Service: Manual
Service: Manual
INDOOR OUTDOOR
AQ24A1QE UQ24A1QE
AQ24B1QE UQ24B1QE
AQ18A1QE UQ18A1QE
AQ18B1QE UQ18B1QE
SERVICE Manual
1. Precautions
2. Product Specifications
5. Troubleshootinh
6. Block Diagrams
7. PCB Diagrams
8. Wiring Diagrams
9. Schematic Diagrams
© Samsung Electronics Co., Ltd. SEP. 1998.
Printed in Korea.
Code No. DB81-10168A(2)
1. Precautions
1. Warning: Prior to repair, disconnect the
power cord from the circuit breaker.
2-1 Table
■ Indoor Unit
Model AQ24A1QE AQ18A1QE
Part No. DB93-10545A DB93-10555A
PCB Controls Microprocessor Microprocessor
Control circuit fuse 250V, 3.15A 250V, 3.15A
Type Cross-Flow Cross-Flow
Dia. and length mm ø95/L=842 ø95/L=842
Fan motor model IC-9430SKJ5A IC-9430SKJ5A
Pols,rpm(at 240V) 4P, 1350 RPM 4P, 1350 RPM
FAN & Normal output W 40 W 40 W
FAN Coil resistance(Ambient temp.20˚C) Ω MAIN:162Ω MAIN:162Ω
MOTOR SUB:216Ω SUB:216Ω
Safety devices Type 17AM034A5 17AM034A5
Operating temp. Open ˚C 135±5˚C 135±5˚C
Close ˚C - -
Run capacitor µF x VAC 1.2µF X 450VAC 1.2µF X 450VAC
Type PM PM
S-MOTOR Model MP35EA, MSFCC20B02 MP35EA, MSFCC20B02
Rating DC 12V DC 12V
Coil resistance (Ambient temp. 25˚C) Ω 250 Ω 250 Ω
Heat Coil AL-FIN/Copper tube AL-FIN/Copper tube
Rows x Steps 2 X 15 2 X 15
Exch.
Fin pitch mm 1.5 1.5
■ Outdoor Unit
Model UQ24A1QE/UQ24B1QE UQ18A1QE/UQ18B1QE
Type Reciprocating Rotary
Compressor model H25B30QABH 48B180JV1E7
Normal output W 2430 1535
Comperssor oil kind SUNISO 3GS SUNISO-4GSD-T
Comperssor oil cc 1,030 600
Oil Specific gravity 0.92 0.92
Coil resistance(Ambient temp.25˚C) Ω Start winding: Common to Main : 1.84
Compressor
Run winding : Common to sub :
Safety devices Type Protector Protector
Overloal relay Internal Line Break MRA12016-12007
Operating temp. Open ˚C 165
Close ˚C 74
Operating amp(Ambient temp.) 120˚C:10.7, 130˚C:9.4
Run capacitor µF x VAC 40MF X 400VAC 40MF X 400VAC
Type Propeller Propeller
Dia. and length mm ø460 ø405
Fan motor model OSME-716SRC,IC-1640SOJ5A,ASS100AVEA AMASS-035AVEB
Pols, rpm(at240V) 6P, 870RPM 4P, 980RPM
Normal output W 70W 35W
FAN &
Coil resistance(Ambient temp.20˚C) Ω MAIN : 58Ω - 88Ω MAIN : 180Ω
FAN SUB : 85 Ω - 150Ω SUB : 225Ω
Safety devices Type 17AM034A5 17AM037A5
Operating temp. Open ˚C 135±5˚C 150±5˚C
Close ˚C - -
Run capacitor µF x VAC 3µF X 450VAC 2.5µF X 450VAC
Heat Coil AL-FIN/Copper tube AL-FIN/Copper tube
Rows x Steps 2 X 24 2 X 24
Exch. Fin pitch mm 1.7 1.7
(Remote control)
(Front view)
58 22
1080 204
(Rear view)
660
878
582 340
787
1 On/Off Button. Use this button to start and stop air conditioner.
3 Each time you press this button, : Auto Mode : Fan Only Mode
MODE is changed in the following order. : Cool Mode : Heat Mode
MODE
: Dry Mode
4 TURBO Use this button to provide heavy duty cooling & Heating for 30 minutes.
5 OFF Set up the reserve or cancel the timer on and timer off quickly
14
(DOWN) If the button is pressed once, the time decrease by one minute
during the time set mode, and ten minutes during the timer set mode.
