Mechanical Filters-A Review of Progress IEEE 1971
Mechanical Filters-A Review of Progress IEEE 1971
-
filter, resonator, and transducer development. Filter typesdiscussed
include intermediate and low-frequency configurations composed of
rod, disk,and flexure-barresonatorsandmagnetostrictiveferrite g
and piezoelectricceramictransducers. The resonators and trans-
ducers areanalyzed in terms of theirdynamicandmaterial char- 2 2o
acteristics. The paper also includes methods of realizingattenuation 2
poles at real and complex frequencies. The last section is a look at
future 30
IXTRODUCTIOX 1 I I I l I I 1
100 2W 300 500 1 OW 2000 30W 5ooo
F R E G U E N C Y (Hz1
ORE T H A N 20 years h a w passed since the first
Fig. 1. Improvementinphonograph design through the use of
practical mechanical filters were introduced by filter design metl~ods[61.
Adler [ l ] ,Roberts [2], andDoelz [3]. These
fibers met an existing need for greater selectivity in the
IF stages of AM and SSB receiversdesignedforvoice n m / FLEXURE (F"
STATIC
CAPACITY COUPLING
TRANSDUCER COUPLING REGION
COIL Wi R E
ELECTRODE
PAIR
Use of a wiretoconnectthetransducertotheend
14@ r
resonator, as shown in Fig. 5 ( h ) , results in a reduction of 12c t -- -
spurious or unwanted responses, particularly if it is
nttacl~td a t :I 11od:d point of thestrongest,u nwanted
modes. This technique, which is often usedon disk-wire
2 GC
t 4@
than 60 dB, as shown in Fig. 6 ( a ) . Incontrasttothe
excellcntspuriousresponse rc>jection of thetorsional
- . - - o : 2 200 400 G@@ 8W l0U0
rod-wirefilteris the response [Fig. Gcb)] of therod-
neckfilter of Fig. 7 ( a ) , which is drivenin a similar FREOUENCY :kHz,
modes.
T h e rocl-ncrk fi1tc.r was tlcwloped hy Roberts [2] a t
the same time the disk-wirefilter was beingdeveloped.
The basic clcl-ign concept is that of coupling h alf-
wavelength t ol,sionnl or lorrgituclinal resonators with
c ~ u : ~ r t e r - w : ~ r c l ( ~n~c l~~kt sl ~:T. l l c , two m j o r probltwls of
the early designs were the easily excited spurious bend-
ing modes [ l 51, :~ndthedifficultyinconstruct,ionand
tuning due to h i n g turned out of a single rod. In adtli-
t,ion, a t lon.er frcquencicu like 100 kHz, the filters become
extremelylong. In oulcrto reduce t h e length,Tanakn.
developed tllc folrlccl line filter show1 in Fig. 7(h). T h c
resonators vihrntt: in n I~alf-n-:~wlength l ongitudinal
mode and are coupled hy relatively large-diamctcr short
wires. The usc of 1ongitutlin:ll-mode Langevintrans-
ducers plus the rcduced ovcrall length rcsults in :L greater
rejection of unwanted moden. Like the rod-wireand
foldeddesigns,thedisk-wirefilterhas a relatively low
spurious response levc.1.
All four filters discussed so far operate at'frequcncies
above 50 k H z . With the exception of some work reported
hy MaPon and Konno, tllcre was littleactivit,y a t fre-
quencies hclow 50 kHz hefore 1960.. One of thefirst
practical tlesigns was that of Mason and Thurston [ 161,
who used antisymmetric mode flexural resonators coupled
in t,orsion as sllon-11 inFig. 8 ( a ) . Theantisymmetric
mode makes this clesign less susceptibletornicrophonic
excitation. A more widrly used design is the symmetrical
mode filtershowninFig. 8 h ) . Work by Iconno [ 171,
[IS], Y,zkuwa [19], andAlhsmeier[ 20], h w e made
this a w r y practical tleyice in thefrequency range of
300 Hz to 30 kHz. The symmetric-mode filter is driven
hy pictzoelectric-ceramic transducers. The coupling wires
:m attached to tlx resonators at the nodal points, which
resuks in torsional coupling.Thistype of filter is w r y
sensitive to chngcs in t,he position of the coupling wires
so c o n d e r a h l e care is taken in manufacturing to ensure
that bending modes are not propagated. The microphonic
problenl has been solved, in part, by supporting the filter
with high-damping silicon-ruhher supports.
