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Service: Manual

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100% found this document useful (2 votes)
699 views53 pages

Service: Manual

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 53

ROOM AIR CONDITIONER

INDOOR OUTDOOR
AQ24A1QE UQ24A1QE
AQ24B1QE UQ24B1QE
AQ18A1QE UQ18A1QE
AQ18B1QE UQ18B1QE

SERVICE Manual

AIR CONDITIONER CONTENTS

1. Precautions

2. Product Specifications

3. Operating Instructions and


Installation

4. Disassembly and Reassembly

5. Troubleshootinh

5. Exploded Views and Parts List

6. Block Diagrams

7. PCB Diagrams

8. Wiring Diagrams

9. Schematic Diagrams
© Samsung Electronics Co., Ltd. SEP. 1998.
Printed in Korea.
Code No. DB81-10168A(2)
1. Precautions
1. Warning: Prior to repair, disconnect the
power cord from the circuit breaker.

2. Use proper parts: Use only exact replace-


ment parts. (Also, we recommend replacing
parts rather than repairing them.)

3. Use the proper tools: Use the proper tools


and test equipment, and know how to use
them. Using defective tools or test equip-
ment may cause problems later-intermittent
contact, for example. Fig. 1-1 Avoid Dangerous Contact

4. Power Cord: Prior to repair, check the


power cord and replace it if necessary.

5. Avoid using an extension cord, and avoid


tapping into a power cord. This practice
may result in malfunction or fire.

6. After completing repairs and reassembly,


check the insulation resistance. Procedure:
Prior to applying power, measure the resis-
tance between the power cord and the Fig. 1-2 No Tapping and No Extension Cords
ground terminal. The resistance must be
greater than 30 megohms.

7. Make sure that the grounds are adequate.

8. Make sure that the installation conditions


are satisfactory. Relocate the unit if neces-
sary.

9. Keep children away from the unit while it is


being repaired.
Fig. 1-3 No Kids Nearby!
10. Be sure to clean the unit and its surround-
ing area.

Fig. 1-4 Clean the Unit

Samsung Electronics 1-1


MEMO

1-2 Samsung Electronics


2. Product Specifications

2-1 Table

Model AQ24A1QE AQ18A1QE


Item Cooling Heating Cooling Heating
Power Sourse 220/240V~,50Hz 220/240V~,50Hz
Capacity KW 7.03 7.03 5.27 5.86
Perfor- BTU/h 24,000 24,000 18,000 20,000
mance Air circulation (High) m2/min 14.5 15 13.5 14
Moisture removal (High) Liters/h 2.7 - 2.2 -
Available voltage range V 198~264 198~264
Running amperes A 11.8 12 8.3 8.8
Electrical Power input KW 2.45 2.45 1.85 1.95
Rating Power factor % 86.5 85.1 92.9 92.3
Energy efficiency ratio BTU/wh 9.8 9.8 9.7 10.2
Compressor locked rotor amperes A 68 30
Controls/Temperature control Microprocessor/I.C Thermostat Microprocessor/I.C Thermostat
Control unit Wireless remote control Wireless remote control
Timer Q-Timer/24-Hour On or Off Q-Timer/24-Hour On or Off
Fanspeed Indoor/Outdoor 3 Steps and Turbo/1 Step 3 Steps and Turbo/1 Step
Airflow direction(indoor) Horizontal Manual Manual
Vertical Auto Auto
Comperssor Reciprocating(Bristol) Rotary(Samsung)
Refrigerant/Amount charged at rating g R22/1650 R22/1550
Features
Refrigerant control Capillary tube Capillary tube
Operation sound Indoor Hi/Me/Lc dB-A 47/44/41 45/42/39
Outdoor-Hi dB-A 59 55
Refrigerant tubing connections Flare type Flare type
Max. allowable tubing length at shippint m 5 5
Refrigerant tube diameter Narrow tube (in.) 6.35(1/4”) 6.35(1/4”)
Wide tube (in.) 15.88(5/8”) 12.70(1/2”)
Refrigerant tube kit/Accessories Optional/Hanger-plate Optional/Hanger-plate
Indoor unit Outdoor Indoor unit Outdoor
Unit dimensions Height mm 275 638 275 620
Width mm 1080 880 1080 787
Dimensions Depth mm 204 310 204 320
& Package dimensions Height mm 372 851 372 680
Weight Width mm 1153 1023 1153 926
Depth mm 272 413 272 451
Weight Net kg 15 63.0 15 46.0
Shipping kg 18 67.0 18 50.0
Remarks : Rating Conditions are :
Indoor air temperature 27˚C DB/19˚C WB
Outdoor air temperature 35˚C DB/24˚C WB

Samsung Electronics 2-1


2-2 MAJOR COMPONENT SPECIFICATIONS

■ Indoor Unit
Model AQ24A1QE AQ18A1QE
Part No. DB93-10545A DB93-10555A
PCB Controls Microprocessor Microprocessor
Control circuit fuse 250V, 3.15A 250V, 3.15A
Type Cross-Flow Cross-Flow
Dia. and length mm ø95/L=842 ø95/L=842
Fan motor model IC-9430SKJ5A IC-9430SKJ5A
Pols,rpm(at 240V) 4P, 1350 RPM 4P, 1350 RPM
FAN & Normal output W 40 W 40 W
FAN Coil resistance(Ambient temp.20˚C) Ω MAIN:162Ω MAIN:162Ω
MOTOR SUB:216Ω SUB:216Ω
Safety devices Type 17AM034A5 17AM034A5
Operating temp. Open ˚C 135±5˚C 135±5˚C
Close ˚C - -
Run capacitor µF x VAC 1.2µF X 450VAC 1.2µF X 450VAC
Type PM PM
S-MOTOR Model MP35EA, MSFCC20B02 MP35EA, MSFCC20B02
Rating DC 12V DC 12V
Coil resistance (Ambient temp. 25˚C) Ω 250 Ω 250 Ω
Heat Coil AL-FIN/Copper tube AL-FIN/Copper tube
Rows x Steps 2 X 15 2 X 15
Exch.
Fin pitch mm 1.5 1.5

■ Outdoor Unit
Model UQ24A1QE/UQ24B1QE UQ18A1QE/UQ18B1QE
Type Reciprocating Rotary
Compressor model H25B30QABH 48B180JV1E7
Normal output W 2430 1535
Comperssor oil kind SUNISO 3GS SUNISO-4GSD-T
Comperssor oil cc 1,030 600
Oil Specific gravity 0.92 0.92
Coil resistance(Ambient temp.25˚C) Ω Start winding: Common to Main : 1.84
Compressor
Run winding : Common to sub :
Safety devices Type Protector Protector
Overloal relay Internal Line Break MRA12016-12007
Operating temp. Open ˚C 165
Close ˚C 74
Operating amp(Ambient temp.) 120˚C:10.7, 130˚C:9.4
Run capacitor µF x VAC 40MF X 400VAC 40MF X 400VAC
Type Propeller Propeller
Dia. and length mm ø460 ø405
Fan motor model OSME-716SRC,IC-1640SOJ5A,ASS100AVEA AMASS-035AVEB
Pols, rpm(at240V) 6P, 870RPM 4P, 980RPM
Normal output W 70W 35W
FAN &
Coil resistance(Ambient temp.20˚C) Ω MAIN : 58Ω - 88Ω MAIN : 180Ω
FAN SUB : 85 Ω - 150Ω SUB : 225Ω
Safety devices Type 17AM034A5 17AM037A5
Operating temp. Open ˚C 135±5˚C 150±5˚C
Close ˚C - -
Run capacitor µF x VAC 3µF X 450VAC 2.5µF X 450VAC
Heat Coil AL-FIN/Copper tube AL-FIN/Copper tube
Rows x Steps 2 X 24 2 X 24
Exch. Fin pitch mm 1.7 1.7

2-2 Samsung Electronics


2-3 Dimensions

2-3-1 Indoor Unit

(Remote control)
(Front view)

58 22
1080 204

(Rear view)

2-3-2 Outdoor Unit

2-3-2(a) UQ24A1QE, UQ24B1QE

(Front view) (Rear view)

660
878

Samsung Electronics 2-3


Product Specifications

2-3-3(b) UQ18A1QE, UQ18B1QE

(Front view) (Rear view)

582 340
787

2-4 Samsung Electronics


2-4 Pressure Graph

Indoor Unit : AQ24A1QE Outdoor Unit : UQ24A1QE


AQ24B1QE UQ24B1QE

Indoor Unit : AQ18A1QE Outdoor Unit : UQ18A1QE


AQ18B1QE UQ18B1QE

Samsung Electronics 2-5


MEMO

2-6 Samsung Electronics


3. Operating Instructions and Installation

3-1 Operating Instructions

3-1-1 Name & Function of Key in remote controller

NO NAMED OF KEY FUNCTION OF KEY

1 On/Off Button. Use this button to start and stop air conditioner.

2 Temp. up button. If the button is pressed once,


(UP) the setting temperature is increased by 1°C

Temp. up button. If the button is pressed once,


(DOWN) the setting temperature is decreased by 1°C

3 Each time you press this button, : Auto Mode : Fan Only Mode
MODE is changed in the following order. : Cool Mode : Heat Mode
MODE
: Dry Mode

4 TURBO Use this button to provide heavy duty cooling & Heating for 30 minutes.

5 OFF Set up the reserve or cancel the timer on and timer off quickly

6 Use this button for sleep operation.


(The SLEEP mode can be selected at COOL and HEAT mode.)
7
Adjusts air flow vertically.

