Date: 25th February 2020

Project name Central Business District of the New Administrative Capital

Revision: 1

Subject: Section 236500 - Cooling Towers

Compliance Statement

Specs.
Specification Requirements Supplie Remarks Contractor
Section r reply
Complia
nce
PART 1
GENERAL
1.1
RELATED DOCUMENTS

A Please provide Noted

Drawings and general provisions of the
these sections
Contract, including General and
for our review.
Supplementary Conditions and Division 01
Specification Sections, apply to this
Section.
1.2
SUMMARY

A Section Includes: Yes with Proposed cooling counter

remarks towers are open flow cooling
1. Open-circuit, induced-draft, cross-flow
circuit, induced towers as
cooling towers.
draft counter per
flow cooling schedule
towers.

2. Sand filters. No Hamon proposal Noted

is for cooling
towers.

1.3 DEFINITIONS

A BMS: Building management system. Yes Noted

B FRP: Fiber-reinforced polyester. Yes Noted

1.4 DESIGN CRITERIA

A Free water drift loss shall not be greater Yes. Drift eliminator
than [0.001 %)] of the water circulated to efficiency is
tower. certified by

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Project name Central Business District of the New Administrative Capital

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Subject: Section 236500 - Cooling Towers

Compliance Statement

The efficiency of drift eliminators should be Eurovent.

verified by a testing agency approved by
CTI
or Eurovent.

B Cooling tower selection and sizing shall be Yes with Cooling tower is
based on listed ASHRAE Design Ambient remarks selected based
Temperatures. on project design
schedule.

C Sound levels at 15 meters (fifty feet) in Yes.

any direction from the tower shall not
exceed 80 dB(A) when measured according
to CTI ATC 128. If the tower exceeds
indicated sound level, it must be provided
with a low (or ultra-low) sound fan or
provided with sound attenuation.

1 The manufacturer shall submit calculation Yes with Hamon will

and sound contour simulation for remarks submit sound
simultaneous towers operation to verify the power and sound
desired sound level pressure values
in octave at
required distance
from cooling
tower.

D Performance Criteria:

1 Field erected cooling towers shall be tested, Yes

certified in the field, and rated in
accordance to CTI Test Code ATC-105.

2 Cooling towers manufacturers participating Not CTI STD 202 is

in CTI STD-202 program for listing thermal applicabl not applicable for
performance test results shall have e field erected
preference over non-participating cooling towers.
manufacturers.

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Date: 25th February 2020

Project name Central Business District of the New Administrative Capital

Revision: 1

Subject: Section 236500 - Cooling Towers

Compliance Statement

We comply to
CTI ATC 105 test
code for thermal
performance test
for field erected
cooling towers.

E Exposed moving parts, parts that produce Yes

high operating temperature, parts which
may be electrically energized, and parts
that may be a hazard to operating
personnel shall be insulated, fully enclosed,
guarded, or fitted with other types of safety
devices. Safety devices shall be installed
so that proper operation of equipment is
not impaired. Welding and cutting safety
requirements shall be in accordance with
AWS Z49.1.

F Design, construction, commissioning, No Cooling tower

operation, maintenance, repair, thermal
replacement, and expansion shall comply selection,
with ASHRAE 188-201, Legionellosis; Risk structural design,
Management Building Water Systems. commissioning
and testing will
Submit water management program
be done in
documents in compliance with listed
accordance to
standard.
CTI standards.

1.5 PERFORMANCE REQUIREMENTS

A Delegated Design: Design cooling tower Yes with Structural

support structure and seismic restraints remarks calculation report
and wind restraints, including will be prepared
comprehensive engineering analysis by a by Hamon
qualified professional engineer, using structural
performance requirements and design engineer.
criteria indicated.

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Subject: Section 236500 - Cooling Towers

Compliance Statement

B Structural Performance: Engineer cooling Yes with Cooling tower

tower structure and foundation as required remarks structure will be
by the Control Documents. Prepare designed as per
calculations, shop drawings and other CTI standards. A
structural data necessary for the detailed
verification of the design of cooling tower structural
structure and foundations, signed and calculation report
sealed by a qualified professional engineer will be prepared
responsible for their preparation. by Hamon
structural
engineer and will
be submitted for
verification.

C Seismic Performance: Cooling towers shall Yes Cooling tower

withstand the effects of earthquake will be designed
motions determined according to for seismic zone
[SEI/ASCE 7]. 2A.

1 The term "withstand" means "the unit will Yes

remain in place without separation of any
parts from the device when subjected to
the seismic forces specified and the unit
will be fully operational after the seismic
event."

D Cooling Towers and their component shall Yes

be suitable to work with treated effluent
sewage water (TSE). Manufacturer shall
provide written confirmation that the tower
material, rating and performance are
suitable for the available water quality

1.6 SUBMITTALS

A General: Submit each item in this Article Please share Noted

according to the Conditions of the Contract these documents
and Front End Documents Specification for our review
Sections.

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Project name Central Business District of the New Administrative Capital

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Subject: Section 236500 - Cooling Towers

Compliance Statement

B The tower manufacturer shall submit Yes with This will be Noted
detailed structural design calculations, remarks submitted after
factors of safety and the method used to detailed
obtain them, as well as test data to confirm engineering by
the material structural strength Hamon.
characteristics.

C Equipment History: The tower Yes Refer to section

manufacturer shall submit a history of 4 of this
fiberglass structured cooling tower submittal for
installations, with a minimum of seven (7) detailed
installations for similar sized equipment. installation
Each tower listed shall include the reference list.
application, capacity, model number,
contact information, and length of service
for each of the installations.

D Product data for each cooling tower

including the following:

1 Rated capacities. Yes

2 Pressure drop. Yes

3 Fan performance data Yes

4 Rating curves with selected points Yes

indicated.

5 Weights (shipping, installed, and Yes

operating).