3-2-1 Selecting Area for Installation (Fix the unit firmly if it is mounted in a
high place.)
Select an area for installation that is suitable
to the customer's needs. 3. Make sure that you install the outdoor unit
in area providing good ventilation and
which is not dusty. It must not be blocked
3-2-1(a) Indoor Unit by any obstacle affecting the airflow near
the air inlet and the air outlet.
1. Make sure that you install the indoor unit in
an area providing good ventilation. It must 4. Make sure that you install the outdoor unit
not be blocked by an obstacle affecting the in area free from animals or plants.
airflow near the air inlet and the air outlet. 5. Make sure that you install the outdoor unit
2. Make sure that you install the indoor unit in in area not blocking the traffic.
an area allowing good air handling and 6. Make sure that you install the outdoor unit
endurance of vibration of the indoor unit. in area easy to drain condensed water from
3. Make sure that you install the indoor unit in the indoor unit.
an area where there is no source of heat or 7. Make sure that you install the outdoor unit
vapor nearby. in area which provides easy connection
4. Make sure that you install the indoor unit in within the maximum allowable length of a
an area from which hot or cool air is spread coolant pipe(10 meters).
evenly in a room. Note
5. Make sure that you install the indoor unit in 1. Add (18XX:20g, 24XX:30g) of refrigerant
an area away from TVs, audio units, cord- (R-22) for every 1 meter if the pipe length
less phones, fluorescent lighting fixtures exceeds the standard pipe length of 5 meters.
and other electrical appliances (at least 1 2. Maintain a height between the indoor and
meter). outdoor units of less than 3 meters.
6. Make sure that you install the indoor unit in 8. Make sure that you install the outdoor unit
an area which provides easy pipe connec- in an area which is large enough to accom-
tion with the outdoor unit, and easy modate the measurements
drainage for condensed water. shown in figure on the next page.
7. Make sure that you install the indoor unit in 3-2-1(c) Remote Control Unit
an area which is large enough to accomo-
date the measurements shown in figure on 1. Make sure that you install the remote con-
the next page. trol unit in an area free from obstacles such
as curtains etc, which may block signals
3-2-1(b) Outdoor Unit from the remote control unit.
1. Make sure that you install the outdoor unit 2. Make sure that you install the remote con-
in area not exposed to the rain or direct sun trol unit in an area not exposed to
light. direct sunlight, and where there is no source
(Install a separate sunblind if exposed to of heat.
direct sun light.) 3. Make sure that you install the remote con-
2. Make sure that you install the outdoor unit trol unit in an area away from TVs, audio
in area allowing good air moment, not units, cordless phones, fluorescent lighting
amplifying noise or vibration, especially to fixtures and other electrical appliances (at
avoid disturbing neighbours. least 1 meter).
Caution :
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines),
salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.
A Indoor unit gas leak test check point Piping may be laid to the rear, left,
right or down .
Indoor unit 3
Right Left
2
Rear Rear
Piping Down
1 Tape vinyl
5 6
Remote control
4
Remote control holder
10
Wall 3.
Window frame 4 to 6.
(Unit : mm) 3. Fix the installation plate to the wall in a manner appro-
priate to the weight of the indoor unit.
288 227 If you are mounting the plate on a concrete wall with
anchor bolts, the anchor bolts must not project by more
than 20mm.
512 415
The indoor unit is powered from the outdoor unit via the assembly
cable. If the outdoor unit is more than five metres away from the
indoor unit, the cable must first be extended to a maximum of 15
metres.
Care must be taken when installing the drain hose for the indoor unit to ensure that any condensa -
tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled
in the wall, check that none of the following situations occur.
The hose must The end of the drain Do NOT bend the Keep a clearance of at Do NOT place the end
NOT slope upw hose must NOT be hose in different least 5cm between the of the drain hose in a
ards. placed in water. directions. end of the hose and the hollow.
ground.
WIRING CONNECTION
Indoor unit connector wire should be connected to both indoor unit
connector and outdoor unit terminal board as shown in the INDOOR OUTDOOR
EARTH WIRE
figure below.
