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Air Hammer & Pneumatic Vibrator

APPLICATION

INTRODUCTION WORKING PRINCIPLE

In automatic factories, there are different piping Vibration is created by the high centrifugal force of
systems, conveyors, weighing arrangements, life the circulating steel roller, which runs on a steel
testing equipments, and dust collectors for ring at very high frequency.
production process.
Material characteristic(moisture, S.G., size..) and MERIT OF VIBRATORS
equipment design (shape, layout...) are usually the
causes of medium accumulation in the pipes and The body of pneumatic vibrator is made of
tanks. strengthened aluminum alloy. It is simple structured
By applying pneumatic vibrators in the problem small size vibrator with strong vibrating force. The
area, it will provide the best solution. Pneumatic vibrator is responsive for sudden activation /
vibrators will shake off the clogged or attached deactivation, which eliminates the damage of the
material and eliminate friction during automatic
equipments to the minimum level.
production.
The vibrator is forced by compressed air. It is easily
operated without spark. The working principle does
not cause sparks, which can be applied in
hazardous, humid or other severe environment.
Power force, frequency and amplitude can be
adjusted while operating.

MODERATE TYPE

Air
Model hammer Piston vibrator Pneumatic vibrator
BVP10000-01 BVP10000-00 BVK BVR BVT
Application BAH
Strike Cushion BALL ROLLER TURBINE
Get rid of blockage

Pipe accumulation

Derust piping
Vibrating
delivery sieving
Arrangement &
Conveyance
Filling & Packing
Defoaming
while filling
Concrete injection
Sand compacted
while molding
Static electricity
coating
Life testing

Excellent Fair

1
BVP SERIES PISTON VIBRATOR (AIR CUSHIONED MODEL)

FEATURES
1. Highly strengthened aluminum body.
2. Low frequency vibration is the best solution to Bridge-break.
3. Frequency and amplitude of vibration can be adjusted as required.
4. Sudden activation and deactivation.

Air cushioned type, low noise character. It is a good solution to shake

off attachment on the tank wall and for application that requires
quietness. Also, it can be designed to apply on vibrating separator,
and conveyer.

WORKING PRINCIPLE
There are tubes located in both end of cylinder. Air is compressed into the
tube to push piston from one side to the other side. Vibration power is
arose by the back and forth movement of piston in the body. Air cushion at Temperature: -40~100BC
Noise level range: 80-115 dBA
both ends will keep piston away from striking onto the body. Hence, the
piston will not produce noise.

NEW/OLD MODEL NO.

COMPARISON TABLE
T T Old Model No. New Model No.
Solenoid Solenoid
valve valve
Piston BVP-30C BVP10000-0030
BVP-40C BVP10000-0040
BVP-60C BVP10000-0060

(1) Air is compressed into the body (2) Compressed air will push the
to push piston move downward. piston back from the bottom.
Air in the bottom side will be The movement repeats.
exhausted by the outlet hole.

A IN
Unit= mm
OUT
Model No. A fB fC D fH IN OUT

BVP10000-0030 138 80 60 12 9 1/8" PF 1/8" PF

D
BVP10000-0040 166 100 75 16 11 1/4" PF 1/4" PF H
C
BVP10000-0060 208 140 105 16 15 1/4" PF 1/4" PF
B

FREQUENCY ( V.P.M. ) FORCE ( N ) AIR

WEIGHT
Model No. CONSUMPTION
(g)
2kg/cm2 4kg/cm2 6kg/cm2 2kg/cm2 4kg/cm2 6kg/cm2

BVP10000-0030 1765 2308 2857 195 380 560 230 0.9 kg

BVP10000-0040 1333 1677 1875 275 531 715 249 1.9 kg

BVP10000-0060 1000 1200 1340 404 780 1030 269 4.5 kg

2
BVP SERIES PISTON VIBRATOR (IMPACT MODEL)

FEATURES
1. Highly strengthened aluminum body.
2. Low frequency/ continuous impact model, sudden activation/ deactivation.
3. Frequency and amplitude of impact can be adjusted as required.
4. Direct impact onto target object to produce the optimum vibration feedback.

