Stelkraft CT Products
Stelkraft CT Products
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25/7/2012 http://www.stelkraft.com
About Stelkraft
Incorporated in 1988 and established over the years to become the pioneer of manufacturing improved and
innovated Coil Tubing Equipment and Accessories in Asia Pacific. With the ISO 9001 certification to our name,
it can be assured that all equipments are manufactured by our skilled and qualified engineers, fabricators
and welders and tested to Oilfield Standard requirements.
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Facility
Bespoke facility built in 2007 consisting of 74,000 sq feet (7,620 sq meters) integrated factory and office
located in Singapore.
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Core Business
• Coiled Tubing Equipment Manufacturing
• Design & Manufacturing of Oilfield Equipment
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Clip in Drum
Description
Allows different metal spools to be loaded. Functions
as a powered working reel or as a spooler.
Features
Telescopic skid system allows for quick
loading/unloading of metal spools
Functions as both; Power Reel and Spooler
Automatic level winding for specific tubing sizes
Higher output torque gear drive with safety
brake
Main drive hollow shaft for pumping fluids up to
CWP 10,000 psi Ø1.88”
Unique structure for onshore and offshore
applications
Convenient transportation of the CID CT frame
DNV 2.7-3 R30
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Power Reel
Description
Coiled Tubing Powered Working Reel
Features
Applicable for tubing sizes of 1-1/4” to 2-3/8”
Max inclination of Levelwind Arm – 80deg to
horizontal
Cold working pressure for plumbing valves and
swivel head – 10,000 psi Ø1.88”
DNV 2.7-3 R30
CWP 15,000psi Available on request
Standard Dimension: L144”x W96”x H118”
Rated for a total payload of 10 MT
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Telescopic Spooler
Description
Telescopic Spooler Frame for Coiled Tubing Spools
Features
Design allows loading/unloading of metal spools
sizes
Compact structure without the need of
disassembly to the level-wind arm to
transportation with conventional loaders
Accept various sizes of mother spools up to
105” in width, 204” in flange diameter and
tubing up to 2-7/8” in diameter
Capable of coiling tubes back to the mother
spools directly from injector after operations
Faster transfer of tubing between mother
spools and the powered reels with adjustable
retention force at high torque
Base skid locking chains with boomers are
provided for extra safety
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Power Pack
Description
Power Pack
Features
Engine Driven
Weight 8 – 12 tons
Overall Pressure 2500 to 5000 psi
Number of Outlets, Outlet pressure/flow rate
varies according to model
Built for use in Zone 2 Hazardous areas
Come with Pump Drive, Pump Circuit Flows
Filters and Strainers, Accumulators
DNV 2.7-1
Standard Dimension: L4250x W2438x H2438mm
Standard Weight: 10 T (estimate)
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Control Line Spooler
Description
Control Line Spooler
Features
Skid Frame Dimension for Transportation:
L: 1.2 m x W:1.1 m x H: 1.2m
Air Requirements: 25 cuM / hr @ 8 bar (15-20
scf / min @ 115 psi)
Maximum Hydraulic Pressure (Manifold
Pressure): 2600 psi
Normal Line Tension (24” Drum Outer Wrap):
100 kg
Line Speed (Fully Charged Accumulator 24”
Drum): +/-100 ft/min
Guide Sheave Capacity (SWL): 1,000 kg
DNV2.7-1
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Control Cabin
Description
Control Cabin
Features
Telescopic design allows cabin to be retracted
for easy transport
Build for use in Zone 2 Hazardous Areas
2 motorized Hose Reels
Electrical Power Supply – 200 ~ 220V, 50Hz,
Single Phase AC
DNV 2.7-1
Standard Dimension: L4750 x W2438 x
H2438mm
Standard Weight: 8.5 T (estimate)
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Compact Control Cabin
Description
Control Cabin
Features
Telescopic design allows cabin to be retracted
for easy transport
Certified Zone II Control Cabin
Max Flow Control for Injector – 90 gpm
Ex Electrical Power Supply – 200 ~ 220V, 50Hz,
Single Phase AC
DNV 2.7-1
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Electrically Driven Power Pack
Description
Power Pack
Features
2400 x 3000 x 2400mm Rigid crash frame certified to DNV 2.7-
1 for Portable Offshore Units / Containers Supplied with
Certified 4 leg sling set
Sealed skid base with drains and fitted with Forklift Pockets
Powered by two 150kw 460volt 60hz Ex-n Non sparking
motors controlled via dual "In-line Soft Start" system.