Ina dditiontotheflexural-har/wirelorn-frequency
mechanicalfilters, a considerableamount of work has
been done in ,Japan on the development of tuning-fork I
mechanical filters [21], such as those shown in Fig. 9 ( a ) (h)
and ( b ) . The three-prongfilter is interesting in that it Pig. 8. Low-frcqrlrnry meehnnicnl filters. (a) Antisymmet.ric
acts like a coupled two-resonator filter, thus providing a mode [161. (b) Fundamental mode [181.
158 IEEE TRANSACTIONS ox SONICS ASD ULTRASONICS, JULY 1971
(b)
Fig. 9. Tuning fork mechanical filters. (a) U-shapedcoupling
type. (b) Two-pole three-prongtype.
m
TABLE I
POLE
ATTENUATION FOR VARIOUS
LOCATIOXS
CONFIGURATIONS
BRIDQING
~ ____
-.
. .. ..-
Direct (1 : 1) Inverted ( - 1 : 1)
l
ATTENUATION
50 -
m
0
I
z 40 -
0
FREQUENCY - 3
30 -
(d) U
10 -
If a high degree of selectivityisneededbothabove
andbelowthefilterpassband,acouplingwirecanbe
used t o bridgetworesonatorsproducinga,symmetrical 454
456 455 457 458 459 460
(b)
F2 i-q y 7 j
1
(C)
(c)
Fig. 14. Double
bridgingtrnnsformntions. (n,) Gcnmnl trnns-
formation. (h) Lorv-pass prototypr. (c) Fmal hridging-wire
bandpass electrical equivalent circllit,
8
foundthatb yvaryingthecoupling-wireorientation
around the circumference of the disks the slope of one
side of the responsecould be increased a t t h e expense
of the other side. For inst'ance, in Fig. 15(a) each disk
has a natural resonance near-frequency P I in the pass-
band. Each disk also has a natural resonance (actually
two as well as many others at different frequencies) near
F2
F1
x
F , abovethefilterpassband.Making use of thesim- (1))
plifiedequivalentcircuitshowninFig. 1 5 ( b ) , me see Fig. 16. Multiple resonant modc filters. (a) Disk-wire design. ( b )
that an attenuation pole is produced a t F , between F1 Lom-frcquencyflexural hnr.
and F,. Thisresults inasteeperresponseabove the
filter passband, which can be controlled by varying the quencyrwponseequivalenttoafour-resonatordesign.
couplingwireorientat,ion,w hichinturncontrolsthe The soIidnodallinescorrespond to tJhe highcst natural
effect of resonator Fa.The same technique has been used mode.
in the design of plate filters [32] D-here the length and I n t h e case of low-frequency filters, a similar kchnique
widthdimensionscontrolthefrequencies Fl and F2 as can beused where the corner of aflexural barcan be
shown in Fig. 15 ( c ) . removed to producetwonaturalmodesbydestroying
By removingas egmentf romthe edge of a disk Fymmetry of the nloments of inertia. An example of this
rrsonator, two controllablediametermodescorrespond- type of resonator is shown in Fig. 16(b) where the arrows
ingto each pair of degeneratemodescanbeproduced show the displacement directions of the two modes [37].
[33]. This technique has beenused to design a variety Fig. 17 shows anearlyfilterthatmakes use of this
of multiplemodefilters 1341-[36], most of whichare technique to obtain a total of six natural resonances as
still only laboratory models. An example of this type of well as additional attenuation poles [38]. -4large variety
designis showninFig. 16(a). Thisp articularf ilter of devices h a w been designed using this method, includ-
employsone-circleone-diametermodes of vibration,as ing a t,hrce-resonancetwo-attenuationpolefilter con-
well as piezoelectricceramictransducersandhas a fre- structedfrom a single bar [39].
