Sheet-fed Scanner AD280/AD260

Service Manual

Avision Inc.
P/N 253-0142-E
Contents
1. INTRODUCTION ............................................................................................. 1-1

1.1 GENERAL NOTES FOR SERVICING ............................................................. 1-1

2. PRECAUTIONS OF INSTALLATION/TRANSPORTATION .................................. 2-1

2.1 PRECAUTIONS OF INSTALLATION ............................................................. 2-1

2.2 TRANSPORTATION ................................................................................. 2-1

3. THEORY OF OPERATION ................................................................................ 3-1

3.1 INTRODUCTION ..................................................................................... 3-1

3.2 MAIN CONTROL UNIT .............................................................................. 3-2
3.2.1 System diagram .......................................................................... 3-2
3.2.2 Cable Connection......................................................................... 3-3
3.2.3 Power supply .............................................................................. 3-3
4. PROBLEM SOLVING........................................................................................ 4-1

4.1 DIAGNOSTICS ....................................................................................... 4-1

4.1.1 Online diagnostics........................................................................ 4-1
4.1.2 Offline diagnostics ....................................................................... 4-2
4.1.3 Diagnostic flowcharts ................................................................... 4-3
4.2 TROUBLESHOOTING ............................................................................... 4-5
4.2.1 Flowcharts .................................................................................. 4-5
4.2.2 Tables........................................................................................ 4-8
5. CLEANING THE SCANNER............................................................................... 5-1

5.1 CLEANING THE ADF.................................................................................... 5-1

5.2 CLEANING THE ADF GLASS ........................................................................... 5-3

6. DISASSEMBLY................................................................................................ 6-1

6.1 PROCEDURE FOR DISASSEMBLY AND REASSEMBLY ..................................... 6-1

6.1.1 Notes on disassembly................................................................... 6-1
6.1.2 Removing the Output Tray ............................................................ 6-2
6.1.3 Removing the Input Tray .............................................................. 6-3
6.1.4 Removing the Reverse Roller......................................................... 6-6
6.1.5 Removing the Reverse Roller Cover................................................ 6-8
6.1.6 Removing the Front Cover ............................................................ 6-9
6.1.7 Removing the UI Board .............................................................. 6-12
6.1.8 Removing the Top Cover and Bottom Cover................................... 6-14
6.1.9 Removing the Left/Right Covers .................................................. 6-17
6.1.10 Removing the Upper Base and Bottom Base .................................. 6-19
6.1.11 Removing the Glass Assembly from Upper Base ............................. 6-22
6.1.12 Removing the Springs from Upper Base ........................................ 6-23
6.1.13 Removing the LED Light Bar from Upper Base................................ 6-24
6.1.14 Removing the Gear from Upper Base ............................................ 6-26

ii
Service Manual

6.1.15 Removing the CCD Assembly from Upper Base .............................. 6-27
6.1.16 Removing the Ultrasonic Transmitter from the Upper Base .............. 6-30
6.1.17 Removing Sensor board from Upper Base ..................................... 6-31
6.1.18 Removing the Conductive Brush .................................................. 6-33
6.1.19 Removing the Idle Roller/Metal Cover/Spring from the Upper Base ... 6-34
6.1.20 Removing the Idle Roller/Metal Cover/Spring /Jam Sensor from the
Upper Base ............................................................................... 6-37
6.1.21 Removing the Plastic Hooks from the Upper Base ........................... 6-41
6.1.22 Removing the Latch Hook from the Upper Base.............................. 6-42
6.1.23 Removing the Paper-in Sensor from the Upper Base ....................... 6-44
6.1.24 Removing the Short Shaft from the Upper Base ............................. 6-46
6.1.25 Removing the Roller Holder and Spring from the Upper Base ........... 6-47
6.1.26 Removing the Top Cover from the Bottom Base ............................. 6-50
6.1.27 Removing the Long Spring from the Bottom Base........................... 6-51
6.1.28 Removing the Roller Cover from the Bottom Base .......................... 6-53
6.1.29 Removing the Pick-up Roller and ADF Roller from the Bottom Base ... 6-55
6.1.30 Removing the Shaft Mount from the Bottom Base .......................... 6-58
6.1.31 Removing the Glass Assembly from the Bottom Base...................... 6-60
6.1.32 Removing the Belt from the Bottom Base ...................................... 6-62
6.1.33 Removing the Feeding Rollers from the Bottom Base ...................... 6-67
6.1.34 Removing the LED Light Bar from the Bottom Base ........................ 6-70
6.1.35 Removing the Main Board ........................................................... 6-71
6.1.36 Removing the Bottom Cover........................................................ 6-73
6.1.37 Removing the CCD Assembly from the Bottom Base ....................... 6-75
6.1.38 Removing the Ultrasonic Receiver from the Bottom Base ................. 6-77
6.1.39 Removing the Motor Assembly from the Bottom Base ..................... 6-78
6.1.40 Removing the Motor from the Bottom Base ................................... 6-80
6.1.41 Removing the Input Tray Hinges from the Bottom Base .................. 6-82
6.1.42 Checking Conductivity After Replacement of Metal Parts.................. 6-83

iii
1. INTRODUCTION

General Notes for Servicing

General Description

This manual is intended to be used by the maintenance engineers. It describes areas to be

maintained, the detailed installation, and the component replacement procedures as well as the
main trouble shooting guides.

