Module 4 - Housekeeping (Occupational Safety)
Module 4 - Housekeeping (Occupational Safety)
This module aims to introduce you to the importance of good housekeeping in preventing most
common accidents in the workplace (we also think it will be good to implement in your homes
and schools).
The 5S, a Japanese concept that aims to optimize time for production, is a very practical, simple
and proven approach to improving housekeeping in the workplace. Housekeeping is important
because it lessens accidents and related injuries and illnesses. It therefore improves
productivity and minimizes direct/indirect costs of accidents/illnesses. Housekeeping means
putting everything in its proper place. It is everybody’s business to observe it in the workplace.
Defining Housekeeping
Let us begin by showing you what housekeeping is not: It is shown when your surroundings
have:
Do you agree with this? Housekeeping is avoiding all of the above and many more. Now instead
of just being crabby and complaining about poor housekeeping, why don’t we see how we can
instill and implement good housekeeping in our workplace? Look at the two pictures below. Do
you know about these seven wastes and how we can eliminate them? You got it! Through good
housekeeping!
Ricardo C. Atole
Instructor I
1
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
What is 5S?
5S utilizes:
● workplace organization
● work simplification techniques
5S practice…
Ricardo C. Atole
Instructor I
2
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
5S Philosophy
5S Terms:
1. Seiri/Sort/Suriin – is the first S which means sorting out unnecessary items and discarding
them.
● Make the work easy by eliminating obstacles
● Eliminate the need to take care of unnecessary items
● Provide no chance of being disturbed with unnecessary items
● Prevent faulty operation caused by unnecessary items.
Ricardo C. Atole
Instructor I
3
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
● Keep environmental condition as clean as the level necessary for the products
● Prevent deterioration of machinery and equipment and make checking of
abnormalities easy
● Keep workplace safe and work easy
5. Shitsuke/Self- Discipline/Sariling kusa – is the fifth and last S which means we have to do this
process without prodding.
Good housekeeping is needed for quality improvement. By this we lessen rejects/losses. If the
workplace is in order, it is easy to do the job. An easier job, having no defects, continuous
production and an orderly workplace is akin to work improvement. And now that ISO
Certification is the trend, the impression of a company to the community is very important. A
company that follows good housekeeping principles will surely be recognized as a provider of
quality service and products.
Ricardo C. Atole
Instructor I
4
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Steps in implementing 5S
Step 1: Preparations
a. Understanding 5S concepts and benefits by the CEO
b. CEO’s visit to the 5S model companies
c. CEO’s commitment to 5S implementation
d. Organize 5S working Committee
e. 5S facilitators f. Train facilitators and practitioners
Management’s Role
• Providing adequate equipment
• Including housekeeping in the planning of all operations
• Including maintenance of good housekeeping as part of individual’s job responsibility
• Providing clean-up schedule and personnel
• Maintaining executive supervisory and interest
Supervisor’s Role
• Maintaining constant check on housekeeping conditions
• Seeing that employees maintain good housekeeping
• Having unusual situations corrected or cleaned up immediately
• Planning for orderliness in all operations
• Issuing definite instructions to employees
• Insisting on clean-up after every job
Worker’s Role
• Follow housekeeping procedures
• Maintain an orderly workplace
• Report to supervisors any unsafe condition
Ricardo C. Atole
Instructor I
5
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Soft 5S
a. Office policies and procedures
b. Dress code
c. Sharing of responsibilities, telephone etiquette
5S Office guidelines
Desks
● Do not place anything under your desk (Seiton)
● Dispose of unnecessary items in your drawers (Seiri)
● Arrange items in your desk drawers neatly for easy retrieval (Seiton)
● Do not pile up documents on your desktop (Seiton)
● Wipe your desktop every morning
● Do not leave unnecessary things on your desktop when you go home
(Seiton)
Office machines
● Clean office machines and equipment regularly (Seiso)
● Set electric cables neatly for safety and good appearance (Seiton)
● inspect machines regularly and take action for required servicing
(Shitsuke)
Ricardo C. Atole
Instructor I
6
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Toilets
● Flush after use (Seiketsu)
● Wash hands after using the toilet (Seiketsu)
● Clean up toilet and wash basin everyday (Seiso/Seiketsu)
● Replenish toilet paper, soaps and paper towels (Seiton/Seiketsu)
● All users should always try to keep toilets clean and tidy (Shitsuke)
● Check exhaust fans regularly for effective function (Seiso)
Canteen
● Do not leave unnecessary things on the dining table (Seiton/Seiketsu)
● Tuck chairs properly after use (Seiton)
● Return chairs and tables to their original location when used for meetings
or functions (Seiton)
● Put away all cups and plates after each meal (Seiso/Seiketsu)
● Clean up tables immediately after each meal (Seiso/Seiketsu)
Hallways
● Do not smoke while walking in the hallways (Shitsuke)
● Do not place anything in the hallways without permission
(Seiri/Seiton/Shitsuke)
● Pick-up and dispose any waste in the hallway (Seiketsu/Shitsuke)
● Avoid talking loudly along hallways (Shitsuke)
Notice Boards
● Ensure that outdated notices are removed (Seiketsu)
● Ensure that all information are updated regularly (Seiri)
● Items should be neatly aligned and properly secured (Seiton)
● Pins must be readily available (Seiton)
● Check that the location of notice boards are appropriate (Seiton)
Visual Control - a technique that enables people to make the rules easy to follow,
differentiate normal and abnormal situations and act accordingly, with the use of
visual aids.
