Wire Description

Wire Wire Wire Wire Component Identifiers (CID) and Module Identifiers Component ldenlifiers (CID and Module Identifiers Resistor and Solenoid Specifications Electrical Schematic Symbols And Definitions
Description Description
Number Color Number Color
Accessory
A Circuits (Continued)
(MID) For VIMS (MID NO's. 49, 57,58,59,60,65,66,67, and 68) (MID) For VIMS - Continued Part No. Component Resistance (Ohms) 1 RENR2521
Power Circuits (MID No's. 49, 57, 58, 59, 60, 65, 86, 87, and 88)
1 RD 240VAC Wiring 6 BK 240VAC Wiring Current' Current' 3T-3123 Resistor - Dimmer 25.0 ± 0.3 MAY 1998
Component
10 GN 240VAC Wiring 601 GY Dash Lamp Hi CID No. CID No. Componont 5T-4434 Solenoid - Autolube 42.0 ± 4.0 T
11 GN 240VAC Wiring 602 WH Dome Lamp 0041 8 Volt Sensor Power Supply 0562 Caterpillar Monitoring Syslem
101 RD Bat(+) 609 YL Flood Lamp - Side
0075
6T-2217 Resistor - Starter/ Diagnostic 150 ± 7.5 Pressure Temperature Level Flow Circuit Breaker
Steering Oil Temperature Sensor 0569 Oil Injection Solenoid
Symbol
102 BU Hd Lmp 610 OR Head Lamp Basic
0091 Throttle Position Sensor 0580 Power Shift Pressure Sensor Solenoid - Bucket Close Valve Symbol Symbol Symbol Symbol
105 BR Key Sw 620 WH Flood Lamp - Front (Eng. Flood Lamp)
108 BU Aux Ckt 622 PU Flood Lamp 3-Way SW Jumper 0096 Fuel Level Sensor 0581 Power Shift Solenoid Bucket Open Valve
109 OR Alt Output (+) Term. 623 BU Flood Lamp 3-Way SW Jumper 0098 Engine Oil Level Sensor 0590 Engine Electronic Control Module
6T-5859 Swing Brake Engage 33.7± 1.0 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
112 PU Main Power Rly Output 641 OR Ladder Lamp 0100 Engine Oil Pressure Sensor 0592 Lift Raise Solenoid #2
113 OR VIMS B+ Switched 655 GN Dome Lamp 3-Way Jumper Float Valve The circle indicates that the component has screw terminals and a wire can be disconnected from it.
0101 Crankcase Air Pressure Sensor 0593 Lift Lower Solenoid #2
114 GN Warning Horn (Forward) 656 GY Dome Lamp 3-Eay Jumper
115 PK Aux Ckt 657 YL Service Lamps - Compartment
0102 Boost Pressure Sensor 0594 Tilt Rackback Solenoid #2 6V-2654 Solenoid - Engine Fan Control 3.00; 7.85 MAX Normally closed switch that will open with an increase of a specific condition.
116 BR Aux Ckt 658 BR Walkway Lamp 0110 Engine Coolant Temperature Sensor 0595 Tilt Dump Solenoid #2 Hydraulic Fan No circle indicates that the wire cannot be disconnected from the component.
117 YL Aux Ckt Control Circuits 0127 Transmission Oil Pressure Sensor 0596 Implement Electronic Control Module
118 GY Aux Ckt 7 RD 240VAC Wiring
7T-4003 Resistor - Defroster 10.0 ± 0.5 This indicates that the component has a wire connected to it that is connected to ground.
0168 Electrical System Voltage 0600 Hydraulic OiI Temperature Sensor
119 PK Aux Ckt 786 GN Eng Speed Cant - Hi Press SW
0171 Ambient Air Temperature Sensor 0621 Downshift Switch 7T-9074 Solenoid - Forward Horn Valve 55.17 ± 5.77
120 YL Aux Ckt 788 YL Eng Speed (+)
121 YL Back Alarm To Lamp 791 PK Eng Speed Cant - La Sol
0177 Transmission Oil Temperature Sensor 0623 Directional Switch 7T-9746 Solenoids - Boom Lower Valve 33.6
122 BU Aux Ckt A700 OR Digital Sensor Power(+8V) 0190 Engine Speed Sensor 0626 Steering/Transmission Lock Swtlch
Warm Up Valve This indicates that the component does not have a wire connected to ground. It is grounded by
124 GN A/C A701 GY Injector #1 0248 CAT Data Link 0627 Parking Brake Pressure Switch being fastened to the machine.
135 BU Aux Ckt A702 PU Injector #2 0253
9X-4383 Resistor - A/C Overall 3.0± .15; Tap 1.0 ± .05
Personality Module (Engine Control) 0628 Quick shift Switch
138 GN Auto Lube Pump To Payload Man A703 BR Injector #3
0254 Electronic Control Module (ECM) 0641 Transmission Solenoid #1 9X-7137 Solenoid - Start Aid 3.3 ± 1.0
142 BU Aux Ckt A704 GN Injector #4
0261 Engine Timing Calibration 0642 Transmission Solenoid #2 9X-9584 Resistor - Start Aid 20.0 ± 0.2 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
149 PU Aux Ckt A705 BU Injector #5
0262 5 Volt Sensor Power Supply 0643 Transmission Solenoid #3
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
150 OR Bat (+) A706 GY Injector #6
100-4338 Solenoids - Pump Control Valve 12.0
156 YL Aux Ckt A707 PU Injector #7 0263 8V (or 12V) Sensor Pwr Supply 0644 Transmission Solenoid #4
177 OR Main Brkr A708 BR Injector #8 0267 Engine Shutdown Switch (Remote) 0645 Transmission Solenoid #5
143-3215 Resistor - Pump Control Backup 38 ± 1.9
184 BU Aux Ckt A721 WH Injector Common #1
0268 Programmable Parameters (Eng Ctrl) 0646 Transmission Solenoid #6 ¹ At room temperature.
Sender - A component that is used with a temperature or pressure gauge. The sender measures
Ground Circuits A722 YL Injector Common #2 the temperature or pressure. Its resistance changes to give an indication to the gauge of the
0269 Sensor Power Supply 0650 Harness Code
2 RD 240VAC Wiring A723 OR Injector Common #3 T temperature or pressure.