Please take your time to read this manual thoroughly to obtain comprehensive knowledge about
the scanner before serving the unit.

1.1 GENERAL NOTES FOR SERVICING

(1) Before trying to disassemble the scanner, make sure the power supply cord of the scanner is
disconnected from the power outlet. Under any circumstance, do not remove or install the
connectors on the scanner with the power supply turned ON.
(2) Use caution not to drop small parts or screws inside the unit when disassembling and
reassembling. If left inside, they might cause the malfunction of the unit.
(3) Do not pull the connector cable when disconnecting it. Hold the connector.
(4) When carrying the scanning head unit, put it in an anti-static bag.
(5) Keep the document table glass surface always clean. If contaminated, use a dry clean cloth
for cleaning.
(6) Use caution not to injure your fingers or hands when disassembling or reassembling the
unit.

1-1
2. PRECAUTIONS OF
INSTALLATION/TRANSPORTATION

Precautions of Installation
Transportation

2.1 PRECAUTIONS OF INSTALLATION

Pay attention to the following matters before unpacking and installation.

 Do not install in a place where vibration may occur.

 Keep the scanner out of direct sunlight. Do not install near a heat source.
 Do not place the scanner around materials which shut off the circulation of air.
 Do not install in a humid or dusty place.
 Use care not to scratch the glass surface of the scanner or the document holding pad
with a clip or staple.
 Do not use the wall socket with connecting devices which may generate noise, for
example, air-conditioner, etc.
 Use a suitable AC power source.
 Place the scanner on a level surface.

2.2 TRANSPORTATION

To move the scanner from where it is installed, for repair or any other reason, make sure to
observe the following conditions:

(1) Turn off the power of the scanner.

(2) Remove the power cable.
(3) Put the scanner in the packing case with the packing material.

2-1
3. THEORY OF OPERATION

Introduction
Main Control Unit

3.1 INTRODUCTION

Cold Cathode
Fluorescent
LED Lamp
Light Bar
Host
Analogue
Signal Digital
Digital
Lens Main Signal
Reflected CCD Board Host
Reflected Board 1 0 0
1 0
Rays
Rays USB 3.0
Controller

Figure 3.1 Theory of Operation

The reflected rays of your original as shown in the above Figure 3.1 pass through the lens and
create an image on the CCD (Charged Coupled Device). Then, according to the different light
intensity perceived by the CCD, the CCD will transfer these data into a series of analog signals
to the main board, where the signals are turned into digital signals. These digital signals flow
to the USB 3.0 Controller to transfer to a host computer.

3-1
3.2 MAIN CONTROL UNIT

3.2.1 System diagram

Figure 3.2 AD280/AD260 System Block Diagram

3-2
3.2.2 Cable Connection

3.2.3 Power supply

In this system, there is only one type of power supply. Please see Table 3.1 for
details.

Table 3.1 Power Adapter

Type
Wall-mount
Characteristic
Input voltage range 100-240V
Input current (at the 2A type or less
rated input/output)
Input frequency 50-60Hz
Max. in-rush 45A
current(@full load,
cold start)
Output voltage +24Vdc
Min. load current 0.0A
Max. load current 2A
Total power (at full 48W
load)

3-3
4. PROBLEM SOLVING

Diagnostics
Troubleshooting

This chapter supplies two paths for dealing with operational problems. The first relies
on the scanner’s internal diagnostics. The second uses troubleshooting flowcharts and
tables to isolate the problem. In many cases, the internal diagnostics will help you to
locate the source of the problem quickly. Use these diagnostics first. If the diagnostics
do not locate the source of the problem, refer to Section 4.2 Troubleshooting.

4.1 DIAGNOSTICS
The scanner has internal diagnostics to help you determine the cause of operational
problems. Some of the diagnostics function with the scanner online, while others are
part of a separate offline diagnostics feature.

4.1.1 Online diagnostics

Determine operational problems by observing the display panel and check the LED.
With the scanner online and operating normally, the LED is on. Other LED indications
are described in the following table.

Double-colored Double-colored LCD State

LED – Green Light LED – Red Light
Short Blinking Off Show massage Power on
“Initializing” diagnostics
Off Blinking Refer to table 4-2 Group Error

Table 4.1 Online diagnostics

4-1
4.1.2 Offline diagnostics

To run the offline diagnostics, and turn the power back on. When you first turn the
scanner back on, the LED light will blink, indicating that the diagnostics are in
progress. Observe the front panel LED closely. In a short time, the LED indicates the
results of the offline diagnostics as explained in the table below.