8 Each time you press this button,


FAN SPEED is changed in the following order.

9 C ON TIMER Set up the time that operation start.


O
10 V OFF TIMER Set up the time that operation stop.
E
11 R SET Use this button to reserve the timer on.
T
12 I CANCEL Use this button to reserve or cancel the timer on and timer off.
M
13 E If the button is pressed once, the time increase by one minute
R (UP)
during the time set mode, and ten minutes during the timer set mode.

14
(DOWN) If the button is pressed once, the time decrease by one minute
during the time set mode, and ten minutes during the timer set mode.

15 Without regard to ON/OFF condition in remote controller,


use this button to set current time.
TIME
Adjust the current time using button.
(Data can be transmitted after setting up the time)

Samsung Electronics 3-1


Operating Instructions and Installation

3-1-1 Name & Function of Key in remote controller

1. AUTO MODE : In this mode, operation


mode(COOL, HEAT) is selected automati- 4. DRY MODE :
cally by the room temperature of initial The unit operates in DRY mode.
operation. *Compressor ON/OFF Time is controlled
compulsorily(can not set up the fan speed,
Room Temp Operation Type always breeze).
*Protective function : Low temperature
Tr≥ 21°C+∆T Cool Operation (Set Temp:24°C+∆T)
release. (Prevention against freeze)
21°C +∆T>Tr Heat Operation (Set Temp : 22°C+∆T)
5. TURBO MODE : This mode is available in
∆T= -2°, -1°C, 0°C+1°C+2°C AUTO, COOL, HEAT, DRY, FAN MODE.
∆T is controlled by setting temperature When this button is pressed at first, the air
up( )/down( ) key of remote conditioner is operated “powerful” state for
controller 30 minutes regardless of the set tempera-
ture, room temperature.
2. COOL MODE : The unit operates according When this button is pressed again, or when
to the difference between the setting and the operating time is 30 minutes, turbo
room temperature. (18°C~30°C) operation mode is canceled and returned to
the previous mode.
3. HEAT MODE : The unit operates according *But, if you press the TURBO button in DRY
to the difference between the setting and or FAN mode that is changed with AUTO
room temperature.(16°C~30°C) mode automatically.
*Prevention against cold wind : For about
3~5 minutes after initial operation, thermo 6. SLEEP MODE : Sleep mode is available
control or “de-ice”, the indoor fan will only in COOL or HEAT mode.
either not operate or operate very slowly, The operation will stop after 6 hours.
then switch to the selected fan speed. This *In COOL mode : The setting temperature
period is to allow the indoor unit's heat- is automatically raised by 1°C each 1hour
exchanger to prewarm before emitting When the temperature has been raised by
warm air. total of 2°C, that temperature is main-
*High temperature release function : The tained.
outdoor unit for and compressor ON/OFF *In HEAT mode : The setting temperature
control for safety operation, when the over- is automatically droped by 1°C each 1hour.
heat is heat exchanger of indoor unit. When the temperature has been droped by
*De-ice : Deicing operation is controlled by total of 2°C, that temperature is main-
indoor unit's heat exchanger temperature tained.
and accumulating time of compressor's
operation. 7. FAN SPEED : Manual / Auto
De-ice end by sensing of the processing Fan speed automatically varies depending
time by de-ice Condition. on both the difference between setting and
the room temperature.

3-2 Samsung Electronics


Operating Instructions and Installation

8. COMPULSORY OPERATION : 11. 24-Hour ON/OFF Real Setting Timer. : The


For operating the air conditioner without air conditioner is turned ON at a specified
the remote controller. time using ON TIMER .
*AUTO : The operating is the same func- OFF TIMER : The air Conditioner is turned
tion that AUTO MODE in the remote con- OFF at a specified time using OFF TIMER .
troller. *ON TIMER : Only timer LED lights on.
*OFF TIMER : Both timer and operation
9. SWING : BLADE-H is rotated vertically by LED lights on.
the stepping motor.
*Swing Set / Auto : Press the button 12. SELF Diagnosis
under the remote control is displayed on LED DISPLAY
LCD the , and the blades move up and oper- Check Point
ation TIMER FAN Turbo
down, about 43°. If the one more time press
the button, blatles location is stop. Interruption of electric power and Power on.
Abnormal condition of the room sensor.
10. Quick OFF TIMER: OFF timer (quick timer) Abnormal condition of the indoor unit's heat exchanger sensor.
allows reservation or cancel the timer on
Indoor unit fan motor lock.
and timer off quickly
LED
When OFF timer button is pressed at oper- :
blinking
: LED off
ating state, LCD displays the polling state
sequentially.
The LCD also displays the time remaining. 13. BUZZER SOUND : Whenever the ON/OFF
button is pressed or whenever change
occurs to the condition which is set up or
select, the compulsory operation mode,
buzzer is sounded "beep"

Samsung Electronics 3-3


3-2 Installation

3-2-1 Selecting Area for Installation (Fix the unit firmly if it is mounted in a
high place.)
Select an area for installation that is suitable
to the customer's needs. 3. Make sure that you install the outdoor unit
in area providing good ventilation and
which is not dusty. It must not be blocked
3-2-1(a) Indoor Unit by any obstacle affecting the airflow near
the air inlet and the air outlet.
1. Make sure that you install the indoor unit in
an area providing good ventilation. It must 4. Make sure that you install the outdoor unit
not be blocked by an obstacle affecting the in area free from animals or plants.
airflow near the air inlet and the air outlet. 5. Make sure that you install the outdoor unit
2. Make sure that you install the indoor unit in in area not blocking the traffic.
an area allowing good air handling and 6. Make sure that you install the outdoor unit
endurance of vibration of the indoor unit. in area easy to drain condensed water from
3. Make sure that you install the indoor unit in the indoor unit.
an area where there is no source of heat or 7. Make sure that you install the outdoor unit
vapor nearby. in area which provides easy connection
4. Make sure that you install the indoor unit in within the maximum allowable length of a
an area from which hot or cool air is spread coolant pipe(10 meters).
evenly in a room. Note
5. Make sure that you install the indoor unit in 1. Add (18XX:20g, 24XX:30g) of refrigerant
an area away from TVs, audio units, cord- (R-22) for every 1 meter if the pipe length
less phones, fluorescent lighting fixtures exceeds the standard pipe length of 5 meters.
and other electrical appliances (at least 1 2. Maintain a height between the indoor and
meter). outdoor units of less than 3 meters.

6. Make sure that you install the indoor unit in 8. Make sure that you install the outdoor unit
an area which provides easy pipe connec- in an area which is large enough to accom-
tion with the outdoor unit, and easy modate the measurements
drainage for condensed water. shown in figure on the next page.

7. Make sure that you install the indoor unit in 3-2-1(c) Remote Control Unit
an area which is large enough to accomo-
date the measurements shown in figure on 1. Make sure that you install the remote con-
the next page. trol unit in an area free from obstacles such
as curtains etc, which may block signals
3-2-1(b) Outdoor Unit from the remote control unit.

1. Make sure that you install the outdoor unit 2. Make sure that you install the remote con-
in area not exposed to the rain or direct sun trol unit in an area not exposed to
light. direct sunlight, and where there is no source
(Install a separate sunblind if exposed to of heat.
direct sun light.) 3. Make sure that you install the remote con-
2. Make sure that you install the outdoor unit trol unit in an area away from TVs, audio
in area allowing good air moment, not units, cordless phones, fluorescent lighting
amplifying noise or vibration, especially to fixtures and other electrical appliances (at
avoid disturbing neighbours. least 1 meter).

