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Stelkraft CT Products

Stelkraft manufactures coiled tubing equipment and accessories. It was established in 1988 in Singapore and has a 74,000 square foot facility. Its core business includes manufacturing coiled tubing equipment and designing oilfield equipment. It produces various coiled tubing units and components like powered reels, spools, injectors, and control cabins.

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Luis Gonzalez
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0% found this document useful (0 votes)
477 views

Stelkraft CT Products

Stelkraft manufactures coiled tubing equipment and accessories. It was established in 1988 in Singapore and has a 74,000 square foot facility. Its core business includes manufacturing coiled tubing equipment and designing oilfield equipment. It produces various coiled tubing units and components like powered reels, spools, injectors, and control cabins.

Uploaded by

Luis Gonzalez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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STELKRAFT AND PRODUCTS

Revised on November 2012(Reference Only)

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About Stelkraft
Incorporated in 1988 and established over the years to become the pioneer of manufacturing improved and
innovated Coil Tubing Equipment and Accessories in Asia Pacific. With the ISO 9001 certification to our name,
it can be assured that all equipments are manufactured by our skilled and qualified engineers, fabricators
and welders and tested to Oilfield Standard requirements.

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Facility
Bespoke facility built in 2007 consisting of 74,000 sq feet (7,620 sq meters) integrated factory and office
located in Singapore.

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Core Business
• Coiled Tubing Equipment Manufacturing
• Design & Manufacturing of Oilfield Equipment

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Clip in Drum
Description
Allows different metal spools to be loaded. Functions
as a powered working reel or as a spooler.

Features
 Telescopic skid system allows for quick
loading/unloading of metal spools
 Functions as both; Power Reel and Spooler
 Automatic level winding for specific tubing sizes
 Higher output torque gear drive with safety
brake
 Main drive hollow shaft for pumping fluids up to
CWP 10,000 psi Ø1.88”
 Unique structure for onshore and offshore
applications
 Convenient transportation of the CID CT frame
 DNV 2.7-3 R30

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Power Reel
Description
Coiled Tubing Powered Working Reel

Features
 Applicable for tubing sizes of 1-1/4” to 2-3/8”
 Max inclination of Levelwind Arm – 80deg to
horizontal
 Cold working pressure for plumbing valves and
swivel head – 10,000 psi Ø1.88”
 DNV 2.7-3 R30
 CWP 15,000psi Available on request
 Standard Dimension: L144”x W96”x H118”
 Rated for a total payload of 10 MT

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Telescopic Spooler
Description
Telescopic Spooler Frame for Coiled Tubing Spools

Features
 Design allows loading/unloading of metal spools
sizes
 Compact structure without the need of
disassembly to the level-wind arm to
transportation with conventional loaders
 Accept various sizes of mother spools up to
105” in width, 204” in flange diameter and
tubing up to 2-7/8” in diameter
 Capable of coiling tubes back to the mother
spools directly from injector after operations
 Faster transfer of tubing between mother
spools and the powered reels with adjustable
retention force at high torque
 Base skid locking chains with boomers are
provided for extra safety

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Power Pack
Description
Power Pack

Features
 Engine Driven
 Weight 8 – 12 tons
 Overall Pressure 2500 to 5000 psi
 Number of Outlets, Outlet pressure/flow rate
varies according to model
 Built for use in Zone 2 Hazardous areas
 Come with Pump Drive, Pump Circuit Flows
Filters and Strainers, Accumulators
 DNV 2.7-1
 Standard Dimension: L4250x W2438x H2438mm
 Standard Weight: 10 T (estimate)

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Control Line Spooler
Description
Control Line Spooler

Features
 Skid Frame Dimension for Transportation:
L: 1.2 m x W:1.1 m x H: 1.2m
 Air Requirements: 25 cuM / hr @ 8 bar (15-20
scf / min @ 115 psi)
 Maximum Hydraulic Pressure (Manifold
Pressure): 2600 psi
 Normal Line Tension (24” Drum Outer Wrap):
100 kg
 Line Speed (Fully Charged Accumulator 24”
Drum): +/-100 ft/min
 Guide Sheave Capacity (SWL): 1,000 kg
 DNV2.7-1

