Risk Assessment For Installation, Testing & Commissioning of Copper, Silver Ionization Unit
Risk Assessment For Installation, Testing & Commissioning of Copper, Silver Ionization Unit
1
Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
2
1
1 Delivering, Plant and Traffic Operatives 3 4 12 Medium 1. Delivery/ collection drivers shall be 1 4 4 Low Site Eng.
unloading and movement Staff/visitors subject to McLaren induction/Training Supervisor,
storing of Copper, with regards to traffic management. Foreman,
Silver Ionization
Run over by 2. Ensure exclusion zone is set up around
Unit and fittings
vehicles/plants the preparation work area and all plant
using pickup and
unloading by Hit by reversing movement and checked by supervisor
manual handling equipment 3. Traffic light batons shall be provided for
Overhead banks man at night
obstructions 4. All plant to have a fully trained banks man
Vehicle break present all times.
down 5. No plant to reverse without banks man.
Property damage 6. Ensure access route are sufficient and
Collision with safe to use.
other vehicles 7. Do not take rest in or under vehicles
Personal injury 8. Proper barricade and safety signboard
provided on open excavation
9. All vehicles must be fitted with reverse
alarm / Flashing light.
10.The work place and all access to be well
illuminated.
11.Enforce Speed limit
12.Ensure all vehicles entering the site is
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
4
properly maintained and reported if
found any defect
13.Ensure materials are secured/tied in
pallet trolley to avoid fall from trolley.
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
6
2. Housekeeping to be carried out regularly
throughout the day when required
3. Supervisor to ensure operatives are
stacking material neatly and stacks are
stable and in a safe condition
4. Provide adequate lighting especially during
unsecured material
night hours
2 smoking at
5. Appropriate space is allowed around
storage area
Staff/storekeeper storage areas for employees to move Foreman,
3 Incorrect storage
around safely without the risk being Site Eng.
&improper
trapped between stacked materials.
materials stacking
6. No smoking signage must be displayed in
4 Fire
storage area and strictly to be followed No
5 Slip, Trip & Fall
smoking policy
7. Fire extinguisher must be available in
storage area in fore point.
8. Emergency number must display in storage
area
7
Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
8
hazards, risk and control measures
5) Use site mandatory PPE’s all the time.
6)During installation make sure operatives are
safely installed the pump to avoid finger
injury and foot injury
7)Ensure proper manual handling procedure
8) Identify and eliminate sharp edges before
any manual lift
9) Ensured operatives wearing appropriate
PPE with face mask.
10) Limit load carrying to 20kg per person
11) Supervisor must make sure while manual
handling loads individual task and
environment to be considered to reduce the
risk of manual handling
12 Make sure Drip tray in position to protect
soil from Chemical items.
5 Use of power Damaged Operatives and 3 4 12 Medium 1. All portable electrical equipment must be 1 4 4 Low Supervisor
tools such as Sockets & cable staff PAT tested and color coded. Make sure Foreman
Drill insulation. the test dates are visible on the Site Eng.
machine/Grinder Electrocution equipment.
Electric shock 2. Ensure all disk shall be appropriate and
Short circuit & expiry date is over.
Burns 3. Ensure all power tools are in good
Trip/Fall condition and appropriately maintained
Noise 4. Damaged industrial sockets and power
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
10
cables must be removed.
5. Ensure the electrical cable is not damaged
and has not been repaired with insulating
tape or unsuitable connectors.
6. Ensure cables from power tools shall be
Hearing loss
Vibration organized so as not to present a tripping
Dust hazard
7. Only trained competent operatives to
operate the power tools.
8. Ensure proper and regular maintenance
of equipment that takes account of noise
9. Ensure proper hearing protection always.
10.Make sure people use the right tool for
the job and are trained to use it correct
Power tools must be 110 Volt
6 Spillage/ soil Operatives 3 4 12 Med 1. Ensure that all chemical substances have a 1 4 4 Low Supervisors
contamination using solvent ium COSHH assessment Foreman,
2. Refer SDS prior to any handling of hazardous Site Eng.
Skin irritation substances and ensure SDS is easily accessible
at site while working with chemicals.
Acute/Chronic 3. Ensure chemicals are properly stacked.
adverse heath 4. Ensure all chemical containers are properly
effect. labeled.
5. Spill kits & drip tray to be available at site.
6. Competent person to oversee the storage,
use and disposal of hazardous materials.
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
12
7. Ensure that correct welfare/first aid facilities
Use of Chlorine are available in the area i.e. washing
Hazardous facility/eye wash.
