎𝟔 cJ/kg (up to 80 above list contains a selection
Mrad) of the types we carry es stock.
Other sizes available on
request.
Cables with 7 cores are only
available as “A”- type.
6𝒎𝒎𝟐 in adoption (H)

Application

These cables are especially suited to use for the appliance with medium mechanical stress in
households, kitchens and offices, also for household appliances in damp and wet areas, e.g.
refrigerators, washing machines, spin-driver etc. As far as this cable is admitted to the
relevant specifications of the equipment.
These cables are suited to be used for cooking and heating apparatus under the condition
that cable does not come in direct contact with hot parts of the apparatus and no other
influences of heat.
The cables are suitable for fixed installation in furniture’s, partition walls, decoration
covering and in hollow spaces of prefabricated building parts.
They are not qualified for use in outdoors or for use with industrial and farmer machineries,
exceptionally in tailoring, etc.
CE= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

No. Jacket Outer Cop. Weight AWG- No. Jacket Outer Cop. Weight AWG-
cores color ø Weight approx. No., cores color ø Weight approx. No.,
cross- min. kg/km kg/km cross- min. kg/km kg/km
sec. max sec. max
𝒎𝒎𝟐 mm 𝒎𝒎𝟐 mm
2x0.75 black 5.7- 14.4 50.0 18 7G black 10.8- 101.0 183.0 16
7.2 1.5 13.5
3G black 6.0- 21.6 60.0 18 3G black 9.2- 72.0 152.0 14
0.75 7.6 2.5 11.4
4G black 6.6- 29.0 73.0 18 4G black 10.1- 96.0 192.0 14
0.75 8.3 2.5 12.5
2x1 Black 5.9- 19.0 57.0 17 5G black 11.2- 120.0 243.0 14
7.5 2.5 13.9
3G1 black 6.3- 29.0 73.0 17 7G black 13.0- 168.0 316.0 14
8.0 2.5 17.0
4G1 black 7.1- 38.0 85.0 17 3G4 black 10.5- 115.0 235.0 12
9.0 13.0
7G1 black 9.3- 67.0 131.0 17 4G4 black 11.5- 154.0 300.0 12
12.0 14.3
2x1.5 black 6.8- 29.0 82.0 16 5G4 black 13.0- 192.0 361.0 12
8.6 16.1
3 G 1.5 black 7.4- 43.0 95.0 16 4G6 black 13.2- 230.0 490.0 10
9.4 16.3
4 G 1.5 black 8.4- 58.0 117.0 16
10.5
5 G 1.5 black 9.3- 72.0 144.0 16
11.6
(H) o5VVC4V5-K ((N) YSLYCYO-JZ) number coded
Technical data Cable structure Properties

Control cable, special PVC with Bare copper, fine wire stranded PVC self-extinguishing and flame
oil resistant outer jacket to DIN conductor to DIN VDE 0295 cl. 5, retardant according to VDE 0482-
VDE 0281 part 13, HD 21.13S1 BS 6360 cl. 5, HD 383 and IEC 332-1-2, DIN EN 60332-1-2/ IEC
and IEC 60227/74 60228 cl.5 60332-1 (equivalent DIN VDE
Temperature range Special PVC core insulating T12 0472-part 804 test method B)
Flexing -5 to 70 C to DIN VDE 0281 part 1 O8il resistant to DIN EN 60811-2-
Fixed installation -40 to +70C Black cores with white figure 1
Nominal voltage U/U 300/500V imprint to DIN VDE 0293 The material used in
Test voltage Green-yellow earth core in the manufacture are cadmium-free
Core/Core 2 kV, 5 min outer layer (3 cores and above) and contain no silicone and free
Breakdown voltage min. 4000V Cores stranded in layers with form substances harmful to the
Insulation resistance optimal lay-length wetting properties of lacquers
At 30 MHz ≤250 Ohm/km Special PVC inner sheath, TM2 to Note
Minimum bending radius DIN VDE 0281 part 1 G=with green-yellow earth core;
Flexing 10x cable ø Tinned copper braided X=without green-yellow earth
Radiation resistance screening, covering approx. 85% core (OZ)
Up to 80x𝟏𝟎𝟔 cJ/kg (up to 80 Special PVC outer jacket, TM5 to AWG sizes are approximate
mrad) DIN VDE 0281 part 1, HD 21.1 equivalent
S4/A16 Values. The actual cross-section
Color grey (RAL 7001) is in 𝒎𝒎𝟐
With meter marking, change- Unscreened analogue type
over in 2011 (H) 05VV5-F ((N)YSLYO-JZ) see
page A 13

Application
These cables are used for flexible use for medium mechanical stresses with free movement
without tensile stress or forced movements in dry, moist and wet rooms but not suitable for
open air. These are designed as control and connecting cables to machines, tool
machineries, used for machines in breweries, bottling plants and car washing statins.
These cables may be allowed to move once installed provided that the cables are not
mechanically stressed during movement. The interconnection of parts of machines used for
manufacturing purposes including machine tools where some degree of protection against
electromagnetic interference is required.
EMC= Electromagnetic compatibility
To optimize the EMC features we recommend a large round contact of the copper braiding
on both ends.
The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
 No. Outer Ø Cop. Weight AWG- No. Outer Ø Cop. Weight AWG-
cores X Approx. Weight approx. No. cores X Approx. Weight approx. No.
cross- mm kg/km kg/km cross- mm kg/km kg/km
sec. sec.
𝒎𝒎𝟐 𝒎𝒎𝟐
2x4 12.5 124.0 236 12 3 G 16 22.9 653.0 993.0 6
3G4 13.9 178.0 361 12 4 G 16 25.5 807.0 1340.0 6
4G4 15.7 234.0 430.0 12 5 G 16 27.9 940.0 1626.0 6
5G4 17.1 284.0 509.0 12 7 G 16 33.9 1345.0 2080.0 6
7G4 20.5 321.0 660.0 12 4 G 25 31.6 1169.0 1692.0 4
12 G 4 25.5 581.0 979.0 12 5 G 25 35.1 1420.0 1972.0 4
2x6 14.6 176.0 296.0 10 3 G 35 31.1 1250.0 1704.0 2
3G6 15.7 245.0 420.0 10 4 G 35 34.4 1680.0 2320.0 2
4G6 17.3 316.0 579.0 10 5 G 35 37.4 2020.0 2780.0 2
5G6 19.5 442.0 719.0 10 3 G 50 36.9 1887.0 2661.0 1
7G6 23.1 530.0 1031.0 10 4 G 50 40.3 2370.0 3194.0 1
3 G 10 19.9 367.0 655.0 8 5 G 50 44.9 2880.0 4247.0 1
4 G 10 22.0 549.0 894.0 8
5 G 10 24.6 604.0 927.0 8
7 G 10 29.5 820.0 1518.0 8