Caution :
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines),
salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.

3-4 Samsung Electronics


Operating Instructions and Installation

3-2-2 Installation diagram of indoor unit and outdoor unit

A Indoor unit gas leak test check point Piping may be laid to the rear, left,
right or down .

Indoor unit 3

Right Left
2
Rear Rear
Piping Down
1 Tape vinyl

B Drain hose installation 125mm or more


125mm
or more
Cut the piping hole
sloped slightly

5 6

Remote control
4
Remote control holder

10

1 Piping (Liquid) 1/4" 6 Clamper tube


18K BTU Piping(Gas) 1/2”
2 24K BTU Piping(Gas) 5/8” 7 Installation plate
3 Installation tube 8 Pipe-connection
4 Vinyl tape 9 Screw
5 Putty 10 Drain hose

Samsung Electronics 3-5


Operating Instructions and Installation

3-2-2(a) Fixing the Installation Plate

1. Determine the position of the pipe and drain hose hole


Installation plate
using the right figure and drill the hole with an inner
diameter of 65mm so that it slants slightly downwards.

2. If you are fixing the indoor unit to a… Then follow Steps…

Wall 3.

Window frame 4 to 6.

(Unit : mm) 3. Fix the installation plate to the wall in a manner appro-
priate to the weight of the indoor unit.

288 227 If you are mounting the plate on a concrete wall with
anchor bolts, the anchor bolts must not project by more
than 20mm.

512 415

4. Determine the positions of the wooden uprights to be


(Unit : mm) attached to the window frame.

5. Attach the wooden uprights to the window frame in a


manner appropriate to the weight of the indoor unit.

6. Using tapped screws, attach the installation plate to the


wooden uprights, as illustrated in the last figure oppo-
site.

3-2-2(b) Purging the Unit


On delivery, the indoor unit is loaded with an inert gas.
All this gas must therefore be purged before connecting the
assembly piping. To purge the inert gas, proceed as fol -
lows.

Unscrew the caps at the end of each pipe.

Result : All inert gas escapes from the indoor unit.

• To prevent dirt or foreign objects from getting into


the pipes during installation, do NOT remove the
caps completely until you are ready to connect the
piping.

3-6 Samsung Electronics


Operating Instructions and

3-2-2(c) Connecting the Assembly Cable.

The indoor unit is powered from the outdoor unit via the assembly
cable. If the outdoor unit is more than five metres away from the
indoor unit, the cable must first be extended to a maximum of 15
metres.

1. Extend the assembly cable if necessary.


2. Open the front grille by pulling on the tabs on the lower right and
left sides of the indoor unit.
3. Remove the screw securing the connector cover.
Indoor
unit 4. Pass the assembly cable through the rear of the indoor unit and
connect the assembly cable to terminals 1 to 5.
• Each wire is labelled with the corresponding terminal number.
5. Firmly fix the ass’y cable with clamp wire holder.
6. Pass the other end of the cable through the 65mm hole in the wall.
Outdoor 7. Replace the connector cover, carefully tightening the screw.
unit
8. Close the front grille.
9. For further details on how to plug the other end of the assembly
cable into the outdoor unit, refer to page 13.

3-2-2(d) Installing and Connecting the Indoor Unit Drain Hose

Care must be taken when installing the drain hose for the indoor unit to ensure that any condensa -
tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled
in the wall, check that none of the following situations occur.

The hose must The end of the drain Do NOT bend the Keep a clearance of at Do NOT place the end
NOT slope upw hose must NOT be hose in different least 5cm between the of the drain hose in a
ards. placed in water. directions. end of the hose and the hollow.
ground.

To install the drain hose, proceed as follows.

1. If necessary, connect the 2-metre extension to the drain hose.


2. If you are using the extension, insulate the inside part of the extension drain hose with a shield.
3. Pass the drain hose under the refrigerant piping, taking care to keep the drain hose tight.
4. Pass the drain hose through the hole in the wall, making sure that it is sloping downwards, as
shown in the illustrations above.
Shield The hose will be fixed permanently into position once
the whole installation has been tested for gas leaks;
refer to page 16 for further details.
Drain hose Extension drain hose

Samsung Electronics 3-7


Operating Instructions and Installation

3-2-2(e) Outdoor unit installation

AUXILIARY POWER S/W


Auxiliary power S/W should be installed near indoor unit so distributind
board
that each access is possible.Main/Outdoor unit power
cords are connected to upper/lower terminal of auxiliary power S/W. Auxiliary
power S/W

WIRING CONNECTION
Indoor unit connector wire should be connected to both indoor unit
connector and outdoor unit terminal board as shown in the INDOOR OUTDOOR
EARTH WIRE
figure below.

(POWER CABLE)

(ASSEMBLY CABLE)

EARTH WIRE
INSTALLATION OF DRAIN LINE
In heating and deice operation, condensed water may be generated. Hole
Install drain line as following procedure. Drain plug
Base
1. Insert the drain plug into base hole
2. And then connect drain hose to drain plug.

Drain Hose

3-8 Samsung Electronics


Operating Instructions and Installation

3-2-2(f) Flare Modification

• Tools used

Flare modification procedure

1) Cut the pipe using a pipe cutter. 2) Remove burrs at the tip of the pipe cut.

Caution : Burrs not removed may result in


leakage of gas.
Pipe

Oblique Raughness Burr Reamer

3) Insert a flare nut into the pipe and


modifty flare. D
A Outer diameter A(mm)
ø6.35mm 1.3
ø9.52mm 1.8
ø12.7mm 2.0
ø15.8mm 2.2
* Unproper flaring

Inclined Surface Cracked Uneven


damaged thickness

Samsung Electronics 3-9


Operating Instructions and Installation

3-2-2(g) Air-Purge Procedure

• Use the refrigerant of the outdoor unit to purge air inside indoor unit and pipe.

1. Remove the caps from the 2-way valve(B)


and the 3-way valve(A).

2 Turn the 2-way valve cock approx. 45°


counterclockwise to open it. Close it
about 10 seconds later.
Valve stem
Valve stem
Stopper

3 Check refrigerant leakage of each joint parts


(A, B, C & D in right figure)

Leaking
not
leaking If leaking, tighten the flare nut one more time.
If continues to leak, although the pipe fixing
area has been tightened again,
repair the leaking area.

4. Open the 2-way valve again.

Indoor Unit

5. Open the service valve cap of the 3-way


valve and press the needle valve to
discharge gas for 3 seconds and leave it
for about 1 minute.
Repeat the above procedure for 3 times
to purge air. Liquid pipe side Gas pipe side

6. Open the 2-way valve and 3-way valve


completely 2-way valve 3-way valve

Outdoor Unit
7. Close the cap of each valve.

8. Check each valve for leakage.

3-10 Samsung Electronics


Operating Instructions and Installation

3-2-2(h) Refrigerant Refill

• Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using

1. Purge air(for new installation only).

2. Turn the 3-way valve clockwise to close,


connect the pressure gauge(low
pressure side) to the service valve, and
open the 3-way valve again.

Suspension hook

3. Connect the tank to refill with Refrigerant Compound High


gauge pressure
gauge

Hand
wheel
4. Set the unit to cool operation mode.
Finger tight
fittings
For mounting
other and of Connected to
hose when high pressure
5. Check the pressure indicated by the not in use side
pressure gauge(low pressure side).
* Standard pressure is should be Charging
line
4.5~5.5kg/cm2 in a reqular, high operation
mode.

6. Open the refrigerant tank and fill with refrig-


erant until the rated pressure is reached.
* It is recommended not to pour the
refrigerant in too quickly, but gradually
while operating a pressure valve.

7. Stop operation of the air conditioner.

8. Close the 3-way valve, disconnect the


pressure gauge, and open the 3-way
valve again.

9. Close the cap of each valve.

Samsung Electronics 3-11


Operating Instructions and Installation

3-2-2(i) Refrigerant Adjustment

Class At installation At service


Connection Air-Purge Refrigerant Air-Purge Refrigerant
Pipe Length Method Adjustment Method Quantity

Refer to the Unnecessary refer to


5m Max. detailed Air-Purge Purge air using a specification sheet
Procedure vaccum pump
or an additional
Add “A” of refrigerant refrigerant cylinder. Add “A” of refrigerant
5~10m (R-22) for every 1m. (R-22) for every 1m.