Direct impact of piston impact type can get rid of rust and material
attachment inside the pipes, and low S.G, high moisture material, and
material built-up in the tank.

WORKING PRINCIPLE
There are air- breathing tubes located in both end side of cylinder.
Air will be compressed in to push piston from one side to the other side.
Vibration is arose by the back and forth movement of the piston in the body. Temperature: -40~100BC
Noise level range: 80-115 dBA
Air cushion at top end will keep piston away from striking onto the body.
On the other hand, piston will strike directly on the bottom of the body to
produce strong impact. NEW/OLD MODEL NO.
COMPARISON TABLE
Old Model No. New Model No.

T T BVP-30S BVP10000-0130
Solenoid Solenoid
valve valve
BVP-40S BVP10000-0140
Piston
BVP-60S BVP10000-0160

(1) Compressed air via top air- (2) Compressed air via down
breathing tube pushes piston air-breathing tube pushes
moving downward. Air in the bottom piston moving upward. The
will be exhausted via outlet hole. movement repeats from step (1) A IN
OUT
Unit= mm
Model No. A fB fC D fH IN OUT

BVP10000-0130 138 80 60 12 9 1/8" PF 1/8" PF

D
BVP10000-0140 166 100 75 16 11 1/4" PF 1/4" PF H
C
BVP10000-0160 208 140 105 16 15 1/4" PF 1/4" PF B

FREQUENCY ( V.P.M. ) FORCE ( N ) AIR

WEIGHT
Model No. CONSUMPTION
2 2 2 2 2 2
(g)
2kg/cm 4kg/cm 6kg/cm 2kg/cm 4kg/cm 6kg/cm

BVP10000-0130 1900 2800 3500 3600 5400 6200 250 1.0 kg

BVP10000-0140 1700 2400 3000 6450 8750 9400 270 2.1 kg

BVP10000-0160 1200 1800 1900 6900 12850 13850 300 4.8 kg

3
BAH SERIES SINGLE IMPACTING TYPE

FEATURES
1. One impact wave per one shot.
2. Highly strengthened aluminum structure.
3. Impact force and interval timing can be set by request.
4. Extended magnetic strength to increase piston impact power.

The single impact model of Air Hammer imparts on one specific target
sport on limited target.
Air Hammer impact will not separate water out of humid mixtures.
It is often applied onto pipe or elbow clean and tank filled with
humidity or small S.G. Material.

WORKING PRINCIPLE
There is a powerful magnet inside the air hammer. As the inlet air pressure is
Temperature: -40~100BC
higher than magnetic force, the hammer and magnet will separate and Noise level range: 80-115 dBA
cause strong impact power. Spring will bring hammer back to the initial position
automatically after the impact.
By doing so, the air pressure will be released and the strength of air pressure will be delivered to
target impact container. It will help to smooth the flow and prevent accumulation inside the container.
(1) The hammer is tightly attached to (2) The hammer instantly drops down
magnetic anchor plate when air when air pressure overcomes the
pressure is smaller than magnetic strength of Magnet to cause a
power. downward impact.
Inhale/ exhale

Solenoid valve Solenoid valve

T T

Anchor Plate
Inhale
Exhale
Magnet
Magnetic hammer

Pedestal Pedestal
Pedestal
Spring

NEW/OLD MODEL NO.

COMPARISON TABLE
Unit= mm
Model No. A fB fC D fH IN OUT Old Model No. New Model No.
BAH10000-30A 138 80 60 12 9 1/4" PT 1/8" PT BAH-30 BAH10000-30A
BAH10000-40A 166 100 75 16 11 1/4" PT 1/8" PT BAH-40 BAH10000-40A
BAH10000-60A 208 140 105 16 15 1/4" PT 1/8" PT BAH-60 BAH10000-60A
BAH10000-80A 269 172 140 24 19 3/8" PT 1/4" PT BAH-80 BAH10000-80A

USEFUL AIR WEIGHT IN

Model No. FORCE
PRESSURE CONSUMPTION (g)