Substance 8. Proper and adequate PPE to be used always
9. Ensure all chemical containers are properly
labeled.
10.Adjust work schedules so that workers are not
overexposed to a hazardous chemical.
11.Wear respiratory protection
12.Wash hand properly before eating
13.Ensure smoking is prohibited in premises
14.Ensure appropriate Firefighting equipment’s
are in place and easily accessible
15.Ensured COSHH permit obtained by
supervisor
7 Use of Ladder Falling from height Operatives/ 3 4 12 Medium Ladder is not to use daily basis but in certain 1 4 4 Low Commissioni
Staff/ cases where there is very narrow place and ng Eng.
Working on Uneven even podium ladder not possible to fix in that Sup
ground cases Ladder can use if permission granted Foreman
from McLaren Safety
Falling objects 1) Only light work, off short duration and
work in which the operative can maintain
secure hand and foot hold can be undertaken
form a ladder
2) Never try to overreach with any ladders
3) Check the ladder is of suitable quality for
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
14
industrial use and is in good condition
4) Maintain a minimum of 3 points of contact
with stepladders at all times
(feet/thighs/hands)
If possible, avoid the use of stepladders at a
working height of 2 meters and more.
5) Check the ladder legs (and stays) are fully
deployed or locked (depending on type) to
maintain maximum base dimensions and the
step ladder is orientated to provide maximum
stability.
6) Stepladders/ladders has to be used on
leveled ground/firm base
7) Ensure that during using ladder from the
top 2 steps is blocked to avoid climb on that.
8) The ladder securely fixed to prevent
slipping outwards or sideways or securely
footed at all times.
9) Person must hold the ladder while another
operative working on it
8) Materials should not be placed above the
thread of ladders/step ladders
9) Do not carry any materials in one hand
while climbing or getting down from ladder
10) Ensure the area under the ladder is
barricaded especially if it is being used in a
public area.
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
16
11) Ensure the ladder is electrical insulated
podium type if working in live services
8 All operatives 4 4 16 High 1 Risk assessment must brief to the 1 4 4 Low Site eng
High-pressure leak involved in operatives. Supervisor
of water & Flooding work 2 Ensure Necessary Permit Procedure Foreman
Explosion obtained
Testing & Failure of test pump 3 All commissioning activity must be carried
Commissioning Electric shock with with due regard for the safety of life and
of Copper, Silver Motor property.
Ionization Unit Electrocution 4 Area must be barricaded with caution
Unintended release signage.
of stored energy. Precautions should be taken to see that
people not directly engaged in the testing
operations remain out of the test area during
the test period.
5 Check that all high points have a tap or vent
to facilitate removal of water during filling
and that these are all closed.
6 Start to fill the piping and then ‘walk’ the
route of the piping under test, continuously
visually checking for leaks and by listening for
the sound of escaping air
7 Release water from all the high points
systematically through the system to
completely fill it with water
8 Check that a suitable hose is available for
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
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draining the system
9 Before attempting test, Supervisor will
review the test specifications and procedures
with the Test Inspector and any other
relevant personnel to be certain that all
equipment is adequate, and duties are
organized and understood
10 All the electric live service must be
temporary isolate to avoid electric shock and
electrocution
11 Exclusion zone must be removing and
remove the danger signage after completion
of testing & Commissioning
12 Operatives must be wearing necessary
PPE.
9 Use of Hand Improper selection 3 3 9 Medium 1) Hand tools should be visually inspected for 1 3 3 Low
tools and Testing of hand tools. Operatives/Sta defects, prior to use. Commissioni
kit Damaged and ff 2) Competent certified Engineer must use ng Eng.
Defective Hand testing kit Supervisor
tools 3) Select right tools for right Job Foreman
Hand injuries 4) Ensure no Homemade or makeshift tools to
Pinch point be used at site
Ergonomics 5) All the test kit power connection must be
Repetitive strain in good condition and no loose connection
injury 6) Ensure Hand tools are Stored in
accordance with the manufacturer’s
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
20
instructions.
7) Ensure hands are not in direct line of fire
while working with hand tools.
8) Ensure all the testing kits are calibrated
from authorized lab.
9) Electrical Permit need to obtain for using
Testing kit if above 110V.
10) Only authorized persons are allowed
during testing activity and area must be
barricaded with caution signage.
11) Ensure appropriate PPE always.