Ricardo C. Atole
Instructor I
7
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Purpose of 5S audit
a. Turn PDCA Cycle (Plan-Do-Check-Act)
b. Analyze the results of actual implementation in the workplace
c. Give support and guidance to the members of each unit
d. Dissemination of good practices
e. Regular audit sustains the program
Ricardo C. Atole
Instructor I
8
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
5S Evaluation Procedure
1. Walking rally – by to and middle management
2. Fixed point photograph – visual comparison of “before” and “after”
3. Achieved level of evaluation – for predetermined targets which are upgraded
step-by-step after each evaluation
4. Competition – among departments /workplaces
5. Combination of the above
5S Evaluation Form
Ricardo C. Atole
Instructor I
9
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Printers Are they clean and well maintained? 10 8 6 4 2
Others 10 8 6 4 2
Ricardo C. Atole
Instructor I
10
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Effective housekeeping can eliminate some workplace hazards and help get a job done safely
and properly. Poor housekeeping can frequently contribute to accidents by hiding hazards that
cause injuries. If the sight of paper, debris, clutter and spills is accepted as normal, then other
more serious health and safety hazards may be taken for granted.
Housekeeping is not just cleanliness. It includes keeping work areas neat and orderly;
maintaining halls and floors free of slip and trip hazards; and removing waste materials (e.g.,
paper, cardboard) and other fire hazards from work areas. It also requires paying attention to
important details such as the layout of the whole workplace, aisle marking, the adequacy of
storage facilities, and maintenance. Good housekeeping is also a basic part of accident and fire
prevention.
To avoid these hazards, a workplace must "maintain" order throughout a workday. Although this
effort requires a great deal of management and planning, the benefits are many.
Ricardo C. Atole
Instructor I
11
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
● less janitorial work
● improved morale
● improved productivity (tools and materials will be easy to find)
A good housekeeping program plans and manages the orderly storage and movement of
materials from point of entry to exit. It includes a material flow plan to ensure minimal handling.
The plan also ensures that work areas are not used as storage areas by having workers move
materials to and from work areas as needed. Part of the plan could include investing in extra
bins and more frequent disposal.
The costs of this investment could be offset by the elimination of repeated handling of the same
material and more effective use of the workers' time. Often, ineffective or insufficient storage
planning results in materials being handled and stored in hazardous ways. Knowing the plant
layout and the movement of materials throughout the workplace can help plan work procedures.
Worker training is an essential part of any good housekeeping program. Workers need to know
how to work safely with the products they use. They also need to know how to protect other
workers such as by posting signs (e.g., "Wet - Slippery Floor") and reporting any unusual
conditions.
Housekeeping order is "maintained" not "achieved." Cleaning and organization must be done
regularly, not just at the end of the shift. Integrating housekeeping into jobs can help ensure this
is done. A good housekeeping program identifies and assigns responsibilities for the following:
● clean up during the shift
● day-to-day cleanup
● waste disposal
● removal of unused materials
● inspection to ensure cleanup is complete
Do not forget out-of-the-way places such as shelves, basements, sheds, and boiler rooms that
would otherwise be overlooked. The orderly arrangement of operations, tools, equipment and
supplies is an important part of a good housekeeping program. The final addition to any
housekeeping program is inspection. It is the only way to check for deficiencies in the program
so that changes can be made. The documents on workplace inspection checklists provide a
general guide and examples of checklists for inspecting offices and manufacturing facilities.
Ricardo C. Atole
Instructor I
12
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Dust and Dirt Removal In some jobs, enclosures and exhaust ventilation systems may fail to
collect dust, dirt and chips adequately. Vacuum cleaners are suitable for removing light dust and
dirt. Industrial models have special fittings for cleaning walls, ceilings, ledges, machinery, and
other hard-to-reach places where dust and dirt may accumulate.
