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User'S Manual User'S Manual: 1. Application

This document provides instructions for using a NIVELCO UNICONT PMM-300 series universal display and controller. It describes the rear panel connections for models with relay outputs and SSR driver outputs. Wiring examples are shown for power supply, voltage input, current input, relay outputs, and analog/digital outputs. Accessories including manuals, mounting brackets, and input components are also listed. The document concludes with steps for putting the instrument into operation, including wiring, switching it on, and setting the factory default if needed.

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Ahmed Talaat
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
109 views

User'S Manual User'S Manual: 1. Application

This document provides instructions for using a NIVELCO UNICONT PMM-300 series universal display and controller. It describes the rear panel connections for models with relay outputs and SSR driver outputs. Wiring examples are shown for power supply, voltage input, current input, relay outputs, and analog/digital outputs. Accessories including manuals, mounting brackets, and input components are also listed. The document concludes with steps for putting the instrument into operation, including wiring, switching it on, and setting the factory default if needed.

Uploaded by

Ahmed Talaat
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Thank you for choosing a NIVELCO instrument.

We are sure that you will be satisfied throughout its use.

1. APPLICATION
The UNICONT PMM-300 series is a universal display and controller. It can also be used as (one
or two channel) display and limit-switch depending on the configuration of the instrument. For the
complete range of the models, technical data and programming in detail see the INSTALLATION
AND PROGRAMMING MANUAL.
The aim of this User’s Manual is to give a concise guideline for applications of the UNICONT USER’S MANUAL
PMM as a process display and limit switch.
for applications as display and limit switch
valid from software version (indicated at S.PrG)
2. REAR PANELS 202 and higher

6 7 8 9 6 7 8 9

RS485 UT I out2 IN2 RS485 UT I out2 IN2


14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26

AL3 AL4 C AL3 AL4 C


TRD TRD
AC/DC C1/AL1 C2/AL2 AC/DC C1/AL1 C2/AL2

1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13
MAINS I out1 CJ1 IN1 MAINS I out1 CJ1 IN1
SSR SSR

1 2 3 4 5 1 2 3 4 5
Rear panel for relay output Rear panel for SSR driver output

1  MAINS: Power supply


2  C1/AL1: Control or alarm output from relay 1
3  C2/AL2: Control or alarm output from relay 2
4  Iout1: Analogue current output 1 (proportional to IN1)
5  IN1: Universal input 1
6  AL3-AL4: Contacts (output) of alarm relay 3 and 4
7  RS485: Connector for RS485 interface Manufacturer:
8 Nivelco Process Control Ltd.
 UT: Transmitter power supply H-1043 Budapest, Dugonics u. 11.
9  Iout2: Analogue current output 2 (proportional to IN2) Phone: (36-1) 369-7575 Fax: (36-1) 369-8585
E-mail: [email protected] http://www.nivelco.hu
10  IN2: Universal input 2

3. WIRING EXAMPLES
Use wire of 0,5…2,5 mm2 for wiring.

Power supply Voltage input 0/4-20 mA input 0/4-20 mA input


1 2 11 12 13 11 12 13 24 25 26
CJ1 IN1 CJ1 IN1 IN2
4. ACCESSORIES
MAINS 1 Installation and Programming Manual
2A 1 User’s Manual
Cat.“B” 2 Mounting brackets
~ + 1 KTY83 for cold junction compensation
10 ohm 10 ohm
+ + 1 Resistor for shunting the input
with models configured for current input
Relay output 1 Relay output 2 Relay output 3 Relay output 4
10 Ohm MR-25, 1%, 0,25W
3 4 5 6 7 8 14 15 16 17 (2 pcs with models with 2 inputs)
1 set Plug-in terminal box
1 set Measurement stickers