MODEL “A”
AQ24A1QE
AQ24B1QE 30g
AQ18A1QE
AQ18B1QE 20g

3-2-2(j) Flare unt fixing torque

Torque (kg-cm)
Outter diameter
Fixing Torque Final Torque

ø 6.35 mm
(Liquid Side) 160 200

ø 9.52 mm
(Gas Side) 300 350

ø 12.7 mm
(Gas Side) 500 550

ø 15.8 mm
(Gas Side) 700 750

3-12 Samsung Electronics


Operating Instructions and Installation

3-2-2(k) "Pump down" Procedure

• Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
another area.

1. Remove the caps from the 2-way valve


and the 3-way valve.

2 Turn the 3-way valve clockwise to close


and connect a pressure gauge(low
pressure side) to the service valve, and
open the 3-way valve again.
2-Way Valve

3. Set the unit to cool operation mode.


(Check if the compressor is operating.)

3-Way Valve
4. Turn the 2-way valve clockwise to close.

5 When the pressure gauge indicates "0"


turn the 3-way valve clockwise to close.

6. Stop operation of the air conditioner.

7. Close the cap of each valve.

Relocation of the air conditioner


• Refer to this procedure when the unit is 5. Disconnect the pipe connected to the outdoor
relocated. unit.
At this time, cover the valve of the outdoor
1. Carry out the pump down procedure (r efer
unit and the other pipe using a cap or vinyl
to the details of 'pump down').
plug to avoid foreign material entering.
2. Remove the power cord.
6. Make sure you do not bend the connection
3. Disconnect the assembly cable from the pipes in the middle and store together with
indoor and outdoor units. the cables.
4. Remove the flare nut connecting the indoor 7. Move the indoor and outdoor units to a new
unit and the pipe. locatioon.
At this time, cover the pipe of the indoor
8. Remove the mounting plate for the indoor
unit and the other pipe using a cap or vinyl
unit and move it to a new location.
plug to avoid foreign material entering.

Samsung Electronics 3-13


4. Disassembly and Reassembly
Stop operation of the air conditioner and remove the power cord before repairing the unit.

4-1 Indoor Unit


No Parts Procedure Remark
1 Front Grille 1) Stop the air conditioner operation and block
the main power.
2) Seperate tape of front panel upper.

3) Contract the second finger to the left, and


right handle and pull to open the inlet grille.
4) Take the left and right filter out.
* Take the Deadorizing and Electrostatic fil -
ter out.
(ONLY “1” and “5” Series models)
5) Loosen one of the right fixing screw and
seperate the terminal cover.

6) Loosen two fixing screws of front grille.

7) Pull the upper left and right of discharge


softly for the outside cover to be pulled out.

8) Pull softly the lower part of discharge and


push it up.

Caution;
Assemble the front panel and fix the
hooks of left and right.

4-1 Samsung Electronics


Disassembly and Reassembly

No Parts Procedure Remark


2 Ass’y Tray Drain. 1) Do “1”, above.
Separate the drain hose from the extension
drain hose.
2) Take the display PCB out.
(Center of indoor unit)
3) Loosen two fixing screws of left and right
4) Pull tray drain out from the back body.

3 Electrical Parts 1) Do “1”, “2”, above


(Main PCB)
2) Take all the connector of PCB upper side out.
(Inclusion Power cord)

3) Separate the outdoor unit connection wire


from the terminal block.

4) If pulling the Main PCB up. it will be taken


out.
(Separate the TRANS hook. it before).

4 Heat Exchanger 1) Do “1” and “2”, “3”, above

2) Loosen two fixing earth screws of right side.

3) Separate the connection pipe.

4) Separate the bush body at the upper side and


holder at the rearside.

5) Loosen the two fixing screws of left side.

6) Lifting the heat exchanger up a little to push


the up side for separation from the indoor
unit.

Samsung Electronics 4-2


Disassembly and Reassembly

No Parts Procedure Remark


3 Fan Motor and 1) Do “1” “2” ”3” “4”, above.
Cross Fan
2) Loosen the fixing three screws and separate
the motor holder.

3) Loosen the fixing screw of fan motor.


(By use of M3 wrench)

4) Separate the fan motor from the fan.

5)Separate the fan from the left holder bearing.

4-3 Samsung Electronics


4-2 Outdoor Unit

No Parts Procedure Remark

1 Cabinet 1) Turn off the unit and remove the power


cable
2) Remove the top cover.
3) Remove the control box cover.
4) Unplug the ass'y cable.
5) Remove the cabi-side.
6) Remove the cabi-front.

* When you assemble the parts, check if the


each parts and electric connectors are fixed
firmly.

2 Fan Motor & 1) Do Procedure 1 above.


Propeller Fan 2) Remove the nut flange.
(Turn to the right to remove as it is a left
turned screw)
3) Disassemble the propeller fan.

Samsung Electronics 4-4


5. Troubleshooting

5-1 Items to be checked first


1) Is the voltage of the power correct?
The input voltage shall be rating voltage ±10%.
The airconditioner may not operate properly if the voltage is out of this range.
2) Is the link cable linking the indoor unit and the outdoor unit linked properly?
The indoor unit and the outdoor unit shall be linked by 5 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables.
Otherwise the airconditioner may not operate properly.
3) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the
malfunction of the airconditioner.

NO Operation of air conditioner Explanation

1 The COOL operation indication LED (Green) blinks when a It indicates power is on. The LED stops blinking if the operation
power plug of the indoor unit is plugged in for the first time. ON/OFF button on the remote control unit is pushed.
2 In a COOL operation mode, the compressor does not In happens after a delay of 3 minutes when the compressor is reoper-
operate at a room temperature higher than the setting ated. The same phenomenon occurs when a power is on.
temperature that the IN DOOR FAN should operate. As a phenomenon that the compressor is reoperated after a delay of
In a HEAT operation mode, the compressor does not 3 minutes, the indoor fan is adjusted automatically with reference
operate at a room temperatrue lower than the setting to a temperature of the air blew
temperature that indoor fan should
operate.
3 Fan speed setting is not allowed in AUTO or DRY mode. The speed of the indoor fan is set to LL in DRY mode.
Fan speed is 5 steps is selected automatically in AUTO mode.
4 Compressor stops operation intermittently in DRY mode. Compressor operation is controlled automatically in DRY mode
depending on the room temperature and humidity.
5 Compressor of the outdoor unit is operating although it is When the unit is turned off while de-ice is activated, the comperssor
turned off in a HEAT mode. continues operation for up to 9 minutes (maximum) until the deice is
completed.
6 Timer LED only of the indoor unit lights up and the Timer is being activated and the unit is in ready mode.
air conditioner does not operate. The unit operates normally if the timer operation is cancelled.
7 The compressor and indoor fan stop intermittently in HEAT The compressor and indoor fan stop intermittently if room temperature
mode. exceeds a setting temperature in order to protect the compressor from
overheated air in a HEAT mode.
8 Indoor fan and outdoor fan stop operation intermittently in The compressor operates in a reverse cycle to remove exterior ice in a
a HEAT mode. HEAT mode, and indoor fan and outdoor fan do not operate intermt-
tently for within 20% of the total heater operation
9 The compressor stops intermittently in a COOL mode or DRY The compressor stops intermittently or the fan speed of the indoor unit
mode, and fan speed of the indoor unit decreases. decreases to prevent inside/outside air frozen depending on the
inside/outside air temperature.

4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details
on the display panel.

NO Display Self Diagnosis

1 Operating LED blinking (1Hz) Restore from power failure (input initial power)
2 TIMER LED blinking (1Hz) Indoor unit Room sensor Error (open or short)
3 OPERATING and TIMER LED blinking (1Hz) Indoor unit heat exchanger temperature sensor Error (open or short)
4 FAN LEA blinking (1Hz) Indoor fan malfunctioning (for spead is Below 38Orpm)

Samsung Electronics 5-1


5-2 Fault Diagnosis by Symptom

5-2-1 No Power (completely dead)-Initial diagnosis


1) Checklist :
(1) Is input voltage normal? (198-264A~)
(2) Is AC power linked correctly?
(3) Are connections between primary side, secondary side of the power transformer and PCB good.
(4) Is output voltage of DC regulator IC KA7812 (IC01) normal? (11VDC-12.5VDC)
(5) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)

2) Troubleshooting procedure Remove power cord and plug in again


in approx. 5 seconds

Is operation lamp blinking?