BAH10000-30A 3~6 kg/cm2 1.0 kg.m/s 0.028 l/e.t. 1.1kg

BAH10000-40A 3~6 kg/cm2 2.8 kg.m/s 0.082 l/e.t. 1.8kg

A
2
BAH10000-60A 4~7 kg/cm 7.4 kg.m/s 0.228 l/e.t. 4.0kg

2
BAH10000-80A 4~7 kg/cm 12.5 kg.m/s 0.455 l/e.t. 8.4kg D OUT
H
※ /e.t. means the air consumption ( ) per one shot. C
B
4
BVK SERIES PNEUMATIC BALL VIBRATOR

FEATURES
1. Special aluminum alloy, small size, light weight.
2. Fine enclosure protection can be applied in high humidity or dusty
working area.
3. Frequency and amplitude of vibration can be adjusted as required.
4. Low price and durable.

The best choice for bridge-break in thin wall, small tank. This model
can be used in vibrating separater, vibrating conveyor, automatic
component arrangement, electroplating built-up, protection material
packing process, process molding.

WORKING PRINCIPLE
Pneumatic Ball vibrator is equiped with steel ring and ball inside.
It is tightly sealed by plastic side covers. Vibration takes place when Temperature: -40~100BC
internal ball is pushed by compressed air and centrifugal force is produced Noise level range: 75-95 dBA

by ball rotary motion.

NEW/OLD MODEL NO.
COMPARISON TABLE

Solenoid Old Model No. New Model No.

T
valve Steel ring
BVK-10 BVK10000-10
BVK-13 BVK10000-13
Ball BVK-16 BVK10000-16
BVK-20 BVK10000-20
BVK-25 BVK10000-25
Unit= mm BVK-32 BVK10000-32
Model No. A B C D E H IN OUT IN OUT

BVK10000-10 51 86 68 12 20 f7 1/4"PF 1/4"PF

BVK10000-13 24
67 113 90 16 f9 1/4"PF 1/4"PF
BVK10000-16 27
A
BVK10000-20 33
83 128 104 16 f9 1/4"PF 1/4"PF H
BVK10000-25 38
D
BVK10000-32 103 160 130 20 44 f11 3/8"PF 3/8"PF
C
B E

FREQUENCY ( V.P.M. ) FORCE ( N ) AIR

CONSUMPTION WEIGHT
Model No. 2Bar 4Bar 6Bar 2Bar 4Bar 6Bar 2Bar 4Bar 6Bar (g)
29PSI 58PSI 87PSI 29PSI 58PSI 87PSI 29PSI 58PSI 87PSI
BVK10000-10 22,500 28,000 34,000 250 470 710 92 150 200 140

BVK10000-13 15,000 18,500 22,500 320 550 870 94 158 225 260

BVK10000-16 13,000 17,000 19,500 450 800 1,100 122 200 280 300

BVK10000-20 10,500 14,500 16,500 720 1,220 1,720 130 230 340 530

BVK10000-25 9,200 12,200 14,000 930 1,570 2,050 160 290 425 630

BVK10000-32 7,800 9,700 12,500 1,510 2,470 3,210 215 375 570 1150

5
BVR SERIES PNEUMATIC ROLLER VIBRATOR

FEATURES
1. Special aluminum body, small size, light weight
2. Frequency and amplitude of vibration can be adjusted as required
3. The strongest vibration force drove by roller among other same size products

Its high vibration frequency can prevent material jam in pipe delivery,
it can also be applied in bridge-break, concrete injection operation
process.

WORKING PRINCIPLE
Pneumatic roller vibrator is structured with roller and ring with multi nozzles.
It is tightly sealed by plastic side covers. Vibration takes place when roller
is pushed by compressed air and centrifugal force is produced by ball rotary Temperature: -40~100BC
Noise level range: 75-100 dBA
motion.

Ring NEW/OLD MODEL NO.