10 Working in hot Constantly working All operatives 4 5 20 1. STARRT card briefing to be conducted to all Engineer
weather / working without drinking Visitors workers prior to commencement of works. Supervisor
in heat – direct to water, exposed to Staff 2. Comply with Summer working Plan and heat
sun sun stress procedures as per SHEQ plan. Foreman
Exhaustion, nausea, 3. Provide adequate quantity and quality of First aider/
vomiting, dizziness, drinking water by arranging water coolers. Const team &
headaches, confusion, 4. Limit work in extreme temperatures during HSE team
disorientation, heat summer times.
stress, Heat stroke / 5. Providing shaded work areas as much as
cramp possible.
6. Regular intake of food and drink adequate
Heat stroke/ stress/ quantity of water.
cramp 7. Reduce oily related food and soft drinks.
8. Sharing heavy work.
9. Ensure that the operative is fit to work under
direct sunlight
10. Use of buddy system to monitor colleague’s
health
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
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11. Scheduled rest breaks to be provided
(Frequent breaks, minimum 10 mins every 2
hours.
12. Drink water every 30 minutes and Electrolytes
as per manufacturer recommendation and
timescales.
13. Schedule work to minimize exposure.
14. Newly mobilized workers shall be
acclimatized and never assigned heavy task or
direct exposure to hot environment.
15. Re-schedule hard work activities in coolest
part of day where possible. Ensure no worker
work alone in heat stress area.
16. Site supervisors shall perform job rotation to
the workers. Must aware on TWL (thermal
work limit) and its necessary precautions.
17. Adequate PPE and proper clothing during
when working under high temperature e. g.
lightweight, cotton and light colored).
18. Train supervisors to detect and manage
symptoms of heat stress among the
workforce.
19. Provide temperature-controlled rest areas
with adequate provision of tables and chairs
to be in place.
20. Provide Heat Stress General Awareness
Training with regular refresher sessions for all
operatives.
21. Encourage workers to keep covered up during
the summer months (using a long-sleeved
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
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shirt and a hat with a brim or flap that
protects the ears and neck), especially during
mid-day when the sun is at its hottest.
22. If practical, allow workers to set their own
place of work
Monitoring & supervision
11 COVID-19 Cough All employees 4 4 16 High 1) Supervisors to give TBT ensuring small group 1 4 4 Low Supervisor
Sneezing of people maintaining 2meter distance Construction
Fever (fever as body between individuals. Operatives
2) Operatives musts try to perform their duties
temperature higher
maintaining some at least 2meter distance
than 38°C
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
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Headache from each other wherever possible.
Nasal Discharge 3) Appropriate personal hygiene posters to be
displayed on notice boards at workplace.
4) Maintain high standards of hygiene.
5) Intensive routine sanitation/disinfection of
Offices, desks, chairs, laptop/desktop
keyboards, dining tables, drinking water
stations, toilets, door handles, pantry, visitor
PPE’s. meeting tables to be disinfect after
each use.
6) Disinfection of site offices, Welfare areas and
work areas to be carried out
7) Temperature monitoring of
employees/visitors on site arrival by using
infrared thermometer, person with above 38O
temperature will refuse to access site or
offices.
8) Avoid close contact with anyone showing
symptoms of respiratory illness, maintain
social distance on 2meter.
9) Wash hands often with soap and water for at
least 20 seconds, follow the displayed poster
at washbasins.
10) Use hand sanitizer if soap and water are not
available, sanitizer dispensers installed at AKS
site: Security post, operatives dining area and
Office reception, Sub Contractors room and
meeting room.
11) Cover your mouth and nose with a tissue or
your sleeve (not your hands) when coughing
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
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or sneezing. Put used tissues in the bin
immediately.
12) Avoid touching your eyes, nose or mouth
without washing your hands
13) Take enough rest and take a large amount of
fluids.
If you have Cough, Shortness
14) If you have Cough, Shortness Breath, Fever,
Sore Throat, headache seek medical care early
and stay at home.
15) Avoid spiting at workplace/site.
16) Do not travel while sick.
17) In the event that any medical support or
inquiry is required, please contact:
a. “Estijaba" service at the operation center –
Department of Health at 8001717
b. Ministry of Health & Prevention at 80011111
c. SEHA 80050
d. Abu Dhabi COVID Emergency helpline
+971563713090
McLaren Incident reporting protocol to be
followed
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Base Risk Ranking Residual Risk Ranking Person
CONTROL MEASURES
IDENTIFIED (Without Controls) (With Controls) Responsible
No ACTIVITY People Involved
HAZARDS/RISKS Risk Risk Risk Risk
L S L S
Score Rating Score Rating
30
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21 Approved By: Name Vishnu Mohan Position _PM________ Signature _ ________ ___________