Local electrical control panel including start (sequenced or
individual motor), stop, emergency stop, power, run and trip
indicators
Local Hydraulic control panel including unload and circuit and
control system pressure gauges
Remote control cable and plug
Three independent hydraulic circuits
Dual hydraulic driven air-blast oil coolers
120gal stainless steel hydraulic oil tank
Five each 6gal accumulators (BOP Circuit)
Hydraulic bulkhead(s) fitted with quick connect hose unions
within sealed skid for all supply and control circuits 13
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Gooseneck
Description
Coiled Tubing Gooseneck for controlling curvature of
CT entering Injector
Features
Radius 60” to 120”
Built according to customer’s radius and
requirements
Independently mounted / injector mounted
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Capillary Coiled Tubing Package
Description
Package consisting of Injector, Reel, Power Pack and
Control for Capillary Coiled Tubing of 3/8” – 3/4"
Features
Most economical capillary coiled tubing unit,
comprising with Injector, Reel, Power Pack and
Control
Stand-alone Injector & Tubing reel, while the
Power Pack & Control built in single skid
Lower cost than Standard Coiled Tubing Units
Reliable functionality, robust structure, less
space requirement
An injector, having a line pull of 12,000 lb,
designed for 3/8” – 3/4" tubing
Tubing reel designed for coiling capacity of
5,000 meters for 3/8” – 3/4" tubing
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Injector Basket
Description
Transport Basket with Mounting for Coiled Tubing
Injector
Features
Dimension – Length 148” , Width 98”, Height
134”
Forklift pockets and wire sling mountings for
easy transport wire sling mountings for easy
transport
Load test witnessed by third party
DNV 2.7-1 Certification
Mountings and dimensions build to customer’s
requirement
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CTU Vehicle
Description
Vehicle Mounted
Coiled Tubing Unit
Features
Integrated coiled tubing unit
mounted on vehicle
Integrated control cabin,
ct working reel, hydraulic power pack, hose reels
Trailer or truck mounted depending on requirements
Built to customer is requirements
Work Pressure 10,000psi
MODELS
CTU trailer
CTU trailer with crane
CTU trailer with master lifter
CTU truck with knuckle crane
Option of 15K
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Catenary System
Description
Catenary System
Features
Coverall dimension for transportation
(lwh):104”X96”X85”
Maximum gross weight : 4,000 kg
Minimum height:85”
axo,I, jeogjt : 145”
Stroke length of cylinder : 60”
DNV 2.7-1
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Chemical Basket
Description
Chemical Basket
Features
Overall dimension for transportation
(lwh)157”X93”X72”
Maximum gross weight :10,000kg
Tare mass :3,500kg
Pay load :6,500kg
Maximum angle of sling leg from vertical:
30%%D
DNV 2.7-1
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Nitrogen Converter
Description
Zone II Nitrogen Convertor. Converts liquid nitrogen
to gas
Features
Skid frame certified in accordance with DNV 2-7-
1 with certified five legged sling set
Engine compartment is fitted with sound
attenuation panel to reduce noise power levels
An exhaust gas heat exchanger – to heat the
liquid nitrogen into gas
Control Consol – with all control and gauges to
monitor all principal components of the
nitrogen unit
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Centrifugal Pump
Description
Zone II Centrifugal Pump
Features
Driven by Naturally Aspirated Diesel Engine
Max power 80HP at 2200 rpm Max torque
320Nm at 1300 rpm
Mission Magnum 6 x 5 x 11 Centrifugal pump
DNV 2.7-1
Built for use in Zone 2 hazardous areas
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Triplex Pump
Description
Zone II Triplex Pump
Features
Built to DNV 2.7-1
Zone 2 T3 (BP200)
Control Consol – with all control
and gauges to monitor all principal
components of the fluid pump
5 speed semi automatic
transmission
10.0bbl displacement tank
4x5 centrifugal pump
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Coiled Tubing Control Cabin & Power Pack
(Combined)
Description
Engine driven Hydraulic Power Pack. Supplies
hydraulic power to Coiled Tubing Unit. (Working
Reel, Injector, BOP, Hose Reel and Auxiliary)
Features
Engine Driven
Weight 8 – 10 tons
Overall Pressure 2500 to 5000 psi
Number of Outlets, Outlet pressure/flow rate
varies according to model
Complied to Zone 2 Explosion Proof and with
Spark Arresters
Come with Pump Drive, Pump Circuit Flows
Filters and Strainers, Accumulators
DNV2.7-1 Certification
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Injector Jacking Frame
Description
Coiled Tubing Injector Jacking Frame / Platform
Features
Built to meet the harsh requirements of
offshore operations
Rugged structure and provides heavy duty
application (45Ton Compression Load)
Easier operation, control, access and
maintenance
Slight traverse motion add to the flexibility
to align the injector to the well