Cover COMPARISON TABLE
T
Old Model No. New Model No.
Solenoid Roller
valve BVR-50 BVR10000-050
BVR-65 BVR10000-065
BVR-80 BVR10000-080
BVR-100 BVR10000-100

IN

Unit= inch(mm)

Model No. A B C D E H IN

BVR10000-050 51 86 68 12 29 f7 1/8"PF A
H
BVR10000-065 67 113 90 16 37 f9 1/4"PF

f9 D
BVR10000-080 83 128 104 16 42.5 1/4"PF
C
BVR10000-100 103 160 130 20 52 f11 3/8"PF
B E

FREQUENCY ( V.P.M. ) FORCE ( N ) AIR

CONSUMPTION
Model No. 2Bar 4Bar 6Bar 2Bar 4Bar 6Bar 2Bar 4Bar 6Bar WEIGHT
29PSI 58PSI 87PSI 29PSI 58PSI 87PSI 29PSI 58PSI 87PSI (g)
BVR10000-050 25,000 35,000 36,000 1,070 2,920 4,220 100 145 195 240

BVR10000-065 19,000 21,000 26,000 2,730 4,830 6,120 200 300 400 540

BVR10000-080 15,500 18,500 19,000 3,000 6,090 7,450 290 430 570 950

BVR10000-100 11,000 14,000 16,000 3,750 6,750 8,900 370 550 730 1800

6
BVT SERIES PNEUMATIC TURBINE VIBRATOR

FEATURES
1. Special Aluminum body, low noise, high vibration frequency, small
size and light weight.
2. Sudden activation/ deactivation
3. Frequency and amplitude of vibration can be adjusted as required

Best choice in low noise environment. It is usually installed on vibrating

separator, conveyer, automatic arrangement machine, packing machine,
filling machine etc.

WORKING PRINCIPLE
The vibration is produced by centrifugal force of the unbalance weights from
turbine movement. The operation noise is low because the ball bearing
supports turbine running. Temperature: -40~100BC
Noise level range: 60-75 dBA
T

Solenoid
valve
Hole

Cu

IN OUT
R
Unit= inch(mm)
Model No. A B C D E H R
BVT10000-08
51 86 68 12 33 f7 1/8"PF
BVT10000-10 A
H
BVT10000-13
67 113 90 16 42 f9 1/4"PF
BVT10000-16 D
BVT10000-20 C
83 128 104 16 56 f9 1/4"PF
BVT10000-25 B E
BVT10000-30
100 160 130 20 73 f11 3/8"PF
BVT10000-36 NEW/OLD MODEL NO.
COMPARISON TABLE
FREQUENCY ( V.P.M. ) FORCE ( N ) AIR
CONSUMPTION WEIGHT
Model No. 2Bar 4Bar 6Bar 2Bar 4Bar 6Bar 2Bar 4Bar 6Bar Old Model No. New Model No.
(g)
29PSI 58PSI 87PSI 29PSI 58PSI 87PSI 29PSI 58PSI 87PSI
BVT10000-08 36,000 42,000 46,000 990 2,060 2,910 46 80 112 250 BVT-08 BVT10000-08

BVT10000-10 27,500 35,000 37,500 840 1,390 2,400 46 80 112 255 BVT-10 BVT10000-10

BVT10000-13 26,000 30,000 33,000 1,400 2,440 3,730 120 200 290 565 BVT-13 BVT10000-13

BVT10000-16 17,000 21,500 24,000 1,220 2,090 3,160 120 200 290 580 BVT-16 BVT10000-16

BVT10000-20 17,000 20,000 23,000 2,170 4,040 5,520 185 325 455 1090 BVT-20 BVT10000-20

BVT10000-25 12,000 15,500 17,000 2,120 3,510 5,070 185 325 455 1120 BVT-25 BVT10000-25

BVT10000-30 13,000 14,000 16,000 3,380 5,430 7,540 330 530 745 2200 BVT-30 BVT10000-30

BVT10000-36 8,000 10,000 13,000 3,290 5,360 7,190 330 530 745 2300 BVT-36 BVT10000-36

7
ACCUMULATED MATERIAL SOLUTION

Different applications require various tanks. Big amplitude, low frequency piston types are
Customers choose appropriate vibrators to suitable in granule with small S.G. .
meet application demand (tank shape/ material, AB1/AB2/AB3 types are better choices for high
applied material humidity/ S.G./ granule size…). S.G. or material accumulation in filtration
Suitable vibrator will not only prevent obstruction environment.
problem but also avoid the damage of tank wall. It is recommended to use multiple vibrators in
serious clogging situation or big tank surrounding.