5. PUTTING INTO OPERATION


RS485 output 0/4-20 mA output 0/4-20 mA output SSR1 driver output SSR2 driver output
18 19 20 9 10 22 23 3 4 6 7 The Steps of putting into operation are:
+ C + + + + - wiring
Iout 1 Iout2 - switching on the instrument
- setting Factory Default (if necessary)
The PMM is delivered with (temperature
Rt Rt control oriented) Factory Default A. Therefore
max.600 ohm max.600 ohm you have to change over to Factory Default B
(See Triple Push-Button Operation)
- changing parameters and Electronic Dip
Power supply for and signal Power supply for and signal Switch (EDS) position (if necessary)
from two wire transmitter from three wire transmitter Programming will be carried out by the push-
21 22 23 11 12 13 21 22 23 11 12 13 buttons on the front panel (see Point 6.)
+ + CJ1 IN1 + + CJ1 IN1 The programming flow chart and the
UT Iout2 + UT Iout2 + Menu/Submenu points are shown in Point 7.
The Submenu points with grey background are
Transmitter Transmitter not used in applications as indicator and limit-
+ +
switch.
4-20 mA 10 ohm + 10 ohm
- With instruments with one input only, the
0/4-20 mA
lower (green) row will not be used as display
but only for entering the values to be
programmed.
6. FRONT PANEL Indicators LED status
3  AL1: “ON”: Relay 1. (programmed) is energised
4  AL2: “ON”: Relay 2. (programmed) is energised
12 11 13 10
5  AL3: “ON”: Relay 3. (programmed) is energised
6  AL4: “ON”: Relay 4. (programmed) is energised
1 1 8  SV2: “ON”: Second input (IN2) is displayed in green (lower row)
C AT
2 2
11  PV:
PV 14 “ON”: First input (IN1) is displayed in red (upper row)
3 1
15
4
AL
2
SV1 17 1 2 7 9 10 12 not applicable
5 3
SV2
6 4

DOUBLE PUSH-BUTTON OPERATION:


Enable or disable of programming of Menu (Table)
+ PE points by pressing over 25 sec.
8 7 16 9

+ Acknowledgement of Er10 and Er11


PUSH-BUTTONS
Enter Programming Mode Menus/Submenus
TRIPLE PUSH-BUTTON OPERATION:
13 - PE Confirm flashing values and EDS settings (ENTER)
+ + Change over from Factory Default A to B
Exit Menus/Submenus
14 - Acknowledge error messages: Er4, Er5, Er6, Er7
P + Change over from Factory Default B to A
Scrolling Menu/Submenu points E +
15 - Increasing the displayed “flashing” value
Setting the EDS switches to the upper position (1= ON)

16
Decreasing the displayed flashing value You can change over from one Factory Default to another one by
- Setting the EDS switches to the lower position (0= OFF) disconnecting the instrument first. Push the three buttons simultaneously
and at the same time reconnect it again to the main.
17 - Resetting the latched alarms after repeated power-up
Note:
By changing over from one Default Program to another will represent
reset of the programming performed by the customer i.e. it will result in
return to the parameters and settings of the Factory Defaults.

7. STEPS OF PROGRAMMING
FUNCTION OF THE PUSH BUTTONS:

P Enter Menu (tables) left side of


E

the green display is flashing


Scroll (downstream) Menu (tables)
Scroll (upstream) Menu (tables)
P Enter Submenu, right side of the
E

green display is flashing


Scroll (downstream) Submenu points
Scroll (upstream)
Submenu points
P Select Submenu points
E

Select EDS or decrease value


Set EDS (to upper/lower position)
or increase value
P Confirm EDS setting or value
E

Exit Submenu or Menu


(Programming Mode)
EDS: Electronic Dip Switch: (symbolised by
8 red light bars on the display)
Settings:
- Red light bar in the upper position=”1” (ON)
- Red light bar in the lower position=”0” (OFF) * ALARM relays are
numbered 1 to 4.
Example:

EDS 00111010

Table 1.
Programming flow-chart
8. UNICONT PMM AS ONE-CHANNEL DISPLAY AND - After setting C.uSr the data-pairs are to be entered at the Submenu
points I.t01 and O.t01.
LIMIT-SWITCH
The measured values and values to be displayed have to be entered at
8.1 SETTING FACTORY DEFAULT AND PROGRAMMING Submenu points I.txx (in the measurement units of the input) and
The instrument will be delivered with Factory Default A. The active Submenu points O.txx (in the measurement units of the output)
Factory Default can be changed over by triple push-button operation and respectively. For example should the value at the Submenu point It01
checked in the Submenu point C.in1 (if you can be sure that the Factory be 15 and the value at the Submenu point O.t01 be 18, that means that
Default settings and parameters prevail). with the input signal reaching 15 the value of 18 will be displayed. The
32 point-pairs can be entered in optional order with the constraint that
C.in.1 Factory Default increasing values of I.txx should come with increasing values of O.txx.
xxx01110 “A” – Process control oriented
xxx11010 “B” – Process indicator with limit switch (4-20 mA input) 9. UNICONT PMM-300 AS TWO-CHANNEL DISPLAY
Note: “X” means that the position of EDS is irrelevant concerning Factory Default. AND LIMIT-SWITCH
The UNICONT PMM-32_ and PMM-34_ are configured for applications
PARAMETERS OF FACTORY DEFAULT B:
with two-channel display and limit-switch.
Denomination Function/Value EDS/Parameter
Input 4-20mA
C.in1 : 00111010 9.1 PROGRAMMING:
Position of the decimal point 999.9
4mA=0,0% C.i1L : 0.0 To programme the second channel you have to take the same steps as
Scaling described under 8.2. The setting of the decimal point will also be valid for
20mA=100,0% C.i1H : 100.0
Operation mode Display, 1 input d.Cnt : 00000001 the second channel. (See below the steps with parameters of the
Energised under the Factory Default B.)
AL1 alarm relay operation d.AL1 : 00000001
lower alarm value
AL1 energised over the min value 10% S.A1 : 10.0 - Selection of the input signal IN2 (4-20mA): C.in2: 00011010
Energised over the
AL2 alarm relay operation d.AL2 : 10000001 - Scaling of the input signal IN2 4mA C.i2L: 0.0%
upper alarm value
AL2 energised over the min value 90% S.A2 = 90.0 20mA C.i2H: 100.0%
Current output
4-20mA proportional
C.out : 00001000
- Display IN2 input signal in the bottom row set at d.Cnt: 00010001
to the current input - Alarm relay operation AL3: energised under the lower limit of IN2 set at
Output value assigned to the
0% C.o1L : 0.0 * d.AL3: 10000011
minimum input value
Output value assigned to the - Set energising value of relay AL3 (10%) at Submenu point S.A3:10.0
100% C.o1H : 100.0 *
maximum input value - Alarm relay operation AL4 energised above the upper limit of IN2, set at
Operation of the buzzer in line with AL2 d.HSt : 01010000
d.AL4: 10000011
Filtering of the input signal medium C.FLt : 00110000
- set energising value of relay AL4 (90%) at Submenu point S.A4:90.0
* This setting means that with input 4-20 mA the output will also be 4-20 mA,
practically the input will be “retransmitted”.
9.2 ARITHMETIC FUNCTION
Take following steps to make use of differential function
8.2 CHANGING PARAMETERS OF FACTORY DEFAULT:
- Scale display of input signals IN1 and IN2.
- Set % value of energising relay AL1 at Submenu point S.A1
- The enabling and the selection of the arithmetic function (difference,
- Set % value of energising relay AL2 at Submenu point S.A2
summarise or average) will be set at submenu point C.nAt.
-SETTING HYSTERESIS OF RELAY AL1
C.nAt SETTING ARITHMETIC FUNCTIONS
Set position of hysteresis (e.g. control of filling) at Submenu point d.AHS:
(default parameter: 00000001) EDS Description Remark
Set value of hysteresis at Submenu point d.A1h e.g. 5%, d.A1h=5.0 00000xxx No arithmetic function
10000xxx Summarising active, result PV displayed in
PV=IN1+IN2
- SETTING HYSTERESIS OF RELAY AL2 the upper row