Special-purpose vacuums are useful for removing hazardous substances. For example, vacuum
cleaners fitted with HEPA (high efficiency particulate air) filters may be used to capture fine
particles of asbestos or fiberglass.
Dampening (wetting) floors or using sweeping compounds before sweeping reduces the amount
of airborne dust. The dust and grime that collect in places like shelves, piping, conduits, light
fixtures, reflectors, windows, cupboards and lockers may require manual cleaning.
Compressed air should not be used for removing dust, dirt or chips from equipment or work
surfaces.
Employee Facilities
Employee facilities need to be adequate, clean and well maintained. Lockers are necessary for
storing employees' personal belongings. Washroom facilities require cleaning once or more
each shift. They also need to have a good supply of soap, towels plus disinfectants, if needed.
If workers are using hazardous materials, employee facilities should provide special precautions
such as showers, washing facilities and change rooms. Some facilities may require two locker
rooms with showers between. Using such double locker rooms allows workers to shower off
workplace contaminants and prevents them from contaminating their "street clothes" by keeping
their work clothes separated from the clothing that they wear home.
Smoking, eating or drinking in the work area should be prohibited where toxic materials are
handled. The eating area should be separate from the work area and should be cleaned
properly each shift.
Surfaces Floors:
Poor floor conditions are a leading cause of accidents so cleaning up spilled oil and other liquids
at once is important. Allowing chips, shavings and dust to accumulate can also cause accidents.
Trapping chips, shavings and dust before they reach the floor or cleaning them up regularly can
prevent their accumulation. Areas that cannot be cleaned continuously, such as entrance ways,
should have anti-slip flooring. Keeping floors in good order also means replacing any worn,
ripped, or damaged flooring that poses a tripping hazard.
Ricardo C. Atole
Instructor I
13
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Walls: Light-coloured walls reflect light while dirty or dark-coloured walls absorb light.
Contrasting colours warn of physical hazards and mark obstructions such as pillars. Paint can
highlight railings, guards and other safety equipment, but should never be used as a substitute
for guarding. The program should outline the regulations and standards for colours.
Keeping aisles and stairways clear is important. They should not be used for temporary
"overflow" or "bottleneck" storage. Stairways and aisles also require adequate lighting.
Spill Control The best way to control spills is to stop them before they happen. Regularly
cleaning and maintaining machines and equipment is one way. Another is to use drip pans and
guards where possible spills might occur. When spills do occur, it is important to clean them up
immediately. Absorbent materials are useful for wiping up greasy, oily or other liquid spills. Used
absorbents must be disposed of properly and safely.
Maintenance
The maintenance of buildings and equipment may be the most important element of good
housekeeping. Maintenance involves keeping buildings, equipment and machinery in safe,
efficient working order and in good repair. This includes maintaining sanitary facilities and
regularly painting and cleaning walls. Broken windows, damaged doors, defective plumbing and
broken floor surfaces can make a workplace look neglected; these conditions can cause
accidents and affect work practices. So it is important to replace or fix broken or damaged items
as quickly as possible. A good maintenance program provides for the inspection, maintenance,
upkeep and repair of tools, equipment, machines and processes.
Ricardo C. Atole
Instructor I
14
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Waste Disposal
The regular collection, grading and sorting of scrap contribute to good housekeeping practices.
It also makes it possible to separate materials that can be recycled from those going to waste
disposal facilities. Allowing material to build up on the floor wastes time and energy since
additional time is required for cleaning it up. Placing scrap containers near where the waste is
produced encourages orderly waste disposal and makes collection easier. All waste receptacles
should be clearly labeled (e.g., recyclable glass, plastic, scrap metal, etc.).
Storage
Good organization of stored materials is essential for overcoming material storage problems
whether on a temporary or permanent basis. There will also be fewer strain injuries if the
amount of handling is reduced, especially if less manual materials handling is required. The
location of the stockpiles should not interfere with work but they should still be readily available
when required. Stored materials should allow at least one meter (or about three feet) of clear
space under sprinkler heads. Stacking cartons and drums on a firm foundation and cross tying
them, where necessary, reduces the chance of their movement. Stored materials should not
obstruct aisles, stairs, exits, fire equipment, emergency eyewash fountains, emergency
showers, or first aid stations. All storage areas should be clearly marked.
Flammable, combustible, toxic and other hazardous materials should be stored in approved
containers in designated areas that are appropriate for the different hazards that they pose.