5130 Excavator
200 BK Main Chassis A724 WH Injector Common #4 0271 Action Alarm 0654 Trailer RightI Breke Oil Temp Sensor Component Location
Schematic Machine Schematic Machine
201 BK Operator Monitor Return A725 YL Injector Common #5 0272 Turbo Outlet High Press Sensor 0655 Trailer Left Brake OiI Temp Sensor Component Component
Location Location Location Location
203 BK Chassis Diagnostic A726 OR Injector Common #6 0273
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Electrical System
Turbocharger Outlet Pressure Sensor 0656 Trailer Brake Oil Cooler Inlet Temp Sensor Air Dryer B-7 1 Sensor - Right Turbo Temperature C-12 21
207 BK Starter Diagnostic A727 PK Injector Common #7
229 BK Bat(-) A728 WH Injector Common #8
0274 Atmospheric Pressure Sensor 0657 Trailer Brake Oil Cooler Temp Sensor Alarm - Action D-2 E Sensor - Speed Timing C-5 16
It has a coil that makes an electromagnet when current flows through it. The electromagnet can
0275 Right Turbo Inlet Press Sensor 0658 Trailer Rt Suspension Cyl Press Sensor open or close the switch part of the relay.
276 BK XMSN Ctrlldent Code 0 A746 PK Turbo Outlet Pressure Alarm - Travel E-15 2 Sensor - System Air Pressure D-3 22
277 BK XMSN Ctrlldent Code 1 A747 GY Atmospheric Pressure 0276 Left Turbo Inlet Press Sensor 0659 Trailer Lt Suspension Cyl Press Sensor
Alternator C-6 3 Sensor - Turbo Outlet Pressure C-5 16
278 BK XMSN Ctrlldent Code 2 A748 GY Timing Wheel Cal 0277 Timing Calibration Sensor 0670 Torque Converter Pedal Pos Sensor
279 BK XMSN Ctrlldent Code 3 A755 PK Throttle SW #1
Batteries - 12V A-8,9 4 Solenoid - A/C Compressor C-8 13 Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
0278 AESC Enable Lamp 0671 Transmission Output Speed Sensor makes an electromagnet when current flows through it. The electromagnet can open or close
5ZL75-UP
280 BK XMSN Ctrlldent Code 4 A756 BU Throttle SW #2 Breaker - Alternator I-4 B Solenoid - Autolube E-15 23
Basic Machine Circuits
0279 Aftercooler Coolant Temp Sensor 0672 Torque Converter Output Spd Sensor
Breaker - Blower H-11 D Solenoid - Engine Fan Control C-13 24
a valve or move a piece of metal that can do work.
A757 GY Throttle SW #3
3 RD 240VAC Wiring A758 BR Throttle SW #4
0280 Gear Box Temperature Sensor 0678 Torque Converter Impeller Clutch Sol
Breaker - Converter Output I-11 D Solenoid - Hydraulic Fan C-13 24
0291 Engine Coolant Cooling Fan Solenoid 0679 Torque Converter Lockup Clutch Sol
Harness And Wire Symbols
301 BU Starter No.1 Sol A762 PU Electronic Pump Cant Eng Speed Ground
Breaker - Engine Control I-2 B Solenoid - Start Aid C-7 5
302 OR Starter No.1 Resistor To Diagnostic A768 BU Pump Control Valve #1 (+) 0292 Hydraulic Oil Cooling Fan Solenoid 0700 Transmission Gear Actuator Sensor
304 WH Starter Relay No.1 Output A769 GY Pump Control Valve #2 (-)
Breaker - Key H-2 B Solenoid - Swing Brake Engage G-14 A² * Harness identification letter(s) and a
0295 HEX ECM 0701 Transmission Output Speed Sensor
306 GN Starter Relay Coil To Neut Start SW Or Key SW A771 PU Float SW Breaker - Main I-4 B Solenoids - Fuel Injectors 1 Thru 8 C-2,3 25 Harness identification code serializing code. The "C" stands for
307 OR Key SW To VIMS Sensor Module B737 GN Electronic Pump Control To Travel Pressure Switch
0296 Transmission ECM 0702 Transmission Gear Selector Switch
Buss Bar A-8 4 Switch - A/C Pressure C-9 13 This example indicates connector and the number indicates
308 YL Main Power Relay Coil B770 YL Fan Control Solenoid Positive
0298 Service Brake Pedal Switch 0703 Trailer Door Position Sensor wire 135 in harness "AG". which connector in the harness.
0324
Control - Air Conditioner F-12 A¹ Switch - AESC Enable H-12 G Wire, Cable, or Harness
310 PU Start Aid SW To Start Aid Sol B771 BR Fan Control Solenoid Return Action (Warning) Lamp 0704 Service Brake Pressure Switch
Control - Engine A-2 5 Switch - AESC Pressure H-14 A¹ Assembly Identification
311 WH Start Aid Sol To Temp SW D772 BR Crank 0341 Hyd Ctrl Valve Warm Up Sol #4 0705 Body Raise Switch * Part Number For
* L-C12*
AG-C4*
Control - Hydraulic Power F-15 B Switch - Aftercooler Coolant Level C-1 19
312 PK Starter No.2 Sol To Resistor E703 WH Travel Alarm Cancel
0350 Lift Linkage Position Sensor 0706 Body Up Sensor
C-C4 AG-C3 Connector Assembly
313 GY Starter No.2 Resistor To Diagnostic E706 OR AEC Enable SW Control - Swing Brake I-10 B Switch - Blower H-8 E 130-6795 130-6795 111-7898 3E-5179
0351 Tilt Linkage Position Sensor 0707 Transmission Upshift solenoid
314 PU Starter Relay No.2 Output E707 GN VIMS Display +V Converter - 24V to 12V G-11 E Switch - Boom Lower Backup G-12 F
1 325-A135 PK-14
321 BR Travel Alarm E708 PK VIMS Display Clock 0352 Lift Lever (Cab) Sensor 0708 Transmission Downshift Solenoid 325-A135 PK-14
Fuse Block I-2 B Switch - Cab Subfloor H-12 A
322 GY Warning Horn (Forward) E709 WH VIMS Service Lamp 0353 Tilt Lever (Cab) Sensor 0709 Transmission Lockup Clutch Sol
Fuse Block I-11 D Switch - Case Drain Filter E-15 26
360 GN Engine Shutdown Signal C E710 BU VIMS LCD Lamp Driver Socket Wire
0354 Lift Raise Solenoid #1 0710 ARC Supply Valve
Gauge Cluster F-2 E Switch - Coolant Flow C-6 5 Pin Wire Receptacle Fuse
361 OR Engine Shutdown Signal D E711 OR Pump Cntl Pwr Mode Low
0355 Lift Lower Solenoid #1 0711 ARC Control Valve Color Gauge
Monitoring Circuits E712 GY Pump Cntl Pwr Mode Med Ground - Cab Floor D-7 E Switch - Coolant Level C-1 19
0356 Tilt Dump Solenoid #1 0712 ARC Lamp
4 BK 240VAC Wiring E713 BU Pump Cntl Pwr Mode High Ground - Cab Structure to Electronic Box G-5 B Switch - Defroster Fan I-9 E Single Wire Ground Plug
403 GN Alternator (R) Term. E738 GN GBL Backup SW To Resistor 0357 Tilt Rackback Solenoid #1 0713 ARC ON/OFF Switch
Ground - Cab to Cab Structure G-13 A Switch - Disconnect A-9 4
Connector Circuit Connection 2 200-L32 BK-14
410 WH Opr Man Action Alarm E761 BU Sensor Module TO Warm Up Valve #1 0358 Pilot Pressure Solenoid (Supply) 0714 ARC Pressure Switch Number
Ground - Cylinder Head to Frame B-2 5 Switch - Dome I-7 C
411 PK Opr Man Master E762 WH Sensor Module TO Warm Up Valve #2 0359 Lift Raise Kickout Solenoid 0715 Retarder Pressure Switch Identification
Ground - Enclosure A-15 A² Switch - Domelamp D-9 C
412 BU Opr Man Cool Flow E763 GN Sensor Module TO Warm Up Valve #3
0360 Lift Lower Kickout Solenoid 0800 VIMS Main Module
Pin or Socket 105-9344
420 OR Opr Man Fuel Filter/Low Accum Press. E764 OR Sol 1 To SW 1 GLB Ground - Enclosure G-3 A Switch - Engine Lamp C-15 27 Number
0361 Tilt Kickout Solenoid 0801 VIMS Interlace Module #1
425 PK Opr Man Power Train Oil Level E765 PK Sol 2 To SW 2 GLB Ground - Engine ECM A-3 5 Switch - Engine Oil Level A-7 28 Typical representation of Component
442 GY Hyd System Temp Gauge E783 WH Dead Eng Boom Lower SW 0363 Machine Ride Control Actuator 0802 ViMS Interlace Module #2 1 a Deutsch connector. The Typical representation of a Part Number
447 PK Fuel Level Gauge E788 BU Ladder Position SW 0364 Lift Cylinder Head Pressure Sensor 0803 VIMS Interlace Module #3
Ground - Frame A-8 6 Switch - Engine Shutoff C-4 5
plug contains all sockets 1 Sure-Seal connector. The plug
B428 OR Engine Oil Level SW E790 PK
Ground - Frame D-11 7 Switch - Float G-15 F 2 and the receptacle contains 2 and receptacle contain
HEX Machine Cntl Sol Return #2 0365 Kickout Set Switch 0804 VIMS Interlace Module #4
B429 YL Engine Coolant Level SW G701 BU 2nd Ground Level Shutoff (Secondary) Ground - Frame I-7 8 Switch - Front Wiper H-9 E all pins. both pins and sockets.
0367 Ride Control Switch 0805 VIMS Interlace Module #5
B437 BR Hydraulic Oil Filter Indicator 8 GN 240VAC Wiring Ground - LH Frame to Cab Structure G-5,6 9 Switch - FUEL Filter Pressure B-7 29
0370 Boom Float Solenoid 0806 VIMS Interlace Module #6
B491 WH Case Drain Filter Press SW 801 PK Auto Lube Sol Or Motor Ground - Overhead E-2 10 Switch - Ground Level Shutoff F-5 30
B496 GN Hyd Oil Return Filter 802 YL Auto Lube Press. SW 0371 Horn Solenoid (Forward) 0807 VIMS Interlace Module #7
Ground - Start Aid C-8 5 Switch - House and Boom Lamp I-7 E
B497 WH Auto Lube Press 875 BU VIMS RS 232 Port Trans 0372 Buckel/Shovel Open Solenoid 0808 VIMS Interlace Module #8
Ground - Swing Frame to LH Frame D-11 11 Switch - Hydraulic Enclosure Lamp I-15 31
© 1998 Caterpillar Printed in U.S.A.
B498 PU Hyd Shutoff Valve #2 To #3 876 OR
B499 YL Hyd Shutoff Valve #1 To #2 882 PK
VIMS RS 232 Port Receive 0373 Bucket/Shovel Close Solenoid 0809 Speedometer/Tachometer #1
Ground - Swing Frame to RH Frame D-13 12 Switch - Hydraulic Oil Level D-12 14
All Rights Reserved
VIMS Sensor Module Rt (-) Com PorI/Cat Datalink -
0374 Swing Brake Solenoid 0810 Speedometer/Tachometer #2
C400 GN Hyd Shutoff Valve 883 GY VIMS Sensor Module Rt (+) Com PorI/Cat Datalink + Interface - Throttle G-4 E Switch - Key Start I-13 E
0376 Travel Alarm (Solenoid/Switch) 0811 Gauge (Quad) Cluster #1
C401 BR Splitter Box Oil Temp 892 BR VIMS Start Mod Right (-) Port/CAT Data Link (-) Keypad E-2 E Switch - Ladder Lamp H-7 E
C402 GN Implement Pump (Left Front) Chip Detector 893 GN VIMS Start Mod Right (+) Port/CAT Data Link (+) 0377 Travel Brake Solenoid 0812 Gauge (Quad) Cluster #2
Lamp - Action D-2 E Switch - Ladder Lamp I-6 30
C403 OR Implement Pump (Right Front) Chip Detector 9 GN 240VAC Wiring 0378 Machine Autolube Solenoid 0813 Gauge (Quad) Cluster #3
C404 BR Swing Pump Chip Detector 993 BR
Lamps - Temperature Control I-9 E Switch - Left Pistol Grip I-12 G
Analog Sensor Common 0379 Machine Autolube Pressure Sensor 0814 Gauge (Quad) Cluster #4
C405 YL Swing Motor (Left) Chip Detector 994 GY Oil Pressure (Filtered) Lighter - Cigar G-7 E Switch - LH Ladder Position H-6 40
0379 Machine Autolube Pressure Sensor 0815 Message Center #1
C406 BU Swing Motor (Right) Chip Detector 995 BU Coolant Temperature Message Center F-2 E Switch - Neutral Start H-14 A²
C407 BU Implement Pump (Left Rear) Chip Detector 996 GN
0423 Front Brake Accumulator Press Sw 0816 Message Center #2
Engine Speed/Timing Sensor Power
Meter - Service D-2 10 Switch - Power Mode I-11 G
C408 PU Implement Pump (Right Rear) Chip Detector 997 OR Analog Sensor Power (+ 5V) 0423 Front Brake Accumulator Press Sw 0814 Gauge (Quad) Cluster #4
Module - Timer C-7 5 Switch - Pump Control Backup I-12 G Connector Location ¹ Connector Location - Continued
C409 GY Splitter Box Chip Detector 998 BR Digital Sensor Return 0424 Rear Brake Accumulator Press Sw 0815 Message Center #1 Connector Schematic Machine Connector Schematic Machine
C410 GN Pump Control Mode Select 999 WH Primary Camshft Speed/Timing
Motor - Blower F-12 A¹ Switch - Return Filter E-14 26 10
0424 Rear Brake Accumulator Press Sw 0816 Message Center #2 Number Location location Number Location location
C411 OR Hyd Fan Sol A980 GY Service Meter B+ To Eng Oil Press. SW Motor - Front Washer Pump I-2 A Switch - RH Ladder Position A-4 41
0425 Front Brake Oil Pressure Sensor 0817 ECM Internel Backup Bettery CONN 1 C-15 27 CONN 40 C-6 3
C412 BR Splitter Box Press B926 GY Start Aid Timer Output Motor - Front Wiper E-1 10 Switch - Right Pistol Grip G-12 F D
C413 YL VIMS Display Data B932 WH Electronic Pump Control (Press SW To AEC SW) 0425 Front Brake Oil Pressur'e Sensor 0819 Display Data Link C CONN 2 C-15 35 CONN 41 E-5 9
Motor - LH Defroster Fan D-4 A¹ Switch - Shutoff Valve #1 F-12 18
C414 BU VIMS Display Load C994 PU Swing Brake Pressure Switch 0426 Rear Brake Oil Pressurre Sensor 0820 Keypad Data Link CONN 3 C-15 35 CONN 42 Hyd Power Control Data F-13 B
Motor - RH Defroster Fan D-4 A¹ Switch - Shutoff Valve #2 E-12 18
C415 WH VIMS Display Keydata C995 YL Swing Brake Solenoid 0427 Front Axle Oil Temperature Sensor 0821 Display Power Supply (9 VoIt) E CONN 4 C-14 12 CONN 43 G-5 9
C453 YL Ambient Temp C996 YL Pump Control Valve #2 (+)
0428 Rear Axle Oil Tempenuure Sensor 0822 Display Lighting Power Supply
Motor - Starter A-10 12 Switch - Shutoff Valve #3 E-12 18 F CONN 5 VIMS Serial Port A-13 22 CONN 44 G-5 9
E457 GY Ladder 2 Position C997 PK Pump Control Valve #2 (-) Motor - Starter B-10 12 Switch - Start Aid H-7 E G
0429 Steering Pump Oil lPressurre Sensor 0823 VIMS Service Lamp CONN 6 Service Tool (Engine) A-13 22 CONN 45 G-5 9
Accessory Circuits D942 GN VIMS RS232 Port 2 Transmit Relay - Boomlamp H-11 D Switch - Start Aid Temperature B-7 19
5 BK 240VAC Wiring D943 YL VIMS RS232 Port 2 Receive 0430 Sleering Pilot Pressure Sensor 0824 Truck Payload Lamp #1 (Green) 37 38 CONN 7 C-13 36 CONN 46 H-5 9
Relay - Houselamp H-11 D Switch - Swing Brake Engage H-14 A²
500 BR Wiper - Front (Park) D944 BU VIMS Exhaust Module Rt (+) Comm Port 0431 Steering Oil Level Switch 0825 Truck Payload Lamp #2 (Red) 21 29 CONN 8 C-13 36 CONN 47 I-5 9
Relay - Main I-4 B Switch - Temperature Control G-8 E 27
501 GN Wiper - Front (Low) D945 PK VIMS Exhaust Module Rt (-) Comm Port 0432 Steering Fliter ByPass Switch 0826 Torque Converter Oil Temp Sensor 40 41 19 20 24 CONN 9 H-13 A³ CONN 48 F-4 A³
Relay - Start B-11 12 Switch - Thermostat F-11 E 3 18
502 OR Wiper - Front (HI) D963 BU VIMS Sensor Module #1 +8V Supply
0433 Implement FIlter Switch 0827 Left Exhaust Temp Sensor
26 CONN 10 H-13 A³ CONN 49 F-4 A³
5 42 25 13
506 PU Washer - Front D965 GN VIMS Aftefcooler Temp Sensor
0434 Hyd Pilot Oil Press Sensor 0828 Right Exhaust Temp Sensor
Relay - Start C-11 12 Switch - Throttle I-13 F A B CONN 11 I-12 37 CONN 50 F-3 E
508 PU Radio Speaker - Left D966 GY VIMS Aftercooler Coolant Level 16
Resistor - A/C F-12 13 Switch - Travel Alarm Cancel H-7 E 31
509 WH Radio Speaker - Left (Commom) D970 WH 0438 Torque Converter Oil lPressure Sensor 0829 Rear Aftercooler Cool Temp Sensor 32 CONN 12 I-12 37 CONN 51 F-3 E
VIMSSystem Air Press'ure Sensor
Resistor - Dimmer E-3 E Switch - Travel Alarm Pressure H-15 A¹ 39 CONN 13 I-12 38 CONN 52 H-2 A³
511 BR Radio Speaker - Right D976 PK VIMS Turbo #1 Exhaust Temp 0438 Hyd Ctrl Valve Warm Up SO #1 0830 Front Brake Oil Temperature Sensor
7 14 15
Resistor - Pump Control Backup I-14 D Switches - High Pressure Filter C-15 27
512 GN Radio Speaker - Right (Common) D977 PU VIMS Turbo #2 Exhaust Temp 0439 Hyd Ctrl Valve Warm Up SO #2 0833 Rear Brake Oil Temperature Sensor 33 CONN 14 I-12 G CONN 53 H-2 A³
513 OR A/C Compressor/Refrigerant Pressure SW D982 PK Timing Calibration Resistor - Start Aid C-7 5 Timer - Travel Alarm G-2 B 1 34 12 CONN 15 F-11 A¹ CONN 54 D-2 C
0440 Hyd Ctrl Valve Warm Up SO #3 0835 Differential (Axle) Oil Temp Sensor 23
515 GY Blower Motor (HI) E959 GN AESC Indicator Lamp Resistor - Starter/Diagnostic A-10 12 Valve - A/C Water F-11 A¹ 11
0444 Start Relay 0838 Lt Front Suspension Cyl Press Sensor CONN 16 Service Tool G-11 D CONN 55 I-5 A³
516 GN Blower Motor (Medium) E960 OR HEX Engine Shutdown AUX 9 6 4 22
Resistor - Starter/Diagnostic B-11 12 Valve - Boom Lower E-12 33 30 36 35 8 CONN 17 Cab Serial Port G-11 D CONN 56 B-3 25
517 BU Blower Motor (Low) E972 BU SPI Datalink End 0457 Brake Oil Temperature Sensor 0839 Rt Front Suspension Cyl Press Sensor 28 17 2