Accumulation condition and vibrator installation

According to various clogging situations, the
recommended vibratiors and suitable installation
positions (usually 1/2L or 1/3L) are shown by
below.

L/2

L L L
L/2 L/2
L/3 L/3
L/3

Vibration force calculation EX: Cone tank, R=3.5m, r=2.5m, Tank height H=2m,
Taking accumulation situation into consideration, material S.G=0.8, please calculate the vibration needed
appropriate vibrator will give 0.2~0.4 G accelerated for this tank.
vibration force onto target object.
Sol: Get volume of material first (please refer to fig. on the right
F=0.2~0.4GW, F: Vibration force (N) for formula) .
G: 9.8m/s2 Material Weight (W)=volume(V)*specific gravity(S.G)
W: Material weight (KG) Vibration F=0.2 GW (G=9.8m/s2, W=material weight)

Material weight calculation Cone volume V= 3.14*2/3(3.5*3.5+3.5*0.5+025*0.5)=29.83(m )

3

Material Weight W= 29.83*0.8=23.86=23680(kg)

Vibration F= 0.2*23860*9.8=46765 Newton Force(N)

B A
W: Material weight (KG) H
3 H
V: Chute volume (m )
Specific gravity
r
b a

8
INSTALLATION

Vibration force transmits more efficiently in conical

hopper tank than in rectangular hopper. It is
recommended to install two vibrators for rectangular
hopper application.
1. Vibration force can be transmitted more
efficiently by using U shape steel supporter. It
can help material fall smoothly in the tank or
pipe. It also reduces tank damage.

2. U shape steel or fixer can prevent irregular

movement of vibrators. To avoid possible
damage on the tank wall caused by vibration
force, stitch weld method is suggested. (10mm
space will be required on two ends of U shape
steel)

3. Reinforced board is required between U shape

steel and thin tank wall.

4. Cross installed of U shape steel can increase

vibration field in big hopper tank.

ATTENTION
Vibrator has to be fixed by high tension bolt,
washer, and spring washer. It is suggested to use
security cable if vibrator is installed onto hopper.
10

10

t
30

30

Pedestal t
10

security cable B
(min.2mm)
10

PCD.f C
B
10

Vibrator

fH
fH
10

10

t
30
10

t f H
10

H PCD fC
30

B
C
10

C B

A
t fB
10

f H
10

9
AIR SUPPLY AND LUBRICATION

AIR SUPPLY LUBRICATION

The moisture in the compressed air will erode All vibrators require lubricating oil to smooth the
pipes and accessories, then weaken the vibrator's operation. Low viscosity oil will be injected into cup
performance. Make sure necessary steps are of F.R.L. combination unit to adjust required spread
followed before applying. To fully utilize vibrator oil amount. To aim at specific application
performance, choose appropriate product for requirement, muffler can be applied onto exhaust
different application. tube in outside area to prevent food from pollution.
Or to inject 2~3 drops of edible oil via air inlet
sometimes is an alternative choice. BAH series
don't need lubrication unless they are running
frequently.

TUBING ARRANGEMENT
Muffler can reduce noise and prevent
dust enter the vibrator. The size of tubing should
meet with that of vibration air inlet/ exhaust. In the
meantime, as two vibrators work simultaneously,
length of tubing should be equal after separation.
In the meantime, the cross section of tubing should
be twice of the vibrator.