Double-colored LED – LCD Error indication

Green Light
OFF “Error code 2013 Group 2 error (Paper Jam Error )
ADF paper jam”
OFF “Error code 2014 Group 3 error (Cover Open Error )
ADF cover open”

Table 4.2 Offline diagnostics results

To return the scanner to online operation, turn off the scanner and turn the scanner
back on.

4-2
4.1.3 Diagnostic flowcharts

Use the flowcharts that follow to determine the exact problem when either the online
or offline diagnostics indicate a group error. Refer to Chapter 4 for parts replacement.

4.1.3.1 Group 2 error flowchart (paper in paper tray)

This flowchart applies when the LED is off and LCD shows Error code 2013 with the
scanner online, and there is paper in the ADF paper tray.

Group 2 Error

Open cover, then remove the papers

from input tray, and wait for 3
seconds than close the cover.

No Yes
Scanner is ready ?

OK
No Yes
Error code 2013 ?

Refer to the result Check the paper detect

in Table 4.2 sensor, paper scan
sensor, and wheel paper
jam sensor if they work,
and replace them, if they
are broken.

4-3
4.1.3.2 Group 3 error flowchart (no paper in paper tray)

This flowchart applies when the Green light LED is off and the LCD shows Error
code 2014 with the scanner online, and there is no paper in the paper tray.

Group 3 Error

Open cover, then close the

cover

No Yes
Check Green light LED
on? OK

Refer to the Place a piece of paper

Result in Table into ADF Input Paper
4.2 Tray and waits for 3 secs.

4-4
4.2 TROUBLESHOOTING

Refer first to the applicable troubleshooting flowchart in the following three sections. The
flowcharts refer you to the appropriate table for detailed troubleshooting.

4.2.1 Flowcharts

This section provides the following troubleshooting flowcharts:

 Troubleshooting from power on to scanner ready

 Online troubleshooting

4-5
4.2.1.1 Troubleshooting flowchart: power on to scanner ready.

Troubleshooting From Power on

Power No
See Table 4.3
LED on

Yes

Face down light check

Face up light check

Warming-up Check

(Green LED Blinking)

No
Warming-
up Finish?

Yes
Wait for command
from host
(Green LED on)

4-6
4.2.1.2 Troubleshooting flowchart: online operation

Online Troubleshooting (ADF mode)

Frequent Yes
See Table 4.9
Paper Jam?

No

Frequent Yes
See Table 4.10
double feed

No

Large skew Yes

See Table 4.10
volume?

No

Yes
Large jitter See Table 4.6

No

Reading Yes
position See Table 4.7
deviation?

No

Image Yes See Table 4.8

unclear

No

Strange Yes See Table 4.11

sound
generated?

No
End

4-7
4.2.2 Tables

The tables in this section provide detailed troubleshooting information.

4.2.2.1 The Power LED does not go on

Cause Relevant Unit Check Method Maintenance

Method
Unplugged from outlet None Visual check Insert the AC plug
into the outlet.
AC power unplugged None Visual check Insert the AC cable
at unit into unit.
Power switch is OFF None Visual check Turn the power
switch on.
AC voltage failure None AC outlet voltage None
check
Power unit AC input None Visual check Connect the
connector connector.
disconnected
Power switch None Visual check Connect the
connector connector.
disconnected
Power unit-main PCBA None Visual check Connect the
connection failure connector.
Power unit output Power unit Output voltage Replace the power
voltage failure (+24V) check unit
PCBA Failure -main control Tester check Remove the cause
PCBA (+24V, GND) or replace the
-LED board PCBA.
LED board-main PCBA None Visual check Connect the
connection failure connector

Table 4.3

*: Check method explains how to check the failed item.

The visual check can be made by physically observing the part or observing the
offline test display on the front panel. The tester check is made by checking the
voltage levels of the relevant units.

4-8
4.2.2.2 Reading is not performed

Cause Relevant Check Maintenance Method

Unit Method
cover open cover Visual check Close the cover.

Table 4.4

4.2.2.3 Image does not appear

Cause Relevant Check Maintenance

Unit Method Method
cover open cover Visual check Close the cover
Power supply- None Visual check Connect the
main control connector.
board
connection
failure
Power supply Power supply Tester check Replace the power
fails. (+24V, GND) supply.
Lamp failure Lamp Visual check Replace the lamp.
Power Board Power Board Visual check Replace the Power
failure Board.
CCD board- None Visual check Connect the
main control connector.
board
connection
failure
CCD board CCD Board Visual check Replace the optical
fails. unit.