RENR2521
Motor - Front Wiper E-1 10 Switch - Right Pistol Grip G-12 F
521 YL A/C SW To Refrigerant SW E983 YL Service Console Position SW 0458 Tilt Cylinder Rod Pressure Sensor 0840 Lt Rear Suspension Cyl Press Sensor CONN 18 Telemetry Serial Port G-11 D CONN 57 C-3 25
522 WH A/C Clutch To Thermostat SW E985 BR Auto Lube FillIndicator
Motor - LH Defroster Fan D-4 A' Switch - Shutoff Valve #1 F-12 18 CONN 19 H-10 D CONN 58 C-3 25
0459 Impeller Clutch System Switch 0841 Rt Rear Suspension Cyl Press Sensor
553 YL Pitch Sol To Trigger SW Dual Tilt E993 OR MC-7 Connector to Data Connector (Transmit) Motor - RH Defroster Fan D-4 A' Switch - Shutoff Valve #2 E-12 18 CONN 20 H-10 D CONN 59 C-3 25
0489 Implement Select Switch 0849 System Air Pressure Sensor
554 PK Momentary SW E994 YL MC-7 Connector to Data Connector (Receive) Motor - Starter A-10 12 Switch - Shutoff Valve #3 E-12 18
0490 Implement Lockout Switch 0851 Gear Box Pressure Sensor CONN 21 H-10 D CONN 60 C-3 25
592 BU DC/DC Converter Power Output F975 OR VIMS - Sensor Mod 2 + 8V Supply
Motor - Starter B-10 12 Switch - Start Aid H-7 E CONN 22 H-10 D CONN 61 C-2 25
A503 PK Front Defroster Fan (Low) 0499 Implement Variable Hyd Oil Pump SO 0852 Brake Oil Temp Sensor (Rt Front)
Relay - Boomlamp H-11 D Switch - Start Aid Temperature B-7 19 CONN 23 G-10 D CONN 62 C-2 25
A506 OR Front Defroster Fan (HI) 0526 Turbocharger Wastegate Valve 0853 Brake Oil Temp Sensor (Lt Front)
A523 PU Temp. Potentiometer Pos 1 Relay - Houselamp H-11 D Switch - Swing Brake Engage H-14 A' CONN 24 F-10 11 CONN 63 C-2 25
0533 Auto Retarder Control (ARC) 0854 Brake Oil Temp Sensor (Rt Rear)
A524 BR Temp. Potentiometer Pos 2 Relay - Main I-4 B Switch - Temperature Control G-8 E CONN 25 D-10 11 CONN 64 C-2 25
0541 Differential (AxIe) Oil Pressure Sensor 0855 Brake Oil Temp Sensor (Lt Rear)
A525 GN Temp. Potentiometer Pos 3 Relay - Start B-11 12 Switch - Thermostat F-11 E CONN 26 B-10 12 CONN 65 E-1 39
0542 Engine Oil Pressure-Unfiltered Sensor 0890 Broadcast Port (Data link)
Relay - Start C-11 12 Switch - Throttle I-13 F CONN 27 B-10 12 CONN 66 Harness Code I-11 B
0544 Engine Fan Speed Sensor ¹ Current CID numbers apply 10 machines with VIMS Installed after 08-01-94 40
Component Identifiers (CID) for Failure Mode Identifier (FMI¹)
Resistor - A/C F-12 13 Switch - Travel Alarm Cancel H-7 E CONN 28 C-9 12 CONN 67 Auxiliary Start A-11 4
Engine Control (MID 36) 0545 Start Aid Relay and machines updated with new software after 08-01-94.
FMINo. Failure Description Resistor - Dimmer E-3 E Switch - Travel Alarm Pressure H-15 A' 6 42 29 CONN 29 E-9 B CONN 68 Service Center I-9 15
CID No. Component
0 0546 Start Aid Hold Relay 4 22
Data valid but above normal operational range. Resistor - Pump Control Backup I-14 D Switches - High Pressure Filter C-15 27
001 CONN 30 Diagnostic I-8 E CONN 69 C-7 5
Cylinder 1 1 Data valid but below normal operational range.
0548 Throttle Lock Lamp 3
Resistor - Start Aid C-7 5 Timer - Travel Alarm G-2 B 5 CONN 31 G-8 E CONN 70 B-3 5
002 Cylinder 2 0558 Autolube Relay 21 24
2 Data erratic, intermittent, or incorrect. 25 ¹ The connectors shown in this chart are for harness to harness connectors.
003 Resistor - Starter/Diagnostic A-10 12 Valve - A/C Water F-11 A' 19 CONN 32 G-8 E
Cylinder 3 3 0559 Boom Float Relay 1 Connectors that join a harness to a component are generally located at or near the
Voltage above normal or shorted high.
004 Resistor - Starter/Diagnostic B-11 12 Valve - Boom Lower E-12 33 20 CONN 33 C-8 35 component. See the Component Location Chart.
Cylinder 4 4 Voltage below normal or shorted low.
005 Resistors - Defroster D-4 A' Valve - Boom Lower E-12 33 16 13 CONN 34 C-8 35
Cylinder 5 5 Off Machine Switch Specifications
Current below normal or open circuit.
Sender - Hydraulic Power Control Speed B-8 13 Valve - Bucket Close H-15 33 36 28 12 27 CONN 35 A-7 5
006 Cylinder 6 35
6 Current above normal or grounded circuit. Part No. Function Actuate Deactuate Contact
007 Cylinder 7 Sensor - Aftercooler Temperature C-12 13 Valve - Bucket Open H-15 33 CONN 36 C-7 12
7 Mechanical system not responding properly.
008
Position Sensor - Ambient Air Temperature D-7 14 Valve - Float G-15 33 CONN 37 C-7 12
Cylinder 8 8 Abnormal frequency, pulse width, or period. 3E-7808 Float Pressure 1100.00 kPa 860.00 ± 170.00 kPa Normally
Related Electrical Service Manuals
091 Throttle Switch Inputs Sensor - Atmospheric Pressure B-1 5 Valve - Forward Horn C-4 4 CONN 38 C-7 12
9 Abnormal update. 18 26 2
100 (159.54 psi) (124.73± 24.66 psi) Closed Sensor - Autolube F-15 15 Valve - Pump Control #1 D-15 24 34 CONN 39 C-6 35 Title Form No.
Oil Pressure Signal 10 Abnormal rate of change.
33
110 Coolant Temperature 11
3E-7298 Start Aid Temperature 21.1 ± 3.0°C 13°C MIN Normally Sensor - Coolant Temperature C-5 16 Valve - Pump Control #2 D-15 24 Alternator: 9X-7803 SENR7508
Failure mode not identifiable.
168 Electrical System Voltage Sensor - Fuel Level C-8 17 Valve - Warm Up #1 E-12 33 39
12 Bad device or component. (69.8 ± 5.4°F) (55.4°F MIN) Closed Automatic Lubrication System SENR5435
190 Engine RPM Signal Sensor - Hydraulic Oil Temperature F-15 18 Valve - Warm Up #2 E-12 33
13 Out of calibration. 115-7102 Travel Alarm Pressure 517 ± 34 kPa 448 ± 34 kPa Normally 7 15 Hydraulic Power Control System SENR6054
253 Personality Module Sensor - Left Turbo Inlet Pressure C-5 19 Valve - Warm Up #3 E-15 34
14 Parameter Failures. 9
261 (75.0 ± 5.0 psi) (65.0 ± 5.0 psi) Open 3508 EUI Engine Electronic
Timing Calibration 15 Parameter Failures.
Sensor - Left Turbo Temperature C-12 20 VIMS Main Module G-1 B E B D SENR5540
262 Analog Sensor Supply
9X-7088 Coolant Flow .362 ± .029 N .303 N MIN Normally Troubleshooting
Sensor - Oil Pressure C-5 5 VIMS Sensor Module #1 F-1 B
16 Parameter not available. F 38 31
263 Digital Sensor Supply (.08 ± .01 Ib) (.07 Ib MIN) Open Sensor - Pump Drive Pressure C-13 19 VIMS Sensor Module #2 A-14 22
8 14 Starter: 6V-0513 SENR3860
17 Module not responding. 11
10 A 37
267 Shutdown Inputs 117-7881 Automatic Engine Speed Control (AESC) Press 23
18 Sensor supply fault. 400 kPa MAX 338.00± 27.00 kPa Normally Sensor - Pump Drive Temperature A-13 6 240VAC Wiring A-5 42 Starting And Charging Systems SENR2947
268 System Parameters 19 Condition not met. Swing Brake Engage Pressure (58.0 psi MAX) (49.02 ± 3.92 psi) Closed Sensor - Right Turbo Inlet Pressure C-5 19
C G Swing Brake Electronic Control System SENR5434
273 Turbocharger Outlet Pressure Machine locations are repeated for components located close together. 32
20 Parameter Failures. 114-5333 A/C High/Low Pressure 275 to 1750 kPa 1 - Normally 17
274 Atmospheric Pressure
¹ The FMI is a diagnostic code that indicates what type of failure has occurred.
A = Located in cab support. Vital Information Management System SENR6059
275 Turbocharger Inlet Right Pressure (40 to 255 psi) - Open ² A¹ = Located along upper left side of cab support. 30 41
276 Case Drain Filter Pressure A² = Located along forward overhead of cab support.
Turbocharger Inlet Left Pressure 138± 14 kPa 83 kPa Min Normally
A³ = Located in cab support above Electronics box.
278 AESC Enable Lamp 116-9933 Fuel Filter Pressure (20.0 ± 2.0 psi) (12.0 psi Min) Closed B = Located in Electronics box in cab support.
279 Aftercooler Temp Return Filter Pressure C = Located in cab.
280
291
Gearbox Temp
Engine Fan Circuit ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing
D = Located in cab fuse/relay panel.
E = Located in dash.
Machine Harness Connector and Component Locations
292 Hydraulic Fan Circuit pressure the closed condition can be maintained down to 170 kPa (25 psi). F = Located in seat right hand console.
600 Hydraulic Temperature ² Contact position at the contacts of the harness connector. G = Located in seat left hand console.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
118-GY L99 L99 118-GY OPERATOR STATION
200-BK L99 OPERATOR STATION L99 200-BK 641-OR-14 G CONN 55 F D
L83 L83 LADDER
CONN 11 PUMP CONTROL CONN 66 SWING BRAKE CONTROL C FLOODLAMP 112-PU-4 G BB BB
K Y BACKUP SW 1 276-BK 229-BK FOR HYD 1 786-GN DIAGNOSTIC CONNECTOR CONN 30 C D 200-BK-14
1 Y HARNESS 2 277-BK 158-6186 GENERATOR E ANTENNA LEFT SIDE L26 9X-1439
C A768-BU 7 3T-4405 Y 2 E738-GN E790-PK E790-PK 2 200-BK 791-PK 200-BK 138-GN 35 138-GN
G

11
13
14
15
16

112-PU 12
17
310-PU 10
18
19
20
C C 200-BK 2 BK-18 C996-YL 8 E765-PK E765-PK CODE 3 278-BK C995-YL C995-YL SOLENOID 200-BK 9W-3072 FLOODLAMP E983-YL 36

2
3
4
6
7

101-RD 1
105-BR 5
109-OR 9

308-YL 8
3 Y FUSE FUSE BLOCK PLUG E E C C 9X-6775 G BB
118-GY 658-BR 1 RD-18 E765-PK 9 E764-OR C996-YL 4 279-BK D D 1 138-GN 200-BK 21 ELECTRONICS BOX 610-OR-14
4 Y (3) 10A 3K-8782 3V-4784 NOTE G L83 E

304-WH

311-WH
WW BB

302-OR

306-GN
116-BR 2 C996-YL E738-GN 5 280-BK 121-YL SWING BRAKE SOL 1 3 113-OR 791-PK 200-BK-14 200-BK

313-GY
27

314-PU
1 + BATTERY

203-BK

207-BK
HYDRAULIC Y 5 (4) 15A 8M-8948 STRIP TEMP C D FRONT
HYDRAULIC 553-YL 6 A768-BU E764-OR E738-GN 6 229-BK 229-BK 2 - BATTERY UNUSED 2 4 200-BK 200-BK 610-OR-14 200-BK 138-GN CONN 47 29 122-BU 138-GN AUX. 10A G G
ENCLOSURE ENCLOSURE S1 PK 2 A755-PK C410-GN 5 E738-GN 6Y A768-BU 7I-5312 882-PK 3 CAT DATA LINK - SWING BRAKE SOL RTN 3 SERVICE 6 E983-YL CONTROL E FRAME 200-BK L83 E983-YL 33 118-GY L57 L57 MOTOR SUBSTRUCTURE
D

200-BK-14
D

609-YL-14
LAMP SW 4 CENTER LAMPS E GROUND FLOODLAMP
LAMP S2 BU 3 A756-BU 322-GY 116-BR 112-PU-4 4 UNUSED UNUSED 4 7 201-BK 791-PK 113-OR 37 119-PK 102-BU DOME 10A
8D-2676 S3 GN A757-GY 200-BK 3 553-YL A768-BU H 229-BK 5 - BATTERY UNUSED 5 ATTACHMENT 8 C 7N-5876 200-BK L83 L83 L83 201-BK 38 788-YL 9X-4381
101-0461 F F 4 H D FRONT WASHER
E

506-PU
116-BR E738-GN S4 BR 5 A758-BR 114-GN 1 114-GN E738-GN 10A DEFROSTERS 156-YL 121-YL 6 + BATTERY UNUSED 6 2 802-YL 1 786-GN 18 A762-PU MAIN 117-YL LADDER LAMP 10A BB
E L42 L42 PUMP

L98
RELAY

112-PU-14
COM BK 1 998-BR K Y 322-GY C996-YL H 7 UNUSED UNUSED 7 CONN 68 5 E985-BR 2 200-BK 118-GY 1 C997-PK 118-GY SERV LAMP 200-BK-14
PUMP CONTROL E738-GN 8 C410-GN WIPERS 108-BU-14 8 UNUSED UNUSED 8 791-PK L90 L50 112-PU-4 425-PK 7 A769-GY 3T-0376 118-GY SERV LAMP 7T-8890
THROTTLE K 15A C L50 10A
BACKUP RESISTOR E764-OR 9 E711-OR HORN 883-GY 9 CAT DATA LINK + UNUSED 9 SERVICE CENTER E L97 L97 L50 113-OR 447-PK 13 425-PK D 112-PU-4 D
I 143-3215 SW
7Y-5465 998-BR 6 E712-GY (CAP SW) 10A
H
VIMS 113-OR 10 UNUSED UNUSED 10 ATTACHMENT 113-OR 31 C412-BR 177-OR-6
U HH
112-PU-14 118-GY 114-GN HORN D 10A 506-PU 610-OR-14 I
E706-OR 1 E713-BU LEFT PISTOL BUCKET CLOSE 11 UNUSED UNUSED 11 200-BK HOUSE & B E 200-BK 641-OR-14 201-BK 34 882-PK 177-OR-4 112-PU-8 L57 L57 119-PK BB
GRIP SW H BOOM LAMP SW FF D JJ D FRONT

506-PU
E711-OR 2 200-BK (TRIGGER SW) 15A BOOMLAMP 149-PU-14 12 UNUSED UNUSED 12 791-PK 791-PK 119-PK 2 883-GY 122-BU 119-PK ENGINE LAMP 10A
E712-GY 3 791-PK 149-2661 BOOMLAMP 149-PU-14 C994-PU 13 SWING/IMPL PRESS SW UNUSED 13 791-PK 100-4423 A 786-GN 122-BU 4 D963-BU 308-YL D 112-PU-8 SUBSTRUCTURE
NOTE D L97 L97 E 6 E C 2 1 C 623-BU GG FLOODLAMP
E713-BU 4 E706-OR H 14 UNUSED UNUSED 14 200-BK 149-PU-14 C400-GN 5 C405-YL 200-BK 112-PU-14 177-OR-4
791-PK 5 998-BR 149-2681 10A BUCKET 116-BR 15 UNUSED UNUSED 15 5 3 622-PU E762-WH 6 D970-WH 102-BU 9X-4381
NOTE C E C L41 G G
E959-GN 7 16 UNUSED UNUSED 16 200-BK E 791-PK C412-BR 8 E762-WH 117-YL 10A MOTOR

641-OR-14
R K 308-YL H HOUSELAMP 115-PK-14 E 3 LADDER L43 L43 FUSE (11)
15A 17 UNUSED UNUSED 17 200-BK 112-PU 115-PK-14 791-PK C406-BU 9 E761-BU L43 114-GN 122-BU AIR DRYER D F BB BB
Y 791-PK E 2 LAMP SW ALTERNATOR 10A 3K-8782

113-OR
786-GN
113-OR
622-PU
623-BU
C996-YL HOUSELAMP 115-PK-14 18 UNUSED UNUSED 18 109-OR E761-BU B497-WH 142-BU 121-YL SWING BRK 200-BK-14