6 Furnished specialties and accessories. Not

applicabl
e

7 Installation and start-up instructions. Yes

8 Sound attenuator details, insertion loss and Yes with Sound attenuator
pressure drop. remarks in basin (noise

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Project name Central Business District of the New Administrative Capital

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Subject: Section 236500 - Cooling Towers

Compliance Statement

abatement
sheet) in basin is
selected to
reduce water
falling noise.
Insertion loss
and pressure
drop is not
applicable for
this attenuator.

9 Aerodynamic modelling results. Yes with Comply, Hamon Noted

remarks will perform CFD
analysis to verify
the inlet wet bulb
temperature
based on the
inputs from
CSCEC.

E The Cooling tower manufacturer shall Yes

submit list of major components,
indicating manufacturer, model number
and country of origin, including but not
limited to structure, fill, drift eliminators,
fan, gear, fan stack, casing, motor and
shaft.

F Shop Drawings: Complete set of Yes with Control panels Noted, will
manufacturer's certified prints of cooling remarks are not part of submit
tower assemblies, control panels, sections our proposition. through
and elevations, and unit isolation. Include shop
the following: drawings

1 Assembled unit dimensions. Yes Will be submitted Noted, will

after completion submit
of detailed through
engineering. shop
drawings

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Subject: Section 236500 - Cooling Towers

Compliance Statement

2 Operating weight and load distribution. Yes Will be submitted Noted, will
after completion submit
of detailed through
engineering. shop
drawings

3 Required clearances for maintenance and Yes Hamon will Noted, will
operation. coordinate with submit
CSCEC through
shop
drawings

4 Method of field assembly and components Yes

5 Size and location of piping and wiring Yes with All Wiring and Noted, will
connections. remarks piping external submit
to cooling tower through
is by contractor. shop
Hamon will drawings
coordinate with
CSCEC for all
cooling tower
related.

6 Wiring Diagrams: Power, signal, and Yes Comply by Noted, will

control wiring. CSCEC submit
through
shop
drawings

G Coordination Drawings: Floor plans drawn Noted, will

to scale and coordinated with the following: submit
through
shop
drawings

1 Structural supports. Yes Point load on the Noted, will

structural submit
supports will be through
submitted to shop

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Subject: Section 236500 - Cooling Towers

Compliance Statement

CSCEC after drawings

detailed
engineering.
Concrete works
by CSCEC

2 Piping roughing-in requirements. Yes Comply by Noted, will

CSCEC. Hamon submit
will coordinate through
for all cooling shop
tower related. drawings

3 Wiring roughing-in requirements, including Yes Comply by Noted, will

spaces reserved for electrical equipment. CSCEC. Hamon submit
will coordinate through
for all cooling shop
tower related. drawings

4 Access requirements, including working Yes Comply by Noted, will

clearances for mechanical controls and CSCEC. Hamon submit
electrical equipment, and tube pull and will coordinate through
service clearances. for all cooling shop
tower related. drawings

H Certificates: For certification refer to

"Quality Assurance" Article.

I. Not Not applicable

I. Source quality-control test reports. applicabl for field erected
e cooling tower.

I Startup service reports. Yes Pre-

commissioning
and start up
inspection report
will be submitted
prior to
commissioning.

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Subject: Section 236500 - Cooling Towers

Compliance Statement

J Operation and Maintenance Data: For Yes Will be submitted

each cooling tower to include in after cooling
emergency, operation, and maintenance tower
manuals. commissioning.

K Warranties: Special warranties specified in Will respond at

this Section. respective
section.

L Compliance statement clause by clause Yes

full and detailed compliance statement
of the specification shall be submitted
where a clear compliance is indicated as
follows:
a. “Yes” interprets full unconditional
compliance.
b. “No” interprets a deviation (to be clearly
indicated as remark or note in the
dedicated column).
c. “Not Applicable” where the case is.
It should be noted that other comments
like “noted” or “partial compliance” are
unacceptable and will be interpreted as a
non-compliance.

1.7 QUALITY ASSURANCE

A Testing Agency Qualifications: Certified by Yes Cooling tower

CTI Standard 201 and/or in accordance will be tested at
with site as per CTI
ATC 105
C.T.I. performance test code C.T.I. ATC-
standard after
105.
successful
commissioning
by CTI approved
third party
testing agency.

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Project name Central Business District of the New Administrative Capital

Revision: 1

Subject: Section 236500 - Cooling Towers

Compliance Statement

CTI standard 201

is not applicable
for field erected
cooling tower.

B Electrical Components, Devices, and Not

Accessories: Listed and labeled as applicabl
defined in NFPA 70, by a qualified testing e
agency, and marked for intended location
and application.

C ASHRAE/IESNA 90.1 Compliance: Double Comply

or at least exceeds the applicable as
requirements in ASHRAE/IESNA 90.1, applicabl
Section 6 - "Heating, Ventilating, and Air- e.
Conditioning."

D CTI Certification: Cooling tower No CTI STD 201 is

thermal performance according to CTI not applicable for
STD 201, "Certification Standard for field erected
Commercial Water-Cooling Towers Thermal cooling tower.
Performance."
We comply to
CTI ATC 105
standard for field
erected cooling
tower.

E If the Contractor believes there are No

conflicts or missing information in the
project documents, the Contractor shall
promptly request clarification and
instruction from the design team before the
bids opening, otherwise the Contactor shall
furnish and handover the works at no
additional cost to the Contract.