NO
YES
YES Is DC voltage of PCB Does operation start when YES
run/stop button on the remote Normal
display normal? controller unit pushed?
NO NO
Is 198-264VAC Is transmission display of the remote NO Refer to remote control
Replace PCB applied to the controller unit blinking? unit fault diagnosis
display primary side of the power
transformer? YES
NO Is "beep"sound heard from the main
NO unit?
•Check linkage between YES
power cord and Is DC voltage of the PCB module NO Replace PCB
normal? module.
terminal tap
•Check fuse YES
Are voltages of #57 (compressor),
#48 (4 way valve) and #58 (outdoor fan) Are voltages at RY71(Compressor)
of the micom normal? 5VDC YES RY73 (4 way vale) and RY 72 (Outdoor fan)
Is 14~18VAC appear in Is voltage of #1 (indoor fan) of the normal? DC12V
the secondary side of the micom normal? Is voltage at SS71(indoor fan)
power transformer? DC5V

NO YES 10ms
YES NO
NO
Is voltage at #32 terminal of the Micom normal? Check connections Replace
0VDC compressor 4-way RY71, RY73,
Replace power Is voltage at #64 terminal of the Micom normal? valve, outdoor fan and RY72 and
transformer 5VDC indoor fan. SS71
YES NO
Is output voltage of ICO2 normal?DC5V
Is voltage at #25 terminal of the micom
normal? YES NO

Check PCB pattern.


Replace ICO2
10ms Replace main PCB.
YES NO
Is voltage output terminal of
D101~D105(IN4007) normal?
Are voltage at #30 and #31 of the
NO micom normal?
YES NO
Replace resonator (X501)
100ns
OK Replace IN4007
YES
Is operation normal?
NO Replace
YES micom
OK

5-2 Samsung Electronics


Troubleshooting

5-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is the indoor unit fan motor properly connected with the connector (CN73)?
(2) Is the AC voltage correct?
(3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)?
(4) Is the running capacitor properly connected with the terminal?

2) Troubleshooting procedure

After unplugging out the power cord should


be reconnected within five seconds.

YES

NO Check as in the procedur “NO power parts” Refer tp


Does the operating lamp(Green) blink? page 5-2.

YES

Does the Solid State Relay(SS71) work NO


Microcomputer is out of order.
properly?

Test rod location


Normal
Voltage
+ -

SS71- SS71- 12V

YES

Is the supply voltage of the fan NO PCB is PCB should be


motor sufficient? out of order. replaced.

Test rod location


Normal
voltage
PCB CN73 Condition

Fan operate AC 180V

YES MF-C is out of order Replace MFC

Fan motor Fan motor


is out of order. should be replaced.

Samsung Electronics 5-3


Troubleshooting

5-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is input voltage normal?(198-264VAC)
(2) Is the set temperature of the remote control higher than room temperature in COOL mode?
(3) Is the set temperature of the remote control lower than room temperature in HEAT mode?
(4) Is the POWER IN connector (terminal-tab) linked correctly?
(5) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(5P)?

2) Troubleshooting procedure

After unplugging out the power cord should be recon-


nected within five seconds.

NO Check as in the procedure "No Power parts"


Does the operating lamp blink
Refer to page 5-2.
YES

YES Room temperature sensor is


Does the timer lamp blink during operation ? out of order

NO

2 PCB should be checked.

Is the power relay RY71 operated by adjusting the room NO 1 Microcomputer is


temperature? YES 3 out of order.

Test rod location Normal


PCB should be
+ - Condition Voltage checked.
IC04 Pin #59 GND RY71 ON DC 4.8V

NO

Is AC 198 - 264V applied relay between Terminal Tap(TB71) and RY Power relay is Power relay should be
71 terminal No. 3 out of order replaced.

YES
Outdoor unit is
out of order.
1 NO
2 NO

Is the room sensor normal register?

10°C 20°C 30°C

17.96k Ω 12.09k Ω 8.3k Ω

YES 3

5-4 Samsung Electronics


Troubleshooting

5-2-4 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal? (198-264VAC)
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?

2) Troubleshooting procedure
Remove power cord and plug in again in approx. 5 seconds.

Is operating lamp blinking? Check as in the procedure "No Power parts".


Refer to page 5-2.

Does operation start when swing button of the remote control unit
Normal
pushed?

Voltage at pin #33-#36 of micom (ICO4) change?(Squarewave) Micom (IC04) is faulty.

Volatge at pin #10, #11, #12, #13 of IC05 (KID65003) Driver IC05 (KID65003) is faulty.
change?(Squarewave)

UP/DOWN louver motor is faulty.

5-2-5 In the Heat mode, When there is no warm air current. Check this first;
(1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
(2) Is the Indoor PCB properly connected with the CN71 and CN78 connector?

After training on, the heating operation should YES


Normal
start in five minutes.

NO
NO
Is the munber #48 of Micom (IC04) DC 4.8 V? Abnormal Micom

YES
NO
Is the munber #12 of IC07 (KID65003) LOW? Abnormal IC07
YES
NO
Is the voltage between CN71 #1 and RY71 NO 3 AC198~264? Abnormal RY73
YES

Abnormal 4way valve of Outdoor Unit.


or connecting Cable PCB should be replaced.

4 way valve should be replaced


or connecting Cable Check.

Samsung Electronics 5-5


Troubleshooting

5-2-6 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)

1) Troubleshooting procedure

Remove power cord and plug in again approx. 5 Seconds

Is operation lamp blinking? Check as in the procedure “NO Power parts”.


Refer to page 5-2.

“ “ sound heard from the indoor unit when ON/OFF but-


Normal
ton on the remote control unit pushed?

Voltage of battery less than 2.5V (Remote Control Unit)? Replace battery.

LCD display status of REMOCON normal? LCD is faulty.

Transmission display lamp ( ) blinking when Replace button.


ON/OFF button on the remote control unit pushed?

Voltage at PIN #30 of Remocon Micom change? Micom is faulty.

Voltage at collecter of Q601 or Q602 change?


Q601(C4375Y) or Q602(C1623Y) is faulty.

IR LED(CL-1L5EU) is faulty.

Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?


Receiver module is faulty.

Micom (IC04) is faulty.

5-6 Samsung Electronics


5-3 PCB Inspection

5-3-1 Cautions for Part Replacement


1. The human body carries much static 5. When soldering the lead wires of any new
electricity. Before touching a part for repair, part, be sure to polish them using an emery
replacement or the similar purpose, be sure paper or the like before solding them.
to touch a grounded metallic portion by Since the lead wires of any new part are
hand to let the static electricity go through covered with an oxide film, solder cannot
the matallic portion to the earth. adhere to the lead wires if not polished.
Espectially when handling any micro
computer or IC, carefully remove such static 6. When soldering any part, care should be
electricity before touching them. exercised not to apply any high-wattage
soldering iron to the part for a long time.
2. When repairing any part on a work bench, Some parts are of so low a heat resistance
be sure to place an insulative sheet on the that they may be broken or have the
bench and always keep the sheet surface properties changed if a soldering iron is so
neat without any metal fragments. If any applied (Otherwise, the pattern may
such fragment touches a part, a secondary possibly be separated and raised).
trouble will possibly be caused in the part.
7. The heat of the soldering iron should be
3. Before replacing any parts, be sure to turn transfered to the entire object to be soldered.
off the power supply. If such replacement is If the solder pieces are not well fused due to
done with the power supply kept on, an insufficient transfer of the heat from the
electric shock, short circuit or destruction of soldering iron, no satisfactory electrical
a part may result. continuity can be assured even if the
soldered objects appear well connected to
4. During replacement or repair of a part, each other.
carefully handle it : The printed circuit
board has fine lead wires (jumper wires) and 8. The solder used should be limited to a
glass-made parts (diode) on its substrate. minimum. If excessive solder is used, it will
So if a circuit board is roughly handled, such cause inter-pattern contact, which may
lead wires and parts will be easily broken or cause malfunction of the circuit.
damaged by bending or shock.

5-3-2 Procedure

The parts should be replaced in the following procedure.

Check for any faulty part.

Detach the faulty part.

Replace it with a new part.

Check the operation of the new part.

The repair is completed.

Samsung Electronics 5-7


Troubleshooting

5-3-3 Detailed Procedure

No. Malfunction Checking point (symptoms) Causes

1 Pull out the power plug from the 1. Is the broken? 1. Voltage over
AC terminal and confirm the fuse 2. Indoor unit fan motor short-circuit.
on the PCB assembly

2 Turn the power on. Voltage check


If lamp blinks trouble is not
related to the items 1 through 4 1. AC voltage at both end of transformer Primary? 1. Irregular power code or power fuse,
on the right. 198 - 264V~ or poor wiring.