201-BK
447-PK
201-BK
425-PK
CONN 12 11 10A
OFF C 4D-1836 BREAKER FUSE BLOCK (2) FRONT WASHER

506-PU
200-BK
200-BK
A768-BU 116-BR 3 GN-22 E788-BU 19 LT LADDER POS SW UNUSED 19 791-PK E 2 105-BR B491-WH 14 C406-BU 105-BR 121-YL SWING BRK
ON S K 307-OR E765-PK 553-YL 4 RD-22 20 UNUSED UNUSED 20 101-RD 786-GN B496-GN 15 C400-GN 3E-7294 177-OR-14 121-YL TRVL ALRM 10A 3V-4784 PUMP
KEY SW ST B CONN 13 3 E E STRIP (2) 7T-8890 F BB

200-BK
791-PK
200-BK
791-PK
105-BR E764-OR 114-GN 2 BK-22 21 UNUSED UNUSED 21 A503-PK 115-PK-14 791-PK B497-WH 16 B496-GN U KK 177-OR-4 184-BU D 610-OR-14
9G-7641 K K F 116-BR 322-GY WH-22 E983-YL 22 SERV CONSOLE POS SW DOME LAMP A 7I-5312 BB
UNUSED 22 A506-OR 149-PU-14 791-PK A762-PU 17 B491-WH 109-OR-4 RD-4 184-BU 184-BU

156-YL
1 H E5 L91 SW 105A L58 L58 10A
E706-OR 17 116-BR 15A CONVERTER 120-YL-14 23 UNUSED UNUSED 23 6 E 786-GN 100-4419 200-BK A769-GY 19 447-PK 109-OR D 184-BU 184-BU DATA CONN D CAB FRONT
Y W B L72

791-PK
791-PK
E711-OR 16 554-PK W H H 24 UNUSED UNUSED 24 102-BU E 200-BK 788-YL 20 E457-GY RD-4 184-BU 142-BU FLOAT/IMPL 10A FLOODLAMP
E712-GY 22 142-BU C410-GN B C410-GN 2 CONVERTER 135-BU-14 25 UNUSED UNUSED 25 655-GN 102-BU E 655-GN G L29 882-PK 22 E983-YL L79 L79 RD-4 KK D 177-OR-14 L44 118-GY D 9X-1439
E713-BU 21 A771-PU E713-BU OUTPUT C/B 15A 26 UNUSED UNUSED 26 DEFROSTER FAN SW 656-GY 2 1 656-GY 1 BK-18 GROUND 883-GY 23 C453-YL 101-RD D 105A GG 177-OR-4 150-OR-14 JJ 112-PU-8
L45 L 3 3E-7174 3 D HH BB
791-PK 7 322-GY E712-GY M E713-BU 6N-8589 592-BU-10 27 UNUSED UNUSED 27 117-YL 655-GN 2 RD-18 + BATTERY E960-OR 25 E960-OR 101-RD-4 U FF 177-OR-4 150-OR-14 150-OR-14 15A 112-PU-14 200-BK-14
E959-GN 23 200-BK E711-OR H E712-GY 4 28 UNUSED UNUSED 28 A503-PK 656-GY 3 YL-18 SOLENOID D963-BU 26 113-OR 121-YL 150-OR-14
BUCKET 5 BLOWER C/B L97 ENG CTL C/B

177-OR-6
109-OR-4
BUCKET

101-RD-4
553-YL 12 791-PK E711-OR E457-GY 29 RT LADDER POS SW UNUSED 29 A506-OR 200-BK D970-WH 28 201-BK MAIN 121-YL 112-PU-8

156-YL
CONN 14 L77 6N-8589
CLOSE OPEN AESC C410-GN 11 553-YL 6N-8589 280-BK 33 HARNESS CODE 4 UNUSED 30 E 791-PK L97 LH LADDER C997-PK 30 321-BR BREAKER 121-YL 112-PU-14 610-OR-14

E788-BU
VALVE PRESS SW POWER L=MODE 1 H H TRAVEL ALARM A POS SW BB

113-OR
VALVE 3E-7294

201-BK
322-GY 6 E706-OR 124-GN-14 276-BK 36 HARNESS CODE 0 UNUSED 31 791-PK 321-BR 32 105-BR 105-BR D D
GN-18
GN-18

GN-18
GN-18

6T-5859 6T-5859 117-7881 200-BK 4 105-BR MODE SW M=MODE 2 15A 277-BK 37 HARNESS CODE 1 CANCEL SW 116-2267 CAB FRONT
UNUSED 32 200-BK E457-GY 3 105-BR 105-BR 177-OR-14

610-OR-14
200-BK-14

200-BK-14
100-4421

609-YL-14
118-0638 H=MODE 3 B L77 L77 10A FLOODLAMP
BK-18 3 114-GN 2 307-OR A 112-PU 278-BK 38 HARNESS CODE 2 UNUSED 33 E E 200-BK C453-YL 39
200-BK Y KEY C/B 9X-1439

506-PU
200-BK
200-BK
BK-18 1 998-BR 8 308-YL 200-BK 279-BK 39 HARNESS CODE 3 UNUSED 34 200-BK E703-WH C405-YL 40
2 A758-BR 14 998-BR 791-PK BOOMLAMP 34 UNUSED UNUSED 35 200-BK 2 3E 201-BK 12 L80 9G-9487 NOTE C
YB 1 Y CONN 19 H F L29 L29 USER-DEFINED
2
1

2
1

L A757-GY 19 E783-WH RELAY 35 UNUSED UNUSED 36 E959-GN 24 E960-OR 1 177-OR-14

B932-WH A756-BU 20 E959-GN 998-BR 2 3E-5239 112-PU-4 30 UNUSED UNUSED 37 E 791-PK 201-BK 10 200-BK 2 SHUTDOWN 177-OR-4

L73
H H L50 LADDER A CONNECTOR CCC
L

200-BK
ARC 998-BR A755-PK 15 C410-GN Y 200-BK 786-GN H F 31 UNUSED UNUSED 38 791-PK 308-YL D 105-BR 200-BK-14
ARC BK-18 C994-PU 105-BR 1 114-GN 85 86 592-BU-10 32 UNUSED UNUSED 39 LAMP SW 200-BK 113-OR CONN 46 109-OR L79 875-BU

L44
SUPPRESSOR SUPPRESSOR 1 L44
100-4418 B L79

201-BK
201-BK
F D

L38
105-8827 105-8827 BK-18 3 200-BK 307-OR 10 A758-BR E706-OR 30 87 CONN 20 H F 40 UNUSED UNUSED 40 E E 200-BK 113-OR 101-RD 876-OR
308-YL 5 E711-OR L47 610-OR-14 200-BK 1 L76 L76 117-YL 623-BU 113-OR 113-OR 411-PK 610-OR-14
2 J1 J2 L50 1 E 622-PU 6 L42 L42
E783-WH 24 E712-GY AESC ENABLE H 149-PU-14 2 112-PU-4 2 E959-GN 12 E972-BU 410-WH CCC
CONN 10 SWITCH L50 3 E
2
1

2
1

A771-PU 13 E713-BU 87a 120-YL-14 3 113-OR 114-GN 7 E710-BU CAB FRONT

L
H L SWING BRAKE L G 554-PK 18 A757-GY 126-1695 113-OR 4 786-GN L98 308-YL C410-GN 15 C413-YL L41 L41 L41 C415-WH 3 FLOODLAMP H

610-OR-14
PRESS SW H H L98 L55 L55 L55 9X-1439
200-BK

200-BK
554-PK

200-BK 200-BK 142-BU 3 A756-BU 791-PK 116-BR 5 791-PK 506-PU 310-PU E711-OR 25 C414-BU 113-OR E972-BU 2
553-YL

200-BK-14
117-7881 L45 L45 CONN 21 L91 L91 E L55 L56 L56

L81
C994-PU 1 C994-PU 116-BR 9 A755-PK 85 86 115-PK-14 6 116-BR 791-PK E712-GY 26 875-BU L56 E707-GN 1

L38
998-BR 3 998-BR A768-BU 25 L47 L47 786-GN 7 124-GN-14 A 791-PK E713-BU 27 876-OR L56 L40 L40 L40 CONN 52 L38 CAB FRONT
30 87 L55 L40 L40 L113 L113 D D
TRAVEL B932-WH 4 B932-WH C996-YL 26 609-YL-14 791-PK 8 108-BU-14 308-YL 200-BK A755-PK 28 411-PK E708-PK 2 FLOODLAMP
ALARM G G L92 L92 E E B L113 9X-1439
554-PK C995-YL 2 C995-YL E765-PK 29 657-YL 118-GY H HOUSELAMP 112-PU 9 156-YL E 200-BK A756-BU 29 410-WH C410-GN C413-YL 3
PRESS SW FRONT E L30 L30

PW
BB
87a RELAY

200-BK
200-BK
553-YL A771-PU 5 A771-PU E764-OR 28 E790-PK 124-GN-14 10 786-GN 308-YL A757-GY 30 E707-GN E713-BU C414-BU 4 CCC
2 1 E 307-OR

610-OR-14
115-7102 B737-GN B737-GN 6 B737-GN E738-GN 27 CAB 200-BK 3E-5239 H F 115-PK-14 E WIPER SW E START A758-BR 31 E708-PK E711-OR L113 E707-GN 1

108-BU-14
L 657-YL 7 657-YL 35 SUBFLOOR SW E783-WH 115-PK-14 610-OR-14 1 149-PU-14 3T-6655 124-GN-14 AID SW 3 E 875-BU 32 E710-BU 113-OR E712-GY L56 E972-BU 5
D E 200-BK

L42
8D-2676 1 100-4420

L40
506-PU
BK-18 1 B737-GN E790-PK 9 E790-PK 34 B932-WH 149-PU-14 609-YL-14 112-PU 521-YL-14 876-OR 33 C415-WH 113-OR 788-YL

156-YL
L107 2 6

H
2

L
BK-18 2 200-BK 10 33 998-BR 156-YL 3 CONN 22 609-YL-14 515-GY-14 791-PK 892-BR 34 892-BR C997-PK 7 105-BR 1 + BATTERY
32 998-BR 108-BU-14 610-OR-14 L94 L94 E E L89 516-GN-14 5 310-PU CE 893-GN 35 892-BR 893-GN A762-PU E710-BU LCD LAMPS (-) CCC
4 4 D D 3
554-PK 1 554-PK 31 C994-PU 135-BU-14 5 200-BK 517-BU-14 L96 L96 622-PU D942-GN 36 893-GN 201-BK A769-GY 200-BK CONN 53 875-BU 16 RS232 PORT 1 TRANSMIT
553-YL 2 553-YL 30 C995-YL 149-PU-14 120-YL-14 3 623-BU L73 D943-YL 37 102-BU 184-BU 200-BK 876-OR 17 RS232 PORT 1 RECEIVE

610-OR-14
200-BK-14
NEUT/START SW L107 L107 L58

L43
B737-GN 200-BK 200-BK 40 A771-PU 115-PK-14 592-BU-10 500-BR-14 E E703-WH 101-RD 1 117-YL 184-BU 200-BK 411-PK 20 ACTION LAMP

L41
4 CAB FRONT
200-BK

9W-2150 554-PK 306-GN 306-GN 39 B737-GN 135-BU-14 501-GN-14 L76 L76 102-BU 2 114-GN L43 184-BU 200-BK L41 410-WH 24 ACTION ALARM
5 L45 L45 L95 L31 L31 L40 L40 FLOODLAMP
L L L 553-YL 307-OR 6 307-OR 38 554-PK 502-OR-14 109-OR 4 142-BU 200-BK 200-BK E707-GN 25 +V DISPLAY 9X-1439
BK-18 2 200-BK 306-GN E783-WH 3 E783-WH 37 553-YL A 108-BU-14 BLOWER SW 791-PK L26 117-YL 8 105-BR 200-BK E708-PK 26 CLOCK

A525-GN

L113
A524-BR
A523-PU
RD-18 1 657-YL 306-GN 307-OR 7 36 306-GN TELEMETRY E 506-PU 6P-3236 200-BK E703-WH 20 E713-BU 200-BK C413-YL 27 DISPLAY DATA
L46 CONN 18 SERIAL L113 L76 CCC
307-OR 200-BK 8 306-GN D 875-BU 156-YL E 105-BR 3 E712-GY 200-BK 121-YL C414-BU 28 DISPLAY LOAD
SUBSTRUCTURE 200-BK 200-BK E783-WH 307-OR PORT 876-OR 200-BK L32 L32 142-BU 10 E711-OR 200-BK 200-BK 121-YL C415-WH 29 KEYPAD DATA
9 C

592-BU-10
135-BU-14
120-YL-14
LAMP 657-YL 10 L107 L107 200-BK B 201-BK 200-BK 308-YL 13 C410-GN 200-BK 229-BK 121-YL E972-BU 37 GROUND
101-0461 A771-PU 657-YL X 112-PU E 791-PK CIGAR 201-BK 11 A755-PK 200-BK 229-BK 200-BK 200-BK 321-BR 1A BK-18 ALARM 10 UNUSED
CONN 23

135-BU-14
L G LIGHTER L33 L33

1
2
3
CCC

200-BK-14
L E783-WH E790-PK 657-YL VIMS A 149-PU-14 791-PK HOUSING AS. A768-BU 38 A756-BU 200-BK 229-BK B737-GN 121-YL 2A BK-18 +BATTERY 11 UNUSED

200-BK
X F L88 C996-YL 39 D VIMS MAIN
RD-18 1 657-YL 657-YL 657-YL C995-YL CONN 9 200-BK-14 CONN 17 SERIAL E 115-PK-14 791-PK 145-0847 A757-GY 200-BK 321-BR B737-GN 3A BK-18 PRESS SW 12 UNUSED NOTE D
MODULE

RD-14
BR-14
BK-14
BK-18 2 200-BK A771-PU 522-WH-14 PORT D942-GN 876-OR D943-YL 786-GN 791-PK 411-PK 5 A758-BR 200-BK ENCLOSURE GND E703-WH E703-WH BK-18 CANCEL SW 13 UNUSED

L92
D 1 L92 KNOB AS. L75 L75 4A
D943-YL 14 130-5131
E783-WH

515-GY-14 C 875-BU 2 875-BU 156-YL 791-PK 145-0846 WW 410-WH D942-GN 200-BK 200-BK 5A BK-18 GROUND 14 UNUSED
E790-PK
C995-YL