F ASTM D-570 Test Method for Water Yes

Absorption of Plastics

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Subject: Section 236500 - Cooling Towers

Compliance Statement

G ASTM E-84 Test Method for Yes

Surface Burning Characteristic of Burning
Materials
(Flame Spread Rating)

H ASTM D-638 Test Method for Yes

Tensile Properties of Plastics

I ASTM D-695 Test Method for Yes

compressive Properties of Rigid Plastics

J ASTM D-790 Test Method for Yes

Flexural Properties of Un-reinforced and
Reinforced
Plastics and Electrical Insulating Materials

K ASTM D-883 Definition of Terms Yes

Relating to Plastics

L ASTM D-2343 Test Method for Yes

Tensile Properties of Glass Fiber Strands,
Yarn Sand
Rovings used in Reinforced Plastics

M Test Method for Indentation Hardness of Yes

Rigid Plastics by Means of Barcol impressor

N ASTM D-3846 Test Method for In-lane Yes

Shear Strength of Reinforced Plastics

O ASTM D-3917 Specification for Dimensional Yes

Tolerance of Thermosetting Glass Rein-
forced Plastic Pultruded Shapes

P
ASTM D-4065 Practice of Determining and Yes
Reporting Dynamic Mechanic Properties of
Plastics

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Project name Central Business District of the New Administrative Capital

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Subject: Section 236500 - Cooling Towers

Compliance Statement

Q
ASTM D-4385 Practice for Classifying Yes
Visual Defects in Thermosetting
Reinforced
Plastic Pultruded Products
R
CTI Bulletin STD-137 Fiberglass Pultruded Yes
Structural Products for use in Cooling
Towers
S CTI STD-111 Gear Speed Reducers
standard Yes

T CTI STD-131 Fiberglass-Reinforced Plastic

Panels Yes

U CTI STD-136 Polyvinyl Chloride Materials

Used for Film Fill, Splash Fill, Louvers and Yes
Drift Eliminators

V SPI Washington, DC Society of the Comply to CTI

Plastics Industry, Inc. – No standards
Recommendation Specifications for
Materials used in Pultruded Structural
Shapes

W Factory Mutual Corporation Approval Comply to CTI

Guide for Materials of Construction No standards

X Eurocomp Design of Code And Handbook Comply to CTI

(Clarke1996) The Structural Design of No standards
Polymer composites

1.8 COORDINATION

A Coordinate sizes and locations of concrete

Yes Hamon will Noted, will
bases with actual equipment provided. provide civil coordinate
guide drawing according
with point loads to
for the concrete manufactur

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Subject: Section 236500 - Cooling Towers

Compliance Statement

basin. All e
civil/concrete requiremen
works by CSCEC t, civil
works by
CSCEC

B Coordinate sizes, locations, and anchoring

Yes Hamon will Noted, will
attachments of structural-steel support provide civil coordinate
structures. guide drawing according
with point loads to
for the concrete manufactur
basin. All e
civil/concrete requiremen
works by CSCEC t, civil
works by
CSCEC

C Coordinate sizes and locations of roof Yes Hamon will Noted, will
curbs, equipment supports, and roof provide civil coordinate
penetrations with actual equipment guide drawing according
provided. with point loads to
for the concrete manufactur
basin. All e
civil/concrete requiremen
works by CSCEC t, civil
works by
CSCEC

1.9 MAINTENANCE SERVICES

A Furnish and maintenance of cooling towers Yes Hamon will

provided by manufacturer’s representative undertake
for maintenance
upon signing the
Five years from date of Substantial
AMC agreement.
completion

1.10 WARRANTY

1 Warranty should indicate the specific Yes Noted

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Subject: Section 236500 - Cooling Towers

Compliance Statement

Part number and Serial Number (where

applicable) of the materials and elements
which will be installed in the Project and
covered by the said warrantee in the final
version.

2 Provide system warranty in which Yes Noted

Manufacturer, Installer, and Contractor are
jointly and severally liable and agree to
repair or replace defective components
of the warranted item.
Warranty shall include:

a. Defective materials and installation. Yes Noted

b. Failure to comply with requirements Yes Noted

stated in technical specifications

c. Structural failures including, but not Yes Noted

limited to, excessive deflection.

d. Faulty operation of movable parts Yes Noted

such as hardware.

e. Deterioration of metals, metal Yes Noted

finishes, and other materials beyond
normal weathering and use.

f. Delamination of exterior or interior Yes Noted

facing materials.

g. Making good and installation and Yes Noted

finishing all items that are disturbed and
that may be required due to repair or
replacement of defective items. Coordinate
with Employer, manufacturer, and
installer of adjacent disturbed items to
ensure that their warranty is not cancelled
due to the repair work

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Compliance Statement

3 Warranty period shall start from the date of Yes Subject to Noted
the substantial completion of the project. tentative project
completion date
to be defined.

1.11 DELIVERY, STORAGE, AND HANDLING

A Deliver cooling tower [parts] with Yes

protective crating and covering.

B Rig units for unloading and moving as Yes Comply by Noted

recommended by equipment manufacturer. CSCEC.
Hamon will
coordinate with
CSCEC.

Part 2 PRODUCTS

2.1 STANDARD COMMERCIAL PRODUCTS

A Materials and equipment shall be standard Yes Hamon has more

products of a manufacturer regularly than 100 years’
engaged in the manufacturing of such experience in
products, which are of a similar material, cooling tower.
design and workmanship. The standard
products shall have been in satisfactory
commercial or industrial use for 7 years
prior to bid opening. The 7 year use shall
include applications of equipment and
materials under similar circumstances
and of similar size. The 7 years
experience shall be satisfactorily completed
by a product that has been sold or is
offered for sale on the commercial market
through advertisements, manufacturer’s
catalogs, or brochures. Products having
less than a 7 year field service record shall
not be acceptable. Products shall be
supported by a service organization.

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Subject: Section 236500 - Cooling Towers

Compliance Statement

System components shall be

environmentally suitable for the indicated
locations.

2.2 MATERIALS

A Description: Induced-draft, counter flow Yes with Typical CTI-ATC-

cooling tower that is field erected. Towers remarks 105 test on one
that will be accepted subject to field test by identical cell will
a CTI certified testing agency. All Towers to be conducted by
be tested one by one while the remaining CTI approved
towers are in operation. third party.

B Factory, field erected towers shall be Yes

assembled and adjusted at the job site by a
factory representative. Towers to be field
tested by personnel certified by CTI.