Storage of materials should meet all requirements specified in the fire codes and the regulations
of environmental and occupational health and safety agencies in your jurisdiction.
Ricardo C. Atole
Instructor I
15
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
DO NOT:
● Do not permit rubbish to fall freely from any level of the project. Use chutes or
other approved devices to materials.
● Do not throw tools or other materials.
● Do not raise or lower any tool or equipment by its own cable or supply hose.
Flammable/Explosive Materials
● Store flammable or explosive materials such as gasoline, oil and cleaning agents
apart from other materials.
● Keep flammable and explosive materials in proper containers with contents
clearly marked.
● Dispose of greasy, oily rags and other flammable materials in approved
containers.
● Store full barrels in an upright position.
● Keep gasoline and oil barrels on a barrel rack.
● Store empty barrels separately.
● Post signs prohibiting smoking, open flames and other ignition sources in areas
where flammable and explosive materials are stored or used.
● Store and chain all compressed gas cylinders in an upright position.
● Mark empty cylinders with the letters "mt," and store them separately from full or
partially full cylinders.
● Ventilate all storage areas properly.
● Ensure that all electric fixtures and switches are explosion-proof where
flammable materials are stored.
● Use grounding straps equipped with clamps on containers to prevent static
electricity buildup.
● Provide the appropriate fire extinguishers for the materials found on-site.
● Keep fire extinguisher stations clear and accessible.
Ricardo C. Atole
Instructor I
16
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
● Is the work area congested?
● Are floors well-drained?
Spill Control
● Are all spills wiped up quickly?
● Are procedures followed as indicated on the material safety data sheet?
● Are spill absorbents used for greasy, oily, flammable or toxic materials?
● Are used rags and absorbents disposed of promptly and safely?
● Is a spill area surrounded by a barrier to prevent a spill from spreading?
Waste Disposal
● Are there adequate numbers of containers?
● Are there separate and approved containers for toxic and flammable waste?
● Are waste containers located where the waste is produced?
● Are waste containers emptied regularly?
● Are toxic and flammable waste chemicals handled properly?
Ricardo C. Atole
Instructor I
17
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Storage
● Are storage areas safe and accessible?
● Is material stacked securely, blocked or interlocked if possible?
● Are materials stored in areas that do not obstruct stairs, fire escapes, exits or
firefighting equipment?
● Are materials stored in areas that do not interfere with workers or the flow of
materials?
● Are bins or racks provided where material cannot be piled?
● Are all storage areas clearly marked?
● Do workers understand material storage and handling procedures?
Fire Prevention
● Are combustible and flammable materials present only in the quantities needed
for the job at hand?
● Are combustible and flammable materials kept in safety cans during use?
● Are hazardous materials stored in approved containers and away from ignition
sources?
● Are sprinkler heads clear of stored material?
● Are fire extinguishers inspected and located along commonly travelled routes,
and close to possible ignition sources?
● Are oily or greasy rags placed in metal containers and disposed of regularly?
Reinforcing steel
● Use wooden spacers to separate piles of reinforcing steel.
● Unload reinforcing steel by mechanical means whenever possible.
● Check all bundles for broken or weak tie wires before attempting to unload.
Pipe
● Stack pipe on solid, level sills only.
● Block pipes to prevent them from rolling.
● Place lagging between layers to reduce the pressure and prevent the pile from
spreading.
● Remove pipe from ends of the pile.
● Do not stack pipe higher than 1.5 meters (5 ft.).
Ricardo C. Atole
Instructor I
18
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
Structural steel
● Pile structural steel to prevent tipping and slipping.
● Give special attention when loading structural steel from trucks.
● Place slings on steel before releasing binder chains.
Ricardo C. Atole
Instructor I
19
BICOL STATE COLLEGE OF APPLIED SCIENCES AND TECHNOLOGY
College Of Trades and Technology
Basic Occupational Safety and Health
DO NOT:
● Do not pile material around fire extinguishers, sprinklers, or emergency exits.
● Do not leave clean-up to last few minutes of shift or day.
● Do not clean equipment without "locking out."
● Do not reach into waste containers.
● Dump contents or remove bag.
● Do not blow off dust with compressed air. Use a vacuum or brush.
● Do not collect broken glass and metal straps in plastic bags.
● Do not use bare hands when collecting waste. Wear gloves to avoid cuts and
splinters.
● Do not place materials on stairs.
● Do not use kegs or boxes as chairs or ladders.
Conclusion
As an individual, you can make your work area more pleasant and conducive to working, thus
creating and improving work efficiency, safety and quality of work and products.
Ricardo C. Atole
Instructor I
20