Table 4.5

4-9
4.2.2.4 Large jitter

Cause Relevant Check Method Maintenance

Unit Method
Power supply- None Visual check Connect the
main control connector.
board connection
failure
Power supply fails Power Tester check Replace the power
supply (+24V, GND) supply.
Motor-main None Visual check Connect the
control PCBA connector.
connection failure
Motor failure Motor Visual check Replace the motor.

Table 4.6

4.2.2.5 Reading position deviation

Cause Relevant Unit Check Method Maintenance

Method
Power supply-main None Visual check Connect the
control board connector.
connection failure
Power supply fails Power supply Tester check Replace the
(+24V, GND) power supply.
Motor- main control None Visual check Connect the
PCBA connection connector.
failure
Motor failure Motor Visual check Replace the
motor
IR sensor board- main None Visual check Connect the
control PCBA cable connector
failure
IR sensor board- main Sensor board- Tester or visual Replace the IR
control PCBA cable main control check sensor cable
failure PCBA cable
IR sensor board Sensor board Tester check Replace the
failure PCBA.

Table 4.7

4-10
4.2.2.6 Image unclear

Cause Relevant Unit Check Method Maintenance Method

Lamp too dark Lamp Visual check Replace with a new
lamp.
Dirt on Calibration Visual check Clean the glass with
calibration reference plate isopropyl alcohol.
reference plate
Dirt on the Mirrors Visual check Clean the mirrors with
mirrors a blower
Dirt on the lens Lens Visual check Clean the lens with a
blower

Table 4.8

4.2.2.7 Frequent paper jam

Cause Relevant Check Maintenance Method

Unit Method
Paper setting Operation Is the paper Teach users to properly
failure error correctly set in position the paper.
the paper
chute?
Paper failure operation Is the None
error specified
paper used?
Pad assembly Pad assembly Check the pad Replace the pad assembly/
failure assembly if it touch spring unit.
has been worn
out.
Wheel jam Function fail The paper Replace the wheel jam
sensor can’t be fed sensor assembly if
function failure into scanner, necessary.
but LCD
shows “Error
code 2013
ADF paper
jam”.

Table 4.9

4-11
4.2.2.8 Frequent double feed and skew

Cause Relevant Check Maintenance Method

Unit Method
Paper setting Operation Is the paper Teach users to properly
failure error correctly set in position the paper
the paper
chute?
Paper failure Operation Is the None
error specified
paper used
Pad assembly Pad assembly Check the pad Replace the pad
failure assembly for assembly/ touch spring
wear and tear. unit.
Ultrasonic Function fail Retry the None
function failure ultrasonic
setup or
replace the
ultrasonic
receiver
board.

Table 4.10

4.2.2.9 Strange sound generated

Cause Relevant Check Method Maintenance

Unit Method
Paper setting failure Operation Is the paper Teach users to
error correctly set in the properly
ADF Input Tray? position the
paper
paper failure Operation Is the specified None
error paper used?
Motor noise Assembly Is the motor None
error correctly assembled
on the metal plate?

Table 4.11

4-12
5. Cleaning the Scanner

Cleaning the ADF

Cleaning the Glass

5.1 Cleaning the ADF

From time to time, the reverse roller and the feeding rollers may be contaminated with ink,
toner particles, or paper dust. In this case, the paper may not be fed smoothly. Please follow the
following steps to clean the Reverse roller and the Feeding Rollers to ensure the best of the
scanner.

The Cleaning Steps:

1. Soak a clean cloth with some isopropyl alcohol (95%).

2. Press the ADF Release button and open the front door.

5-1
3. Wipe the feeding rollers until they are cleaned.

4. Press both sides of the Cover of the ADF reverse roller and pull the cover down.

5-2
5. Press and wipe the rollers one by one. Rotate the roller until the surfaces are completely
cleaned.

5.2 Cleaning the ADF Glass

1. Press the ADF release button. Open the front door.

2. Wet a clean cloth with some isopropyl alcohol. (95%)
3. Wipe the glass as illustrated below by moving the swab from side to side to rid the dust or dirt.

5-3
6. DISASSEMBLY

Procedure for Disassembly and Reassembly

6.1 PROCEDURE FOR DISASSEMBLY AND REASSEMBLY

6.1.1 Notes on disassembly

(1) Clean the disassembly and assembly location.

(2) Disconnect the power cable and remove the AC plug from the outlet before
disassembly and assembly.
(3) Follow the disassembly and assembly procedures. Never loosen the screws of parts
that must not be disassembled.
(4) Store the disassembled parts in a clean place to avoid loss.
(5) After replacement, check the contacts and spare part mounting.
(6) Assemble the parts in reverse order of disassembly procedure.

6-1
6.1.2 Removing the Output Tray

1. Release the right tab of the output tray inwardly as illustrated to release the output tray from
the main unit as indicated.