C Tower Structure: The tower structure shall Yes

be field erected from pultruded fiberglass
structural members that are designed
specifically for cooling tower application.
The FRP members shall be constructed of a
fire-retardant, self-extinguishing resin
system with a flame spread rating of 25 or
less. The FRP members shall be protected
from UV degradation by the use of
surfacing veils and UV stabilizers
incorporated in the resin system. See
Reference Standards included in this
specification.

D Bolts and Nuts: All external and internal Yes with All hardware in
bolts and nuts shall be stainless steel. remarks the wet part will
be SS316.
Hardware used
to fix motor and
gearbox to
supporting frame

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Subject: Section 236500 - Cooling Towers

Compliance Statement

will be hot dip

galvanized steel.

E Pultruded Structural Members: The Yes

pultruded FRP members to be used in the
construction of this tower shall be
classified, defined and specified as a
minimum per CTI STD 137 (94) –
“Fiberglass Pultruded Structural Products
for Use in Cooling Towers”.

1 FRP Classification Yes

Type II, III, IV pultruded shapes are
acceptable with a synthetic polyester fiber-
surfacing veil with a minimum effective
thickness of 10.0 mils minimum to provide
long term UV protection.

2 Resin Grade – Fire Retardant / Self Yes

Extinguishing Grade 1 or Grade 3 are
acceptable for the structure with a flame
spread rating of 25 or less per ASTM E84
flame spread test. The resin must be high
quality and chemical resistant. The resin
shall be an isothalic polyester, vinyl ester
or ure- thane type resin system.

3 Glass Fiber Reinforcing Yes

The glass reinforcing may be continuous
rovings, continuous strand mats; woven or
non-woven fabric, unidirectional fabric or a
combination of these. The reinforcing
shall be made from Type C or Type E glass
fibers.

4 Additives Yes
Additives to the resin mix may be used to
improve performance characteristics of the
final composite. Typical additives are UV

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Subject: Section 236500 - Cooling Towers

Compliance Statement

inhibitors, antimony trioxide as an

improved flame retardant and a minor
percentage of fillers. Any mold release that
is used must not reduce the long-term
strength of any epoxy joint that may be
used in the tower structure.

5 Workmanship Yes Will follow

minimum
Fiberglass pultruded structural members
requirements as
shall be supplied in accordance with
per latest edition
ASTMD-4385, “Visual Defects in
of CTI STD 137 -
Thermosetting Reinforced Plastic
“Fiberglass
Pultruded Products”, at acceptance level
Pultruded
3. All components are to be factory cut
Structural
and drilled. All machined surfaces are to
Products for Use
be resealed with a compatible resin to
in Cooling
maintain corrosion resistance and minimize
Towers”.
moisture migration.

6 Structural Analysis Yes Structural

calculation report
Upon request, the cooling tower
will be prepared
manufacturer shall provide detailed
and verified by
structural calculations for the tower
Hamon structural
specified, verified and sealed by a
engineer.
registered professional engineer.
Manufacturer must be able to prove with
test data that the FRP members shall meet
the strength characteristics to provide
minimum specified service factors as
required.

F Structure Hardware: The column anchor Yes,

plates shall be fabricated from 300 series SS316.
stainless steel and all structure connectors
and fasteners shall be 300 series stainless
steel.

G UV and Corrosion Protection: The FRP Yes with Will follow

pultruded structural shapes shall include remarks minimum

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Subject: Section 236500 - Cooling Towers

Compliance Statement

not only continuous glass rovings and requirements as

woven roving materials to provide tensile per latest edition
and com- pressive strength but also of CTI STD 137 -
external layers to provide long term UV “Fiberglass
added corrosion protection. The outer Pultruded
surface of all components shall be Structural
fabricated with 10-15 mil thick synthetic Products for Use
or polyester fiber surfacing veil (such as in Cooling
Nexus) that shall provide UV protection and Towers”.
weatherability. The second layer under the
polymeric veil shall be a corrosion and
moisture barrier with a minimum depth
thickness of 30.0 mils. To prevent
moisture migration, all cut edges or drilled
holes as received from the factory, shall be
sealed with a resin compatible with the part
base resin.

H Exterior Casing: The exterior wall casing Yes

shall be cased with 12 oz./sq. ft.
corrugated FRP panels manufactured from
fire retardant resin systems with a flame
spread of 25 or less per ASTM E-84,
attached to tower columns with stainless
steel screw shank, self- tapping fasteners
and self-sealing washers. Panels shall be
lapped to shed water inward to the tower.
Vertical joints shall be lapped and sealed
watertight. Casing ends at tower corners
shall be covered with 12 oz./sq.ft. FRP 90°
corner rolls

I Longitudinal Wind Walls: A center wind Yes

wall partition shall extend the full
longitudinal length of the tower to stop
wind blow through and the accompanying
water carry out of the basin in high wind
conditions and when the fans are in the off
or low speed positions. The wind wall shall
extend from the bottom of the fill support

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Subject: Section 236500 - Cooling Towers

Compliance Statement

beams to 150- mm (6 inches) minimum

below the normal tower operating water
level. The wind wall shall be constructed
with 12 oz./sq. ft. corrugated FRP panels
manufactured from fire retardant resin
systems with a flame spread of 25 or less
per ASTM E-84.

J Transverse Cell Partition Walls: Each cell Yes

of the tower shall be isolated from the ad-
joining cells by full height transverse
partition walls. The walls shall extend
from the bottom of the fan deck through
the fill area and air inlets to the top of the
basin curb level. The partition wall shall be
con- structed with 12 oz./sq. ft. corrugated
FRP panels manufactured from fire
retardant resin systems with a flame
spread of 25 or less per ASTM E-84.

K Fan: Yes
1. Fan Blades made of FRP, propeller
with maximum tip speed of 50 meter per
second (9,750 fpm). Fan blade assembly
shall be both statically and dynamically
balanced after assembly of the cooling
tower. Alternative fan material may be
accepted subject to demonstration of their
adequacy and long life guarantee and
better performance.