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Control Cabin
Description
Control Cabin

Features
 Telescopic design allows cabin to be retracted
for easy transport
 Build for use in Zone 2 Hazardous Areas
 2 motorized Hose Reels
 Electrical Power Supply – 200 ~ 220V, 50Hz,
Single Phase AC
 DNV 2.7-1
 Standard Dimension: L4750 x W2438 x
H2438mm
 Standard Weight: 8.5 T (estimate)

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Compact Control Cabin
Description
Control Cabin

Features
 Telescopic design allows cabin to be retracted
for easy transport
 Certified Zone II Control Cabin
 Max Flow Control for Injector – 90 gpm
 Ex Electrical Power Supply – 200 ~ 220V, 50Hz,
Single Phase AC
 DNV 2.7-1

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Electrically Driven Power Pack
Description
Power Pack
Features
 2400 x 3000 x 2400mm Rigid crash frame certified to DNV 2.7-
1 for Portable Offshore Units / Containers Supplied with
Certified 4 leg sling set
 Sealed skid base with drains and fitted with Forklift Pockets
 Powered by two 150kw 460volt 60hz Ex-n Non sparking
motors controlled via dual "In-line Soft Start" system.
 Local electrical control panel including start (sequenced or
individual motor), stop, emergency stop, power, run and trip
indicators
 Local Hydraulic control panel including unload and circuit and
control system pressure gauges
 Remote control cable and plug
 Three independent hydraulic circuits
 Dual hydraulic driven air-blast oil coolers
 120gal stainless steel hydraulic oil tank
 Five each 6gal accumulators (BOP Circuit)
 Hydraulic bulkhead(s) fitted with quick connect hose unions
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Gooseneck
Description
Coiled Tubing Gooseneck for controlling curvature of
CT entering Injector

Features
 Radius 60” to 120”
 Built according to customer’s radius and
requirements
 Independently mounted / injector mounted

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Capillary Coiled Tubing Package
Description
Package consisting of Injector, Reel, Power Pack and
Control for Capillary Coiled Tubing of 3/8” – 3/4"

Features
 Most economical capillary coiled tubing unit,
comprising with Injector, Reel, Power Pack and
Control
 Stand-alone Injector & Tubing reel, while the
Power Pack & Control built in single skid
 Lower cost than Standard Coiled Tubing Units
 Reliable functionality, robust structure, less
space requirement
 An injector, having a line pull of 12,000 lb,
designed for 3/8” – 3/4" tubing
 Tubing reel designed for coiling capacity of
5,000 meters for 3/8” – 3/4" tubing

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Injector Basket
Description
Transport Basket with Mounting for Coiled Tubing
Injector
Features
 Dimension – Length 148” , Width 98”, Height
134”
 Forklift pockets and wire sling mountings for
easy transport wire sling mountings for easy
transport
 Load test witnessed by third party
 DNV 2.7-1 Certification
 Mountings and dimensions build to customer’s
requirement

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CTU Vehicle
Description
Vehicle Mounted
Coiled Tubing Unit

Features
 Integrated coiled tubing unit
mounted on vehicle
 Integrated control cabin,
ct working reel, hydraulic power pack, hose reels
 Trailer or truck mounted depending on requirements
 Built to customer is requirements
 Work Pressure 10,000psi

MODELS
CTU trailer
CTU trailer with crane
CTU trailer with master lifter
CTU truck with knuckle crane
Option of 15K
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Catenary System
Description
Catenary System

Features
 Coverall dimension for transportation
(lwh):104”X96”X85”
 Maximum gross weight : 4,000 kg
 Minimum height:85”
 axo,I, jeogjt : 145”
 Stroke length of cylinder : 60”
 DNV 2.7-1