SUBSTRUCTURE E707-GN 9 NOTE B

200-BK

E783-WH

516-GN-14 B 201-BK D943-YL 3 876-OR 108-BU-14 308-YL D943-YL 200-BK D 201-BK 6A 15 UNUSED
A771-PU

LAMP L105 L93 L93 TRAVEL

E783-WH

201-BK
517-BU-14 D942-GN 5 113-OR L93 124-GN-14 C413-YL 16 E703-WH C996-YL 201-BK 201-BK D 22 UNUSED

A771-PU
A771-PU
X L84 L61 L61
101-0461 E ALARM

116-BR
116-BR
116-BR

142-BU
554-PK
A524-BR G 201-BK 6 892-BR 116-BR TO C414-BU 17 601-GY A768-BU 201-BK 201-BK 201-BK 23 UNUSED
A525-GN F 893-GN 893-GN 791-PK TEMPERATURE C415-WH 18 A768-BU A755-PK 201-BK D
201-BK 201-BK L52 TIMER 30 UNUSED
7 5 RADIO L34
L
L
L A523-PU CONN 16 SERVICE TOOL
CONNECTOR
C 892-BR 8 D942-GN CONTROL 200-BK 3 601-GY 21 C996-YL A756-BU E703-WH 201-BK 9P-1813 31 UNUSED
116-8653
2
1
2
1

124-GN-14 B 201-BK 113-OR 4 201-BK 113-OR 135-BU-14 6 E708-PK 23 201-BK A757-GY ENCLOSURE GND 321-BR 201-BK 32 UNUSED
L44 L44 L52
C
B
A

K K L105 H D942-GN 509-WH 1 E710-BU 24 A758-BR 601-GY 601-GY 201-BK 201-BK 2 GROUND
ARC SUPPRESSOR L105 A 113-OR L89 L89 L91 E972-BU 40 L60 L60
G ARC SUPPRESSOR
FLOAT 105-8827
E783-WH
L93
D943-YL
L90 L90
508-PU 2 L56
A758-BR D943-YL D943-YL 601-GY 601-GY 9 LAMPS ON SENSE G
RD-18
BU-18
BK-18

105-8827 D 893-GN 875-BU 511-BR 7 E972-BU 19 A757-GY D942-GN D942-GN D942-GN 33 UNUSED
SW BOOM LOWER BOOM E 892-BR 876-OR L95 L95 512-GN 8 L35 E707-GN 22 L56 L71 A756-BU D943-YL 34 UNUSED
3E-7808 BACKUP SW (CAP SW) J 892-BR 120-YL-14 4 A755-PK D943-YL 18 RS232 PORT 2 RECEIVE
9D-3721 893-GN L89 L95 L91 A758-BR D942-GN 19 RS232 PORT 2 TRANSMIT

L81
L47 X L47 L96
BUCKET OPEN CONN 45
2
1
2
1

A771-PU 114-GN L90 201-BK 201-BK A757-GY E790-PK D944-BU 4 CAT LINK LH +
L46 L30 L81

L44
STRAP AS. 6Y-6584 (TRIGGER SW) A758-BR S U 201-BK 201-BK A756-BU C994-PU D945-PK 5 CAT LINK LH -
L77 L82
GN-18
GN-18

GN-18
GN-18

L46
E711-OR 177-OR-6 201-BK A755-PK C995-YL E709-WH 21 SERVICE LAMP

516-GN-14

124-GN-14

502-OR-14
501-GN-14
517-BU-14

135-BU-14
500-BR-14

149-PU-14
108-BU-14

200-BK-14
115-PK-14
515-GY-14
L75

521-YL-14

120-YL-14
592-BU-10 592-BU-10 E712-GY L77 321-BR L75 C996-YL 229-BK UNUSED

E703-WH
35

L47
F

A525-GN
S U

A506-OR
A524-BR

A523-PU

A503-PK
135-BU-14 L28 L47 L36 L36 L80 L80

509-WH
311-WH
304-WH
313-GY

307-OR

512-GN
306-GN

302-OR

109-OR

655-GN
786-GN
101-RD
656-GY

508-PU
511-BR
592-BU-10 120-YL-14 E713-BU 109-OR-4 A768-BU 229-BK UNUSED

506-PU
314-PU

310-PU

112-PU
105-BR
102-BU

791-PK
411-PK
201-BK
36

623-BU
207-BK
203-BK

622-PU

308-YL
156-YL

117-YL
FLOAT +12V OUTPUT AUXILLARY RADIO L28
24V TO 12V F 120-YL-14 120-YL-14 120-YL-14 A757-GY S U CONN 44 601-GY 229-BK 113-OR 113-OR 8 + BATTERY(KEY SWITCH)

150-OR-14
150-OR-14
VALVE SWING BRAKE SOL CAB TERMINALS

E709-WH
CAB CONVERTER +24V INPUT

D942-GN
A771-PU 120-YL-14 A756-BU 101-RD-4 D943-YL 121-YL 893-GN 893-GN CAT LINK RH +

B737-GN
6

L40
L76

C994-PU
D944-BU
D945-PK

E790-PK
SUBSTRUCTURE

D943-YL

C995-YL
6T-5859 6T-5859 6L-5855 L76 L60 L60 L40

118-GY
K

200-BK
E783-WH RIGHT PISTOL 3E-8646 F 120-YL-14 A755-PK D942-GN 121-YL 892-BR 892-BR 7 CAT LINK RH -
116-BR 116-BR GN-22 GRIP SW 120-YL-14 (25A INT) C410-GN E E CONN 43 STRAP AS. 8X-5804 E703-WH E788-BU 201-BK
3

610-OR-14
+24V IGN D

11
12
20
19
10
23
22
28
27
14
30
31
32
15
25
24
21
34
36
37
38
39
40
29
35

17
18
33
26
13
16

8
9

4
7
6
3
2
1
24
23
13
14
15
16
17
19
21
22

10
20
11
12
18

6
7

1
2
3
4
5
8
9
CAB SUBSTRUCTURE 554-PK 554-PK 4 RD-22 149-2661 200-BK-10 (15A CONT) F F E959-GN STRAP AS. 8X-5804 321-BR E457-GY 113-OR
GROUND F F L82 L82

201-BK
OPERATOR STATION 142-BU 142-BU 2 BK-22 NOTE D F 592-BU-10 200-BK-10 CONN 32 201-BK E983-YL
A771-PU A771-PU WH-22 200-BK-10 L27 L27 CAB STRUCTURE 201-BK L61 882-PK
1 149-2681 CONN 31 CAB ELECTRONIC
GROUND

L94
NOTE C LH FRAME STRUCTURE BOX 201-BK 883-GY
GROUND
L76 L76

L41

L38
L52
L36

L26
BLOWER L105 L105 L45 L45
CONN 42 ELECTRONICS BOX

L29
L31
L32

L72
HYDRAULIC POWER CONTROL 9X-9363 L88 L88 L35 L35 L71 L71 GAUGE VIMS SENSOR

201-BK
DDD

L28
135-4484 HYDRUALIC POWER CONTROL MOTOR BK-14 2 200-BK-14 200-BK-14 201-BK 135-BU-14 L34 L34 CLUSTER MODULE 1

124-GN-14

516-GN-14

502-OR-14

501-GN-14
149-PU-14

500-BR-14
135-BU-14

517-BU-14

108-BU-14
115-PK-14

515-GY-14
521-YL-14
L28 100-5781 144-7172

E703-WH
DATA CONNECTOR WH/RD-14 515-GY-14 522-WH-14 201-BK 200-BK 120-YL-14

A525-GN

A506-OR
1

A523-PU
A524-BR

A503-PK

200-BK-14
120-YL-14
L71

304-WH

311-WH

509-WH
DDD L84

786-GN

306-GN
302-OR

655-GN
307-OR

512-GN

109-OR
NOTE B

313-GY

656-GY

101-RD
DDD

112-PU

314-PU

310-PU
622-PU
506-PU

508-PU
511-BR

105-BR
623-BU

102-BU
203-BK

207-BK

791-PK
150-OR-14 200-BK-14 E788-BU 113-OR E788-BU C414-BU-18 YL-18 LOAD D

156-YL

308-YL
117-YL

L73
5

E788-BU
515-GY-14 THERMOSTAT SW L30 L30 L73

201-BK
411-PK
201-BK 200-BK 113-OR CONN 48 C413-YL-18 4 WH-18 DATA 893-GN 21 CAT LINK LEFT +
DDD L21
G
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

L21
H

D
C
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9

B
A
F

3E-5464

883-GY
E708-PK-18 GN-18

882-PK
516-GN-14 B497-WH E790-PK 200-BK-14 201-BK 201-BK D 3 CLOCK 892-BR 22 CAT LINK LEFT -
D D D 517-BU-14 DDD G T~ D963-BU 522-WH-14 200-BK GROUND D E707-GN-18 1 OR-18 +V DISPLAY 201-BK 2 GROUND

610-OR-14
RESISTOR L35 CONN 49

E788-BU 10
10
DDD 522-WH-14 4 522-WH-14 D963-BU B737-GN 200-BK G701-BU LEVEL E972-BU-18 BK-18 GROUND 113-OR 1 +BATTERY

150-OR-14 1
2

D943-YL 7
D942-GN 8
E709-WH 9
150-OR-14 2
A758-BR 3
A757-GY 4
A756-BU 5
A755-PK 6
9X-4383

1
2
5
6
9
8
7
D945-PK 3
D944-BU 4
CONN 24 B L34 L34 G G
E993-OR

201-BK
201-BK

201-BK
BU-18
C410-GN

200-BK-14 6 200-BK-14 C D963-BU C994-PU 200-BK 411-PK ADDRESS

E993-OR

E711-OR

2 C SHUTOFF 16
A769-GY

A757-GY

E712-GY

6 UNUSED
C997-PK

A762-PU

A758-BR
A768-BU

A756-BU

E713-BU

E994-YL
A755-PK
C996-YL

E994-YL

DDD L88 L88 L85 C 1 J

184-BU

L31
200-BK

L69

C994-PU
118-GY
184-BU
184-BU

B737-GN
L86
200-BK
200-BK

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

200-BK

E790-PK
200-BK
113-OR
L31

C995-YL
515-GY-14 2 515-GY-14 119-PK C995-YL 201-BK 360-GN 4D-1836 200-BK-18
788-YL

4 L53 L53 L48 BBB J 36 UNUSED

DDD 3

L30
3 516-GN-14 17 122-BU B932-WH 361-OR (NOTE: SHOWN IN 200-BK-18 200-BK-18 32

L30
L105 UNUSED

L48
A/C CONTROL GROUND BK-14 2 200-BK-14 7 517-BU-14 18 C400-GN 118-GY 998-BR C RUN POSITION) J 601-GY-18 E972-BU-18 883-GY 23 CAT LINK RIGHT +
149-8217 TEMP CNTRL #2 BR-14 4 A524-BR-14 A524-BR-14 5 A524-BR 27 201-BK 998-BR 410-WH E709-WH 601-GY-18 E972-BU-18 J J J J 882-PK 24 CAT LINK RIGHT -
L84 L84

L32
TEMP CNTRL #3 GN-14 5 A525-GN-14 A525-GN-14 8 A525-GN 32 306-GN 308-YL 113-OR D943-YL 601-GY-18 E972-BU-18 200-BK-18 D970-WH 3 AIR PRESSURE
F L45 L45 L32 F

L46
TEMP CNTRL #1 PU-14 A523-PU-14 A523-PU-14 9 A523-PU 34 E457-GY E783-WH 105-BR 791-PK D942-GN E972-BU-18 E972-BU-18 601-GY-18 C405-YL 4

L46
3 LH SWING MOTOR CHIP
+BATTERY GN-14 1 124-GN-14 124-GN-14 1 124-GN-14 201-BK 30 E762-WH 124-GN-14 200-BK-14 308-YL 791-PK D945-PK 601-GY-18 447-PK 5 FUEL LEVEL
E993-OR 39 B491-WH 306-GN 200-BK 105-BR 791-PK D944-BU 200-BK-18 B491-WH 6 CASE DRAIN FILTER
CONN 15 E972-BU-18 MESSAGE
C410-GN

E994-YL PK-14 PK-18 150-OR-14 8 B496-GN 307-OR 200-BK 142-BU 509-WH 150-OR-14 CONN 51 B497-WH
E711-OR

10 AUTOLUBE PRESS
A769-GY

A757-GY

E712-GY

1
C997-PK

A762-PU

A758-BR
A756-BU

E713-BU
A768-BU
A755-PK

C996-YL

A/C WATER L29 L29 L38 AUX A/C COMPRESSOR L66 L66 CENTER L41 L41
184-BU
184-BU
200-BK
200-BK

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

200-BK BU-14 BU-18 201-BK 9 A762-PU 515-GY-14 610-OR-14 L38 508-PU A758-BR E972-BU-18 C406-BU
788-YL

2 L65 F J 11 RH SWING MOTOR CHIP

VALVE L103 CONNECTOR L35 149-2357

L38
184-BU YL-14 3 YL-18 C400-GN 29 A769-GY 516-GN-14 506-PU 511-BR A757-GY E972-BU E972-BU-18
2 601-GY-18 C412-BR 14 SPLITTER BOX
WH-14 WH-18 149-8201 D963-BU 3 788-YL 517-BU-14 609-YL-14 L26 512-GN A756-BU L35 E707-GN E707-GN-18 E972-BU-18 E972-BU-18 BK-18 GROUND C453-YL 15
4 L53 L53 3 2 AMBIENT AIR TEMP

E709-WH
OR-14 5 OR-18 B491-WH 6 E761-BU A523-PU 403-GN A755-PK 113-OR 113-OR-18
8 E707-GN-18 E707-GN-18 1 OR-18 +V DISPLAY B496-GN 17 RETURN FILTER

L76
L22 L22 L52

2
1

201-BK
882-PK 25 882-PK A524-BR 609-YL-14 L52 L52 B737-GN E788-BU E708-PK E708-PK-18 E708-PK-18 E708-PK-18 GN-18 CLOCK C400-GN 18

E457-GY
4 3

E788-BU
SHUTOFF VALVES

E983-YL
OPERATOR STATION B496-GN 28 883-GY A525-GN 200-BK E783-WH 118-GY 113-OR C413-YL C413-YL-18
5 C413-YL-18 C413-YL-18 4 WH-18 DATA 425-PK 20 HYD OIL LEVEL
L76

L21
L76 883-GY 40 321-BR 553-YL E790-PK C994-PU B737-GN C414-BU C414-BU-18
6 C414-BU-18 C414-BU-18 5 YL-18 LOAD D963-BU 26 +V SENSOR
AUTOLUBE L21 E783-WH 1 C412-BR 554-PK 200-BK C995-YL 118-GY E710-BU E710-BU-18 113-OR-18 BU-18 ADDRESS