2. The output tray is removed.

Output Tray

6-2
6.1.3 Removing the Input Tray

1. Remove the Output Tray as described in the preceding section 6.1.2.

2. Press the ADF Release button and open the front cover.

6-3
3. Push the two outer tabs on both sides of the input tray inwardly, as shown below:

6-4
4. The input tray is removed.

Input Tray

6-5
6.1.4 Removing the Reverse Roller

1. Remove the Input Tray as described in the preceding section 6.1.3.

2. Press both sides of the reverse roller cover, as shown below:

3. Pull the cover down, as shown below:

6-6
4. Lift the right end of the reverse roller and remove it from the notch as shown.

Reverse Roller

6-7
6.1.5 Removing the Reverse Roller Cover

1. Remove the reverse roller as described in the preceding section 6.1.4.

2. Push the right side of the reverse roller cover inwardly, and remove the reverse roller cover,
as shown below:

Reverse Roller
Cover

6-8
6.1.6 Removing the Front Cover

1. Remove the reverse roller cover as described in the preceding section 6.1.4.
2. Remove 2 fixing screws on the upper base, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type:TAP-2, 3x10 / PN: 077-1010-0)

3. Detach 3 adjoining hooks from their slots on the front cover with a flat screw driver as shown.

6-9
4. Lift the front cover to temporarily detach it from the scanner as shown.

5. Disconnect the cable of the UI board to remove the front cover.

(Tip: Unlock the black cable connector switch, and remove the cable.)

6-10
 Front Cover

Unlocking Connector Switch:

Open the connector switch by lifting the switch up, as shown below:

Remove the cable that is fixed on the connector switch, as shown below:

6-11
6.1.7 Removing the UI Board

1. Remove the Front Cover as described in the preceding section 6.1.6.

2. Loosen 2 fixing screws on the UI board to remove the UI board, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: TS3x8 / PN: 077-8023-0)

Warning:
In case the buttons on the UI board may be lost, be sure to place the UI board with the buttons (5
pcs) facing up on a flat surface.

6-12
 UI Board

Buttons

Reassembling:
For correct cable connection of the UI board, please refer to the drawing described in the
preceding section 3.2.2.

6-13
6.1.8 Removing the Top Cover and Bottom Cover

1. Remove 2 fixing screws on the top cover, as indicated below:

Top Cover

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, 3x10 / PN: 077-1010-0)

2. Remove the top cover from the scanner unit.

Top Cover

6-14
3. Remove 2 fixing screws on the bottom cover, as indicated below:

Bottom Cover

(Torque：6±0.5Kgf.cm / Screw Type: M3x6 / PN: 077-0603-0)

4. Lift the bottom cover to remove the bottom cover from the bottom base.

6-15
 Bottom Cover

6-16
6.1.9 Removing the Left/Right Covers

1. Remove the front cover as described in the preceding section 6.1.6.

2. Remove the top cover and bottom cover as described in the preceding section 6.1.8.
3. Lift the upper base from the bottom base, as shown below:

4. Push the left cover to the left, and remove it.

6-17
5. Push the right cover to the right, and remove it.

Left/Right Covers

6-18
6.1.10 Removing the Upper Base and Bottom Base

1. Remove the Left/Right Covers as described in the preceding section 6.1.9.

2. Disconnect the 2 cables from the main board.
(Tip: Unlock the black cable connector switch, and remove the cable.)

3. Lift the upper base from the bottom base.

6-19
4. Remove 2 fixing screws on the main board to detach the upper base from the bottom base, as
indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: M3x6 / PN: 077-0603-0)

Bottom Base

Upper Base

6-20
Reassembling:
While installing the upper base to the bottom base, align the 2 pins of the upper base with the 2
holes on the bottom base, and then install the upper base firmly to the bottom base.

2 pins on Upper Base

2 holes on
Bottom Base

6-21
6.1.11 Removing the Glass Assembly from Upper Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Press the 2 latches outward on both sides of the glass assembly, as shown below:
3. Remove the glass assembly from the upper base.

Glass Assembly
(Upper Base)

6-22
6.1.12 Removing the Springs from Upper Base

1. Remove the Glass Assembly as described in the preceding section 6.1.11.

2. Remove 2 springs from the upper base.

Springs

6-23
6.1.13 Removing the LED Light Bar from Upper Base

1. Remove the Springs as described in the preceding section 6.1.12.

2. Remove 2 fixing screws on the LED light bar, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, 3x10 / PN: 077-1010-0)

3. Lift the LED light bar, as indicated below:

6-24
4. Disconnect the cable from the LED light bar to remove the LED light bar.