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Chemical Basket
Description
Chemical Basket

Features
 Overall dimension for transportation
(lwh)157”X93”X72”
 Maximum gross weight :10,000kg
 Tare mass :3,500kg
 Pay load :6,500kg
 Maximum angle of sling leg from vertical:
30%%D
 DNV 2.7-1

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Nitrogen Converter
Description
Zone II Nitrogen Convertor. Converts liquid nitrogen
to gas
Features
 Skid frame certified in accordance with DNV 2-7-
1 with certified five legged sling set
 Engine compartment is fitted with sound
attenuation panel to reduce noise power levels
 An exhaust gas heat exchanger – to heat the
liquid nitrogen into gas
 Control Consol – with all control and gauges to
monitor all principal components of the
nitrogen unit

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Centrifugal Pump
Description
Zone II Centrifugal Pump

Features
 Driven by Naturally Aspirated Diesel Engine
 Max power 80HP at 2200 rpm Max torque
320Nm at 1300 rpm
 Mission Magnum 6 x 5 x 11 Centrifugal pump
 DNV 2.7-1
 Built for use in Zone 2 hazardous areas

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Triplex Pump
Description
Zone II Triplex Pump

Features
 Built to DNV 2.7-1
 Zone 2 T3 (BP200)
 Control Consol – with all control
and gauges to monitor all principal
components of the fluid pump
 5 speed semi automatic
transmission
 10.0bbl displacement tank
 4x5 centrifugal pump

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Coiled Tubing Control Cabin & Power Pack
(Combined)
Description
Engine driven Hydraulic Power Pack. Supplies
hydraulic power to Coiled Tubing Unit. (Working
Reel, Injector, BOP, Hose Reel and Auxiliary)
Features
 Engine Driven
 Weight 8 – 10 tons
 Overall Pressure 2500 to 5000 psi
 Number of Outlets, Outlet pressure/flow rate
varies according to model
 Complied to Zone 2 Explosion Proof and with
Spark Arresters
 Come with Pump Drive, Pump Circuit Flows
Filters and Strainers, Accumulators
 DNV2.7-1 Certification

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Injector Jacking Frame
Description
Coiled Tubing Injector Jacking Frame / Platform

Features
 Built to meet the harsh requirements of
offshore operations
 Rugged structure and provides heavy duty
application (45Ton Compression Load)
 Easier operation, control, access and
maintenance
 Slight traverse motion add to the flexibility
to align the injector to the well
 Rotation motion enable the injector to be
placed at different position in relative to
the Coil Tubing Reel location
MODELS
 DNV2.7-1 Certification JFD45A 2400mm x 3000mm x 3000mm
(nominal transportation dimensions)
JFD45B 2400mm x 4875mm x 3000mm
(nominal transportation dimensions)

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Tower Frame
Description
Extension frame to support Injector Jacking platform and
Injector

Features
 Tower height built to customer’s requirements, up to 90
feet high
 Ladder frames built into structure to allow access
 Multi-sections stack up design for higher towers
 ISO blocks to secure sections

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CT Lifting Frame w/ Power Pack
Description
Coiled Tubing Lifting Frames with Power Pack and
Control Stand

Features
 Safe working load of 150MT, 250MT and
350MTwith remote control console inclusive
of adequate jumper hoses
 Configuration with Load Cell Power Pack –
Naturally Aspirated Diesel Engine
 Max power 75kW @ 2100rpm, Max torque
323N-m
 Tier 2 emission legislation & forthcoming Tier
3 & Proposed Tier 4
 API 8C certification
 DNV2.7-3 R45
 Built for use in Zone 2 hazardous areas

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Lifting Frame

Description: Top and Bottom Pivoting Lifting Frame with Power Pack

Description: Sling type Lifting Frame with Transport Basket


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Hydraulic Power Pack (Air Powered)
Description
Air Driven Power Pack