JOHNSON e t al.: 161
+(-----l
REVIEW OF >IECIIA~-IC.ILFILTEHS
D 0
I 2 4 3 5 6
ATTEYUATION I
U-
l 1
FREOUEVCY
-l%
-.,,
(C)
-
1 Q21
- II,(cu/l)
IZ,
Hlo(jwlz/Kaz)
Hi(jwl/Ka)
163
JOHNSON e t d.: REVIEW OF 41ECHASIC.4L FILTERS
G -
C-
0-
0-
0- 1 l I I I
a 7 4 6 8 10
R A D I A L POSITION ir.
(a)
'\
(a)
F1
"1
(b)
disk case, a general equivalent circuit canbe drawn with- Fig. 22. (a) Longitudinal bar-rcsonntor wire-coupling element
out difficultybyparallelc onnectingnetworks of the (case of zcro rotation). (b) r equivalent circuit.
form shown in Fig. 21(b) [49]. Konno'sn ormalized
function E is similar to the 4 function of (2) when the The ABCD matrix of (4) canbetransformedto a
impressedbendingmomentsareequalto zero. y matrix,which,inturn,can be used to calculate
Theequivalentc ircuits of Fig. 21(b) and (3) are and y b of thea-equiwtlentcircuit of Fig. 22 ( h ) . We
veryusefulinthecase of arod-wirefilterwherethe find t h a t
rod resona.tor vibrates in anextensionalm ode [50].
Fig. 22(a) shows a couplingwireattachedtotheends Y, = ~(Iww[(H~ +m/&] (5)
of two rcsonators. The coupling wire is driven in flexure, Y, = - j(Ka3/uZ3)(I17/H3) .
butthere is norotation of the wire a t t h e pointas of
contact with the resonator, i.e., O1 = e2 = 0. After some The couplingwire actsas a quarter-wavelengthline
minipulation of 131 me canwrite when 116 = 0. I n this caw, we w e from (5) t h a t g a = -yb
~~ ~~~ ~ ~~ . __
164 IEEE TRANSACTIONS O N S O N I C S A N D ULTRASONICS, JULY 1971
andfrom (4) after somemanipulationthat [50]
where
modulus.
= W dzj antl Z o = (9
Exteltsional-motleresonators
da). I!: is Young's
and coupling y o
COLD W O R K ~ 33'.
40 +An 1R 0
elements h v e been d escribed
icnonsitlernble
detail
in [l41 : L n d [30].
Resonator Xaterials
Bccause of transduccr bandwidth limitations, the pres-
ence of unwantedmodes of vibration and competition
with 7,C' andceramicfilters,therntio of 1)andn-irlth to
centerf requencyinthe case of nxxllarlicalf iltersis Be or Ti also improvesthe Q of the resonators,which
usually less than 10percentbutmorecommonlyabout mayvaryfrom 10 000 t o 25 000, dependingonthe
I percent.Thissmallfractionalbandwidthrequiresthe amount of cold working and precipitation hardening. A
resonators to have a temperature coefficient of frequency value of 20 000 is typicalformostapplicationsand
of 1-10 ppm/"C, a corresponding low aging rate, and a cawesonly a smalla mount of loss a tt h ep a s b a n d
Q value of at least10 000. edgcs of a 1 percent, f1xctional h n d w i d t h filter. F o r in-
The major contribution to the variation of frequency stance, the response of a 3-kHz bandwidth filter at 200
in :Lmetallic alloy with temperature is the change in the kHz is practically that of a lossless network.
stiffllcss or Young's nlodult1s of the material. Iron-nickcl TT'hen adjustedforthebestt emperaturecoefficient,
alloys that contain either27 or 44 percent Xi hare a low- thc resonatorfrequency Fhifts havelittle effecton the
passband ripple. The pni;s~)antl-ripple variation mill, for
temperature coefficient. of stiffness I m t are relntively 1111-
the most part, bedetermined by thecharacteristics of
stn1)le withregard to changes of thepercentage of Ki.
Byaddingcl~romium, the stahilitycan heimprovccl the transducer.
consider:lbly, but the aging charactctristics and Q values TRASFI)T:CERS
A S D TR.4iXSI)CCER RI.ATEIZIAIS
of t t m e so-callecl Elinvnr materials are not acceptable.