(POWER CABLE)
(ASSEMBLY CABLE)
EARTH WIRE
INSTALLATION OF DRAIN LINE
In heating and deice operation, condensed water may be generated. Hole
Install drain line as following procedure. Drain plug
Base
1. Insert the drain plug into base hole
2. And then connect drain hose to drain plug.
Drain Hose
• Tools used
1) Cut the pipe using a pipe cutter. 2) Remove burrs at the tip of the pipe cut.
• Use the refrigerant of the outdoor unit to purge air inside indoor unit and pipe.
Leaking
not
leaking If leaking, tighten the flare nut one more time.
If continues to leak, although the pipe fixing
area has been tightened again,
repair the leaking area.
Indoor Unit
Outdoor Unit
7. Close the cap of each valve.
• Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using
Suspension hook
Hand
wheel
4. Set the unit to cool operation mode.
Finger tight
fittings
For mounting
other and of Connected to
hose when high pressure
5. Check the pressure indicated by the not in use side
pressure gauge(low pressure side).
* Standard pressure is should be Charging
line
4.5~5.5kg/cm2 in a reqular, high operation
mode.
MODEL “A”
AQ24A1QE
AQ24B1QE 30g
AQ18A1QE
AQ18B1QE 20g
Torque (kg-cm)
Outter diameter
Fixing Torque Final Torque
ø 6.35 mm
(Liquid Side) 160 200
ø 9.52 mm
(Gas Side) 300 350
ø 12.7 mm
(Gas Side) 500 550
ø 15.8 mm
(Gas Side) 700 750
• Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
another area.
3-Way Valve
4. Turn the 2-way valve clockwise to close.
Caution;
Assemble the front panel and fix the
hooks of left and right.
1 The COOL operation indication LED (Green) blinks when a It indicates power is on. The LED stops blinking if the operation
power plug of the indoor unit is plugged in for the first time. ON/OFF button on the remote control unit is pushed.
2 In a COOL operation mode, the compressor does not In happens after a delay of 3 minutes when the compressor is reoper-
operate at a room temperature higher than the setting ated. The same phenomenon occurs when a power is on.
temperature that the IN DOOR FAN should operate. As a phenomenon that the compressor is reoperated after a delay of
In a HEAT operation mode, the compressor does not 3 minutes, the indoor fan is adjusted automatically with reference
operate at a room temperatrue lower than the setting to a temperature of the air blew
temperature that indoor fan should
operate.
3 Fan speed setting is not allowed in AUTO or DRY mode. The speed of the indoor fan is set to LL in DRY mode.
Fan speed is 5 steps is selected automatically in AUTO mode.
4 Compressor stops operation intermittently in DRY mode. Compressor operation is controlled automatically in DRY mode
depending on the room temperature and humidity.
5 Compressor of the outdoor unit is operating although it is When the unit is turned off while de-ice is activated, the comperssor
turned off in a HEAT mode. continues operation for up to 9 minutes (maximum) until the deice is
completed.
6 Timer LED only of the indoor unit lights up and the Timer is being activated and the unit is in ready mode.
air conditioner does not operate. The unit operates normally if the timer operation is cancelled.
7 The compressor and indoor fan stop intermittently in HEAT The compressor and indoor fan stop intermittently if room temperature
mode. exceeds a setting temperature in order to protect the compressor from
overheated air in a HEAT mode.
8 Indoor fan and outdoor fan stop operation intermittently in The compressor operates in a reverse cycle to remove exterior ice in a
a HEAT mode. HEAT mode, and indoor fan and outdoor fan do not operate intermt-
tently for within 20% of the total heater operation
9 The compressor stops intermittently in a COOL mode or DRY The compressor stops intermittently or the fan speed of the indoor unit
mode, and fan speed of the indoor unit decreases. decreases to prevent inside/outside air frozen depending on the
inside/outside air temperature.
4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details
on the display panel.
1 Operating LED blinking (1Hz) Restore from power failure (input initial power)
2 TIMER LED blinking (1Hz) Indoor unit Room sensor Error (open or short)
3 OPERATING and TIMER LED blinking (1Hz) Indoor unit heat exchanger temperature sensor Error (open or short)
4 FAN LEA blinking (1Hz) Indoor fan malfunctioning (for spead is Below 38Orpm)
NO YES 10ms
YES NO
NO
Is voltage at #32 terminal of the Micom normal? Check connections Replace
0VDC compressor 4-way RY71, RY73,
Replace power Is voltage at #64 terminal of the Micom normal? valve, outdoor fan and RY72 and
transformer 5VDC indoor fan. SS71
YES NO
Is output voltage of ICO2 normal?DC5V
Is voltage at #25 terminal of the micom
normal? YES NO
5-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is the indoor unit fan motor properly connected with the connector (CN73)?