LED Light Bar

(Upper Base)

6-25
6.1.14 Removing the Gear from Upper Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10..
2. Press the hook inwardly, and remove the gear from the upper base, as shown below:

Gear

6-26
6.1.15 Removing the CCD Assembly from Upper Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10..
2. Remove the fixing screw on the CCD assembly, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, 3x10 / PN: 077-1010-0)

3. Remove the CCD assembly from the upper base, as indicated below:

6-27
 CCD Assembly
(Upper Base)

Reassembling:

1. While connecting the flat cable back to the CCD board, tear off the back of the double-sided
tape, and then follow the following graphs to fold the flat cable.

Fold the flat cable in

this way.

The back of the double-

sided tape is torn off.

6-28
2. While connecting the cable of the CCD assembly (Upper Base), please refer to the cable
connection drawing described in the preceding section 3.2.2.

6-29
6.1.16 Removing the Ultrasonic Transmitter from the Upper Base

1. Remove the CCD Assembly as described in the preceding section 6.1.15.

2. Remove the fixing screw on the ultrasonic transmitter, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: M3x8 / PN: 077-8023-0)

3. Disconnect the cable from the ultrasonic transmitter to remove the ultrasonic transmitter, as
indicated below: (Tip: Unlock the black cable connector switch, and remove the cable.)

Ultrasonic
Transmitter

Reassembling:
While connecting the cable of the ultrasonic transmitter, please refer to the cable connection
drawing described in the preceding section 3.2.2.

6-30
6.1.17 Removing Sensor board from Upper Base

1. Remove the Ultrasonic Transmitter as described in the preceding section 6.1.16.

2. Remove the fixing screw on the sensor board from the upper base, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: M3x8 / PN: 077-8023-0)

3. Disconnect 3 cables from the sensor board to remove the sensor board.
(Tip: Unlock the black cable connector switch, and remove the cable.)

Sensor board

6-31
Reassembling:

1. While connecting the flat cable back to the sensor board, fold the flat cable upward, as shown
below:

Fold the flat cable upward.

2. While connecting the cable of the sensor board, please refer to the cable connection drawing
described in the preceding section 3.2.2.

6-32
6.1.18 Removing the Conductive Brush

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Tear off the conductive brush along the upper base.

Conductive Brush

Reassembling:
1. Once the conductive brush has been removed, it can not be reused. Please prepare a
replacement to stick it on the upper base.
2. When the conductive brush is removed, there is some glue remaining on the upper base.
Strip the remaining glue with a soft cloth wet with some isopropyl alcohol (95%).
3. After the isopropyl alcohol has been vaporized, align a new conductive brush with the red
dash line, and stick it along the slot from the left to the right as indicated below:

Conductive Brush

6-33
6.1.19 Removing the Idle Roller/Metal Cover/Spring from the Upper Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Remove the 4 fixing screws on the metal cover from the upper base, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: M3x8 / PN: 077-8023-0)

3. Remove the metal cover from the upper base, as indicated below:

6-34
 Metal Cover

4. Remove the spring from the upper base, as indicated below:

5. Remove the 3 idle rollers from the slot in the upper base, as indicated below:

6-35
 Idle Roller

6-36
6.1.20 Removing the Idle Roller/Metal Cover/Spring /Jam Sensor from the Upper
Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Remove the 3 fixing screws on the metal cover from the upper base, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: M3x8 / PN: 077-8023-0)

Metal Cover

6-37
3. Remove the spring from the upper base, as indicated below:

4. Remove the fixing screw on the upper base, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: M3x8 / PN: 077-8023-0)

6-38
5. Remove the jam sensor on the upper base, as indicated below:

Jam Sensor

6-39
6. Remove the 3 idle rollers from the slot in the upper base, as indicated below:

Idle Rollers

6-40
6.1.21 Removing the Plastic Hooks from the Upper Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Remove the plastic hook from the one side of the upper base with a flat screw driver inserted
to the inside of the washer, as indicated below:

3. Remove the other plastic hook from the other side of the upper base, as indicated below:

Plastic Hook

Washer

6-41
6.1.22 Removing the Latch Hook from the Upper Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Remove the 2 fixing screws on the shaft from the upper base, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: M3x6.5 / PN: 077-0636-0)

3. Push in the left end of the shaft a little bit, as shown below:

6-42
4. Pull out the shaft from its right end to let the latch hook and its spring fall off, as shown below:

Latch Hook and Spring are falling off.

Spring
Latch Hook

Shaft

6-43
6.1.23 Removing the Paper-in Sensor from the Upper Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Remove the paper-in sensor cable along the slot, as shown below:

3. Remove the paper-in sensor together with its cable from the slot, as shown below:

Paper-in Sensor

Reassembling:
For correct cable connection of the paper-in sensor, please refer to the drawing described in the
preceding section 3.2.2, Cable Connection.

