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Work Instructions Work Instructions: Display Standard-Assembly & Firewall

This document outlines display standards for assembly and firewall stations. It shows the flow of processes from molding machine areas to online assembly areas to firewall stations. Key records and documents are listed, including start-up checksheets, preventative maintenance checklists, supervisor checklists, abnormal situation procedures, NC management procedures, skill matrices, and control plans. Procedures and common documents are also outlined for each area relating to defect displays, processing reports, and customer complaint management.

Uploaded by

shobha shelar
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
167 views

Work Instructions Work Instructions: Display Standard-Assembly & Firewall

This document outlines display standards for assembly and firewall stations. It shows the flow of processes from molding machine areas to online assembly areas to firewall stations. Key records and documents are listed, including start-up checksheets, preventative maintenance checklists, supervisor checklists, abnormal situation procedures, NC management procedures, skill matrices, and control plans. Procedures and common documents are also outlined for each area relating to defect displays, processing reports, and customer complaint management.

Uploaded by

shobha shelar
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Display Standard- Assembly & Firewall

MoldingOnline
Machine Online Assy Area Online Machine
Assy Areaarea
Assyarea
Area Molding Machine area Molding Molding Machine area
Online Assy Area

Records to be kept in file.


Records Records to be kept in file.
Records with
with daily
daily updation
updation Procedures/common 1. Control plan
Procedures/common
documents.
1. Start-up checksheet 2.
1. Safety
Controlaudit
plan sheet
1. Start-up checksheet
2.
2. Assy -fixturemaintenence
Preventive maintenance Work
Work
documents.
1. Abnormal situation
3.
2. Daily
Safetyproduction
audit sheetreport
checklist if appplicable
3.
3. 1S/ 2S checksheet
Superwisor checklist Instructions
Instructions
12.. Abnormal
2.
situation
NC management procedure 4.
3. Supervisor checksheet
Daily prodcution report
4.Set-up change over sheet
4.Set-up change over sheet 3. NC
Skillmanagement
matrix procedure 4. Supervisor checksheet
3. Skill matrix
4. Defect display
4. 5.Final Inspection report
5. Defect display
Processing report
5. Processing
6.Mold Matrixreport

Firewall Station Firewall Station Firewall Station


Records to be kept in file.

1. Control plan
Records with daily updation Procedures/common
documents. 2. Inspection report
1. Start-up checksheet 1. NC management
2. Daily Communication of procedure
Customer Complaint Control points 3. Skill matrix
3. Quality Alert at firewall 4. Defect display
4.Rejection Graph 5. Micro level Layout
5Firewall rejection control station 6.Firewall Flow chart
chart 7.Customer Complaint flow
chart
Display Standard-Online Assy
Molding Machine area Molding Machine area Molding Machine area Molding Machine area

Records to be kept in file.


Records with daily updation Procedures/common 1. Control plan
documents. 2. Safety audit sheet
1. Start-up checksheet
2. Preventive maintenence
Work 1. Abnormal situation
3. Daily production report
3. 1S/ 2S checksheet Instructions 2. NC management procedure 4. Supervisor checksheet
4.Set-up change over sheet 3. Skill matrix
4. Defect display
5. Processing report
6.Mold Matrix

Online Assy Area Online Assy Area


Online Assy Area
Online Assy Area

Records with daily updation Records to be kept in file.


Procedures/common
1. Start-up checksheet documents. 1. Control plan
2. Assy -fixture maintenance
checklist if appplicable
Work 2. Safety audit sheet
1. Abnormal situation
3. Superwisor checklist Instructions 2. NC management procedure
3. Daily prodcution report
4. Supervisor checksheet
4.Set-up change over sheet 3. Skill matrix
4. Defect display 5.Final Inspection report
5. Processing report

Firewall Station Firewall Station Firewall Station


Records to be kept in file.

1. Control plan
Records with daily updation Procedures/common
documents. 2. Inspection report
1. Start-up checksheet 1. NC management
2. Daily Communication of procedure
Customer Complaint Control points 3. Skill matrix
3. Quality Alert at firewall 4. Defect display
4.Rejection Graph 5. Micro level Layout
5Firewall rejection control station 6.Firewall Flow chart
chart 7.Customer Complaint flow
chart
Display Standard-Assembly stations

Procedures/common Records to be kept in file.


Records with daily updation
documents.
1. Start-up checksheet 1. Control plan
2. Preventive maintenence
3. 1S/ 2S checksheet
SOP'S 1. Abnormal situation
2. NC management procedure
2. Safety audit sheet
3. Daily prodcution report
4.Set-up change over sheet 3. Skill matrix 4. Supervisor checksheet
4. Defect display
5. Processing report
Display Standard-Firewall stations

Records to be kept in file.

1. Control plan
2. Safety audit sheet
3. Daily prodcution report
4. Supervisor checksheet
Control points at Flow chart for Skill matrix
firewall station firewall

Daily
NC Communication
management Display Standard
procedure of Customer
Complaint

Firewall Start Up
rejection Quality alert checksheet
control chart.
Display Standard-Final inspection station

START -UP 1. F
FINAL INSPECTION SKILL MATRIX
CHECKPOINTS CHECKSHEET
Records to be kept in file.

1. Final inspection report


Display Standard-Receiving Stations

NC Daily
Trend Chart Attribute Chart communication
management
procedure to customer
complaint

Display
Standard

Start Up
Set Up Skill Matrix checksheet Sops
checksheet

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