522-WH-14
L52 7 6 34 UNUSED

521-YL-14
PRESS SENSOR L34 L34

OPERATOR STATION
C B 201-BK 7 D970-WH A771-PU B737-GN 200-BK C994-PU 601-GY 601-GY-18
1 113-OR-18 J 35 UNUSED
102-1400 +V SENSOR OR-18 D963-BU SHUTOFF 1 2 WH-18 B499-YL L106 E761-BU 11 C997-PK 998-BR 118-GY E790-PK C995-YL E710-BU-18 E761-BU
A 2 F BBB 31 WARM UP VALVE #1

200-BK-14
BK-18 201-BK L21 L21 VALVE 4 3 WH-18 E762-WH 21 E959-GN C994-PU 501-GN-14 200-BK 601-GY E710-BU-18 E762-WH 33

L53
GROUND B 3 L84 L65 1 J J WARM UP VALVE #2
SW #1 J

200-BK
SIGNAL WH-18 C B497-WH WH-18 4 G701-BU 5 E960-OR C995-YL 108-BU-14 E790-PK E707-GN 2 E983-YL 12 SERVICE CONSOLE

124-GN-14

516-GN-14

610-OR-14

641-OR-14
517-BU-14
200-BK-14

515-GY-14
L103

609-YL-14

521-YL-14

609-YL-14
3E-5181

E783-WH
1 C400-GN C400-GN 998-BR 2 C406-BU B932-WH 500-BR-14 113-OR E972-BU 3 113-OR-18 1 VI-18 E457-GY 19 RH LADDER POS SW

A525-GN

E706-OR
E764-OR
A523-PU
A524-BR

A771-PU

E765-PK
304-WH
311-WH
NOTE E L103

306-GN
307-OR

786-GN

302-OR

403-GN
B

313-GY
322-GY
998-BR
506-PU

310-PU

314-PU

622-PU
623-BU
WH-18 201-BK 150-OR-14 10 C405-YL 522-WH-14 502-OR-14 791-PK C415-WH 4 E710-BU-18 BR-18

554-PK

203-BK
207-BK

201-BK
2 9 UNUSED

553-YL
VS OR-18 A 997-OR A757-GY 12 306-GN A503-PK 410-WH 791-PK 5 7 UNUSED

124-GN-14

108-BU-14

108-BU-14
108-BU-14
BK-18 993-BR L11 L11 207-BK 13 610-OR-14 998-BR A506-OR L65 509-WH 113-OR-18
GROUND B L39 CONN 50 13 UNUSED
L39

403-GN

403-GN
116-BR
791-PK
SIGNAL WH-18 C 442-GY 360-GN 14 609-YL-14 509-WH B932-WH 508-PU E710-BU-18 25 UNUSED
B 361-OR 15 E783-WH G 508-PU 522-WH-14 511-BR 27 UNUSED
HYDRAULIC OIL 1 2

38
39
40
32

15
16
17
19
20
21
22
23
30
31
14
24
37

10
11
12
13
18
25
26
27
29
33
34
35
36
28
CONN 29

1
6
7

2
3
4
5
8
9
SHUTOFF WH-18 2 B498-PU E706-OR 16 A756-BU 511-BR 306-GN 512-GN 28 UNUSED

150-OR-14
TEMP SENSOR VALVE 4 3 WH-18 A756-BU 19 641-OR-14 F 512-GN 998-BR 403-GN 29
102-7532 3 L69 L69 L52 L52
UNUSED
SW #2 KEYPAD

201-BK
WH-18 4 A755-PK 20 203-BK 791-PK 150-OR-14 30 UNUSED
3E-5181 L13 L38 L38

L94
1 B499-YL A758-BR 22 207-BK 500-BR-14 6V-6455 201-BK 37 HARNESS CODE 0
BK-18 B NOTE E WH-18 A762-PU 23 304-WH L68 502-OR-14 E707-GN E707-GN OR-18 +V DISPLAY L52 L52 201-BK
1 38 HARNESS CODE 1
RETURN

E783-WH
2 201-BK 201-BK 201-BK 788-YL 24 306-GN A503-PK C415-WH C415-WH 3 WH-18 DATA 201-BK 39 HARNESS CODE 2
FILTER SW L104 L104

201-BK
201-BK
BK-18 1 B496-GN 201-BK 201-BK 522-WH-14 26 310-PU A506-OR E972-BU E972-BU 2 BK-18 GROUND E788-BU 8 LH LADDER POS SW
116-9933 L111 L111 201-BK 201-BK L104 201-BK B932-WH 31 311-WH 501-GN-14 601-GY 4 40 UNUSED

610-OR-14

200-BK-14
609-YL-14
L104 L86 L68

L52
201-BK 201-BK 311-WH 33 313-GY 108-BU-14 791-PK

E764-OR

E706-OR
A771-PU
610-OR-14

610-OR-14
641-OR-14

516-GN-14

124-GN-14
E765-PK

517-BU-14
BBB

515-GY-14
609-YL-14

521-YL-14
L68 L66

786-GN

307-OR
403-GN
DIMMER

322-GY

998-BR
200-BK

201-BK

554-PK
B496-GN 403-GN 35 314-PU 403-GN

A525-GN
553-YL
ELECTRONICS BOX

A523-PU
A524-BR
L25

304-WH

311-WH
B

306-GN
302-OR
RESISTOR

313-GY
L22

506-PU

314-PU

310-PU
622-PU
623-BU
203-BK

207-BK
BK-18 882-PK 521-YL-14 36 322-GY L45 791-PK G
CASE DRAIN L112 L22 VIMS 3T-3123 BBB BBB

L86
L25
2 201-BK 883-GY L22 313-GY 37 403-GN 791-PK E709-WH 1 RD-18 200-BK-14
FILTER SW SERVICE
E E

L26
BK-18 B491-WH B491-WH 302-OR 38 522-WH-14 201-BK 2 BK-18 BBB 200-BK

522-WH-14

522-WH-14
1

641-OR-14

610-OR-14

150-OR-14

150-OR-14
609-YL-14

521-YL-14

521-YL-14
116-9933 LAMP

E783-WH

B932-WH

D942-GN
D963-BU 521-YL-14 791-PK 2 RD 601-GY

E764-OR

E706-OR

A757-GY

D944-BU
A758-BR

D945-PK
A756-BU
E765-PK

A755-PK
L

D943-YL
311-WH

304-WH
107-2282

403-GN

302-OR

786-GN

306-GN
WARM UP FRONT

313-GY

322-GY
B

E783-WH

116-BR
105-BR

116-BR

622-PU
310-PU

314-PU

998-BR
142-BU

623-BU
200-BK
791-PK

200-BK
791-PK

201-BK

203-BK

207-BK
E764-OR D943-YL 124-GN-14 601-GY 1 RD

E706-OR
E764-OR

308-YL
A771-PU
2

A768-BU
E765-PK
C996-YL
F 31

655-GN
307-OR
307-OR
VALVE #1 WIPER

656-GY

322-GY

998-BR
200-BK

554-PK
GN-18 201-BK A769-GY E706-OR 501-GN-14 200-BK-14 H

553-YL
2 3

641-OR-14
200-BK-14
7T-9746 GN-18 E761-BU 609-YL-14 D942-GN 610-OR-14 L85 108-BU-14 MOTOR 8Y-9666
1 4 F 53b
AUTOLUBE C L85 L51 T~

L36
F

200-BK

200-BK

201-BK
B 322-GY 7 A755-PK 609-YL-14 500-BR-14 200-BK 501-GN-14
SOL 201-BK SHUTOFF 1 2 WH-18 201-BK WARM UP B 306-GN 150-OR-14 502-OR-14 200-BK-10 L51 108-BU-14 F 53a
2 L18 L18 2 L106 8 F
5T-4434 1 801-PK VALVE 4 3 WH-18 3 VALVE #2 GN-18 2 201-BK L106 310-PU 9 302-OR A503-PK F 500-BR-14 F 31b
SW #3 7T-9746 F 53
WH-18 4 GN-18 1 E762-WH 119-PK 10 D945-PK A506-OR OVERHEAD 502-OR-14

150-OR-14
L112 L112 3E-5181 L87

L70
B498-PU 113-OR 14 D944-BU

L29
1 L51 GROUND L51
NOTE E BOOM B L29

201-BK
201-BK
WH-18 L23 L23 C412-BR 16 A758-BR L29 L51
LOWER

L48
TRAVEL B GN-18 1 E783-WH D970-WH 18 B932-WH 201-BK
200-BK VALVE GN-18 200-BK 122-BU 19 A757-GY L48 L38 L38
ALARM L19 2
7T-9746

L33
3T-1815 321-BR 203-BK 21 E764-OR 201-BK C996-YL 200-BK 200-BK-10
B B E765-PK 23 E765-PK L70 L70 A768-BU L33 L37 200-BK 200-BK
BOOM L87 G

L48
L11 L11 LOWER GN-18 2 200-BK C997-PK 24 360-GN 200-BK-14 201-BK 201-BK L72
L48

19
15
16
25

10
11
12
13
14
17
18
20
21
22
23
26
28
29
30
31
32
33
34
35
36
37
24
38
27
39
40
1

2
3
4
5
6
7
8
9
VALVE GN-18 1 E783-WH 314-PU 25 361-OR 201-BK 201-BK 201-BK 201-BK C A506-OR 403-GN B AA AA
WARM UP

200-BK
L23 7T-9746 304-WH 26 998-BR 201-BK 201-BK C 200-BK-14 A503-PK M 508-PU M M L24 610-OR-14 2 610-OR-14
VALVE #3 L23 LEFT

201-BK
GN-18 201-BK D942-GN G701-BU 201-BK A503-PK 200-BK - + 403-GN 200-BK-14 200-BK-14

CONN 41
L23

522-WH-14
2 37 1

641-OR-14

610-OR-14

150-OR-14

150-OR-14
641-OR-14

521-YL-14
609-YL-14
7T-9746 L20 L20

B932-WH

E783-WH
SPEAKER

622-PU
623-BU
AA

D942-GN
GN-18 E763-GN 201-BK D943-YL 113-OR 509-WH

E706-OR

E764-OR
38

A757-GY

D944-BU
1

A758-BR

D945-PK
A756-BU
E765-PK

A755-PK
D943-YL
304-WH

311-WH
306-GN

403-GN

302-OR

786-GN
RESISTORS

313-GY
322-GY
113-OR
113-OR
786-GN
6T-7695 M CONN 65

310-PU

314-PU

998-BR
203-BK
207-BK
622-PU
623-BU
C405-YL E457-GY 602-WH

425-PK
201-BK
201-BK
447-PK
B L49 L49 29 ACTION
C406-BU C405-YL 11 F F 7T-4003 SERVICE METER LAMP AA
DOME DOME BLOWER 6T-7337

201-BK
201-BK
B C406-BU 12 602-WH 1 WH-18 602-WH 1 WH-18 201-BK F F CONN 54 7N-1996 610-OR-14
2 201-BK HYD OIL 641-OR-14 32 200-BK 2 BK-18 LAMP 200-BK 2 BK-18 LAMP 201-BK F 9X-0343 DEFROSTER 509-WH F M 411-PK E LENS 200-BK-14
FUTURE D963-BU STRAP AS. 8X-5804 LEVEL SW 641-OR-14 34 L37 200-BK 7X-6399 7X-6399 113-OR L67 200-BK BK FAN 508-PU 509-WH 201-BK AA
1 2 MOTOR 5 6T-7058
L111

SWING MOTOR C406-BU 201-BK 3E-9342 D945-PK 113-OR A506-OR RD/BK 9X-9657 403-GN 508-PU BOOM

A506-OR
A506-OR
5

L39
3 1 8 BASE

A503-PK
A503-PK
RIGHT L111 NOTE F L67 L39 FLOODLAMPS

L25
4 201-BK D944-BU 6 447-PK 511-BR 1 200-BK 3T-0304
CHIP DETECTOR 201-BK SWING RH FRAME L12 E960-OR 35 L67 L67 512-GN 403-GN M 9X-4381
5 L37 L37 4
6 FRAME GROUND BK-18 2 201-BK E959-GN 36 410-WH 2 201-BK 201-BK 1 RD
GROUND

L37
B D963-BU BK-18 1 425-PK 610-OR-14 31 200-BK 200-BK 3 410-WH 410-WH 2 BK NOTE C
201-BK D963-BU 321-BR 22 641-OR-14 L37 201-BK 511-BR

L25
FUTURE 2 L25 6
1 D963-BU D963-BU D963-BU 801-PK 17 L25 BLOWER 7 512-GN ACTION ABBREV COLOR
SWING MOTOR C405-YL C405-YL L19 201-BK 20 L18 150-OR-14 150-OR-14 F F F 9X-0343 DEFROSTER ALARM
LEFT 3 L49 L49
C406-BU L49 425-PK 641-OR-14 641-OR-14 L74 200-BK BK FAN 9G-9813

A506-OR
A506-OR
4 1 2 MOTOR M 512-GN RD RED
CHIP DETECTOR L74 9X-9657 RIGHT
L23

5 200-BK 201-BK 13 200-BK 200-BK-14 A506-OR 1 RD/BK WH WHITE

D F D
L20

L19 321-BR 801-PK 15 641-OR-14 641-OR-14 200-BK-10 200-BK-10 SPEAKER 511-BR OR ORANGE
L112

6
801-PK 321-BR 27 200-BK 200-BK 200-BK 200-BK F 200-BK-14 6T-7695 M YL YELLOW
F 2 1 L87 L87 F
201-BK 200-BK 28 602-WH 655-GN 655-GN L27 200-BK-10 200-BK-14 PK PINK
STAIRWAY 33 3 656-GY 656-GY 200-BK-10 F F BK BLACK
609-YL-14

PUMP F
D970-WH

LAMP B B
200-BK
200-BK
D942-GN
E763-GN

E764-OR

30 GY GRAY
A769-GY

C412-BR

E457-GY
D963-BU

F
C997-PK
E765-PK
D943-YL

A
304-WH
113-OR

306-GN

CONTROL
883-GY

322-GY

DOMELAMP
310-PU

314-PU
122-BU

9X-1439
201-BK

882-PK

119-PK

203-BK

801-PK
201-BK

E765-PK 39 CAB FLOOR GND 201-BK PU PURPLE

VALVE #2 C997-PK 641-OR-14 CONN 25 40 SW L24 L24 L24 L24
BR BROWN
100-4338 A E765-PK E765-PK 200-BK-14 B C 100-4419 C453-YL GN GREEN
C997-PK C997-PK L15 425-PK 425-PK BU BLUE
PUMP E764-OR E764-OR L18 L18 L27 L27 AMBIENT AIR
CONTROL A L24 TEMP SENSOR
E764-OR A769-GY A769-GY B B 610-OR-14
VALVE #1 A769-GY 200-BK-14 200-BK-14 L24 C 100-3055 OPERATOR STATION SYMBOL DESCRIPTION
100-4338 A 200-BK-14 B 113-OR C453-YL WH-18 SIGNAL P
L13