2. Fan hub shall be constructed of cast iron Yes HDG with triple
with epoxy coating or HDG Steel with Triple epoxy coating
Epoxy Coating against corrosion or steel
with hot fusion bonded epoxy 400-500
micron. Material shall be subject to
Engineer Approval.

3. Complete fan assembly (fan and Yes

mounting) shall be designed to give

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Subject: Section 236500 - Cooling Towers

Compliance Statement

maximum fan efficiency and long life when

handling saturated air at high velocities.

4. Each cooling tower fan shall be Yes

provided with a ball and pedestal type
vibration limit switch, which shall stop the
corresponding fan motor in the event of
sensing excessive fan vibration.

5. Tower fan for induced draft towers Not Motor is above

of 60 kW (fan motor) and less shall be belt applicabl 60 KW
driven. e

6. For induced drafts towers larger Yes

than 60 kW (fan motor), fan shall be driven
through a gear reducer.

7. Fan shall be capable of operating Not Higher fan speed

stable at 15% above design speed. applicabl for fixed gear
e for ratio through
right right angle
angle gearbox is not
gearbox applicable.

8. Fan noise shall not exceed 72 dB(A) yes 72.1 dB(A) from
at 1.0 mt and angle of 45° from fan cowl. a single fan.

9. Offer as option sound attenuator on No

fan discharge to reduce the specified fan
noise to be 60 dB(A) at attenuator
discharge. (optional requirement)

10. Fan to be designed to handle static Not Sound attenuator

pressure of tower sound attenuator above applicabl at inlet and
tower and louver above or on the side of e outlet are not
towers. considered.
Calculate and include external static
pressure of Architecture louvers resistance
20 Pa additional
and air flow passage resistance. Yes
static pressure is

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Subject: Section 236500 - Cooling Towers

Compliance Statement

considered for
external
architectural
Provide fan sufficient to handle both static louver.
and dynamic pressures with 5% allowance.

Yes Fan is selected

with 5% extra
static and
dynamic
pressure.

L Speed Reducers Gears and Drive Shaft:

1 Speed reducer gears shall be rated in Yes

accordance with CTI Std-111.

2 Gear reducers shall be of the spiral or Yes

helical, double reduction type. Reducer
shall be mounted in accordance with
manufacturer’s recommendations. Each
reducer shall be pro- vided with an oil level
cut off switch interlocked to the fan motor.
Each reducer shall be provided with an oil
level sight glass, fill, drain, and vent lines
located in a readily accessible position.

3 Drive shafts shall be the full floating type Yes Carbon fiber
with flexible couplings at both ends and composite
have a service factor of 1.0 or greater. material.
Drive shafts shall be of stainless steel or
Carbon Fiber Composite, fitted each end
with flexible couplings (stainless steel plate
type). Each drive shaft shall be provided
with a galvanized steel guard, to prevent
damage to surrounding equipment in case
of shaft failure.
Provision shall be made for lubrication of all Not
Bearings are not
bearings. Bearings shall be accessible to applicabl
required for full
the extent that each bearing can be

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Subject: Section 236500 - Cooling Towers

Compliance Statement

lubricated without dismantling fan. e floating type

drive shafts,
hence not
applicable.

4 Gear reducer drive: Specially designed for Yes Oil drum and
cooling tower operation, with dynamically reservoir are not
balanced drive shaft assembly or shock applicable.
absorbent flexible coupling requiring no
lubrication, cast iron case with readily
accessible oil drum and fill, and self-
contained oil reservoir sealed against water
entrance.

M Fan Deck and Cylinder:

1 Each fan shall be mounted in a fan cylinder Yes

(or stack) to elevate the fan discharge air.
Total extension height shall not exceed the
fan diameter. Fan stack height
is more than 7 ft,
Fan stack height shall not be less 7 ft, 316 No
hence screen
stainless steel fan screen shall be provided. screen
above fan stack
is not required as
per OSHA
standards.

2 The fan stack shall be constructed of FRP Yes

(fiber reinforced polymer) material with a
flame spread rating of 25 or less per ASTM
E84 flame spread test, it shall include a
bolted-in-place removable access panel
for inspection of the mechanical drive
equipment from the deck level. The stack
shall also provide an observation port
above the fan blade path. Fan hardware
shall be 300 series stainless steel. The
stacks shall be bolted to the FRP deck on
460 mm (18 inch) centers maximum, and
also to tower roof deck structural member

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Subject: Section 236500 - Cooling Towers

Compliance Statement

in at least one place per fan stack section.

Fan decks shall be designed to withstand a
live load of not less than 2.9 kPa (60 psf) in
addition to the concentrated or distributed
loads of equipment mounted on the fan
decks.

3 Fan deck shall be constructed of FRP Yes

(fiber reinforced polymer) material with
a flame spread rating of 25 or less per
ASTM E84 flame spread test, in multiple
sections, forming a complete, vibration-
free base for mounting fan, speed reducer,
drive shaft, motor, and fan stacks. Fan
cylinders (or stacks) shall be also
constructed of FRP (fiber reinforced
polymer) material in multiple sec- tions.
Fan deck should have access door to
interior of cooling tower via ladder and
platform inside the tower.

N Hot Water Distribution System: Water Yes with Flow control Flow
distribution shall be forced type system remarks valves by CSCEC control
that distributes waters through nozzles valves
evenly over the entire fill surface. The outside the
distribution system for each cell shall cooling
include adjustable flow control valves. The towers by
entire distribution system shall be self CSCEC
draining and non-clogging.

1 Pipe Material: FRP Water Distribution Yes with Header – FRP

Header Pipe and Poly Propylene lateral remarks
Lateral - PVC
pipe.