The addition of titanium or beryllium t o the Fe-Ni-Cr Transducer Configurations
improves h t h agingand (2 antl, inaddition,nlakesit T h e most. n-itlely used transducers h a m been t h e sirn-
possible to vary the tcmpcrature coefficient of resonant' plcmngnctostrictiveferriterod transducer (Fig. 5) : m 1
frequency material by cohl work and lleat treating [51]. the 1,anger-in ceralnic-nlc4nl alloy transtlllcer [Fig. 7 (b) ]
In order t o obtain a low tcnlpcrature coefficient, thc forfrcqucncies above 60 kHz andthec ompositr or
Fe-hTi-Cr and BC or Ti nmterial is f i r z t solutionan- sanclnic.l~-typc~ of ccr:~mic-rnetnlt~ranstiuca~r: I t lorn frc-
ne:ilc[l, thcw qncrrcllc~(1,and tllen cold worked 15-50 per- quenciw (Fig 8). Altllough thcnc are the most popular,
cent. Kext,the rnatcri:d isprecipitationhartlcncd (A? filt'ers arcIx3ing manufacturetl that use longitadinal mode
is precipitated from a supcwaturated solution by the BC ceramic rock;,iron-nickel alloy wires, and various q u : ~ r t e
or T i ) by heat treatment at 40Oo-675"C for a t least two crystal cuts.
hours.Theamount of roltl ~ o r ka nd temperature time An electron~ecl~a~~icnltranatlucer, regarcllcss of the
determinesthetemperature coefficient. of thematerial. type,c an be char:lcterizccl by its resonantf requency,
Fig. 23(a) and(b) showtemperature curves of Ther- coupling coefficient, and static rcnctancc. As an example,
malast 5409 (Be) and Xi-Span C (Ti) after having lxen thc nlagnetostrictivc ferrite tr:mducer shown i n Fig. 24
acljudcd for best temperature coefficiont. Both materials can bedefined by the mechanical reuonant frequency f l
s 50 Hz Over a tempera-
S ~ O Wfl,ccluency shifts of 1 ~ than (actuallythe mechanical resonancewiththeelectrical
turerange of 100°C a t 500 kHz. terminals open circuited)! the electromechnnical coupling
The addition of Be or T i has the cffcct of reducing coefficient, whichrelatestheelectricalandmechanical
the aging rateto leas than 1 X lo-' ppnl/week or approsi- parameters. and the inductnnce of the transducer coil L1.
matcly 25 IIz : I t 500 k H z over a period of 10 years. The If thet,ransducer is directlyatt'achcdtotheendreso-
165
.1530.106
40 - 2c 20 40 60 80
TtMPERATU9E lDCl
(a)
~
LOOKIXG
TO THE FUTURE
workincludesequationsthatdescribethevariation of W e will look at the nest few years based on the direc-
coupling, frequency, Q, and temperature coefficient with tion of ourpresenttechnology.T herewillbebreak-
changesintherelativethicknessandposition of the throughs of course such as the monolithic filter of some
ceramicdiskandhas been appliedtosome n c w filter years ago, hut these are difficult to predict, even if one is
types at' 45.5 kHz. playing an active part in the development. Some of the
One of the m o d importantCharacteristics of piezo- moreprctlictahleareasaresizereduction, an expanded
electric. transtluccrs is thecapability of operatingin use of lan--frequencyfilters, animprovement of delay
variousmodes of vihration,as m 1 1 asusein a large andripplecharacteristics,therealization of multireso-
nunlhcr of mechanical configur 1011s. a t' natormonolithicfilterswithfiniteattenuationpoles,as
A good examplc i3 shon-11in Fig. 8 where flexure modes well as variousin~proverncnt,~inthediscreteelement
JOHNSON et al.: REVIEW OF MECKINICAL FILTERS 167
Size Reduction
In terms of mcch:mical filters, size reduction is still a
relatively uncsplorcd technology. In the case of disk-wire
mechanical filtcm a size reduction from 5.0-1.3 cm3 was
madewithrelativelylittleeffortandnobreakthroughs
in t,ecImology othclr than thc use of a lower order mode of
vibrat'ion. By making use of ceramictransducersand
small diameter disks the volume can be reduced by 2 : l
without a great deal of difficulty. ilt the present time, the
longitudinal-mode bar, flexural-coupling rod design inde-
pendentlydevelopedby Biirner [54] andIionno [IS],
(seeFig. 27) is packagedin less than 1 cm".Although
it may be somewhat more difficult (in comparisonwith
thc tlisk-wirefilter)toreducethesize of thisdesign
because of the fixed length of the resonators, it is pos- Fig. 27. I\ilininture 155-kHz rod-wire met.hnnicnl filter ( l cn?).