2. AC voltage at both end of transformer secondary? 2. Transformer is faulty.


14- 18Vac

3. DC voltage at OUT and GND of IC01 3. Power circuit is faulty.


(KA7812)? 12VDC

4. DC voltage at OUT and GND of IC02? 5VDC 4. Power circuit is faulty.

5. DC voltage at Q201 Base and GND change? 5. Q201 is faulty.


squarewave D101~D104 (IN4007)

3 Set operating mode when RMC Voltage check


switch pushed.
Except for [FAN]mode and 1. Voltage of relay (RY71) coil Voltage at 1. Relay(RY 71) coil is open.
[TIMER] mode. PIN#11, PIN#12, PIN#15 of IC07 : 12VDC IC07 is faulty.

2. Voltage at Terminal Tap (TB71 or 72) and 2. Relay(RY 71) contactor is faulty.
RY71 Terminal N0 4 . 198- 264V~

4 Set operating mode when RMC 1. Compressor does not operate. 1. Temperature of Heat exchange
switch pushed. is lower.
1. COOL mode
2. Fan speed [AUTO] 2. PCB is faulty.
3. Set temperature lower
3. Room sensor or Heat exchanger
than room temperature
temperature sensor is faulty
4. Continuously operation.

5 Set operating mode when 1. Compressor does not operate 1. Temperature of Heat exchange is
RMC switch pushed. higher.
1. HEAT mode
2. Fan speed [AUTO] 2. PCB is faulty.
3. Set temperature higher than
3. Room sensor or Heat exchanger
room temperature
temperature sensor is faulty
4. Continuously operation

6 Set operating mode when 1. Voltage at 3 5 both ends of CN73 : 1. Indoor unit fan motor is faulty.
RMC switch pushed. above 180V~
1. [FAN] mode
2. Fan speed [Hi] 2. Indoor unit fan motor does not operate. 2. Poor connection of indoor fan motor
3. Continuously operation and connector of RPM sensing (CN43)

5-8 Samsung Electronics


5-4 Fault Diagnosis of Major Parts

Parts Diagnosis

Temp.Sensor Measure resistance with a tester.

Heat ex. Sensor Normal 8KΩ~27KΩ at ambient temperature (+0°C ~ +30°C)

Abnormal ∞, O Ω … open or short

Indoor Fan Motor Measure resistance between terminals (CN72) with a tester

Normal At ambient temperature (10°C ~ 30°C)

between Resistance

Red, Yellow 190±10Ω

Red, Blue 170 ±10Ω

Abnormal

Measure the voltage between ground and signal wire of the fan motor

Normal
between Voltage

Gray, Orange 05V~4.5V

Yellow, Orange 5V

Abnormal Abnormal if voltage does not change from 0V to 5V.

Outdoor Fan Motor Normal At ambient temperature (10°C ~ 30°C)

between Resistance

Black, White 350 ±10Ω

Black, Red 270 ±10Ω

Abnormal ∞, O Ω … open or short

Stepping Motor Measure resistance between red wire and each terminal.

(UP/DOWN swing motor) Normal Approx. 380Ω at ambient temperature (20°C ~30°C)

Abnormal ∞, O Ω … open or short

Samsung Electronics 5-9


6. Exploded Views and Parts List

6-1 Indoor Unit

6-1 Samsung Electronics


Exploded Views and Parts List

■ Parts List

Q’TY
No. CODE NO Description Specification
AQ24A1QE AQ24B1QE AQ18A2QE AQ18B1QE
1 DB64-10151A GRILLE AIR INLET HIPS - 1 - 1
DB64-10173A GRILLE AIR INLET HIPS 1 - 1 -
2 DB64-70077A PANEL CENTER DISPLAY PC 1 1 1 1
3 DB63-30150A GUARD AIR FILTER PP 2 2 2 2
4 DB74-10101A CLEANER FILTER ASS’Y ASS’Y 1 1 1 1
4-1 DB61-10164A CASE-CLEANER FILTER PP 2 2 2 2
4-2 DB74-10082A DEODORIZING FILTER POLYESTER/CARBON 1 1 1 1
4-3 DB74-10081A CLEANER FILTER POLYESTER/COTTON 1 1 1 1
5 DB63-10466A COVER TERMINAL ABS(V0) 1 1 1 1
6 DB92-70092E ASS´Y FRONT PANEL HIPS 1 1 1 1
7 DB93-10600A ASS’Y PCB DISPLAY AQ24B1QE/B - 1 - 1
DB93-10599A ASS´Y PCB DISPLAY AS24A1QE/B 1 - 1 -
8 DB94-10083B ASS´Y TRAY DRAIN ASS’Y 1 1 1 1
8-1 DB31-10144A ASS´Y STEPING MOTOR MP35EA 1 1 1 1
8-2 DB66-30181A BLADE-H ABS 1 1 1 1
9 DB75-40088A ASS´Y EVAP PLATE1.2(5/8”) 1 1 - -
DB75-40087C ASS´Y EVAP SLiT1.5(1/2”) - - 1 1
10 DB72-10235A SEAL SPACER FOAM-LEX 1 1 1 1
11 DB90-40162A ASS´Y HOLDER MOTOR ASS’Y 1 1 1 1
11-1 DB61-40264A HOLDER MOTOR PP(Vo) 1 1 1 1
11-2 DB65-10108A CLIP EARTH WIRE SECC 1 1 1 1
11-3 DB65-40063A TERMINAL BLOCK ASS´Y 5P,25A 1 1 1 1
12 DB31-10151A MOTOR FAN IN IC-9430SKJ5A 1 1 1 1
13 DB94-30162A ASS´Y-C-F-FAN ø95 x L 1 1 1 1
14 DB90-40135A ASS´Y HOLDER BEARING ASS’Y 1 1 1 1
14-1 DB94-40003A RUBBER BEARING CR 1 1 1 1
14-2 DB61-40244A HOLDER BEARING PP 1 1 1 1
14-3 DB94-40007A BEARING PG5 1 1 1 1
15 DB93-10545A ASS´Y MAIN PCB AQ24B1QE/B 1 1 - -
DB93-10555A ASS´Y MAIN PCB AQ18B1QE/B - - 1 1
16 DB32-10008E ASS´Y-TERMISTOR 103AT 1 1 1 1
17 DB61-10163A CASE CONTROL ABS(VO) 1 1 1 1
18 DB94-20037A ASS´Y BACK BODY HIPS 1 1 1 1
19 DB61-40246A HOLDER PIPE PP 1 1 1 1
20 DB70-10663A PLATE HANGER SGCC-M 1 1 1 1
21 DB26-10065B TRANSFORMER AC230V / DC17V 1 1 1 1

Samsung Electronics 6-2


6-2 Outdoor Unit

6-2-1 UQ18A1QE/UQ18B1QE
17 19

8
16

11 6

13-2
13
20 14-3 14

14-1

15-4 14-2
4 15-1
1 15
5 15-5
3 13-1
12 15-3
15-2
10

18-1
18-4
18-5
18-2, 18-3

18-6 18-7

6-3 Samsung Electronics


Exploded Views and Parts List

■ Parts List(18K)