2 Pipe Material: Stainless steel (alternative No PVC pipes are

option). proposed

3 Nozzles: Poly propylene. Yes

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Subject: Section 236500 - Cooling Towers

Compliance Statement

4 Maximum Pressure Drop: 80 kPa. Yes

O. Collecting Basin:

1 Furnish all necessary data and basin Yes Comply by Noted, will
accessories to civil contractor. Supervise CSCEC. coordinate
work and submit necessary reports and according
Hamon will
instructions. to
coordinate for all
manufactur
cooling tower
e
related.
requiremen
t, civil
works by
CSCEC

2 Basin shall be completely watertight and Yes Comply by Noted, will

constructed of high density, air-entrained CSCEC. coordinate
concrete according
Hamon will
to
coordinate for all
manufactur
cooling tower
e
related.
requiremen
t, civil
works by
CSCEC

3 Basin shall be constructed and installed to Yes Comply by Noted, will

ensure that air will not be entrained in CSCEC. coordinate
outlets when operating and no water will according
Hamon will
overflow on shutdown. to
coordinate for all
manufactur
cooling tower
e
related.
requiremen
t, civil
works by
CSCEC

4 Each individual basin shall be provided with Yes Comply by Noted, will
an individual outlet. Each outlet shall be CSCEC. coordinate
pro- vided with a stainless steel anti-vortex according

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Subject: Section 236500 - Cooling Towers

Compliance Statement

plate and double stainless steel strainers Hamon will to

securely mounted to prevent trash from coordinate for all manufactur
entering the outlet. cooling tower e
related. requiremen
t, civil
works by
CSCEC

5 Each basin shall be provided with overflow Yes Comply by Noted, will
and valved drain connections. Each basin CSCEC. coordinate
shall be provided with a level transmitter according
Hamon will
and level switches. The makeup water to
coordinate for all
shall discharge not less than 50 mm (2 manufactur
cooling tower
inches) or two pipe diameters, whichever is e
related..
greater, above the top of the basin. requiremen
t, civil
works by
CSCEC

P Fill:

1 Tower fill shall be the PVC film type, Yes

manufactured from 0.38 mm (15 mils)
thick PVC.
Minimum accepted thickness after forming
shall be 10 mils. Fill material shall be free
to expand or contract without warping or
cracking. No plasticized wood cellulose shall
be provided for fill material.

2 Fill shall be removable or otherwise made Yes

accessible for cleaning. Space supports
shall be corrosion resistant and shall
prevent warping, sagging, misalignment, or
vibration of the fill material. Fill material
and supports shall be designed to provide
for an even mixing of air and water.

3 Fill material shall be constructed of PVC; Yes Glued and

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Project name Central Business District of the New Administrative Capital

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Subject: Section 236500 - Cooling Towers

Compliance Statement

resistant to rot, decay, and biological installed at site

attack; with maximum flame-spread rating by contractor.
of twenty five according to ASTM E84; and
fabricated, formed, and installed by the
manufacturer to ensure that water breaks
up into droplets.

Q Drift-Eliminator Material: Eliminators shall Yes with Comply with PVC

be provided in the tower outlet to limit drift remarks waves type drift
loss to not over (0.002) percent of the eliminator with 1
circulating water rate. Eliminators shall be mm thick waves.
constructed of not less than PVC
corrugated sheet 17 mils (0.43 mm) and
stiffener sheet 17 mils (0.43 mm) thickness
and bottom supported at 915 mm
maximum; resistant to rot, decay, and
biological attack; with maximum flame-
spread rating of twenty five according to
ASTM E 84. Drift eliminators shall be
support with dedicated supports,
maintaining sufficient distance between
spray branches and drift eliminators.
Supporting drift elimi- nators on the spray
system is not allowed.

R Louver Material: The air inlet louvers shall Yes Supported with
be fabricated from a minimum of 12 oz. FRP members.
FRP casing and supported with pultruded
no stainless-steel
FRP and stainless steel structural members.
structural
members.

S Louver material: stainless steel (alternative No FRP is proposed

option).

T Water-Level Control: Capacitance Level Yes Comply by Fittings

Transmitter and level switches and motor- CSCEC outside
ized On / Off, makeup water valve. cooling
tower will
install
according

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Subject: Section 236500 - Cooling Towers

Compliance Statement

to
approved
shop
drawings

U Ladder, Safety Cage and Handrails: Factory Yes Comply by By supplier

fabricated and supplied, for field assembly CSCEC
and installation. Ladders installed inside the
cooling tower basin shall be of stainless
steel construct ion.

V Fixing hardware used inside the cooling Yes

towers shall be in stainless steel.

W Sound matt: provide sound matt to contain Yes

splash water noise. Use PVC material
similar to fill material.

X Contractor to provide CTI test points Yes Comply by Noted

required to perform CTI testing. CSCEC

2.3 MOTORS

A Refer to Division 16 "Common Electrical Not Not applicable

Requirements for HVAC Equipment" for applicabl for field installed
general requirements for factory installed e motors.
motors.

B Motor Construction: NEMA rated, Design B, Yes with Comply with

TEFC type, premium or super premium remarks equivalent IEC
efficiency based on available sizes, motors
corrosive or severe duty, variable speed,
variable torque with normal starting torque
general purpose, insulation class F suitable
for Ambient Temperature of 50˚C. to be
located outside the discharge airstream.
Motors shall be mounted according to
manufacturer’s recommendations.

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Subject: Section 236500 - Cooling Towers

Compliance Statement

C Enclosure Type: Totally enclosed, fan Yes

cooled, energy efficient.

D Protect fan, bearings, and appurtenances Yes

from damage by weather, corrosion, water
spray and grit.

E Lubrication fittings shall be readily Yes

accessible outside the wet air stream.
Provide access doors for inspection and
cleaning.

F Fans over 1500 mm (60 inches) in Yes

diameter: Include a vibration cutout switch
installed in a protected position and located
to effectively monitor fan vibration. It shall
stop fan motor under excessive fan
vibration.

G Motor Speed: Variable speed complete with Yes with Motors are VFD drive
variable speed drive. remarks suitable to run in CSCEC
with VFD drive. scope
VFD drive to be
supplied by
CSCEC

H Motor and gear Removal: Provide a motor Yes with Hamon standard
and gear removal crane system per cooling remarks dismantlable
tower cell as per manufacture standard. type gear and
The crane to be of stainless steel motor removable
construction. system in hot dip
galvanized steel
is proposed.