(2) Is the AC voltage correct?
(3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)?
(4) Is the running capacitor properly connected with the terminal?
2) Troubleshooting procedure
YES
YES
YES
5-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal?(198-264VAC)
(2) Is the set temperature of the remote control higher than room temperature in COOL mode?
(3) Is the set temperature of the remote control lower than room temperature in HEAT mode?
(4) Is the POWER IN connector (terminal-tab) linked correctly?
(5) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(5P)?
2) Troubleshooting procedure
NO
NO
Is AC 198 - 264V applied relay between Terminal Tap(TB71) and RY Power relay is Power relay should be
71 terminal No. 3 out of order replaced.
YES
Outdoor unit is
out of order.
1 NO
2 NO
YES 3
5-2-4 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal? (198-264VAC)
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2) Troubleshooting procedure
Remove power cord and plug in again in approx. 5 seconds.
Does operation start when swing button of the remote control unit
Normal
pushed?
Volatge at pin #10, #11, #12, #13 of IC05 (KID65003) Driver IC05 (KID65003) is faulty.
change?(Squarewave)
5-2-5 In the Heat mode, When there is no warm air current. Check this first;
(1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
(2) Is the Indoor PCB properly connected with the CN71 and CN78 connector?
NO
NO
Is the munber #48 of Micom (IC04) DC 4.8 V? Abnormal Micom
YES
NO
Is the munber #12 of IC07 (KID65003) LOW? Abnormal IC07
YES
NO
Is the voltage between CN71 #1 and RY71 NO 3 AC198~264? Abnormal RY73
YES
1) Troubleshooting procedure
Voltage of battery less than 2.5V (Remote Control Unit)? Replace battery.
IR LED(CL-1L5EU) is faulty.
5-3-2 Procedure
1 Pull out the power plug from the 1. Is the broken? 1. Voltage over
AC terminal and confirm the fuse 2. Indoor unit fan motor short-circuit.
on the PCB assembly
2. Voltage at Terminal Tap (TB71 or 72) and 2. Relay(RY 71) contactor is faulty.
RY71 Terminal N0 4 . 198- 264V~
4 Set operating mode when RMC 1. Compressor does not operate. 1. Temperature of Heat exchange
switch pushed. is lower.
1. COOL mode
2. Fan speed [AUTO] 2. PCB is faulty.
3. Set temperature lower
3. Room sensor or Heat exchanger
than room temperature
temperature sensor is faulty
4. Continuously operation.
5 Set operating mode when 1. Compressor does not operate 1. Temperature of Heat exchange is
RMC switch pushed. higher.
1. HEAT mode
2. Fan speed [AUTO] 2. PCB is faulty.
3. Set temperature higher than
3. Room sensor or Heat exchanger
room temperature
temperature sensor is faulty
4. Continuously operation
6 Set operating mode when 1. Voltage at 3 5 both ends of CN73 : 1. Indoor unit fan motor is faulty.
RMC switch pushed. above 180V~
1. [FAN] mode
2. Fan speed [Hi] 2. Indoor unit fan motor does not operate. 2. Poor connection of indoor fan motor
3. Continuously operation and connector of RPM sensing (CN43)
Parts Diagnosis
Indoor Fan Motor Measure resistance between terminals (CN72) with a tester
between Resistance
Abnormal
Measure the voltage between ground and signal wire of the fan motor
Normal
between Voltage
Yellow, Orange 5V
between Resistance
Stepping Motor Measure resistance between red wire and each terminal.