Features
 Pneumatic motor / minimum weight power
pack
 Skid frame certified in accordance with DNV
2.7-1 with certified five legged sling set
 Control Consol – with all control and gauges
to monitor all principal components of the
unit

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Mandrel Assembly
Description
250MT CTLF Adapter Mandrel and Adapter Spool

Features
 Intended Use for Stelkraft 250MT CWP
10,000psi Lifting Frame
 Load test to 375M Tons
 Test pressure to 15,000 psi and Load (250
MT), C.W.P (10,000 psi)
 Mandrel can be sized to Fit Customers
Requirements
 Combined test to 250MT @ 10,000psi Internal
Pressure

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Walking System
Description
Walking System Frame with Control Stand

Features
 Designed to move equipment around the deck
to locations
 For rigging up the injector on top of a jacking
frame tower inside the crane height working
radius
 Able to carry a load of up to 25 tons
 Load tested and certified DNV 2.7-1
specification
 Allows user to move forward, reverse, right
and left
 Foot Print Sized to Fit Customers
Requirements

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Swivel Head Rotating Joint
Description
Swivel Head Rotating Joint

Features
 Swivel Head Rotating Joint is designed to
allow continuous pumping into the coiled
tubing string whilst the Reel is rotating

MODELS
Standard Fitment 1.88” ID 10,000psi Swivel Head Assembly
Optional Fitment 1.75” ID 15,000psi Swivel Head Assembly
Retro Fit 1.50” ID 10,000psi Swivel Head Assembly
Retro Fit 1.25” ID 10,000psi Swivel Head Assembly

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Tools Container & Basket
Description
Tools Container and Tools Basket designed
according to customer’s requirement
Features
 Built to customer’s requirements
 Design will be certified by a Third
Party with Design Verification Report
 Load Test, Drop Test and Pull Test are
carried by a Third Party with
Certificate
 With wire ropes and sling assembly
 DNV 2.7-1, DNV 2.7-3 R30, R45 or R60

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Sub Sea Hose Reel
Description
4 Meter Hose Sheave. Guides and controls hose
curvature
Features
 Safe working load of 15 tons
 Can be folded for transportation and easy
assembly at the field

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High Pressure Hose Reel
Description
High Pressure Hose Reel
Features
 Air motor driven Hose Reel
 With Level-wind Hose Guide
 Primary structure complied with DNV 2.7-1
 For 2” outer diameter, 6500 ft length Hose

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Stelkraft 80k Injector
Description
Stelkraft 80k Injector
Features
 Continuous pull capacity is 80,000Ibs
 Snubbing capacity is 40,000Ibs
 Maximum speed 195 feet per minute
 Design temperature: 50°c
 Standard Gooseneck Radius: 72”
 Weight: estimate 5.5 Ton (includes gooseneck)

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Hydraulic Blowout Preventer
Description
Stelkraft hydraulic blowout preventer monoblock
type
Features
 Multi rams with grease injection port
between upper and lower ram assembles;
 Designed in Single, Dual, Triple or Quad Ram
configuration;
 It can be used for Slickline, Braided Line and
Coiled Tubing operation;
 Available in nominal sizes from 2-1/2” to 9” ;
 From 5,000psi to 20,000psi working pressure;
 For standard and sour environments.

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Integral Lubricator
Description
Stelkraft Integral Lubricator
Features
 Robust single piece body;
 from 4 feet to 12 feet in length;
 5,000psi to 20,000psi Working Pressure;
 available in Standard or H2S service models;
 Safety factor in compliance with API 6A;
 H2S models in compliance with NACE MR01-
75 SPEC.

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25/7/2012 39
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Thank You!

Stelkraft Coiled Tubing and Pumps Pte. Ltd


Add: 9A, Benoi Sector, Singapore 629862
Tel: +65 6268 0188 Fax:+65 6268 2893/ 3678
E-mail: [email protected]
Web page: http://www.stelkraft.com

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