6-44
Reassembling:

While installing the paper-in sensor back to the upper base, be sure to insert the paper-in sensor
cable (indicated as a blue line) into the narrow slot in the upper base, as shown below:

6-45
6.1.24 Removing the Short Shaft from the Upper Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Remove the short shaft from the hole on the upper base, as shown below:

Short Shaft

6-46
6.1.25 Removing the Roller Holder and Spring from the Upper Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Pull out the tab until the roller holder releases from the upper base, as shown below:

6-47
3. Remove the roller holder from the upper base, as shown below:

Roller Holder

6-48
4. Push the spring to the right, and remove the spring from the slot on the upper base, as shown
below:

Spring

6-49
6.1.26 Removing the Top Cover from the Bottom Base

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Have the surface of the top cover convex by pressing the 2 sides of the top cover outward,
and remove the top cover, as shown below:

Top Cover

6-50
6.1.27 Removing the Long Spring from the Bottom Base

1. Remove the Top Cover as described in the preceding section 6.1.8.

2. Remove the long spring along the slot from the bottom base, as shown below:

Long Spring

6-51
Reassembling:

While installing the long spring back to the bottom base, insert the long spring into the narrow slot
with its 2 ends into the 2 slots for the top cover, as shown below:
Be sure the protruding part (the blue thing enlarged) of the long spring is kept into place.

Insert 2 ends into

for the top cover.

6-52
6.1.28 Removing the Roller Cover from the Bottom Base

1. Remove the Upper base and the Bottom Base as described in the preceding section 6.1.10.
2. Pull out the center of the roller cover to open it.

3. Have the surface of the roller cover convex by pressing two sides of the roller cover outward,
and remove the roller cover, as shown below:

6-53
 Roller Cover

6-54
6.1.29 Removing the Pick-up Roller and ADF Roller from the Bottom Base

1. Remove the Input Tray as described in the preceding section 6.1.3.

2. Pull the center of the roller cover to open it.

3. Move the tab of the ADF roller UP as indicated.

6-55
4. Detach the right end of the ADF roller from the scanner and remove the ADF roller.

5. Hold the right end of the pick-up roller to detach it from the slot.

6-56
 ADF Roller

Pick-up Roller

Reassembling:

1. Before installing the pick-up roller back to the bottom base, be sure to lubricate the areas
(indicated in yellow) with MS-54 oil as illustrated.

2. While installing the ADF roller back to the bottom base, mount the copper sleeve at one end
of the ADF roller to the clamp first.

Copper Sleeve Pick-up Roller

ADF Roller

6-57
6.1.30 Removing the Shaft Mount from the Bottom Base

1. Remove the Pick-up Roller and ADF Roller as described in the preceding section 6.1.29.
2. Remove the 2 fixing screws on the shaft mount from the bottom base, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, 3x10 / PN: 077-1010-0)

3. Lift and remove the shaft mount from the bottom base, as shown below:

6-58
 Shaft Mount

6-59
6.1.31 Removing the Glass Assembly from the Bottom Base

1. Remove the Input Tray as described in the preceding section 6.1.3.

2. Remove the 4 fixing screws on the glass assembly from the bottom base, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: +B-H, TAP-2, M3x8 / PN: 077-0802-0)

3. Remove the glass assembly from the bottom base, as indicated below:

6-60
 Glass Assembly
(Bottom Base)

6-61
6.1.32 Removing the Belt from the Bottom Base

1. Remove the Left/Right Covers as described in the preceding section 6.1.9.

2. Loosen the 2 fixing screws on the plate from the bottom base, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, M3x8 / PN: 077-1010-0)

3. Remove the short belt from the 2 gears as indicated below:

6-62
 Short Belt

4. Loosen the fixing screw on the plate from the bottom base, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, M3x8 / PN: 077-1010-0)

5. Remove the long belt from the 3 gears as indicated below:

6-63
 Long Belt

6. Remove the fixing screw on the plate from the bottom base, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, 3x10 / PN: 077-1010-0)

6-64
7. Release the spring on the plate by pushing out the spring hook, as shown below:

Plate with the Idle

Spring Pulley

6-65
Reassembling:

1. Install the belt to the pulleys and gears with the smooth side facing upward, as shown.

Smooth side
facing upward

2. Plug one end of the spring hook into the bottom base, elongate the other end to touch the
metal plate, and adjust the plate to an appropriate tightness

Plate

The spring hook is plugged into

the bottom base.
The spring hook is elongated to
hook the plate.