I Motor Canopy: provide canopy for cooling Yes Material - FRP

tower fan motor.

2.4 VIBRATION CONTROL

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Subject: Section 236500 - Cooling Towers

Compliance Statement

A Direct isolation (no base) with restrained Not Cooling tower is Not
spring isolators. applicabl designed for applicable
e seismic zone 2A. for field
Moreover cooling erected
tower is cooling
anchored tower
through multiple
points on the
basin which will
comply for the
vibration and
seismic
restraints.

2.5 HANDRAILS AND LADDERS

A Handrails: Fabricate FRP rails. Yes

B Ladders and Safety Cages: Fabricate or FRP Yes

ladders and safety cages. Material shall be
subject to Engineer Approval.

C Stair case FRP, shall be provided to reach Yes

fan deck level.

D Refer to DWGs that demonstrate extent of Yes Ladder and

ladders and required deck levels and stairway from
dimensions. basin curb to fan
deck level will be
provided

2.6 SOURCE QUALITY CONTROL

A The cooling tower factory test shall be Not Factory test is Not
performed in the presence of the Client’s applicabl not applicable for applicable
and Engineer’s representatives’ team. The e field erected for field
team will comprise maximum four cooling tower. erected
representatives. All expenses including cooling
Cooling tower
transportation, business class airfare, hotel tower
will be tested at
accommodation, etc …. to be borne by the

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Project name Central Business District of the New Administrative Capital

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Subject: Section 236500 - Cooling Towers

Compliance Statement

contractor site after

successful
commissioning
as per CTI-ATC-
105

B Verification of Performance: Test and Yes

certify cooling tower performance according
to
CTI's STD, ATC-105.

C Filed Performance Test: filed acceptance Yes

test shall be conducted after the
installation in accordance with CTI
acceptance test code ATC-105, by the
Cooling Technology Insti- tute or other
qualified in- dependent third party testing
agency approved by the CTI.
Manufacturer's performance guarantees
or performance bonds without CTI
certification and independent field thermal
performance test shall not be accepted.

D Noise: Tower to be selected and tested to Yes with Each fan is

proof that noise shall not exceed 72 dBA at remarks selected with
1 mt. away from fan stack outlet (top of noise of 72.1
fan). Obtain also the result of noise with all dBA at 1 m top
cooling towers in operation. of fanstack at an
angle of 450.

E All Cooling towers shall be tested one by Yes with CTI ATC 105 test
one while all other towers in plant are in remarks will be performed
real operation to demonstrate actual CTI on one typical
testing and proper thermal performance of cell.
tower under test.

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Project name Central Business District of the New Administrative Capital

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Subject: Section 236500 - Cooling Towers

Compliance Statement

PART 3 - EXECUTION

3.1 EXAMINATION

A Before cooling tower installation, examine Yes Comply by Noted

roughing-in for tower support, anchor-bolt CSCEC. Hamon
sizes and locations, piping, and electrical will supervise the
connections to verify actual locations, sizes, installation.
and other conditions affecting tower
performance, maintenance, and operation.
1. Cooling tower locations indicated on
Drawings are approximate. Determine
exact locations before roughing-in for
piping and electrical connections.

B Proceed with installation only after Yes Noted

unsatisfactory conditions have been
corrected.

INSTALLATION

A Install cooling towers on support structure Yes Installation by Will install

indicated. CSCEC under cooling
Hamon tower
supervision under
Hamon
supervision

B Equipment Mounting: Install cooling Not Cooling tower is Not

tower on concrete bases using restrained applicabl designed for applicable
spring isolators. Comply with requirements e seismic zone 2A. for field
in Division 03 Section. Comply with More over erected
requirements for vibration isolation devices cooling tower is cooling
specified in Division 23 Section "Vibration anchored tower
and Seismic Controls for HVAC Piping and through multiple
Equipment." points on the
basin which will

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Subject: Section 236500 - Cooling Towers

Compliance Statement

1. Minimum Deflection: 25 mm comply for the

vibration and
2. Provide galvanized-steel plate to
seismic
equally distribute weight over elastomeric
restraints.
pad.
3. Install dowel rods to connect
concrete base to concrete floor. Unless
otherwise indicated, install dowel rods on
450-mm centers around the full perimeter
of concrete base.
4. For supported equipment, install
epoxy-coated anchor bolts that extend
through concrete base and anchor into
structural concrete floor.
5. Place and secure anchorage devices.
Use setting drawings, templates, diagrams,
instructions, and directions furnished with
items to be embedded.

C Install anchor bolts to elevations required Yes Will install

for proper attachment to supported under
equipment. Hamon
supervision

D Install sand filters as required to maintain No Will install

manufacturer's recommended clearances under
for service and maintenance. Hamon
supervision

E Maintain manufacturer's recommended Yes Will install

clearances for service and maintenance. under
Hamon
supervision

F Loose Components: Install electrical Yes Comply by Will install

components, devices, and accessories that CSCEC control
are not factory mounted. panel and
VFD

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Subject: Section 236500 - Cooling Towers

Compliance Statement

3.3 CONNECTIONS

A Piping installation requirements are Yes Comply by Fittings

specified in other Division 23 Sections. CSCEC outside
Drawings indicate general arrangement of cooling
piping, fittings, and specialties. tower will
install
according
to
approved
shop
drawings

B Install piping adjacent to cooling towers to Yes Comply by Noted,

allow service and maintenance. CSCEC Fittings
outside
C Install flexible pipe connectors at pipe Yes Comply by cooling
connections of cooling towers mounted on CSCEC tower will
vibration isolators. install
according
D Provide drain piping with valve at cooling Yes Comply by to
tower drain connections and at low points CSCEC approved
in piping. shop
drawings
E Connect cooling tower overflows and Yes Comply by
drains, and piping drains to sanitary CSCEC
sewage system.

F Connect sand filters as required to cooling Yes Comply by

towers to allow service and maintenance, CSCEC
and piping drains to sanitary sewage
system.