sible to do so by decreasingthediamctcr of the rods,
butonlytothepoint where flexuralmodes bcconle a
problem. Discrete element filters such as the disk or rod
types actually have an advantage over monolithic struc-
tures(Fig. 28) in that relativelylargep latingsur-
faces are not needed to reduce both the filter impedance
level and the effects of straycapacity.Diskand rod-
type filters are low-impctlancedevicesbecause of the
high dicllectric constant of PZT transducer materials, or
in the case of magnetostrictivefcrrites,the ure of IOTY- Fig. 25. Eight-pole monolithic clunrtz mec,hnnic:Il filtcr
turn coils. In addition, only t,wo transducers are needed.
resonator?pacing is conmlonly 0.025 cm rcgnrdless of
filter hnndwiclth! and none of the volume is usecl for. the
p1lrpow of rr(1ucing rrbflections from a boul1cl:iry ant1 very
littlc is u w ( 1 for support.
I t n111rt l)e Fait1tl1:lt tllcre arc :1ls0 some basic limita-
tions :IS t o hen, nn:~llTW ran hilt1 a discrete component
mechnnic~:~lfilter. One: of co~~rr;c',isthat of fnhricating
theparts antl nw~tnhlingthen1 withoutcwessivcfre-
rlucncy shifta ntlI ni>coupling. A wcond limit:ltion, as
w e ' tli.srusscc1 earlicr,is t h a t of spurious no dos due t o
having to fix one of thetlimcnsionsthustlrcrcasingthe
frequency spacing of nearbyhcnding modes 1541. & h -
Arf-l
FREOUENCY !kHz)
uuuuuuuuuuu
12
1 1 L I
I
0
\ I
200 207 W 204
L
c
~ , 7 L < / ’ :x4<,,;;:,
,,,7/,;<<<; n >;,’.:,,’; a
3
-Oo2i r’ FREOUENCY (kHz1
z
U
c
(l>1
Fig. 30. Mcasurcd ( a ) stopbnndamplitudea nd ( h ) passband
response of a high-performancerod-wiremechanirnlfilter that
emplavs douhlo rcsonatorbridging of thetypeshown in Fig. l 199 2008 ~
14 (Tclrfunkcn).
FREUUZNCY i k H r )
493-523.
Ovt. 1952.
1121 31. Btimvr. E , Tict,icl, ant[ H. Olln.;orgc. “hlcclrnnisrhefilter
fiir die nnc.hriclrtentcrhnik,” T e k j z l n k e u J.; vol. 31, June
1958. IIP. 105-114.
[l31 31. K j r n c r : E. Diirre, a n d I€. Schiislrr, “RI(~ll:lniscl1r
Tekfunken J., vol. 36, h h y 1933, pp.
I~~i~wc.iten-\~:u~~tliilter,”
272-280.
[l41 T. Tanaka Rntl T. Inoguchi. “Studies on electronics materials
a n d their npplic:~tion.;,” Division of Elrctronics Mntr,ri:ils.
Inslitule for Chemical Research, Kyoto Univ., Kyoto, Japan,
1959, p1J. 22-25.
170 IEEE TRANSACPIOSS ON SONICS A N D ULTRASONICS, JULY 1971
L431 M. Onoe and T. Yano,“Analysis of flexural vibrations of a polfilter,” Diplom-Arbeit, Institut fiir HF-Technik und HF-
circular disk,” ZEEE Trans. Sonics Ultrason., vol. SU-15, Physik der
Technischcn Hochschule Karlsruhe,
Munich,