FR+L
R

A
P

A
P

A
P

AIR TANK

P
A
POWER
110/220VAC
50/60Hz

10
VIBRATOR ACCESSORIES

MUFFLER Muffler is an accessory that decreases MUFFLER

noise when air is exhausted from vibrator. Material: Plastic
Type Model HP411-AIR006A102 HP411-AIR006A202 HP411-AIR006A402
Range of
0~9(900) kgf/cm2 (kpa)
service pressure
Range of service
5~60BC
temperature
Body BRASS
Material Filter
BRASS (60mm)
Element
Orifice mm2 17 42 50 1/8": HP411-AIR006A101
Noise elimination
dB 1 6 13 1/4": HP411-AIR006A201
effect
Connection port (PT) 3/8": HP411-AIR006A401
1/8" 1/4" 3/8"

F.R.L COMBINATION (OPTION PART)

Port Suitable Type
Model Lubricator Regulator Bracket
Size BVK BVR BVT BVP BAH

HP411-AIR008A202 1/4" 10 50 10 30
13 16 65 80 13 16 30 40 40 60
HP411-AIR008A201 1/4"
20 25 20 25 60 80
HP411-AIR008A401 3/8" 32 100 32

NEW/OLD MODEL NO.

QUICK JOINT (OPTION PART) COMPARISON TABLE
Model Pu Tube Size Thread Size Old Model No. New Model No.
HP411-AIR001A202 OD6xID4 PT 1/4" 26-4000 HP411-AIR006A102
HP411-AIR001A201 OD8xID5 PT 1/4" 26-4001 HP411-AIR006A202
HP411-AIR001A402 OD12xID8 PT 3/8" 26-4002 HP411-AIR006A402
AFC-200 HP411-AIR008A202

SOLENOID VALVE (OPTION PART) BFC-200 HP411-AIR008A201

BFC-300 HP411-AIR008A401
Model MP509-1EA1300001 MP509-1EA2300002 SQC 6-02 HP411-AIR001A202
Item
SQC 8-02 HP411-AIR001A201
Fluid Air
SQC12-03 HP411-AIR001A402
Pressure Range 1~7Kgf/cm(100~700Kpa)
Range Of Service SV-6102TB MP509-1EA1300001
0~60BC
Temperature SV-8103 MP509-1EA2300002
Operating Method Pilot Operate
MP509-1EA1300001
Number Of
A B
Positions / Ports 2/3 2/5

Valve Functions Normal Closed

P R 2 2
Orifice 14(0.78) mm (CV) 18(1.0) mm (CV)
MP509-1EA2300002
Manual Button Push And Lock
A
Connections Port RT1/4 PT3/8
Lubrication Lubrication Free Type
R P

11
TROUBLE SHOOTING

Air vibrators are simply structured, which seldom Pay attention to F.R.L. combination unit after long
breaks down. Break-down usually time operation.
arose because of careless installation methods.

Trouble shooting Possible factor Solution

Vibrator cannot run No air supply, or low air supply To check pressure gauge in F.R.L.
when switch on pressure Unit and air compressor, the air pressure should be
2
adjusted to exceed 5 kg/cm value.
Make Sure to turn on the air supply valve and compressor

Solenoid valve not activated. To strip air plug of vibrator away,

make sure whether air exhaust after solenoid valve is
activated

Exhaust plug of vibrator not To remove plastic plug of vibrator

being removed

Installation mistake in AC1 series To make sure air in/outlet installation position is correct.
air inlet hole

HAH can't be operated well due to Soleuoid valve has to be 3/2 ways type, otherwise BAH will
inapproprate soleuoid valve. not be able to exhaust after operating.

Too small Install manifold or too many To enlarge cross section of main tube equal or bigger than
vibration force branches on main tube with sum of manifold or branches tubes.
same cross section size or to install tubings individually

Insufficient air supply, Inappropriate To make sure applied accessories match to required ones,
tube, solenoid valve, F.R.L unit , or the length of tubing should not go beyond 5M.
tubing is too long

Wrong VT exhaust and inlet To check pressure of F.R.L. unit and adjust its value higher
installation

Articles are absorbed by the vibrator To dismantle the vibrator for checking

Objects jam in muffler To check pressure of air supply and adjust it stronger

Vibration noise Screw loosen To tight the screws

U shape steel is not welded well To weld again

Vibrators problem To remove vibrator, then activate it individually.

It has to be repaired, if abnormal condition happened
while running.

Solenoid valve Articles are in solenoid valve To replace solenoid valve

noise

12
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08-BAV-EP, 05/15/2018