NC MANAGEMENT PROCEDURE

INPROCESS REJECTION

No Re-occuring
defective parts

Yes

Stop the
process

Quarantaine the entire

lot/part that was moved to
subsequent operations ( From
the time of prior approval)

Yes
Move ok part to Carry out
next process. segrigation of
Update 100% quarantaine
lot.
production
report.
No

Carry out
rework Yes
procedure & Can it be
update rework rework?
record.

No

Mark the defects on part, Identify

the part with red tag.
Record the details in in-process &
production report.
Keep the part in rejection trolley
immediately after marking

Move the material to rejection

area

Raise the scrap note & scrap the

rejection material.

Identify the corrective actions on

top 5 defects for that month.

Impliment & monitor

effectiveness of the counter
measures.

PREPARED BY : Shobha Shelar

APPROVED BY: Abinash Das

WP/ATP/14(B);(Issue 01,Rev-01)
 NC MANAGEMENT PROCEDURE
INCOMING REJECTION

Fix the QA rejection tag on the

material after inspection.
Update supplier rejection
record.
Move the material to rejection
area & inform to supplier.
check the mtaterial as
per sampling plan &
record the result in
receiving inspection
Can it be
OK report. If material
segrigated found ok paste the
QA accepted sticker &
Not OK handover to store.

keep the materials in

rejection area & Inform to
supplier

Yes
Can it be Raise the deviation request
accepted? note by supplier/ QA.

No

keep the materials in

rejection area & Inform to
supplier..

Raise rejection note send

back rejected materials to
supplier.

Take 8D/Scap for

permanent corrective
action from supplier

Impliment & monitor

effectiveness of the counter
measures.

PREPARED BY : Shobha Shelar

APPROVED BY: Abinash Das

WP/ATP/14(A);(Issue 01,Rev-01)
 NC MANAGEMENT PROCEDURE

FINAL REJECTION

Fix the QA rejection tag on the

material after inspection.
Update production record.
Move the material to rejection area &
inform to quality & supervisor.

Raise the deviation

Yes request note & get it
Can it be
accepted approved by QA
department.

No

Mark the defect on component

& put the defective part in
rejection bin.

Carry out
Yes rework
Can it be procedure &
rework? update rework
record.
No

Mark the defects on part, Identify

the part with red tag.
Record the details final inspection
report.
Keep the part in rejection trolley
immediately after marking

Move the material to rejection

area

Raise the scrap note & scrap

the rejection material.

Identify the corrective actions

on top 5 defects for that
month.

Impliment & monitor

effectiveness of the counter
measures.

PREPARED BY : Shobha Shelar

APPROVED BY: Abinash Das

WP/ATP/14(C);(Issue 01,Rev-01)
 NC MANAGEMENT PROCEDURE

Firewall inspection

Fix the QA rejection tag on

the material after inspection.
Update firewall inspection
record.
Put the material in rejection
bin.

Stop the assembly line, Call

Raise the deviation CFT team & all operators of
request note & get it that assembly line by raising
approved by QA firewall alarm after receipt of
department. defective part.

Yes Raise the deviation

Can it be request note & get
accepted it approved by QA
department.
No

Mark the defect on

component & put the
defective part in rejection bin.

Carry out
Yes rework
Can it procedure &
be update rework
rewor record.
k?
No

Mark the defects on part,

Identify the part with red tag.
Record the details firewall
inspection report.
Keep the part in rejection
trolley immediately after
marking

Move the material to rejection

area

Raise the scrap note & scrap the

rejection material.

Identify the corrective actions

immediately after analysis.

Impliment & monitor

effectiveness of the counter
measures.

PREPARED BY : Shobha Shelar

APPROVED BY: Abinash das

WP/ATP/14(D);(Issue 01,Rev-01)
 NC MANAGEMENT PROCEDURE

Dock
Audit

Fix the rejection tag on

the material after
inspection.
Update pre-despatched
record.
Hold the whole lot.

Inform to final
inspector & assembly
line operators.

Raise the deviation

request note & get Yes Move ok part to next
it approved by QA Carry out process.
department. segrigati Update production
on of report.
100%
quarantai No
ne lot.
keep the materials in
rejection area.

Raise the deviation

Carry out request note & get it
rework Can it
be approved by QA
procedure & department.
update rework accepte
record. d
Mark the defect on
component & put
the defective part in
rejection bin.

Carry out rework

Can it be procedure &
rework? update rework
record.

Mark the defects on part,

Identify the part with red
tag.
Record the details in in-
process & production
report.
Keep the part in rejection
trolley immediately after
marking

Move the material to

rejection area

Raise the scrap note &

scrap the rejection
material.

Identify the corrective

actions immediately after
analysis.

Impliment & monitor

effectiveness of the
counter measures.

PREPARED BY : Shobha Shelar

APPROVED BY: Abinash Das

WP/ATP/14(E);(Issue 01,Rev-01)
 NC MANAGEMENT PROCEDURE

Dock Audit

Fix the rejection tag on the

material after inspection.
Update pre-despatched
record.
Hold the whole lot.

Inform to final inspector &

assembly line operators.

Carry out
Yes
segrigation of
Move ok part to next process.
100% Update production report.
quarantaine lot.

No

keep the materials in rejection

area.

Raise the deviation request note

Can it be & get it approved by QA
accepted
department.

Mark the defect on component &

put the defective part in rejection
bin.
 Mark the defect on component &
put the defective part in rejection
bin.

Can it be Carry out rework

rework? procedure & update
rework record.

Mark the defects on part, Identify

the part with red tag.
Record the details in in-process &
production report.
Keep the part in rejection trolley
immediately after marking

Move the material to rejection

area

Raise the scrap note & scrap the

rejection material.

Identify the corrective actions

immediately after analysis.

Impliment & monitor effectiveness

of the counter measures.

PREPARED BY : Shobha Shelar

APPROVED BY: Abinash Das
WP/ATP/14(E);(Issue 01,Rev-01)