Set position of hysteresis (e.g. control of emptying) at Submenu point 11000xxx Summarising active, result PV2 not
PV2=IN1+IN2
d.AHS: (default parameter: 00000000) displayed, saved and readable at S.in2
Set value of hysteresis at Submenu point d.A2h e.g. 5%, d.A2h=5.0 100x0xxx IN1 with positive (+) sign PV=IN1+IN2
101x0xxx IN1 with negative (-) sign PV= - IN1+IN2
- SETTING BUZZER:
10x00xxx IN2 with positive (+) sign PV=IN1+IN2
At Submenu point d-HSt. (default setting:00000000, out of work)
10x10xxx IN2 with negative (-) sign PV=IN1-IN2
8.3 SCALING 10001xxx Providing average PV=(IN1+IN2) / 2
Assign values (e.g. level in meter or % to be displayed) to the input
Note: “X” means that the position of EDS is irrelevant concerning the arithmetic
signals functions.
- Assign minimum value to the minimum input signal at C.i1L
- Assign maximum value to the maximum input signal at C.i1H 9.3 ROUNDING:
The displayed value will be proportional to the input signal.
Rounding may be necessary in applications where due to the technology
For example: Input signal min: 4 mA C.i1L=100.0
process the last digit displayed is fluctuating (waves on the surface of the
Input signal max: 20 mA C.i1H=900.0
liquid) that has to be eliminated. Rounding, set by the last three digits of
Is the input signal IN1=12 mA, the value of 500.0 will be displayed.
the submenu point C.nAt will be performed according to the general rules
Note: Should the scaling be changed, the energising values of the ALARM of the rounding.
relays have to be modified.
C.nAt
8.4 LINEARISATION EDS Description Remark
Linearisation will be needed if the relation between the measured value xxxxx001 Rounding the last digit to an even number
and the displayed value is not linear. This non-linear function can be
xxxxx010 Rounding the last digit to 0 or 5
approached by a series of data-pairs. This makes possible for example
to display the volume of the medium in a horizontal cylindrical tank by xxxxx011 Rounding the last digit to 0
measuring the level. The UNICONT PM-33_ and the PM-34_ can xxxxx100 Rounding the last 2 digits to
Not depending on
perform a linearisation of 32 data-pairs. 20-40-60-80
the position of
xxxxx101 Rounding the last 2 digits to a number the decimal point l
Steps of linearisation: dividable by 25
xxxxx110 Rounding the last 2 digits to a number
- The analogue signal arriving on IN1 has to be scaled. (See point 8.3) dividable by 50
- The enabling of linearisation and the modifiable analogue signal will be
xxxxx111 Rounding the last 2 digits to 00
set at Submenu point C.uSr.
Note: “X” means that the position of EDS is irrelevant concerning the rounding.
10. SETS OF SELECTIONS 11. DISABLING FUNCTIONS
C.in1 Selection of the input signal, setting decimal point The modifications of some parameters can be disabled by the use of an
EDS Range access code or at the Submenu point d.nni or by push-buttons on the
00000000 No decimal point front panel.
00100000 999.9
01000000 99.99 a, Disabling by access code
01100000 9.999 Modifications of the Submenu points under the Definition Table and the
00011001 0-20.0 mA Calibration Table can be disabled by the access code (the Submenu
00011010 4-20.0 mA points under the Parameter Table and the Standard Table can be
00011100 0-100.0 mV accessed).
00011101 0-500.0 mV
There is no access code given in the Factory Default. In the Submenu
Point d.Pas (displaying 0) any four-digit access code chosen between
C.in2 Selection of the input signal (second channel) 0001 and 8091 can be entered. Instruments with access code will display
at d.Pas the number of 9999. After entering the correct access code it
EDS Range
can be overwritten (giving either a new four-digit number or 0000 for
00011001 0-20.0 mA erasing the access code).
00011010 4-20.0 mA
00011100 0-100.0 mV
Note: In case of access code forgotten or lost, make use of the general
00011101 0-500.0 mV reset by repeated Triple Push-Button operation.