6-66
6.1.33 Removing the Feeding Rollers from the Bottom Base

1. Remove the Glass Assembly as described in the preceding section 6.1.11.

2. Rotate the right end of the feeding roller 90 degrees clockwise from the bottom base, as
indicated below:

6-67
3. Remove the feeding roller from the bottom base, as indicated below:

4. Rotate the left end of the other feeding roller 90 degrees clockwise from the bottom base, as
indicated below:

6-68
5. Remove the other feeding roller from the bottom base, as indicated below:

Feeding Rollers

6-69
6.1.34 Removing the LED Light Bar from the Bottom Base

1. Remove the Feeding Rollers as described in the preceding section 6.1.33.

2. Remove 2 fixing screws on the LED light bar, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, 3x10 / PN: 077-1010-0)

3. Disconnect the cable from the LED light bar to remove the LED light bar.

LED Light Bar

(Bottom Base)

6-70
6.1.35 Removing the Main Board

1. Remove the Upper base and Bottom Base as described in the preceding section 6.1.10.
2. Remove 2 fixing screws on the main board, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: +R-H, M3x6 / PN: 077-0603-0)

3. Disconnect 7 cables from the main board to remove the main board.
(Tip for Connector Switch: Unlock the black cable connector switch, and remove the cable.)

6-71
 Main Board

Reassembling:
1. While connecting the main board, have the 2 flat cables from the 2 CCD assemblies
respectively through the 2 EMI cores, and then connect them to the main board, as shown
below:

Make 2 flat
cables pass
through the 2
EMI cores
respectively

2. While connecting the cable of the main board, please refer to the drawing described in the
preceding section 3.2.2, Cable Connection.

6-72
6.1.36 Removing the Bottom Cover

1. Remove the Left/Right Covers as described in the preceding section 6.1.9.

2. Remove 3 fixing screws on the right side of the bottom base, as indicated below:

a：(Torque：6±0.5Kgf.cm / Screw Type: +R-H, M3x6 / PN: 077-0603-0)

b：(Torque：6±0.5Kgf.cm / Screw Type: +P-H, M3x10 / PN: 077-1001-0)

3. Remove the bush on the right side of the bottom base, as indicated below:

6-73
 Bush

4. Remove the bottom cover from the bottom base, as shown below:

Bottom Cover

6-74
6.1.37 Removing the CCD Assembly from the Bottom Base

1. Remove the Bottom Cover as described in the preceding section 6.1.8.

2. Remove the fixing screw on the CCD assembly, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, 3x10 / PN: 077-1010-0)

3. Remove the CCD assembly from the bottom base, as indicated below:

6-75
 CCD Assembly
(Bottom Base)

Reassembling:
While connecting the cable of the CCD assembly (Bottom Base), please refer to the drawing as
described in the preceding section 3.2.2, Cable Connection.

6-76
6.1.38 Removing the Ultrasonic Receiver from the Bottom Base

1. Remove the CCD Assembly as described in the preceding section 6.1.15.

2. Remove 2 fixing screws on the ultrasonic receiver, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: +B-H, TAP-2, M3x8 / PN: 077-0802-0)

3. Remove the ultrasonic receiver from the bottom base.

Ultrasonic Receiver

Reassembling:
While connecting the cable of the ultrasonic receiver, please refer to the cable connection drawing
described in the preceding section 3.2.2.

6-77
6.1.39 Removing the Motor Assembly from the Bottom Base

1. Remove the Left/Right Covers as described in the preceding section 6.1.9.

2. Remove 2 fixing screws on the plate, as indicated below:

(Torque：8±0.5Kgf.cm / Screw Type: +B-H, TAP-2, 3x10 / PN: 077-1010-0)

3. Remove the gear, and the motor assembly, as indicated below:

6-78
 Motor Assembly

Reassembling:
Before connecting the motor cable to the main board, wind the motor cable for a few loops as
shown:

Wind the motor cable for

a few loops

6-79
6.1.40 Removing the Motor from the Bottom Base

1. Remove the Left/Right Covers as described in the preceding section 6.1.9.

2. Remove 2 fixing screws on the motor bottom cover, as indicated below:

(Torque：6±0.5Kgf.cm / Screw Type: +R-H, M3x6 / PN: 077-0603-0)

3. Remove the motor from the bottom base, as shown below:

6-80
 Motor

6-81
6.1.41 Removing the Input Tray Hinges from the Bottom Base

1. Remove the Left/Right Covers as described in the preceding section 6.1.9.

2. Hold and remove 2 input tray hinges on the 2 upper sides of the bottom base, as indicated
below:

Input Tray Hinges

6-82
6.1.42 Checking Conductivity After Replacement of Metal Parts

Check conductivity with a multi-meter for metal parts such as ADF Roller, Feeding Roller and ADF
Pad after replacement:

1. Turn on a multi-meter and connect probes (if necessary). The negative probe is black and the
positive will be red. Set the multi-meter to conductivity (tone).

2. Use the probes to check conductivity by placing the positive (red) probe to the bottom cover,
and the negative (black) one to the ADF rollers or the metal part on the roller cover as shown.

Place the red probe here

Bottom
Cover

6-83
 Pickup
Roller

ADF Roller

Metal Part on Roller

Cover

6-84
3. If there is conductivity, the multi-meter should make a tone.

4. Turn the meter off when not in use and store probes lest they may be damaged.

6-85