Q’TY
No. CODE NO Description Specification
UQ18A1QE/UQ18B1QE

1 DB90-10153J ASS’Y-WELD FRONT SC-90073T 1


2 DB90-20160D ASS’Y-BASE OUT SC-90073T 1
3 DB67-50063A ASS’Y-FAN AS+G/F20% 1
4 DB60-30020A NET FLANGE M6LF 1
5 DB31-10119C MOTOR FAN OUT AMASS-035AVEB 1
6 DB61-20008C BASE-MOTOR SGCC-M 1
7 DB94-50034A PARTITION SGCC-M 1
8 DB75-30103A ASS’Y-CONDENSER ASS’Y 1
9 DB90-40168A COVER-CONTROL ABS 1
10 DB90-10583A CABI SIDE OUT SC-90073T 1
11 DB90-40124A TOP COVER SC-90073T 1
12 DB95-10263B COMPRESSOR 48B180JVIE7 1
12-1 DB73-10004A GROMMET ISOLATOR EPDM 3
12-2 DB60-30028A NUT WASHER M8 3
12-3 DB60-30018A NUT FLANGE PIO.8 1
12-4 DB63-10165A COVER TERMINAL NORYL 1
13 DB99-10134A ASS’Y-4WAY V/V ASS’Y 1
13-1 DB62-40074C PACKED V/V 1/2” 10LT/MIN 1
13-2 DB62-40036A 4WAY V/V CHV-0201 1
14 DB99-10136A ASS’Y-CHECK V/V ASS’Y 1
14-1 DB62-31800B TUBE CAPI(C) C1220T-0 1
14-2 DB62-40039B PACKED V/V 1/4” 1/4 INCH 1
14-3 DB62-31802B TUBE CAPI(H) C1220T-0 1
15 DB93-40736A ASS’Y CONTROL OUT ASS’Y 1
15-1 DB34-90057C SWITCH MAGNET 45CG20ALB 1
15-2 2501-001139 CAPACITOR DUAL 40/2.5, 450V 1
15-3 DB65-40022D TERMINAL BLOCK 7P/20A 1
15-4 DB95-90026B SPARK KILLER 1
15-5 3601-000236 FUSE 2A,250V 1
16 DB72-50537A CLOTH SOUND - 1
17 DB72-50544A CLOTH SOUND UP - 1
18-1 DB39-20546A CONNECTOR POWER 3G,2.5mm2 1
18-2 DB39-10058A CONNECTOR WIRE 4G,1.00mm2 1
18-3 DB39-20235A CONNECTOR WIRE 2G,0.75mm2 1
18-4 DB67-20011A DRAIN PLUG OUT PP 1
18-5 DB63-10355C CAP DRAIN CR 1
18-6 DB60-30010A NUT FLANGE 1/4” C3771BD 1
18-7 DB60-30010C NUT FLANGE 1/2” C3771BD 1
19 DB63-30130C SCREEN-GUARD PHF 100Y 1
20 DB63-30025D GUARD-COND SC-90073T 1

Samsung Electronics 6-4


6-2-2 UQ24A1QE/UQ24B1QE

17
6 10
8
16 9

5
11
7
13-2
13
14
14-3
14-1

15-4 14-2
4 15-1
1 15
15-5
3 13-1
12 15-3
15-2

18-1

18-4

18-2, 18-3

18-6 18-7

6-5 Samsung Electronics


Exploded Views and Parts List

■ Parts List(24K)

Q’TY
No. CODE NO Description Specification
UQ24A1QE/UQ24B1QE

1 DB90-10634B ASS’Y WELD FRONT SC-90073T 1


2 DB90-20210A ASS’Y-BASE OUT SC-90073T 1
3 DB67-50074A ASS’Y-FAN AS+G/F20% 1
4 DB60-20020A BOLT SPECIAL M8 L25 1
5 DB31-10110E MOTOR FAN OUT OSME-716SRC 1
6 DB95-20147A ASS’Y-MOTOR B/K SGCC-M 1
7 DB67-30081A PARTITION SGCC-M 1
8 DB75-30102A ASS’Y-CONDENSER ASS’Y 1
9 DB90-40168A COVER-CONTROL ASS’Y 1
10 DB90-10674A CABI SIDE OUT SC-90073T 1
11 DB90-10616A TOP COVER SC-90073T 1
12 DB95-10347A COMPRESSOR H25B30QABH 1
13 DB99-10149A ASS’Y-4WAY V/V ASS’Y 1
13-1 DB62-40055F PACKED V/V5/8” 20LT/MIN 1
13-2 DB62-40036A 4WAY V/V CHV-0201 1
14 DB99-10138A ASS’Y-CHECK V/V ASS’Y 1
14-1 DB62-31798C TUBE CAPI(C) C1220T-0 1
14-2 DB62-40039C PACKED V/V 1/4” 1/4 INCH 1
14-3 DB62-31802A TUBE CAPI(H) C1220T-0 1
15 DB93-40735A ASS’Y CONTROL OUT ASS’Y 1
15-1 DB34-90054A SWITCH MAGNET 41NB21AL 1
15-2 2501-001155 CAPACITOR DUAL 3.0/40µFx450VAC 1
15-3 DB65-40022D TERMINAL BLOCK 7P 1
15-4 DB95-90026B SPARK KILLER - 1
15-5 3601-000236 FUSE 2A,250V 1
16 DB72-50615A CLOTH SOUND COMP - 1
17 DB72-50614A CLOTH SOUND UP - 1
18-1 DB39-20546A CONNECTOR POWER 3G,2.5mm 2
1
18-2 DB39-10058A CONNECTOR WIRE 4G,1.0mm2 1
18-3 DB39-20235A CONNECTOR WIRE 2G,0.75mm 2
1
18-4 DB67-20011A DRAIN PLUG OUT PP 1
18-5 DB60-30010A NUT FLANGE 1/4” C3771BD 1
18-6 DB60-30010D NUT FLANGE 5/8” C3771BD 1

Samsung Electronics 6-6


6-3 Remote Control & PCB Box

6-3-1 Remote Control (DB93-30052E)

■ Parts List

No CODE NO Description Specification Q’TY Remark

1 DB61-10144A CASE UP ABS 1


2 DB61-10145A CASE LOW ABS 1
3 DB64-20054A DOOR REMOCON ABS 1
4 DB63-10477A COVER BATTERY ABS 1
5 DB74-10084A FILTER REMOCON PC 1
6 DB73-20110C RUBBER REMOCON SILICON 1
7 DB64-40167A INLAY LCD PC 1
8 DB64-40166B INLAY REMOCON PC 1
9 DB68-10789B LABEL REMOCON ART 90 1
10 DB68-10790B LABEL DOOR ART 90 1
11 PH-M2 SCREW TAP PH-M2 6
12 DB67-60061A SPRING BATTERY SUS 304 1
13 DB67-60062A SPRING BATTERY SUS 304 1
14 DB67-60063A SPRING BATTERY SUS 304 1
15 90 X 250 PE BAG 90 X 250 1
16 DB93-40179C ASS’Y PCB REMOCON 1
17 DB61-40243A HOLDER REMOCON ABS 1

6-7 Samsung Electronics


Exploded Views and Parts List

6-3-2 PCB Box

5 2
1

■ Parts List

Q’TY
No CODE NO Description Specification AQ24A1QE AQ18A1QE Remark
AQ24B1QE AQ18B1QE

1 DB61-10151A CASE-CONTROL 1 1

2 DB93-10545A ASS'Y MAIN PCB AQ24B1QE/B 1 -

DB93-10555A ASS'Y MAIN PCB AQ18B1QE/B - 1

3 DB32-10008E ASS'Y THERMISTOR 103AT 240/240 1 1

4 DB93-10600A ASS’Y PCB DISPLAY AQ24B1QE/B 1(B1) 1(B1)

DB93-10599A ASS’Y PCB DISPLAY AQ24A1QE/B 1(A1) 1(A1)

5 DB26-10065B TRANSFORMER AC230V/DC17 1 1

Samsung Electronics 6-8


MEMO

6-9 Samsung Electronics


7. Block Diagrams

7-1 Refrigerating Cycle Block Diagram

INDOOR UNIT OUTDOOR UNIT

Capillary tube
T 2-way valve Check valve

Liquid side

Capillary tube

Heat Heat
exchanger exchanger
(Evaporator) (Condenser)