(UP/DOWN swing motor) Normal Approx. 380Ω at ambient temperature (20°C ~30°C)
■ Parts List
Q’TY
No. CODE NO Description Specification
AQ24A1QE AQ24B1QE AQ18A2QE AQ18B1QE
1 DB64-10151A GRILLE AIR INLET HIPS - 1 - 1
DB64-10173A GRILLE AIR INLET HIPS 1 - 1 -
2 DB64-70077A PANEL CENTER DISPLAY PC 1 1 1 1
3 DB63-30150A GUARD AIR FILTER PP 2 2 2 2
4 DB74-10101A CLEANER FILTER ASS’Y ASS’Y 1 1 1 1
4-1 DB61-10164A CASE-CLEANER FILTER PP 2 2 2 2
4-2 DB74-10082A DEODORIZING FILTER POLYESTER/CARBON 1 1 1 1
4-3 DB74-10081A CLEANER FILTER POLYESTER/COTTON 1 1 1 1
5 DB63-10466A COVER TERMINAL ABS(V0) 1 1 1 1
6 DB92-70092E ASS´Y FRONT PANEL HIPS 1 1 1 1
7 DB93-10600A ASS’Y PCB DISPLAY AQ24B1QE/B - 1 - 1
DB93-10599A ASS´Y PCB DISPLAY AS24A1QE/B 1 - 1 -
8 DB94-10083B ASS´Y TRAY DRAIN ASS’Y 1 1 1 1
8-1 DB31-10144A ASS´Y STEPING MOTOR MP35EA 1 1 1 1
8-2 DB66-30181A BLADE-H ABS 1 1 1 1
9 DB75-40088A ASS´Y EVAP PLATE1.2(5/8”) 1 1 - -
DB75-40087C ASS´Y EVAP SLiT1.5(1/2”) - - 1 1
10 DB72-10235A SEAL SPACER FOAM-LEX 1 1 1 1
11 DB90-40162A ASS´Y HOLDER MOTOR ASS’Y 1 1 1 1
11-1 DB61-40264A HOLDER MOTOR PP(Vo) 1 1 1 1
11-2 DB65-10108A CLIP EARTH WIRE SECC 1 1 1 1
11-3 DB65-40063A TERMINAL BLOCK ASS´Y 5P,25A 1 1 1 1
12 DB31-10151A MOTOR FAN IN IC-9430SKJ5A 1 1 1 1
13 DB94-30162A ASS´Y-C-F-FAN ø95 x L 1 1 1 1
14 DB90-40135A ASS´Y HOLDER BEARING ASS’Y 1 1 1 1
14-1 DB94-40003A RUBBER BEARING CR 1 1 1 1
14-2 DB61-40244A HOLDER BEARING PP 1 1 1 1
14-3 DB94-40007A BEARING PG5 1 1 1 1
15 DB93-10545A ASS´Y MAIN PCB AQ24B1QE/B 1 1 - -
DB93-10555A ASS´Y MAIN PCB AQ18B1QE/B - - 1 1
16 DB32-10008E ASS´Y-TERMISTOR 103AT 1 1 1 1
17 DB61-10163A CASE CONTROL ABS(VO) 1 1 1 1
18 DB94-20037A ASS´Y BACK BODY HIPS 1 1 1 1
19 DB61-40246A HOLDER PIPE PP 1 1 1 1
20 DB70-10663A PLATE HANGER SGCC-M 1 1 1 1
21 DB26-10065B TRANSFORMER AC230V / DC17V 1 1 1 1
6-2-1 UQ18A1QE/UQ18B1QE
17 19
8
16
11 6
13-2
13
20 14-3 14
14-1
15-4 14-2
4 15-1
1 15
5 15-5
3 13-1
12 15-3
15-2
10
18-1
18-4
18-5
18-2, 18-3
18-6 18-7
■ Parts List(18K)
Q’TY
No. CODE NO Description Specification
UQ18A1QE/UQ18B1QE
17
6 10
8
16 9
5
11
7
13-2
13
14
14-3
14-1
15-4 14-2
4 15-1
1 15
15-5
3 13-1
12 15-3
15-2
18-1
18-4
18-2, 18-3
18-6 18-7
■ Parts List(24K)
Q’TY
No. CODE NO Description Specification
UQ24A1QE/UQ24B1QE
■ Parts List
5 2
1
■ Parts List
Q’TY
No CODE NO Description Specification AQ24A1QE AQ18A1QE Remark
AQ24B1QE AQ18B1QE
1 DB61-10151A CASE-CONTROL 1 1
Capillary tube
T 2-way valve Check valve
Liquid side
Capillary tube
Heat Heat
exchanger exchanger
(Evaporator) (Condenser)
T
Gas side
■ Parts List
■ Parts List
■ UQ24A1QE/UQ24B1QE
■ UQ18A1QE/UQ18B1QE
Use this page to keep any special servicing information. (Service Bulletin, etc.)
If only parts number changes, Just change parts number directly on parts list.
And if you need more information, please see the service bulletin
Copyright Trademarks