B C L74 F DD DD BLADE, SPADE, RING,

STRAP AS. 8X-5804 L13 201-BK B BK-18 GND 200-BK-14 200-BK-14 D963-BU A OR-18 +V SENSOR SYSTEM AIR OR SCREW TERMINAL
L16 L16 L74 LADDER L5 L5 PRESS SENSOR

L36
SWING FRAME LH FRAME FRAME D963-BU D963-BU A OR-18 +V 201-BK B BK-18 GROUND
GROUND FLOODLAMP D970-WH WH-18 SIGNAL 141-5746 CIRCUIT CONNECTED
GROUND GROUND F DD 9X-1439 C
641-OR-14 641-OR-14
CONN 4 CONN 36 DD CIRCUIT NOT CONNECTED
A PUMP DRIVE L12 L12 S S S
CONN 3

L5
11
14
16
24
40
30
31
32
35
36
37
38
39
22

27
28

18
21
17
20
33
34
29

12
13
23
25
26
19
15
8
9

1
5
6

2
4
7

3
10

C412-BR C WH-18 SIGNAL PRESSURE OPERATOR STATION Z FORWARD

A ELECTRICAL CONNECTION
8 D976-PK D963-BU A OR-18 +V SENSOR SENSOR RD-00 T T T CONN 38
SPEED DIGITAL +V OR-18 A 996-GN HORN
TO MACHINE STRUCTURE
100-4311 ARC SUPPRESSOR R TIMING VALVE

177-OR-6

109-OR-4
101-RD-4
1 B771-BR 201-BK B BK-18 GROUND BK-00 START AID DIGITAL RETURN BK-18 B 998-BR
L11 L11 GGG C SENSOR
D970-WH

Z Z 105-8827 7T-9074 INTERNAL ELECTRICAL

D942-GN

B770-YL 113-OR 310-PU BU SIGNAL WH-18 999-WH

E764-OR

2 GGG
A769-GY

E457-GY

C412-BR
D963-BU
E763-GN

1 C
C997-PK
E765-PK

D943-YL

2 3 SOLENOID
304-WH
113-OR

306-GN

ENGINE 102-9029
883-GY

322-GY

CONNECTION TO SURFACE
310-PU

314-PU
122-BU
201-BK

119-PK
882-PK
801-PK

201-BK

203-BK

420-OR A BK-18 513-OR-14 1 522-WH-14 VS OR-18 113-OR B926-GY BK

609-YL

3 2 1 1 2 9X-7137 L1 L1
4 C401-BR B770-YL 2 BK-18 FAN F975-OR BK-18 1 522-WH-14 2 2 513-OR-14 GROUND BK-18 2 201-BK COOLANT SW Z FUEL FUEL FUEL FUEL FUEL FUEL FUEL FUEL OF COMPONENT
CONTROL 9X-7088 TURBO SHUT OFF INJECTOR 1 INJECTOR 2 INJECTOR 3 INJECTOR 4 INJECTOR 5 INJECTOR 6 INJECTOR 7 INJECTOR 8

2
1
5 412-BU B771-BR 1 OR-18 201-BK GGG OUTPUT BU-18 4 447-PK R Z ANALOG +V OR-18 A 997-OR
6 B428-OR SOLENOID 311-WH L102 L102 A/C PROGRAM YL-18 B926-GY WH-18 SOLENOID 201-BK BK-18 OUT PRESS ANALOG RETURN YL-18 993-BR SWITCH 7E-8836 7E-8836 7E-8836 7E-8836 7E-8836 7E-8836 7E-8836 7E-8836 CONNECTOR
A/C COMPRESSOR 3 3 2 B
7 A700-OR 6V-2654 412-BU SWITCH 522-WH-14 310-PU 2 RD-18 + BATTERY 412-BU 1 BK-18 111-8801 SIGNAL GN-18 C A746-PK 4D-1836
ENGINE L101 114-5333 3E-3768 FUEL LEVEL NOTE: SHOWN IN RUN POSITION ARC ATCH WIRE, CABLE,
A D976-PK 521-YL-14 311-WH BK-18 GROUND
L16

Z A 1

CONN 37
LAMP SW 998-BR L15 L15 L108 B771-BR 2 BK-18 HYDRAULIC D977-PU L101 NOTE A SENSOR Z 360-GN-18 SUPPRESSOR COMPONENT
7 FFF FFF FFF FFF FFF FFF FFF FFF FFF FFF FFF FFF FFF FFF FFF FFF
8D-2676 FAN SOL 124-9325 TIMER MODULE LEFT
RENR2521

C411-OR C411-OR 1 OR-18 D944-BU ANALOG +V OR-18 997-OR 360-GN-18 105-8827

B926-GY
4 A CIRCUIT GROUPING

311-WH
L16 L16 L1 TTT 1 L#

311-WH
D944-BU 6V-2654 D945-PK 9X-3207 TURBO IN ANALOG RETURN YL-18 993-BR 998-BR-18

310-PU
6 B 3 DESIGNATION
PRESS 2 TTT

2
1

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
YL
YL

YL
YL

YL
YL
Q A 5 D945-PK B771-BR C401-BR SIGNAL GN-18 C D772-PU G701-BU-18 P
L10 L10

CONN 64NA
ALTERNATOR 111-8800

CONN 58
620-WH 119-PK F975-OR B770-YL 314-PU 420-OR TTT FFF FFF FFF FFF FFF FFF FFF FFF

CONN 60

CONN 62
1

CONN 59

CONN 61
C C

CONN 63
9X-7803 IDENT PART NO. CHG LOC NOTE

322-GY
Z

200-BK
2 311-WH C411-OR 203-BK B771-BR R R 998-BR-18
201-BK 998-BR 304-WH B770-YL Z START AID B926-GY 1 RD COOLANT VS OR-18 A 997-OR CONN 57 RECEPTACLE AS. HARNESS AS.
SW2 3 L109 L17 L17 CONN 69

1
2

1
2
SW1

1
2

1
2

1
2

1
2

1
2

1
2
8 D977-PU A700-OR 306-GN C411-OR 311-WH 1 BK TEMP SW 311-WH 2 RD T V V Z TEMP GROUND BK-18 B 993-BR 9X-0352 A 133-0238 00 C-13
Z ALT Z
150-OR-14

2
1
N N AFTERCOOLER COOLANT
L102
BK BK C401-BR 200-BK 998-BR 201-BK 201-BK 200-BK 2 BK T~ 3E-7298 P 109-OR-4 109-OR-4 + R 403-GN 102-7532 SIGNAL WH-18 C 995-BU Z Z Z Z Z Z Z Z B 133-0240 00 C-14
Z A L110 L110 CONN 8 L102 Z LEVEL SWITCH
N N D944-BU 200-BK AFTERCOOLER B428-OR 412-BU 412-BU RESISTOR AS. 111-3794 C 133-0241 00 D-10
-

A723-OR

A704-GN

A726-OR
CONN 2

A724-WH
A721-WH
A701-GY

A706-GY

A728-WH
A722-YL

A725-YL
A702-PU

A703-BR

A707-PU

A708-BR
A705-BU

A727-PK
Z START AID 9X-9584 D 154-1234 01 I-5
WH

D945-PK A P TEMP SENSOR A700-OR 311-WH 311-WH CONN 39 CONN 40 Z

412-BU D963-BU 5 3E-5370 +V SENSOR OR-18 A A700-OR A700-OR GROUND RIGHT ANALOG +V OR-18 A 997-OR P E 110-9536 01 G-8

403-GN
TURBO IN F 123-0536 00 G-8

412-BU
201-BK
WH 2 B437-BR B428-OR F975-OR 1 SIGNAL WH-18 C D965-GN D965-GN ANALOG RETURN YL-18 B 993-BR 201-BK 201-BK B BK-18 GROUND
L108

BK 201-BK 420-OR L109 L109 122-BU BK-18 B 998-BR 998-BR PRESS SIGNAL GN-18 A980-BU D966-GY D966-GY G 154-1233 00 F-9
1
L108
2 L17 GROUND
L17 L51 L51 CONN 33 C C GN-18 ALARM
111-8800 H 7I-5267 02 I-10
WH

N A B437-BR E457-GY B429-YL-14 3 B429-YL L51 F975-OR F975-OR A RD-18 VS

L9 L9
311-WH

SW3 SW4 SW5 Z J 155-7438 00 E-3

201-BK
201-BK

N N N CONN 1 D970-WH D970-WH 4 L9 V T

BK BK WH WH 122-BU 177-OR-6 177-OR-6 OIL ANALOG +V OR-18 A 997-OR P K 129-6344 00 H-12
N N N 310-PU 322-GY 1 LEFT RIGHT V T L63 PRESSURE ANALOG RETURN YL-18 B 993-BR F975-OR A RD-18 VS L 154-1235 00 H-14
TURBO TURBO B Z L63 SENSOR L2 L4 L4 M 110-9534 00 D-2

L51
322-GY 310-PU 2 101-RD-4 SIGNAL GN-18 C 994-GY 201-BK 201-BK B BK-18 GROUND
177-OR-6

311-WH 201-BK 609-YL D966-GY TEMP TEMP CONN 28 200-BK 111-8801 L1 L1 B429-YL B429-YL N 108-3406 01 C-15
3 2 L1 C GN-18 ALARM
FIVE HIGH PRESS 201-BK 201-BK F975-OR F975-OR 609-YL 4 609-YL-14 SENSOR SENSOR 304-WH-8 4 CONN 34 201-BK 997-OR P 133-0239 00 C-13
FILTER SWITCHES 3E-7826 3E-7826 START L64 L64 COOLANT Q 108-3394 00 A-15

412-BU
201-BK
201-BK
201-BK
201-BK 311-WH B429-YL-14 311-WH 5 RELAY 8 F975-OR 993-BR
159-0749 201-BK 201-BK 311-WH 201-BK 32 322-GY 360-GN L2 L2 L2 LEVEL SWITCH R 101-9112 01 C-6
6 3E-0075 L6 L6 111-3794 S 108-3398 00 C-7
GROUND

GROUND

F975-OR 201-BK 113-OR 7 13 B429-YL L6 G701-BU 200-BK-2

L3 YY
SIGNAL

SIGNAL

F975-OR D966-GY D966-GY E457-GY 8 V A 203-BK 14 311-WH D970-WH L3 L3 T 108-3396 00 C-7

B429-YL-14 113-OR 304-WH 304-WH 20 522-WH-14 D966-GY L6 L6 U 108-7676 00 G-5
A A P EE L9 L9 L62 L62 W 120-0411 00 I-11
A A 21 521-YL-14 201-BK 200-BK CYL HEAD
VS
L109

VS

2 201-BK 882-PK CONN 7 BK-18 2 200-BK 24 A762-PU Z D963-BU 240VAC WIRING 322-GY GROUND V 108-3399 00 C-6
FUTURE 1 F975-OR 883-GY L100 L100 306-GN L17 26 788-YL 788-YL BK-18 310-PU D970-WH X 7I-5330 03 G-10
177-OR-6

BK-18 1 1 L5
IMPLEMENT PUMP 3 C407-WH 30 360-GN A762-PU 2 WH-18 311-WH D963-BU Y 129-6343 00 I-12
WH-18

WH-18
OR-18

OR-18

L109
BK-18

BK-18

LEFT REAR Z 147-0780 01 A-3

B429-YL-14
201-BK
201-BK
201-BK

4 BK-18 1 31 G701-BU 122-BU 201-BK 994-GY

CHIP DETECTOR 5 L110 200-BK G701-BU 10 G701-BU 997-OR 609-YL-14 L6 201-BK 201-BK 997-OR AA 108-3392 01 D-1 C
B428-OR

E763-GN
D966-GY

BK-18 2 HYDRAULIC POWER CONTROL

B437-BR

L2
420-OR

(2) FUSE 20A HHH BB 108-7680 01 I-1

883-GY
412-BU

801-PK
882-PK

6 A 314-PUA 314-PU 150-OR-14 3 150-OR-14 993-BR ENGINE SPEED 3E-7886 E457-GY 201-BK 201-BK 997-OR YY
A 998-BR 9 998-BR 403-GN 113-OR AIR 122-2271 RD-10 15 1-RD-14 3-RD-14 JACKET WATER D966-GY L4 993-BR CC 133-0243 00 A-7
L108
C

C
A
B
A
B

2 201-BK EE A 314-PU-8 A755-PK 11 A755-PK 207-BK-14 201-BK DRYER (4) FUSE 15A 1-RD-14 4-BK-14 HEATER (LH) B429-YL 993-BR DD 108-7679 01 D-6
FUTURE Z Z L7 8V-9101 5N-5534 6T-3764 (1500W) BBB 108-4856 02 E-3
201-BK

1 F975-OR START A756-BU 12 A756-BU 313-GY 11-GN-14 F975-OR 993-BR FRAME

IMPLEMENT PUMP (6) BLOCK FUSE CCC 111-9837 00 H-1 ATCH D
F975-OR
D977-PU

F975-OR
201-BK

201-BK
D976-PK

3 C402-GN E706-OR 15 E706-OR 302-OR P 993-BR GROUND

F975-OR

RELAY
RD-00
BK-00

LEFT FRONT 5N-5536 DDD 113-7642 02 F-11

D942-GN

4 3E-0075 361-OR 16 361-OR A757-GY 122-BU 1 BK-22 RD-10 20 2-RD-14 993-BR

D943-YL

L101 L101
113-OR
113-OR

CHIP DETECTOR FFF 132-6469 00 C-2

201-BK

5 D976-PK 360-GN 17 360-GN A758-BR 200-BK 2 BK-22 T~ 2-RD-14 993-BR

B 6 D977-PU CONN 26 A A 207-BK 18 207-BK-14 E706-OR 997-OR Z TTT 143-0073 00 B-4 B
201-BK CONN 27 A757-GY A757-GY A756-BU 412-BU 403-GN JJJ CONN 70 997-OR 993-BR ANALOG RETURN
A L51 L51 Z Z L13 L13
19
L63 L63 L62 B YL-18
2 201-BK 201-BK 522-WH-14 25 522-WH-14 A755-PK 360-GN 412-BU 3-RD-14 JACKET WATER 997-OR 997-OR A OR-18 ANALOG SUPPLY WIRE AS.
FUTURE HEATER (RH) TTT Z L1 L1 EE 101-9118 00 B-11
314-PU-8