G Domestic Water Piping: Comply with Yes Comply by Noted

applicable requirements in Division 22 CSCEC
Section "Domestic Water Piping." Connect
to water-level control with shutoff valve
and union, flange, or mechanical coupling
at each connection.

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Subject: Section 236500 - Cooling Towers

Compliance Statement

H Supply and Return Piping: Comply with Yes Comply by Noted

applicable requirements in Division 23 CSCEC
Section "Hydronic Piping." Connect to
entering cooling tower connections with
shutoff valve, balancing valve,
thermometer, plugged tee with pressure
gage, flow meter, and drain connection
with valve. Connect to leaving cooling
tower connection with shutoff valve. Make
connections to cooling tower with a flange,
or mechanical coupling.

I Equalizer Piping: Piping requirements to Yes Comply by Noted,

match supply and return piping. Connect CSCEC Fittings
an equalizer pipe, full size of cooling tower outside
connection, between tower cells. Connect cooling
to cooling tower with shutoff valve. tower will
install
according
to
approved
shop
drawings

J Hot-Water Piping: Comply with applicable Yes Comply by Noted

requirements in Division 23 Section CSCEC
"Hydronic Piping." Connect to supply and
return basin heater with shutoff valve,
strainer, control valve, and union or flange
on supply connection and union or flange
and balancing valve on return connection.
Provide supply and return piping with
pressure gage and thermometer.

K Steam and Condensate Piping: Comply with Yes Comply by Noted

applicable requirements in Division 23 CSCEC
Section "Steam and Condensate Heating
Piping." Connect steam supply to basin
heater with shutoff valve, strainer, control

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Subject: Section 236500 - Cooling Towers

Compliance Statement

valve, and union or flange and condensate

piping with union or flange, shutoff valve,
strainer, and an appropriate steam trap.

3.4 FIELD QUALITY CONTROL

A Testing Agency: Engage a qualified testing Yes

agency to perform tests and inspections.

B Manufacturer's Field Service: Engage a Yes

factory-authorized service representative to
perform field tests and inspections.

C Perform tests and inspections.

1 Manufacturer's Field Service: Engage a Yes

factory-authorized service representative to
inspect components, assemblies, and
equipment installations, including
connections, and to assist in testing.

D Tests and Inspections: Comply with ASME Yes Comply to CTI

PTC 23, "ASME Performance Test Codes - ATC 105
Code on Atmospheric Water Cooling
Equipment and CTI ATC 105, "Acceptance
Test Code for Water Cooling Towers."

E Cooling towers will be considered defective No

if they do not pass tests and inspections.

F Prepare test and inspection reports. Yes

3.5 STARTUP SERVICE

A Engage a factory-authorized service Yes

representative to perform startup service.

B Inspect field-assembled components, Yes Cooling tower Noted

equipment installation, and piping and only. ,piping by
electrical connections for proper

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Subject: Section 236500 - Cooling Towers

Compliance Statement

assemblies, installations, and connections. Piping by CSCEC. CSCEC

C Obtain performance data from Yes

manufacturer.

1 Complete installation and startup checks Yes

according to manufacturer's written
instructions and perform the following:

a. Clean entire unit including basins. a. Yes a. Comply by Noted, will

CSCEC coordinate
b. Verify that accessories are properly b. Yes
according
installed.
c. No to
c. Verify that sand filters are properly manufactur
installed. e
d. Yes requiremen
d. Verify clearances for airflow and for
d. Comply by t, Sand
cooling tower servicing.
CSCEC filter and
e. Check for vibration isolation and e. Not clean basin
structural support. applicabl in CSCEC
e scope
f. Lubricate bearings.
f. Yes a. noted
g. Verify fan rotation for correct
direction and for vibration or binding and g. Yes c.in CSCEC
correct problems. scope
h. Adjust belts to proper alignment and
h. Not
tension.
applicabl
i. Verify proper oil level in gear-drive e
housing. Fill with oil to proper level.
i. Yes
j. Operate variable-speed fans
through entire operating range and
check for harmonic vibration imbalance. j. Yes
Set motor controller to skip speeds
resulting in abnormal vibration.
k. Check vibration switch setting.
Verify operation. k. Yes
l. Verify water level in tower basin.
Fill to proper startup level. Check makeup

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Subject: Section 236500 - Cooling Towers

Compliance Statement

water-level control and valve. l.

Comply
m. Verify that cooling tower air
by
discharge is not re-circulating air into tower
CSCEC
or HVAC air intakes. Recommend corrective
action.
n. Replace defective and m. No I.Check
malfunctioning units. makeup
water-level
n. Yes control and
valve

D Start cooling tower and associated water Yes Comply By Noted, will
pumps. Follow manufacturer's written CSCEC follow
starting procedures. follow
manufactur
er's written
starting
procedures.

E Prepare a written startup report that Yes

records the results of tests and inspections.

3.6 ADJUSTING

A Set and balance water flow to each tower Yes

inlet.

B Adjust water-level control for proper Yes

operating level.

3.7 DEMONSTRATION

A Engage a factory-authorized service Yes

representative to train Owner's
maintenance personnel to adjust, operate,
and maintain cooling towers.

3.8 FACTORY ACCEPTANCE TESTS.

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Subject: Section 236500 - Cooling Towers

Compliance Statement

Factory acceptance tests of equipment Not Factory

under this Contract are subject to be applicabl acceptance test
witnessed by the Employer / Engineer. e is not applicable
Witness test shall cover complete checking for field erected
and testing of selected units according to cooling tower.
requirements of the specified regulations
and standards as well as special
requirements, finishes, software and
controls. Test procedures and programs
shall be submitted for approval prior to
factory visit by at least 14 days. The
contractor shall include in his price the cost
of four man-visits from the
employer/engineer side for the factory
witness test at manufacturer’s premises to
cover all test cost and expenses including
business class air tickets, five stars hotel
full accommodation and local
transportation.
END OF SECTION

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