b, Disabling at Submenu point d.nni:


d. AL* Alarmrelays: function selection EDS Description Remark
EDS Description xxxxxxx1 Alarm relays disabled
00000000 No alarm function Display values settable by digits
xxxx0xxx
HIGH Alarm (Relay: NO) (spinning wheel)
1xx00001 Alarm is triggered if the IN1 input signal exceeds Display values settable in sequence
xxxx1xxx Factory Default
upper limit value (by scrolling)
LOW Alarm (Relay: NC) After power supply failure the instrument
xxxxx1xx
0xx00001 Alarm is triggered if the IN1 input signal exceeds will be switched out with Er5.
lower limit value
HIGH Alarm (Relay: NC) c, Disabling by push-button (See Double Push-Button Operation)
Alarm relay is triggered if PV value exceeds the Disabling access to the Menupoint Definition (table) by simultaneous
1xx01001
upper limit of the (SV) setpoint with a specified (X)
value AL=SV + X pressing of the push-buttons and P E over 25 sec. Repeated Double
LOW Alarm (Relay: NO) Push-Button operation will release disabling.
Alarm relay is triggered if PV value exceeds the
0xx01001
lower limit of the (SV) setpoint with a specified (X) 12. ERROR MESSAGES
value AL=SV -X
In case of entering incorrect values or operation failure an error code will
- Serial number of the alarm relays AL 1,2,3,4,5,6 depending on the configuration
be displayed on the SV display.
- “X” means that the position is irrelevant concerning the alarm relays
Error Description Remark
d.HSt Internal buzzer (acoustic alarm) message
EDS Description Value entered (e.g. SV) is Er 1 will be on display for 3
Er 1
x1xxxxxx Buzzer is disabled incorrect :outside of the range seconds
0100xxxx Buzzer operates simultaneously with AL1 Er 4 Configuration error Acknowledge with key
0101xxxx Buzzer operates simultaneously with AL2
1100xxxx Buzzer operates simultaneously with AL3 Er 5 Mains power failure Acknowledge with key
1101xxxx Buzzer operates simultaneously with AL4 Unauthorised setting of Setpoint
Er 6 Acknowledge with key
See Submenu point “d.nni”
“X” means that the position is irrelevant concerning the operation of the buzzer.
Program deleted:
Er 7 Acknowledge with key
Re-programming is required
d.AHS Hysteresis type alarms relays
Failure at the input, inverse
EDS Description Scheme Er 10 Acknowledge with + keys
connecting
00000000 AL1 hysteresis is lower asymmetrical
Er 11 Connection to sensor is broken Acknowledge with + keys
(Filling control) AL PV

00000001 AL1 hysteresis is upper asymmetrical Error messages Er10 and Er11 can also be acknowledged by switching off and on
(Emptying control) AL PV
the power supply. Should the failure not be repaired, the error message will
00000010 AL1 hysteresis is symmetrical reappear after 2 minutes on the PV display.
AL PV Er 11 will only be displayed in RUN mode and with manual control enabled.
00000000 AL2 hysteresis is lower asymmetrical
(Filling control) AL PV C.FLt Setting the filtering of In1 and In2 input signals
00000100 AL2 hysteresis is upper asymmetrical
EDS Description Remark
(Emptying control) AL PV
00000000 No filtering
00001000 AL2 hysteresis is symmetrical
00000000 A/D conversion optimised to mains for
AL PV
50 Hz
00000000 AL3 hysteresis is lower asymmetrical 10000000 A/D conversion optimised to mains for
(Filling control) AL PV 60 Hz
00110000 AL3 hysteresis is upper asymmetrical 00110000 Recommended value
(Emptying control) AL PV 01111111 The strongest (longest) filtering time
00100000 AL3 hysteresis is symmetrical (approx. 50-70 sec)
AL PV
* Serial number of the alarm relays (AL1, AL2, AL3 and AL4), depending on the ordered
00000000 AL4 hysteresis is lower asymmetrical
configuration.
(Filling control) AL PV

01000000 AL4 hysteresis is upper asymmetrical


(Emptying control) AL PV

10000000 AL4 hysteresis is symmetrical


AL PV

NIVELCO Process Control Ltd.


Note: PM30G0A2
05.05.2000
The hysteresis of the relays AL5 and AL6 is always symmetric. Set hysteresis at
S.A*h.

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