1 F975-OR 788-YL 27 788-YL B932-WH G701-BU 201-BK 2 RD-8 RD-8 3-RD-14 4-BK-14 997-OR A747-GY C GN-18 SIGNAL
F975-OR
F975-OR

15
SPLITTER BOX L101 RESISTOR 240 VAC 3 6T-3764 (1500W) GG 108-7677 00 H-4
201-BK
201-BK
201-BK

3 C409-GY D976-PK Z A762-PU 28 A762-PU 150-OR-14 997-OR G701-BU L64 3-RD-14 11-GN-14 998-BR-18 4 998-BR A746-PK
CHIP DETECTOR 4 D977-PU L101 6T-2217 304-WH-8 A758-BR 29 A758-BR 150-OR-14 993-BR 360-GN L64 60 AMP 1 BK-8 360-GN-18 1 360-GN A980-BU ATMOSPHERIC HH 103-5969 00 I-4
5 G S 302-OR 33 302-OR 442-GY 403-GN 997-OR 1 PHASE G GN-8 360-GN-18 2 360-GN 995-BU PRESSURE JJ 108-7678 00 I-4
6 200-BK L110 201-BK L51 313-GY 34 313-GY 361-OR 201-BK 993-BR G701-BU-18 3 G701-BU 999-WH SENSOR YY 4E-0718 01 B-2
200-BK L110 201-BK L51 Z MTR BAT TTRD-00 521-YL-14 35 521-YL-14 998-BR 996-GN 111-8800 AAA 120-7628 00 I-14
A
2 201-BK 201-BK 403-GN 36 403-GN E959-GN BOX BK-8 15 4-BK-14 KKK D772-PU GGG 115-1818 01 C-9
1 F975-OR 113-OR 311-WH 38 311-WH E960-OR L3 L3 GND 4-BK-14 1-RD-14 THERMOSTAT 998-BR HHH 122-2304 00 B-5
FUTURE MOTOR STARTER SWITCH JJJ 122-2302 00 B-5
2
1

3 C404-BR FRAME D977-PU 113-OR WIRES THAT HAVE BATTERY VOLTAGE 6V-0513 B932-WH 40 B932-WH D944-BU 7-RD-14 T~

L3
RD-00

Z
BK-00

SWING PUMP 4 GND D976-PK WHEN THE KEY SWITCH IS OFF. 150-OR-14 1 150-OR-14 D945-PK 9W-3797 KKK 122-2306 00 B-5
CHIP DETECTOR FUEL LLL 122-2308 00 A-5
302-OR

CONN 56

201-BK

201-BK
5 201-BK D945-PK D945-PK D944-BU 8-GN-14
301-BU

6
6 201-BK BK-00 L12 L12 D944-BU 7 D944-BU D945-PK FILTER SW 998-BR MMM 122-2300 00 A-5
WIRES THAT HAVE BATTERY VOLTAGE
A D944-BU WHEN THE KEY SWITCH IS ON. SS E959-GN 22 E959-GN C401-BR 201-BK 116-9933 BK-10 20 5-BK-14 998-BR NNN 122-2290 00 A-5
STRAP AS. 7G-1060

Z PPP 122-2298 00 A-5

2
1
2 201-BK D945-PK E960-OR 23 E960-OR A700-OR 201-BK BK 5-BK-14 Z 998-BR
FUTURE 1 F975-OR D945-PK STARTING CIRCUIT. VV VV 442-GY 5 442-GY 998-BR 201-BK 2 998-BR QQQ 122-2292 00 A-5

150-OR-14

150-OR-14
229-BK-14
229-BK-14
IMPLEMENT PUMP AUXILLARY L11 L11 RRR 139-6033 00 A-5

B932-WH

A721-WH

A724-WH

A728-WH
D965-GN
C411-OR
3 C408-PU D944-BU 997-OR 37 997-OR 998-BR 201-BK BK 998-BR

E960-OR

E706-OR

E959-GN

A700-OR

A704-GN

A723-OR

A726-OR
A748-GY

C401-BR

A757-GY

D772-PU

A747-GY
A701-GY

A706-GY
D944-BU
1

D982-PK

A758-BR

B771-BR

D945-PK

A702-PU
A703-BR

A707-PU
A708-BR
A756-BU

A980-BU

A705-BU
A755-PK

A746-PK

A727-PK
B770-YL

A722-YL

A725-YL
999-WH
360-GN

361-OR

996-GN
997-OR
RIGHT REAR START LLL SSS 139-6032 00 A-5

442-GY

994-GY
998-BR

993-BR
995-BU
4 D944-BU 993-BR 39 993-BR B771-BR 201-BK Z 998-BR
F975-OR
F975-OR
F975-OR
F975-OR

GAUGE CIRCUIT. CONN 67

CHIP DETECTOR 5 D945-PK RECEPTACLE B770-YL BK-10 15 6-BK-14 7-RD-14 ENGINE OIL
6 201-BK L10 L10 C411-OR 6-BK-14 6-BK-14 HEATER CABLE AS.
VIMS CIRCUIT. RESISTOR
A 201-BK 6T-2217 D965-GN 420-OR 420-OR TERMINAL BLOCK 10-GN-14 9X-9753 (600W) FF 103-5971 00 H-4
Z 4K-6498 Z KK 103-5973 01 H-4
2 201-BK PANEL LAMP CIRCUIT. B428-OR B428-OR

27
22
37
52
66
16

15
20
21
AEC ENABLE SWITCH 33
34
43
44
45
46
47
48
50
56
59
62
70
23
17
19
29
30
31
32
35
36
49
57
58
18
24
38
51
64
63
60
61
10
ATMOSPHERIC PRESS 65
40
26
12
67
53
39
25
11
SOLENOID 1 RETURN 28
SOLENOID 2 RETURN 69
SOLENOID 3 RETURN 41
SOLENOID 4 RETURN 68
SOLENOID 5 RETURN 42
SOLENOID 6 RETURN 14
SOLENOID 7 RETURN 55
SOLENOID 8 RETURN 54
13
2

3
1
4
5
7
8

6
FUTURE 1 F975-OR 113-OR 313-GY 1 420-OR 201-BK 7-RD-14 LL 9G-0549 01 A-8/A-9
IMPLEMENT PUMP 3 C403-OR L100 L100 2 200-BK 7-RD-14 MM 108-3403 01 A-9
WIPER/WASHER CIRCUIT. L7 L7
RIGHT FRONT NN 108-3404 01 A-8

TURBO OUTLET PRESS

ENGINE
302-OR
313-GY

4 Q L7 101-RD-4 200-BK

AFTERCOOLER TEMP

SPLITTER BOX TEMP

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
AESC ENABLE LAMP
CHIP DETECTOR P MMM NNN PP 108-3401 01 A-8

RIGHT TURBO IN PR

+V ANALOG SUPPLY
5 RD-18 620-WH
L109

HEATER AND AIR CONDITIONER CIRCUIT. 1

OIL PRESS. SIGNAL

+V DIGITAL SUPPLY

LEFT TURBO IN PR
SHUTDOWN SIG. C

SHUTDOWN SIG. D
L14

USER SHUTDOWN
RD-00 HYD OIL QQ 108-3402 01 A-9
312-PK

FAN SOL RETURN

ANALOG RETURN
6 BK-18 2 200-BK 8-GN-14 2-RD-14 3 RD-14

COOL. TEMP SIG.

Z

DIGITAL RETURN
THROTTLE SW 4

THROTTLE SW 1

THROTTLE SW 2

THROTTLE SW 3
CAT DATA LINK +
V HEATER (FRONT) RR 102-2333 00 A-10

CAT DATA LINK -

FRAME

AEC PRESS SW
314-PU-8 RD-00 8-GN-14 6-BK-14 BK-14

ENGINE SPEED
GROUND CIRCUIT. 2

200-BK-14
609-YL-14
VV

HYD OIL TEMP

ENGINE G S QQ GROUND JUMPERS (3) 118-1917 (2000W) SS 102-2335 00 A-10

TIMING CAL +
9-GN-14 GN-14

E457-GY
1

TIMING CAL -
TT PP

113-OR
FLOODLAMP Z 9X-8194 TT 101-9124 01 A-10

201-BK
ENGINE CONTROL CIRCUIT. Z MTR BAT UU RD-00 RD-00

+BATTERY

+BATTERY

+V TIMING
-BATTERY
-BATTERY
101-0461 UU 101-9125 00 A-10
B429-YL-14

BK-18 B428-OR
A700-OR

RD-00
D D942-GN

RD-00

ENG FAN
C401-BR
D944-BU

HYD FAN
D945-PK
C D943-YL

113-OR

UU BUSS BAR VV 108-3206 01 B-11

998-BR
C407-WH

201-BK

BK-18 201-BK 9-GN-14

B 201-BK
C403-OR

C402-GN

2
C409-GY

SWING BRAKE CONTROL CIRCUIT.

D966-GY

B428-OR
E763-GN
C408-PU
C404-BR

F975-OR

D977-PU
D944-BU
B437-BR

D945-PK

D976-PK

RD-00
BK-00

9W-0742 WW 101-9173 02 G-6

A A
420-OR

113-OR
883-GY

9-GN-14
412-BU

882-PK
801-PK

201-BK
201-BK
201-BK
201-BK

L100

MOTOR STARTER L8 L8 BK-00 BK-00 BK-00 BK-00 PPP QQQ ZZ 7X-6035 01 A-3
START AID CIRCUIT. LL P
6V-0513 QQ LL LL MM NN LL PP ENGINE OIL 2-RD-14 3 RD-14 HYD OIL EEE 110-5991 00 A-9
L8

A A A DISCONNECT CONN 35 LEVEL SW HEATER (REAR) ENGINE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
HYDRAULIC POWER CONTROL CIRCUIT. POS NEG POS NEG NEG POS NEG POS 5-BK-14 2 BK-14

2
1
5
4
3
Z
G
C
H
D

MM
C
E
B
A
A

A
B
F
E

A SW CC 3E-9342 118-1917 (2000W) NOTE B: THE FOLLOWING WIRES MUST BE TWISTED AT

J

RR
203-BK

CONTROL
NN

SS RR 10-GN-14 9-GN-14 1 GN-14

BK-00
HARNESS CODE 1 38
HARNESS CODE 2 39
HARNESS CODE 3 40
10
11
13
30
32
34
35
36

AFTERCOOLANT LEVEL 12
19
HIGH PRESS FILTERS 20
21
22
25
31
WARM UP VALVE #3 33
CAT LINK RIGHT + 23
24
HARNESS CODE 0 37
4
RR IMPL CHIP DET 15
16

LR IMPL CHIP DET 14

17
18
27
28
29
26
SWING PUMP CHIP 5
3

7
9

6
8

7N-0718 201-BK NOTE F 9X-9972 LEAST 1 TWIST/25 MILLIMETERS THIS WIRING DIAGRAM IS FOR THE 5130 EXCAVATOR

229-BK-14
229-BK-14
VIMS ALL DASHED LINES ARE ATTACHMENTS. L62 L62 L62 (3E-9077 CHG 03)
113-OR

SERVICE TOOL 12V BATTERY 12V BATTERY 12V BATTERY 12V BATTERY (D944-BU, D945-PK), (892-BR, 893-GN),
883-GY
WH-18
BK-18

201-BK

882-PK

A 113-OR 11-GN-14
OR-18

200-BK-14

609-YL-14
620-WH

ENGINE SERIAL CONNECTOR 9X-9731 9X-9731 9X-9731 9X-9731 E457-GY 11-GN-14 (882-PK, 883-GY),
RF IMPL CHIP DET

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

LF IMPL CHIP DET

CC
CAT LINK RIGHT -
COOLANT LEVEL

FLOODLAMP PORT (D943-YL, D942-GN), (875-BU, 876-OR),

RH TURBO TEMP
FUEL FILTER SW

LH TURBO TEMP
COOLANT FLOW
CAT LINK LEFT +

CONN 6 609-YL-14

E457-GY
AUTO LUBE SOL

FRAME RIGHT SIDE OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
CAT LINK LEFT -

PUMP DRIVE
ENG OIL LEVEL

101-0461 RRR SSS

113-OR
CONN 5 RH LADDER (E708-PK, C413-YL, C414-BU)

201-BK
SPLITTER BOX

A 207-BK-14 FLOODLAMP GN-8 GN-6 AND PILOT HYD LOCKOUT LEVER IN SAFE START

200-BK-14
TEMP SENSOR

609-YL-14
L7 L7 EEE RIGHT GREASE BARREL POS SW NOTE C: FOR USE ON MASS EXCAVATOR ONLY
+8V SENSOR

Q 313-GY 9X-6775 1-RD-14 3 RD-14 POSITION

3E-5370
BK-00
30
13
14
15
16
21
22
23
24
17
18
19
20
25
26
27
28
10
11
12
29
31
32
33
34
35
36
37
38
39
40
2
5
7
6
8
1
3
4

FRONT HEATER 116-2267 NOTE D: FOR USE ON FRONT SHOVEL ONLY

+V SENSOR

620-WH 1 RD-18 302-OR 200-BK-14 5-BK-14 BK-14 9 GA

+BATTERY

2 Z ZZ ZZ

BK-00
VIMS SENSOR CC FLOOD 139-6031 CC NOTE E: CONTACTS 1,2 NORMALLY OPEN AND 3,4
GROUND

200-BK 200-BK 2 BK-18 CC CC 8-GN-14 1 GN-14 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE,
GROUND
620-WH

Q MODULE 2 609-YL-14 LAMPS (2) BK-18 GROUND NORMALLY CLOSED BEFORE INSTALLATION
SIGNAL

VV EEE 1 AND ALL WIRES IN A SPLICE ARE THE SAME IDENT NUMBER,
144-7172 AUXILIARY SENSOR MODULE CONNECTOR BK-00 609-YL-14 CC 9X-6775 2 RD-18 + BATTERY ECM TO MOUNTING TO FRONT NOTE F: NORMALLY OPEN BEFORE INSTALLATION AND COLOR
ENCLOSURE NOTE B 609-YL-14 609-YL-14 FRAME 3 YL-18 SOLENOID GND BOLT HOUSING NOTE G: USE 130-7898 CODE PLUG IF THERE IS NO
200-BK L8 L8 200-BK-14 200-BK-14 200-BK-14 GROUND SERVICE CENTER AND 130-7899 IF EQUIPPED
GROUND
620-WH
L14
L14 L14 200-BK-14 CC 240VAC WIRING WITH A SERVICE CENTER E37617

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1