T
Gas side

3-way valve 4-way valve


Accumulator Cooling
Heating
Compressor
Gas leak check point

Samsung Electronics 7-1


8. PCB Diagrams

8-1 Main PCB(DB93-10545B) : 24K BTU


(DB93-10555B) : 18K BTU

8-1 Samsung Electronics


PCB Diagrams

■ Parts List

No DESIGN LOCATION PART CODE NO Description Specification

1 F701 DE32-10037A FUSE FST 250V 3.15A


2 F701,F101 DE47-40024A HOLDER-FUSE FH-51H 7.5A
3 IC01 DE13-20008A IC-VOLT REGU KA7812A
4 IC01 DE62-30032A HEAT-SINK AL H25
5 IC01 DE60-10100A SCREW-PH M3*6 FeFzY
6 IC02 DE13-10016A IC-VOLT REGU KA7805A
7 CR71 C-FILM CQS 450V 1.2µF
8 FT71 FILTER NOISE LSAO5230P 250V~2A 23mH*2
9 R903,904,905,906 2001-000776 R-CARBON RD 1/2 T(S) 621-J
10 R203 2001-000588 R-CARBON RD 1/4 TP 332-J
11 R202,301,409,501~509,513,519~525,601,604,606,902 2001-000065 R-CARBON RD 1/4 TP 103-J
12 R405,407 2001-000036 R-CARBON RD 1/4 TP 331-J
13 R201,204,405,401,402,404,603,606,608 2001-000042 R-CARBON RD 1/4 TP 102-J
14 R607 2001-000855 R-CARBON RD 1/4 TP 560-J
15 R602 2001-001088 R-CARBON RD 1/2 T(S) 102-J
16 R403 2001-000890 R-CARBON RD 1/4 TP 682-J
17 R910,912,913 A1000-0244 R-CARBON RD 1/8 TP 332-J
18 R406,408 2004-001137 R-METAL FILM RD 1/4 TP 682-F
19 D101~105 0402-000137 DIODE-RECT 1N4007
20 SS71 B4190-0016 THYRISTOR G3MB-202PL
21 BZ61 DE30-20016A BUZZER CBE 2220BA STICK
22 C202,402 2202-000783 C-CERAMIC CA OA 50V 103Z
23 C301,401 2202-000796 C-CERAMIC CA OA 50V 102Z
24 C102,104,201,203,403,404,501,502,902 2202-000780 C-CERAMIC CA OA 50V 104Z
25 C103 2401-000710 C-ELEC CE04 25V 222-M
26 C105 2401-001397 C-ELEC CE 04 25V 471-M
27 C101 2401-000180 C-ELEC CE 04 35V 102-M
28 C601 2401-001573 C-ELEC 47/50V
29 IC04 DE09-10149A IC-MCU MB89635R-466
30 IC03 DE13-20009A IC KA7533Z
31 X501 2802-000103 RSONATOR-CERAMIC 10MHz
32 IC05,IC06,IC07 DE13-20024A IC-DRIVE KID65003AP
33 Q201,401,601,602 A4050-0168 TR-GENERAL KSC945Y
34 Q603 0501-000292 TRANSISTOR A708Y
35 Q902, Q901 0504-000144 TRANSISTOR R2002
36 SW91 3404-001013 SWITCH-TACT KPT-1115V
37 CN73 3711-000262 CONNECTOR WAFER YW396-05AV WHT
38 CN43 3711-000879 CONNECTOR WAFER SMW250-03 BLU
39 CN41 3711-000940 CONNECTOR WAFER SMW250-04 WHT
40 CN61 3711-001038 CONNECTOR WAFER SMW250-06 WHT
41 CN62 3711-001036 CONNECTOR WAFER SMW250-06 BLUE
42 CN71 CONNECTOR WAFER YW396-03AV BLK
43 CN92 3711-001154 CONNECTOR WAFER SMW250-09 WHT
44 RY72,RY72,RY71 B3068-0092 RELAY JQ1a-12V
45 J1~J35, HR01~HR04, LR01~LR04, DE39-60001A WIRE SO COPER PI0.6 SN T 52MM
OPJ1, OPJ2, OPJ3
46 CN72 CONNECTOR WAFER YW396-03AV WHT
47 CN11 ” SMW250-03 RED
48 F101 DB47-90053A FUSE FST 250V~2A
49 IC08 EEORIM 93C5L
50 R903 R-CARBON RD 1/2T(S) 471-J
51 C701 2305-001027 C-FILM, MPEF 224K
52 C702 ” 104K

Samsung Electronics 8-2


8-2 ASS’Y DISPLAY & Module

•Round/Semi-Round/Lip-Type (DB93-10600A) • Edge Type (DB93-10599A)

■ Parts List

TYPE NO CODE-NO Description Specification Q’TY


1 DB41-10207A PCB-DISPLAY FR-1 T1.6 W16.5 L142.5 1
2 DB07-10022A LED - LAMP LTL-52EG-002(ORG/GRN) 1
3 0601-001059 LED - LAMP SY5511(YEL) 1
4 0601-001060 LED - LAMP SM5511(GRN) 1
5 0601-001196 LED - LAMP SO5511(ORG) 1
“Round” 6 JUMP WIRE 6mm 5
7 DB32-50021A MODULE REMOCON TSOP-1238UU1 1
“Semi-Round” 8 2001-000429 R-CARBON RD 1/8TP 102-J 1
9 2202-000780 C-CERAMIC CA OA 50V 104Z 1
“Lip” 10 2001-000034 R-CARBON RD 1/8TP 221-J 1
Type 11 CONNECTOR-WAFER YWLA200-09P 1
12 2201-000283 C-CERAMIC CA OA 50V 102Z 1
(DB93-10600A) 13 0401-000005 DIODE SWITCHING IN4148 1
14 DB39-20520A C/W DIS & MODULE UL1007 AWG#26/9 1
15 DB61-10194A (R) CASE-CENTER PCB UP PC(BLU) 1
16 DB61-10195A (R) CASE-CENTER PCB LOW ABS(BLK) 1
17 DB72-10238A SEAL C/T PCB UP 30FOAM-PE, T=3 1
18 DB72-10239A SEAL C/T PCB LOW 30FOAM-PE, T=3 1
1 DB41-10206A PCB-DISPLAY FR-1 T1.6 W13 L141 1
2 DB07-10022A LED - LAMP LTL-52EG-002(ORG/GRN) 1
3 0601-001059 LED - LAMP SY5511(YEL) 1
4 0601-001060 LED - LAMP SM5511(GRN) 1
5 0601-001196 LED - LAMP SO5511(ORG) 1
6 JUMP WIRE 6mm 3
“Edge” 7 DB32-50021A MODULE REMOCON TSOP-1238UU1 1
8 2001-000429 R-CARBON RD 1/8TP 102-J 1
9 2202-000780 C-CERAMIC CA OA 50V 104Z 1
Type 10 2001-000034 R-CARBON RD 1/8TP 221-J 1
11 CONNECTOR-WAFER YWLA200-09P 1
12 2201-000283 C-CERAMIC CA OA 50V 102Z 1
(DB93-10599A) 13 0401-000005 DIODE SWITCHING IN4148 1
14 DB39-20520A C/W DIS & MODULE UL1007 AWG#26/9 1
15 DB61-10192A (R) CASE-CENTER PCB UP PC(BLU) 1
16 DB61-10193A (R) CASE-CENTER PCB LOW ABS(BLK) 1
17 DB72-10240A SEAL C/T PCB UP (L) 30FOAM-PE, T=3 1
18 DB72-10240B SEAL C/T PCB UP (R) 30FOAM-PE, T=3 1
19 DB72-10239A SEAL C/T PCB LOW 30FOAM-PE, T=3 1

8-3 Samsung Electronics


9. Wiring Diagrams

9-1 Indoor Unit

Samsung Electronics 9-1


9-2 Outdoor Unit

■ UQ24A1QE/UQ24B1QE

MARK NAME MARK NAME


52C MAGNETIC CONTACTOR TB 1,2 TERMINAL BLOCK
20S SOLENOID COIL CH CRANK CASE HEATER
C1 CAPACITOR FM1 FAN MOTOR
F FUSE(2A, 250V~) S SPARK KILLER

CAPACITOR 3.0/40MF X 450VAC

■ UQ18A1QE/UQ18B1QE

MARK NAME MARK NAME


52C MAGNETIC CONTACTOR TB 1, 2 TERMINAL BLOCK
20S SOLENOID COIL FM1 FAN MOTOR
F FUSE(2A, 250V~) S SPARK KILLER

CAPACITOR 3.0/40MF X 450VAC

9-2 Samsung Electronics


UPDA TE LOG SHEET
Application date Page Part# Note(Cause & Solution) S/Bulletin#

Use this page to keep any special servicing information. (Service Bulletin, etc.)
If only parts number changes, Just change parts number directly on parts list.
And if you need more information, please see the service bulletin

Copyright Trademarks

®œ 1995 by Samsung Electronics Co., Ltd. Samsung is a registered trademark and


All rights reserved. SyncMaster 17GLi/CMG7387L and MacMaster
This manual may not, in whole or in part, be Cable Adapter are trademark of Samsung
copied, photocopied, reproduced, translated, or Electronics Co., Ltd.
converted to any electronic or machine readable
from without prior written permission of Macintosh, Centris, Quadra, Duo Dock, and
Samsung Electronics Co., Ltd. Power Macintosh are trademark of Apple
computer, Inc.
SyncMaster 17GLi/CMG7387L Service Manual
First edition June 1995. All other trademarks are the property of their
respective owners.
Printed in Korea.
10. Schematic Diagrams

10-1 Indoor Unit

Samsung Electronics 10-1

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