Rotation motion enable the injector to be
placed at different position in relative to
the Coil Tubing Reel location
MODELS
DNV2.7-1 Certification JFD45A 2400mm x 3000mm x 3000mm
(nominal transportation dimensions)
JFD45B 2400mm x 4875mm x 3000mm
(nominal transportation dimensions)
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Tower Frame
Description
Extension frame to support Injector Jacking platform and
Injector
Features
Tower height built to customer’s requirements, up to 90
feet high
Ladder frames built into structure to allow access
Multi-sections stack up design for higher towers
ISO blocks to secure sections
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CT Lifting Frame w/ Power Pack
Description
Coiled Tubing Lifting Frames with Power Pack and
Control Stand
Features
Safe working load of 150MT, 250MT and
350MTwith remote control console inclusive
of adequate jumper hoses
Configuration with Load Cell Power Pack –
Naturally Aspirated Diesel Engine
Max power 75kW @ 2100rpm, Max torque
323N-m
Tier 2 emission legislation & forthcoming Tier
3 & Proposed Tier 4
API 8C certification
DNV2.7-3 R45
Built for use in Zone 2 hazardous areas
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Lifting Frame
Description: Top and Bottom Pivoting Lifting Frame with Power Pack
Features
Pneumatic motor / minimum weight power
pack
Skid frame certified in accordance with DNV
2.7-1 with certified five legged sling set
Control Consol – with all control and gauges
to monitor all principal components of the
unit
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Mandrel Assembly
Description
250MT CTLF Adapter Mandrel and Adapter Spool
Features
Intended Use for Stelkraft 250MT CWP
10,000psi Lifting Frame
Load test to 375M Tons
Test pressure to 15,000 psi and Load (250
MT), C.W.P (10,000 psi)
Mandrel can be sized to Fit Customers
Requirements
Combined test to 250MT @ 10,000psi Internal
Pressure
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Walking System
Description
Walking System Frame with Control Stand
Features
Designed to move equipment around the deck
to locations
For rigging up the injector on top of a jacking
frame tower inside the crane height working
radius
Able to carry a load of up to 25 tons
Load tested and certified DNV 2.7-1
specification
Allows user to move forward, reverse, right
and left
Foot Print Sized to Fit Customers
Requirements
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Swivel Head Rotating Joint
Description
Swivel Head Rotating Joint
Features
Swivel Head Rotating Joint is designed to
allow continuous pumping into the coiled
tubing string whilst the Reel is rotating
MODELS
Standard Fitment 1.88” ID 10,000psi Swivel Head Assembly
Optional Fitment 1.75” ID 15,000psi Swivel Head Assembly
Retro Fit 1.50” ID 10,000psi Swivel Head Assembly
Retro Fit 1.25” ID 10,000psi Swivel Head Assembly
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Tools Container & Basket
Description
Tools Container and Tools Basket designed
according to customer’s requirement
Features
Built to customer’s requirements
Design will be certified by a Third
Party with Design Verification Report
Load Test, Drop Test and Pull Test are
carried by a Third Party with
Certificate
With wire ropes and sling assembly
DNV 2.7-1, DNV 2.7-3 R30, R45 or R60
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Sub Sea Hose Reel
Description
4 Meter Hose Sheave. Guides and controls hose
curvature
Features
Safe working load of 15 tons
Can be folded for transportation and easy
assembly at the field
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High Pressure Hose Reel
Description
High Pressure Hose Reel
Features
Air motor driven Hose Reel
With Level-wind Hose Guide
Primary structure complied with DNV 2.7-1
For 2” outer diameter, 6500 ft length Hose
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Stelkraft 80k Injector
Description
Stelkraft 80k Injector
Features
Continuous pull capacity is 80,000Ibs
Snubbing capacity is 40,000Ibs
Maximum speed 195 feet per minute
Design temperature: 50°c
Standard Gooseneck Radius: 72”
Weight: estimate 5.5 Ton (includes gooseneck)
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Hydraulic Blowout Preventer
Description
Stelkraft hydraulic blowout preventer monoblock
type
Features
Multi rams with grease injection port
between upper and lower ram assembles;
Designed in Single, Dual, Triple or Quad Ram
configuration;
It can be used for Slickline, Braided Line and
Coiled Tubing operation;
Available in nominal sizes from 2-1/2” to 9” ;
From 5,000psi to 20,000psi working pressure;
For standard and sour environments.
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Integral Lubricator
Description
Stelkraft Integral Lubricator
Features
Robust single piece body;
from 4 feet to 12 feet in length;
5,000psi to 20,000psi Working Pressure;
available in Standard or H2S service models;
Safety factor in compliance with API 6A;
H2S models in compliance with NACE MR01-
75 SPEC.
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Thank You!